JP5934060B2 - Corner cushion - Google Patents

Corner cushion Download PDF

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JP5934060B2
JP5934060B2 JP2012189745A JP2012189745A JP5934060B2 JP 5934060 B2 JP5934060 B2 JP 5934060B2 JP 2012189745 A JP2012189745 A JP 2012189745A JP 2012189745 A JP2012189745 A JP 2012189745A JP 5934060 B2 JP5934060 B2 JP 5934060B2
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corner
frame
locking piece
main plate
plate portion
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JP2013063803A (en
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真登 坂口
真登 坂口
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Kyocera Corp
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Kyocera Corp
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Description

本発明は、板状本体の周囲に枠体を設けた太陽電池モジュール等の額縁状物品のコーナー用の緩衝体に関する。   The present invention relates to a shock absorber for a corner of a frame-shaped article such as a solar cell module in which a frame is provided around a plate-shaped main body.

平面形状が矩形の板状部材などの製品または半製品は、保管または輸送する場合に損傷しやすいコーナー部などに緩衝体を取り付けて梱包する方法が広く行なわれている。特に、板状本体の周縁部に枠体を設けた太陽電池モジュール等の額縁状物品においては、枠体と緩衝体とを係合させて、コーナー部に外嵌した緩衝体の抜け止めを図っている。   2. Description of the Related Art Products or semi-finished products such as plate-like members having a rectangular planar shape are widely packaged by attaching a shock absorber to a corner portion that is easily damaged when stored or transported. In particular, in a frame-shaped article such as a solar cell module in which a frame body is provided on the peripheral edge of the plate-shaped main body, the frame body and the buffer body are engaged to prevent the buffer body externally fitted to the corner portion from being detached. ing.

例えば、下記の特許文献1に関示されているコーナー用の緩衝体が知られている。この緩衝体は、額縁状物品のコーナー部に外嵌するポケット部の前端から係合フラップを延設させた構造を有しており、緩衝体を装着すると同時に係合フラップが内コーナー部(板状本体と枠体との段差部における隅部分)に係合して抜け止めされる。   For example, a corner cushion disclosed in Patent Document 1 below is known. This shock absorber has a structure in which an engagement flap is extended from the front end of a pocket portion that is externally fitted to a corner portion of a frame-shaped article. And is prevented from coming off by engaging with a corner portion in a step portion between the main body and the frame.

実用新案登録第3155097号公報Utility Model Registration No. 3155097

しかしながら、従来の緩衝体は、ポケット部の前端から延設させた係合フラップを内コーナー部に引っ掛ける構造の場合、緩衝体を引っ張るにつれて係合フラップを押し上げる方向に力が働き、ポケット部を構成する主板が開く方向に変形して緩衝体が容易にずれるなど、固定が緩い場合が考えられる。   However, in the case of a structure in which the conventional shock absorber is configured to hook the engagement flap extended from the front end of the pocket portion to the inner corner portion, force acts in the direction of pushing up the engagement flap as the shock absorber is pulled, and the pocket portion is configured. The main plate may be deformed in the opening direction, and the buffer body may be easily displaced.

この場合、荷役時に誤って緩衝体を持って額縁状物品を動かそうとして取り落としたり、段積みした額縁状物品を下に擦りながら持ち上げようとして緩衝体が外れたりする等が考えられる。そして、これらを抑制するために、額縁状物品と緩衝体とを完全に固定する目的で結束帯を用いて縛る等の対策を講じる必要がある。   In this case, it is conceivable that the frame-shaped article is accidentally moved while holding the buffer body during handling, or the buffer body is detached while trying to lift the stacked frame-shaped article while rubbing it down. And in order to suppress these, it is necessary to take measures, such as binding using a cable tie for the purpose of completely fixing the frame-shaped article and the buffer body.

