JP5977494B2 - End face joining method and joining apparatus for carcass ply material for pneumatic tire - Google Patents

End face joining method and joining apparatus for carcass ply material for pneumatic tire Download PDF

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JP5977494B2
JP5977494B2 JP2011180865A JP2011180865A JP5977494B2 JP 5977494 B2 JP5977494 B2 JP 5977494B2 JP 2011180865 A JP2011180865 A JP 2011180865A JP 2011180865 A JP2011180865 A JP 2011180865A JP 5977494 B2 JP5977494 B2 JP 5977494B2
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carcass ply
ply material
molding drum
drum
claw
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JP2013043303A (en
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井柳 智
智 井柳
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Bridgestone Corp
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本発明は、拡縮径変形可能な成型ドラムの外周面上に、カーカスプライ素材をそれの全長に渡って巻き付けるとともに、該カーカスプライ素材の、巻付け始端側及び巻付け終端側の両端面を相互に突き合わせ接合させる、空気入りタイヤ用のカーカスプライ素材の端面接合方法及びその装置に関するものであり、とくに、高効率且つ高精度の端面接合を実現し得る技術を提案するものである。   The present invention wraps a carcass ply material over its entire length on the outer peripheral surface of a molding drum that can be deformed to expand and contract, and connects both end surfaces of the carcass ply material on the winding start end side and winding end side to each other. The present invention relates to an end face joining method and apparatus for a carcass ply material for a pneumatic tire to be butt joined to each other, and particularly proposes a technique capable of realizing highly efficient and highly accurate end face joining.

空気入りタイヤ用のカーカスプライ素材を接合する方法としては、カーカスプライ素材の始端側の端面と終端側の端面とを突き合わせて接合する、いわゆるバットジョイントによる接合方法がある。   As a method of joining the carcass ply material for the pneumatic tire, there is a so-called butt joint joining method in which the end surface on the start end side and the end surface on the end side of the carcass ply material are butted together.

しかるに、インナーライナー素材の成型とカーカスプライ素材の突き合わせ接合とを同一の成型ドラム上で行う場合、カーカスプライ素材の内周面が、成型ドラム上に予め成型されるインナーライナーの外周面に貼り付いてしまうことから、カーカスプライ素材の端面の突き合わせ接合を行うためには、インナーライナー素材上に巻き付け配置したカーカスプライ素材を、一旦引き剥がしてから端面突き合わせ接合を行うことが必要になるので、生産効率の低下が否めなかった。   However, when the molding of the inner liner material and the butt joint of the carcass ply material are performed on the same molding drum, the inner peripheral surface of the carcass ply material sticks to the outer peripheral surface of the inner liner that is pre-molded on the molding drum. Therefore, in order to butt-join the end faces of the carcass ply material, it is necessary to peel off the carcass ply material that is wound around the inner liner material and then perform end-face butt joining. The decline in efficiency could not be denied.

そのため、従来は、カーカスプライ素材の端面の突き合わせ接合を、専用の成型ドラム上にて行う方法が一般的である。   Therefore, conventionally, a method of performing butt joining of the end faces of the carcass ply material on a dedicated molding drum is common.

例えば、特許文献1には、「径の拡縮が可能な成形ドラムをその拡径時の成形ドラム表面に周方向の一部が閉じられずに成形ドラムの全幅にまたがる溝孔開口が生じるように形成し、この溝孔開口の片側外方にドラム軸と平行な第1アームおよび第2アームを、第1アームの先端が上記溝孔開口の半径方向外側を、第2アームの先端が上記溝孔開口の半径方向内側をそれぞれ溝孔開口と平行に進退できるように設け、上記第1アームの先端および第2アームの先端にそれぞれ幅方向に並ぶ2個のロールホルダを設け、これらのロールホルダにそれぞれ上記成形ドラムの周方向に並ぶ一対のジョイントロールを、第1アームのジョイントロールと第2アームのジョイントロールとが成形ドラムの半径方向に対向するように、かつ成形ドラムの幅方向片側および他側のジョイントロールが成形ドラムに巻付けられているスチールプライの上記溝孔開口をまたぐ部分を交互に挟むように設けたことを特徴とするラジアルタイヤのスチールプライ接合装置。」が記載されている。   For example, in Patent Document 1, “a molding drum capable of expanding and contracting diameter is formed so that a slot opening across the entire width of the molding drum is formed on the surface of the molding drum when the diameter is expanded without being partially closed in the circumferential direction. The first arm and the second arm parallel to the drum axis are formed outwardly on one side of the slot opening, the tip of the first arm is radially outward of the slot opening, and the tip of the second arm is the groove. The inner side in the radial direction of the hole opening is provided so as to be able to advance and retreat in parallel with the opening of the groove hole, and two roll holders arranged in the width direction are provided at the tip of the first arm and the tip of the second arm, respectively. A pair of joint rolls arranged in the circumferential direction of the molding drum, respectively, such that the joint roll of the first arm and the joint roll of the second arm face each other in the radial direction of the molding drum, and the width of the molding drum “A steel ply joining apparatus for radial tires, wherein the joint rolls on the opposite side and the other side are provided so as to alternately sandwich the portions of the steel ply wound around the forming drum and straddling the slot opening”. Have been described.

この接合装置では、「スチールプライの両端突き合わせ部の裏面が成形ドラムの表面に接触しないが、上記のようにドラム幅の中央部から外側へ向かってジョイントロールを移動させると、移動方向に対して反対側半分のスチールプライの両端突き合わせ部から離れた部分が成形ドラムに接して摩擦力が作用し、この摩擦力が上記ジョイントロールの移動に伴う引張りに対向するので、上記のジョイントロールを支障なく移動させることかできる。そして、ジョイントロールがスチールプライの表裏両面に接するので、スチールプライ両端の突き合わせ部が、表裏両面共確実に接合される。」との作用により、「スチールプライ両端の突き合わせ部が表裏両面共確実に接合され、接合強度が向上する。」とし、また、「幅方向片側のジョイントロールと他側のジョイントロールとでその走行方向に対する支軸の傾斜角度を最適角度に設定してスチールプライの接合を能率的に行うことができる。」とする。   In this joining apparatus, “the back surface of the both ends butted portion of the steel ply does not come into contact with the surface of the forming drum, but when the joint roll is moved outward from the center of the drum width as described above, The part of the steel ply on the opposite half away from the both-ends abuts against the forming drum, and a frictional force acts. This frictional force opposes the tension associated with the movement of the joint roll. And, since the joint roll is in contact with both the front and back surfaces of the steel ply, the abutting portions at both ends of the steel ply are securely bonded to each other. ”Is bonded to both the front and back surfaces reliably, and the bonding strength is improved.” Can be bonded of the steel ply efficiently by setting the optimum angle the inclination angle of the support shaft with respect to the running direction in a joint roll of the roll and the other side. A. "

しかしながら、上記の接合装置では、各ジョイントロールを、スチールプライ両端の突合せ部の全長に渡って転動させることが必要になるため、接合に時間が掛かってしまい、高い生産性が得られないという問題がある。   However, in the above-described joining device, it is necessary to roll each joint roll over the entire length of the butt portion at both ends of the steel ply, so that joining takes time and high productivity cannot be obtained. There's a problem.

