JP5957431B2 - Cable fire prevention member and fire prevention equipment - Google Patents

Cable fire prevention member and fire prevention equipment Download PDF

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JP5957431B2
JP5957431B2 JP2013228169A JP2013228169A JP5957431B2 JP 5957431 B2 JP5957431 B2 JP 5957431B2 JP 2013228169 A JP2013228169 A JP 2013228169A JP 2013228169 A JP2013228169 A JP 2013228169A JP 5957431 B2 JP5957431 B2 JP 5957431B2
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fire
cable
fire prevention
resistant
fireproof
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JP2015089306A (en
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博隆 山城
博隆 山城
秀夫 落合
秀夫 落合
俊男 渡邉
俊男 渡邉
浩 古賀
浩 古賀
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明星工業株式会社
化工機商事株式会社
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Description

本発明は、ケーブル防火部材及び防火設備に関する。   The present invention relates to a cable fire prevention member and fire prevention equipment.

従来、電気配線ケーブルについては、火災時の防護対策として一般的には火災時の延焼防止機能が求められることはあっても、高い耐火断熱性能についての特別な基準もなく、あまり強く要求されてもこなかった。
つまり要求されている防火手段としては、例えば、原子力プラント等で、不燃性、難燃性ケーブル以外のケーブルを使用する場合には、それらの不燃性、難燃性ケーブルに要求される性能と同等以上の性能を有することが実証試験等により証明されることを条件としており、この状態で防火塗料をケーブルに刷毛塗りすることが行われているだけであった(周知慣用技術により適切な文献が見当たらない)。
Conventionally, electrical wiring cables are generally required to have a fire prevention function in the event of a fire, but there is no special standard for high fireproof insulation performance. I did not come.
In other words, as a required fire prevention means, for example, when using cables other than non-flammable and flame-retardant cables in a nuclear power plant or the like, it is equivalent to the performance required for those non-flammable and flame-retardant cables. It is a condition that it has been proved by a verification test or the like that it has the above performance, and in this state, only a fire-resistant paint is brushed on the cable (appropriate literature is available by well-known conventional techniques) I can't find it).

上述した防火手段は、現場塗装において塗膜の厚みにバラツキが生じ易く、電気配線ケーブルを均等に防火することは困難であった。   The above-mentioned fire prevention means tends to cause variations in the thickness of the coating film during on-site painting, and it has been difficult to evenly fire the electrical wiring cables.

従って、本発明の目的は、上記問題点を解消し、電気配線ケーブルをその長さ方向において、ほぼ均等に防火できる様にするところにある。   Accordingly, an object of the present invention is to eliminate the above-mentioned problems and make it possible to fire the electric wiring cable almost uniformly in the length direction thereof.

本発明の第1のケーブル防火部材の特徴構成は、電気配線ケーブルを支持してあるケーブルラックに対してその長手方向に亘って全周を覆うように巻き付けるケーブル防火部材であって、耐熱繊維製の耐火布の表裏両方側の面に、ポリ燐酸アンモニウムまたは燐酸メラミンからなる発泡剤及び反応触媒と、可塑剤からなる軟化剤と、炭水化物又は多価アルコールからなる炭化剤と、キシレンからなる溶剤とを含む主材に対して、ウレタン系複合ポリマーからなる可撓性を有する樹脂材料とキシレンから成る溶剤とを含む固化反応促進材を混合して反応させる耐火塗料を塗布した耐火塗料層を付設したところにある。   The characteristic configuration of the first cable fire prevention member of the present invention is a cable fire prevention member that is wound around a cable rack that supports an electric wiring cable so as to cover the entire circumference of the cable rack, and is made of a heat-resistant fiber. On both the front and back sides of the fireproof cloth, a foaming agent and reaction catalyst made of ammonium polyphosphate or melamine phosphate, a softening agent made of a plasticizer, a carbonizing agent made of a carbohydrate or a polyhydric alcohol, and a solvent made of xylene A fire-resistant paint layer coated with a fire-resistant paint that reacts by mixing and reacting a solidification reaction accelerator containing a flexible resin material made of urethane-based composite polymer and a solvent made of xylene is attached to the main material containing By the way.

