JP5952021B2 - Wall covering corner material and molding method thereof - Google Patents

Wall covering corner material and molding method thereof Download PDF

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JP5952021B2
JP5952021B2 JP2012028528A JP2012028528A JP5952021B2 JP 5952021 B2 JP5952021 B2 JP 5952021B2 JP 2012028528 A JP2012028528 A JP 2012028528A JP 2012028528 A JP2012028528 A JP 2012028528A JP 5952021 B2 JP5952021 B2 JP 5952021B2
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JP2013163948A (en
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橋本 忠
忠 橋本
橋本 久司
久司 橋本
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橋本 忠
忠 橋本
橋本 久司
久司 橋本
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この発明は、建物の出隅部や入隅部等のコーナー部を壁装材にて仕上げ施工する際、そのコーナー部を良好な状態に施工する際に用いられる壁装用コーナー材及びその成形方法に関する。   The present invention provides a wall corner material used for finishing a corner portion such as a projecting corner portion or a corner portion of a building with a wall covering material in a satisfactory state and a molding method thereof. About.

従来、上述のコーナー部を仕上げ施工する際、例えば石膏ボード等で構成される壁材の表面に、壁紙や布地、合成樹脂クロス等の壁装材を貼り付ける施工方法が主として用いられている。この場合、壁材である石膏ボードのつなぎ部分等の表面は凹凸が多いので、上述の壁装材を貼り付ける場合、予めパテ等で平坦な表面に仕上げてから貼り付けているが、出隅部や入隅部等のコーナー部は、尖った稜線部分があるため、パテ等により仕上げ施工することが困難であった。   Conventionally, when finishing the above-described corner portion, a construction method in which a wall covering material such as wallpaper, fabric, or synthetic resin cloth is attached to a surface of a wall member made of, for example, a plaster board or the like is mainly used. In this case, the surface of the connecting part of the plasterboard, which is a wall material, has many irregularities, so when pasting the above-mentioned wall covering, it is pasted after finishing it flat with a putty etc. Since corners such as the corners and the corners have sharp ridges, it is difficult to finish with a putty or the like.

そこで、コーナー部を平坦に仕上げるために工夫がなされた下記特許文献1のコーナー材が提案されている。
特許文献1のコーナー材は、合成樹脂で形成した帯状シートの幅方向中央部に、該帯状シートに沿って長手方向に蝶番部が成形されている。即ち、このコーナー材を蝶番部に沿って屈曲させ、2つの壁面が交わるコーナー部に沿って両面粘着テープや接着剤等によって貼り付け、その上から壁紙やクロス等の壁装材を壁面に貼り付けてコーナー部の仕上げ施工を行なっていた。
In view of this, the corner material of Patent Document 1 below, which has been devised to finish the corner portion flat, has been proposed.
In the corner material of Patent Document 1, a hinge portion is formed in the longitudinal direction along the belt-like sheet at the center in the width direction of the belt-like sheet formed of synthetic resin. In other words, this corner material is bent along the hinge part and attached with a double-sided adhesive tape or adhesive along the corner part where the two wall surfaces meet, and then wall coverings such as wallpaper and cloth are attached to the wall surface from above. In addition, the corner was finished.

しかし、上述のコーナー材は、その中央部分を軟質合成樹脂によって成形して屈曲を可能としたものであるが、特に冬期等の低温時は軟質合成樹脂部が硬くなり、施工時にコーナー材を蝶番部にて屈曲させて平板部を壁面に配設した際、蝶番部における復元力によって平板部が壁面から剥がれてしまうという問題があった。このため、パテや接着剤によって平板部が壁面に確実に接着されるまで、コーナー材を保持しておかなければならず、施工作業に手間が掛かっていた。   However, the above-mentioned corner material can be bent by molding its central part with soft synthetic resin, but the soft synthetic resin part becomes hard especially at low temperatures such as in winter, and the corner material is hinged during construction. When the flat plate portion is disposed on the wall surface by being bent at the portion, there is a problem that the flat plate portion is peeled off from the wall surface due to the restoring force at the hinge portion. For this reason, the corner material has to be held until the flat plate portion is securely bonded to the wall surface by the putty or the adhesive, which takes time and labor.

特許第2882751号Japanese Patent No. 2882751

この発明は、建物の出隅部や入隅部等のコーナー部を良好な状態に施工することができる壁装用コーナー材及びその成形方法を提供することを目的とする。   An object of the present invention is to provide a wall covering corner material capable of constructing a corner portion such as a projecting corner portion or a corner portion of a building in a favorable state and a molding method thereof.

この発明は、2つの壁面が交わる出隅部又は入隅部のコーナー部に沿って貼着される壁装用コーナー材であって、前記壁装用コーナー材を、無機鉱物が50重量%以上含まれる帯状のシートで構成し、該シートの表面と裏面のうち少なくとも一方の面の幅方向中央部に、該シートを厚み方向に加圧してなる溝条の折り曲げ罫線を該シートに沿って長手方向に付設し、該折り曲げ罫線の両側部に連設した左右の平板を、該折り曲げ罫線に沿って表裏両方向に対して折り曲げ可能に設け、前記折り曲げ罫線を、前記シートに付設される折り曲げ罫線の深さより低い凸状部を、該折り曲げ罫線の底部に沿って長手方向に配列し、該折り曲げ罫線の肉厚が最も薄い部分を基準として、該部分から離れるに従って徐々に浅くなる溝形状に形成し、前記折り曲げ罫線の幅を、前記シートの肉厚を基準として、1.5倍〜5倍の範囲に含まれる幅に形成し、前記折り曲げ罫線の深さを、前記シートの肉厚を基準として、0.4倍〜0.95倍の範囲に含まれる深さに形成し、前記凸状部の高さを、前記折り曲げ罫線の深さを基準として、5%〜95%の範囲に含まれる高さに形成したことを特徴とする。 The present invention is a wall covering corner material that is adhered along a corner portion of an exit corner or an entrance corner where two wall surfaces intersect, and the wall covering corner material includes 50% by weight or more of an inorganic mineral. A belt-like sheet is formed, and at the center in the width direction of at least one of the front and back surfaces of the sheet, a grooved crease line formed by pressing the sheet in the thickness direction is formed along the sheet in the longitudinal direction. The left and right flat plates provided on both sides of the bent ruled line are provided so as to be foldable in both front and back directions along the bent ruled line. A low convex portion is arranged in the longitudinal direction along the bottom of the folding ruled line, and is formed into a groove shape that gradually becomes shallower as the distance from the portion becomes smaller with respect to the thinnest portion of the bent ruled line, Occasionally The width of the bending ruled line is formed to a width included in a range of 1.5 to 5 times based on the thickness of the sheet, and the depth of the bent ruled line is set to 0 based on the thickness of the sheet. .4 to 0.95 times the depth included in the range, and the height of the convex portion is included in the range of 5% to 95% based on the depth of the bent ruled line It is characterized by being formed.

この発明によれば、建物の出隅部や入隅部等のコーナー部を良好な状態に施工することができる。
詳述すると、壁装用コーナー材の折り曲げ罫線を、2つの壁面が交わるコーナー部の角度に合わせて折り曲げる。壁装用コーナー材の折り曲げ罫線と、コーナー部の角部とを真っ直ぐに一致させて、左右の平板を、コーナー部をなす2つの壁面に沿って貼着するので、コーナー部を鋭角に出すことができる。
According to this invention, corner parts, such as a corner of a building and an entrance corner, can be constructed in a good state.
More specifically, the folding ruled line of the wall covering corner material is bent according to the angle of the corner portion where the two wall surfaces intersect. Since the folding ruled line of the wall covering corner material and the corner of the corner are aligned straight, and the left and right flat plates are attached along the two wall surfaces forming the corner, the corner can be sharpened. it can.

これにより、例えば壁紙や布地、合成樹脂クロス等の壁装材を、コーナー部に貼着した壁装用コーナー材の上から該コーナー部に沿って綺麗に貼着することができる。   Thereby, for example, wall covering materials such as wallpaper, fabric, and synthetic resin cloth can be neatly adhered along the corner portion from above the wall covering corner member adhered to the corner portion.

また、壁装用コーナー材は、無機鉱物が50重量%以上含まれるシートで構成しているので、例えば壁装用コーナー材に含まれる無機鉱物と、同質又は同類の無機鉱物が含まれる壁装用接着剤のパテとの接着性が良く、特に、シートの表面に無機鉱物か露出していれば、パテとの接着性がより高くなる。
したがって、上述のパテを用いれば、壁装用コーナー材を、コーナー部と対応する折り曲げ角度に折り曲げたまま、コーナー部をなす2つの壁面に対して強固に貼着することができる。
The wall covering corner material is composed of a sheet containing 50% by weight or more of an inorganic mineral. For example, the wall covering adhesive contains the same or similar inorganic mineral as the inorganic mineral contained in the wall covering corner material. Adhesiveness to the putty is good. In particular, if an inorganic mineral is exposed on the surface of the sheet, the adhesiveness to the putty becomes higher.
Therefore, if the putty described above is used, the wall covering corner material can be firmly attached to the two wall surfaces forming the corner portion while being bent at a bending angle corresponding to the corner portion.

また、パテの成分は、例えば重炭酸カルシウム60%、酢酸ビニール樹脂35%、その他の添加物5%である。つまり、パテは、壁装用コーナー材を構成する主成分の無機鉱物と同質又は同類であるため、壁装用コーナー材との密着性、混合性、接着性が良い。   The putty component is, for example, 60% calcium bicarbonate, 35% vinyl acetate resin, and 5% other additives. That is, since the putty is the same as or similar to the main component inorganic mineral constituting the wall covering corner material, the putty, mixing property, and adhesiveness with the wall covering corner material are good.

さらに、例えば壁紙や布地、合成樹脂クロス等の壁装材を、コーナー部に貼着した壁装用コーナー材の上から、該コーナー部をなす2つの壁面に対して強固に接着することができるので、貼着後の壁装材に、例えば浮き上がりや剥離等が発生することを確実に防止できる。   Furthermore, for example, wall covering materials such as wallpaper, fabric, and synthetic resin cloth can be firmly bonded to the two wall surfaces forming the corner portion from the top of the wall covering corner material adhered to the corner portion. For example, it is possible to reliably prevent the wall covering material after the sticking from being lifted or peeled off.

また、上述のパテを、コーナー部に貼着した壁装用コーナー材の上に塗り付けることにより、コーナー部の表面をパテにて平坦に下地仕上げすることができるとともに、コーナー部を鋭角に出すことができる。
この結果、建物の出隅部や入隅部等のコーナー部に沿って上述の壁装材を鋭角に貼着することができ、良好な状態に施工することができる。
なお、上記パテ以外の接着剤等の壁装用接着剤を用いて、壁装用コーナー材をコーナー部に貼着してもよい。
In addition, by applying the putty described above onto a wall covering corner material adhered to the corner portion, the surface of the corner portion can be flattened with a putty and the corner portion can be sharpened. it can.
As a result, the above-mentioned wall covering material can be stuck at an acute angle along corner portions such as the projecting corner portion and the entering corner portion of the building, and can be constructed in a good state.
Note that the wall covering corner material may be adhered to the corner portion using an adhesive for wall covering such as an adhesive other than the putty.

しかも、強度及び折り曲げ性が良好な折り曲げ罫線が付設された折り曲げ罫線入りシートを得ることができる。And the sheet | seat with a bending ruled line to which the folding ruled line with favorable intensity | strength and bendability was attached can be obtained.
シートに付設される折り曲げ罫線を、該折り曲げ罫線の肉厚が最も薄い部分を基準として、該部分から離れるに従って徐々に浅くなる溝形状に形成する。かつ、折り曲げ罫線の深さより低い凸状部を、折り曲げ罫線の底部に形成するとともに、該折り曲げ罫線の底部に沿って長手方向に配列する。The folding ruled line attached to the sheet is formed in a groove shape that gradually becomes shallower as the distance from the bent ruled line becomes a reference with respect to the thinnest part of the bent ruled line. In addition, a convex portion lower than the depth of the bent ruled line is formed at the bottom of the bent ruled line and arranged in the longitudinal direction along the bottom of the bent ruled line.

折り曲げ罫線の幅は、シートの肉厚を基準として1.5倍〜5倍の範囲に含まれる幅に形成する。折り曲げ罫線の深さは、シートの肉厚を基準として0.4倍〜0.95倍の範囲に含まれる深さに形成する。凸状部の高さは、折り曲げ罫線の深さより低く、折り曲げ罫線の深さを基準として5%〜95%の範囲に含まれる高さに形成する。The width of the folding ruled line is formed to a width included in a range of 1.5 to 5 times based on the thickness of the sheet. The depth of the folding ruled line is formed to a depth included in a range of 0.4 to 0.95 times based on the thickness of the sheet. The height of the convex portion is lower than the depth of the folding ruled line, and is formed to a height included in the range of 5% to 95% based on the depth of the folding ruled line.

折り曲げ罫線の幅及び深さはシートの肉厚によって異なるが、シートの肉厚を基準として、1.5倍〜5倍の範囲に含まれる幅と、0.4倍〜0.95倍の範囲に含まれる深さに設定するのが望ましい。The width and depth of the folding ruled line vary depending on the thickness of the sheet, but the width included in the range of 1.5 times to 5 times and the range of 0.4 times to 0.95 times based on the thickness of the sheet It is desirable to set to the depth included in.
つまり、折り曲げ罫線の幅は、シートの肉厚を基準として、1.5倍〜5倍の範囲に含まれる幅に設定することができる。That is, the width of the folding ruled line can be set to a width included in the range of 1.5 times to 5 times based on the thickness of the sheet.

