JP5953154B2 - Machining program editing method and machining program editing system for wire electric discharge machine - Google Patents

Machining program editing method and machining program editing system for wire electric discharge machine Download PDF

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JP5953154B2
JP5953154B2 JP2012164569A JP2012164569A JP5953154B2 JP 5953154 B2 JP5953154 B2 JP 5953154B2 JP 2012164569 A JP2012164569 A JP 2012164569A JP 2012164569 A JP2012164569 A JP 2012164569A JP 5953154 B2 JP5953154 B2 JP 5953154B2
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浩明 藤井
浩明 藤井
祐一 児玉
祐一 児玉
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Seibu Electric and Machinery Co Ltd
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この発明は,ワイヤ放電加工機における加工条件にワイヤ放電加工時における加工部材溶着方法の加工条件を組み込んだワイヤ放電加工機用の加工用プログラム編集方法及び加工用プログラム編集システムに関する。   The present invention relates to a machining program editing method and a machining program editing system for a wire electric discharge machine, in which machining conditions of a workpiece welding method at the time of wire electric discharge machining are incorporated into the machining conditions of a wire electric discharge machine.

通常,ワイヤ放電加工機は,金型部材のくり抜き加工に利用されることが多く,ワイヤ放電加工機で工作物を放電加工する際に,放電加工では,荒加工,中仕上げ加工,仕上げ加工,最終仕上げ加工等の加工工程を経て,工作物のワイヤ放電加工を完了するが,荒加工工程に相当するファスト加工の終了直前の段階では,加工部材と工作物との間には加工部材を脱落させないため,放電加工を行わず未加工部分を残している。しかしながら,工作物の未加工部分を残した場合に,後で加工に習熟した作業員が手動で,加工部材を工作物から切り落としたり,加工部材の回収装置を必要とし,ワイヤ放電加工機の稼働率を低下させるという問題があった。   In general, wire electric discharge machines are often used for die cutting of mold members. When electric discharge machining is performed on workpieces with wire electric discharge machines, electric discharge machining involves rough machining, intermediate finishing, finishing machining, The wire electrical discharge machining of the workpiece is completed through a machining process such as final finishing, but at the stage immediately before the end of the fast machining corresponding to the rough machining process, the machining member is dropped between the workpiece and the workpiece. Therefore, the EDM is not performed and the unmachined part remains. However, if an unmachined part of the workpiece is left, an operator who is proficient in machining later manually cuts the workpiece from the workpiece or requires a workpiece recovery device. There was a problem of reducing the rate.

従来,ワイヤ放電加工機を駆動して工作物をワイヤ放電加工する場合に,工作物の形状の加工定義を自動で行うことができ,作業者の手間を省略し,加工定義時間と実加工時間を短縮化しようとするワイヤ放電加工用NCデータ作成方法が知られている。該ワイヤ放電加工用NCデータ作成方法は,ワイヤ放電加工用の加工形状を設計し,前記設計された加工形状を基に,形状毎に加工工程を設定し,前記加工形状を抽出するときに,形状の大きさに応じて拡大加工か,又は切落加工かを判別し,前記判別された加工が拡大加工の場合には加工形状の長手方向にアプローチの設定を行い,また,前記判別された加工が切落加工の場合には加工形状の切り落し時に自動スクラップ処理位置を設定するものである(例えば,特許文献1参照)。   Conventionally, when wire electrical discharge machining is performed by driving a wire electrical discharge machine, the machining definition of the workpiece shape can be automatically performed, saving the labor of the operator, machining definition time and actual machining time. An NC data creation method for wire electrical discharge machining that attempts to shorten the length of the wire is known. The NC data creation method for wire electric discharge machining is designed when a machining shape for wire electric discharge machining is designed, a machining process is set for each shape based on the designed machining shape, and the machining shape is extracted. It is determined whether it is an enlargement process or a cut-off process according to the size of the shape. If the determined process is an enlargement process, an approach is set in the longitudinal direction of the process shape. When the processing is cut-off processing, an automatic scrap processing position is set when the processed shape is cut off (see, for example, Patent Document 1).

また,ワイヤ放電加工用NCデータ作成システムとして,一定水準の加工を保証しつつ,作業者の目的に沿ったNCデータを作成するものが知られている。該ワイヤ放電加工用NCデータ作成システムは,CAMシステム上に構築され,加工形状とこの加工形状のワイヤ放電加工に必要な基本動作項目の組み合わせを設定した加工パターンとが対応付けられたNCデータを,加工パターン別NCデータ出力手段から出力し,この出力されたNCデータについて,NCデータ編集選択肢提供手段により,加工パターン毎のNCデータ編集方法の選択肢を提供し,これを作業者が選択することにより,選択されて加工パターン毎のNCデータ編集方法を用いて,NCデータ編集手段により,加工パターン毎のNCデータを編集し,編集されたNCデータを出力するようにしたものである(例えば,特許文献2参照)。   Further, as an NC data creation system for wire electric discharge machining, there is known a system for creating NC data in accordance with the operator's purpose while guaranteeing a certain level of machining. The NC data creation system for wire electric discharge machining is constructed on a CAM system, and NC data in which a machining shape and a machining pattern in which a combination of basic operation items necessary for wire electric discharge machining of the machining shape is set is associated. , NC data output means by machining pattern is output, and NC data editing option providing means provides NC data editing method options for each machining pattern for the output NC data, and the operator selects this. By using the NC data editing method for each machining pattern, the NC data editing means edits the NC data for each machining pattern and outputs the edited NC data (for example, Patent Document 2).

また,ワイヤ放電加工方法として,加工残り距離等の残過去プログラムを含まない加工プログラムによりワイヤ放電加工を実行する際に加工プログラムに基づいて加工残り距離を決定してワイヤ放電加工を実行するものが知られている。該ワイヤ放電加工方法は,工作物を切抜き加工する際に,加工プログラムで特定される切抜き加工の形状に基づいて加工残り距離を決定しているので,加工プログラムの作成を簡略化且つ迅速化できると共に,加工形状に適合した加工残り距離とすることにより中子に落下を確実に防止することができるものである(例えば,特許文献3参照)。   Further, as a wire electric discharge machining method, when performing wire electric discharge machining by a machining program that does not include a remaining past program such as a machining remaining distance, the wire electric discharge machining is performed by determining the machining remaining distance based on the machining program. Are known. In the wire electric discharge machining method, when the workpiece is cut, the remaining machining distance is determined based on the shape of the cutting process specified by the machining program, so that the creation of the machining program can be simplified and speeded up. At the same time, it is possible to reliably prevent the core from falling by setting the remaining machining distance suitable for the machining shape (see, for example, Patent Document 3).

また,ワイヤカット放電加工方法として,被加工物の抜け落ち側を付着物で保持するものが知られている。該ワイヤカット放電加工方法は,加工時に放電によって形成された加工溝の一部又は全部を埋めることができる程度に付着物の堆積量を増加させ,加工溝の片側にある被加工物の抜け落ち側を残りの被加工物に加工中保持するものである(例えば,特許文献4参照)。   In addition, as a wire-cut electric discharge machining method, there is known a method in which the falling side of a workpiece is held by a deposit. The wire-cut electric discharge machining method increases the amount of deposits to such an extent that a part or all of the machining grooves formed by electric discharge during machining can be filled, and the workpiece on one side of the machining grooves is removed. Is held on the remaining workpiece during processing (see, for example, Patent Document 4).

特開平6−304818号公報JP-A-6-304818 特開2005−297089号公報JP 2005-297089 A 特開2000−280124号公報JP 2000-280124 A 特許第1377867号公報Japanese Patent No. 1377867

しかしながら,上記ワイヤ放電加工用NCデータ作成方法では,図10に示すように,切落加工と拡大加工のアプローチを示している。アプローチ要素は,加工効率を考えて,切残加工を行なう場合は,そのアプローチ距離を少なくするために,形状の短手方向即ちイニシャルホールからアプローチ要素までの距離の短い方向に付け,一方,拡大加工の場合は,小さな形状ではアプローチ加工で予め加工してしまうことで歪を取るという精度上の観点から,形状の長手方向即ちイニシャルホールからアプローチ要素までの距離の長い方向に付けるものである。従って,上記のワイヤ放電加工用NCデータ作成方法は,工作物を放電加工して得られた加工部材を,工作物に加工軌跡の所定の場所で溶着して保持させるという加工用プログラムを備えた技術的思想を有していないものである。   However, the NC data creation method for wire electric discharge machining shows the approach of cutting and enlargement as shown in FIG. In consideration of machining efficiency, the approach element is attached in the short direction of the shape, that is, in the direction where the distance from the initial hole to the approach element is short in order to reduce the approach distance. In the case of processing, in the case of a small shape, it is attached in the longitudinal direction of the shape, that is, the direction in which the distance from the initial hole to the approach element is long from the viewpoint of accuracy in that distortion is removed by processing in advance by approach processing. Accordingly, the NC data creation method for wire electric discharge machining has a machining program for welding and holding a workpiece obtained by electric discharge machining of a workpiece at a predetermined position on the machining locus. It has no technical idea.

ところで,本出願人は,定性的に長間隙の放電現象が絶縁体(気体)中に金属電極を配置した絶縁破壊を生じさせると,コロナ放電に始まり,火花放電,次いでアーク放電の現象を通って絶縁破壊が終了することに着目し,これらの現象の「電圧−電流の特性」を適正に制御して,火花放電で放電加工を行ってワイヤ電極と工作物との間でアーク放電を引き起こしてアーク溶接(プラズマ溶接)を行って,工作物から放電加工で分離する加工部材を工作物に所定の箇所で溶着させ,加工部材を工作物に一時的に保持させるという発明を開発し,先に特許出願した。即ち,本出願人は,ワイヤ電極を用いて工作物から切り抜き物の加工部材を放電加工し,ワイヤ放電加工時に工作物に加工部材を一時的に溶着させて保持するという技術的思想を開発し,先に特願2011−16692号及びその国内優先権出願として特願2011−212221号として特許出願した。   By the way, the applicant has qualitatively explained that when a long gap discharge phenomenon causes a dielectric breakdown in which a metal electrode is arranged in an insulator (gas), it starts with corona discharge, and then passes through spark discharge and then arc discharge. Focusing on the end of dielectric breakdown, the “voltage-current characteristics” of these phenomena are appropriately controlled, and spark discharge is performed to cause arc discharge between the wire electrode and the workpiece. We developed an invention that uses arc welding (plasma welding) to weld a workpiece that is separated from the workpiece by electrical discharge machining to the workpiece at a predetermined location, and temporarily holds the workpiece on the workpiece. Filed a patent application. In other words, the present applicant has developed a technical idea of using a wire electrode to discharge-machine a cut workpiece from a workpiece and temporarily welding the workpiece to the workpiece during wire EDM. The Japanese patent application No. 2011-16692 and its domestic priority application were filed as Japanese Patent Application No. 2011-212221.

従来,加工部材と工作物との間には加工部材を脱落させないため,放電加工を行わず未加工部分を残すというワイヤ放電加工方法では,工作物の切り残し部分を有人作業で再度放電加工して加工部材を工作物から分離させなければならず,加工効率が極めて低いものであり,また,加工溝に付着物を堆積させるというワイヤカット放電加工方法は,積極的に被加工物を加工物の溶着させるものではなく,信頼性や安定性に問題があったものである。しかしながら,本出願人に係る上記の工作物切り残し加工方法での加工部材溶着方法では,加工部材の形状の一部の領域で工作物と加工部材とを溶着サイクルで溶着させて,機上にて加工部材を工作物から単なる外力の衝撃を用いて,再度の放電加工に比較して非常に短時間で分離させることができ,取付け取外しの工程も必要でないことから,加工工程を大幅に改善できると共に,加工部材の工作物への一時的な保持に信頼性,安定性に富んだものであった。ところが,上記のワイヤ放電加工方法におけるワイヤ放電加工機用の加工用プログラム編集方法では,工作物に加工部材を溶着させるため,加工部材の形状や重さに適した溶着長さや溶着箇所についてのNC加工データが組み込まれておらず,自動的に溶着サイクルを行うというものに対応できていないため,作業者が経験から手動で指示しているのが現状であった。   Conventionally, in order to prevent the workpiece from falling off between the workpiece and the workpiece, the wire electrical discharge machining method in which the EDM is not performed and the unmachined portion is left is performed. The machined parts must be separated from the workpiece, the machining efficiency is extremely low, and the wire-cut electric discharge machining method of depositing deposits in the machining grooves actively attaches the workpiece to the workpiece. It is not a thing to weld, but there was a problem in reliability and stability. However, in the above-described workpiece cutting method, the workpiece and the workpiece are welded in a part of the shape of the workpiece in the welding cycle, and the workpiece is welded on the machine. The workpiece can be separated from the workpiece with a simple external force in a very short time compared to the electric discharge machining again, and the process of mounting and removing is not required, greatly improving the machining process. In addition to being able to do so, it was highly reliable and stable in temporarily holding the workpiece on the workpiece. However, in the above-described method for editing a machining program for a wire electrical discharge machine in the wire electrical discharge machining method, since the workpiece is welded to the workpiece, the NC for the welding length and the welding location suitable for the shape and weight of the workpiece is used. Since the processing data is not incorporated and it is not possible to cope with the automatic welding cycle, the worker is instructing manually from experience.