また、空気入りタイヤ用のカーカスプライ素材等の帯状部材の端面接合装置として、例えば、特許文献2には、「帯状部材の幅方向に離れるとともに長手方向に延びる複数本の第1ベルトを有し、帯状部材の長手方向に伸縮することができる第1コンベアと、第1コンベアの前方に設置され、前記第1ベルトと交互に位置しながら帯状部材の幅方向に離れるとともに長手方向に延びる複数本の第2ベルトを有し、帯状部材の長手方向に伸縮することができて、第1、第2コンベアが共に伸長して互いに最も接近したとき、第1ベルトの前端部間に第2ベルトの後端部が交互に入り込む第2コンベアと、第1コンベアと第2コンベアとの境界に昇降可能に設置され、上昇して第1、第2コンベアから上方に突出したとき、第1コンベア上の帯状部材の前端および第2コンベア上の帯状部材の後端が突き当たることでこれら帯状部材の位置を決定する複数本の上下方向に延びる位置決めピンと、位置決めピンの上方に設置された昇降可能な上接合爪と、上接合爪の下方に昇降可能に設置され、上昇したとき、下降してきた上接合爪と協働して第1コンベア上の帯状部材の前端と第2コンベア上の帯状部材の後端とを接合する下接合爪と、を備えたことを特徴とする帯状部材の端面接合装置。」が記載されている。   Moreover, as an end surface joining device for a belt-shaped member such as a carcass ply material for a pneumatic tire, for example, Patent Document 2 discloses that “having a plurality of first belts that are separated in the width direction of the belt-shaped member and extend in the longitudinal direction. A first conveyor capable of expanding and contracting in the longitudinal direction of the belt-like member, and a plurality of belts installed in front of the first conveyor and spaced apart in the width direction of the belt-like member while being alternately positioned with the first belt and extending in the longitudinal direction The second belt can be expanded and contracted in the longitudinal direction of the belt-like member, and when the first and second conveyors both extend and come closest to each other, the second belt is interposed between the front end portions of the first belt. When the rear end of the second conveyor and the first conveyor and the second conveyor are alternately inserted into the second conveyor, the rear end portion is raised and protrudes upward from the first and second conveyors. Strip A plurality of vertically extending positioning pins that determine the position of the band-shaped member by abutting the front end of the material and the rear end of the band-shaped member on the second conveyor, and a vertically movable upper joint claw installed above the positioning pin And the upper end of the belt-like member on the first conveyor and the rear end of the belt-like member on the second conveyor in cooperation with the upper joint claw that has been lowered when installed. And a lower joining claw that joins the end face joining device for a belt-like member, ”.

これによれば、「第1、第2コンベア(27)、(33)を作動し、第1ベルト(25)上の帯状部材(T)を前端が位置決めピン(38)に強く突き当たるまで前方に、また、第2ベルト(31)上の帯状部材(T)を後端が位置決めピン(38)に強く突き当たるまで後方に搬送し、これら帯状部材(T)の前、後端部に屈曲した変形部を形成する。これにより、これら帯状部材(T)の前、後端は互いにほぼ平行となるよう姿勢が修正され、また、これらの間の距離も一定に設定される。」との作用により、「帯状部材の前、後端を高能率でかつ高精度で接合することができる。」とする。   According to this, “first and second conveyors (27) and (33) are operated, and the belt-like member (T) on the first belt (25) is moved forward until the front end strongly hits the positioning pin (38)”. Further, the belt-shaped member (T) on the second belt (31) is conveyed rearward until the rear end strongly hits the positioning pin (38), and is bent to the front and rear end portions of the belt-shaped member (T). As a result, the posture is corrected so that the front and rear ends of these belt-like members (T) are substantially parallel to each other, and the distance between them is also set to be constant. " "The front and rear ends of the belt-shaped member can be joined with high efficiency and high accuracy."

しかし、上記のような帯状部材の端面接合装置では、2枚以上の帯状部材の各端面を接合してより長い帯状部材とするものであり、この端面接合装置によっては、1枚の帯状部材を巻き回して円筒状の部材を形成することは不可能である。   However, in the end face bonding apparatus for a band-shaped member as described above, each end surface of two or more band-shaped members is bonded to form a longer band-shaped member. Depending on the end surface bonding apparatus, one band-shaped member may be used. It is impossible to wind and form a cylindrical member.

また、上記装置では、各帯状部材を搬送して位置決めピンに突き当てるためのコンベアが必要であるが、空気入りタイヤ用のカーカスプライ素材のための成型ドラムに、このようなコンベアを組み込むことは難しく、また、仮に組み込んだとしても、夫々の制御が煩雑になってしまうため、特許文献2に記載された上記接合装置を、空気入りタイヤ用のカーカスプライ素材の接合に適用することは、通常、不可能である。   Further, in the above apparatus, a conveyor for transporting each belt-like member to abut against the positioning pin is necessary, but such a conveyor is not incorporated into a molding drum for a carcass ply material for a pneumatic tire. It is difficult, and even if it is incorporated temporarily, each control becomes complicated. Therefore, it is usual to apply the joining apparatus described in Patent Document 2 to joining carcass ply materials for pneumatic tires. It is impossible.

特開平7−276530号公報JP 7-276530 A 特開平6−198745号公報JP-A-6-198745

そこで、本発明は、高効率且つ高精度の端面接合を実現し得る空気入りタイヤ用のカーカスプライ素材の端面接合方法及び接合装置を提供することを目的とする。   Then, an object of this invention is to provide the end surface joining method and joining apparatus of the carcass ply raw material for pneumatic tires which can implement | achieve highly efficient and highly accurate end surface joining.