本発明の第1の特徴構成によれば、可撓性を有する樹脂を主成分とする熱発泡性の耐火塗料は、耐熱繊維製の耐火布に塗布しても、全体として可撓性を損なわず、そのために、既設の電気配線ケーブルに対してその全周を覆い隠すように簡単に巻き付けて被覆できる。
そして、火災の発生の際には、耐火布により遮炎性を発揮しながら、加熱により耐火塗料層が発泡してその厚みを増し、断熱性を発揮して火災源に隣接する電気配線ケーブルの延焼を防止できる。
また、前記耐火布に耐火塗料を塗布したケーブル防火部材は、電気配線ケーブルに巻き付け施工する前に、予め工場生産もでき、塗布厚の均一な防火塗料層を耐火布上に一体的に形成でき、電気配線ケーブルに対してその長さ方向に均一に高い防火性能を期待できる。
従って、施工性良く電気配線ケーブルを保護できる。
According to the first characteristic configuration of the present invention, the heat-foamable fire-resistant paint mainly composed of a flexible resin loses flexibility as a whole even when applied to a heat-resistant cloth made of heat-resistant fiber. Therefore, it can be easily wound and covered so as to cover the entire circumference of an existing electric wiring cable.
In the event of a fire, the fire-resistant paint layer is foamed by heating to increase the thickness of the electrical wiring cable adjacent to the fire source. Fire spread can be prevented.
In addition, the cable fireproof member in which the fireproof coating is applied to the fireproof cloth can be manufactured in advance in the factory before being wound around the electric wiring cable, and a fireproof paint layer having a uniform coating thickness can be integrally formed on the fireproof cloth. It can be expected that the electrical wiring cable has a uniform and high fire resistance in the length direction.
Therefore, the electrical wiring cable can be protected with good workability.

前記主材と前記固化反応促進材を混合することにより、短時間で反応して可撓性のある耐火塗料層が形成され、しかも、耐火布と積層一体化することにより、迅速にケーブル防火部材を形成できる。その上、ウレタン系複合ポリマーからなる可撓性を有する樹脂材料が耐火塗料に使われているために、短時間で硬化して作業性を向上させるのみならず、形成される耐火塗料層は、可撓性以外に弾力性もあるために、メンテナンスの際にケーブル防火部材に作業機材や作業員が当たってもその衝撃力を和らげることができ、作業時における事故を極力防止しやすくなる。   By mixing the main material and the solidification reaction promoting material, a flexible fire-resistant paint layer is formed by reacting in a short time, and the fire-resistant member can be quickly formed by laminating and integrating with the fire-resistant cloth. Can be formed. In addition, since a flexible resin material made of a urethane-based composite polymer is used for the fireproof paint, not only the workability is improved by curing in a short time, but the fireproof paint layer formed is Since there is elasticity in addition to flexibility, even if work equipment or workers hit the cable fire prevention member during maintenance, the impact force can be reduced, and it becomes easy to prevent accidents during work as much as possible.

本発明の第2の特徴構成は、前記耐火布が、シリカ繊維製の糸を織って成形したところにある。   A second characteristic configuration of the present invention is that the fireproof cloth is formed by weaving a silica fiber yarn.

本発明の第2の特徴構成によれば、シリカ繊維製の糸を織って成形した耐火布は、例えば一般的なガラス繊維の糸や岩綿、アスベスト等を織ってできた耐火布に比べて熱的耐久性や化学的安定性、電気絶縁性が高く、防火性能を高く維持できる。   According to the second characteristic configuration of the present invention, the fire resistant cloth formed by weaving silica fiber yarn is, for example, more than a fire resistant cloth made by weaving general glass fiber yarn, rock wool, asbestos or the like. Thermal durability, chemical stability, and electrical insulation are high, and fireproof performance can be maintained high.

