JP5953715B2 - Method and system for monitoring surface ion concentration of exposure mask, exposure mask cleaning apparatus equipped with the monitor system, and method for manufacturing exposure mask - Google Patents

Description

The present invention relates to a method for monitoring the concentration of ions remaining on the surface of an exposure mask (hereinafter also referred to as a mask) used in a lithography process of a semiconductor manufacturing process, a monitor system using the monitor method, and an exposure including the monitor system. The present invention relates to a mask cleaning apparatus and a method for manufacturing an exposure mask .

  Since the mask for exposure is used as a semiconductor device master, there is a need for a cleaning technique that makes the mask an extremely clean surface in order to prevent foreign matter such as dust and stains attached to the mask from being transferred onto the wafer. Yes.

  In recent years, with the miniaturization and high integration of LSI patterns, in the photolithography technology used for pattern formation, the light source of the exposure apparatus is changed from the g-line (wavelength 436 nm) and i-line (365 nm) of a high-pressure mercury lamp to the KrF excimer laser. (248 nm), ArF excimer laser (193 nm), and further EUV (extreme ultraviolet light; about 13.5 nm) are being developed. Short-wavelength exposure light sources such as excimer lasers have high light energy due to their short wavelength and high output, and the phenomenon that foreign matter that grows over time on the mask used for exposure causes contamination of the mask. It has been pointed out that this growth foreign matter (also referred to as haze, haze, or cloudiness) becomes more conspicuous as the exposure light has a shorter wavelength. If the growth foreign matter generated on the mask becomes so large that it is transferred onto the wafer, it becomes a common defect and causes a circuit break or short circuit of the semiconductor element.

  For example, the generation of growth foreign substances that contaminate the exposure mask when using an excimer laser exposure light source is one of the major factors, which is an acidic substance used for mask cleaning remaining on the mask surface after the mask is manufactured. It is said that a certain sulfate ion and a basic substance such as ammonia existing in a mask use environment react by excimer laser irradiation at the time of pattern transfer, thereby producing ammonium sulfate or the like to be a foreign substance (for example, Patent Document 1). Substances such as sulfate ions that become the core of the growing foreign matter cannot be detected by a mask inspection apparatus using an SEM (scanning electron microscope).

  For this reason, the use of a solution such as sulfuric acid / hydrogen peroxide (mixed solution of sulfuric acid and hydrogen peroxide solution) or ammonia / hydrogen peroxide (mixed solution of ammonia water and hydrogen peroxide solution) used for mask cleaning has been reduced. In place of this, a cleaning technique that does not use sulfuric acid with ozone water or hydrogen water in which a specific gas such as ozone or hydrogen is slightly dissolved in pure water has also been developed (for example, Patent Document 2, (See Patent Document 3).

  In order to cope with the above-mentioned problem of growing foreign matter that deteriorates the mask quality and makes the mask unusable, it is necessary to monitor acid ions and alkali ions remaining on the mask surface after the mask cleaning. There is a need for a mask management method that performs qualitative / quantitative analysis of ions adhering to silicon and that does not use the mask in the semiconductor manufacturing process if the surface ion concentration of the mask is abnormal.

    Conventionally, several methods are known as methods for monitoring residual ions on the mask surface. The first method is a method of measuring the surface ion concentration using a surface ion concentration management mask. The second method is an ion extraction method for the mask surface. The entire mask is immersed in an ion extraction solution (usually using pure water), the mask is heated together with the extraction solution, and ions are extracted to extract the surface ion concentration. Is a method of measuring.

  Further, in the field of semiconductor wafer manufacturing, as an on-line monitoring method for managing metal contamination, the metal concentration on the surface of the wafer to be manufactured is controlled by controlling the metal concentration in the liquid directly in contact with the wafer below a predetermined value. A method for managing the concentration is disclosed (see Patent Document 4).

  Patent Document 5 discloses a sampling module that extracts a sampling liquid by bringing the inspection surface into contact with a liquid when analyzing contamination remaining on the inspection surface after cleaning a reticle, and a contaminant remaining from the sampling liquid. The above sampling module includes a liquid tank in which a storage space that can accommodate the inspection surface is formed, and a liquid analysis nozzle that includes a liquid supply nozzle that supplies liquid to the storage space of the liquid tank. An apparatus and a contamination analysis method are disclosed.

JP 2008-51880 A Japanese Patent Laid-Open No. 10-62965 JP 2000-330262 A JP 2002-270568 A JP 2008-197109 A

  However, in the first method using the management mask, the measured residual ion amount is only the ion concentration in the management mask, and the surface ion concentration of the mask for each exposure mask cannot be monitored. Since the product is not directly monitored, there is a problem that it cannot be guaranteed that there is no abnormality in the surface residual ion concentration of the individual exposure mask.

  In addition, the second method of immersing the entire mask in an extraction solution of ions such as pure water is that when the entire exposure mask is immersed in the extraction solution, the heated extraction solution causes damage and contamination to the mask. For example, in the case of a phase shift mask using a molybdenum silicide (MoSi) -based material, there is a problem that the film thickness of the MoSi film is reduced depending on the condition of the extract. Moreover, since the whole was immersed in the extract, there was also a problem that it was contaminated by the influence of cross contamination from other than the part to be analyzed. On the other hand, when the extraction conditions of the extract are relaxed to normal temperature, there is a problem that a minute amount of residual ion components on the mask surface cannot be eluted into the extract.