折り曲げ罫線の幅を1.5倍以下に狭く設定すると、シートを、折り曲げ罫線が表側となるようにして折り曲げた際、折り曲げ罫線の曲率半径(アール)が小さくなるので、例えばヒビや割れ等が発生しやすくなる。If the width of the folded ruled line is set to be 1.5 times or less, when the sheet is folded so that the folded ruled line is on the front side, the radius of curvature (R) of the folded ruled line becomes small. It tends to occur.

折り曲げ罫線の深さは、シートの肉厚を基準として、0.4倍〜0.95倍の範囲に含まれる深さに設定することができる。The depth of the folding ruled line can be set to a depth included in the range of 0.4 times to 0.95 times based on the thickness of the sheet.
折り曲げ罫線の深さを0.4倍以下に浅く設定すると、上述とは反対に折り曲げ罫線の肉厚が最も薄い部分に形成される残厚部の肉厚が厚くなるので、シート自体の復元力や反発力が大きくなり、折り曲げ罫線の折り曲げ性が悪くなる。If the depth of the folding ruled line is set as shallow as 0.4 times or less, the thickness of the remaining thick part formed at the thinnest part of the bent ruled line is thicker, contrary to the above, and the restoring force of the sheet itself And the repulsive force increases, and the folding property of the folding ruled line is deteriorated.

また、折り曲げ罫線の深さを0.95倍以上に深く設定すると、折り曲げ罫線の肉厚が最も薄い部分に形成される残厚部の肉厚が薄くなるので、シート自体の復元力や反発力が小さくなる。Also, if the depth of the folding ruled line is set to 0.95 times or more, the thickness of the remaining thickness part formed in the thinnest part of the folding ruled line becomes thin, so the restoring force and repulsive force of the sheet itself Becomes smaller.
このため、シートを所望する方向及び曲率に折り曲げ易くすることができるが、例えば破れや穴等が発生する確率が高くなる。For this reason, the sheet can be easily bent in a desired direction and curvature, but for example, the probability that a tear or a hole is generated is increased.

折り曲げ罫線の肉厚が最も薄い部分に形成される残厚部の平均肉厚は、シートの肉厚によって左右されるが、その残厚部の肉厚は、シートの肉厚を基準として、15%〜40%の範囲に含まれる肉厚に設定することが望ましい。The average thickness of the remaining thickness portion formed in the portion where the thickness of the folding ruled line is thinnest depends on the thickness of the sheet. The thickness of the remaining thickness portion is 15 on the basis of the thickness of the sheet. It is desirable to set the thickness within the range of% to 40%.

残厚部の肉厚を15%以下の薄さに設定すると、残厚部の剛性が弱くなるので、その部分から破れやすくなり、加工精度の関係で穴が発生する確率が高くなる。If the thickness of the remaining thickness portion is set to be 15% or less, the rigidity of the remaining thickness portion is weakened. Therefore, the remaining thickness portion is easily broken, and the probability that a hole is generated increases in relation to processing accuracy.
また、残厚部の肉厚を40%以上の厚さに設定すると、残厚部の剛性が強くなるので、折り曲げ罫線の折り曲げ性が悪くなる。Further, when the thickness of the remaining thickness portion is set to 40% or more, the rigidity of the remaining thickness portion is increased, so that the bendability of the folded ruled line is deteriorated.

凸状部は、折り曲げ罫線の肉厚が薄い部分を補強するために設けられており、折り曲げ罫線の肉厚が薄い底部に沿って長手方向に対して連続的又は間欠的に設けている。The convex portion is provided to reinforce the portion where the thickness of the folded ruled line is thin, and is provided continuously or intermittently in the longitudinal direction along the bottom portion where the thickness of the folded ruled line is thin.
凸状部の幅や高さ、ピッチは、折り曲げ性に優れた折り曲げ罫線を得る上で重要である。つまり、凸状部の例えば幅、長さ等の割合を調整することで、折り曲げ罫線の肉厚が薄い部分の曲げ強度の強弱を調整することができる。The width, height, and pitch of the convex portions are important for obtaining a folded ruled line having excellent bendability. That is, by adjusting the proportions of the convex portions such as width and length, the strength of the bending strength of the portion where the folding ruled line is thin can be adjusted.

すなわち、凸状部は、折り曲げ罫線の長手方向の平均肉厚を厚くして、折り曲げ罫線が柔らかく曲がり、折り曲げ性に優れた強度の罫線構造を得るものである。In other words, the convex portion increases the average thickness in the longitudinal direction of the folded ruled line so that the folded ruled line bends softly and obtains a ruled line structure with excellent bending properties.

凸状部の高さは、折り曲げ罫線の深さを基準として、5%〜95%の範囲に含まれる高さに形成することが望ましい。The height of the convex portion is desirably formed to a height included in the range of 5% to 95% based on the depth of the bent ruled line.
凸状部の高さを5%以下に低く設定すると、折り曲げ罫線の肉厚が薄い部分の曲げ強度を調整する効果が大幅に低下する。If the height of the convex portion is set to 5% or less, the effect of adjusting the bending strength of the portion where the thickness of the folding ruled line is thin is greatly reduced.
凸状部の幅は、折り曲げ罫線の長手方向に配列される凸状部のピッチによって変化するが、シートの肉厚を基準として、1倍〜10倍の範囲に含まれる幅に形成することが望ましい。また、凸状部を、折り曲げ罫線の長手方向に対して15度〜90度の範囲に含まれる角度に交差してもよい。The width of the convex portion varies depending on the pitch of the convex portions arranged in the longitudinal direction of the folding ruled line, but the width of the convex portion may be formed within a range of 1 to 10 times based on the thickness of the sheet. desirable. Moreover, you may cross | intersect the convex part at the angle included in the range of 15 degree | times-90 degree | times with respect to the longitudinal direction of a bending ruled line.

また、無機鉱物が含まれる壁装用コーナー材は、例えば市販のプラスチック製コーナー材に比べて線膨張係数が小さく、コーナー部と対応する長さや幅に切断する際、ハサミやナイフ等の切断具にて厚紙を切るよりも簡単且つ容易に所望する寸法に切断することができる。   In addition, wall corner materials containing inorganic minerals have a smaller coefficient of linear expansion than, for example, commercially available plastic corner materials, and can be used as cutting tools such as scissors and knives when cutting into lengths and widths corresponding to corner portions. Thus, it can be cut to a desired size more easily and easily than cutting cardboard.

市販のプラスチック製コーナー材は、冬期等の低温状況において切断時に割れたり、寸法通りに切断できないことがあるが、無機鉱物を含有する壁装用コーナー材は、低温状況でも上述の切断具を用いて、割れを生じさせることなく、寸法通りに切断することが容易であり、切断時に大きな力を必要としないため、施工時の作業性が向上する。   Commercially available plastic corner materials may crack when cut in low temperature conditions such as winter, or may not be cut according to dimensions, but wall corner materials containing inorganic minerals may be cut using the above-mentioned cutting tool even in low temperature conditions. Since it is easy to cut according to the dimensions without causing cracks, and a large force is not required at the time of cutting, workability during construction is improved.

例えば出隅部と入隅部とが近接しており、幅広の壁装用コーナー材を貼着するためのスペースを確保することができなくても、上述の切断具にて容易に切断できるため、壁装用コーナー材の一方又は両方の平板を長手方向に切断すれば、壁装用コーナー材の幅よりも狭い部分に対して貼着が許容される寸法に幅調整することができる。   For example, the exit corner and the entrance corner are close to each other, and even if it is not possible to secure a space for attaching the wide wall corner material, it can be easily cut with the above cutting tool, If one or both of the flat plates of the wall covering corner material are cut in the longitudinal direction, the width can be adjusted to a dimension allowing sticking to a portion narrower than the width of the wall covering corner member.

また、無機鉱物が50重量%以上含まれる壁装用コーナー材は、燃焼時の燃焼カロリーが紙の約半分程度であり、有毒ガスを発生せず、自然環境に及ぼす影響が少ないだけでなく、市販のプラスチック製コーナー材に比較して、燃焼時のCO排出量を約60%〜約70%削減することができる。 In addition, wall corner materials containing 50% by weight or more of inorganic minerals have about half the calories burned when burned, do not generate toxic gases, have little impact on the natural environment, and are commercially available. Compared with the plastic corner material, the CO 2 emission during combustion can be reduced by about 60% to about 70%.

また、壁装用コーナー材の切屑は、50重量%以上が無機鉱物で構成されているため、一般ゴミとして廃棄処理することができる。
さらに、長年経過し、古くなった建物を壊す場合、コーナー部に貼着された無機鉱物が50重量%以上含まれる壁装用コーナー材は、プラスチック製コーナー材よりも自然環境に及ぼす影響が少ない。
Moreover, since the scrap of the wall covering corner material is composed of inorganic minerals by 50% by weight or more, it can be disposed of as general waste.
Furthermore, when breaking an old building that has passed for many years, a wall covering corner material containing 50% by weight or more of inorganic mineral adhered to the corner portion has less influence on the natural environment than a plastic corner material.

また、折り曲げ罫線を、シートの一方の面に付設すれば、壁装用コーナー材の表裏両方向への折り曲げ可能な柔軟性が得られるが、シートの両方の面に付設すれば、表裏両方向に対して同等の柔軟性及び折り曲げ性が得られるだけでなく、一方の面に付設するよりも、折り曲げ前の状態に復帰しようとする復元力が低下するので、特許文献1のコーナー材よりも柔軟性がさらに向上する。
さらに、本発明の壁装用コーナー材は、冬期の低温時でも折り曲げ性が殆ど変化しない利点がある。
In addition, if a folding ruled line is attached to one side of the sheet, the flexibility to bend the wall covering corner material in both the front and back sides can be obtained, but if it is attached to both sides of the sheet, it can be applied to both the front and back sides. Not only can the same flexibility and bendability be obtained, but the restoring force for returning to the state prior to bending is reduced rather than being attached to one surface, so that it is more flexible than the corner material of Patent Document 1. Further improve.
Furthermore, the wall covering corner material of the present invention has an advantage that the bendability hardly changes even at low temperatures in winter.

つまり、壁装用コーナー材に付設した折り曲げ罫線は、市販のプラスチック製コーナー材に付設された折り曲げ罫線よりも強度及び折り曲げ性に優れおり、折り曲げ前の状態に復帰する復元力が小さいため、コーナー部と対応する角度に折り曲げた状態を維持することができる。かつ、表裏両面のいずれの方向にも折り曲げ可能であるので、出隅部や入隅部のいずれのコーナー部にも貼着することができる。   In other words, the folding ruled lines attached to the wall corner material are superior in strength and bendability to the folding ruled lines attached to commercially available plastic corner materials, and the restoring force to return to the state before the bending is small. It is possible to maintain the bent state at the corresponding angle. And since it can be bend | folded in any direction of front and back both surfaces, it can affix on any corner part of a protrusion corner part and an entrance corner part.

この発明の態様として、前記平板に、該平板の厚み方向に貫通する多数の孔部を形成するとともに、該各孔部を、前記平板に沿って長手方向に所定間隔を隔てて配列することができる。
この発明によれば、壁装用コーナー材を、コーナー部の壁面に対して強固に貼着することができる。
As an aspect of the present invention, a plurality of hole portions penetrating in the thickness direction of the flat plate are formed on the flat plate, and the hole portions are arranged at predetermined intervals in the longitudinal direction along the flat plate. it can.
According to the present invention, the wall covering corner material can be firmly attached to the wall surface of the corner portion.

詳述すると、例えばパテを、コーナー部に貼着した壁装用コーナー材の上から塗り付けた際、平板の孔部に入り込んだパテが、コーナー部の壁面にも塗り付けられるので、そのパテの接着力によって、壁装用コーナー材を、コーナー部をなす2つの壁面に対して強固に貼着することができる。
この結果、壁装用コーナー材を、建物の出隅部や入隅部等のコーナー部に沿って鋭角に貼着することができる。
In detail, for example, when a putty is applied from above the wall covering corner material attached to the corner portion, the putty entering the hole of the flat plate is also applied to the wall surface of the corner portion. The wall covering corner material can be firmly attached to the two wall surfaces forming the corner portion by the adhesive force.
As a result, the wall covering corner material can be stuck at an acute angle along corner portions such as a protruding corner portion and a corner portion of a building.

また、この発明の態様として、前記平板の表裏両面のうち少なくとも一方の面に、多数の微細な凹部と凸部のいずれか一方、あるいは、多数の微細な凹部及び凸部の両方を付設することができる。
この発明によれば、壁装用コーナー材の貼着状態を保つのに必要な大きな接着力が得られる。
As an aspect of the present invention, at least one of the front and back surfaces of the flat plate is provided with either one of a large number of fine concave portions and convex portions, or a large number of fine concave portions and convex portions. Can do.
According to this invention, the large adhesive force required to maintain the sticking state of the wall covering corner material can be obtained.

詳述すると、平板に付設した凹部や凸部に、例えばパテや接着剤等の壁装用接着剤が絡み付きやすいので、その壁装用接着剤を平坦な面に塗布するよりも、平板に対する壁装用接着剤の接着性が高く、壁装用コーナー材や壁装材の貼着状態を保つのに必要な大きな接着力が得られる。   In detail, since the wall adhesive such as putty or adhesive is easily entangled with the concave and convex portions attached to the flat plate, the wall adhesive is applied to the flat plate rather than being applied to a flat surface. The adhesive of the agent is high, and a large adhesive force necessary to keep the wall covering corner material and the wall covering material in a sticking state can be obtained.