この発明の目的は,上記の課題を解決することであり,工作物から放電加工されて分離される中子等の加工部材が工作物に溶着できることを考慮して,コントローラ即ちコンピュータもしくはNC装置(以下,NC装置という)に取り込んだNC加工データ,加工条件,工作物の材質等を解析して,加工部材の質量を演算し,該質量に対応して加工部材を工作物に一時的に保持させるのに,適正な溶着部の所定の溶着長さ,加工形状における溶着箇所,及び溶着部の個数をNC装置で自動計算し,溶着部を形成するか否かのON・OFF指令を加工用プログラムに自動的に挿入すると共に,NC装置の画面上での確認ができるように構成し,工作物の加工軌跡に沿って予め決められた所定の領域で所定の溶着長さにわたって加工部材を工作物に溶着させて溶着部を形成させ,該溶着部で加工部材を工作物に一時的に保持させることを特徴とするワイヤ放電加工機用の加工用プログラム編集方法及び加工用プログラム編集システムを提供することである。   An object of the present invention is to solve the above-mentioned problems, and in consideration of the fact that a machining member such as a core that is separated from a workpiece by electric discharge machining can be welded to the workpiece, a controller, that is, a computer or NC device ( The NC machining data, machining conditions, workpiece material, etc. imported to the NC device are analyzed, the mass of the workpiece is calculated, and the workpiece is temporarily held in the workpiece corresponding to the mass. For this purpose, the NC unit automatically calculates the predetermined welding length of the appropriate welded part, the number of welded parts in the machined shape, and the number of welded parts, and uses an ON / OFF command to determine whether or not to form the welded part. It is configured so that it can be automatically inserted into the program and checked on the screen of the NC unit, and the workpiece can be machined over a predetermined welding length in a predetermined area along the workpiece trajectory. object To provide a machining program editing method and a machining program editing system for a wire electric discharge machine, characterized in that welding is formed to form a welded portion, and a workpiece is temporarily held on the workpiece at the welded portion. It is.

この発明は,ワイヤ電極と該ワイヤ電極に対向する平板形状の工作物との間に極間電圧を印加して発生する放電エネルギーで前記工作物を放電加工して平板形状の加工部材を作製すると共に前記加工部材の加工軌跡に前記加工部材を前記工作物に溶着した溶着部で前記加工部材を前記工作物に保持させる加工情報を取り込んだコントローラによって駆動制御されるワイヤ放電加工機のための加工用プログラム編集方法において,
前記加工部材についての前記加工情報の少なくとも加工形状,前記工作物の板厚,放電加工される前記加工部材の個数及び前記工作物の比重,並びに前記加工部材の前記工作物への溶着箇所についての初期条件を前記コントローラに取り込み,
前記工作物への前記加工部材の溶着加工を除く前記工作物を放電加工して平板形状の加工部材を作製する加工用プログラムを解析することによって,前記工作物を荒加工する前記加工部材の加工周長及び前記加工部材の形状の上面面積を演算し,前記加工部材の前記加工周長,前記上面面積,前記板厚及び前記工作物の比重から前記加工部材の質量を演算し,前記加工部材の前記質量と前記加工部材の前記工作物への保持可能な前記溶着部の所定の溶着長さとの関係について前記コントローラのメモリーに保存された測定値のマップから,前記加工部材の前記質量に対応する前記加工部材の前記工作物への保持可能な前記溶着部の所定の溶着長さを演算することを特徴とするワイヤ放電加工機用の加工用プログラム編集方法に関する。
According to the present invention, a flat plate-shaped workpiece is produced by electric discharge machining the workpiece with discharge energy generated by applying an interelectrode voltage between a wire electrode and a flat plate-shaped workpiece facing the wire electrode. And machining for a wire electric discharge machine that is driven and controlled by a controller that incorporates machining information for holding the machining member on the workpiece at a welding portion where the machining member is welded to the workpiece on the machining locus of the machining member. Program editing method,
About at least the machining shape of the machining information about the machining member, the thickness of the workpiece, the number of machining members to be electro-discharge machined and the specific gravity of the workpiece, and the welding location of the machining member to the workpiece Import initial conditions into the controller,
Machining the machining member for rough machining the workpiece by analyzing a machining program for producing a flat plate shaped machining member by electric discharge machining the workpiece excluding welding of the machining member to the workpiece. Calculating a peripheral length and an upper surface area of the shape of the processed member, calculating a mass of the processed member from the processed peripheral length of the processed member, the upper surface area, the plate thickness and the specific gravity of the workpiece; Corresponding to the mass of the workpiece from a map of measured values stored in the memory of the controller with respect to the relationship between the mass of the workpiece and the predetermined weld length of the welded portion that can be held on the workpiece of the workpiece The present invention relates to a machining program editing method for a wire electric discharge machine, characterized in that a predetermined welding length of the welding portion that can be held on the workpiece by the machining member is calculated.

また,このワイヤ放電加工機用の加工用プログラム編集方法において,前記加工部材の前記工作物への前記溶着部は,少なくとも前記加工部材の加工最終箇所に溶着箇所が決定されているものである。また,このワイヤ放電加工機用の加工用プログラム編集方法は,前記初期条件で入力された溶着箇所の個数と前記溶着箇所1箇所の最短長さと,前記加工部材の演算された前記加工周長から,均等割りした前記溶着箇所を決定するものである。 Further, in the machining program editing method for the wire electric discharge machine, the welding portion of the machining member to the workpiece is determined to have a welding location at least at a final machining location of the machining member. Further, the processing program editing method for the wire electric discharge machine, the initial condition number number of welding locations filled in with the shortest length of the bonded portion one place, the machining circumferential length computed of the workpiece From the above, the welding locations divided equally are determined.

また,このワイヤ放電加工機用の加工用プログラム編集方法は,前記溶着部の溶着箇所及び前記溶着長さの情報に応答して,前記ワイヤ放電加工機によって前記工作物を前記ワイヤ電極で放電加工する際に,前記加工部材の前記所定の箇所で前記ワイヤ電極と前記工作物との間に印加する電気加工条件を加工サイクルから溶着サイクルに変更して前記ワイヤ電極の一部を溶融させて前記加工部材を前記工作物に予め決められた所定の溶着長さの前記溶着部で溶着させて前記加工部材を前記工作物に保持させる前記NC装置への制御指令を組み込むものである。   Further, the machining program editing method for the wire electric discharge machine is configured to perform electric discharge machining of the workpiece with the wire electrode by the wire electric discharge machine in response to the information on the weld location and the weld length of the weld portion. In doing so, the electromachining condition applied between the wire electrode and the workpiece at the predetermined location of the machining member is changed from a machining cycle to a welding cycle to melt a part of the wire electrode, A control command is incorporated into the NC apparatus for causing the workpiece to be held on the workpiece by welding the workpiece to the workpiece at the welding portion having a predetermined welding length.

また,このワイヤ放電加工機用の加工用プログラム編集方法は,前記ワイヤ電極による前記工作物の放電加工時には,前記工作物と前記ワイヤ電極との極間に加工液を予め決められた所定の噴流圧で噴流し,前記ワイヤ電極の前記工作物から放電加工された前記加工部材の前記加工軌跡に沿って前記ワイヤ電極を戻す時には,前記加工液の前記噴流圧を低下させるものである。   Further, the machining program editing method for the wire electric discharge machine is configured such that a machining fluid is supplied between the workpiece and the wire electrode at a predetermined jet flow during the electric discharge machining of the workpiece by the wire electrode. When the wire electrode is returned along the machining locus of the machining member, which is jetted by pressure and discharged from the workpiece of the wire electrode, the jet pressure of the machining liquid is reduced.

また,このワイヤ放電加工機用の加工用プログラム編集方法は,前記加工部材の前記工作物への前記溶着サイクルの終了後に,前記加工部材を前記工作物に前記溶着部で溶着されているか否かを検出する確認工程が前記加工用プログラムに組み込むことが可能なものである。更に,前記工作物に対する前記荒加工の終了時点で,前記工作物に対する前記加工部材の傾きを前記ワイヤ電極の前記加工部材との接触感知で確認し,溶着によって保持されているか否かを検出する確認工程を前記加工用プログラムに組み込むことが可能なものである。また,前記加工部材の前記工作物への前記溶着部を,前記加工部材の板厚方向の上部,中間部及び/又は下部に溶着形成させる加工部材溶着部位情報を前記加工用プログラムに組み込むことが可能なものである。 Further, in the machining program editing method for the wire electric discharge machine, whether or not the machining member is welded to the workpiece at the welding portion after the welding cycle of the machining member to the workpiece is completed. A confirmation step for detecting the above can be incorporated into the machining program. Furthermore, at the end of the rough machining on the workpiece, the inclination of the machining member with respect to the workpiece is confirmed by sensing the contact of the wire electrode with the machining member, and it is detected whether or not it is held by welding. A confirmation process can be incorporated into the machining program. Also, processing member welding part information for forming the welding portion of the processing member on the workpiece on the upper, middle and / or lower portions in the plate thickness direction of the processing member may be incorporated into the processing program. It is possible.

また,この発明は,前記ワイヤ放電加工機用の加工用プログラム編集方法を実施するため,ワイヤ放電加工機用の加工用プログラムをワイヤ放電加工機のNC装置に読み込む加工用プログラム読み込み手段と,前記加工用プログラムを表示する表示手段と,加工用プログラム編集後の溶着工程を組み込んだ加工用プログラムを表示させる表示手段と,前記溶着工程を組み込んだ前記加工用プログラムを出力する出力手段とを備えていることを特徴とするワイヤ放電加工機用の加工用プログラム編集システムに関する。   Further, the present invention provides a machining program reading means for reading a machining program for a wire electric discharge machine into an NC device of the wire electric discharge machine in order to carry out the machining program editing method for the wire electric discharge machine. Display means for displaying a machining program, display means for displaying a machining program incorporating a welding process after editing the machining program, and output means for outputting the machining program incorporating the welding process The present invention relates to a machining program editing system for a wire electric discharge machine.

この発明によるワイヤ放電加工機用の加工用プログラム編集方法及び加工用プログラム編集システムは,上記のように,NC装置に入力されているNCデータの一部である加工用プログラム,工作物の板厚,工作物の材料の比重を解析して中子等の加工部材の質量を演算し,加工部材の質量に対応して加工部材を工作物に保持可能な適正な溶着部の条件,即ち,工作物にその加工軌跡の予め決められた地点で加工部材を溶着する溶着部の溶着箇所及び溶着長さを自動計算し,加工用プログラム中に溶着工程のON/OFFの指令を自動的に挿入できると共に,NC装置の画面上での確認ができるようにし,工作物に加工部材を溶着部で一時的に保持させる操作が,熟練技術を要することなく,自動的に行うことができ,ワイヤ放電加工時に予め決められた所定の1箇所以上で加工部材を工作物に溶着して溶着部を形成して加工部材を工作物に一時的に保持させることができる。
このワイヤ放電加工機用の加工用プログラム編集方法は,加工部材の質量から溶着長さを自動的に演算して適正な長さで加工部材を工作物に一時的に溶着でき,従来のように一部放電加工せずに加工部材を工作物に保持するものに比較して,有人加工時間を大幅に減らすことができるので,ワイヤ放電加工機の稼働効率を向上させることができる。また,加工部材の加工形状の最終部分を溶着工程で工作物に加工部材を一時的に保持するので,加工部材が工作物に確実に保持され,加工部材の落下現象を防止できる。更に,工作物に対する加工部材の溶着箇所を複数箇所,例えば,3箇所に決定した場合に,加工部材の工作物に対する捩じれ現象等を防止でき,安定して加工部材を工作物に保持できる。また,加工部材溶着方法における溶着工程では,放電加工に比較して加工液の水量或いは水圧を低下させて,加工部材の工作物からの落下を防止するように制御できる。
しかるに,一部でも前記加工部材と前記工作物とが未加工状態でつながっている場合は,加工時に加工液の有用な高い水圧即ち多い水量でも加工部材が落下する確率が非常に低く,前記工作物の最後の加工箇所即ち最後の溶着箇所が終わると,溶着部でのみ加工部材を工作物に保持されることになるので,加工液の水圧が高いと,加工部材が落下する確率が高くなる。そこで,工作物に対する最後の加工が終わり,ワイヤ電極の戻りになるところで,加工液の水圧即ち水流を落とすようにする。また,工作物に対する加工が終わっていれば,ワイヤ電極を単なる送りで移動させることも可能となるが,加工軌跡のオーバーラップ部に小さな突起等が加工軌跡に残り易いため,ワイヤ電極の戻りの時も加工可能な状態で戻しており,工作物に対する加工ができる状態にしておくため,少量でも加工液が流れている方が好ましいこととなる。
As described above, the machining program editing method and machining program editing system for the wire electric discharge machine according to the present invention include a machining program that is a part of NC data input to the NC apparatus, and a plate thickness of the workpiece. Analyzing the specific gravity of the workpiece material, calculating the mass of the workpiece such as the core, and corresponding to the mass of the workpiece, the condition of the appropriate welded part that can hold the workpiece on the workpiece, that is, the workpiece Automatic calculation of the welding location and welding length of the welded part where the workpiece is welded to the workpiece at a predetermined point on the machining trajectory, and the welding process ON / OFF command can be automatically inserted into the machining program At the same time, it is possible to check on the screen of the NC unit, and the operation of temporarily holding the workpiece on the workpiece at the welded part can be performed automatically without requiring skill, and wire electric discharge machining. Sometimes Can be held-determined predetermined to form the welded portion by welding a workpiece to the workpiece at one or more positions the workpiece workpiece temporarily.
The machining program editing method for this wire electric discharge machine can automatically calculate the welding length from the mass of the workpiece and temporarily weld the workpiece to the workpiece with an appropriate length. Compared to holding the workpiece on the workpiece without performing partial electrical discharge machining, the manned machining time can be greatly reduced, so the operating efficiency of the wire electrical discharge machine can be improved. In addition, since the final part of the processed shape of the processed member is temporarily held by the workpiece in the welding process, the processed member is securely held by the workpiece, and the phenomenon of falling of the processed member can be prevented. Further, when the welding position of the workpiece to the workpiece is determined at a plurality of locations, for example, three locations, the twisting phenomenon of the workpiece to the workpiece can be prevented, and the workpiece can be stably held on the workpiece. Further, in the welding step in the machining member welding method, it is possible to control so as to prevent the machining member from dropping from the workpiece by reducing the water amount or water pressure of the machining fluid as compared with electric discharge machining.
However, if at least a part of the workpiece and the workpiece are connected in an unprocessed state, the probability that the workpiece will fall even at a useful high water pressure, that is, a large amount of water during machining, is very low. When the last machining location of the workpiece, that is, the last welding location is completed, the workpiece is held by the workpiece only at the welded portion. Therefore, if the hydraulic pressure of the machining fluid is high, the probability that the workpiece will fall increases. . Therefore, when the last machining for the workpiece is finished and the wire electrode is returned, the hydraulic pressure of the machining fluid, that is, the water flow is dropped. In addition, if the workpiece has been processed, it is possible to move the wire electrode by simple feed, but small protrusions etc. tend to remain in the processing locus on the overlap of the processing locus, so the return of the wire electrode It is preferable that the machining fluid flows even in a small amount in order to keep the workpiece in a state where it can be machined and to be able to machine the workpiece.