また、係合フラップを内コーナー部に引っ掛ける構造であるため、緩衝体を引き抜く方向に動かした場合、誤って係合フラップの先端が保護すべき板状本体に食い込む動きをしたり、強く擦れる動きをする場合等が考えられるので、精密部品および破損しやすい材質の物品には適さない。   In addition, since the engagement flap is hooked on the inner corner, when the buffer is moved in the direction of pulling out, the movement of the tip of the engagement flap accidentally bites into the plate-shaped main body to be protected, or the movement is rubbed strongly This is not suitable for precision parts and articles that are easily damaged.

そこで、本発明の一つの目的は、太陽電池モジュール等の額縁状物品を梱包等する場合において、作業性が良好であり、かつ、単純な構造で堅固な抜け止め効果を有する優れたコーナー用の緩衝体を提供することにある。   Accordingly, one object of the present invention is to provide excellent corner work that has good workability and a simple structure and has a solid retaining effect when packaging frame-shaped articles such as solar cell modules. It is to provide a buffer.

本発明に係るコーナー用の緩衝体は、枠体を備えている物品における該枠体の、外側側面および内側側面を有するコーナーに設けられるコーナー用の緩衝体であって、前記枠体の前記コーナー挿入される開口部と、前記コーナーの上面を覆う第1主板部と、前記コーナーの下面を覆う第2主板部と、前記コーナーの前記外側側面を覆う側板部と、前記第1主板部に設けられた切り込み部と折り曲げ部とで囲まれた、前記コーナーの前記内側側面に当接可能な第1係止片と、前記側板部から延設された、前記第1主板部の上側の一部に重ねる上片部と、該上片部から延設された、前記切り込み部に差し込まれた状態で前記第1係止片を固定する第2係止片とを備えているThe corner cushion according to the present invention is a corner cushion provided at a corner having an outer side surface and an inner side surface of the frame body in an article provided with the frame body, and the corner of the frame body. There an opening to be inserted, a first main plate portion covering the upper surface of the corner, a second main plate portion for covering the lower surface of the corner, and the side plate portion covering the outer side of the corner, the first main plate portion A first locking piece surrounded by a provided cut portion and a bent portion and capable of coming into contact with the inner side surface of the corner; and an upper side of the first main plate portion extended from the side plate portion. And a second locking piece that extends from the upper piece and that fixes the first locking piece in a state of being inserted into the cut portion .

上記コーナー用の緩衝体によれば、薄板状体を折り込んで緩衝体を構成する場合には、その折り込み回数が少なく作業性が良好であり、かつ、単純な構造で堅固な抜け止め効果を期待することができる。   According to the above-mentioned corner cushioning body, when the buffer body is formed by folding a thin plate-like body, the number of folding is small, the workability is good, and a simple structure and a solid retaining effect are expected. can do.

本発明に係るコーナー用の緩衝体の一実施形態を示す斜視図である。It is a perspective view which shows one Embodiment of the buffer body for corners which concerns on this invention. 図1に示した緩衝体を額縁状物品のコーナー部に装着した状態を示す斜視図である。It is a perspective view which shows the state which mounted | wore the corner part of the frame-shaped article | item with the buffer body shown in FIG. 緩衝体の組立前の状態を示すブランクシートである。It is a blank sheet which shows the state before an assembly of a buffer. (a)は図2においてA−A線で切断して断面視した際の緩衝体の係止片の様子を示す一部断面図であり、(b)は図2においてB−B線で切断して断面視した際の緩衝体の係止片の様子を示す一部断面図である。(A) is a fragmentary sectional view which shows the mode of the latching piece of a buffer body at the time of cut | disconnecting and cutting | disconnecting by the AA line in FIG. 2, (b) is cut | disconnected by the BB line in FIG. It is a partial cross section figure which shows the mode of the latching piece of the buffer body at the time of carrying out the cross sectional view.

以下に、本発明に係るコーナー用の緩衝体の実施形態例について図面を参照しながら説明する。   Hereinafter, embodiments of a corner buffer according to the present invention will be described with reference to the drawings.