上記課題を解決するための本発明の要旨構成は、以下の通りである。
本発明の空気入りタイヤ用のカーカスプライ素材の端面接合方法は、拡縮径変形可能な成型ドラムの外周面上に、カーカスプライ素材を全長に渡って巻き付けるとともに、該カーカスプライ素材の、巻付け始端側及び巻付け終端側の両端面を相互に突き合わせ接合させる空気入りタイヤ用のカーカスプライ素材の端面接合方法であって、
前記カーカスプライ素材の巻付け始端側の端部分を、前記成型ドラムの一方の吸着手段に吸着させて、該成型ドラムを回動変位させるとともに、前記カーカスプライ素材の巻付け終端側の端部分を、前記成型ドラムの他方の吸着手段に吸着させて、該カーカスプライ素材をその全長に渡って前記成型ドラムの外周面上に巻き付け、次いで、
前記成型ドラムの両吸着手段の間に位置する突き当て手段の、ドラム径方向外方への進出姿勢下で、前記成型ドラムを縮径変形させるとともに前記一方及び他方の吸着手段どうしを相互に接近させることにより、前記一方及び他方の吸着手段に吸着させた前記カーカスプライ素材の始終の夫々の前記端部分を相互に接近させて、前記カーカスプライ素材の始終の夫々の前記端部分以外の部分を前記成型ドラムに密着状態で巻き付けられた状態に維持しつつ、前記カーカスプライ素材の始終の夫々の前記端部分の、前記一方及び他方の吸着手段によりそれぞれ吸着された箇所の間の部分のみに、前記カーカスプライ素材の余剰分を集中させて、半径方向外側に凸となる撓み部を形成した後、
前記突き当て手段の、半径方向内方への後退姿勢下で、前記撓み部の外表面及び内表面の夫々に、外側引寄せ爪及び内側引寄せ爪の夫々を係合させるとともに、前記外側引寄せ爪及び内側引寄せ爪の夫々を作動させて、前記カーカスプライ素材の始終の夫々の前記端面を接合させるにある。
The gist configuration of the present invention for solving the above problems is as follows.
The method for joining the end faces of the carcass ply material for a pneumatic tire according to the present invention includes winding the carcass ply material over the entire length on the outer peripheral surface of a molding drum capable of expanding and contracting the diameter, and starting the winding of the carcass ply material. A carcass ply material end face joining method for a pneumatic tire, wherein both end faces of the side and the winding end side are butted and joined to each other,
The end portion on the winding start end side of the carcass ply material is adsorbed by one suction means of the molding drum to rotate and displace the molding drum, and the end portion on the winding end side of the carcass ply material is , By adsorbing to the other adsorption means of the molding drum, the carcass ply material is wound on the outer peripheral surface of the molding drum over its entire length,
The abutting means located between the two suction means of the molding drum deforms the molding drum in a diameter-reduced manner and moves the one and the other suction means closer to each other under the attitude of outward movement in the drum radial direction. By causing the end portions of the carcass ply material adsorbed by the one and the other adsorbing means to approach each other, the portions other than the end portions of the carcass ply material at the beginning and end While maintaining the state of being tightly wound around the molding drum, only the portion between the portions of the end portions of the carcass ply material at the beginning and end of the carcass ply material respectively adsorbed by the one and the other adsorbing means , After concentrating the excess of the carcass ply material and forming a bent portion that protrudes radially outward,
With the abutting means retracted radially inward, the outer pulling claw and the inner pulling claw are engaged with the outer surface and the inner surface of the flexible portion, respectively, and the outer pulling claw is engaged. Each end face of the carcass ply material is joined to each of the end faces of the carcass ply material by operating each of the close claws and the inner attracting claws.

ここで、上記「吸着手段」としては、負圧吸引または磁力によるもの等が挙げられるが、好ましくは、負圧吸引によるものを用いる。   Here, examples of the “adsorption means” include those using negative pressure suction or magnetic force, but those using negative pressure suction are preferably used.

またここで、前記内側引寄せ爪及び外側引寄せ爪としては、複数個の爪部材を、ドラム軸線方向に左右交互に整列配置して構成されて、該引寄せ爪の閉口時に、左右それぞれの爪部材が相互に入り込み変位するものを夫々用いることが好ましい。   Further, here, the inner pulling pawl and the outer pulling pawl are configured by arranging a plurality of pawl members alternately arranged on the left and right sides in the drum axis direction, and when the pulling pawl is closed, It is preferable to use one in which the claw members enter and displace each other.

本発明の空気入りタイヤ用のカーカスプライ素材の端面接合装置は、拡縮径変形可能な成型ドラムの外周面上に、カーカスプライ素材を全長に渡って巻き付けるとともに、該カーカスプライ素材の、巻付け始端側及び巻付け終端側の両端面を相互に突き合わせ接合させる空気入りタイヤ用のカーカスプライ素材の端面接合装置であって、
前記成型ドラムの外周面よりもドラム径方向内側に位置する内側引寄せ爪、前記成型ドラムの外周面よりもドラム径方向内側に配置した突き当て手段を、ドラム径方向外方に向けて進出可能な突き当て進出手段、及び、該突き当て進出手段のドラム周方向両側に位置する一方及び他方の吸着手段を有する成型ドラムと、
前記内側引寄せ爪と協働して、前記カーカスプライ素材の始終の夫々の前記端面を接合可能な外側引寄せ爪と
を具え、
前記一方及び他方の吸着手段は、前記突き当て手段のドラム径方向外方への進出姿勢下での、前記成型ドラムの前記縮径変形時において、前記カーカスプライ素材の始終の夫々の前記端部分を吸着しながら前記一方及び他方の吸着手段どうしが相互に接近することにより、それぞれが吸着した前記カーカスプライ素材の始終の夫々の前記端部分を相互に接近させて、前記カーカスプライ素材の始終の夫々の前記端部分以外の部分を前記成型ドラムに密着状態で巻き付けられた状態に維持しつつ、前記カーカスプライ素材の始終の夫々の前記端部分の、前記一方及び他方の吸着手段によりそれぞれ吸着された箇所の間の部分のみに、前記カーカスプライ素材の余剰分を集中させて、半径方向外側に凸となる撓み部を形成するものである。
An end surface joining apparatus for a carcass ply material for a pneumatic tire according to the present invention winds a carcass ply material over the entire length on an outer peripheral surface of a molding drum capable of expanding and contracting diameter, and starts winding the carcass ply material. A carcass ply material end face joining device for a pneumatic tire that butt-joins and joins both end faces of the side and the winding end side,
The inner pulling claw located on the inner side in the drum radial direction from the outer peripheral surface of the molding drum and the abutting means arranged on the inner side in the drum radial direction from the outer peripheral surface of the molding drum can be advanced outward in the drum radial direction. a molding drum having a one and the other suction means for position abutting advancing means, and, in the drum circumferential direction on both sides of the projecting-out against advancing means,
In cooperation with the inner pulling nail, an outer pulling nail capable of joining the end faces of the carcass ply material at the beginning and end ,
The ingredients example,
The one and the other adsorbing means are each of the end portions of the carcass ply material at the beginning and end of the molding drum at the time of the diameter-reducing deformation of the abutting means in an outwardly extending attitude of the abutting means. When the one and the other adsorbing means come close to each other while adsorbing each other, the respective end portions of the adsorbed carcass ply material are brought close to each other, and the carcass ply material starts and ends. Each of the end portions of the carcass ply material is adsorbed by the one and the other adsorbing means while maintaining the portions other than the end portions in a state of being tightly wound around the molding drum. The surplus portion of the carcass ply material is concentrated only in a portion between the portions, and a bent portion that protrudes radially outward is formed .

この装置において好ましくは、前記夫々の吸着手段を、カーカスプライ素材の、巻付け始端側及び巻付け終端側の夫々の端部分を負圧吸引して吸着するものとする。   Preferably, in this apparatus, each of the adsorbing means adsorbs the respective end portions of the carcass ply material on the winding start end side and the winding end side by negative pressure suction.

そしてまた好ましくは、前記内側引寄せ爪及び外側引寄せ爪のそれぞれを、ドラム軸線方向に左右交互に配置した複数個の爪部材にて構成されて、該引寄せ爪の閉口時に、左右それぞれの爪部材が相互に入り込み変位するものとする。   Preferably, each of the inner and outer pulling claws is composed of a plurality of claw members arranged alternately on the left and right in the drum axis direction, and when the pulling claw is closed, It is assumed that the claw members enter each other and are displaced.