この発明によるワイヤ放電加工機用の加工用プログラム編集方法におけるワイヤ放電加工時における加工部材溶着工程を組み込むことができるワイヤ放電加工機を示す説明図である。It is explanatory drawing which shows the wire electric discharge machine which can incorporate the process member welding process at the time of the wire electric discharge machining in the program edit method for machining for the wire electric discharge machine by this invention. この発明によるワイヤ放電加工機用の加工用プログラム編集方法におけるワイヤ放電加工時の加工部材溶着工程を達成する基本回路を示す電気回路図である。It is an electrical circuit diagram which shows the basic circuit which achieves the process member welding process at the time of the wire electric discharge machining in the program edit method for machining for wire electric discharge machines by this invention. 図2の電気回路において,スイッチS1及びスイッチS2のON・OFF制御による上側に電圧波形と下側に電流波形とを示す波形図であり,(A)は図2の基本回路による通常加工である加工サイクルの電圧電流波形を示し,また,(B)は図2の基本回路による工作物と加工部材とを溶着させる溶着サイクルの電圧電流波形を示している。2 is a waveform diagram showing a voltage waveform on the upper side and a current waveform on the lower side by ON / OFF control of the switch S1 and the switch S2, and (A) is normal processing by the basic circuit of FIG. The voltage / current waveform of the machining cycle is shown, and (B) shows the voltage / current waveform of the welding cycle for welding the workpiece and the workpiece by the basic circuit of FIG. この発明によるワイヤ放電加工機用の加工用プログラム編集方法における加工部材溶着工程を達成するための基本的な技術的思想を具現する電気回路を示す電気回路図である。It is an electric circuit diagram which shows the electric circuit which embodies the basic technical idea for achieving the process member welding process in the processing program edit method for wire electric discharge machines by this invention. 図4の電気回路において,スイッチS1,スイッチS2及びスイッチS3のON・OFF制御による上側に電圧波形と下側に電流波形とを示す波形図であり,(A)は図4の電気回路による通常加工である加工サイクルの電圧電流波形を示し,また,(B)は図4の電気回路による工作物と加工部材とを溶着させる溶着サイクルの電圧電流波形を示している。4 is a waveform diagram showing a voltage waveform on the upper side and a current waveform on the lower side by ON / OFF control of the switches S1, S2 and S3 in the electric circuit of FIG. A voltage / current waveform of a machining cycle that is machining is shown, and (B) shows a voltage / current waveform of a welding cycle in which a workpiece and a workpiece are welded by the electric circuit of FIG. この発明によるワイヤ放電加工機用の加工用プログラム編集方法における加工部材溶着工程を達成するための具体的な電気回路の一実施例を示す電気回路図である。It is an electric circuit diagram which shows one Example of the concrete electric circuit for achieving the process member welding process in the processing program edit method for wire electric discharge machines by this invention. ワイヤ放電加工時における加工部材溶着工程における工作物と加工部材との関係を示し,(A)は工作物をスタートホールから四角形の加工形状に加工して加工部材を最終加工領域を含めて3箇所で溶着した状態を示し,(B)は(A)での工作物の放電加工の加工軌跡を点線で示した誇張した拡大斜視図である。The relationship between the workpiece and the workpiece in the welding part welding process at the time of wire electric discharge machining is shown. (A) shows three parts including the final machining area by machining the workpiece from the start hole into a square machining shape. (B) is an exaggerated enlarged perspective view showing a machining locus of the electric discharge machining of the workpiece in (A) by a dotted line. この発明によるワイヤ放電加工機用の加工用プログラム編集方法における加工部材溶着工程で工作物に加工部材を溶着した時の溶着部を破壊する耐荷重の結果を示すグラフである。It is a graph which shows the result of the load resistance which destroys the welding part at the time of welding a process member to a workpiece in the process member welding process in the processing program edit method for wire electric discharge machines by this invention. この発明によるワイヤ放電加工機用の加工用プログラム編集方法を示す処理フロー図である。It is a processing flowchart which shows the program edit method for a process for the wire electric discharge machine by this invention.

以下,図面を参照して,この発明によるワイヤ放電加工機用の加工用プログラム編集方法及び加工用プログラム編集システムについて説明する。この加工用プログラム編集方法について,溶着工程では,NC装置内部の加工条件データベースに溶着加工条件を導入し,この加工用プログラム編集方法をNC装置へシステムアプリケ−ションとして導入し,オリジナルの加工用プログラムを編集すれば,既存のワイヤ放電加工機でも溶着加工を利用できるようになる。この加工用プログラム編集方法は,具体的には,編集用のシステムアプリケーションをワイヤ放電加工機が備えたNC装置又はコンピュータにインストールして使っている。NC装置又はコンピュータにおけるインストールの記憶部には,工作物6の加工条件,板厚,材料の比重,加工経路等の特定の情報があり,この加工用プログラム編集方法は,それらの情報を利用することになり,複数の機能とその結果の結合を編集作業中に行うものである。   Hereinafter, a machining program editing method and a machining program editing system for a wire electric discharge machine according to the present invention will be described with reference to the drawings. About this machining program editing method, in the welding process, welding processing conditions are introduced into the machining condition database inside the NC device, this machining program editing method is introduced as a system application to the NC device, and the original machining program Can be used with existing wire electric discharge machines. More specifically, in this machining program editing method, an editing system application is installed and used in an NC apparatus or a computer provided in the wire electric discharge machine. The storage unit for installation in the NC unit or computer has specific information such as the machining conditions, thickness, material specific gravity, machining path, etc. of the workpiece 6, and this machining program editing method uses such information. This means that multiple functions and their results are combined during editing.

ワイヤ放電加工機を用いたワイヤ放電加工時の加工部材溶着方法である工作物切り残し加工方法は,例えば,本出願人に係る特願2011−212221号に開示されているように,工作物6から放電加工で所定の加工形状21の加工部材26を完全に切り離すことなく,加工部材26をワイヤ電極5の一部を溶融させて工作物6に加工軌跡上の溶着部20で溶着させて一時保持するものである。加工部材26の加工形状21は,ワイヤ電極5の動き即ち軌跡として表すことができる。ここで,溶融されるワイヤ電極5の一部は,ワイヤ電極5の予め決められた長さのワイヤ周囲部であり,ワイヤ電極溶融物で加工部材26を工作物6に溶着させる時に,ワイヤ電極5は断線することなく,ワイヤ電極5の供給状態が維持されるものである。この加工部材溶着方法では,ワイヤ電極5中に銅合金系を含んでいることが工作物6と加工部材26との溶着が良好に行われる。また,この加工部材溶着方法は,工作物6の予め決められた加工形状21の少なくとも一箇所において,ワイヤ電極5と工作物6との間に印加する電気加工条件を加工サイクルから溶着サイクルに変更し,ワイヤ電極5の一部を溶融させて工作物6と加工部材26とを予め決められた所定の位置の溶着部20で溶着させ,溶着部20で加工部材26を工作物6に保持し,工作物6から加工部材26が脱落するのを防止するものである。また,図7に示すように,工作物6と加工部材26との溶着部20は対向位置を含めて3箇所に存在するので,加工部材26は工作物6にバランスよく保持されることに成る。また,この加工部材溶着方法は,加工部材26と工作物6とをワイヤ電極5の一部を溶融させて溶着させる工程において,ワイヤ電極5が断線した時には,ワイヤ電極5をワイヤ電極断線点での加工スリット22に供給し,次いで,工作物5と加工部材26とを溶着させたり,又はワイヤ電極5により工作物6の放電加工を行う加工工程を引き続き行うことができるように構成されている。また,加工部材26は,場合によっては,製品になったり,又は不必要なスクラップになったりするものである。   For example, as disclosed in Japanese Patent Application No. 2011-212221 relating to the present applicant, a work piece uncut machining method that is a welding member welding method at the time of wire electric discharge machining using a wire electric discharge machine is used. Without completely separating the machining member 26 having a predetermined machining shape 21 by electric discharge machining, the machining member 26 is temporarily melted by welding a part of the wire electrode 5 and welded to the workpiece 6 at the welding portion 20 on the machining locus. It is to hold. The machining shape 21 of the machining member 26 can be expressed as a movement or trajectory of the wire electrode 5. Here, a part of the wire electrode 5 to be melted is a wire peripheral portion of a predetermined length of the wire electrode 5, and the wire electrode 5 is welded to the workpiece 6 with the wire electrode melt. Reference numeral 5 indicates that the supply state of the wire electrode 5 is maintained without disconnection. In this processing member welding method, the welding of the workpiece 6 and the processing member 26 is favorably performed when the wire electrode 5 contains a copper alloy system. Further, in this workpiece welding method, the electrical machining condition applied between the wire electrode 5 and the workpiece 6 is changed from the machining cycle to the welding cycle in at least one place of the predetermined machining shape 21 of the workpiece 6. Then, a part of the wire electrode 5 is melted to weld the workpiece 6 and the processing member 26 at the welding portion 20 at a predetermined position, and the processing member 26 is held on the workpiece 6 by the welding portion 20. , Prevents the workpiece 26 from falling off the workpiece 6. Further, as shown in FIG. 7, since the welded portions 20 between the workpiece 6 and the machining member 26 exist at three locations including the facing position, the machining member 26 is held by the workpiece 6 in a well-balanced manner. . Further, in this process member welding method, when the wire electrode 5 is disconnected in the process of melting the part of the wire electrode 5 and welding the workpiece 26 and the workpiece 6, the wire electrode 5 is disconnected at the wire electrode disconnection point. Then, the workpiece 5 and the workpiece 26 are welded together, or the machining step of performing the electric discharge machining of the workpiece 6 by the wire electrode 5 can be continued. . Further, the processed member 26 becomes a product or an unnecessary scrap depending on circumstances.