  Further, in the monitoring method described in Patent Document 4, the measurement target is not a mask but a semiconductor substrate, but the metal (ion) concentration in the liquid that is in direct contact with the sample is measured. There were problems such as contamination by cross contamination being unavoidable and the density value of each measurement target being unknown.

  The contamination analysis apparatus and the contamination analysis method described in Patent Document 5 use an immersion method in which an inspection surface of an inspection object such as a reticle is immersed in a liquid tank, and avoiding cross contamination from the liquid tank apparatus. There was a problem that I could not. Further, as shown in FIG. 1 of the cited document 5, a sampling module for extracting a sampling solution for measuring the ion concentration is provided outside the cleaning device and constitutes a part of the contamination analysis device. . The contamination analysis method described in the cited document 5 is a method in which a reticle selected from reticles that have been cleaned is transferred to a contamination analyzer, a sampling solution is extracted and analyzed, and the ion concentration is measured for each reticle. Therefore, there is a problem that the residual ion concentration for each mask is unknown. Further, in the method of the cited document 5, there is a problem that there is a risk of contamination due to cross-contamination during transport when transporting a reticle that has been cleaned to the sampling module.

  As described above, in the conventional exposure mask, the concentration of ions remaining on the mask surface is unknown for each mask, and even if troubles due to growing foreign matters occur during the manufacture of semiconductors, they are quantitative and qualitative. There was a problem that it was difficult to investigate.

  Therefore, the present invention has been made in view of the above problems. That is, in the production of a mask for exposure, a method for online monitoring the ion concentration remaining on the surface of each mask after cleaning without causing the influence of cross-contamination, and a monitoring system using the monitoring method, It is an object to provide an exposure mask cleaning apparatus provided with the monitor system, and an exposure mask that guarantees an ion concentration value remaining on the surface for each sheet.

In order to solve the above-mentioned problems, the method for monitoring the surface ion concentration of the exposure mask according to the first aspect of the present invention is to monitor the ion concentration remaining on the mask surface after cleaning the exposure mask. (1) Supplying pure water or warm pure water to the horizontally held mask surface after cleaning the mask with a cleaning solution in a mask cleaning apparatus that holds the mask horizontally and cleans the mask one by one. And holding the pure water or warm pure water with surface tension, and (2) holding the pure water or warm pure water on the mask surface for a certain period of time , and then, for each of the masks , in the mask cleaning device A step of recovering the pure water or hot pure water from the mask surface; (3) a step of sequentially pumping the pure water or hot pure water recovered for each of the masks to an ion analyzer; and (4) the ion analysis. It is characterized in that comprising the steps of automatically perform analysis of ion concentration of the pure water or hot pure water was collected for each sheet the mask at location. According to the ion concentration monitoring method of the present invention, it is possible to measure the surface ion concentration for each mask on-line, and it is possible to provide a mask to which the value of the surface ion concentration is assigned to each mask.

Further, a method of monitoring the surface ion concentration of the exposure mask according to the invention described in claim 1 of the present invention, in addition to said step (1), wherein pure water or hot pure water held by the mask and the mask surface It has the process of heating. By the ion concentration monitoring method of the present invention, pure water or warm pure water is maintained on the mask surface in the cleaning apparatus with surface tension and heated to obtain warm pure water heated with the pure water or warm pure water. Ions can be extracted efficiently, and more accurate monitoring becomes possible.

Further, a method of monitoring the surface ion concentration of the exposure mask according to the invention described in claim 1 of the present invention, against a hot pure water to the rear surface side of the mask, the held by the mask and the mask surface pure water or Warm pure water is heated. With the ion concentration monitoring method of the present invention in which heating is performed from the back surface of the mask with warm pure water, the mask surface and the back surface of the mask are maintained in a clean state while the pure water or warm pure water held on the mask surface is uniformly heated, A small amount of ions on the surface can be extracted efficiently, and more accurate monitoring becomes possible.

The method for monitoring the surface ion concentration of the exposure mask according to the second aspect of the present invention is the method for monitoring the surface ion concentration of the exposure mask according to the first aspect , wherein in the step (2), a tube is used. The pure water or the warm pure water is sucked up and collected from the mask surface for each mask. By collecting the pure water or hot pure water accumulated on the mask surface using a tube, it is possible to avoid contamination of the collected pure water or hot pure water due to cross-contamination from other than the part to be analyzed. It becomes possible.

The method for monitoring the surface ion concentration of an exposure mask according to claim 3 of the present invention is the method for monitoring the surface ion concentration of an exposure mask according to claim 1 or 2 , wherein the ion analyzer. Is one of an ion chromatograph apparatus, a capillary electrophoresis apparatus, and an ICP mass spectrum apparatus. By using an ion analyzer suitable for ions to be detected, highly accurate residual ion analysis can be performed.