上述の凹部や凸部を付設する付設方法としては、例えばワイヤーブラシにて平板表面を引っ掻くようにして加工する方法と、40番〜100番程度のサンドペーパーにて平板表面を擦るようにして加工する方法と、硬質の粒子を吹き付けるサンドブラストにて平板表面を削るようにして加工する方法と、多数の凸部が周面に設けられたローラにて平板表面を押圧するようにして加工する方法等が挙げられる。これらの方法を機械的に行えば、凹部や凸部を容易に加工することができる。   As an attaching method for attaching the above-mentioned concave portions and convex portions, for example, a method of scratching the flat plate surface with a wire brush, and a processing of rubbing the flat plate surface with about 40 to 100 sandpaper. A method of processing by cutting the flat plate surface with sand blasting hard particles, a method of processing by pressing the flat plate surface with a roller having a large number of convex portions on the peripheral surface, etc. Is mentioned. If these methods are performed mechanically, the concave portion and the convex portion can be easily processed.

つまり、上述の方法から選択したいずれか一つの方法にて凹部や凸部を平板表面に加工すれば、その凹部や凸部の表面に、壁装用コーナー材に含まれる無機鉱物が露出するため、上述の壁装用接着剤が凹部や凸部の表面に露出する無機鉱物に絡み付きやすく、該壁装用接着剤による接着性が向上する。
上述の凹部は、例えば溝部や穴部、窪み部等で構成することができる。凸部は、例えばバリや突起等で構成することができる。
That is, if the concave or convex portion is processed into a flat plate surface by any one method selected from the above methods, the inorganic mineral contained in the wall covering corner material is exposed on the surface of the concave or convex portion. The above-mentioned wall covering adhesive is easily entangled with the inorganic mineral exposed on the surface of the concave portion or the convex portion, and the adhesion by the wall covering adhesive is improved.
The above-mentioned recessed part can be comprised by a groove part, a hole part, a hollow part, etc., for example. The convex portion can be constituted by, for example, a burr or a protrusion.

また、この発明の態様として、前記平板に付設する前記凹部及び前記凸部の付設面積を、単位面積当り10%以上となるように設定することができる。
この発明によれば、壁装用コーナー材の貼着状態を保つのに必要な接着力が得られる。
Moreover, as an aspect of this invention, the attachment area of the said recessed part and the said convex part which are attached to the said flat plate can be set so that it may become 10% or more per unit area.
According to this invention, the adhesive force required to maintain the adhered state of the wall covering corner material can be obtained.

詳述すると、凹部や凸部の付設面積を、例えば1cmを単位面積として、該単位面積当り10%以下に設定すると、例えばパテや接着剤等の壁装用接着剤が絡み付きにくくなるので、壁装用コーナー材や壁装材の貼着状態を保つのに必要な接着力が得られない。 More specifically, if the attachment area of the concave portion or the convex portion is set to 10% or less per unit area, for example, 1 cm 2 as a unit area, the wall mounting adhesive such as putty or adhesive is less likely to be entangled. Adhesive strength necessary to maintain the attached state of the wearing corner material and wall covering material cannot be obtained.

ところが、凹部や凸部の付設面積を10%以上に設定すれば、上述の壁装用接着剤が絡み付きやすくなり、壁装用接着剤の接着力が凹部や凸部を付設した部分全体に作用するため、接着性が向上し、壁装用コーナー材や壁装材の貼着状態を保つのに必要な大きな接着力が得られる。   However, if the attachment area of the concave portion or the convex portion is set to 10% or more, the above-mentioned adhesive for wall covering is easily entangled, and the adhesive force of the adhesive for wall covering acts on the entire portion provided with the concave portion or convex portion. Adhesiveness is improved, and a large adhesive force necessary to maintain the state of adhesion of the wall covering corner material and wall covering material can be obtained.

また、この発明の態様として、前記平板に形成した孔部の内周面を、前記平板の前記壁面に貼着される一方の面から該平板の他方の面に向けて徐々に内径が大きくなるテーパ面に形成することができる。
この発明によれば、壁装材を、コーナー部に沿って綺麗に貼着することができ、該コーナー部を良好な状態に仕上げ施工することができる。
As an aspect of the present invention, the inner diameter of the inner peripheral surface of the hole formed in the flat plate gradually increases from one surface attached to the wall surface of the flat plate toward the other surface of the flat plate. It can be formed on a tapered surface.
According to the present invention, the wall covering material can be neatly adhered along the corner portion, and the corner portion can be finished in a good state.

詳述すると、平板に形成した孔部は、壁面と対向する一方の面から他方の面に向けて徐々に内径が大きくなるテーパ形状を有しているので、パテ等の壁装用接着剤が孔部の奥まで入り込みやすく、また、孔部内に入り込んだ状態に保持されるため、壁装用接着剤による接着力が平板と壁面とが分離される方向に対して積極的に付与されることになる。
これにより、コーナー部に対する壁装用コーナー材の接着性が向上する。また、壁装用コーナー材に対する壁装材の接着性も向上する。
More specifically, the hole formed in the flat plate has a tapered shape in which the inner diameter gradually increases from one surface facing the wall surface to the other surface. Because it is easy to enter the depth of the part and is kept in the state of entering the hole part, the adhesive force by the wall covering adhesive is positively applied in the direction in which the flat plate and the wall surface are separated. .
Thereby, the adhesiveness of the wall covering corner material with respect to a corner part improves. Moreover, the adhesiveness of the wall covering material to the wall covering corner material is also improved.

この結果、平板が壁面から剥がれたり、浮き上がったりすることを防止できる。また、孔部の内周面に無機鉱物か露出していれば、パテとの接着性がより高くなる。
なお、テーパ面の傾斜角度は、5度〜80度の範囲に含まれる角度に設定することが好ましい。
As a result, it is possible to prevent the flat plate from peeling off from the wall surface or floating. Moreover, if the inorganic mineral is exposed on the inner peripheral surface of the hole, the adhesiveness with the putty becomes higher.
In addition, it is preferable to set the inclination angle of the tapered surface to an angle included in the range of 5 degrees to 80 degrees.

この結果、上述の壁装材をコーナー部に貼着する際、該コーナー部に貼着した壁装用コーナー材の貼着位置が変位することを確実に防止できる。   As a result, when the above-mentioned wall covering material is attached to the corner portion, it is possible to reliably prevent the attachment position of the wall covering corner material attached to the corner portion from being displaced.

また、この発明の態様として、前記平板の前記壁面に貼着される面に、該平板を該壁面に対して接着する接着手段を設けることができる。
この発明によれば、コーナー部の下地仕上げ時において、コーナー部に貼着された壁装用コーナー材の貼着位置が変位することを防止できる。
Further, as an aspect of the present invention, an adhesion means for adhering the flat plate to the wall surface can be provided on the surface of the flat plate attached to the wall surface.
According to this invention, it is possible to prevent the attachment position of the wall covering corner material attached to the corner portion from being displaced during the base finishing of the corner portion.

詳述すると、壁装用コーナー材を、コーナー部に沿って貼着する際、左右の平板を、コーナー部をなす2つの壁面に対して押し付けるとともに、その平板と壁面との対向面を、例えば接着剤や粘着剤、両面粘着テープ等の接着手段にて仮接着する。
この結果、コーナー部の表面を、壁装用接着剤にて平坦に下地仕上げする施工作業が完了するまで、壁装用コーナー材をコーナー部に対して仮接着しおくことができる。
More specifically, when sticking the wall covering corner material along the corner portion, the left and right flat plates are pressed against the two wall surfaces forming the corner portion, and the opposing surfaces of the flat plate and the wall surface are bonded, for example. Temporary bonding is performed by an adhesive means such as an adhesive, an adhesive, and a double-sided adhesive tape.
As a result, the wall covering corner material can be temporarily bonded to the corner portion until the construction work for flatly finishing the surface of the corner portion with the wall covering adhesive is completed.

また、この発明の態様として、前記シートの表面と裏面のうち少なくとも一方の面に、該シートに沿って長手方向に所定間隔を隔てて目盛り線を付設することができる。
この発明によれば、壁装用コーナー材を、コーナー部と対応する長さに正確に切って使用することができる。
Moreover, as an aspect of the present invention, graduation lines can be provided on at least one of the front surface and the back surface of the sheet at predetermined intervals in the longitudinal direction along the sheet.
According to this invention, the wall covering corner material can be accurately cut into a length corresponding to the corner portion and used.

詳述すると、例えば巻尺や物差等の計測工具を使わなくても、壁装用コーナー材に付設した目盛り線を利用して、コーナー部の寸法を正確に計測することができる。その計測した目盛り線の位置で、壁装用コーナー材を、上述の切断具にてコーナー部と対応する長さに切って貼着するので、壁装用コーナー材を無駄なく有効に使用することができる。
この結果、コーナー部の施工時において、壁装用コーナー材の廃棄量が少なくて済み、施工コストの低減を図ることができる。
More specifically, for example, without using a measuring tool such as a tape measure or an object difference, it is possible to accurately measure the dimension of the corner portion by using the scale line attached to the wall corner material. At the position of the measured graduation line, the wall covering corner material is cut into a length corresponding to the corner portion with the above-mentioned cutting tool and attached, so that the wall covering corner material can be used effectively without waste. .
As a result, at the time of construction of the corner portion, it is possible to reduce the disposal amount of the wall covering corner material, and it is possible to reduce the construction cost.

また、この発明の態様として、前記シートの表面と裏面のうち少なくとも一方の面に付設した折り曲げ罫線の底部に、該底部に形成した凸状部と該凸状部よりも低い凹状部とを該折り曲げ罫線に沿って長手方向に配列することができる。   Further, as an aspect of the present invention, a convex portion formed on the bottom portion and a concave portion lower than the convex portion are formed on the bottom portion of the folding ruled line provided on at least one of the front surface and the back surface of the sheet. It can be arranged in the longitudinal direction along the folding ruled lines.

この発明によれば、壁装用コーナー材の表側に向けて折り曲げられたた折り曲げ罫線上に貼着される壁装材に破れが生じることを防止できる。   According to this invention, it is possible to prevent the wall covering material to be stuck on the folded ruled line that is bent toward the front side of the wall covering corner material from being torn.

詳述すると、例えば特許文献1のコーナー材の蝶番部を表側に向けて折り曲げると、そのコーナー材の上に貼着される壁装材が、蝶番部の表側に露出する滑らかな面に沿って密着され、その密着した面全体にパテや接着剤等の接着力が作用するため、蝶番部の上に貼着された壁装材の角部分に大きな引っ張り力が付与される。
したがって、蝶番部と対応する壁装材の角部分に、例えば破れや皺等が発生しやすく、壁装材をコーナー部に沿って良好な状態に貼着することができないという問題があった。また、蝶番部のR面が後述する半径0.2mmであっても、上述のような問題が起きる。
Specifically, for example, when the hinge part of the corner material of Patent Document 1 is bent toward the front side, the wall covering material adhered on the corner material is along a smooth surface exposed on the front side of the hinge part. Since the adhesive force such as putty and adhesive acts on the entire contacted surface, a large pulling force is applied to the corner portion of the wall covering material stuck on the hinge portion.
Therefore, for example, tears and wrinkles are likely to occur at the corner portions of the wall covering material corresponding to the hinge portion, and there is a problem that the wall covering material cannot be adhered in a good state along the corner portion. Even if the R surface of the hinge part has a radius of 0.2 mm, which will be described later, the above-described problem occurs.

これに対して、本発明の壁装用コーナー材は、折り曲げ罫線の底部と凸状部とを長手方向に向けて凹凸状に配列しているので、出隅部のコーナー部等に折り曲げ罫線が表側となるように折り曲げた際、その壁装用コーナー材の上に貼着される壁装材が、折り曲げ罫線の凹凸状を有するR面に対して部分的に接触することになる。   In contrast, the wall corner material according to the present invention has the bottom and convex portions of the folding ruled lines arranged in a concavo-convex shape in the longitudinal direction so that the folding ruled lines are on the front side at the corners of the protruding corners. When the wall covering material is folded so as to be, the wall covering material adhered on the wall covering corner material partially comes into contact with the R surface having the irregular shape of the bent ruled line.

この結果、壁装材に付与される引っ張り力が小さく、折り曲げ罫線上に貼着される壁装材に、例えば破れや皺等が発生することを防止できるとともに、壁装材をコーナー部に沿って良好な状態に貼着することができる。   As a result, the tensile force applied to the wall covering material is small, and it is possible to prevent, for example, tearing, wrinkles, etc. from occurring on the wall covering material stuck on the folding ruled line, and the wall covering material along the corner portion. Can be attached in a good state.

また、この発明の態様として、前記壁装用コーナー材を前記折り曲げ罫線が表側となるように折り曲げた部分に形成されるR面部を、半径0.2mm以上に設定することができる。
この発明によれば、壁装材を、壁装用コーナー材の表側に露出する折り曲げ罫線が覆われるように施工した際、該折り曲げ罫線と対応する部分に破れが生じることを防止できる。
Further, as an aspect of the present invention, a radius of 0.2 mm or more can be set on an R surface formed on a portion of the wall covering corner member that is bent so that the folding ruled line is on the front side.
According to this invention, when constructing the wall covering material so that the folding ruled line exposed on the front side of the wall covering corner material is covered, it is possible to prevent the portion corresponding to the folding ruled line from being broken.

詳述すると、壁装用コーナー材を、例えば出隅部のコーナー部に貼着する際、壁装用コーナー材を折り曲げ罫線が表側となるように折り曲げて貼着するが、その折り曲げ罫線の表側に露出するR面部を半径0.2mm以上に設定しているので、壁装用コーナー材の表側に露出する折り曲げ罫線と対応する壁装材の貼着部分に破れが生じることを防止できる。
この結果、壁装材を、コーナー部に貼着された壁装用コーナー材に沿って綺麗に貼着することができる。
In detail, when a wall covering corner material is attached to, for example, a corner portion of a protruding corner portion, the wall covering corner material is attached so that the folding ruled line is on the front side, but is exposed on the front side of the folding ruled line. Since the R surface portion to be set is set to have a radius of 0.2 mm or more, it is possible to prevent tearing of the attached portion of the wall covering material corresponding to the bent ruled line exposed on the front side of the wall covering corner member.
As a result, the wall covering material can be neatly adhered along the wall covering corner material adhered to the corner portion.

