JP5982929B2 - Image forming apparatus and program - Google Patents

Description

  The present invention relates to an image forming apparatus and a program.

  Patent Document 1 discloses a technique for calculating the charge amount and cohesion force of toner capable of suppressing toner scattering even at a relatively high process speed.

Japanese Patent Laid-Open No. 11-149215

  An object of the present invention is to provide an image forming apparatus and a program capable of suppressing scattering of toner formed in a linear shape.

  In order to solve the above-mentioned problem, the invention according to claim 1 is a transfer roller for transferring a toner image formed on the surface of the image holding member onto the surface of the transfer object in the image represented by the image data. Determining means for determining whether or not there are a plurality of colored lines drawn on the base of the transfer object, the drawing means being arranged in the rotation direction of the transfer roller, and the plurality of colored lines Conversion means for converting at least one of the plurality of colored lines into a line whose gradation changes according to the position in the axial direction of the transfer roller when a line exists. An image forming apparatus.

  According to a second aspect of the present invention, the toner image formed on the surface of the image carrier is stretched in the axial direction of a transfer roller for transferring the toner image to the surface of the transfer target, and arranged in the rotation direction of the transfer roller. Determining means for determining whether or not there are a plurality of colored lines drawn on a background of the transferred body; and when there are the plurality of colored lines, at least one of the plurality of colored lines. An image forming apparatus comprising: a conversion unit that converts one into a line in which the maximum gradation in the rotation direction of the transfer roller is reduced.

  According to a third aspect of the present invention, the image forming apparatus transfers a laminated body of toner images of respective colors laminated on the surface of the image holding body to the surface of the transferred body, and the colored lines are 3. The image forming apparatus according to claim 1, wherein the image forming apparatus is a color line of a toner image laminated on the top of the laminated body.

  The invention according to claim 4 is the image forming apparatus according to claim 3, wherein the colored line is a black line.

  According to a fifth aspect of the present invention, the toner image of each color is laminated on the surface of the image holding member, and the laminate in which the black toner image is laminated on top is transferred to the surface of the transferred material by the transfer roller. In the image represented by the transfer means and the image data, there are a plurality of black lines drawn on the base of the object to be transferred, extending in the axial direction of the transfer roller and arranged in the rotation direction of the transfer roller. A determination means for determining whether or not the plurality of black lines are present, and at least one of the plurality of black lines has a gradation according to a position in an axial direction of the transfer roller; An image forming apparatus comprising: a conversion unit that converts a line to change or a line with a reduced maximum gradation in the rotation direction of the transfer roller.

  According to a sixth aspect of the present invention, in the image represented by the image data, the toner image formed on the surface of the image holding member is stretched in the axial direction of the transfer roller for transferring to the surface of the transfer target. And determining means for determining whether or not there are a plurality of colored lines drawn on the background of the transfer target, which are arranged in the rotation direction of the transfer roller, and the plurality of colored lines are present In this case, the program causes the computer to function as conversion means for converting at least one of the plurality of colored lines into a line whose gradation changes according to the position of the transfer roller in the axial direction.

  According to a seventh aspect of the invention, in the image represented by the image data, the toner image formed on the surface of the image holding member is stretched in the axial direction of the transfer roller for transferring to the surface of the transfer target. And determining means for determining whether or not there are a plurality of colored lines drawn on the background of the transfer target, which are arranged in the rotation direction of the transfer roller, and the plurality of colored lines are present In this case, the program causes the computer to function as conversion means for converting at least one of the plurality of colored lines into a line having a reduced maximum gradation in the rotation direction of the transfer roller.

  According to the first and sixth aspects, it is possible to suppress scattering of linear toner extending in the axial direction of the transfer roller.

  According to the second and seventh aspects, it is possible to suppress scattering of the linear toner extending in the axial direction of the transfer roller.

  According to the third aspect of the present invention, it is possible to suppress the scattering of the toner even in the case of the linear toner layered on the uppermost layer having a relatively low cohesive force.

  According to the fourth aspect, even if the toner is a black linear toner having a relatively weak cohesive force, the scattering of the toner can be suppressed.

  According to the fifth aspect of the present invention, toner scattering can be suppressed even in the case of the black linear toner that is laminated on the top with relatively low cohesive force.

1 is a diagram illustrating a configuration example of an image forming apparatus according to an embodiment of the present invention. It is a block diagram which shows the function structural example of a control part. It is a flowchart which shows the operation example of a control part. It is a figure for demonstrating an example of a thin wire | line conversion process. It is a figure for demonstrating an example of a thin wire | line conversion process. It is a figure for demonstrating an example of a thin wire | line conversion process. It is a figure for demonstrating an example of a thin wire | line conversion process. It is a figure which shows the example of the image which image data represents. It is a figure which shows the example of the test chart which the said image forming apparatus outputs. It is a figure for demonstrating the subject of this invention.