特に,この発明によるワイヤ放電加工機用の加工用プログラム編集方法は,加工部材26についての加工情報の少なくとも加工形状,工作物6即ち加工部材26の板厚T,放電加工された加工部材26の個数及び工作物6即ち加工部材26の比重G,並びに加工部材26の工作物6への溶着箇所についての初期条件をコントローラ,即ち,コンピュータ又はNC装置に取り込み,オリジナルプログラム即ち工作物6への加工部材26の溶着加工を除く加工用プログラムを解析することによって,工作物を6荒加工する加工部材26の加工周長L及び加工部材26の形状の上面面積Aを演算し,加工部材26の加工周長L,上面面積A,板厚T及び工作物6又は加工部材26の比重Gから加工部材26の質量M(=A×T×G)を演算し,加工部材26の質量Mと加工部材26の工作物6への保持可能な溶着部20の所定の溶着長さLとの関係について,図8に示すようなNC装置のメモリーに保存された測定値のマップから,加工部材26の質量Mに対応する加工部材26の工作物6への保持可能な溶着部20の適正な所定の溶着長さLを演算することを特徴としている。また,この加工用プログラム編集方法は,ワイヤ放電加工機によって工作物6を放電加工する時には,従来のワイヤ放電加工機のオリジナルプログラムを溶着加工用プログラムに変換する必要がある。従来のワイヤ放電加工機のオリジナルプログラムを本発明の溶着加工用プログラムに変換する場合には,オリジナルプログラムの加工条件を用いて,工作物6に対して溶着加工を行う加工形状における溶着箇所や溶着長さを,加工部材26の形状毎にパソコン又はワイヤ放電加工機のNC装置に事前に導入したシステムアプリケーションを利用して,簡単な操作で溶着加工用プログラムに変換されることが要求される。即ち,オリジナルプログラムをNC装置に取り込んで,プログラムにおける加工部材26の加工形状や加工数等の加工条件を解析し,加工部材26の加工周長や重量即ち質量等を演算し,それによって加工部材26の加工周長と質量から溶着する箇所と溶着長さを,加工部材26の形状毎に演算するように,溶着加工用プログラムを作成できる。   In particular, the machining program editing method for the wire electric discharge machine according to the present invention includes at least the machining shape of machining information about the machining member 26, the thickness 6 of the workpiece 6, that is, the machining member 26, and the machining member 26 subjected to electric discharge machining. The initial conditions of the number and the specific gravity G of the workpiece 6, that is, the workpiece 26, and the location where the workpiece 26 is welded to the workpiece 6 are loaded into a controller, that is, a computer or NC device, and the original program, ie, machining to the workpiece 6 is performed. By analyzing the machining program excluding the welding process of the member 26, the machining circumferential length L of the machining member 26 for roughing the workpiece and the upper surface area A of the shape of the machining member 26 are calculated, and the machining of the machining member 26 is performed. The mass M (= A × T × G) of the machining member 26 is calculated from the circumference L, the upper surface area A, the plate thickness T, and the specific gravity G of the workpiece 6 or the machining member 26, and the machining portion Regarding the relationship between the mass M of the material 26 and the predetermined welding length L of the welded portion 20 that can be held on the workpiece 6 of the workpiece 26, the measured values stored in the memory of the NC device as shown in FIG. From the map, an appropriate predetermined welding length L of the welding portion 20 that can hold the workpiece 26 on the workpiece 6 corresponding to the mass M of the workpiece 26 is calculated. Further, in this machining program editing method, it is necessary to convert an original program of a conventional wire electric discharge machine into a welding process program when the workpiece 6 is electric discharge machined by a wire electric discharge machine. When converting the original program of the conventional wire electric discharge machine into the welding program of the present invention, using the processing conditions of the original program, the welding location and the welding in the machining shape to be welded to the workpiece 6 The length is required to be converted into a welding processing program by a simple operation using a system application introduced in advance into a personal computer or an NC device of a wire electric discharge machine for each shape of the processing member 26. That is, the original program is taken into the NC device, the machining conditions such as the machining shape and the number of machining of the machining member 26 in the program are analyzed, and the machining circumferential length, weight, mass, etc. of the machining member 26 are calculated, and thereby the machining member A welding program can be created so that a welding position and a welding length are calculated for each shape of the processed member 26 from the processing peripheral length and mass of the 26.

また,この加工用プログラム編集方法において,加工部材26の工作物6への記溶着部20は,少なくとも加工部材26の加工最終箇所に溶着箇所が決定されていることが,加工部材26を工作物6に確実に安定して保持する点から好ましいものである。また,この加工用プログラム編集方法は,初期条件で入力された溶着箇所の個数と加工部材26の加工周長から均等割りした溶着箇所を決定することが好ましいものである。この加工用プログラム編集方法は,具体的には,溶着部20の溶着箇所及び溶着長さLの情報に応答して,ワイヤ放電加工機によって工作物6をワイヤ電極5で放電加工する際に,加工部材26の所定の箇所でワイヤ電極5と工作物6との間に印加する電気加工条件を加工サイクルから溶着サイクルに変更してワイヤ電極5の一部を溶融させて加工部材26を工作物6に予め決められた所定の溶着長さの溶着部20で溶着させて加工部材26を工作物6に保持させる溶着工程の加工用プログラムを,ワイヤ放電加工機のNC装置又はコンピュータであるコントローラに制御指令として組み込むものである。また,この加工用プログラム編集方法は,ワイヤ電極5による工作物6の放電加工時には,工作物6とワイヤ電極5との極間に加工液を予め決められた所定の噴流圧で噴流し,ワイヤ電極5の工作物6から放電加工された加工部材26の加工軌跡27に沿ってワイヤ電極5を戻す時には,加工液の噴流圧を低下させる加工用プログラムを組み込むものである。   Further, in this machining program editing method, the welding portion 20 of the machining member 26 to the workpiece 6 is determined to have a welding location at least at the final machining location of the machining member 26. 6 is preferable from the standpoint of reliably and stably holding. Further, in this machining program editing method, it is preferable to determine the welding location equally divided from the number of welding locations input in the initial conditions and the machining circumferential length of the machining member 26. More specifically, this machining program editing method is used when the workpiece 6 is subjected to electric discharge machining with the wire electrode 5 by the wire electric discharge machine in response to the information on the welding location of the welding portion 20 and the welding length L. The electrical machining condition applied between the wire electrode 5 and the workpiece 6 at a predetermined location of the machining member 26 is changed from the machining cycle to the welding cycle to melt a part of the wire electrode 5 to make the workpiece 26 work. 6 is a welding program for holding the workpiece 26 on the workpiece 6 by welding at a welding portion 20 having a predetermined welding length determined in advance to a controller which is an NC device of a wire electric discharge machine or a computer. It is incorporated as a control command. Further, in this machining program editing method, when the workpiece 6 is subjected to electric discharge machining by the wire electrode 5, the machining fluid is jetted between the workpiece 6 and the wire electrode 5 at a predetermined predetermined jet pressure, and the wire When the wire electrode 5 is returned from the workpiece 6 of the electrode 5 along the machining locus 27 of the machining member 26, the machining program for reducing the jet pressure of the machining fluid is incorporated.

また,この加工用プログラム編集方法は,例えば,本出願人に係る特願2012−094408号に開示されているように,加工部材26の工作物6への溶着工程の終了後に,加工部材26を工作物6に溶着部20で溶着されているか否かを検出する確認工程を加工用プログラムに組み込むことが可能なものである。更に,工作物6に対する荒加工の終了時点で,工作物6に対する加工部材26の傾きをワイヤ電極5の加工部材26との接触感知で確認し,溶着によって保持されているか否かを検出する確認工程を加工用プログラムに組み込むことが可能なものである。また,この加工用プログラム編集方法は,例えば,本出願人に係る特願2012−134030号に開示されているように,加工部材26の工作物6への溶着部20を,加工部材26の板厚方向の上部のみならず,中間部や下部,或いは複数箇所に溶着形成させる加工部材溶着部位情報を加工用プログラムに組み込むことが可能なものである。   Further, this machining program editing method, for example, as disclosed in Japanese Patent Application No. 2012-094408 relating to the present applicant, after the process of welding the workpiece 26 to the workpiece 6 is completed, A confirmation process for detecting whether or not the workpiece 6 is welded to the workpiece 6 can be incorporated into the machining program. Further, at the end of the rough machining on the workpiece 6, the inclination of the machining member 26 with respect to the workpiece 6 is confirmed by sensing the contact of the wire electrode 5 with the machining member 26, and it is confirmed whether or not it is held by welding. The process can be incorporated into a machining program. Further, this processing program editing method, for example, as disclosed in Japanese Patent Application No. 2012-134030 related to the present applicant, the welded portion 20 of the processing member 26 to the workpiece 6 is replaced with the plate of the processing member 26. It is possible to incorporate into the machining program information on the welded part of the working member that is welded to not only the upper part in the thickness direction but also the middle part, the lower part, or a plurality of places.

また,この発明によるワイヤ放電加工機用の加工用プログラム編集システムは,上記の加工用プログラム編集方法を実施するため,ワイヤ放電加工機用の加工用プログラムをワイヤ放電加工機のNC装置又はコンピュータに読み込む加工用プログラム読み込み手段と,加工用プログラムを表示する表示手段と,加工用プログラム編集後の溶着工程を組み込んだ加工用プログラムを表示させる表示手段と,溶着工程を組み込んだ加工用プログラムを出力する出力手段とを備えていることを特徴とするものである。即ち,この加工用プログラム編集システムは,ワイヤ放電加工機用の加工用プログラムと,工作物6から加工される加工部材26の材料の比重G,板厚T等の初期条件と,工作物6に対するワイヤ放電加工条件と,加工部材26を工作物6に溶着部20で溶着させる溶着工程条件の情報を用いて,溶着工程を組み込んだワイヤ放電加工機用の新たな加工用プログラム,或いは溶着工程及び加工部材26の工作物6への溶着確認や加工部材26の工作物6からの脱落確認を組み込んだワイヤ放電加工機用の新たな加工用プログラムを作成するものである。   In addition, the machining program editing system for a wire electric discharge machine according to the present invention executes the above-described machining program editing method, so that the machining program for the wire electric discharge machine is transferred to the NC device or the computer of the wire electric discharge machine. Reading machining program reading means, display means for displaying the machining program, display means for displaying the machining program incorporating the welding process after editing the machining program, and a machining program incorporating the welding process are output. Output means. In other words, this machining program editing system includes a machining program for a wire electric discharge machine, initial conditions such as specific gravity G and thickness T of a workpiece 26 machined from the workpiece 6, and the workpiece 6. A new machining program for a wire electrical discharge machine incorporating a welding process, or a welding process using information on the wire electrical discharge machining conditions and welding process conditions for welding the workpiece 26 to the workpiece 6 at the welded portion 20 A new machining program is created for a wire electric discharge machine incorporating confirmation of welding of the workpiece 26 to the workpiece 6 and confirmation of removal of the workpiece 26 from the workpiece 6.

図1を参照して,この発明が組み込まれるワイヤ放電加工機について説明する。ワイヤ放電加工機は,主として,機械本体15に取り付けられ且つワイヤ電極5を巻き上げているソースボビン7,ソースボビン7から送り出されるワイヤ送り系でのワイヤ電極5の方向を転換する複数の方向転換ローラ8,ワイヤ電極5が良好に繰り出されるようにワイヤ電極5にブレーキをかけるブレーキローラ9,送り出されるワイヤ電極5にテンションを付与するテンションローラ12,ワイヤ電極5を供給パイプ13へとガイドするガイドローラ32等を備えている。ワイヤ電極5は,ワイヤ供給系における方向転換ローラ8,ガイドローラ32を通過して,本体ヘッド1に設けられた一対のアニールローラであるワイヤ供給ローラ10,ワイヤ電極送りユニット24に支持された供給パイプ13内を通って一対のコモンローラ11を通過した後に,そこで,ワイヤ電極5は一対のワイヤ供給ローラ10と一対のコモンローラ11とで挟持され,それらの間で給電子18(図2,図4)を通じて加工電源からの電流がワイヤ供給ローラ10,ワイヤ電極5,及びコモンローラ11に通電され,ワイヤ供給ローラ10とコモンローラ11との間のワイヤ電極5がアニールされて曲がり等の癖取りされ,次いで,ワイヤ電極5のアニールされていない先端部がカッタ14で切断して排除され,ワイヤ電極5を真っ直ぐな状態にする。その後,アニールされたワイヤ電極5は,ワイヤ供給ローラ10の送り出しに従ってワイヤ電極送りユニット24である供給パイプホルダに支持された供給パイプ13の降下に従って供給パイプ13にガイドされて上ヘッド2へと達して挿通される。また,放電加工される工作物6は,加工槽等に設けられたワークテーブル23にクランプ25で固定されている。   With reference to FIG. 1, a wire electric discharge machine incorporating the present invention will be described. The wire electric discharge machine mainly includes a source bobbin 7 attached to the machine body 15 and winding up the wire electrode 5, and a plurality of direction changing rollers for changing the direction of the wire electrode 5 in the wire feed system fed from the source bobbin 7. 8, a brake roller 9 for applying a brake to the wire electrode 5 so that the wire electrode 5 is fed out properly, a tension roller 12 for applying tension to the wire electrode 5 to be fed, and a guide roller for guiding the wire electrode 5 to the supply pipe 13 32 etc. The wire electrode 5 passes through the direction changing roller 8 and the guide roller 32 in the wire supply system, and is supported by a wire supply roller 10 and a wire electrode feed unit 24 which are a pair of annealing rollers provided in the main body head 1. After passing through the pipe 13 and the pair of common rollers 11, the wire electrode 5 is sandwiched between the pair of wire supply rollers 10 and the pair of common rollers 11, and the power supply 18 (see FIG. 4), a current from the machining power source is supplied to the wire supply roller 10, the wire electrode 5, and the common roller 11, and the wire electrode 5 between the wire supply roller 10 and the common roller 11 is annealed to cause bending or the like. Next, the unannealed tip of the wire electrode 5 is cut by the cutter 14 and removed, and the wire electrode 5 is straightened. To immediately state. Thereafter, the annealed wire electrode 5 is guided by the supply pipe 13 according to the lowering of the supply pipe 13 supported by the supply pipe holder which is the wire electrode feeding unit 24 according to the delivery of the wire supply roller 10 and reaches the upper head 2. Inserted. Moreover, the workpiece 6 to be subjected to electric discharge machining is fixed by a clamp 25 to a work table 23 provided in a machining tank or the like.