ケーブルラックに支持された電気配線ケーブルを示す斜視図である。It is a perspective view which shows the electrical wiring cable supported by the cable rack. 防火部材をケーブルラックに巻き付けて設置した防火設備を示す斜視図である。It is a perspective view which shows the fire prevention equipment which wound and installed the fire prevention member around the cable rack. 防火部材をケーブルラックに巻き付けて設置した防火設備の縦断面図である。It is a longitudinal cross-sectional view of the fire prevention equipment which installed the fire prevention member around the cable rack. 加熱昇温に伴う耐火塗料層の膨張状態を示す防火設備の縦断面図である。It is a longitudinal cross-sectional view of the fire prevention equipment which shows the expansion state of the fire-resistant paint layer accompanying a heating temperature rise. 別実施形態の防火部材を、ケーブルラックに巻き付けて設置した防火設備を示す斜視図である。It is a perspective view which shows the fire prevention equipment which wound and installed the fire prevention member of another embodiment around the cable rack. 別実施形態の防火部材をケーブルラックに巻き付けて設置した防火設備の縦断面図である。It is a longitudinal cross-sectional view of the fire prevention equipment which installed the fire prevention member of another embodiment around the cable rack. 別実施形態の加熱昇温に伴う耐火塗料層の膨張状態を示す防火設備の縦断面図である。It is a longitudinal cross-sectional view of the fire prevention equipment which shows the expansion state of the fire-resistant paint layer accompanying the heating temperature rising of another embodiment. 試験装置の概略縦断側面図である。It is a schematic vertical side view of a test apparatus. 電気炉内と受熱体の温度変化グラフである。It is a temperature change graph of an electric furnace and a heat receiving body.

以下に本発明の実施の形態を図面に基づいて説明する。
図1に示すように、電気配線ケーブル1の新設の設置現場はもとより、既設の設置現場においても、電気配線ケーブル1に対して、その径方向及び長さ方向において耐火断熱した状態に覆い保護するために、図2に示すように、電気配線ケーブル1の長手方向に沿って、全周を覆うように巻き付け可能で、耐熱繊維製の耐火布3の表裏少なくとも一方側の面に、可撓性を有する樹脂を主成分とする熱発泡性の耐火塗料を塗布した耐火塗料層4を付設した防火部材を提供する。
その可撓性の防火部材を、図2及び図3に示すように、電気配線ケーブル1がケーブルラック2に支持された状態で、そのケーブルラック2の全周に巻き付けて固定するために、巻き付けた防火部材の外側から、ケーブル長手方向の複数個所を周方向にステンレスなどの金属帯状体5で巻き付けて緊縛して防火設備を構成してある。
Embodiments of the present invention will be described below with reference to the drawings.
As shown in FIG. 1, the electrical wiring cable 1 is covered and protected in a refractory and heat-insulated state in the radial direction and the length direction in the existing installation site as well as in the existing installation site. Therefore, as shown in FIG. 2, it can be wound so as to cover the entire circumference along the longitudinal direction of the electric wiring cable 1, and is flexible on at least one side of the front and back of the fireproof cloth 3 made of heat resistant fiber. There is provided a fireproof member provided with a fireproof paint layer 4 coated with a heat-foamable fireproof paint mainly composed of a resin having the following.
As shown in FIGS. 2 and 3, the flexible fireproof member is wound around the entire circumference of the cable rack 2 in a state where the electric wiring cable 1 is supported by the cable rack 2. From the outside of the fire prevention member, a plurality of locations in the longitudinal direction of the cable are wound around a metal strip 5 such as stainless steel in the circumferential direction and tightly bound to constitute a fire prevention equipment.