また、この発明の態様として、前記シートの肉厚を、0.2mm〜0.8mm程度の範囲に含まれる肉厚に形成することができる。
この発明によれば、強度及び折り曲げ性が良好な折り曲げ罫線をシートに付設することができる。
As an aspect of the present invention, the thickness of the sheet can be formed to a thickness included in a range of about 0.2 mm to 0.8 mm.
According to the present invention, a folded ruled line having good strength and bendability can be attached to the sheet.

詳述すると、シートの肉厚を0.2mm以下に設定すると、剛性が弱くなるためコーナー部の補強に適さない。また、シートの肉厚を0.8mm以上に設定すれば、剛性が強くなるので、折り曲げ罫線の折り曲げ性が悪くなるだけでなく、上述の壁装材を貼着した際に段差ができるため、コーナー部の見栄えが悪くなる。   More specifically, when the thickness of the sheet is set to 0.2 mm or less, the rigidity becomes weak, so that it is not suitable for reinforcing the corner portion. In addition, if the thickness of the sheet is set to 0.8 mm or more, the rigidity becomes strong, so not only the folding property of the folding ruled line is deteriorated, but also a step is formed when the above-mentioned wall covering material is adhered, Appearance of the corner is poor.

また、この発明は、2つの壁面が交わる出隅部又は入隅部のコーナー部に沿って貼着される壁装用コーナー材の成形方法であって、無機鉱物が50重量%以上含まれる帯状のシートを厚み方向に加圧する上下一対の成形ローラのうち少なくとも一方のローラの周面に、該シートに対して溝条の折り曲げ罫線を付設するための罫線刃を周設し、前記成形ローラの罫線刃を前記シートの厚み方向に押し付けるとともに、前記上下一対の成形ローラにて前記シートを長手方向に搬送しながら、前記折り曲げ罫線を前記シートの幅方向中央部に対して長手方向に連続して付設し、前記折り曲げ罫線を、前記シートに付設される折り曲げ罫線の深さより低い凸状部を、該折り曲げ罫線の底部に沿って長手方向に配列し、該折り曲げ罫線の肉厚が最も薄い部分を基準として、該部分から離れるに従って徐々に浅くなる溝形状に形成し、前記折り曲げ罫線の幅を、前記シートの肉厚を基準として、1.5倍〜5倍の範囲に含まれる幅に形成し、前記折り曲げ罫線の深さを、前記シートの肉厚を基準として、0.4倍〜0.95倍の範囲に含まれる深さに形成し、前記凸状部の高さを、前記折り曲げ罫線の深さを基準として、5%〜95%の範囲に含まれる高さに形成することを特徴とする。 Further, the present invention is a method for forming a wall covering corner material that is adhered along a corner portion of a protruding corner portion or an entering corner portion where two wall surfaces intersect, and is a belt-like shape containing 50% by weight or more of an inorganic mineral A ruled line blade is provided around the circumferential surface of at least one of the pair of upper and lower forming rollers that pressurize the sheet in the thickness direction, and the ruled line of the forming roller is provided around the sheet. While the blade is pressed in the thickness direction of the sheet and the sheet is conveyed in the longitudinal direction by the pair of upper and lower forming rollers, the folding ruled line is continuously provided in the longitudinal direction with respect to the central portion in the width direction of the sheet. A convex portion having a depth lower than the depth of the folding ruled line attached to the sheet is arranged in the longitudinal direction along the bottom of the folding ruled line, and the thickness of the bent ruled line is the thinnest. Forming a groove shape that gradually becomes shallower as the distance from the portion becomes a reference, and the width of the folding ruled line is a width included in a range of 1.5 to 5 times based on the thickness of the sheet Forming a depth of the bent ruled line to a depth included in a range of 0.4 to 0.95 times based on the thickness of the sheet, and the height of the convex portion It is characterized in that it is formed at a height included in a range of 5% to 95% based on the depth of the bent ruled line.

この発明によれば、接着性及び折り曲げ性に優れた壁装用コーナー材を安価に製造することができる。
詳述すると、例えば成形ローラに設けた折り曲げ罫線と対応する刃先形状の罫線刃を、帯状に連続するシートの厚み方向に押し付けるとともに、上下一対の成形ローラにて長手方向に搬送しながら、溝条の折り曲げ罫線をシートの幅方向中央部に対して長手方向に連続して付設する。
According to this invention, the wall covering corner material excellent in adhesiveness and bendability can be manufactured at low cost.
More specifically, for example, the cutting edge-shaped ruled line blade corresponding to the bent ruled line provided on the forming roller is pressed in the thickness direction of the continuous sheet in a strip shape, and while being conveyed in the longitudinal direction by a pair of upper and lower forming rollers, The folding ruled lines are continuously provided in the longitudinal direction with respect to the central portion in the width direction of the sheet.

これにより、折り曲げ罫線を、シートの一方の面に付設すれば、壁装用コーナー材の表裏両方向への折り曲げ可能な柔軟性が得られるが、シートの両方の面に付設すれば、表裏両方向に対して同等の柔軟性及び折り曲げ性が得られる。
この結果、出隅部や入隅部等のコーナー部を鋭角に出す作業の両方に用いることができる。
In this way, if the folding ruled line is attached to one side of the sheet, the flexibility to bend the wall covering corner material in both the front and back directions can be obtained, but if it is attached to both sides of the sheet, it can be applied to both the front and back sides. Equivalent flexibility and bendability.
As a result, it can be used for both operations for bringing out corner portions such as the protruding corner portion and the entering corner portion at an acute angle.

この発明によれば、出隅部や入隅部等のコーナー部を良好な状態に施工することができる。   According to this invention, corner parts, such as a protrusion corner part and an entrance corner part, can be constructed in a favorable state.

折り曲げ罫線が付設された壁装用コーナー材の拡大平面図。The enlarged plan view of the wall covering corner material to which the bending ruled line was attached. 図1に示す壁装用コーナー材の構成説明図。Structure explanatory drawing of the wall covering corner material shown in FIG. 折り曲げ罫線の構成説明図。The structure explanatory drawing of a bending ruled line. 図3に示す折り曲げ罫線のX2−X2端面断面図。X2-X2 end surface sectional drawing of the bending ruled line shown in FIG. 平板に付設された溝部の構成説明図。Structure explanatory drawing of the groove part attached to the flat plate. 出隅部のコーナー部を鋭角に出すための施工方法の説明図。Explanatory drawing of the construction method for taking out the corner part of a protrusion corner part at an acute angle. 入隅部のコーナー部を鋭角に出すための施工方法の説明図。Explanatory drawing of the construction method for taking out the corner part of an entrance corner part at an acute angle. 折り曲げ罫線を表裏に付設した壁装用コーナー材の他の構成説明図。The other explanatory view of composition of the wall covering corner material which attached the bending ruled line to the front and back. ローラ型成形機による折り曲げ罫線の表裏付設方法の説明図。Explanatory drawing of the front and back attachment method of the bending ruled line by a roller type molding machine. 溝部を他のパターンに形成した他の例の説明図。Explanatory drawing of the other example which formed the groove part in the other pattern. 孔部を丸以外の孔形状に形成した他の例の説明図。Explanatory drawing of the other example which formed the hole part in hole shapes other than a circle. 折り曲げ罫線が表側となるように折り曲げた状態の説明図。Explanatory drawing of the state bent so that a bending ruled line might become the front side.

この発明の一実施形態を以下図面に基づいて詳述する。
図1は折り曲げ罫線4が付設された壁装用コーナー材1の拡大平面図である。
図2は図1に示す壁装用コーナー材1の構成説明図である。詳述すると、図2[a]は図1に示す壁装用コーナー材1の部分拡大平面図、図2[b]は[a]に示す壁装用コーナー材1のY−Y端面断面図である。
An embodiment of the present invention will be described in detail with reference to the drawings.
FIG. 1 is an enlarged plan view of a wall covering corner material 1 provided with a folding ruled line 4.
FIG. 2 is a diagram illustrating the configuration of the wall covering corner member 1 shown in FIG. Specifically, FIG. 2 [a] is a partially enlarged plan view of the wall covering corner member 1 shown in FIG. 1, and FIG. 2 [b] is a cross-sectional view of the Y Y end surface of the wall covering corner member 1 shown in [a]. .

図3は折り曲げ罫線4の構成説明図である。詳述すると、図3[a]は図2に示す折り曲げ罫線4の部分拡大平面図、図3[b]は[a]に示す折り曲げ罫線4のX1−X1端面断面図である。図4は図3[a]に示す折り曲げ罫線4のX2−X2端面断面図である。   FIG. 3 is an explanatory diagram of the configuration of the bent ruled line 4. More specifically, FIG. 3A is a partially enlarged plan view of the folding ruled line 4 shown in FIG. 2, and FIG. 3B is a cross-sectional view of the folded ruled line 4 shown in FIG. FIG. 4 is an X2-X2 end surface sectional view of the folding ruled line 4 shown in FIG.

実施形態の壁装用コーナー材1は、粉末状の無機鉱物Zが50重量%以上含まれる帯状のシート2(ストーンペーパー)と、該シート2の幅方向B中央部に付設した折り曲げ罫線4と、該折り曲げ罫線4によって表裏両方向に対して折り曲げ可能に連設された左右の平板3と、左右の平板3に形成した多数の孔部5とで構成している。また、壁装用コーナー材1は、出隅部20や入隅部30のコーナー部40に沿って貼着される(図6、図7参照)。   The cornering material 1 for wall covering according to the embodiment includes a strip-shaped sheet 2 (stone paper) containing 50% by weight or more of a powdered inorganic mineral Z, and a folding ruled line 4 attached to the center in the width direction B of the sheet 2; It is composed of left and right flat plates 3 connected so as to be foldable in both front and back directions by the bent ruled lines 4 and a large number of holes 5 formed in the left and right flat plates 3. Further, the wall covering corner material 1 is attached along the corner portions 40 of the protruding corner portion 20 and the entering corner portion 30 (see FIGS. 6 and 7).

シート2は、50重量%〜90重量%の無機鉱物Zと、10重量%〜40重量%のプラスチックと、1重量%〜5重量%の添加剤とが含まれる組成物で構成され、0.2mm〜0.8mmの範囲に含まれる肉厚Tに形成している(図4参照)。
シート2の表面の幅方向B中央部には、該シート2を厚み方向に加圧してなる溝条の折り曲げ罫線4を該シート2に沿って長手方向Aに付設している。
Sheet 2 is composed of a composition containing 50% to 90% by weight of inorganic mineral Z, 10% to 40% by weight of plastic, and 1% to 5% by weight of additives. It is formed in the wall thickness T 1 that is included in the scope of 2Mm~0.8Mm (see FIG. 4).
At the center of the surface of the sheet 2 in the width direction B, a grooved ruled line 4 formed by pressing the sheet 2 in the thickness direction is provided along the sheet 2 in the longitudinal direction A.

左右の平板3は、シート2の幅方向両側に、前記折り曲げ罫線4を中心として左右対称に形成している。また、平板3には、平板3の厚み方向に貫通する多数の孔部5を、該平板3に沿って長手方向Aに所定間隔を隔てて配列している。   The left and right flat plates 3 are formed symmetrically on both sides in the width direction of the sheet 2 with the bent ruled line 4 as the center. In the flat plate 3, a large number of holes 5 penetrating in the thickness direction of the flat plate 3 are arranged along the flat plate 3 in the longitudinal direction A at predetermined intervals.

孔部5の内周面は、平板3の後述するコーナー部40の壁面40aに貼着される裏面から、該平板3の表面に向けて徐々に内径が大きくなるテーパ面に形成している。
また、平板3の表面全体には、多数の微細な溝部8を不規則な間隔に隔てて付設している。その平板3に付設する溝部8の付設面積は、1cmを単位面積として、平板3の表面に対して単位面積当り10%以上となるように設定している(図1〜図5参照)。
The inner peripheral surface of the hole 5 is formed as a tapered surface whose inner diameter gradually increases from the back surface attached to the wall surface 40 a of the corner portion 40 described later of the flat plate 3 toward the surface of the flat plate 3.
A large number of fine grooves 8 are provided on the entire surface of the flat plate 3 at irregular intervals. The attachment area of the groove 8 attached to the flat plate 3 is set to be 10% or more per unit area with respect to the surface of the flat plate 3 with 1 cm 2 as a unit area (see FIGS. 1 to 5).

また、平板3の裏面、すなわち、後述するコーナー部40の壁面40aに貼着される裏面には、該平板3を壁面40aに対して接着するための接着剤6を、シート2に形成した折り曲げ罫線4を中心として左右対称に塗布している。   Further, the sheet 6 is formed with an adhesive 6 for bonding the flat plate 3 to the wall surface 40a on the back surface of the flat plate 3, that is, the back surface attached to the wall surface 40a of the corner portion 40 described later. It is applied symmetrically with the ruled line 4 as the center.

平板3に塗布した接着剤6の接着面には、帯状の離型紙を剥離可能に貼着するとともに、シート2に沿って長手方向Aに連続して貼着している。   A strip-shaped release paper is detachably attached to the adhesive surface of the adhesive 6 applied to the flat plate 3 and is continuously attached in the longitudinal direction A along the sheet 2.