  Embodiments of an image forming apparatus and a program according to the present invention will be described with reference to the drawings.

  FIG. 1 is a diagram illustrating a configuration example of an image forming apparatus 100 according to an embodiment of the present invention. The image forming apparatus 100 is an intermediate transfer type image forming apparatus generally called a tandem type, and includes a plurality of image forming units 1Y, 1M, 1C, and 1K that form toner images of respective colors by an electrophotographic method, and a primary transfer unit. 10, a secondary transfer unit 20, and a fixing unit 57. The primary transfer unit 10 sequentially stacks the color toner images formed by the image forming units 1Y, 1M, 1C, and 1K on the surface of an intermediate transfer belt 15 as an example of an image carrier (that is, primary transfer). To do). The secondary transfer unit 20 collectively transfers a superimposed toner image, which is a stack of toner images of the respective colors primarily transferred to the surface of the intermediate transfer belt 15, onto the surface of the sheet P as an example of a transfer target (that is, Secondary transfer). The fixing unit 57 fixes the superimposed toner image secondarily transferred onto the surface of the paper P to the paper P. Further, the image forming apparatus 100 includes a control unit 9 for controlling the operation of each unit.

  Each of the image forming units 1 </ b> Y, 1 </ b> M, 1 </ b> C, and 1 </ b> K includes a photoconductive drum 11 that can contact and separate from the intermediate transfer belt 15 and rotates in the arrow A direction. Around the photosensitive drum 11, in order from the upstream, a charger 12 for charging the surface of the photosensitive drum 11, and a laser exposure device 13 for writing an electrostatic latent image on the surface of the photosensitive drum 11 by an exposure beam Bm. , Toner is accommodated, and a developer 14 that visualizes the electrostatic latent image on the surface of the photosensitive drum 11 with the toner, and a toner image formed on the surface of the photosensitive drum 11 are primarily transferred to the intermediate transfer belt 15. A primary transfer roller 16 that performs the above operation and a drum cleaner 17 that removes residual toner on the surface of the photosensitive drum 11 are disposed.

  The image forming units 1Y, 1M, 1C, and 1K are arranged in the order of yellow (Y), magenta (M), cyan (C), and black (K) from the upstream side of the intermediate transfer belt 15. That is, the toner images of the respective colors formed by the image forming units 1Y, 1M, 1C, and 1K are stacked in the order of yellow (Y), magenta (M), cyan (C), and black (K), and a superimposed toner image. Configure. For this reason, the black toner image is positioned at the top of the superimposed toner image.

  The secondary transfer unit 20 includes a secondary transfer roller 21 that secondarily transfers the superimposed toner image primarily transferred to the surface of the intermediate transfer belt 15 onto the surface of the paper P conveyed from the paper storage unit. The sheet P onto which the superimposed toner image has been secondarily transferred is transported by the transport belt 55 and guided to the fixing unit 57 via the fixing inlet guide 56. The fixing unit 57 fixes the unfixed superimposed toner image secondarily transferred to the paper P by heat and pressure. The paper P discharged from the fixing unit 57 is discharged to the outside by a paper discharge roller 59 through a paper discharge guide 58.

  When the printing speed is relatively high in an intermediate transfer type image forming apparatus, there are the following problems. That is, as shown in FIG. 8A and FIG. 8B, when there are a plurality of linear toners TL that are arranged in the traveling direction of the intermediate transfer belt B and the paper P and extend in a direction orthogonal thereto. When the gap V between the two linear toners TL is compressed due to the deflection of the intermediate transfer belt B or the paper P during the secondary transfer, the air flow generated thereby exceeds the cohesive force of the linear toner TL. The toner may be scattered.

  Here, the advancing direction of the intermediate transfer belt B and the paper P is the rotation direction of the secondary transfer roller used for secondary transfer, and the direction orthogonal thereto is that of the secondary transfer roller used for secondary transfer. Axial direction. Hereinafter, the paper direction corresponding to the rotation direction of the secondary transfer roller is referred to as “vertical direction”, and the paper direction corresponding to the axial direction of the secondary transfer roller is referred to as “horizontal direction”.

  Toner scattering tends to occur when the linear toner TL is a line of relatively high density black toner. (1) The order in which the toner images are stacked is yellow (Y), magenta (M), cyan (C), and black (K), and the black toner image is primarily transferred last. Therefore, it is difficult to be charged as compared with toner images of other colors, (2) the black toner generally uses carbon black, which is unstable in charging as compared with other color materials, and (3) laminated. In addition, since all the toner images are secondarily transferred, a higher secondary transfer voltage is applied to the black toner.

  In addition, toner scattering is likely to occur when lines of relatively high density black toner are arranged at a pitch of 2 to 15 mm, easily occur on paper having a smooth surface, and easily occur in a high humidity environment. I know.