また,アニールローラ10とコモンローラ11との間には,ワイヤ電極5の先端を良好にする時,ワイヤ電極5の断線時,アニール処理時等に,ワイヤ電極5の先端部を切断するためのカッタ14が設けられていると共に,カッタ14で切断されたワイヤ電極5を廃棄するための廃ワイヤクランプ(図示せず)が設けられている。カッタ14は,カッタユニットを作動することでワイヤ電極5を切断するように構成されている。ワイヤ電極5の結線時は,供給パイプ13を通ったワイヤ電極5は,ワイヤ供給ローラ10の低速回転によって,まず,上ヘッド2に供給され,上ヘッド2を通過して工作物6のスタートホールや加工軌跡の孔19に挿通された後に,上ヘッド2の下方に対向した下ヘッド4に受け取られ,ワイヤ電極5が下ヘッド4を通過した後には,ワイヤ供給ローラ10は高速回転に切り換えられ,下ヘッド4から繰り出されたワイヤ電極5は,下アーム3に設けられた方向転換ローラからワイヤガイドパイプ37,ワイヤガイドパイプ37の出口に設けた水分離部,及び水分離部の下流に設置された巻き取りローラ35を順次通過して,巻き取りローラ35で引き出され,更に,巻き取りローラ35の後流に設けた吸引装置等によって吸引され,最後に廃ワイヤホッパ36に回収される。また,ブレーキローラ9には,回転数を検出するためのエンコーダ16が設けられている。センサ17は,ワイヤ電極5の撓み,曲がり,挿通状態等を検出するため,本体ヘッド1の下部の支持体(図示せず)に取り付けられている。また,このワイヤ放電加工機では,工作物6の材質は,例えば,ダイス鋼,NAK材,SKD,鉄系材料,或いは超硬材料であり,板厚は,例えば,10mmである。また,ワイヤ電極5の材質は,例えば,タングステン系,銅合金系(黄銅系),ピアノ線系等の金属材料であり,ここでは,真鍮電極線,黄銅合金が使用され,ワイヤ径がφ0.10〜φ0.25mmである。更に,それらを芯材として表面を被覆した金属材料,例えば,芯材が銅合金系以外では銅合金の被覆層,芯材が銅合金系では亜鉛等の被覆層の材料で作製されている。この実施例では,工作物6は,特に,図7に示すように平らなプレート状即ち上下面が平行な平板の形状であり,複数のスタートホール,加工軌跡等の孔19に挿通された後に,ワイヤ電極5には給電子18より電流が供給され,ワイヤ電極5と工作物6との間に電圧を印加して工作物6の放電加工が行われるが,その時,プレート,中子等の加工部材である加工部材26が発生する。   In addition, between the annealing roller 10 and the common roller 11, the tip of the wire electrode 5 is cut when the tip of the wire electrode 5 is made good, when the wire electrode 5 is disconnected, during annealing, or the like. A cutter 14 is provided, and a waste wire clamp (not shown) for discarding the wire electrode 5 cut by the cutter 14 is provided. The cutter 14 is configured to cut the wire electrode 5 by operating the cutter unit. When the wire electrode 5 is connected, the wire electrode 5 that has passed through the supply pipe 13 is first supplied to the upper head 2 by the low-speed rotation of the wire supply roller 10, passes through the upper head 2, and passes through the start hole of the workpiece 6. After being inserted into the hole 19 of the processing locus and received by the lower head 4 facing the lower side of the upper head 2 and the wire electrode 5 passes through the lower head 4, the wire supply roller 10 is switched to high speed rotation. The wire electrode 5 fed out from the lower head 4 is installed from the direction changing roller provided in the lower arm 3 to the wire guide pipe 37, the water separation portion provided at the outlet of the wire guide pipe 37, and the downstream of the water separation portion. The winding roller 35 sequentially passes, is drawn out by the winding roller 35, and is further sucked by a suction device or the like provided downstream of the winding roller 35. It is collected in the waste Waiyahoppa 36. The brake roller 9 is provided with an encoder 16 for detecting the rotational speed. The sensor 17 is attached to a lower support (not shown) of the main body head 1 in order to detect the bending, bending, insertion state, and the like of the wire electrode 5. In this wire electric discharge machine, the material of the workpiece 6 is, for example, die steel, NAK material, SKD, iron-based material, or super hard material, and the plate thickness is, for example, 10 mm. The material of the wire electrode 5 is, for example, a metal material such as tungsten, copper alloy (brass), piano wire, etc. Here, brass electrode wire and brass alloy are used, and the wire diameter is φ0. It is 10-0.25 mm. Further, it is made of a metal material whose surface is coated with them as a core material, for example, a copper alloy coating layer when the core material is not a copper alloy system, and a coating layer material such as zinc when the core material is a copper alloy system. In this embodiment, the workpiece 6 has a flat plate shape as shown in FIG. 7, that is, a flat plate shape whose upper and lower surfaces are parallel, and is inserted into holes 19 such as a plurality of start holes and machining tracks. A current is supplied to the wire electrode 5 from the power supply 18 and a voltage is applied between the wire electrode 5 and the workpiece 6 to perform the electric discharge machining of the workpiece 6. At that time, the plate, the core, etc. A processing member 26 that is a processing member is generated.

このワイヤ放電加工時の加工部材溶着方法において,電気加工条件を加工サイクルから溶着サイクルに変更するため,ワイヤ電極5に流す電流(A)は,図3及び図5に示すように,工作物6をワイヤ放電加工する電流に比較して,高電圧負荷HVからワイヤ電極5に流す電流ピークを,例えば,約1/4倍程度に低くし,ワイヤ電極5と工作物6との極間に印加する電圧(V)を,例えば,約1/4倍程度に低くし,更に,ワイヤ電極5に流す電流のパルスを,例えば,約2倍程度に長くし,加工放電からアーク放電に移行させて,ワイヤ電極5によるアーク溶接によって加工部材26を工作物6に溶着部20で溶着させるものである。また,溶着サイクルにおける加工条件は,工作物6を切断しながら同時に工作物6と加工部材26との対向部分の一部分や他の部分を溶着部20として溶着させるものである。ここで,対向部分の一部分とは,工作物6と加工部材26とが向かい合った部分の一部分である。また,工作物6と加工部材26との溶着部20は,エッジ部(図7では上部のみ)での存在であるので,僅かの外力で破壊できる程度であるので,工作物6の放電加工終了後に,溶着部20を外力で破壊して加工部材26を工作物6から容易に切り離す。また,工作物6と加工部材26との溶着部20は,弱い外力で破壊できるが,工作物6と加工部材26との溶着部20の破壊耐荷重は,図8に示すように,実験結果より予め測定されており,その測定値はマップに形成され,NC装置のメモリーに保存された情報である。   In this method of welding a workpiece at the time of wire electric discharge machining, in order to change the electrical machining condition from the machining cycle to the welding cycle, the current (A) passed through the wire electrode 5 is as shown in FIG. 3 and FIG. The current peak flowing from the high voltage load HV to the wire electrode 5 is reduced to about 1/4 times, for example, and applied between the electrode between the wire electrode 5 and the workpiece 6 in comparison with the current for wire electric discharge machining. For example, the voltage (V) to be lowered is reduced to about 1/4 times, and further, the pulse of the current flowing through the wire electrode 5 is increased to about 2 times, for example, to shift from machining discharge to arc discharge. The work member 26 is welded to the workpiece 6 at the weld portion 20 by arc welding using the wire electrode 5. Further, the machining conditions in the welding cycle are such that while the workpiece 6 is cut, a part of the facing portion between the workpiece 6 and the machining member 26 and another portion are welded as the welding portion 20. Here, the part of the facing part is a part of the part where the workpiece 6 and the machining member 26 face each other. Further, since the welded portion 20 between the workpiece 6 and the machining member 26 is present at the edge portion (only the upper portion in FIG. 7), it can be broken with a slight external force, so the electric discharge machining of the workpiece 6 is completed. Later, the welded portion 20 is broken by an external force, and the workpiece 26 is easily separated from the workpiece 6. Further, the welded portion 20 between the workpiece 6 and the processed member 26 can be broken by a weak external force, but the fracture load resistance of the welded portion 20 between the workpiece 6 and the processed member 26 is the result of an experiment as shown in FIG. The measured value is information that is formed in a map and stored in the memory of the NC device.

このワイヤ放電加工機用の加工用プログラム編集方法は,現在用いられているワイヤ放電加工機に,工作物6に加工部材26を,その加工形状21のいずれかの箇所に溶着部20で溶着させるための工程を組み込んだ加工情報を,NC装置の加工用プログラムに取り込むという編集を行うことである。即ち,ワイヤ放電加工機に,工作物6に加工部材26を溶着させる機能を付加させることであり,溶着用の加工条件を制御装置であるNC装置のメモリーの中に組み込むものである。
また,このワイヤ放電加工機において,加工部材26を工作物6に溶着部20で一時的に溶着保持させるために必要な加工条件として,次のことが考えられる。
(1)加工部材26の質量Mに応じて工作物6に加工部材26を保持するのに必要な溶着部20の溶着長さLを演算すること。
(2)加工軌跡27における溶着部20の溶着箇所の数,その時の均等割りした1箇所の溶着長さL,例えば,最短1mm/箇所について演算すること。
(3)加工部材26を工作物6に保持するのを,信頼性,安定性を確保するため,同様の加工部材溶着方法を繰り返し行った実験結果を導入し,(3−1)加工部材26の最終加工箇所に溶着部20を形成することが保持の安定性があること。(3−2)加工部材26の工作物6への溶着工程終了後に,ワイヤ電極をスタートホールへ移動する時,或いはワイヤ電極5を加工軌跡27に沿ってバックさせる時の加工液の水流圧を低下させる指令を発すること。
(4)溶着工程を組み込むための最低限の初期条件である加工部材26の板厚T,加工部材26の材質の比重G,及び加工形状21における加工軌跡27での溶着部20を形成する箇所(例えば,実験結果より溶着箇所はデフォルト3箇所が好ましい)を加工用プログラムに組み込む加工条件とすること。
In this machining program editing method for a wire electric discharge machine, a workpiece 26 is welded to a workpiece 6 and a welded portion 20 is welded to any part of a machining shape 21 of a wire electric discharge machine currently used. This is to edit the machining information incorporating the process for loading into the machining program of the NC device. That is, the function of welding the workpiece 26 to the workpiece 6 is added to the wire electric discharge machine, and the welding machining conditions are incorporated in the memory of the NC device as a control device.
Further, in this wire electric discharge machine, the following can be considered as processing conditions necessary for temporarily holding the workpiece 26 to the workpiece 6 by the welding portion 20.
(1) The welding length L of the welded portion 20 necessary for holding the workpiece 26 on the workpiece 6 is calculated according to the mass M of the workpiece 26.
(2) Calculate the number of welding locations of the welded portion 20 in the machining locus 27 and the welding length L of one equally divided portion at that time, for example, the shortest 1 mm / location.
(3) In order to ensure the reliability and stability of holding the workpiece 26 on the workpiece 6, the results of experiments in which the same workpiece welding method was repeated were introduced. (3-1) The workpiece 26 The formation of the welded portion 20 at the final processing location of the holding has stability of holding. (3-2) After the welding process of the workpiece 26 to the workpiece 6 is completed, the water flow pressure of the machining fluid when moving the wire electrode to the start hole or when backing the wire electrode 5 along the machining locus 27 is set. Issue a command to reduce.
(4) Location where the welded portion 20 is formed on the machining locus 27 in the machining shape 21 and the plate thickness T of the machining member 26, the specific gravity G of the material of the machining member 26, which are the minimum initial conditions for incorporating the welding process (For example, the default 3 welding locations are preferable based on experimental results).

ワイヤ放電加工機で放電加工する際に,工作物6に加工部材26を溶着させる溶着工程を組み込む処理として,NC装置に対して次の処理工程が最小限必要となる。
(1)NC装置に加工用プログラム(Gコード)を読み込み,初期条件の入力。
(2)工作物6に対する荒加工(第1加工)部分を確定すること。
(3)加工用プログラム(Gコード)とワイヤ放電加工機の各軸(X軸,Y軸,Z軸,U軸,V軸)の移動指示量から工作物6から分離する加工部材26の加工周長をと,加工部材26の上面面積を,システムアプリケーション上で演算すること。
(4)加工部材26の加工周長に対応して,加工部材26を工作物6の溶着保持するのに適正な最小の溶着長さL(デフォルトとして,例えば,3mmが設定されている)を演算すること。ここで,デフォルトとは,初期条件として設定されている値であって,ユーザが変えることができるが,リセットするとデフォルトの値に戻るように設定されている。
(5)加工部材26の上面面積A,板厚T,比重Gから加工部材26の質量Mを演算(M=A×T×G)すること。
実験結果のデータ(例えば,図8に示すデータ)から,加工部材26の質量Mに対する工作物6に加工部材26を保持するに必要な溶着長さLを演算し,初期条件として入力した溶着箇所数Nから溶着長さLを均等割りして,一箇所の溶着長さLを演算すること。
(6)工作物6を放電加工して加工部材26の加工軌跡27の最終部分に溶着部20を形成する条件を考慮して加工部材26の周長に対して均等割りした結果から,加工軌跡27における溶着箇所を決定すること。
(7)加工用プログラムに溶着加工工程と放電加工とのそれぞれの移動ブロックを作成し,溶着箇所には溶着加工条件の実施指令を加工用プログラムに書き込むこと。
(8)工作物6の溶着加工の加工箇所をNC装置の画面上にグラフィックに表し,オペレータに加工条件がOKか又はNGかの判断を行わせること。
(9)加工条件がOKの時には,編集結果を加工用プログラム用のメモリーに,新しい名前で書き込み,本編集用システムアプリケーションを終了。
(10)加工条件がNGの時には,初期入力画面から再スタート。
As a process of incorporating a welding process for welding the workpiece 26 to the workpiece 6 when performing electric discharge machining with a wire electric discharge machine, the following processing process is required for the NC apparatus as a minimum.
(1) Read machining program (G code) into NC unit and input initial conditions.
(2) Determine the roughing (first machining) portion for the workpiece 6.
(3) Machining of the machining member 26 separated from the workpiece 6 from the machining program (G code) and the movement instruction amount of each axis (X axis, Y axis, Z axis, U axis, V axis) of the wire electric discharge machine Calculate the circumference and the upper surface area of the processed member 26 on the system application.
(4) Corresponding to the machining circumferential length of the machining member 26, the minimum welding length L appropriate for holding the workpiece 6 to the workpiece 6 is held (for example, 3 mm is set as a default). To calculate. Here, the default is a value set as an initial condition, which can be changed by the user, but is set to return to the default value when reset.
(5) The mass M of the processed member 26 is calculated from the upper surface area A, the plate thickness T, and the specific gravity G of the processed member 26 (M = A × T × G).
From the data of the experimental results (for example, the data shown in FIG. 8), the welding length L required to hold the workpiece 26 on the workpiece 6 with respect to the mass M of the workpiece 26 is calculated, and the welding location input as the initial condition Divide the welding length L evenly from the number N and calculate the welding length L at one location.
(6) From the result of equally dividing the workpiece 6 with respect to the circumferential length of the processed member 26 in consideration of the conditions for forming the welded portion 20 at the final portion of the processed track 27 of the processed member 26 by electric discharge machining, 27 to determine the weld location.
(7) Create moving blocks for the welding process and electrical discharge machining in the machining program, and write execution commands for welding conditions to the machining program at the welding location.
(8) The machining location of the workpiece 6 to be welded is displayed graphically on the screen of the NC device, and the operator is made to judge whether the machining condition is OK or NG.
(9) When the machining condition is OK, the edited result is written in the machining program memory with a new name, and the editing system application is terminated.
(10) When the machining condition is NG, restart from the initial input screen.