本発明の空気入りタイヤ用のカーカスプライ素材の接合方法によれば、特に、成型ドラムの夫々の吸着手段に、カーカスプライ素材の始終夫々の端部分を吸着させて、カーカスプライ素材を成型ドラムに巻き付けた後、両吸着手段の間に位置する突き当て手段の、ドラム径方向外方への進出姿勢下で、成型ドラムを縮径変形させて、カーカスプライ素材の始終夫々の端面を、突き当て手段の側面に当接させ、カーカスプライ素材の始終の端部分に、半径方向外側に凸となる撓み部を形成することにより、従来の、「帯状部材の端面接合装置」のように、コンベアを用いることなく、成型ドラム上でカーカスプライ素材の始終夫々の端面を迅速に揃えることができる。   According to the joining method of the carcass ply material for a pneumatic tire of the present invention, in particular, the respective end portions of the carcass ply material are adsorbed to the respective adsorption means of the molding drum, and the carcass ply material is applied to the molding drum. After winding, the abutting means located between the two adsorbing means is deformed to reduce the diameter of the molding drum in the advancing posture outward in the drum radial direction, and the end faces of the carcass ply material are brought into contact with each other. By contacting the side surface of the means and forming a bent portion that protrudes outward in the radial direction at the beginning and end portions of the carcass ply material, the conveyor can be made like a conventional “end surface joining device for belt-like members”. Without using it, the end faces of the carcass ply material can be quickly aligned on the molding drum.

またこの方法では、成型ドラム上でカーカスプライ素材の始終夫々の端面を揃えることができるので、これらの端面を、内外の引寄せ爪によって容易に突き合わせ接合することができる。そのため、この端面接合方法では、従来の「スチールプライ接合装置」のように、各ジョイントロールを、カーカスプライ素材の突き合わせ部分の全長に渡って転動させる必要がなく、これによって、これら端面の迅速且つ高精度な接合を実現することができる。   Further, in this method, since the end faces of the carcass ply material can be aligned on the molding drum, these end faces can be easily butt-joined by the inner and outer attracting claws. Therefore, in this end surface joining method, it is not necessary to roll each joint roll over the entire length of the butt portion of the carcass ply material as in the conventional “steel ply joining device”. In addition, highly accurate joining can be realized.

本発明の空気入りタイヤ用のカーカスプライ素材の端面接合装置によれば、特に、成型ドラムの外周面よりもドラム径方向内側に位置する内側引寄せ爪、前記成型ドラムの外周面よりもドラム径方向内側に配置した突き当て手段を、ドラム径方向外方に向けて進出可能な突き当て進出手段、及び、突き当て進出手段のドラム周方向両側に位置し、前記カーカスプライ素材を吸着可能な夫々の吸着手段を有する成型ドラムと、内側引寄せ爪と協働してカーカスプライ素材の始終夫々の端面を接合可能な、外側引寄せ爪とを具えることにより、本発明の空気入りタイヤ用のカーカスプライ素材の端面接合方法を容易に実施することができ、また、先述したこの方法による効果を得ることができる。   According to the end face joining device for carcass ply material for a pneumatic tire of the present invention, in particular, the inner drawing claw located on the inner side in the drum radial direction from the outer peripheral surface of the molding drum, the drum diameter from the outer peripheral surface of the molding drum The abutting means arranged on the inner side in the direction is abutting advancing means capable of advancing outward in the drum radial direction, and each of the abutting advancing means is located on both sides of the drum circumferential direction and can adsorb the carcass ply material. The pneumatic drum of the present invention comprises a molding drum having a suction means and an outer drawing claw capable of joining the end faces of the carcass ply material in cooperation with the inner drawing claw. The end face joining method of the carcass ply material can be easily carried out, and the effect obtained by this method can be obtained.

本発明の空気入りタイヤ用のカーカスプライ素材の端面接合方法及び接合装置において、成型ドラムの夫々の吸着手段を、カーカスプライ素材を負圧吸引して吸着するものとした場合は、これらの吸着手段が、負圧吸引によってカーカスプライ素材の始終夫々の端部分に吸着するため、スチールコードを含まないカーカスプライ素材に対しても上記方法及び装置を適用させることができる。   In the end surface joining method and joining apparatus for carcass ply materials for pneumatic tires of the present invention, when each suction means of the molding drum is to suck and suck the carcass ply material, these suction means However, since it is adsorbed to each end portion of the carcass ply material by negative pressure suction, the above method and apparatus can be applied to a carcass ply material that does not include a steel cord.

また、上記の端面接合方法及び接合装置において、内側引寄せ爪及び外側引寄せ爪として、複数の爪部材を、ドラム軸線方向に左右交互に整列配置して構成されて、該引寄せ爪の閉口時に、左右それぞれの爪部材が相互に入り込み変位する引寄せ爪を夫々用いた場合、カーカスプライ素材の端面接合時に、複数の爪部材が、カーカスプライ素材の両端部分の表面に均等に食い込んで、それらの端部分の相互を引き寄せることになるので、両端面がドラム軸線方向の全長に渡って均等に相互加圧されるとともに、これらの接合面積が大きくなるため、より高精度で強力な接合を得ることができる。   In the end face joining method and joining apparatus described above, a plurality of claw members are alternately arranged in the left-right direction in the drum axial direction as the inner drawing claw and the outer drawing claw, and the closing claw of the drawing claw is closed. Sometimes, when using the pulling claws that the left and right claw members enter and displace each other, when the end faces of the carcass ply material are joined, the plurality of claw members evenly bite into the surfaces of both ends of the carcass ply material, Since these end portions are attracted to each other, both end surfaces are evenly pressed together over the entire length in the drum axis direction, and the area of these joints increases, resulting in higher precision and stronger joining. Can be obtained.

本発明の、カーカスプライ素材の接合装置の一の実施形態並びに、巻付け始端側の端部分を成型ドラムの一方の吸着手段に吸着させたカーカスプライ素材を模式的に示す側面図である。1 is a side view schematically showing a carcass ply material joining apparatus according to an embodiment of the present invention and a carcass ply material in which an end portion on a winding start end side is adsorbed by one adsorbing means of a molding drum. 成型ドラムを回動変位させて、カーカスプライ素材を成型ドラムに巻き付ける途中の、図1の接合装置及び、カーカスプライ素材を模式的に示す側面図である。FIG. 2 is a side view schematically showing the joining apparatus of FIG. 1 and the carcass ply material in the middle of winding the carcass ply material around the molding drum while rotating the molding drum. 図1の接合装置並びに、巻付け始端側及び終端側の端部分の夫々を成型ドラムの各々の吸着手段に吸着させたカーカスプライ素材を模式的に示す側面図である。FIG. 2 is a side view schematically showing the joining apparatus of FIG. 1 and a carcass ply material in which each of the winding start end side and end side end portions is adsorbed by the adsorbing means of the molding drum. (a)〜(c)は、図1の接合装置を用いて行うことができるカーカスプライ素材の接合方法において、カーカスプライ素材の始終夫々の端面を接合させる工程を示す説明図である。(A)-(c) is explanatory drawing which shows the process of joining each end surface of the carcass ply raw material in the joining method of the carcass ply raw material which can be performed using the joining apparatus of FIG. (a)は、開口時の内側引寄せ爪の一例を模式的に示す、成型ドラムの部分拡大平面図であり、(b)は、閉口時の内側引寄せ爪の一例を模式的に示す同様の平面図である。(A) is a partial enlarged plan view of a molding drum schematically showing an example of an inner drawing claw at the time of opening, and (b) is a schematic diagram showing an example of an inner drawing claw at the time of closing. FIG.