前記耐熱繊維製の耐火布3は、約1000℃まで耐熱性のあり、且つ、遮延焼性のあるシリカ繊維製の糸を織って成形してあり、この耐火布3だけでは火災に対して遮炎機能はあるものの、断熱性が低いために、樹脂被覆された電線ケーブルに対する延焼機能は少なく、その耐火布3の不足する機能の追加のために、耐火塗料を、ケーブルに巻き付ける耐火布3の外側一側面に防火塗料層が来るように塗布してある。   The heat-resistant fabric made of heat-resistant fiber 3 is formed by weaving a yarn made of silica fiber having heat resistance up to about 1000 ° C. and having a flame-proofing property. Although there is a flame function, since the heat insulation is low, the fire spreading function for the resin-coated electric wire cable is small, and in order to add the function that the fire resistant cloth 3 lacks, the fire resistant cloth 3 of the fire resistant cloth 3 wound around the cable is added. It is applied so that a fire-proof paint layer comes on one outer side.

前記耐火塗料は、ポリ燐酸アンモニウムまたは燐酸メラミンからなる発泡剤及び反応触媒と、可塑剤からなる軟化剤と、炭水化物又は多価アルコールからなる炭化剤と、キシレンからなる溶剤とを含む主材に対して、ウレタン系複合ポリマーからなる可撓性を有する樹脂材料とキシレンから成る溶剤とを含む固化反応促進材を混合して反応させるもので、前記耐火塗料により形成される耐火塗料層4は、主材と固化反応促進材とによる2液混合吹付けにより、1時間後には触指可能となり、水をかけても溶解せず、24時間後には弾力性を維持したまま固化が完了して運搬や上塗り塗装が可能となる。また、固化した耐火塗料層4は、ショアーAで70(軟式ボールと同等)となり、弾力性及び可撓性がある。
そのために、塗膜の損傷が発生しにくく、振動や変形にも耐えることができる。
The fireproof coating is based on a main material including a foaming agent and a reaction catalyst made of ammonium polyphosphate or melamine phosphate, a softening agent made of a plasticizer, a carbonizing agent made of a carbohydrate or a polyhydric alcohol, and a solvent made of xylene. A solidification reaction accelerator containing a flexible resin material composed of a urethane-based composite polymer and a solvent composed of xylene is mixed and reacted. The fire-resistant paint layer 4 formed of the fire-resistant paint comprises: The two-component mixed spraying of the material and the solidification reaction promoting material enables the finger to be touched after 1 hour, does not dissolve even when water is applied, and after 24 hours, the solidification is completed while maintaining the elasticity. Top coating is possible. Further, the solidified fireproof paint layer 4 becomes 70 (equivalent to a soft ball) by Shore A, and has elasticity and flexibility.
For this reason, the coating film is hardly damaged and can withstand vibration and deformation.

尚、防火部材は、電気配線ケーブル1がケーブルラック2に支持されていない個所においても、電気配線ケーブル1に直接巻き付けて防火できるようにしても良い。   The fire prevention member may be directly wound around the electric wiring cable 1 so as to be able to prevent fire even in a place where the electric wiring cable 1 is not supported by the cable rack 2.

従って、ケーブルラック2に支持された電気配線ケーブル1に巻き付けて固定した防火部材は、火災等による加熱昇温に伴って、図3の状態から図4の状態に発泡剤が発泡膨張しながら炭化層が形成され、昇温前は0.1mmの厚みの防火塗料層が5〜10mmの厚みになり、0.5mmの厚みの防火塗料層が50mmの厚みになり、耐火断熱性を発揮して耐火時間60分であっても電気配線ケーブル1を温度上昇140℃以下に保持して延焼しないように防火する。   Accordingly, the fireproof member wound and fixed around the electric wiring cable 1 supported by the cable rack 2 is carbonized while the foaming agent expands and expands from the state of FIG. 3 to the state of FIG. A layer is formed, and before the temperature rises, the fire-resistant paint layer having a thickness of 0.1 mm is 5 to 10 mm thick, the fire-resistant paint layer having a thickness of 0.5 mm is 50 mm thick, and exhibits fireproof and heat insulation properties. Even if the fireproof time is 60 minutes, the electric wiring cable 1 is kept at a temperature rise of 140 ° C. or less to prevent fire from spreading.