また、シート2の幅方向B中央面には、該シート2に付設した折り曲げ罫線4に沿って、該シート2の長手方向Aに対して所定間隔を隔てて目盛り線7を付設している。   Further, a graduation line 7 is attached to the central surface in the width direction B of the sheet 2 along a bent ruled line 4 attached to the sheet 2 at a predetermined interval with respect to the longitudinal direction A of the sheet 2.

折り曲げ罫線4は、図3、図4に示すように、シート2の長手方向Aから見て滑らかな曲面形状に形成した断面半円形状の曲面部4aと、曲面部4aの底部中央に形成した幅方向Bから見て滑らかな断面半円形状の凸状部4b(図3[a],[b]参照)とで構成している。   As shown in FIGS. 3 and 4, the folding ruled line 4 is formed in the semicircular curved surface portion 4a formed in a smooth curved surface shape when viewed from the longitudinal direction A of the sheet 2 and the bottom center of the curved surface portion 4a. It is composed of a convex portion 4b (see FIGS. 3A and 3B) having a smooth semicircular cross section when viewed from the width direction B.

凸状部4bの前後には、折り曲げ罫線4の深さDと同一の第1溝部4cを形成している。また、凸状部4bの上方には、第1溝部4cよりも浅い第2溝部4dを形成している。第1溝部4cと第2溝部4dは、折り曲げ罫線4の底部に沿って長手方向Aに対して交互に配列している。 Before and after the convex portion 4b forms a bent first groove 4c depth D 1 of the same border 4. Further, a second groove portion 4d that is shallower than the first groove portion 4c is formed above the convex portion 4b. The first groove portions 4 c and the second groove portions 4 d are alternately arranged in the longitudinal direction A along the bottom of the bent ruled line 4.

曲面部4aは、折り曲げ罫線4の幅方向中央部に設定した仮想中心点Pを中心として滑らかな曲率半径に形成するとともに、折り曲げ罫線4の肉厚が最も薄い部分に形成される残厚部4eを基準として、残厚部4eから離れるに従って徐々に浅くなるようにシート2の長手方向Aから見て滑らかな断面半円形状に形成している。   The curved surface portion 4a is formed with a smooth radius of curvature around the virtual center point P set at the center in the width direction of the bent ruled line 4, and the remaining thickness portion 4e formed at the thinnest portion of the bent ruled line 4 As a reference, the sheet 2 is formed in a semicircular shape with a smooth cross section as viewed from the longitudinal direction A so as to gradually become shallower as the distance from the remaining thickness portion 4e increases.

すなわち、曲面部4aの曲率半径が小さいと、折り曲げ罫線4の内側にヒビが発生しやすいので、曲率半径が大きい折り曲げ罫線4を加工することが望ましい。   That is, if the radius of curvature of the curved surface portion 4a is small, cracks are likely to be generated inside the folding ruled line 4. Therefore, it is desirable to process the bent ruled line 4 having a large curvature radius.

凸状部4bは、折り曲げ罫線4の長手方向Aと直交して幅方向Bに向けて形成するとともに、折り曲げ罫線4の底部に沿って長手方向Aに対して所定間隔を隔てて多数配列している。   The convex portions 4b are formed in the width direction B perpendicular to the longitudinal direction A of the folding ruled lines 4, and are arranged in a large number at predetermined intervals with respect to the longitudinal direction A along the bottom of the folding ruled lines 4. Yes.

折り曲げ罫線4の幅Wは、シート2の肉厚Tを基準として、1.5倍〜5倍の範囲に含まれる幅に形成している(図4参照)。
折り曲げ罫線4の幅Wを1.5倍以下に狭く設定すると、シート2を、折り曲げ罫線4が表側となるように折り曲げた際、折り曲げ罫線4の曲率半径(アール)が小さくなるので、例えばヒビや割れ等が発生しやすくなる。
また、シート2を、折り曲げ罫線4が内側となるように折り曲げた際、折り曲げ罫線4の幅方向両角部が互いに当接するので、シート2の折り曲げ性が悪くなる。
The width W 1 of the folding border 4, based on the thickness T 1 of the sheet 2, and a width included in the range of 1.5 to 5 times (see Figure 4).
If the width W 1 of the folded ruled line 4 is set to be 1.5 times or less, when the sheet 2 is folded so that the folded ruled line 4 is on the front side, the curvature radius (R) of the folded ruled line 4 becomes small. Cracks and cracks are likely to occur.
Further, when the sheet 2 is folded so that the folding ruled line 4 is on the inner side, both corners in the width direction of the folded ruled line 4 come into contact with each other, so that the bendability of the sheet 2 is deteriorated.

折り曲げ罫線4の幅W1を5倍以上に広く設定すると、罫線加工用の罫線刃(図示せず)をシート2に押圧する際の圧力が多大となるため、折り曲げ罫線4の加工精度が悪くなる。
また、折り曲げ罫線4の幅W1が広いと、折り曲げ罫線4が外部に露呈してしまうため、折り曲げ部分の体裁が見苦しくなる。さらに、折り曲げ罫線4の折り曲げ位置が幅方向に変位しやすく、シート2を折り曲げ罫線4に沿って精度よく折り曲げることができない。
If the width W1 of the bent ruled line 4 is set to be 5 times or more, the pressure when pressing the ruled line cutting blade (not shown) against the sheet 2 becomes great, so that the processing accuracy of the bent ruled line 4 is deteriorated. .
Further, if the width W1 of the folded ruled line 4 is wide, the folded ruled line 4 is exposed to the outside, so that the appearance of the folded part becomes unsightly. Furthermore, the folding position of the folding ruled line 4 is easily displaced in the width direction, and the sheet 2 cannot be accurately folded along the folding ruled line 4.

折り曲げ罫線4の深さDは、シート2の肉厚Tを基準として、0.4倍〜0.95倍の範囲に含まれる深さに形成している(図4参照)。
折り曲げ罫線4の深さDを0.4倍以下に浅く設定すると、上述とは反対に折り曲げ罫線4の肉厚が最も薄い部分に形成される残厚部4eの肉厚Tが厚くなるので、シート2自体の復元力や反発力が大きくなり、折り曲げ罫線4の折り曲げ性が悪くなる。
The depth D 1 of the folding border 4, based on the thickness T 1 of the sheet 2, and a depth included in the range of 0.4 to 0.95 times (see FIG. 4).
Setting shallow depth D 1 of the bent borders 4 to 0.4 times or less, the thickness T 2 of the remaining thickness portion 4e which the thickness of the border 4 bent in the opposite is formed in the thinnest portion is thicker than the above Therefore, the restoring force and repulsive force of the sheet 2 itself are increased, and the folding property of the folding ruled line 4 is deteriorated.

折り曲げ罫線4の深さDを0.95倍以上に深く設定すると、折り曲げ罫線4の肉厚が最も薄い部分に形成される残厚部4eの肉厚Tが薄くなるので、シート2自体の復元力や反発力が小さくなる。 When the depth D 1 of the bent borders 4 deeper set than 0.95 times, the remaining thickness portion 4e thickness T 2 of the wall thickness of the ruled line 4 is formed on the thinnest portion bent becomes thinner, the sheet 2 itself The restoring force and repulsive force of are reduced.

残厚部4eの肉厚Tは、シート2の肉厚Tを基準として、0.05倍〜0.5倍の範囲に含まれる肉厚に形成している(図4参照)。
残厚部4eの肉厚Tを0.05倍以下の薄さに設定すると、残厚部4eの剛性が弱くなるので、その部分から破れやすくなり、加工精度の関係で穴が発生する確率が高くなる。
また、残厚部4eの肉厚Tを0.5倍以上の厚さに設定すると、残厚部4eの剛性が強くなるので、折り曲げ罫線4の折り曲げ性が悪くなる。
Remaining thickness portion thickness T 2 of the 4e, based on the thickness T 1 of the sheet 2, is formed in a thickness included in the range of 0.05 times to 0.5 times (see FIG. 4).
When the remaining thickness portion thickness T 2 of the 4e are set with the following thin 0.05 times, the rigidity of the remaining thickness portion 4e is weak, the probability of easily torn from the portion, a hole in relation to processing accuracy occurs Becomes higher.
Further, by setting the thickness T 2 of the remaining thickness portion 4e to a thickness of more than 0.5 times, the rigidity of the remaining thickness portion 4e is increased, the bending of the bending ruled line 4 becomes worse.

凸状部4bの高さHは、折り曲げ罫線4の深さDを基準として、5%〜95%の範囲に含まれる高さに形成している。
凸状部4bの高さHを5%以下に低く設定すると、折り曲げ罫線4の肉厚Tが薄い部分の曲げ強度を調整する効果が大幅に低下する。
The height of the convex portion 4b H, based on the depth D 1 of the folding border 4, is formed to a height that is included in the range of 5% to 95%.
When the height H of the convex portion 4b is set to be lower than 5%, the effect of adjusting the bending strength of the wall thickness T 1 is thin portion of the folding border 4 is greatly reduced.

凸状部4bの幅Wは、折り曲げ罫線4の長手方向Aに配列される凸状部4bのピッチによって変化するが、シート2の肉厚Tを基準として、1倍〜10倍の範囲に含まれる幅Wに形成している。
また、凸状部4bは、折り曲げ罫線4の長手方向Aに対して15度〜90度の範囲に含まれる角度に交差しており、その交差角度を小さくすれば、折り曲げ時の反発力が弱くなる利点がある。
The width W 2 of the convex portion 4b is varied by the pitch of the convex portion 4b which are arranged in the longitudinal direction A of the bent borders 4, based on the thickness T 1 of the sheet 2, 1 to 10 times in the range It is formed in the width W 2 contained.
Moreover, the convex part 4b cross | intersects the angle included in the range of 15 degree-90 degree | times with respect to the longitudinal direction A of the bending ruled line 4, and if the intersection angle is made small, the repulsive force at the time of bending will become weak. There are advantages.

凸状部4bの幅Wを1倍以下に狭く設定すると、残厚部4eの幅が広くなるので、凸状部4bによる補強効果が低くなり、シート2自体の強度が著しく低下する。
凸状部4bの幅Wを10倍以上に広く設定すると、残厚部4eの幅が狭くなるので、凸状部4bによる補強効果が高くなり、シート2自体の復元力や反発力が大きくなるため、折り曲げ罫線4の折り曲げ性が悪くなる。
上述の結果、凸状部4bと残厚部4eの幅は、1対1に設定することが望ましいが、シート2の肉厚Tや、折り曲げ罫線4の強度及び折り曲げ性に応じて調整することができる。
Setting narrow convex portion 4b width W 2 of the 1 times or less, the width of the remaining thickness portion 4e is widened, the reinforcing effect by the convex portion 4b becomes low, strength of the sheet 2 itself is remarkably reduced.
When the convex portion 4b width W 2 of the set wider than 10 times, the width of the remaining thickness portion 4e is narrower, the reinforcing effect by the convex portion 4b is increased, the restoring force and the repulsive force of the sheet 2 itself is large Therefore, the bendability of the folding ruled line 4 is deteriorated.
As a result of the foregoing, the width of the convex portion 4b and the residual thickness portion 4e, it is desirable to set the one-to-one, the thickness T 1 and the seat 2 is adjusted in accordance with the strength and bending resistance of the bent borders 4 be able to.

また、凸状部4bの突出側角部r1は、0.01mm以上の滑らかなR面に形成している(図3[b]参照)。
凸状部4bの突出側角部r1を、0.01mm以上のR面に形成すれば、シート2を折り曲げ罫線4に沿って折り曲げた際、その凸状部4bに、例えば欠けやヒビ等が発生することを抑える効果が得られる。
また、シート2を折り曲げ罫線4が表側となるように折り曲げた際、凸状部4bの突出側に角張った部分がなく、指先が引っ掛かりにくくなるので、良好な手触り感が得られる。
Moreover, the protrusion side corner | angular part r1 of the convex-shaped part 4b is formed in the smooth R surface of 0.01 mm or more (refer FIG.3 [b]).
If the protrusion side corner portion r1 of the convex portion 4b is formed on an R surface of 0.01 mm or more, when the sheet 2 is bent along the folding ruled line 4, the convex portion 4b has, for example, a chip or a crack. The effect which suppresses generating is acquired.
Further, when the sheet 2 is folded so that the folding ruled line 4 is on the front side, there is no angular portion on the projecting side of the convex portion 4b, and the fingertip is less likely to be caught, so that a good hand feeling can be obtained.

また、折り曲げ罫線4の幅方向両角部r2は、0.01mm以上の滑らかなR面に形成している(図4参照)。
折り曲げ罫線4の幅方向両角部r2を、0.01mm以上のR面に形成すれば、シート2を折り曲げ罫線4に沿って折り曲げた際、折り曲げ罫線4の肉厚が薄い部分に、例えばヒビや割れ、粉末等が発生することを防止できる。
Further, both corners r2 in the width direction of the bent ruled line 4 are formed on a smooth R surface of 0.01 mm or more (see FIG. 4).
If the widthwise corners r2 of the folded ruled line 4 are formed on an R surface of 0.01 mm or more, when the sheet 2 is folded along the folded ruled line 4, the folded ruled line 4 has a thin portion, for example, a crack or Generation of cracks, powders, etc. can be prevented.

次に、図5を用いて、上述の溝部8を平板3の表面に付設する方法を説明する。図5は平板3に付設された溝部8の構成説明図である。
詳述すると、図5[a]は平板3に付設された溝部8の拡大断面図、図5[b]は溝部8が付設された平板3の部分拡大平面図、図5[c]は溝部8の加工方法を説明する側面図である。
Next, a method of attaching the above-described groove 8 to the surface of the flat plate 3 will be described with reference to FIG. FIG. 5 is an explanatory diagram of the configuration of the groove 8 attached to the flat plate 3.
Specifically, FIG. 5A is an enlarged cross-sectional view of the groove portion 8 attached to the flat plate 3, FIG. 5B is a partially enlarged plan view of the flat plate 3 attached with the groove portion 8, and FIG. It is a side view explaining the processing method of 8.