以下に図面を参照して、本発明の実施の形態を詳細に説明する。
図1〜3に示す、空気入りタイヤ用のカーカスプライ素材3の接合装置1は、拡縮径変形可能な成型ドラム2の外周面上に、カーカスプライ素材3を全長に渡って巻き付けるとともに、カーカスプライ素材3の、巻付け始端側及び巻付け終端側の両端面3c,3dを相互に突き合わせ接合させるためのものである。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
1 to 3, a joining apparatus 1 for a carcass ply material 3 for a pneumatic tire winds the carcass ply material 3 over its entire length on the outer peripheral surface of a molding drum 2 that can be deformed to expand and contract, and This is for butt-joining both end surfaces 3c, 3d of the material 3 on the winding start end side and the winding end side.

ここで、本発明の空気入りタイヤのカーカスプライ素材3の端面接合装置1では、成型ドラム2の外周面よりもドラム径方向内側に位置する内側引寄せ爪7、
前記成型ドラム2の外周面よりもドラム径方向内側に配置した突き当て手段5aを、ドラム径方向外方に向けて進出可能な突き当て進出手段5、及び、突き当て進出手段5のドラム周方向両側に位置し、カーカスプライ素材3を吸着可能な夫々の吸着手段4a,4bを有する成型ドラム2と、内側引寄せ爪7と協働して、カーカスプライ素材3の始終夫々の端面3c,3dを接合可能な外側引寄せ爪6とを具えていることが肝要である。
Here, in the end surface joining device 1 for the carcass ply material 3 of the pneumatic tire according to the present invention, the inner attracting claw 7 positioned on the inner side in the drum radial direction from the outer peripheral surface of the molding drum 2,
The abutting means 5a that can be advanced toward the outer side in the drum radial direction with the abutting means 5a disposed on the inner side in the drum radial direction from the outer peripheral surface of the molding drum 2, and the drum circumferential direction of the abutting advancing means 5 The end surfaces 3c and 3d of the carcass ply material 3 are arranged on both sides in cooperation with the molding drum 2 having the respective suction means 4a and 4b capable of sucking the carcass ply material 3 and the inner attracting claw 7. It is important to have the outer pulling claws 6 that can be joined together.

尚、図示例では、夫々の吸着手段4a,4bを、内側引寄せ爪7のドラム周方向の両側のそれぞれに配置されて、成型ドラム2の外周面の一部を形成する揺動板4c,4dと、揺動板4c,4dの内部にそれの外表面への露出姿勢で、たとえば、ドラム軸線方向に相互に50mmピッチ程度の間隔をおいて配置した複数個の吸着パッド4e,4fとを有するものとしている。
また、突き当て進出手段5の突き当て手段5aは、たとえば、成型ドラム2の軸線方向に所要の間隔をおいて設けた、ドラム径方向内外に進退変位可能な複数本のピン状のものとすることができる。なお、突き当て手段5aは、図1及び2に示すところでは、成型ドラムの外周面に対して後退姿勢であり、図3に示すところでは、成型ドラムの外周面から突出する進出姿勢となっている。
In the illustrated example, the respective suction means 4 a and 4 b are arranged on both sides of the inner pulling claw 7 in the drum circumferential direction, respectively, and the swing plates 4 c and 4 c forming a part of the outer peripheral surface of the molding drum 2. 4d and a plurality of suction pads 4e, 4f arranged in the swinging plate 4c, 4d in an exposed posture on the outer surface thereof, for example, spaced about 50 mm apart from each other in the drum axial direction. I have it.
Further, the abutment means 5a of the abutment advance means 5 is, for example, a plurality of pins that are provided at a predetermined interval in the axial direction of the molding drum 2 and can be moved forward and backward in the drum radial direction. be able to. 1 and 2, the abutting means 5a is in a receding posture with respect to the outer peripheral surface of the molding drum, and in the position shown in FIG. 3, it is in an advancing posture protruding from the outer peripheral surface of the molding drum. Yes.

各吸着手段4a,4b、突き当て手段5a、突き当て進出手段5、外側引寄せ爪6及び内側引寄せ爪7はいずれも、成型ドラム2の軸線方向の全幅に渡って、連続的または断続的に配されていることが好ましい。これによれば、上記各吸着手段4a,4b、突き当て手段5a、突き当て進出手段5、外側引寄せ爪6及び内側引寄せ爪7による夫々の機能が、成型ドラム2の軸線方向の幅を超えない範囲の、種々の幅のカーカスプライ素材3に対して、その全幅に渡って均一に作用するため、より高精度で効率的な端面接合を行うことができる。   Each of the adsorbing means 4a, 4b, the abutting means 5a, the abutting advance means 5, the outer attracting claw 6, and the inner attracting claw 7 are all continuous or intermittent over the entire axial width of the molding drum 2. It is preferable that it is arranged. According to this, the respective functions of the suction means 4a, 4b, the abutting means 5a, the abutting advance means 5, the outer attracting claw 6 and the inner attracting claw 7 increase the width of the molding drum 2 in the axial direction. Since it acts uniformly over the entire width of the carcass ply material 3 having various widths within a range not exceeding, it is possible to perform end face joining with higher accuracy and efficiency.

本発明の空気入りタイヤ用のカーカスプライ素材の端面接合方法は、上述したような端面接合装置を用いて実施することができ、この端面接合方法の一例を、図1〜4を参照しつつ以下に詳説する。   The end surface joining method of the carcass ply material for a pneumatic tire of the present invention can be carried out using the end face joining device as described above, and an example of this end surface joining method is described below with reference to FIGS. Detailed explanation.

図1では、カーカスプライ素材3の巻付け始端側の端部分3aを、成型ドラム2の一方の吸着手段4aに吸着させている。その際、図1に示すように、カーカスプライ素材3の始端側の端面3cは、他方の吸着手段4b側に向くことになる。   In FIG. 1, the end portion 3 a on the winding start end side of the carcass ply material 3 is adsorbed to one adsorbing means 4 a of the molding drum 2. At that time, as shown in FIG. 1, the end surface 3c on the start end side of the carcass ply material 3 faces the other suction means 4b.

尚、カーカスプライ素材3は、例えば、タイヤサイズ等に応じて、所定の裁断機(図示せず)等によって所要の長さに裁断されたものであることが好ましい。また、成型ドラム2のサイズは、裁断されたカーカスプライ素材3の長さ等に応じて選択することができる。   In addition, it is preferable that the carcass ply material 3 is cut into a required length by a predetermined cutting machine (not shown) or the like according to, for example, a tire size. The size of the molding drum 2 can be selected according to the length of the cut carcass ply material 3 and the like.