次に,このワイヤ放電加工機用の加工用プログラム編集方法についての実施例を,図9の処理フィロー図を参照して説明する。このワイヤ放電加工機用の加工用プログラム編集方法は,ワイヤ電極5とワイヤ電極5に対向する平板形状の工作物6との間に極間電圧を印加して発生する放電エネルギーで工作物6を放電加工して平板形状の加工部材26を作製すると共に,加工部材26の加工軌跡に加工部材26を工作物6に溶着した溶着部20で加工部材26を工作物6に保持させる加工情報を取り込んだコントローラ(図示せず)によって駆動制御される。コントローラには,NCデータより工作物6を放電加工する加工部材26の加工形状21が取り込まれる(ステップS1)。次に,加工部材26の加工形状21毎の加工周長Lがワイヤ電極5の移動長さで演算される(ステップS2)。ここで,加工部材26の形状ごとの領域値を取得し(ステップS3),加工部材26毎の上面の面積Aの近似値を積分等によって演算する(ステップS4)。次いで,加工部材26の質量Mを,加工部材26の上面面積A,板厚T,及び比重Gから演算(M=A×T×G)する(ステップS5)。溶着部20の箇所を加工部材26の周長Lと溶着箇所と最小溶着長さから,均等割り等の方法で判定し(ステップS6),更に,溶着部20間の距離を演算し,加工部材26の質量Mを考慮して判断する(ステップS7)。更に,加工用プログラムに,溶着部20を形成するか否かのON・OFF指令を自動的に挿入し,NCプログラムを編集する(ステップS8)。 Next, an embodiment of the machining program editing method for the wire electric discharge machine will be described with reference to the processing flow diagram of FIG. The machining program editing method for the wire electric discharge machine is configured to apply a work voltage to the work piece 6 by using discharge energy generated by applying an inter-electrode voltage between the wire electrode 5 and the flat work piece 6 facing the wire electrode 5. A flat plate-shaped processed member 26 is produced by electric discharge machining, and processing information for holding the processed member 26 on the workpiece 6 at the welding portion 20 where the processed member 26 is welded to the workpiece 6 is taken in the processed locus of the processed member 26. The drive is controlled by a controller (not shown). The machining shape 21 of the machining member 26 for machining the workpiece 6 from the NC data is taken into the controller (step S1). Next, the machining circumferential length L for each machining shape 21 of the machining member 26 is calculated by the movement length of the wire electrode 5 (step S2). Here, an area value for each shape of the processed member 26 is acquired (step S3), and an approximate value of the upper surface area A for each processed member 26 is calculated by integration or the like (step S4). Next, the mass M of the processed member 26 is calculated (M = A × T × G) from the upper surface area A, the plate thickness T, and the specific gravity G of the processed member 26 (step S5). The location of the welded portion 20 is determined by a method such as equally dividing from the circumferential length L of the processed member 26, the welded location, and the minimum welded length (step S6), and further, the distance between the welded portions 20 is calculated, and the processed member The determination is made in consideration of the mass M of 26 (step S7). Further, an ON / OFF command as to whether or not to form the welded portion 20 is automatically inserted into the machining program, and the NC program is edited (step S8).

また,図2及び図3を参照して,この発明によるワイヤ放電加工時における加工部材溶着方法についての基本的な原理を説明する。特に,本出願人に係る特許出願である特願2011−212221号に開示された加工サイクルと溶着サイクルと同様であるので,ここでは簡単に説明する。
図2に示す電気回路は,ワイヤ電極5と工作物6との極間に対して極間状況確認用の抵抗付き低電圧負荷LVと第1スイッチS1が直列に結線された第1回路,及び放電加工用の高電圧負荷HVと第2スイッチS2が直列に結線された第2回路が並列に結線されている。第1回路は,主としてワイヤ電極5と工作物6との間の極間状況を確認する回路であって,工作物6を放電加工するのに工作物6とワイヤ電極5とが適正な位置関係にあるか否かを検出する手段であり,抵抗Rは第1回路を流れる電流を調整する機能を有している。従って,スイッチS1は,タイミング的には工作物6の放電加工の前にON・OFF制御されるものである。また,第2回路は,放電加工用であり,工作物6を放電加工する場合には,大電流を短い時間で流す必要があり,抵抗等は組み込まれていない回路である。 次に,このワイヤ放電加工時における加工部材溶着方法についての加工サイクル及び溶着サイクルについて説明する。
図3の(A)に示す通常加工である加工サイクルでは,第1スイッチS1をONしてパルスを発生させると,ワイヤ電極5と工作物6との極間に,例えば,低電圧負荷LVの80V程度が2μsec程度発生してワイヤ電極5と工作物6との極間状況が適正な位置であるか否かを確認し,極間状況が適正であれば,そこで極間で放電が開始する。次いで,第1スイッチS1をOFFして第2スイッチS2をONし,パルスを発生させると,ワイヤ電極5に,例えば,400A程度の電流を0.8μsec程度流して,ワイヤ電極5と工作物6との極間に高電圧負荷HVから240V程度が印加され,ワイヤ電極5で工作物6が放電加工されることになる。
また,図3の(B)に示す工作物6と加工部材26との溶着サイクルでは,第1スイッチS1をONしてパルスを発生させると,ワイヤ電極5と工作物6との極間に,例えば,低電圧負荷LVの80V程度が2μsec程度発生してワイヤ電極5と工作物6との極間状況が適正な位置であるか否かを確認し,極間状況が適正であれば,そこで放電が開始する。次いで,第1スイッチS1をOFFして第2スイッチS2をONし,パルスを発生させると,ワイヤ電極5に,例えば,110A程度の電流が3μsec程度流れて,ワイヤ電極5と工作物6との極間に高電圧負荷HVから加工時の約1/4の70V程度が印加され,アーク放電となってワイヤ電極5が溶融されて,加工部材26が工作物6にワイヤ電極溶融物で溶着される。
2 and 3, the basic principle of the workpiece welding method during wire electric discharge machining according to the present invention will be described. In particular, the processing cycle and the welding cycle disclosed in Japanese Patent Application No. 2011-212221, which is a patent application relating to the present applicant, are the same as those described above, and will be described briefly here.
The electric circuit shown in FIG. 2 includes a first circuit in which a low-voltage load LV with resistance for checking an interelectrode condition and a first switch S1 are connected in series with respect to the interelectrode between the wire electrode 5 and the workpiece 6, and A second circuit in which a high voltage load HV for electric discharge machining and a second switch S2 are connected in series is connected in parallel. The first circuit is a circuit for mainly confirming an inter-electrode situation between the wire electrode 5 and the workpiece 6, and the workpiece 6 and the wire electrode 5 are in an appropriate positional relationship for electric discharge machining of the workpiece 6. The resistor R has a function of adjusting the current flowing through the first circuit. Accordingly, the switch S1 is ON / OFF controlled before the electric discharge machining of the workpiece 6 in terms of timing. The second circuit is for electric discharge machining. When the workpiece 6 is electric discharge machining, it is necessary to flow a large current in a short time, and a resistor or the like is not incorporated. Next, the machining cycle and the welding cycle for the workpiece welding method during the wire electric discharge machining will be described.
In the machining cycle which is the normal machining shown in FIG. 3A, when a pulse is generated by turning on the first switch S1, for example, a low voltage load LV is applied between the wire electrode 5 and the workpiece 6. About 80 V is generated for about 2 μsec, and it is confirmed whether or not the distance between the wire electrode 5 and the workpiece 6 is an appropriate position. If the distance between the electrodes is appropriate, discharge starts between the electrodes. . Next, when the first switch S1 is turned off and the second switch S2 is turned on to generate a pulse, a current of about 400 A, for example, is passed through the wire electrode 5 for about 0.8 μsec. A high voltage load HV of about 240 V is applied between the two and the workpiece 6 is subjected to electric discharge machining with the wire electrode 5.
In the welding cycle between the workpiece 6 and the workpiece 26 shown in FIG. 3B, when a pulse is generated by turning on the first switch S1, the gap between the wire electrode 5 and the workpiece 6 is For example, about 80 V of the low voltage load LV is generated for about 2 μsec, and it is confirmed whether or not the distance between the wire electrode 5 and the workpiece 6 is an appropriate position. Discharge starts. Next, when the first switch S1 is turned off and the second switch S2 is turned on to generate a pulse, for example, a current of about 110 A flows through the wire electrode 5 for about 3 μsec, and the wire electrode 5 and the workpiece 6 are A high voltage load HV is applied between the electrodes to about 70V, which is about ¼ of the machining time, arc discharge is generated, the wire electrode 5 is melted, and the workpiece 26 is welded to the workpiece 6 with the wire electrode melt. The

次に,図4及び図5を参照して,このワイヤ放電加工時における加工部材溶着方法についての技術的思想の基本的な構成について説明する。この加工部材溶着方法を達成する基本的な電気回路は,ワイヤ電極5と工作物6との極間に対して,極間状況確認用の抵抗R付き低電圧負荷LVと第1スイッチS1とが直列に結線された第1回路,放電加工用の高電圧負荷と第2スイッチS2とが直列に結線された第2回路,及び第1ダイオードD1と第3スイッチS3とが直列に結線された第3回路を,それぞれ並列に結線されたものである。この電気回路において,加工サイクルから溶着サイクルへの電気加工条件の変更は,第1スイッチS1,第2スイッチS2,及び第3スイッチS3のON・OFF制御によって実行されるものである。
図5では,第1スイッチS1,第2スイッチS2,第3スイッチS3,電圧波形(V),及び電流波形(A)について,具体的に数値を記載しているが,これらの数値は理解し易くするための例示であり,また,電圧波形(V)及び電流波形(A)についても,例示の波形であることは勿論である。即ち,第1スイッチS1をONする時間は,ワイヤ電極5と工作物6との極間状態(例えば,加工電源,ワイヤ電極5の材質,線径等の条件,及び工作物6の材質,厚さ等の条件で変化するパラメータ)で決まるものであり,加工条件等で決まらずに不定であって,数μsec,数十μsec程度であるが,下記の加工サイクル及び溶着サイクルでの説明では例示として,2μsecを記載している。また,第2スイッチS2をONする時間は,加工条件(パラメータ入力)で決めるON時間であるが,下記の加工サイクル及び溶着サイクルでの説明では,例示として,0.8μsecを記載している。更に,図5の(B)における電流波形の電流の流れる時間及び電圧波形の印加時間は,加工条件等で決められずに不定であるが,下記の加工サイクル及び溶着サイクルでの説明では,例示として,3μsecを記載している。
Next, with reference to FIG. 4 and FIG. 5, the basic structure of the technical idea about the processing member welding method at the time of wire electric discharge machining will be described. A basic electric circuit for achieving this method of welding the workpiece includes a low-voltage load LV with a resistance R and a first switch S1 for inter-electrode state confirmation with respect to the inter-electrode space between the wire electrode 5 and the workpiece 6. A first circuit connected in series, a second circuit in which a high voltage load for electric discharge machining and a second switch S2 are connected in series, and a first circuit in which a first diode D1 and a third switch S3 are connected in series. Three circuits are connected in parallel. In this electric circuit, the change of the electric machining conditions from the machining cycle to the welding cycle is executed by ON / OFF control of the first switch S1, the second switch S2, and the third switch S3.
FIG. 5 shows specific values for the first switch S1, the second switch S2, the third switch S3, the voltage waveform (V), and the current waveform (A), but these values are understood. It is an example for facilitating, and it is needless to say that the voltage waveform (V) and the current waveform (A) are also exemplary waveforms. That is, the time for which the first switch S1 is turned on is the distance between the wire electrode 5 and the workpiece 6 (for example, the processing power supply, the material of the wire electrode 5, the condition of the wire diameter, the material of the workpiece 6, Parameters that vary depending on the conditions, etc.) and are indefinite without being determined by the processing conditions, etc. and are on the order of several microseconds and several tens of microseconds. 2 μsec is described. The time for turning on the second switch S2 is the ON time determined by the machining conditions (parameter input), but 0.8 μsec is described as an example in the description of the following machining cycle and welding cycle. Furthermore, the current flowing time of the current waveform and the voltage waveform application time in FIG. 5B are indefinite without being determined by the processing conditions or the like, but in the description of the processing cycle and welding cycle below, Is 3 μsec.