According to a fourth aspect of the present invention, there is provided a method for monitoring the surface ion concentration of an exposure mask according to any one of the first to third aspects. In the monitoring method, the residual ions monitored on the mask surface include at least one ion selected from sulfate ions, oxalate ions, and ammonium ions. By measuring ions such as the sulfate ion concentration remaining on the mask surface, mask management can be performed while avoiding troubles caused by growing foreign substances.

According to a fifth aspect of the present invention, there is provided a monitoring system for the surface ion concentration of an exposure mask, which is a monitoring system for the ion concentration remaining on the mask surface after the exposure mask is cleaned. After cleaning the mask with a cleaning liquid in a mask cleaning apparatus that is held in a single wafer, pure water or warm pure water is supplied to the horizontally held mask surface, and the pure water or warm pure water is supplied with a surface tension. Water supply holding means for holding the pure water or hot pure water on the mask surface for a certain period of time, and then collecting the pure water or hot pure water from the mask surface for each mask in the mask cleaning device And a pumping means for sequentially pumping pure water or hot pure water collected for each of the masks to the ion analyzer, and for each of the masks collected by the ion analyzer. And ion analysis means for performing an automatic analysis of the ion concentration of pure water or warm pure water and is characterized in that it comprises.

Further, monitoring system of the surface ion concentration of the exposure mask according to the invention described in claim 5 of the present invention, together with the water supply holding means, heating the pure water or hot pure water of the mask and the holding mask surface It has the heating means to do.

Further, monitoring system of the surface ion concentration of the exposure mask according to the invention described in claim 5 of the present invention are those wherein the heating means, characterized in that it is a means for applying a hot deionized water on the back side of the mask It is.

According to a sixth aspect of the present invention, there is provided the exposure ion surface ion concentration monitoring system according to the fifth aspect of the present invention, wherein the recovery means uses a tube. It is a means for sucking up and collecting the pure water or warm pure water.

The monitoring system for the surface ion concentration of the exposure mask according to the seventh aspect of the present invention is the monitoring system for the surface ion concentration of the exposure mask according to the fifth or sixth aspect , wherein the ion analyzer. Is one of an ion chromatograph apparatus, a capillary electrophoresis apparatus, and an ICP mass spectrum apparatus.

The exposure mask cleaning apparatus according to claim 8 of the present invention is such that the mask cleaning apparatus has a surface ion concentration of the exposure mask according to any one of claims 5 to 7. It is characterized by having a monitor system.

According to a ninth aspect of the present invention, there is provided a method for producing an exposure mask, wherein the surface ion concentration is determined by the method for monitoring the surface ion concentration of the exposure mask according to any one of the first to fourth aspects. The method includes a monitoring step. In the exposure mask manufactured by the method for manufacturing an exposure mask according to the present invention, for example, when ions remaining on the mask surface are sulfate ions, the value of the residual sulfate ion concentration given to each mask is predetermined. It is possible to prevent the outflow of the mask exceeding the predetermined value to the semiconductor manufacturing process. In addition, mask management with respect to the influence of residual ions is facilitated in the semiconductor manufacturing process.

  According to the surface ion concentration monitoring method for an exposure mask of the present invention, after cleaning the mask with a mask cleaning device, pure water or warm pure water is held on the mask surface in the mask cleaning device with surface tension, and the pure water or warm pure water Can be collected using a tube and analyzed using an ion chromatograph or other analytical method, allowing the surface ion concentration of each mask to be measured online without causing the effects of cross-contamination. . Furthermore, by heating pure water or warm pure water accumulated on the mask surface, a small amount of residual ions on the mask surface can be extracted efficiently, and more accurate monitoring becomes possible. In addition, it is possible to prevent the mask having an abnormal residual ion value from flowing into the semiconductor manufacturing process.

  According to the monitor system for the surface ion concentration of the exposure mask of the present invention, the monitor system of the present invention can be incorporated into the final cleaning apparatus before shipping of the conventional mask, and the residual ion amount for each mask on-line. A mask monitoring system that guarantees this is possible.

  According to the exposure mask cleaning apparatus of the present invention, the mask cleaning apparatus includes the above-described residual ion concentration monitoring system, thereby providing a mask that guarantees the residual ion amount for each mask in the mask final cleaning line. Is possible.

  According to the exposure mask of the present invention, it is possible to provide a mask whose quality is guaranteed by giving the value of ion concentration remaining on the mask surface for each mask, and mask management with respect to the influence of residual ions becomes easy. , Semiconductor productivity is improved.

It is a flowchart which shows one Embodiment of the mask cleaning implementation flow for demonstrating the residual ion concentration monitoring method and monitoring system of the surface of the mask for exposure of this invention, and a mask cleaning apparatus provided with this monitoring system. It is a cross-sectional schematic diagram for demonstrating an example of the surface ion concentration monitoring method and monitoring system of the mask for exposure of this invention. It is a figure which shows the relationship between the surface ion concentration monitoring method and monitoring system of the mask for exposure of this invention, and an ion chromatograph apparatus. It is a block diagram which shows one Embodiment of the mask cleaning apparatus provided with the monitoring system of the surface ion concentration of the mask for exposure of this invention.