図8に示す試験装置により、本発明の防火設備に近い状況を再現して防火部材7の性能を試験した。
つまり、ケーブルラックに支持された電気配線ケーブルが複数、一定距離おいて配置された配線現場では、それらのケーブルラック夫々に防火部材7を覆った状態になるために、一方の電気配線ケーブルが昇温して火災を発生した場合、隣接する電気配線ケーブルが防火部材7を介して熱の影響を受ける。
従って、隣接する電気配線ケーブルが受ける温度の影響を調べるために、電気炉6の入口にシリカクロスの外側面に耐火塗料層を形成した防火部材7を貼り付け、その防火部材7から離間距離L(100mm)離れた位置に、受熱体としての前記と同様の防火部材7を貼設して、電気炉内温度の変化曲線(図9の曲線A,曲線B)と共に、受熱体温度の変化曲線(図9の曲線A’、曲線B’)を測定してグラフを図9に示した。尚、図9の曲線Aの電気炉温度の上昇時(ISO834の標準加熱曲線(図9の曲線C)に準拠して電気炉温度を上げた)には、受熱体(曲線A’)の防火部材7を、シリカクロスの電気炉6側面に0.5mm厚の耐火塗料層を形成し、前記と同様に図9の曲線Bの電気炉温度の上昇時には、受熱体(曲線B’)の防火部材7を、シリカクロスの電気炉側面に0.1mm厚の耐火塗料層を形成した。
上記試験によると、各受熱体の曲線A’,曲線B’いずれも、60分後においても約120℃以下(温度上昇90℃以下)を維持した。
With the test apparatus shown in FIG. 8, the performance of the fire prevention member 7 was tested by reproducing the situation close to the fire prevention equipment of the present invention.
In other words, at the wiring site where a plurality of electrical wiring cables supported by the cable rack are arranged at a certain distance, the fire protection member 7 is covered with each of the cable racks, so that one of the electrical wiring cables rises. When a fire is generated by heating, adjacent electric wiring cables are affected by heat through the fire prevention member 7.
Therefore, in order to investigate the influence of the temperature applied to the adjacent electric wiring cable, a fire-proof member 7 having a fire-resistant paint layer formed on the outer surface of the silica cloth is attached to the entrance of the electric furnace 6, and the distance L from the fire-proof member 7 is adhered. (100 mm) A fireproof member 7 similar to the above as a heat receiving body is pasted at a position away from the heat receiving body, and along with a change curve (curve A, curve B in FIG. 9) of the temperature inside the electric furnace, a change curve of the heat receiving body temperature. A graph is shown in FIG. 9 by measuring (curve A ′, curve B ′ in FIG. 9). In addition, when the electric furnace temperature of the curve A in FIG. 9 is increased (the electric furnace temperature is increased in accordance with the standard heating curve of ISO834 (curve C in FIG. 9)), the heat receiving body (curve A ′) is protected from fire. A fire resistant paint layer having a thickness of 0.5 mm is formed on the side surface of the electric furnace 6 made of silica cloth, and the heat receiving body (curve B ′) is fire-proofed when the electric furnace temperature of the curve B in FIG. The member 7 was formed with a fire resistant paint layer having a thickness of 0.1 mm on the side of the electric furnace of silica cloth.
According to the above test, both the curve A ′ and the curve B ′ of each heat receiving body maintained about 120 ° C. or less (temperature increase of 90 ° C. or less) even after 60 minutes.