この加工部材溶着方法では,基本的な構成について,工作物6に対するワイヤ電極5による加工サイクルは,ワイヤ電極5と工作物6との極間に対して,第1スイッチS1をONして低電圧負荷LVを付勢し,次いで,第1スイッチS1をOFFして第2スイッチS2をONして高電圧負荷HVを付勢する制御によって実行されるものである。また,工作物6と加工部材26との溶着サイクルは,ワイヤ電極5と工作物6との極間に対して,第3スイッチS3のONを持続して,第1スイッチS1をONして低電圧負荷LVを付勢し,次いで,第1スイッチS1をOFFして第2スイッチS2をONして高電圧負荷HVを付勢し,最後に,第2スイッチS2をOFFする制御によって実行されるものである。ここで,工作物6に対するワイヤ電極5による加工サイクルの電圧電流波形から工作物6と加工部材26との溶着サイクルの電圧電流波形に電気加工条件を切り換えることにより,第2スイッチS2を一定時間後にOFFにするが,第3スイッチS3がONしているため,工作物6とワイヤ電極5との極間に第1ダイオードD1及び第3スイッチS3を通る循環電流が流れ,パルス幅の長い電流を生成でき,放電状態がアーク放電となり,ワイヤ電極5の一部が工作物6と加工部材26との間に溶着され,結果として工作物6と加工部材26とが溶着される。   In this workpiece welding method, with respect to the basic configuration, the machining cycle of the workpiece 6 by the wire electrode 5 is such that the first switch S1 is turned on and the low voltage is applied to the gap between the wire electrode 5 and the workpiece 6. The control is executed by energizing the load LV, and then energizing the high voltage load HV by turning off the first switch S1 and turning on the second switch S2. In addition, the welding cycle between the workpiece 6 and the workpiece 26 is low when the third switch S3 is kept on and the first switch S1 is turned on with respect to the gap between the wire electrode 5 and the workpiece 6. This is executed by energizing the voltage load LV, then turning off the first switch S1, turning on the second switch S2, energizing the high voltage load HV, and finally turning off the second switch S2. Is. Here, by switching the electrical machining conditions from the voltage / current waveform of the machining cycle by the wire electrode 5 to the workpiece 6 to the voltage / current waveform of the welding cycle of the workpiece 6 and the workpiece 26, the second switch S2 is turned on after a certain time. However, since the third switch S3 is ON, a circulating current flows through the first diode D1 and the third switch S3 between the workpiece 6 and the wire electrode 5, and a current having a long pulse width is generated. The discharge state becomes arc discharge, and a part of the wire electrode 5 is welded between the workpiece 6 and the machining member 26, and as a result, the workpiece 6 and the machining member 26 are welded.

この加工部材溶着方法における加工サイクル及び溶着サイクルの詳細については,特に,本出願人に係る特許出願である特願2011−212221号に開示しており,これと同様な加工サイクルと溶着サイクルであるので,ここでは簡単に説明する。
このワイヤ放電加工時における加工部材溶着方法における加工サイクルの一例を,図4及び図5の(A)を参照して説明すると,次のとおりである。
第1工程:第1スイッチS1をONして低電圧負荷LVを,ある時間,例えば,2μsec程度が経過すると,ワイヤ電極5と工作物6との極間に放電が開始する。
第2工程:第2スイッチS2をONして,電圧降下をトリッガーとして高電圧負荷HVが印加されて電流が上昇し,ワイヤ電極5による工作物6の放電加工が行われる。
第3工程:ワイヤ電極5と工作物6との極間の放電時間は,工作物6の加工条件で決められているが,例えば,0.8μsec程度が放電される。
第4工程:一旦,第1スイッチS1,第2スイッチS2,及び第3スイッチS3をOFFして,ワイヤ電極5と工作物6との極間に掛かる電圧を無負荷として,休止時間をとる。ワイヤ電極5による工作物6の加工形状21の加工時は,上記のサイクルを125k〜2000kHzの周期で繰り返すことによって達成される。
また,この加工部材溶着方法における溶着サイクルの一例を,図4及び図5の(B)を参照して説明すると,次のとおりである。
第1工程:第1スイッチS1をONして低電圧負荷LVを所定時間,例えば2μsec程度が経過すると,ワイヤ電極5と工作物6との極間に放電が開始する。
第2工程:第2スイッチS2をONして,電圧降下をトリッガーとして高電圧負荷HVが印加された電流が上昇し,ワイヤ電極5による工作物6の放電加工を行う。
第3工程:加工サイクルである通常サイクルから溶着サイクルに切り換える時に,第2スイッチS2のONを一定時間経過後にOFFにするが,第3スイッチS3がONしているため,工作物6とワイヤ電極5との間に循環電流が流れ,パルス幅の長い電流を生成でき,この時,ワイヤ電極5が溶融して工作物6と加工部材26とに溶着し,結果として工作物6に加工部材26が溶着する。
第4工程:循環電流が流れきったところで,第3スイッチS3がOFFして休止時間を取ることになる。
Details of the machining cycle and the welding cycle in this workpiece welding method are disclosed in Japanese Patent Application No. 2011-212221, which is a patent application relating to the present applicant, and the machining cycle and the welding cycle are similar to this. So, here is a brief explanation.
An example of the machining cycle in the workpiece welding method during wire electric discharge machining will be described with reference to FIGS. 4 and 5A.
First step: When the first switch S1 is turned on and the low voltage load LV passes for a certain time, for example, about 2 μsec, discharge starts between the electrodes of the wire electrode 5 and the workpiece 6.
Second step: The second switch S2 is turned ON, the voltage drop is set as a trigger, the high voltage load HV is applied, the current rises, and the electric discharge machining of the workpiece 6 by the wire electrode 5 is performed.
Third step: The discharge time between the wire electrode 5 and the workpiece 6 is determined by the machining conditions of the workpiece 6, but, for example, about 0.8 μsec is discharged.
Fourth step: Once the first switch S1, the second switch S2, and the third switch S3 are turned OFF, the voltage applied between the electrodes of the wire electrode 5 and the workpiece 6 is set to no load, and a rest time is taken. The machining of the machining shape 21 of the workpiece 6 by the wire electrode 5 is achieved by repeating the above cycle at a cycle of 125 k to 2000 kHz.
An example of a welding cycle in this workpiece welding method will be described with reference to FIGS. 4 and 5B.
First step: When the first switch S1 is turned on and the low voltage load LV is passed for a predetermined time, for example, about 2 μsec, discharge starts between the wire electrode 5 and the workpiece 6.
Second step: The second switch S2 is turned on, the current applied with the high voltage load HV rises with the voltage drop as a trigger, and the workpiece 6 is subjected to electric discharge machining by the wire electrode 5.
Third step: When switching from the normal cycle, which is a machining cycle, to the welding cycle, the second switch S2 is turned off after a predetermined time has elapsed, but since the third switch S3 is turned on, the workpiece 6 and the wire electrode 5, a circulating current flows between them, and a current having a long pulse width can be generated. At this time, the wire electrode 5 is melted and welded to the workpiece 6 and the workpiece 26. Welds.
Fourth step: When the circulating current has completely flowed, the third switch S3 is turned OFF to take a rest time.

この加工部材溶着方法における加工サイクルの別の例を,図6を参照して説明すると,次のとおりである。
第1工程:第1スイッチS1をONして低電圧負荷LVを所定時間,例えば2μsec程度が経過すると,ワイヤ電極5と工作物6との極間に放電が開始する。
第2工程:第1スイッチS1をOFFし,第4スイッチS4と第5スイッチS5とをONして,電圧降下をトリッガーとして高電圧負荷HVが印加されて電流が上昇し,ワイヤ電極5による工作物6の放電加工が行われる。
第3工程:第4スイッチS4と第5スイッチS5とをON状態に持続し,ワイヤ電極5と工作物6との極間の放電時間は,工作物6の加工条件で決められているが,例えば,0.8μsec程度が放電される。
第4工程:第5スイッチS5をON状態に持続し,第4スイッチS4をOFFにした後,サブμsecだけ第5スイッチ5をONして高電圧負荷HVの付勢状態を解放し,電流波形を台形に近づける。
第5工程:一旦,第1スイッチS1,第4スイッチS4,及び第5スイッチS5をOFFして,ワイヤ電極5と工作物6との極間に掛かる電圧を無負荷として,休止時間をとる。ワイヤ電極5による工作物6の加工形状21の加工時は,上記のサイクルを125k〜2000kHzの周期で繰り返すことによって達成される。
Another example of the processing cycle in this processing member welding method will be described with reference to FIG.
First step: When the first switch S1 is turned on and the low voltage load LV is passed for a predetermined time, for example, about 2 μsec, discharge starts between the wire electrode 5 and the workpiece 6.
Second step: The first switch S1 is turned off, the fourth switch S4 and the fifth switch S5 are turned on, the voltage drop is set as a trigger, the high voltage load HV is applied, and the current rises. The electric discharge machining of the article 6 is performed.
Third step: The fourth switch S4 and the fifth switch S5 are kept in the ON state, and the discharge time between the electrodes of the wire electrode 5 and the workpiece 6 is determined by the machining conditions of the workpiece 6. For example, about 0.8 μsec is discharged.
Fourth step: After the fifth switch S5 is kept on and the fourth switch S4 is turned off, the fifth switch 5 is turned on for sub-μsec to release the energized state of the high voltage load HV, and the current waveform Move closer to a trapezoid.
Fifth step: Once the first switch S1, the fourth switch S4, and the fifth switch S5 are turned off, the voltage applied between the electrodes of the wire electrode 5 and the workpiece 6 is set to no load, and a rest time is taken. The machining of the machining shape 21 of the workpiece 6 by the wire electrode 5 is achieved by repeating the above cycle at a cycle of 125 k to 2000 kHz.

次に,図6を参照して,このワイヤ放電加工時における加工部材溶着方法についての具体的な電気回路図について説明する。なお,ここでは,図6の電気回路図について,第1スイッチS1,第4スイッチS4,及び第5スイッチS5のON・OFF制御によって発生する電圧波形及び電流波形の図面については省略することとする。
このワイヤ放電加工時における加工部材溶着方法を達成する具体的な電気回路は,ワイヤ電極5と工作物6との極間に対して,極間状況確認用の抵抗付き低電圧負荷と第1スイッチS1とが直列に結線された第1回路,放電加工用の高電圧負荷と第4スイッチS4と第5スイッチS5とが直列に結線された第2回路,第2ダイオードD2と第5スイッチS5とが直列に結線された第3回路,及び第3ダイオードD3と第4スイッチS4とが直列に結線された第4回路を,それぞれ並列に結線したものである。この電気回路において,第4スイッチS4及び第5スイッチS5をONすれは,ワイヤ電極5と工作物6との間の極間に対して高電圧負荷HVを付勢することができる。
また,加工サイクルから溶着サイクルへの電気加工条件の変更は,第1スイッチS1,第4スイッチS4,及び第5スイッチS5のON・OFF制御によって実行されるものである。第5スイッチS5がONの時,第4スイッチS4をOFFした後には,ワイヤ電極5と工作物6との間の極間に対して第2ダイオードD2と第5スイッチS5とを通る第1循環電流が流れる。また,第4スイッチS4がONの時,第5スイッチS5をOFFした後には,ワイヤ電極5と工作物6との間の極間に対して第3ダイオードD3と第4スイッチS4とを通る第2循環電流が流れる。即ち,この電気回路では,第1スイッチS1,第4スイッチS4,及び第5スイッチS5のON・OFF制御によって,第1循環電流と第2循環電流とが交互に流れることになる。この発明によるワイヤ放電加工における工作物切り残し加工方法は,ダイオードD2及びダイオードD3を組み込んだ具体的な電気回路を用いて行えば,2つの循環電流を発生させるので,放電加工の電流波形が台形状に近くなり,交互に循環電流を発生させることによってスイッチングによる発熱の問題を緩和することができる。このワイヤ放電加工における工作物切り残し加工方法は,循環電流を利用して工作物6と加工部材26とを溶着させるため,工作物6の放電加工に比較して,電流波形をゆっくり下げることができる。なお,第4スイッチS4と第5スイッチS5とは,ON,OFFタイミングは,逆でもよいことは勿論である。
Next, with reference to FIG. 6, a specific electric circuit diagram for the method of welding a workpiece during wire electric discharge machining will be described. Here, in the electric circuit diagram of FIG. 6, the drawings of voltage waveforms and current waveforms generated by the ON / OFF control of the first switch S1, the fourth switch S4, and the fifth switch S5 are omitted. .
A specific electric circuit for achieving the workpiece welding method at the time of wire electric discharge machining is a low voltage load with resistance and a first switch for checking the gap condition between the wire electrode 5 and the workpiece 6. A first circuit in which S1 is connected in series; a high voltage load for electric discharge machining; a second circuit in which a fourth switch S4 and a fifth switch S5 are connected in series; a second diode D2 and a fifth switch S5; Are connected in parallel to the third circuit connected in series, and the fourth circuit in which the third diode D3 and the fourth switch S4 are connected in series. In this electric circuit, when the fourth switch S4 and the fifth switch S5 are turned on, the high voltage load HV can be energized with respect to the gap between the wire electrode 5 and the workpiece 6.
The change of the electrical machining conditions from the machining cycle to the welding cycle is executed by ON / OFF control of the first switch S1, the fourth switch S4, and the fifth switch S5. When the fifth switch S5 is ON, after the fourth switch S4 is turned OFF, the first circulation passing through the second diode D2 and the fifth switch S5 with respect to the gap between the wire electrode 5 and the workpiece 6 Current flows. In addition, when the fourth switch S4 is ON, after the fifth switch S5 is turned OFF, the third diode D3 and the fourth switch S4 pass through the third diode D3 and the fourth switch S4 with respect to the gap between the wire electrode 5 and the workpiece 6. Two circulating currents flow. That is, in this electric circuit, the first circulating current and the second circulating current flow alternately by ON / OFF control of the first switch S1, the fourth switch S4, and the fifth switch S5. If the workpiece cutting remaining machining method in the wire electric discharge machining according to the present invention is carried out using a specific electric circuit incorporating the diode D2 and the diode D3, two circulating currents are generated. The problem of heat generation due to switching can be alleviated by generating a circulating current alternately by approaching the shape. In this wire electric discharge machining, the workpiece uncut machining method uses the circulating current to weld the workpiece 6 and the machining member 26, so that the current waveform can be lowered slowly compared to the electric discharge machining of the workpiece 6. it can. Needless to say, the ON and OFF timings of the fourth switch S4 and the fifth switch S5 may be reversed.