  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

(Exposure mask surface ion concentration monitoring method and monitoring system, and mask cleaning apparatus equipped with the monitoring system)
FIG. 1 is a flow chart showing an embodiment of a mask cleaning execution flow for explaining a method and system for monitoring the surface ion concentration of an exposure mask of the present invention, and a mask cleaning apparatus provided with the monitoring system.

  In the present invention, the mask cleaning apparatus for providing the surface ion concentration monitoring system is preferably based on a spin cleaning apparatus conventionally used as a cleaning apparatus for an exposure mask. This is because the spin cleaning apparatus has an advantage that the reattachment of the cleaned foreign matter is extremely small. In the spin cleaning apparatus, the mask is held in a horizontal state on a mask holding jig installed on the rotation axis of the spinner apparatus. The mask rotates about the center of the mask, and the cleaning liquid blown out from the nozzle provided on the mask is discharged onto the rotating mask, dissolves the foreign matter on the mask, and is discharged out of the mask by centrifugal force. In this case, basically, since the cleaning liquid is disposable, there is no problem of re-contamination due to the foreign substance cleaned by the mask. In the above, the cleaning liquid is discharged onto the mask at room temperature or warmed. Further, during the cleaning of the mask surface, the back side of the mask is also cleaned with ultrapure water as necessary.

  The mask cleaning flow shown in FIG. 1 is an example of a cleaning flow used in the final cleaning process of the exposure mask. The load 11, the chemical cleaning step 12, the rinsing step 13 with pure water, and the physical cleaning such as ultrasonic waves are performed. Washing is performed in the flow of step 14, rinsing step 15 with pure water, ion concentration monitoring step 16, drying step 17, and unloading 18.

  The mask set on the load 11 with the pattern surface facing upward is cleaned in a chemical solution cleaning step 12 to dissolve or peel and remove organic substances such as resist and metal impurities on the mask surface. As the chemical solution, for example, heated sulfuric acid / hydrogen peroxide (mixed solution of sulfuric acid and hydrogen peroxide solution) or the like is used. This process improves the wettability of the mask surface and enhances the subsequent cleaning efficiency. In the chemical solution washing step 12, acid ions such as sulfate ions are prevented from remaining on the mask, and when sulfuric acid is not used, a chemical solution such as ozone water can be used.

  Although not shown in FIG. 1, there is also a method in which an excimer UV light irradiation step is provided before the chemical solution cleaning step 12 to photoly decompose organic substances such as a resist on the mask surface, thereby further improving the cleaning efficiency thereafter. Applicable to the present invention.

  Next, rinsing is performed with pure water in the rinsing step 13 to remove a chemical solution such as sulfuric acid. The pure water used for the rinsing may be warm hot pure water.

  Next, in the physical cleaning step 14, the mask surface is physically cleaned to remove foreign matters attached to the mask surface. As the physical cleaning, scrub cleaning with a rotating brush using a detergent, two-fluid cleaning, or ultrasonic cleaning can be applied. In the ultrasonic cleaning, ultrasonic cleaning can be performed using a heated ammonia overwater (a mixed solution of ammonia and hydrogen peroxide solution) or the like. In the physical cleaning step 14, in order to avoid alkali ions such as ammonium ions remaining on the mask, when no alkaline chemical is used, only pure water or pure water with a detergent added is used. Alternatively, physical cleaning can be performed using hydrogen gas-dissolved water.

  Next, in the second rinsing step 15, rinsing is performed with pure water, and the detergent used for cleaning or ammonia perwater is removed. The pure water used for the rinsing may be warm hot pure water. In rinsing, in consideration of drying by the spin drying method in the drying step 17, it is usually preferable to set and rinse with a mask on the spinner.

The mask after the cleaning after rinsing is held horizontally by the ion concentration monitor step 16 in the mask cleaning apparatus, and is supplied with pure water or warm pure water on the mask surface. Of pure water or hot pure water is retained on the mask surface. In the above process, the rinse step 15 and the ion concentration monitor step 16 after the physical cleaning can be performed by rinsing and monitoring the ion concentration while holding the mask on the same spinner in the same cleaning tank.
Next, the ion concentration monitoring step 16 will be described in detail.

  FIG. 2 is a monitor cross-sectional schematic diagram of the ion concentration monitoring step 16 for explaining an example of one embodiment of the present invention. In the ion concentration monitor step 16 in the mask cleaning apparatus that holds the mask horizontally and cleans one by one, the mask 22 after rinsing with pure water is held on the spinner 21, and pure water or hot pure water is supplied from the water supply pipe 23. Water supply means is provided for supplying water for covering the entire surface of the mask 22 and holding pure water or hot pure water 24 deposited with surface tension for a predetermined time. The amount of pure water or warm pure water to be dripped is not limited as long as the pure water or warm pure water spreads uniformly over the entire surface of the mask, and depends on the size and shape of the mask. 10 ml can be spread uniformly over the entire surface of the mask.

  Since pure water or hot pure water 24 accumulated on the mask 22 is held for a predetermined time, the rotation speed of the spinner 21 when water is supplied and held is such that the pure water or hot pure water 24 does not flow down from the top of the mask 22 or 0. The low-speed rotation of several rpm to several tens of rpm is preferable.