  In order to suppress such toner scattering, either correct the TRC (Tone Reproduction Curve) target density downward or lower the development potential (Vdeve) to lower the toner density (pile height) and reduce the air flow strength. Although a measure of weakening can be considered, in this case, the entire image may be deteriorated.

  Therefore, in the present embodiment, a configuration described below is provided in order to suppress toner scattering while suppressing deterioration of the entire image.

  FIG. 2 is a block diagram illustrating a functional configuration example of the control unit 9. FIG. 3 is a flowchart illustrating an operation example of the control unit 9. The control unit 9 includes an image data acquisition unit 91, a scattering determination unit 93, and a fine line conversion unit 95.

  The above-described units are realized by a calculation unit such as a CPU (Central Processing Unit) executing a program stored in a storage unit such as a ROM (Read Only Memory). The program may be provided from a computer-readable information recording medium such as a CD-ROM, or may be provided via a communication line such as the Internet.

  The image data acquisition unit 91 acquires image data output from a host device such as a personal computer and used for image formation. The image data is, for example, multi-value bitmap image data. As shown in FIG. 6, the image represented by the image data includes a colored line drawn on the background of the transfer target (colorless) in addition to the image object. Here, the colorless base refers to a portion where a toner image is not formed during image formation. A colored line refers to a portion where a linear toner image is formed during image formation, and is, for example, a black line (hereinafter referred to as a thin line L) in this embodiment.

  The scattering determination unit 93 determines whether or not there are a plurality of black thin lines L arranged in the vertical direction and extending in the horizontal direction in the image represented by the image data (S1 in the flowchart of FIG. 3). As described above, the plurality of black thin lines L may cause toner scattering during image formation. Therefore, in this embodiment, in order to suppress the scattering of the toner, a thin line conversion process described later is performed on the black thin line L.

  In the determination by the scattering determination unit 93, for example, when the input image data is a raster image, a plurality of black colors that are arranged in the vertical direction and extended in the horizontal direction by applying a linear filter to the image data. It is checked whether or not a thin line L exists. In addition, when the input image data is a vector image, whether or not there are a plurality of black thin lines L arranged in the vertical direction and extending in the horizontal direction by reading the start and end points of the black thin lines L Find out.

  In the determination by the scattering determination unit 93, not only the black thin line L extending only in the horizontal direction but also the black thin line L extending in a predetermined angle range including the horizontal direction is included in the determination target. In the determination by the scattering determination unit 93, not only the two black thin lines L that overlap each other in the vertical direction but also two black thin lines L that at least partially overlap each other in the vertical direction are also determined. include.

  In the determination by the scattering determination unit 93, for example, the interval or density of the plurality of black thin lines L may be added to the determination condition.

  When there are a plurality of black thin lines L arranged in the vertical direction and extending in the horizontal direction (S1: YES), the thin line conversion unit 95 performs the following for at least one of these black thin lines L: The thin line conversion process described below is performed (S2 in the flowchart of FIG. 3). The image data subjected to the thin line conversion process is used for image formation.

  4A and 4B are diagrams for explaining a first example of the thin line conversion process. An arrow H in the figure represents the horizontal direction of the paper P. In this example, the plurality of black thin lines L arranged in the vertical direction and extending in the horizontal direction are converted into lines whose gradation changes according to the position in the horizontal direction. For example, by converting the black thin line L into a line having a periodic gradation step in the horizontal direction, the black linear toner TL primarily transferred to the surface of the intermediate transfer belt 15 is periodically generated in the horizontal direction. A step with a high toner density (pile height) is formed. In this way, an airflow escape path is formed, and toner scattering during secondary transfer is suppressed. FIG. 4A shows an example in which the portion having the maximum toner density and the portion having the toner density of 0 are alternately arranged in the horizontal direction, and FIG. 4B shows the portion having the maximum toner density and the toner density. An example is shown in which the maximum and zero intermediate portions are alternately arranged in the horizontal direction. In these examples, it is preferable that the portion where the toner density is 0 or intermediate is provided with an arrangement period that is not visually recognized by humans.

  5A and 5B are diagrams for explaining a second example of the thin line conversion process. An arrow V in the drawing represents the vertical direction of the paper P. In this example, the plurality of black thin lines L arranged in the vertical direction and extending in the horizontal direction are converted into lines in which the maximum gradation in the vertical direction is reduced. For example, by applying filter processing such as edge blurring to the black thin line L, the maximum toner density of the black linear toner TL that is primarily transferred to the surface of the intermediate transfer belt 15 is changed without changing the maximum toner density. Reduces pile height. As a result, the airflow can easily escape, and the scattering of toner during the secondary transfer is suppressed. 5A and 5B show an example in which the maximum pile height in the central portion in the vertical direction is reduced by filtering such as edge blurring, and the pile height gradually or linearly changes toward the central portion. ing. In these examples, it is preferable not to change the total toner density.