図1に示す状態から、成型ドラム2を、カーカスプライ素材3の始端側の端面3cが向く方向(図示例では、反時計回り)に回動変位させることにより、図2に示すように、カーカスプライ素材3が成型ドラム2に順次巻き付けられていく。成型ドラム2をさらに同一方向に回動変位させ、約1周回したところで、図3に示すように、カーカスプライ素材3の終端側の端部分3bを、成型ドラム2の他方の吸着手段4bに吸着させる。   From the state shown in FIG. 1, the molding drum 2 is turned and displaced in the direction (the counterclockwise direction in the illustrated example) toward the end surface 3c on the start end side of the carcass ply material 3, so that as shown in FIG. The ply material 3 is sequentially wound around the molding drum 2. When the molding drum 2 is further rotated and displaced in the same direction and rotated about one turn, the end portion 3b on the terminal side of the carcass ply material 3 is adsorbed to the other adsorption means 4b of the molding drum 2 as shown in FIG. Let

これにより、カーカスプライ素材3が、図3に示すように、その全周に渡って成型ドラム2に巻き付けられ、カーカスプライ素材3の端面3c及び3dは、突き当て進出手段5を挟んで、相互に概ね対向した状態になる。   Thereby, as shown in FIG. 3, the carcass ply material 3 is wound around the molding drum 2 over the entire circumference thereof, and the end faces 3c and 3d of the carcass ply material 3 are sandwiched between the butting and advancing means 5. It will be in the state of generally facing.

ここで、突き当て手段5aを、図3に示すような進出姿勢とし、この進出姿勢下でさらに成型ドラム2を縮径変形させることにより、この縮径変形に伴い、吸引手段4a,4bの揺動板4c、4dが、吸着パッド4e,4fの負圧吸引によって揺動板4c、4dの外表面に吸着された各々の端部分3a,3bとともに相互に接近することで、成型ドラム2の外周面に巻き付けられた略円筒状のカーカスプライ素材3もまた縮径されて、カーカスプライ素材3の長さの余剰分が、成型ドラム2の外周面の実質的な間隙である突き当て手段5aの近傍の空間に、最も多く集中することになる。   Here, the abutting means 5a is set in the advanced posture as shown in FIG. 3, and the molding drum 2 is further reduced in diameter under this advanced posture, so that the suction means 4a and 4b are shaken along with the reduced diameter deformation. The moving plates 4c and 4d approach each other together with the respective end portions 3a and 3b adsorbed on the outer surfaces of the swing plates 4c and 4d by the negative pressure suction of the adsorbing pads 4e and 4f. The substantially cylindrical carcass ply material 3 wound around the surface is also reduced in diameter, and the surplus length of the carcass ply material 3 is a substantial gap in the outer peripheral surface of the molding drum 2. It will concentrate most in the nearby space.

この余剰分の集中によって、カーカスプライ素材3の始終夫々の端面3c及び3dは、図4(a)に拡大図で示すように、突き当て手段5aに近接して位置するか、または、突き当て手段5aの側面に当接することになり、また、カーカスプライ素材の始終の端部分3a,3bには、半径方向外側に凸となる撓み部8が形成されることになる。   Due to the concentration of the surplus portion, the end faces 3c and 3d of the carcass ply material 3 are located close to the abutting means 5a as shown in the enlarged view of FIG. The side portions of the means 5a are brought into contact with each other, and the end portions 3a and 3b at the beginning and end of the carcass ply material are formed with bent portions 8 that protrude outward in the radial direction.

本発明の空気入りタイヤ用のカーカスプライ素材の端面接合方法では、とりわけ、成型ドラム2の拡縮径変形の作用を利用して、カーカスプライ素材3の両端面3c及び3dを相互に接近させ、さらに、成型ドラム2の縮径変形によって生じるカーカスプライ素材3の余剰分を利用して、上記のような撓み部8を形成することを一つの特徴とする。   In the end surface joining method of the carcass ply material for the pneumatic tire of the present invention, in particular, the both end surfaces 3c and 3d of the carcass ply material 3 are brought close to each other by utilizing the action of the expansion and contraction diameter deformation of the molding drum 2. One feature is that the bending portion 8 as described above is formed by utilizing the surplus portion of the carcass ply material 3 generated by the diameter reduction deformation of the molding drum 2.

このような撓み部8を形成することにより、各端面3c及び3dが、カーカスプライ素材3の全幅に渡って相互に接近することになるので、カーカスプライ素材3の裁断時または巻き付け時の誤差等による両端面3c及び3d間の距離の誤差が瞬時にリセットされる。   By forming such a bent portion 8, the end faces 3 c and 3 d approach each other over the entire width of the carcass ply material 3, so that an error in cutting or winding the carcass ply material 3, etc. The error of the distance between both end faces 3c and 3d due to is instantaneously reset.

次いで、突き当て手段5aを、図4(b)に示すように、半径方向内方への後退姿勢とするとともに、外側引寄せ爪6を、図に白抜き矢印で示すように下降させて、前記撓み部8の外表面及び内表面の夫々に、外側引寄せ爪6及び内側引寄せ爪7の夫々を係合させる。   Next, as shown in FIG. 4 (b), the abutting means 5a is set in the radially inward receding posture, and the outer attracting claw 6 is lowered as shown by a white arrow in the figure. The outer drawing claw 6 and the inner drawing claw 7 are engaged with the outer surface and the inner surface of the bending portion 8 respectively.

しかる後は、揺動可能にヒンジ連絡した複数個の爪部材6aを有する外側引寄せ爪6を、図4(c)に誇張して示すように、同様に揺動可能な爪部材7aを有する内側引寄せ爪7に向けてさらに下降させることで、それぞれの爪部材6a,7aを、図に矢印で示すように、ヒンジピンの回りに揺動変位させて、カーカスプライ素材3の、外側引寄せ爪6および内側引寄せ爪7の間に挟み込んだ始終の夫々の端面3c及び3dの相互を強固に圧着させる。
これにより、これらの始端面3cと終端面3dとを、高精度に突き合わせ接合することができる。
Thereafter, as shown in an exaggerated manner in FIG. 4C, the outer pulling claw 6 having a plurality of claw members 6a hinged so as to be able to swing is similarly provided with a swingable claw member 7a. By further lowering toward the inner drawing claw 7, the claw members 6a, 7a are oscillated and displaced around the hinge pins as indicated by arrows in the figure, so that the carcass ply material 3 is drawn outward. The end faces 3c and 3d of each end sandwiched between the claw 6 and the inner drawing claw 7 are firmly pressed against each other.
Thereby, these start end surfaces 3c and end surface 3d can be butt-joined with high precision.

このような内側引寄せ爪7は、例えば、図5(a)及び(b)に、成型ドラムの拡大平面図で示すように、左右のそれぞれが互いに接近・離隔する向きに揺動可能に取り付けられて、カーカスプライ素材3との接触面に、多数本の溝を形成した爪部材7aの複数個を、ドラム軸線方向(図の上下方向)に左右交互に配置して構成することが好ましい。
尚、説明のため、図5に示すところでは、内側引寄せ爪7について例示したが、外側引寄せ爪6についても、これと同様の構成とすることができる。
For example, as shown in the enlarged plan view of the molding drum in FIGS. 5 (a) and 5 (b), such an inner drawing claw 7 is attached so as to be swingable in a direction in which the left and right sides approach and separate from each other. Thus, it is preferable that a plurality of claw members 7a having a plurality of grooves formed on the contact surface with the carcass ply material 3 are alternately arranged on the left and right in the drum axis direction (vertical direction in the figure).
For the sake of explanation, the inner drawing claw 7 is illustrated in FIG. 5, but the outer drawing claw 6 can also be configured in the same manner.