  In the present invention, pure water means ultra-pure water at room temperature in the range of 20 ° C. to 25 ° C., and warm pure water preferably has a liquid temperature in the range of 60 ° C. to 95 ° C., more preferably in the range of 80 ° C. to 90 ° C. It means warmed ultrapure water.

  In the present invention, pure water or hot pure water 24 is held on the surface (upper surface side) of the mask 22 held horizontally, and hot pure water 25 is applied from the back surface (lower surface side) of the mask 22 as a heating means, It is preferable to heat pure water or warm pure water 24 accumulated on the mask surface. The heating may be performed by heating the mask 22 in advance before depositing pure water or warm pure water 24 on the mask 22, or may be performed simultaneously with depositing pure water or warm pure water 24 on the mask 22. The heating means may be a method of heating from the front surface side of the mask with infrared rays or the like, but a method of applying warm pure water to the back surface of the mask is more preferable because temperature control is easy and temperature uniformity is high. By heating, normal temperature pure water becomes warm pure water. In addition, when warm pure water is used instead of pure water, the temperature of the warm pure water can be further increased, and a decrease in temperature can be prevented. The temperature of the heated warm pure water is usually preferably used at a temperature in the range of about 80 ° C. to 90 ° C. in order to increase the elution degree of residual ions while facilitating temperature control.

  Next, pure water or warm pure water is held on the mask surface for a certain period of time, and ions remaining on the mask surface are dissolved in pure water or warm pure water, and then pure water or warm pure water is recovered from the mask surface by a recovery means. The time for holding the pure water or warm pure water on the mask surface for a certain period of time is related to the temperature of the pure water or warm pure water, but higher temperatures are preferred because ions elute in a short time, usually several tens of seconds to Residual ions can be extracted in a few minutes. For example, when the temperature of hot pure water is 85 ° C., a small amount of residual ions on the mask surface can be efficiently extracted and recovered with a retention time of 30 seconds and a recovery time of 3 minutes (total of about 5 minutes). it can.

  Next, pure water or warm pure water held on the mask surface for a predetermined time is collected from the mask surface for each mask. As a recovery method, the spinner is rotated to recover pure water or hot pure water that spills from the mask surface, or the spinner is stopped and pure water or hot pure water held on the mask surface with a pipette or tube is used. A method of sucking up is used. As will be described later, the method of collecting spilled pure water or hot pure water is likely to cause contamination of pure water or hot pure water collected by cross-contamination and easily causes measurement errors. Strict management that is not done is necessary.

  In order to avoid the influence of cross contamination at the time of recovery, as a recovery method in the present invention, as shown in FIG. 2, it is more preferable to recover pure water or hot pure water from a mask using a tube 26. When the spinner is rotated at a low speed, the rotation of the spinner is stopped, the tube 26 is moved onto the mask, and the tube 26 is sucked up from the peripheral portion or the central portion on the mask, so that the influence of cross contamination is exerted. This is because it can be avoided and highly accurate analysis is possible.

  The tube material used for recovery is preferably a quartz tube that is not contaminated by various ions or a lightweight resin tube, more preferably a fluororesin tube such as polytetrafluoroethylene with a low friction coefficient, or a polyolefin resin such as polyethylene or polypropylene. A resin tube is mentioned. The inner diameter of the tube is preferably in the range of about 1 mm to 10 mm.

  Next, pure water or warm pure water collected for each mask is sequentially pumped to the ion analyzer by a pumping means such as a liquid pump. When pumping, it is preferable not to touch outside air to avoid cross contamination. The piping connected to the ion analyzer is preferably used by extending the above-mentioned collection tube, and the length thereof is more preferably shorter. This is because if the length of the pipe is long, the pressure loss increases and the apparatus becomes unnecessarily large.

  Next, as an ion analyzer, an ion analyzer automatically analyzes the ion concentration of pure water or hot pure water collected for each mask. As an ion analyzer, an ion chromatograph apparatus, a capillary electrophoresis apparatus, an ICP (Inductively Coupled Plasma) mass spectrum apparatus, or the like is used. Ions that are directly connected to a cleaning apparatus and can be easily analyzed online. A chromatographic apparatus is more preferred.

  In the present invention, ions to be subjected to ion analysis are all ions that remain on the mask surface after cleaning and contaminate the mask and cause trouble in semiconductor manufacturing. Among these ions, sulfate ions are also included. It is preferable to contain at least one ion selected from oxalate ions and ammonium ions. This is because sulfate ions, oxalate ions and ammonium ions are causative substances of growth foreign matter (haze) on the mask, and are deposited on the mask surface as ammonium sulfate or ammonium oxalate by irradiation with high-energy light with a short wavelength.

  FIG. 3 is an explanatory diagram showing the relationship between the exposure ion surface ion concentration monitoring method and the monitoring system of the present invention when an ion chromatograph is used as the ion analyzer. Pure water or hot pure water 34 collected for each mask is separated into ions by the separation column 31 together with the eluent 32, detected by a detector 37 such as an electrical conductivity detector, and the ion concentration of each mask is detected. Analysis is performed.