つまり、図5[c]に示すように、折り曲げ罫線4をシート2の表面に付設してから、平板3の表面を、シート2より硬質のワイヤーブラシ10にて引っ掻くようにして加工するので、凹部となる多数の微細な溝部8を不規則な向き及び間隔に隔てて加工することができる。
また、引っ掻き時において、凸部となるバリ8aが溝部8の一側縁部や両側縁部、周縁部に突出する(図5[a]参照)。
That is, as shown in FIG. 5 [c], since the folding ruled line 4 is attached to the surface of the sheet 2, the surface of the flat plate 3 is processed so as to be scratched by the wire brush 10 that is harder than the sheet 2. It is possible to process a large number of fine groove portions 8 that become concave portions at irregular directions and intervals.
Further, at the time of scratching, the burr 8a serving as a protrusion protrudes to one side edge, both side edges, and the peripheral edge of the groove 8 (see FIG. 5 [a]).

上述の方法で加工した溝部8の深さD2は、0.01mm〜0.1mm程度の範囲に含まれる深さに形成している。また、溝部8の幅W3は、0.01mm〜0.2mm程度の範囲に含まれる幅に形成している。
また、バリ8aの高さH2は、0.001mm〜0.02mm程度の範囲に含まれる高さに形成している(図5[a]参照)。
The depth D 2 of the groove 8 which is processed in the manner described above, are formed to a depth included in the range of about 0.01 mm to 0.1 mm. Further, the width W 3 of the groove 8 is formed to be a width included in a range of about 0.01 mm to 0.2 mm.
The height H 2 of the burr 8a forms a height included in the range of about 0.001Mm~0.02Mm (see Figure 5 [a]).

なお、上述の溝部8を、平板3の表面に加工してから折り曲げ罫線4を付設してもよい。また、溝部8を、平板3の表面全体に対してほぼ均等な間隔を隔てて付設してもよい。さらにまた、溝部8を、平板3の裏面全体に付設してもよい。   In addition, after processing the above-mentioned groove part 8 on the surface of the flat plate 3, you may attach the bending ruled line 4. FIG. Further, the groove portion 8 may be provided at almost equal intervals with respect to the entire surface of the flat plate 3. Furthermore, the groove 8 may be provided on the entire back surface of the flat plate 3.

次に、上述の壁装用コーナー材1を用いて、図6に示す出隅部20のコーナー部40を鋭角に出すための施工方法を説明する。
先ず、図6に示すように、壁装用コーナー材1の折り曲げ罫線4を、出隅部20における2つの壁面40aが交わるコーナー部40の角度に合わせて表側に向けて突出するように折り曲げる。
Next, the construction method for taking out the corner part 40 of the protruding corner part 20 shown in FIG. 6 at an acute angle using the above-mentioned wall covering corner material 1 will be described.
First, as shown in FIG. 6, the folding ruled line 4 of the wall covering corner material 1 is bent so as to protrude toward the front side in accordance with the angle of the corner portion 40 where the two wall surfaces 40a of the protruding corner portion 20 intersect.

壁装用コーナー材1の折り曲げ罫線4と、コーナー部40の角部とを真っ直ぐに一致させて、左右の平板3を、コーナー部40をなす2つの壁面40aに対して押し付けるとともに、該平板3の裏面に塗布した接着剤6(図2参照)にて2つの壁面40aに沿って仮接着する。   The folding ruled line 4 of the wall covering corner material 1 and the corner portion of the corner portion 40 are aligned straight, the left and right flat plates 3 are pressed against the two wall surfaces 40a forming the corner portion 40, and the flat plate 3 The adhesive 6 (see FIG. 2) applied to the back surface is temporarily bonded along the two wall surfaces 40a.

これにより、出隅部20のコーナー部40を鋭角に出すことができる。また、コーナー部40の表面をパテ50にて平坦に下地仕上げする施工作業が完了するまで、壁装用コーナー材1の貼着位置が変位することを防止できる。   Thereby, the corner part 40 of the protrusion corner part 20 can be taken out at an acute angle. Further, it is possible to prevent the attachment position of the wall covering corner material 1 from being displaced until the construction work for flatly finishing the surface of the corner portion 40 with the putty 50 is completed.

次に、コーナー部40に貼着した壁装用コーナー材1の上から、該壁装用コーナー材1に含まれる無機鉱物Zと、同質又は同類の無機鉱物Zが含まれるパテ50を塗り付けるとともに、左右の平板3の表面全体に対してほぼ均等に塗り付ける。また、左右の平板3に形成した多数の孔部5にも塗り込むと同時に、平板3の端部と壁面40aの段差部分にも塗り付けて、平坦な状態に下地仕上げする。   Next, from the top of the wall covering corner material 1 adhered to the corner portion 40, an inorganic mineral Z contained in the wall covering corner material 1 and a putty 50 containing the same or similar inorganic mineral Z are applied, and left and right Apply almost evenly to the entire surface of the flat plate 3. In addition, at the same time as applying to a large number of holes 5 formed in the left and right flat plates 3, it is also applied to the step portions of the end portions of the flat plate 3 and the wall surface 40a to finish the substrate in a flat state.

この後、例えば壁紙や布地、合成樹脂クロス等の壁装材(図示せず)を、コーナー部40に貼着した壁装用コーナー材1の上から、コーナー部40をなす2つの壁面40aに沿って貼り付けるので、出隅部20のコーナー部40を鋭角に仕上げ施工することができる。   After that, for example, wall covering material (not shown) such as wallpaper, cloth, synthetic resin cloth, etc., is attached to the corner portion 40 along the two wall surfaces 40a forming the corner portion 40 from above the wall covering corner member 1. Therefore, the corner portion 40 of the protruding corner portion 20 can be finished with an acute angle.

また、平板3に形成した孔部5の内周面には、壁装用コーナー材1に含まれる無機鉱物Zが露出しているので、該無機鉱物Zと同質又は同類の無機鉱物Zが含まれるパテ50との接着性が良く、平板3の表面に残り易いため、コーナー部40の表面をパテ50にて平坦に下地仕上げる際に、パテ50を何回も塗り直す手間が省け、パテ塗布作業の短縮を図ることができる。   Moreover, since the inorganic mineral Z contained in the wall covering corner material 1 is exposed on the inner peripheral surface of the hole 5 formed in the flat plate 3, the inorganic mineral Z of the same or similar type as the inorganic mineral Z is contained. Adhesiveness with the putty 50 is good, and it is easy to remain on the surface of the flat plate 3. Therefore, when the surface of the corner portion 40 is flattened with the putty 50, the trouble of repainting the putty 50 many times is saved, and the putty application work Can be shortened.

さらに、孔部5に入り込んだパテ50は、壁面40aに塗り付けられたパテ50と一体的に結合するため、壁装用コーナー材1を、コーナー部40をなす2つの壁面40aに対して強固に貼着することができる。   Furthermore, since the putty 50 that has entered the hole 5 is integrally coupled with the putty 50 applied to the wall surface 40 a, the wall covering corner material 1 is firmly attached to the two wall surfaces 40 a forming the corner portion 40. Can be attached.

さらにまた、孔部5に流入したパテ50は、平板3に表面に塗り付けられるパテ50と一体的に結合するため、壁装材を、平板3の表面に対して強固に貼着することができる。   Furthermore, since the putty 50 that has flowed into the hole 5 is integrally coupled with the putty 50 applied to the surface of the flat plate 3, the wall covering material can be firmly attached to the surface of the flat plate 3. it can.

以上のように、壁装用コーナー材1を、出隅部20のコーナー部40と対応する角度に折り曲げるとともに、壁装用コーナー材1の折り曲げ罫線4と、コーナー部40の角部とを真っ直ぐに一致させて、該壁装用コーナー材1をコーナー部40に沿って仮接着するので、コーナー部40を鋭角に出すことができる。
なお、壁装用コーナー材1は、ロール状に巻回して施工現場等に持ち運ぶことができる。
As described above, the wall covering corner material 1 is bent at an angle corresponding to the corner portion 40 of the protruding corner portion 20, and the folding ruled line 4 of the wall covering corner material 1 and the corner portion of the corner portion 40 are straightly matched. Thus, since the wall covering corner material 1 is temporarily bonded along the corner portion 40, the corner portion 40 can be brought out at an acute angle.
The wall covering corner material 1 can be wound in a roll shape and carried to a construction site or the like.

また、壁装用コーナー材1の折り曲げ罫線4は、該壁装用コーナー材1の表裏両方向への折り曲げが許容される構造を有しているので、壁装用コーナー材1の用途が、図6に示す出隅部20のみに限定されず、図7に示す入隅部30のコーナー部40を鋭角に出す作業の両方に用いることができる。   Further, the folding ruled line 4 of the wall covering corner material 1 has a structure that allows the wall covering corner material 1 to be bent in both the front and back directions. The present invention is not limited to the protruding corner portion 20 and can be used for both operations for bringing the corner portion 40 of the entering corner portion 30 shown in FIG. 7 into an acute angle.

また、壁装用コーナー材1の折り曲げ罫線4は、該壁装用コーナー材1の表裏両方向への折り曲げが許容される構造を有しているので、壁装用コーナー材1を出隅部20や入隅部30のコーナー部40と対応する角度に折り曲げた際、その折り曲げ前の状態に復帰しようとする復元力が特許文献のコーナー材よりも弱い。   Further, the folding ruled lines 4 of the wall covering corner material 1 have a structure that allows the wall covering corner material 1 to be bent in both the front and back directions. When it is bent at an angle corresponding to the corner portion 40 of the portion 30, the restoring force for returning to the state before the bending is weaker than the corner material of the patent document.

したがって、壁装用コーナー材1を、出隅部20や入隅部30のコーナー部40をなす2つの壁面40aに沿った折り曲げ角度に折り曲げられた状態に保つことができる。   Therefore, the wall covering corner material 1 can be kept in a state of being bent at a bending angle along the two wall surfaces 40 a forming the corner portion 40 of the protruding corner portion 20 or the entering corner portion 30.

つまり、特許文献1のコーナー材のように、例えばパテ50や接着剤等が硬化するまで、壁装用コーナー材1の折り曲げ状態を保持しておく必要がなく、壁装材をコーナー部40に貼着する際の作業効率が大幅に向上し、施工期間の短縮を図ることができる。
さらに、上述の壁装材を、コーナー部40に貼着した壁装用コーナー材1の上から、コーナー部40に沿って鋭角に貼着するので、コーナー部40を良好な状態に施工することができる。
That is, unlike the corner material of Patent Document 1, it is not necessary to hold the folded state of the wall covering corner material 1 until, for example, the putty 50 or the adhesive is cured, and the wall covering material is pasted on the corner portion 40. The work efficiency when wearing is greatly improved, and the construction period can be shortened.
Furthermore, since the above-mentioned wall covering material is stuck at an acute angle along the corner portion 40 from the top of the wall covering corner material 1 stuck on the corner portion 40, the corner portion 40 can be constructed in a good state. it can.

また、平板3に形成した孔部5は、壁面40aと対向する一方の裏面から他方の表面に向けて徐々に内径が大きくなるテーパ形状を有しているので、パテ50が孔部5の奥まで入り込みやすく、また、孔部5に入り込んだパテ50と、壁面40aに塗り付けられたパテ50とが一体的に結合した際、パテ50による貼着抵抗が平板3と壁面40aとが分離される方向に対して積極的に付与されることになる。   Further, the hole 5 formed in the flat plate 3 has a tapered shape in which the inner diameter gradually increases from one back surface facing the wall surface 40a toward the other surface. In addition, when the putty 50 entering the hole 5 and the putty 50 applied to the wall surface 40a are integrally coupled, the sticking resistance by the putty 50 separates the flat plate 3 and the wall surface 40a. Will be positively given to the direction.

これにより、平板3が壁面40aから剥がれたり、浮き上がったりすることを防止できる。また、孔部5の内周面に無機鉱物Zか露出しているので、パテ50との接着性がより高くなる。   Thereby, it can prevent that the flat plate 3 peels off from the wall surface 40a, or floats up. Further, since the inorganic mineral Z is exposed on the inner peripheral surface of the hole portion 5, the adhesiveness with the putty 50 becomes higher.

したがって、上述の壁装材をコーナー部40に貼着する際、該コーナー部40に貼着した壁装用コーナー材1の貼着位置が変位することを確実に防止できる。また、壁装材を、コーナー部40に沿って綺麗に貼着することができる。   Therefore, when sticking the above-mentioned wall covering material to the corner part 40, it can prevent reliably that the sticking position of the wall covering corner material 1 stuck to this corner part 40 is displaced. Further, the wall covering material can be neatly adhered along the corner portion 40.

また、例えば巻尺や物差等の計測工具を使わなくても、壁装用コーナー材1に付設した目盛り線7を利用して、コーナー部40の寸法を正確に計測することができるので、上述のように計測した目盛り線7に沿って、壁装用コーナー材1を上述の切断具にて幅方向に切断すれば、壁装用コーナー材1を無駄なく有効に使用することができる。   Further, for example, the dimension of the corner portion 40 can be accurately measured by using the scale line 7 attached to the wall covering corner material 1 without using a measuring tool such as a tape measure or a material difference. If the wall covering corner material 1 is cut in the width direction with the above-described cutting tool along the measured scale line 7, the wall covering corner material 1 can be used effectively without waste.