ここで、通常、爪部材7aの幅Wを小さくして、爪部材7aのドラム軸線方向の配設個数を増やすほど、より均質で高精度な端面接合を得られるが、爪部材の耐久性やカーカスプライ素材3への食い込みによる影響等の種々の事情に鑑みれば、幅Wは、2〜6mm程度の範囲であることが好ましい。   Here, normally, as the width W of the claw member 7a is reduced and the number of the claw members 7a disposed in the drum axis direction is increased, a more uniform and highly accurate end face joining can be obtained. In consideration of various circumstances such as the influence of biting into the carcass ply material 3, the width W is preferably in the range of about 2 to 6 mm.

以上の工程によって、効率的且つ高精度に、カーカスプライ素材3の両端面3c及び3dを突き合わせ接合し、空気入りタイヤ用の円筒状のカーカスプライを形成することができる。   Through the above steps, both end surfaces 3c and 3d of the carcass ply material 3 can be butted and joined efficiently and with high accuracy, thereby forming a cylindrical carcass ply for a pneumatic tire.

尚、本発明の空気入りタイヤ用のカーカスプライ素材の端面接合方法及び装置において、例えば、突き当て手段5a、外側引寄せ爪6及び内側引寄せ爪7等を、温度制御可能とすることができる。   In the end face joining method and apparatus for a carcass ply material for a pneumatic tire according to the present invention, for example, the abutment means 5a, the outer attracting claw 6, the inner attracting claw 7, and the like can be temperature controlled. .

これによれば、突き当て手段5a、外側引寄せ爪6及び内側引寄せ爪7を高温状態にしてカーカスプライ素材3の各端部分3a,3bまたは各端面3c,3dに接触させることによって、両端面3c,3dが加熱され、これらが相互に接着しやすくなるので、端面接着の効率及び接着強度をさらに向上させることができる。   According to this, both the end portions 3a, 3b or the end faces 3c, 3d of the carcass ply material 3 are brought into contact with each other by bringing the abutting means 5a, the outer attracting claw 6 and the inner attracting claw 7 into a high temperature state. Since the surfaces 3c and 3d are heated and they are easily bonded to each other, the efficiency and adhesion strength of end surface bonding can be further improved.

上記方法及び装置によって形成された、成型ドラム2上のカーカスプライは、その後、所定の搬送装置(図示せず)等によって次の製造工程に搬送され、例えば、インナーライナー成型用のドラム上で成型されたインナーライナーに、該インナーライナーの径方向外側から貼着させることができる。これによって、上記カーカスプライをインナーライナーと一体化させることができる。   The carcass ply on the molding drum 2 formed by the above method and apparatus is then transported to the next manufacturing process by a predetermined transport device (not shown) or the like, for example, molded on the inner liner molding drum. The inner liner can be attached from the radially outer side of the inner liner. Thus, the carcass ply can be integrated with the inner liner.

或いは、上記方法及び装置によって成型ドラム2上に形成されたカーカスプライを、例えば、既に同様の方法及び装置によって端面を接合されて円弧状に形成され、搬送装置に取り付けられて成型ドラム2よりも大径に拡径されている他のカーカスプライに、該他のカーカスプライの径方向内側から成型ドラム2ごと挿入することによって、成型ドラム2上のカーカスプライを他のカーカスプライの径方向内側に配置し、さらに、この状態から成型ドラム2を拡径させることによって、成型ドラム2上のカーカスプライが拡径して、他のカーカスプライの内周面に貼着することになる。   Alternatively, the carcass ply formed on the molding drum 2 by the above method and apparatus is formed into an arc shape by joining the end surfaces by the same method and apparatus, and is attached to the conveying device and is more than the molding drum 2. By inserting the molding drum 2 together with the other carcass ply having a larger diameter from the inner side in the radial direction of the other carcass ply, the carcass ply on the molding drum 2 is brought into the inner side in the radial direction of the other carcass ply. By arranging and further expanding the diameter of the molding drum 2 from this state, the diameter of the carcass ply on the molding drum 2 is expanded and adhered to the inner peripheral surface of another carcass ply.

これによって、上記成型ドラム2上のカーカスプライを、他のカーカスプライと一体化させ、複数層のカーカスプライから成るカーカス部材を容易に形成することができる。   As a result, the carcass ply on the molding drum 2 can be integrated with other carcass plies to easily form a carcass member composed of a plurality of layers of carcass plies.

1 カーカスプライ素材の端面接合装置
2 成型ドラム
3 カーカスプライ素材
3a 巻付け始端側の端部分
3b 巻付け終端側の端部分
3c 巻付け始端側の端面
3d 巻付け終端側の端面
4a 吸着手段(巻付け始端側)
4b 吸着手段(巻付け終端側)
4c,4d 揺動板
4e,4f 吸着パッド
5 突き当て進出手段
5a 突き当て手段
6 外側引寄せ爪
6a 爪部材
7 内側引寄せ爪
7a 爪部材
8 撓み部
DESCRIPTION OF SYMBOLS 1 End surface joining apparatus 2 of carcass ply material 2 Forming drum 3 Carcass ply material 3a End part 3b of winding start end side End part 3c of winding end side End face 3d of winding start end side End face 4a of winding end side Adsorption means (winding) (Starting side)
4b Adsorption means (winding end side)
4c, 4d Oscillating plates 4e, 4f Suction pad 5 Abutting advance means 5a Abutting means 6 Outer attracting claw 6a Claw member 7 Inner attracting claw 7a Claw member 8 Deflection part

Claims (6)