  On the other hand, as shown in FIG. 1, the mask from which pure water or hot pure water has been collected proceeds to a drying step 17 where it is dried by a method such as spin drying and then unloaded. The washed and dried mask proceeds to a pellicle sticking process, which is the next process, and is shipped after an inspection process. Each shipped exposure mask is given data on the amount of residual ions obtained by analyzing each mask with an ion analyzer, and the value of the ion concentration remaining on the mask surface is guaranteed. This facilitates mask management in semiconductor manufacturing.

  In the above description, the rinsing after the physical cleaning of the mask and the subsequent ion concentration monitoring can be performed by holding the mask on the same spinner in the same cleaning tank. Further, in a mask cleaning apparatus that employs a spin dry method as a drying method, rinsing and drying are performed by holding the mask on the same spinner in the same cleaning tank. Therefore, in the example shown in FIG. 1, the rinse step 15 and the ion concentration monitoring step 16 are processed by the same spinner in the same cleaning tank, or the rinse step 15, the ion concentration monitoring step 16 and the drying step 17 are the same cleaning. A system with the same spinner in the bath is also possible. As a configuration of the mask cleaning apparatus, it is more preferable that the rinse step 15, the ion concentration monitoring step 16 and the drying step 17 are processed by the same spinner in the same cleaning tank because the apparatus is compact.

  As described above, the method and system for monitoring the surface ion concentration of the exposure mask according to the present invention are a method and a monitor system for monitoring the ion concentration remaining on the mask surface after cleaning the exposure mask. If the cleaning process is carried out one by one and includes a rinsing process with pure water in the final process, the present invention can be used regardless of the configuration of the cleaning tank in the middle. Applicable. According to the present invention, the pure water or hot pure water retained on the mask surface is collected for each mask in the mask cleaning apparatus and analyzed by the ion analyzer, thereby monitoring the surface ion concentration value for each mask. It becomes possible to do.

  Further, the exposure mask cleaning apparatus of the present invention includes the above-described exposure ion surface ion concentration monitoring system of the present invention, and the on-line mask is obtained by directly connecting the ion analyzer to the existing mask cleaning apparatus. Residual ion analysis on the surface becomes possible.

  FIG. 4 is a block diagram showing an embodiment of an exposure mask cleaning apparatus equipped with a surface ion concentration monitoring system for an exposure mask according to the present invention. Each part 11a-18a of the mask cleaning apparatus in FIG. 4 corresponds to each step 11-18 of the mask cleaning flow shown in FIG. That is, the exposure mask to be cleaned is held in a horizontal state with the mask surface to be cleaned facing upward, set in the cleaning device by the loader 11a, cleaned by the chemical cleaning unit 12a, and pure by the rinse unit 13a. The mask surface is rinsed with water, the mask surface is physically cleaned by the physical cleaning unit 14a, rinsed with pure water by the second rinse unit 15a, and held in the ion concentration monitor unit 16a horizontally. Water or hot pure water is supplied for accumulation, and the above-prepared pure water or hot pure water is held on the mask surface by surface tension for a certain period of time to extract residual ions. Next, pure water or warm pure water held on the mask surface is collected, and the pure water or warm pure water collected for each mask is pumped to an ion analyzer, and ion concentration analysis is automatically performed. The mask after collecting pure water or warm pure water is dried by the drying unit 17a, and comes out of the cleaning device one by one by the unloader 18a.

  As described above, the exposure mask cleaning apparatus of the present invention does not require any equipment such as a dedicated liquid tank for extracting residual ions, and does not require movement of the mask for extracting the sampling liquid for analysis. In the mask cleaning device, pure water or hot pure water is held on the mask surface with surface tension, and the pure water or hot pure water is collected and analyzed using a tube. Accurate and reliable analysis of residual ions is possible for each mask. In addition, since the ions are extracted immediately after the mask cleaning in the cleaning apparatus, the mask surface is kept in a good wettability state immediately after the cleaning. Pure water or warm pure water can be supplied, and a trace amount of residual ions can be sufficiently extracted for each mask.

(Exposure mask with guaranteed residual ion concentration)
According to the present invention, in photomask manufacturing, pure water or warm pure water is held on the mask surface in the mask cleaning device with surface tension, and the pure water or warm pure water is recovered and recovered by an ion analyzer such as an ion chromatograph. By analyzing the purified water or warm pure water, it is possible to measure the surface ion concentration for each mask on-line, the surface ion concentration value is given, and the ion concentration value remaining on the mask surface is It is possible to provide a guaranteed exposure mask. Specifically, the method of attaching the data of the residual ion concentration value is a method of attaching the data to the mask storage case or entering the data in the mask inspection table.

According to the exposure mask of the present invention, the amount of ions remaining on the mask surface is guaranteed for each product mask, and even if troubles due to growth foreign matter (haze) occur during semiconductor manufacturing, the cause can be grasped. Measures can be made faster, mask management becomes easier, and semiconductor productivity is improved. For example, when the threshold value of the sulfate ion amount on the surface of the exposure mask where growth foreign substances are generated is set to 1 ng / cm ² , the sulfate ion concentration at the time of shipment of the exposure mask guaranteeing the residual ion concentration of the present invention is 0 if .1ng / cm ^2, from about 0.8 ng / cm ² is the adsorption allowable amount of sulfate ion amount in the semiconductor manufacturing process to be customer mask, mask management is facilitated.
Hereinafter, the present invention will be described in more detail with reference to examples.