したがって、壁装用コーナー材1を、コーナー部40と対応する長さや幅に正確に切って使用することができる。また、コーナー部40の施工時において、壁装用コーナー材1の廃棄量が少なくて済み、施工コストの低減を図ることができる。   Therefore, the wall covering corner material 1 can be used by being accurately cut into a length or width corresponding to the corner portion 40. Moreover, at the time of construction of the corner part 40, the disposal amount of the wall covering corner material 1 can be reduced, and the construction cost can be reduced.

また、壁装用コーナー材1を、出隅部20のコーナー部40に貼着する際、壁装用コーナー材1を折り曲げ罫線4が表側となるように折り曲げて貼着するが、その折り曲げ罫線4の表側に露出するR面部9を半径0.2mm以上に設定しているので(図12参照)、壁装材を、コーナー部40に貼着した壁装用コーナー材1が覆われるように施工しても、壁装材の前記R面部9と対応する部分に破れが生じることを防止できる。
したがって、壁装材を、コーナー部40に貼着した壁装用コーナー材1のR面に沿って綺麗に貼着することができる。
Further, when the wall covering corner material 1 is attached to the corner portion 40 of the protruding corner portion 20, the wall covering corner material 1 is attached so that the folding ruled line 4 is on the front side. Since the R surface portion 9 exposed to the front side is set to have a radius of 0.2 mm or more (see FIG. 12), the wall covering material is constructed so that the wall covering corner material 1 adhered to the corner portion 40 is covered. In addition, it is possible to prevent tearing of the portion corresponding to the R surface portion 9 of the wall covering material.
Therefore, the wall covering material can be neatly adhered along the R surface of the wall covering corner material 1 adhered to the corner portion 40.

さらに、折り曲げ罫線4の凹状を有する曲面部4aの底部と凸状部4bとを長手方向Aに向けて凹凸状に配列しているので、折り曲げ罫線4が表側となるように折り曲げた際、その壁装用コーナー材1の上に貼着される壁装材が、折り曲げ罫線4の凹凸状を有するR面部9に対して部分的に接触することになる(図12参照)。   Furthermore, since the bottom part of the curved surface part 4a having the concave shape of the folding ruled line 4 and the convex part 4b are arranged in a concavo-convex shape in the longitudinal direction A, when the folding ruled line 4 is folded so as to be on the front side, The wall covering material stuck on the wall covering corner material 1 comes into partial contact with the R surface portion 9 having the concavo-convex shape of the bent ruled line 4 (see FIG. 12).

このため、壁装材に付与される引っ張り力が小さく、折り曲げ罫線4と対応する壁装材の角部分に、例えば破れや皺等が発生することを防止できるとともに、壁装材をコーナー部40に沿って良好な状態に貼着することができる。   For this reason, the tensile force applied to the wall covering material is small, and it is possible to prevent, for example, tearing, wrinkles, and the like from occurring at the corner portions of the wall covering material corresponding to the folding ruled lines 4, and the wall covering material to the corner portion 40 Can be attached in a good state.

また、無機鉱物Zが50重量%以上含まれる壁装用コーナー材1は、低温状況でも、例えばハサミやナイフ等の切断具(図示せず)を用いて、割れを生じさせることなく、寸法通りに切断することが容易であり、切断時に大きな力を必要としないため、施工時の作業性が向上する。   Further, the wall covering corner material 1 containing 50% by weight or more of the inorganic mineral Z can be used according to the dimensions without causing cracking, for example, using a cutting tool (not shown) such as scissors or a knife even in a low temperature state. Since it is easy to cut and does not require a large force during cutting, workability during construction is improved.

次に、上述の壁装用コーナー材1を用いて、図7に示す入隅部30のコーナー部40を鋭角に出すための施工方法を説明する。
先ず、壁装用コーナー材1の折り曲げ罫線4を、入隅部30における2つの壁面40aが交わるコーナー部40の角度に合わせて裏側に向けて突出するように折り曲げる。
Next, the construction method for taking out the corner part 40 of the entrance corner part 30 shown in FIG. 7 at an acute angle using the above-mentioned wall covering corner material 1 will be described.
First, the folding ruled line 4 of the wall covering corner material 1 is bent so as to protrude toward the back side in accordance with the angle of the corner portion 40 where the two wall surfaces 40a of the entering corner portion 30 intersect.

壁装用コーナー材1の折り曲げ罫線4と、コーナー部40の角部とを真っ直ぐに一致させて、左右の平板3を、コーナー部40をなす2つの壁面40aに対して押し付けるとともに、該平板3の裏面に塗布した接着剤6にて2つの壁面40aに沿って仮接着する。   The folding ruled line 4 of the wall covering corner material 1 and the corner portion of the corner portion 40 are aligned straight, the left and right flat plates 3 are pressed against the two wall surfaces 40a forming the corner portion 40, and the flat plate 3 The adhesive 6 applied to the back surface is temporarily bonded along the two wall surfaces 40a.

次に、コーナー部40に貼着した壁装用コーナー材1の上から上述のパテ50を塗り付けるとともに、左右の平板3の表面全体に対してほぼ均等に塗り付ける。また、平板3に形成した多数の孔部5にも塗り込むと同時に、平板3の端部と壁面40aの段差部分にも塗り付けて、平坦な状態に下地仕上げする。   Next, the above-mentioned putty 50 is applied from above the cornering material 1 for wall covering adhered to the corner portion 40, and is applied almost uniformly to the entire surface of the left and right flat plates 3. In addition, at the same time as applying to a large number of holes 5 formed in the flat plate 3, it is also applied to the step portion of the end portion of the flat plate 3 and the wall surface 40 a to finish the substrate in a flat state.

この後、上述の壁装材を、コーナー部40に貼着した壁装用コーナー材1の上から、コーナー部40をなす2つの壁面40aに貼り付けるので、入隅部30のコーナー部40を鋭角に仕上げ施工することができる。   Thereafter, the above-mentioned wall covering material is attached to the two wall surfaces 40a forming the corner portion 40 from the top of the wall covering corner material 1 attached to the corner portion 40. Finishing construction can be done.

また、図7に示すように、出隅部20と入隅部30とが近接しており、入隅部30のコーナー部40に、幅広の壁装用コーナー材1を貼着するためのスペースが確保できなくても、上述の切断具にて容易に切断できるため、壁装用コーナー材1の一方又は両方の平板3を長手方向Aに切断すれば、壁装用コーナー材1の幅よりも狭い部分に対して貼着が許容される寸法に幅調整することができる。   Further, as shown in FIG. 7, the protruding corner portion 20 and the entering corner portion 30 are close to each other, and a space for attaching the wide wall corner material 1 to the corner portion 40 of the entering corner portion 30 is provided. Even if it cannot be ensured, it can be easily cut with the above-mentioned cutting tool. Therefore, if one or both of the flat plates 3 of the wall covering corner material 1 are cut in the longitudinal direction A, a portion narrower than the width of the wall covering corner material 1 In contrast, the width can be adjusted to a dimension that allows adhering.

次に、図8を用いて、折り曲げ罫線4を、シート2の表裏両面に付設した壁装用コーナー材1の他の構成について説明する。
図8は壁装用コーナー材1の他の構成説明図である。詳述すると、同一構成の折り曲げ罫線4を表裏両面に付設した壁装用コーナー材1の端面断面図である。
Next, another configuration of the wall corner material 1 in which the folding ruled lines 4 are attached to both the front and back surfaces of the sheet 2 will be described with reference to FIG.
FIG. 8 is an explanatory diagram of another configuration of the wall covering corner material 1. If it explains in full detail, it is the end surface sectional drawing of the wall covering corner material 1 which attached the bending ruled line 4 of the same structure to front and back both surfaces.

なお、上述の他の構成において、シート2の表裏両面に付設した折り曲げ罫線4は同一構成であり、前記実施形態と同一構成の部分は同一の符号を記してその詳細な説明を省略する。   In the other configuration described above, the folding ruled lines 4 provided on both the front and back surfaces of the sheet 2 have the same configuration, and the same components as those in the above embodiment are denoted by the same reference numerals and detailed description thereof is omitted.

前記実施形態の折り曲げ罫線4を、シート2の表面のみに付設すれば、壁装用コーナー材1の表裏両方向への折り曲げ可能な柔軟性が得られるが、図8示すように、同一構成の折り曲げ罫線4をシート2の表裏両面に付設すれば、表裏両方向に対して同等の柔軟性及び折り曲げ性が得られるだけでなく、一方の表面のみに付設するよりも、折り曲げ前の状態に復帰しようとする復元力が低下するので、特許文献1のコーナー材よりも柔軟性がさらに向上する。   If the folding ruled lines 4 of the above embodiment are attached only to the surface of the sheet 2, the wall cornering material 1 can be bent in both front and back directions. However, as shown in FIG. If 4 is attached to both the front and back sides of the sheet 2, not only the same flexibility and bendability are obtained in both the front and back directions, but also it tries to return to the state before folding rather than being attached only to one surface. Since the restoring force is reduced, the flexibility is further improved as compared with the corner material of Patent Document 1.

この結果、壁装用コーナー材1の用途が、図6に示す出隅部20のみに限定されず、図7に示す入隅部30のコーナー部40を鋭角に出す作業の両方に用いることができる。   As a result, the application of the wall covering corner material 1 is not limited to the protruding corner portion 20 shown in FIG. 6, and can be used for both operations for bringing out the corner portion 40 of the entering corner portion 30 shown in FIG. 7 at an acute angle. .

上述の折り曲げ罫線4をシート2の表裏両面に付設する際には、図9に示すローラ型成形機11を用いて付設する。なお、図示のローラ方式だけでなく帯状の罫線刃(図示せず)を押し付けて付設するもよい。   When the above-described bent ruled lines 4 are attached to both the front and back surfaces of the sheet 2, they are attached using a roller type molding machine 11 shown in FIG. In addition, you may press and attach not only the roller system of illustration but a strip-shaped ruled line blade (not shown).

詳述すると、帯状に連続する長尺のシート2を、折り曲げ罫線4と対応する刃先形状の罫線刃12aが設けられた上下一対の成形ローラ12の間に挟み込みながら長手方向Aに連続搬送するとともに、成形ローラ12の周面中央部に設けた罫線刃12aを、シート2の表裏両面の幅方向中央部に押し付ける。   More specifically, the long sheet 2 continuous in a belt shape is continuously conveyed in the longitudinal direction A while being sandwiched between a pair of upper and lower forming rollers 12 provided with a cutting edge-shaped ruled line blade 12a corresponding to the bent ruled line 4. The ruled line blade 12 a provided at the center of the peripheral surface of the forming roller 12 is pressed against the center in the width direction of both the front and back surfaces of the sheet 2.

上下成形ローラ12の罫線刃12aによって、シート2の幅方向中央部を肉厚が薄くなるように加圧して、図3、図4に示すような溝条の折り曲げ罫線4を、シート2の表裏両面に沿って長手方向Aに連続して付設する。   The central part in the width direction of the sheet 2 is pressed by the ruled line blades 12a of the upper and lower forming rollers 12 so that the thickness is reduced, and the folded ruled lines 4 of the grooves as shown in FIGS. Attached continuously in the longitudinal direction A along both sides.

なお、折り曲げ罫線4を、シート2の表面のみに付設する場合(図2[b]参照)、シート2の裏面側を、罫線刃12aがない成形ローラ12にて支持する。また、折り曲げ罫線4を付設する工程の前段又は後段にて、孔部5と溝部8をシート2に加工してもよい。   When the bent ruled line 4 is attached only to the front surface of the sheet 2 (see FIG. 2B), the back side of the sheet 2 is supported by the forming roller 12 without the ruled line blade 12a. In addition, the hole 5 and the groove 8 may be processed into the sheet 2 at a stage before or after the step of attaching the bent ruled line 4.

次に説明する他の構成において、前記実施形態と同一構成の部分は同一の符号を記してその詳細な説明を省略する。
先ず、図10を用いて、上述の溝部8を、図5[b]に示すパターン以外のパターンに形成した他の例について説明図する。
図10[a]は線状の溝部8bを斜め交差して左右に配列したパターンである。また、図10[b]は線状の溝部8b縦横に交差して格子状に配列したパターンである。また、図10[c]は溝部8bに代えて微細な穴部8cをサンドブラストにて形成したパターンである。また、図10[d]は線状の溝部8bをシート2の長手方向Aと平行して並列に配列したパターンである。また、図10[e]は凹状の窪み部8dを等間隔に隔てて配列したパターンである。あるいは、窪み部8dに代えて凸状の突起(図示せず)を配列してもよい。
In other configurations described below, the same components as those in the above embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.
First, another example in which the groove 8 described above is formed in a pattern other than the pattern shown in FIG. 5B will be described with reference to FIG.
FIG. 10A shows a pattern in which linear groove portions 8b are obliquely intersected and arranged on the left and right. FIG. 10B shows a pattern in which the linear groove portions 8b intersect in the vertical and horizontal directions and are arranged in a lattice pattern. FIG. 10C shows a pattern in which fine holes 8c are formed by sandblasting instead of the grooves 8b. FIG. 10D shows a pattern in which linear groove portions 8 b are arranged in parallel in parallel with the longitudinal direction A of the sheet 2. FIG. 10E shows a pattern in which concave depressions 8d are arranged at equal intervals. Alternatively, convex protrusions (not shown) may be arranged in place of the depressions 8d.

つまり、溝部8bや穴部8c、窪み部8dを、上述のようなパターンに配列してもよく、前記実施形態と略同等の作用及び効果を奏することができる。なお、上述のパターン以外のパターンに配列してもよい。   That is, the groove part 8b, the hole part 8c, and the hollow part 8d may be arranged in the above-described pattern, and the operation and effect substantially the same as those of the above embodiment can be achieved. In addition, you may arrange in patterns other than the above-mentioned pattern.