  As described above, a plurality of black thin lines L arranged in the vertical direction and extending in the horizontal direction are reduced in the line whose gradation changes according to the position in the horizontal direction or the maximum gradation in the vertical direction. By converting to the line, the toner scattering is suppressed and the deterioration of the image included in the other area is suppressed.

  Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various modifications can be made by those skilled in the art.

  For example, the processing in the above embodiment may be applied not only to the black (K) line but also to the yellow (Y), magenta (M), and cyan (C) lines, or a mixture of two or more of these. It may be applied to a line.

  The processing in the above embodiment is realized by the control unit 9 of the image forming apparatus 100 executing a program. However, the present invention is not limited to this, and may be realized by a higher-level device that can execute the program.

  Further, the image forming apparatus 100 may be configured to output a test chart as shown in FIG. In this test chart, a plurality of black lines arranged in the vertical direction and extending in the horizontal direction are drawn with gradations and intervals. By referring to this test chart, a criterion for determining whether or not the toner scatters in the splatter determination unit 93 may be determined.

  1Y, 1M, 1C, 1K Image forming unit, 10 primary transfer unit, 11 photosensitive drum, 12 charger, 13 laser exposure unit, 14 developing unit, 15 intermediate transfer belt, 16 primary transfer roller, 17 drum cleaner, 20 2 Next transfer section, 21 Secondary transfer roller, 55 Conveyor belt, 56 Fixing entrance guide, 57 Fixing section, 58 Discharge guide, 59 Discharge roller, 9 Control section, 91 Image data acquisition section, 93 Spattering determination section, 95 Thin line Conversion unit, 100 Image forming apparatus.

Claims (6)

In the image represented by the image data, the laminated body of toner images of each color laminated on the surface of the image carrier is stretched in the axial direction of the transfer roller for transferring to the surface of the transfer object, and the transfer roller A determination unit configured to determine whether or not there are a plurality of colored lines drawn on a background of the transfer object, arranged in a rotation direction;
Conversion means for converting at least one of the plurality of colored lines into a line whose gradation changes according to the position in the axial direction of the transfer roller when the plurality of colored lines are present;
Equipped with a,
The colored line is a color line of a toner image laminated on the top of the laminate.
An image forming apparatus. In the image represented by the image data, the laminated body of toner images of each color laminated on the surface of the image carrier is stretched in the axial direction of the transfer roller for transferring to the surface of the transfer object, and the transfer roller A determination unit configured to determine whether or not there are a plurality of colored lines drawn on a background of the transfer object, arranged in a rotation direction;
Conversion means for converting at least one of the plurality of colored lines into a line having a reduced maximum gradation in the rotation direction of the transfer roller when the plurality of colored lines are present;
Equipped with a,
The colored line is a color line of a toner image laminated on the top of the laminate.
An image forming apparatus. The colored line is a black line,
The image forming apparatus according to claim 1 . A transfer means for transferring the toner image of each color on the surface of the image carrier and transferring the laminate on which the black toner image is stacked on the surface of the transfer object by a transfer roller;
Determines whether or not there are a plurality of black lines drawn on a colorless background that extend in the axial direction of the transfer roller and are arranged in the rotation direction of the transfer roller in the image represented by the image data Determination means to perform,
When the plurality of black lines are present, at least one of the plurality of black lines is a line whose gradation changes according to the position of the transfer roller in the axial direction, or the rotation direction of the transfer roller. A conversion means for converting to a line with a reduced maximum gradation in
An image forming apparatus comprising: In the image represented by the image data, the laminated body of toner images of each color laminated on the surface of the image carrier is stretched in the axial direction of the transfer roller for transferring to the surface of the transfer object, and the transfer roller A determination unit configured to determine whether or not there are a plurality of colored lines drawn on a base of the transfer object, arranged in a rotation direction; and
Conversion means for converting at least one of the plurality of colored lines into a line whose gradation changes according to the position in the axial direction of the transfer roller when the plurality of colored lines are present;
Cause the computer to function as,
The colored line is a color line of a toner image laminated on the top of the laminate.
program. In the image represented by the image data, the laminated body of toner images of each color laminated on the surface of the image carrier is stretched in the axial direction of the transfer roller for transferring to the surface of the transfer object, and the transfer roller A determination unit configured to determine whether or not there are a plurality of colored lines drawn on a base of the transfer object, arranged in a rotation direction; and
Conversion means for converting at least one of the plurality of colored lines into a line having a reduced maximum gradation in the rotation direction of the transfer roller when the plurality of colored lines are present;
Cause the computer to function as,
The colored line is a color line of a toner image laminated on the top of the laminate.
program.