(Preliminary test 1)
First, a test was conducted in advance for a method of spilling and collecting pure water or warm pure water accumulated on the mask surface.
In the flowchart shown in FIG. 1, the exposure mask was cleaned without using sulfuric acid in the flow chart shown in FIG. Next, in the rinse part in the mask cleaning apparatus, hot pure water with a liquid temperature of 85 ° C. is supplied to the mask surface on the spinner, and after holding the hot pure water for 30 seconds with surface tension, the spinner is rotated at a low speed, Hot pure water spilling from the surface was recovered, and the recovered hot pure water was pumped to an ion chromatograph and analyzed for sulfate ion concentration. The exposure mask has two measurement samples, both of which are masks using a chromium substrate in which a chromium thin film is formed on a 6-inch square quartz substrate.
Table 1 shows the measurement results of the sulfate ion concentration in the preliminary test 1.

  As shown in Table 1, it is possible to analyze residual ions on the mask surface by collecting and analyzing the liquid spilled from the mask surface. However, as shown in Table 1, a considerable amount of sulfate ion that should not be used for washing has been detected, resulting in a large variation between samples. It is estimated that the detected sulfate ions are affected by residual ions of the cleaning machine itself, such as a mask chuck structure, and include contamination due to cross contamination caused by the equipment. As shown in the preliminary test 1, the method for collecting and analyzing the spilled liquid requires strict management so that the equipment used and the measurement sample are not contaminated by the measurement target ions.

Example 1
The present embodiment is an example of a method for sucking up and collecting pure water or hot pure water accumulated on the mask surface.
The exposure mask was cleaned without using sulfuric acid in the flow chart shown in FIG. 1 using a mask cleaning apparatus that holds the exposure mask horizontally with the pattern surface facing upward and cleaned each one. Next, in the rinse part in the mask cleaning apparatus, hot pure water with a liquid temperature of 85 ° C. is supplied to the mask surface on the spinner, and after holding the hot pure water for 30 seconds with surface tension, it is sucked up and collected using a tube, The recovered warm pure water was pumped to an ion chromatograph and analyzed for sulfate ion concentration. The collection time with the tube was 3 minutes. Measurement samples of the exposure mask are two points 2-1 and 2-2, both of which are masks using a chromium substrate in which a chromium thin film is formed on a 6-inch square quartz substrate.
Table 2 shows the measurement results of the sulfate ion concentration in Example 1.

  As shown in Table 2, when warm pure water is collected using a tube, sulfate ions are slightly recognized, but the value is within the range of measurement reproducibility of the analyzer, and is from the outside such as a mask chuck. It was shown that ion analysis of only the mask surface is possible without being affected by cross contamination. Therefore, all subsequent examples were performed by a method of collecting pure water or warm pure water on the mask surface using a tube.

(Example 2)
This example is an example in which sulfuric acid is used for mask cleaning, and is an example in which the amount of detected ions due to the difference in temperature of pure water or hot pure water as an ion extract is compared.
Table 3 shows cleaning of the mask in the same manner as in Example 1. After rinsing the front and back surfaces of the mask with pure water or warm pure water, pure water (20 ° C.) or warm pure water (85 ° C.) accumulated on the mask surface, and further, After holding the heated pure water at a liquid temperature of 85 ° C. from the back side of the mask and holding the pure water at normal temperature (20 ° C. without heating) for 30 seconds with the surface tension. This is a result of the detected sulfate ion concentration by sucking up and collecting using a tube, pumping the recovered warm pure water to an ion chromatograph device, and analyzing the sulfate ion concentration. There are four samples, all of which are masks using a chromium substrate in which a chromium thin film is formed on a quartz substrate. The holding time of pure water or hot pure water accumulated on the mask surface is 30 seconds.

  As Sample 3-3 and Sample 3-4 in Table 3 show, the detected amount of sulfate ions is increased by rinsing the mask surface and making the ion extract liquid warm pure water. Moreover, as sample 3-2 and sample 3-4 show, the detection amount of a sulfate ion is increasing by making back surface rinse into warm pure water, and it turns out that more ions can be eluted in warm pure water. . In particular, as Sample 3-4 shows, it was shown that sulfate ions were efficiently extracted by using warm pure water on both the front side and the back side.

(Preliminary test 2)
This preliminary test is a test in which sulfuric acid is used for mask cleaning with respect to a quartz substrate for a mask, and the detected ion amounts are compared depending on the temperature of pure water or hot pure water as an ion extract. The cleaning method and the conditions for collecting pure water or hot pure water on the surface of the quartz substrate are the same as in Example 2.

  Table 4 shows two samples of a quartz substrate used as a substrate for an exposure mask, sulfuric acid is used for cleaning, and pure water (20 ° C. when not heated) or warm pure water (heated when not heated) is used. This is the result of examining the detected sulfate ion concentration at 85 ° C. when heated.

  In the case of a quartz substrate, the residual amount of sulfate ions is small even after washing with sulfuric acid, and depending on the extraction method, sulfuric acid may be hardly detected, but the method of the present invention detects more sulfuric acid, As a result, it was proved that the sulfate ions could be eluted in the extract, and it was proved that this was a highly accurate monitoring method with high detection sensitivity.