次に、図11を用いて、上述の孔部5を、図2[a]に示す丸以外の孔形状に形成した他の例について説明図する。
図11[a]は孔部5を三角形に形成している。また、図11[b]は孔部5を四角形に形成している。また、図11[c]は孔部5を五角形に形成している。また、図11[d]は孔部5を六角形に形成している。また、図11[e]は孔部5を星形に形成している。
Next, another example in which the hole 5 described above is formed in a hole shape other than the circle shown in FIG. 2A will be described with reference to FIG.
In FIG. 11 [a], the hole 5 is formed in a triangular shape. Further, in FIG. 11B, the hole 5 is formed in a square shape. Moreover, FIG. 11 [c] forms the hole 5 in a pentagon. Further, in FIG. 11D, the hole 5 is formed in a hexagonal shape. Further, in FIG. 11 [e], the hole 5 is formed in a star shape.

つまり、無機鉱物が含まれる壁装用コーナー材1は、市販のプラスチック製コーナー材に比べて線膨張係数が小さく、割れを生じさせることなく、寸法通りに切断することが容易であるため、上述のような孔形状が複雑で、角部が鋭角な孔形状であっても、寸法通りに正確に加工することができる。   That is, the wall covering corner material 1 containing an inorganic mineral has a smaller linear expansion coefficient than a commercially available plastic corner material, and can be easily cut according to dimensions without causing cracks. Even if the hole shape is complicated and the corners are sharp, it can be processed accurately according to the dimensions.

また、孔部5を、上述のようなパターンの孔形状に形成すれば、丸形状に比べて孔内周の表面積が大きくなるので、孔部5の内周面に露出する無機鉱物Zに対するパテ50の接着性もより高くなる。   Further, if the hole 5 is formed in a hole shape having the above pattern, the surface area of the inner periphery of the hole is larger than that of the round shape, so that the pattern for the inorganic mineral Z exposed on the inner peripheral surface of the hole 5 is increased. The adhesion of 50 is also higher.

したがって、壁装用コーナー材1を、コーナー部40の壁面40aに対してより強固に貼着することができ、前記実施形態と略同等又は同等以上の作用及び効果を奏することができる。また、上述のパターン以外の孔形状に形成してもよい。   Therefore, the wall covering corner material 1 can be more firmly attached to the wall surface 40a of the corner portion 40, and the operation and effect substantially equivalent to or better than the above embodiment can be achieved. Moreover, you may form in hole shape other than the above-mentioned pattern.

この発明の構成と、前記実施形態との対応において、
この発明の凹部は、実施形態の溝部8,8b、穴部8c、窪み部8dに対応し、
以下同様に、
凸部は、バリ8aや突起等に対応し、
凹状部は、凹状を有する曲面部4aの底部に対応するも、
この発明は、上述の実施形態の構成のみに限定されるものではなく、例えば平板に孔部がないもの等の請求項に示される技術思想に基づいて応用することができ、多くの実施の形態を得ることができる。
In the correspondence between the configuration of the present invention and the embodiment,
The concave portion of the present invention corresponds to the groove portions 8 and 8b, the hole portion 8c, and the recessed portion 8d of the embodiment,
Similarly,
The convex part corresponds to the burr 8a, the protrusion, etc.
The concave portion corresponds to the bottom of the curved surface portion 4a having a concave shape,
The present invention is not limited to the configuration of the above-described embodiment, and can be applied based on the technical idea shown in the claims such as a plate having no hole, and many embodiments are possible. Can be obtained.

Z…無機鉱物
1…壁装用コーナー材
2…シート
3…平板
4…折り曲げ罫線
4a…曲面部
4b…凸状部
4c…第1溝部
4d…第2溝部
4e…残厚部
5…孔部
6…接着剤
7…目盛り線
8…溝部
8a…バリ
8b…溝部
8c…穴部
8d…窪み部
9…R面部
10…ワイヤーブラシ
11…ローラ型成形機
12…成形ローラ
12a…罫線刃
20…出隅部
30…入隅部
40…コーナー部
40a…壁面
50…パテ
Z ... Inorganic mineral 1 ... Corner material for wall covering 2 ... Sheet 3 ... Flat plate 4 ... Bending ruled line 4a ... Curved surface part 4b ... Convex part 4c ... 1st groove part 4d ... 2nd groove part 4e ... Remaining thickness part 5 ... Hole part 6 ... Adhesive 7 ... Scale line 8 ... Groove part 8a ... Burr 8b ... Groove part 8c ... Hole part 8d ... Dimple part 9 ... R surface part 10 ... Wire brush 11 ... Roller molding machine 12 ... Forming roller 12a ... Rule line blade 20 ... Lead corner 30 ... Corner part 40 ... Corner part 40a ... Wall surface 50 ... Putty

Claims (11)

2つの壁面が交わる出隅部又は入隅部のコーナー部に沿って貼着される壁装用コーナー材であって、
前記壁装用コーナー材を、
無機鉱物が50重量%以上含まれる帯状のシートで構成し、
該シートの表面と裏面のうち少なくとも一方の面の幅方向中央部に、該シートを厚み方向に加圧してなる溝条の折り曲げ罫線を該シートに沿って長手方向に付設し、
該折り曲げ罫線の両側部に連設した左右の平板を、該折り曲げ罫線に沿って表裏両方向に対して折り曲げ可能に設け
前記折り曲げ罫線を、
前記シートに付設される折り曲げ罫線の深さより低い凸状部を、該折り曲げ罫線の底部に沿って長手方向に配列し、
該折り曲げ罫線の肉厚が最も薄い部分を基準として、該部分から離れるに従って徐々に浅くなる溝形状に形成し、
前記折り曲げ罫線の幅を、前記シートの肉厚を基準として、1.5倍〜5倍の範囲に含まれる幅に形成し、
前記折り曲げ罫線の深さを、前記シートの肉厚を基準として、0.4倍〜0.95倍の範囲に含まれる深さに形成し、
前記凸状部の高さを、前記折り曲げ罫線の深さを基準として、5%〜95%の範囲に含まれる高さに形成した
壁装用コーナー材。
A wall covering corner material that is stuck along the corner of the corner where the two wall surfaces intersect or the corner of the corner,
The wall covering corner material,
Consists of a belt-like sheet containing 50% by weight or more of inorganic minerals,
At the center in the width direction of at least one of the front and back surfaces of the sheet, a bending ruled line of a groove formed by pressing the sheet in the thickness direction is provided along the sheet in the longitudinal direction,
The left and right flat plates connected to both sides of the bent ruled line are provided so as to be foldable in both front and back directions along the bent ruled line ,
The bent ruled line,
A convex portion lower than the depth of the folding ruled line attached to the sheet is arranged in the longitudinal direction along the bottom of the folding ruled line,
Based on the thinnest part of the bent ruled line, it is formed into a groove shape that gradually becomes shallower as it gets away from the part,
The width of the bent ruled line is formed to a width included in a range of 1.5 to 5 times based on the thickness of the sheet,
The depth of the bent ruled line is formed to a depth included in a range of 0.4 times to 0.95 times based on the thickness of the sheet,
The wall covering corner material in which the height of the convex portion is formed to a height included in a range of 5% to 95% on the basis of the depth of the bent ruled line .
前記平板に、該平板の厚み方向に貫通する多数の孔部を形成するとともに、該各孔部を、前記平板に沿って長手方向に所定間隔を隔てて配列した
請求項1に記載の壁装用コーナー材。
The wall mounting according to claim 1, wherein a plurality of hole portions penetrating in the thickness direction of the flat plate are formed in the flat plate, and the hole portions are arranged at predetermined intervals in the longitudinal direction along the flat plate. Corner material.
前記平板の表裏両面のうち少なくとも一方の面に、多数の微細な凹部と凸部のいずれか一方、あるいは、多数の微細な凹部及び凸部の両方を付設した
請求項1又は2に記載の壁装用コーナー材。
The wall according to claim 1 or 2, wherein at least one of the front and back surfaces of the flat plate is provided with either one of a large number of fine concave portions and convex portions, or both of a large number of fine concave portions and convex portions. Wearing corner material.
前記平板に付設する前記凹部及び前記凸部の付設面積を、単位面積当り10%以上となるように設定した
請求項3に記載の壁装用コーナー材。
The wall covering corner material according to claim 3, wherein an attachment area of the concave portion and the convex portion attached to the flat plate is set to be 10% or more per unit area.
前記平板に形成した孔部の内周面を、
前記平板の前記壁面に貼着される一方の面から、該平板の他方の面に向けて徐々に内径が大きくなるテーパ面に形成した
請求項2に記載の壁装用コーナー材。
The inner peripheral surface of the hole formed in the flat plate,
The wall covering corner material according to claim 2, wherein the wall covering corner member is formed in a tapered surface having an inner diameter gradually increasing from one surface of the flat plate attached to the wall surface to the other surface of the flat plate.
前記平板の前記壁面に貼着される面に、該平板を該壁面に対して接着する接着手段を設けた
請求項1〜5のいずれか一つに記載の壁装用コーナー材。
The wall covering corner material according to any one of claims 1 to 5, wherein an adhesive means for adhering the flat plate to the wall surface is provided on a surface of the flat plate attached to the wall surface.
前記シートの表面と裏面のうち少なくとも一方の面に、該シートに沿って長手方向に所定間隔を隔てて目盛り線を付設した
請求項1〜6のいずれか一つに記載の壁装用コーナー材。
The wall covering corner material according to any one of claims 1 to 6, wherein graduation lines are provided on at least one of the front surface and the back surface of the sheet at predetermined intervals in the longitudinal direction along the sheet.
前記シートの表面と裏面のうち少なくとも一方の面に付設した折り曲げ罫線の底部に、該底部に形成した凸状部と該凸状部よりも低い凹状部とを該折り曲げ罫線に沿って長手方向に配列した
請求項1〜7のいずれか一つに記載の壁装用コーナー材。
A convex part formed on the bottom part and a concave part lower than the convex part in the longitudinal direction along the folding ruled line at the bottom part of the folding ruled line provided on at least one of the front and back surfaces of the sheet The wall covering corner material according to any one of claims 1 to 7, which is arranged.
前記壁装用コーナー材を前記折り曲げ罫線が表側となるように折り曲げた際に形成されるR面部を、半径0.2mm以上のR面に設定した
請求項1〜8のいずれか一つに記載の壁装用コーナー材。
The R surface portion formed when the wall covering corner material is bent so that the folding ruled line is on the front side is set to an R surface having a radius of 0.2 mm or more. Corner material for wall decoration.
前記シートの肉厚を、0.2mm〜0.8mm程度の範囲に含まれる肉厚に形成した
請求項1〜9のいずれか一つに記載の壁装用コーナー材。
The wall covering corner material according to any one of claims 1 to 9, wherein a thickness of the sheet is formed to a thickness included in a range of about 0.2 mm to 0.8 mm.
2つの壁面が交わる出隅部又は入隅部のコーナー部に沿って貼着される壁装用コーナー材の成形方法であって、
無機鉱物が50重量%以上含まれる帯状のシートを厚み方向に加圧する上下一対の成形ローラのうち少なくとも一方のローラの周面に、該シートに対して溝条の折り曲げ罫線を付設するための罫線刃を周設し、
前記成形ローラの罫線刃を前記シートの厚み方向に押し付けるとともに、前記上下一対の成形ローラにて前記シートを長手方向に搬送しながら、前記折り曲げ罫線を前記シートの幅方向中央部に対して長手方向に連続して付設し、
前記折り曲げ罫線を、
前記シートに付設される折り曲げ罫線の深さより低い凸状部を、該折り曲げ罫線の底部に沿って長手方向に配列し、
該折り曲げ罫線の肉厚が最も薄い部分を基準として、該部分から離れるに従って徐々に浅くなる溝形状に形成し、
前記折り曲げ罫線の幅を、前記シートの肉厚を基準として、1.5倍〜5倍の範囲に含まれる幅に形成し、
前記折り曲げ罫線の深さを、前記シートの肉厚を基準として、0.4倍〜0.95倍の範囲に含まれる深さに形成し、
前記凸状部の高さを、前記折り曲げ罫線の深さを基準として、5%〜95%の範囲に含まれる高さに形成した
壁装用コーナー材の成形方法。
A method of forming a wall covering corner material to be adhered along a corner portion of an exit corner or an entrance corner where two wall surfaces intersect,
A ruled line for attaching a grooved ruled line to the sheet on the peripheral surface of at least one of a pair of upper and lower forming rollers for pressing in the thickness direction a strip-shaped sheet containing 50% by weight or more of an inorganic mineral. Around the blade,
While pressing the ruled line blade of the forming roller in the thickness direction of the sheet and conveying the sheet in the longitudinal direction by the pair of upper and lower forming rollers, the bent ruled line is longitudinally formed with respect to the central portion in the width direction of the sheet. continuous and attached to,
The bent ruled line,
A convex portion lower than the depth of the folding ruled line attached to the sheet is arranged in the longitudinal direction along the bottom of the folding ruled line,
Based on the thinnest part of the bent ruled line, it is formed into a groove shape that gradually becomes shallower as it gets away from the part,
The width of the bent ruled line is formed to a width included in a range of 1.5 to 5 times based on the thickness of the sheet,
The depth of the bent ruled line is formed to a depth included in a range of 0.4 times to 0.95 times based on the thickness of the sheet,
The method for forming a corner member for wall covering , wherein the height of the convex portion is formed to a height included in a range of 5% to 95% on the basis of the depth of the bent ruled line .
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JP6525548B2 (en) * 2013-10-28 2019-06-05 清水 豊 Wall mounting corner material
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US6684586B1 (en) * 1999-05-06 2004-02-03 Pro Patch Systems, Inc. Drywall finishing strip
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