このワイヤ放電加工時における加工部材溶着方法について,工作物6に対して金型製造時として,パンチ加工を行なう場合と,ダイプレート加工を行なう場合とについて説明する。ここで,この工作物切り残し加工方法における加工サイクル,及び溶着サイクルの詳細については,本出願人に係る特許出願である特願2011−212221号に開示されているので,必要に応じて参照できるので,ここでは説明を省略する。ところで,ワイヤ放電加工機におけるパンチ加工では,工作物6から所定の形状の加工部材30を切り出す場合であって加工部材30が製品としての素材になるものであって,スタートホール19は,加工形状26以外の工作物6に穿孔されているか,又はその場所に新たに穿孔する。これに対して,ダイプレート加工は,工作物6に所定の形状の加工部材30を切り抜き加工し,切り抜かれた加工部材30を中子と呼んで不用品になり,切り抜かれた工作物6が製品としての素材になるものであって,スタートホール19は中子である加工形状26に穿孔されているか,又はその場所に新たに穿孔する。   With respect to the method of welding the workpiece at the time of wire electric discharge machining, a case where punching is performed and a case where die plate machining is performed as the mold is manufactured on the workpiece 6 will be described. Here, the details of the machining cycle and the welding cycle in this workpiece cutting and machining method are disclosed in Japanese Patent Application No. 2011-212221, which is a patent application relating to the present applicant, and can be referred to as necessary. Therefore, explanation is omitted here. By the way, in the punching process in the wire electric discharge machine, when the machining member 30 having a predetermined shape is cut out from the workpiece 6, the machining member 30 becomes a material as a product, and the start hole 19 has a machining shape. A workpiece 6 other than 26 is drilled, or a new drill is made at that location. On the other hand, in the die plate processing, a workpiece 30 having a predetermined shape is cut out on the workpiece 6, and the cut workpiece 30 is called a core and becomes a waste product. The start hole 19 is drilled in the machining shape 26, which is a core, or is newly drilled in that place.

このワイヤ放電加工機用の加工用プログラム編集方法及び加工用プログラム編集システムは,例えば,放電エネルギーで工作物を放電加工して工作物の加工部材を工作物から落下させないように保持するためのワイヤ放電加工機に適用して好ましいものである。   This machining program editing method and machining program editing system for a wire electric discharge machine is, for example, a wire for holding a workpiece so as not to fall from the workpiece by electric discharge machining of the workpiece with electric discharge energy. This is preferable when applied to an electric discharge machine.

5 ワイヤ電極
6 工作物
20 溶着部
21 加工形状
22 加工スリット
26 加工部材
27 加工軌跡
A 加工部材の上面面積
G 加工部材の比重
L 溶着部の溶着長さ
M 加工部材の質量
T 加工部材の板厚
5 Wire electrode 6 Workpiece 20 Welded part 21 Processed shape 22 Processed slit 26 Processed member 27 Processed trajectory A Top surface area of processed member G Specific gravity of processed member L Welded length of welded part M Mass of processed member T Thickness of processed member

Claims (9)

ワイヤ電極と該ワイヤ電極に対向する平板形状の工作物との間に極間電圧を印加して発生する放電エネルギーで前記工作物を放電加工して平板形状の加工部材を作製すると共に前記加工部材の加工軌跡に前記加工部材を前記工作物に溶着した溶着部で前記加工部材を前記工作物に保持させる加工情報を取り込んだコントローラによって駆動制御されるワイヤ放電加工機のための加工用プログラム編集方法において,
前記加工部材についての前記加工情報の少なくとも加工形状,前記工作物の板厚,放電加工される前記加工部材の個数及び前記工作物の比重,並びに前記加工部材の前記工作物への溶着箇所についての初期条件を前記コントローラに取り込み,
前記工作物への前記加工部材の溶着加工を除く前記工作物を放電加工して平板形状の加工部材を作製する加工用プログラムを解析することによって,前記工作物を荒加工する前記加工部材の加工周長及び前記加工部材の形状の上面面積を演算し,前記加工部材の前記加工周長,前記上面面積,前記板厚及び前記工作物の比重から前記加工部材の質量を演算し,前記加工部材の前記質量と前記加工部材の前記工作物への保持可能な前記溶着部の所定の溶着長さとの関係について前記コントローラのメモリーに保存された測定値のマップから,前記加工部材の前記質量に対応する前記加工部材の前記工作物への保持可能な前記溶着部の所定の溶着長さを演算することを特徴とするワイヤ放電加工機用の加工用プログラム編集方法。
The workpiece is subjected to electric discharge machining with discharge energy generated by applying an inter-electrode voltage between the wire electrode and the flat plate-shaped workpiece opposed to the wire electrode to produce a flat plate-shaped machining member and the machining member Editing a machining program for a wire electric discharge machine that is driven and controlled by a controller that captures machining information for holding the machining member on the workpiece at a welding portion where the machining member is welded to the workpiece on the machining locus In the method,
About at least the machining shape of the machining information about the machining member, the thickness of the workpiece, the number of machining members to be electro-discharge machined and the specific gravity of the workpiece, and the welding location of the machining member to the workpiece Import initial conditions into the controller,
Machining the machining member for rough machining the workpiece by analyzing a machining program for producing a flat plate shaped machining member by electric discharge machining the workpiece excluding welding of the machining member to the workpiece. Calculating a peripheral length and an upper surface area of the shape of the processed member, calculating a mass of the processed member from the processed peripheral length of the processed member, the upper surface area, the plate thickness and the specific gravity of the workpiece; Corresponding to the mass of the workpiece from a map of measured values stored in the memory of the controller with respect to the relationship between the mass of the workpiece and the predetermined weld length of the welded portion that can be held on the workpiece of the workpiece A machining program editing method for a wire electric discharge machine, characterized in that a predetermined welding length of the welding portion that can be held on the workpiece by the machining member is calculated.
前記加工部材の前記工作物への前記溶着部は,少なくとも前記加工部材の加工最終箇所に溶着箇所が決定されていることを特徴とする請求項1に記載のワイヤ放電加工機用の加工用プログラム編集方法。   2. The machining program for a wire electric discharge machine according to claim 1, wherein the welding portion of the machining member to the workpiece is determined as a welding location at least at a final machining location of the machining member. Editing method. 前記初期条件で入力された溶着箇所の個数と前記溶着箇所1箇所の最短長さと,前記加工部材の演算された前記加工周長から,均等割りした前記溶着箇所を決定することを特徴とする請求項1又は2に記載のワイヤ放電加工機用の加工用プログラム編集方法。 To pieces number of welding points entered in the initial condition and the shortest length of the bonded portion one place, from the working perimeter which computed the workpiece, characterized by determining the welding position obtained by equally split A machining program editing method for a wire electric discharge machine according to claim 1 or 2. 前記溶着部の溶着箇所及び前記溶着長さの情報に応答して,前記ワイヤ放電加工機によって前記工作物を前記ワイヤ電極で放電加工する際に,前記加工部材の前記所定の箇所で前記ワイヤ電極と前記工作物との間に印加する電気加工条件を加工サイクルから溶着サイクルに変更して前記ワイヤ電極の一部を溶融させて前記加工部材を前記工作物に予め決められた所定の溶着長さの前記溶着部で溶着させて前記加工部材を前記工作物に保持させる前記コントローラへの制御指令を組み込むことを特徴とする請求項1〜3のいずれか1項にワイヤ放電加工機用の加工用プログラム編集方法。   In response to the information on the welding location of the welding portion and the welding length, the wire electrode is formed at the predetermined location of the processing member when the workpiece is subjected to electric discharge machining with the wire electrode by the wire electric discharge machine. The machining condition applied between the workpiece and the workpiece is changed from a machining cycle to a welding cycle, and a part of the wire electrode is melted to place the workpiece on the workpiece with a predetermined welding length. A control command to the controller that causes the workpiece to be held by the workpiece by being welded at the welding portion is incorporated into the wire electric discharge machine for machining according to any one of claims 1 to 3 Program editing method. 前記ワイヤ電極による前記工作物の放電加工時には,前記工作物と前記ワイヤ電極との極間に加工液を予め決められた所定の噴流圧で噴流し,前記ワイヤ電極の前記工作物から放電加工された前記加工部材の前記加工軌跡に沿って前記ワイヤ電極を戻す時には,前記加工液の前記噴流圧を低下させることを特徴とする請求項1〜4のいずれか1項に記載のワイヤ放電加工機用の加工用プログラム編集方法。   During the electric discharge machining of the workpiece by the wire electrode, a machining fluid is jetted at a predetermined jet pressure between the workpiece and the wire electrode, and the electric discharge machining is performed from the workpiece of the wire electrode. The wire electric discharge machine according to any one of claims 1 to 4, wherein when the wire electrode is returned along the machining locus of the machining member, the jet pressure of the machining liquid is reduced. Editing program for machining. 前記加工部材の前記工作物への前記溶着サイクルの終了後に,前記加工部材を前記工作物に前記溶着部で溶着されているか否かを検出する確認工程が前記加工用プログラムに組み込まれていることを特徴とする請求項4又は5に記載のワイヤ放電加工機用の加工用プログラム編集方法 A confirmation step for detecting whether or not the workpiece is welded to the workpiece at the weld portion after the welding cycle of the workpiece to the workpiece is incorporated in the machining program. A machining program editing method for a wire electric discharge machine according to claim 4 or 5 . 前記工作物に対する前記荒加工の終了時点で,前記工作物に対する前記加工部材の傾きを前記ワイヤ電極の前記加工部材との接触感知で確認し,溶着によって保持されているか否かを検出する確認工程が前記加工用プログラムに組み込まれていることを特徴とする請求項1〜6のいずれか1項に記載のワイヤ放電加工機用の加工用プログラム編集方法。   A confirmation step of confirming whether or not the inclination of the processed member with respect to the workpiece is detected by contact of the wire electrode with the processed member at the end of the roughing of the workpiece and whether the wire electrode is held by welding. Is incorporated in the machining program, the machining program editing method for a wire electric discharge machine according to any one of claims 1 to 6. 前記加工部材の前記工作物への前記溶着部を,前記工作物の板厚方向の上部,中間部及び/又は下部に溶着形成させる加工部材溶着部位情報が前記加工用プログラムに組み込まれていることを特徴とする請求項1〜7のいずれか1項に記載のワイヤ放電加工機用の加工用プログラム編集方法 Processing member welding part information for forming the welding portion of the workpiece on the workpiece on the upper, middle and / or lower portions in the plate thickness direction of the workpiece is incorporated in the machining program. The machining program editing method for a wire electric discharge machine according to any one of claims 1 to 7 . 請求項1〜8のいずれか1項に記載のワイヤ放電加工機用の加工用プログラム編集方法を実施するため,ワイヤ放電加工機用の加工用プログラムをワイヤ放電加工機のコントローラに読み込む加工用プログラム読み込み手段と,前記加工用プログラムを表示する表示手段と,加工用プログラム編集後の溶着工程を組み込んだ加工用プログラムを表示させる表示手段と,前記溶着工程を組み込んだ前記加工用プログラムを出力する出力手段とを備えていることを特徴とするワイヤ放電加工機用の加工用プログラム編集システム。   A machining program for reading a machining program for a wire electric discharge machine into a controller of the wire electric discharge machine in order to carry out the machining program editing method for a wire electric discharge machine according to any one of claims 1 to 8. Reading means, display means for displaying the machining program, display means for displaying a machining program incorporating the welding process after editing the machining program, and output for outputting the machining program incorporating the welding process A machining program editing system for a wire electric discharge machine.
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