Example 3
As an exposure mask, a halftone phase shift mask in which a pattern was formed by a molybdenum silicide (MoSi) thin film on a 6-inch square quartz substrate was prepared. The mask was cleaned using a mask cleaning apparatus that holds the mask horizontally and cleans each sheet as shown in FIG. No sulfuric acid was used for washing. Next, in the rinse part in the mask cleaning apparatus, 85 ° C. warm pure water is supplied to the mask surface on the spinner after the mask cleaning, the hot pure water is retained for 30 seconds by the surface tension, and then the hot pure water is collected using a tube. The collected warm pure water was pumped to an ion chromatograph and analyzed for sulfate ion concentration and ammonium ion concentration. It took 3 minutes to collect warm pure water. The measurement results were a sulfate ion concentration of 0.3 ppb and an ammonium ion concentration of 3.7 ppb.

  The halftone phase shift mask was provided with data of sulfate ion concentration and ammonium ion concentration values, and provided to the semiconductor manufacturing process as an exposure mask with a guaranteed residual ion amount. In the phase shift mask of the present invention, the residual ion concentration value on the surface is guaranteed, and mask management in semiconductor manufacturing becomes easy.

11 Load 11a Loader 12 Chemical solution washing step 12a Chemical solution washing unit 13 Rinse step 13a Rinse unit 14 Physical washing step 14a Physical washing unit 15 Rinse step 15a Rinse unit 16 Ion concentration monitoring step 16a Ion concentration monitoring unit 17 Drying step 17a Drying unit 18 An Load 18a Unloader 21 Spinner 22 Mask 23 Water supply pipe 24 Pure water or hot pure water 25 Hot pure water 26 Tube 31 Separation column 32 Eluent 33 Pump 34 Collected hot pure water 35 Valve 36 Suppressor 37 Detector 38 Waste liquid

Claims (9)

A method for monitoring the concentration of ions remaining on the mask surface after cleaning the exposure mask,
(1) In a mask cleaning apparatus that holds the mask horizontally and cleans it one by one, after the mask is washed with a cleaning solution, pure water or warm pure water is supplied to the horizontally held mask surface Holding the pure water or warm pure water with tension;
(2) recovering the pure water or warm pure water from the mask surface for each of the masks in the mask cleaning apparatus after holding the pure water or warm pure water on the mask surface for a certain period of time;
(3) a step of sequentially pumping the pure water or hot pure water collected for each of the masks to an ion analyzer;
(4) a step of automatically analyzing an ion concentration of the pure water or hot pure water collected for each of the masks by the ion analyzer;
Only including,
In addition to the step (1), the method includes a step of applying warm pure water to the back side of the mask and heating the pure water or warm pure water held on the mask and the mask surface . Method for monitoring surface ion concentration. 2. The surface ion concentration of the exposure mask according to claim 1, wherein in the step (2), the pure water or the warm pure water is sucked and collected from the mask surface for each of the masks using a tube in the step (2). Monitoring method. 3. The surface ion of an exposure mask according to claim 1 , wherein the ion analyzer is any one of an ion chromatograph device, a capillary electrophoresis device, and an ICP mass spectrum device. Concentration monitoring method. 4. The residual ion monitored on the mask surface includes at least one ion selected from sulfate ion, oxalate ion, and ammonium ion. A method for monitoring the surface ion concentration of the exposure mask according to claim 1. A system for monitoring the concentration of ions remaining on the mask surface after cleaning the exposure mask,
In a mask cleaning apparatus that holds the mask horizontally and cleans it one by one, after cleaning the mask with a cleaning solution, pure water or warm pure water is supplied to the horizontally held mask surface, and the surface tension is applied. Water supply and holding means for holding pure water or warm pure water;
A heating means for heating the pure water or hot pure water on the mask and the held mask surface together with the water supply holding means,
A recovery means for recovering the pure water or warm pure water from the mask surface for each of the masks in the mask cleaning apparatus after holding the pure water or warm pure water on the mask surface for a predetermined time;
A pumping means for sequentially pumping pure water or hot pure water collected for each of the masks to an ion analyzer;
Ion analysis means for automatically analyzing the ion concentration of pure water or hot pure water collected for each of the masks in the ion analyzer;
With
The system for monitoring the surface ion concentration of an exposure mask, wherein the heating means is means for applying warm pure water to the back side of the mask . 6. The system for monitoring the surface ion concentration of an exposure mask according to claim 5, wherein the recovery means is means for sucking up and recovering the pure water or hot pure water using a tube . The surface ion of the exposure mask according to claim 5 or 6, wherein the ion analyzer is any one of an ion chromatograph device, a capillary electrophoresis device, and an ICP mass spectrum device. Concentration monitor system . 8. A mask cleaning apparatus for exposure, wherein the mask cleaning apparatus comprises the monitor system for monitoring the surface ion concentration of the mask for exposure according to any one of claims 5 to 7. An exposure mask cleaning apparatus . A method for producing an exposure mask, comprising the step of monitoring the surface ion concentration by the method for monitoring the surface ion concentration of an exposure mask according to any one of claims 1 to 4 .

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