拡縮径変形可能な成型ドラムの外周面上に、カーカスプライ素材を全長に渡って巻き付けるとともに、該カーカスプライ素材の、巻付け始端側及び巻付け終端側の両端面を相互に突き合わせ接合させる空気入りタイヤ用のカーカスプライ素材の端面接合方法であって、
前記カーカスプライ素材の巻付け始端側の端部分を、前記成型ドラムの一方の吸着手段に吸着させて、該成型ドラムを回動変位させるとともに、前記カーカスプライ素材の巻付け終端側の端部分を、前記成型ドラムの他方の吸着手段に吸着させて、該カーカスプライ素材をその全長に渡って前記成型ドラムの外周面上に巻き付け、次いで、
前記成型ドラムの両吸着手段の間に位置する突き当て手段の、ドラム径方向外方への進出姿勢下で、前記成型ドラムを縮径変形させるとともに前記一方及び他方の吸着手段どうしを相互に接近させることにより、前記一方及び他方の吸着手段に吸着させた前記カーカスプライ素材の始終の夫々の前記端部分を相互に接近させて、前記カーカスプライ素材の始終の夫々の前記端部分以外の部分を前記成型ドラムに密着状態で巻き付けられた状態に維持しつつ、前記カーカスプライ素材の始終の夫々の前記端部分の、前記一方及び他方の吸着手段によりそれぞれ吸着された箇所の間の部分のみに、前記カーカスプライ素材の余剰分を集中させて、半径方向外側に凸となる撓み部を形成した後、
前記突き当て手段の、半径方向内方への後退姿勢下で、前記撓み部の外表面及び内表面の夫々に、外側引寄せ爪及び内側引寄せ爪の夫々を係合させるとともに、前記外側引寄せ爪及び内側引寄せ爪の夫々を作動させて、前記カーカスプライ素材の始終の夫々の前記端面を接合させる、空気入りタイヤ用のカーカスプライ素材の端面接合方法。
Air that wraps the carcass ply material over the entire length of the outer peripheral surface of the molding drum capable of expanding and contracting diameter, and butt-joins both end surfaces of the carcass ply material on the winding start end side and winding end side. A method for joining end surfaces of carcass ply materials for tires,
The end portion on the winding start end side of the carcass ply material is adsorbed by one suction means of the molding drum to rotate and displace the molding drum, and the end portion on the winding end side of the carcass ply material is , By adsorbing to the other adsorption means of the molding drum, the carcass ply material is wound on the outer peripheral surface of the molding drum over its entire length,
The abutting means located between the two suction means of the molding drum deforms the molding drum in a diameter-reduced manner and moves the one and the other suction means closer to each other under the attitude of outward movement in the drum radial direction. By causing the end portions of the carcass ply material adsorbed by the one and the other adsorbing means to approach each other, the portions other than the end portions of the carcass ply material at the beginning and end While maintaining the state of being tightly wound around the molding drum, only the portion between the portions of the end portions of the carcass ply material at the beginning and end of the carcass ply material respectively adsorbed by the one and the other adsorbing means , After concentrating the excess of the carcass ply material and forming a bent portion that protrudes radially outward,
With the abutting means retracted radially inward, the outer pulling claw and the inner pulling claw are engaged with the outer surface and the inner surface of the flexible portion, respectively, and the outer pulling claw is engaged. An end surface joining method for a carcass ply material for a pneumatic tire, wherein each of the end surfaces of the carcass ply material is joined by operating each of the gathering claws and the inner drawing claws.
前記成型ドラムの夫々の吸着手段により、前記カーカスプライ素材の夫々の端部分を、負圧吸引して吸着させる請求項1に記載の、空気入りタイヤ用のカーカスプライ素材の端面接合方法。   The end surface joining method of a carcass ply material for a pneumatic tire according to claim 1, wherein each of the end portions of the carcass ply material is sucked and sucked by a negative pressure by each suction means of the molding drum. 前記内側引寄せ爪及び外側引寄せ爪として、複数個の爪部材を、ドラム軸線方向に左右交互に整列配置して構成されて、該引寄せ爪の閉口時に、左右それぞれの爪部材が相互に入り込み変位する引寄せ爪を夫々用いる請求項1または2に記載の、空気入りタイヤ用のカーカスプライ素材の端面接合方法。   A plurality of claw members are alternately arranged on the left and right sides in the drum axial direction as the inner drawing claw and the outer drawing claw, and when the drawing claw is closed, the left and right claw members are mutually connected. The end surface joining method of the carcass ply material for a pneumatic tire according to claim 1 or 2, wherein a pulling claw that enters and displaces is used. 拡縮径変形可能な成型ドラムの外周面上に、カーカスプライ素材を全長に渡って巻き付けるとともに、該カーカスプライ素材の、巻付け始端側及び巻付け終端側の両端面を相互に突き合わせ接合させる空気入りタイヤ用のカーカスプライ素材の端面接合装置であって、
前記成型ドラムの外周面よりもドラム径方向内側に位置する内側引寄せ爪、前記成型ドラムの外周面よりもドラム径方向内側に配置した突き当て手段を、ドラム径方向外方に向けて進出可能な突き当て進出手段、及び、該突き当て進出手段のドラム周方向両側に位置する一方及び他方の吸着手段を有する成型ドラムと、
前記内側引寄せ爪と協働して、前記カーカスプライ素材の始終の夫々の前記端面を接合可能な外側引寄せ爪と
を具え、
前記一方及び他方の吸着手段は、前記突き当て手段のドラム径方向外方への進出姿勢下での、前記成型ドラムの前記縮径変形時において、前記カーカスプライ素材の始終の夫々の前記端部分を吸着しながら前記一方及び他方の吸着手段どうしが相互に接近することにより、それぞれが吸着した前記カーカスプライ素材の始終の夫々の前記端部分を相互に接近させて、前記カーカスプライ素材の始終の夫々の前記端部分以外の部分を前記成型ドラムに密着状態で巻き付けられた状態に維持しつつ、前記カーカスプライ素材の始終の夫々の前記端部分の、前記一方及び他方の吸着手段によりそれぞれ吸着された箇所の間の部分のみに、前記カーカスプライ素材の余剰分を集中させて、半径方向外側に凸となる撓み部を形成する、空気入りタイヤ用のカーカスプライ素材の端面接合装置。
Air that winds the carcass ply material over the entire length of the outer peripheral surface of the molding drum capable of expanding and contracting diameter, and butt-joins both ends of the carcass ply material on the winding start end side and winding end side. An end surface joining device for carcass ply material for tires,
The inner pulling claw located on the inner side in the drum radial direction from the outer peripheral surface of the molding drum and the abutting means arranged on the inner side in the drum radial direction from the outer peripheral surface of the molding drum can be advanced outward in the drum radial direction. a molding drum having a one and the other suction means for position abutting advancing means, and, in the drum circumferential direction on both sides of the projecting-out against advancing means,
In cooperation with the inner pulling nail, an outer pulling nail capable of joining the end faces of the carcass ply material at the beginning and end ,
The ingredients example,
The one and the other adsorbing means are each of the end portions of the carcass ply material at the beginning and end of the molding drum at the time of the diameter-reducing deformation of the abutting means in an outwardly extending attitude of the abutting means. When the one and the other adsorbing means come close to each other while adsorbing each other, the respective end portions of the adsorbed carcass ply material are brought close to each other, and the carcass ply material starts and ends. Each of the end portions of the carcass ply material is adsorbed by the one and the other adsorbing means while maintaining the portions other than the end portions in a state of being tightly wound around the molding drum. only the portion between of the points in said by concentrating the excess of the carcass ply material to form the flexible portion is convex radially outward, pneumatic tire End surface bonding apparatus of the carcass ply material.
前記夫々の吸着手段を、カーカスプライ素材の、巻付け始端側及び巻付け終端側の夫々の端部分を負圧吸引して吸着するものとしてなる請求項4に記載の、空気入りタイヤ用のカーカスプライ素材の端面接合装置。   The carcass for a pneumatic tire according to claim 4, wherein each of the adsorbing means is configured to adsorb and adsorb the respective end portions of the carcass ply material at the winding start end side and the winding end end side under negative pressure. End face joining device for ply material. 前記内側引寄せ爪及び外側引寄せ爪のそれぞれを、ドラム軸線方向に左右交互に配置した複数個の爪部材にて構成されて、該引寄せ爪の閉口時に、左右それぞれの爪部材が相互に入り込み変位するものとしてなる請求項4または5に記載の、空気入りタイヤ用のカーカスプライ素材の端面接合装置。   Each of the inner drawing claw and the outer drawing claw is composed of a plurality of claw members arranged alternately on the left and right sides in the drum axis direction, and when the drawing claw is closed, the left and right claw members are mutually connected. The end face joining device for carcass ply material for a pneumatic tire according to claim 4 or 5, wherein the end face joining device is adapted to be displaced.
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