〔別実施形態〕
以下に他の実施の形態を説明する。
〈1〉 前記耐火布3は、シリカ繊維製以外に、ガラス繊維や、岩綿、アルミナ繊維などで形成してあっても良く、それらは耐火性があって遮炎効果があればよい。
〈2〉 前記耐火塗料層4を形成する耐火塗料は、発泡剤及び反応触媒としての材料として、ポリ燐酸アンモニウム以外に、燐酸メラミンを使用することもできる。
〈3〉 前記耐火塗料層4は、耐火布3の表裏いずれか一方側の面に形成する以外に、図5、図6に示すように、表裏両方側の面に形成しても良く、この場合、加熱昇温により図7のように、耐火布3の表裏両方側に膨張する炭化層が形成され、防火性能が向上する。
〈4〉耐火塗料としては、樹脂材料が2成分反応型のウレタン系の塗料以外に、溶剤系、水系耐火塗料等、エポキシ、アクリル、塩化ビニル、酢酸ビニル・アクリル共重合樹脂の中から選択されたものも、塗布する厚み調整により使用できる。
〈5〉耐火塗料を耐火布に塗布するには、刷毛塗りでもスプレー塗りでもよく、均一な耐火塗料層が形成されればよい。
[Another embodiment]
Other embodiments will be described below.
<1> The fireproof cloth 3 may be formed of glass fiber, rock wool, alumina fiber, or the like in addition to the silica fiber, as long as they have fire resistance and a flame shielding effect.
<2> The fire resistant paint forming the fire resistant paint layer 4 may use melamine phosphate in addition to ammonium polyphosphate as a foaming agent and a material as a reaction catalyst.
<3> The fire-resistant paint layer 4 may be formed on both the front and back surfaces of the fire-resistant cloth 3 as shown in FIGS. In this case, as shown in FIG. 7, a carbonized layer that expands on both the front and back sides of the refractory cloth 3 is formed by heating and heating, and fireproof performance is improved.
<4> As the fire-resistant paint, the resin material is selected from solvent-based, water-based fire-resistant paint, epoxy, acrylic, vinyl chloride, vinyl acetate / acrylic copolymer resin in addition to the two-component reaction type urethane paint. Can also be used by adjusting the coating thickness.
<5> In order to apply the fire-resistant paint to the fire-resistant cloth, brush coating or spray coating may be applied, and a uniform fire-resistant paint layer may be formed.

尚、上述のように、図面との対照を便利にするために符号を記したが、該記入により本発明は添付図面の構成に限定されるものではない。また、本発明の要旨を逸脱しない範囲において、種々なる態様で実施し得ることは勿論である。   In addition, as mentioned above, although the code | symbol was written in order to make contrast with drawing convenient, this invention is not limited to the structure of an accompanying drawing by this entry. In addition, it goes without saying that the present invention can be carried out in various modes without departing from the gist of the present invention.

1 電気配線ケーブル
3 耐火布
4 耐火塗料層
1 Electric wiring cable 3 Fireproof cloth 4 Fireproof paint layer

Claims (2)

電気配線ケーブルを支持してあるケーブルラックに対してその長手方向に亘って全周を覆うように巻き付けるケーブル防火部材であって、
耐熱繊維製の耐火布の表裏両方側の面に、ポリ燐酸アンモニウムまたは燐酸メラミンからなる発泡剤及び反応触媒と、可塑剤からなる軟化剤と、炭水化物又は多価アルコールからなる炭化剤と、キシレンからなる溶剤とを含む主材に対して、ウレタン系複合ポリマーからなる可撓性を有する樹脂材料とキシレンから成る溶剤とを含む固化反応促進材を混合して反応させる耐火塗料を塗布した耐火塗料層を付設してあるケーブル防火部材。
A cable fire prevention member wound around a cable rack supporting an electric wiring cable so as to cover the entire circumference of the cable rack,
From both sides of the heat-resistant fabric made of heat-resistant fiber, foaming agent and reaction catalyst made of ammonium polyphosphate or melamine phosphate, softener made of plasticizer, carbonizer made of carbohydrate or polyhydric alcohol, and xylene A fire-resistant paint layer in which a fire-resistant paint that reacts by mixing and reacting a solidifying reaction accelerator containing a flexible resin material made of a urethane-based composite polymer and a solvent made of xylene is mixed with a main material containing a solvent made of A cable fire prevention member.
前記耐火布が、シリカ繊維製の糸を織って成形してある請求項1に記載のケーブル防火部材。   The cable fireproof member according to claim 1, wherein the fireproof cloth is formed by weaving a silica fiber yarn.
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