図1に示すように、緩衝体1は、後記する枠体を備えている額縁状物品の該枠体のコーナー部を包囲するのに適用できる。また、緩衝体1は、例えば段ボール、板紙、プラスチック段ボールまたは発泡プラスチックスのシートなどを適宜選択して使用することができる。   As shown in FIG. 1, the shock absorber 1 can be applied to surround a corner portion of a frame body of a frame-shaped article having a frame body described later. In addition, as the shock absorber 1, for example, corrugated cardboard, paperboard, plastic corrugated cardboard, foamed plastic sheet, or the like can be selected as appropriate.

また、緩衝体1は、トムソン金型等による型抜き加工等によって作製した1枚の板状体を折り込んで組み立てられるものとすると簡便でよい。   The buffer body 1 may be simple if it is assembled by folding a single plate-like body produced by a die cutting process using a Thomson die or the like.

さらに、緩衝体1は、特に太陽電池モジュール等のように、積上げ作業および運搬作業を多く要するような額縁状物品に対して好適に使用可能である。   Furthermore, the shock absorber 1 can be suitably used for a frame-shaped article that requires a lot of stacking work and transportation work, such as a solar cell module.

図2に示すように、額縁状物品Pは、板状本体P1の周縁部に枠体P2を設けたものであり、板状本体P1の周囲に枠体P2(例えば、図示のように少なくとも第1枠部材P2aと、この端部に取り付けられている第2枠部材P2bとで構成されている)を備えている。また、この枠体P2が板状本体P1から突出した構造をしている。ただし、枠体P2は板状本体P1の片面だけでなく、両面に突出する構造をも含むものとする。   As shown in FIG. 2, the frame-shaped article P is provided with a frame P2 around the periphery of the plate-like main body P1, and around the plate-like main body P1, a frame P2 (for example, at least as shown in FIG. 1 frame member P2a and 2nd frame member P2b attached to this edge part). Further, the frame P2 has a structure protruding from the plate-like main body P1. However, the frame P2 includes not only one side of the plate-like main body P1 but also a structure protruding on both sides.

具体的な額縁状物品Pとしては、上述したように、例えば枠体P2として板状体P1である太陽電池パネルの周縁部に設けたフレームを備えた太陽電池モジュールまたは額縁等が挙げられる。   As a specific frame-shaped article P, as described above, for example, a solar cell module or a frame provided with a frame provided on the peripheral portion of the solar cell panel which is a plate-like body P1 as the frame body P2.

図1および図2に示すように、緩衝体1は、枠体P2を備えている物品において、この枠体P2の、外側側面P3aおよび内側側面P3bを有するコーナー部P3に設けられる。また、緩衝体1は、枠体P2のコーナー部P3を挿入する開口部1aと、コーナー部P3の上面を覆う第1主板部1bと、コーナーP3の下面を覆う第2主板部1cと、コーナー部P3の外側側面P3aを覆う側板部(第1側板部1d,第2側板部1e)とを備えている。   As shown in FIGS. 1 and 2, the shock absorber 1 is provided at a corner portion P3 having an outer side surface P3a and an inner side surface P3b of the frame P2 in an article including the frame P2. Further, the shock absorber 1 includes an opening 1a for inserting the corner portion P3 of the frame P2, a first main plate portion 1b covering the upper surface of the corner portion P3, a second main plate portion 1c covering the lower surface of the corner P3, and a corner. Side plate portions (first side plate portion 1d, second side plate portion 1e) that cover the outer side surface P3a of the portion P3.

さらに、緩衝体1は、第1主板部1bおよび第2主板部1cの少なくとも一方に第1貫通孔1fが設けられており、一部(例えば後記する第1係止片1g,第2係止片1hの一
部)が第1貫通孔1f内に位置して他の一部(例えば後記する第1係止片1g,第2係止片1hの一部)がコーナー部P3の内側側面P3bに当接可能な1以上の係止片(例えば後記する第1係止片1g,第2係止片1h)が配置されている。
Furthermore, the buffer body 1 is provided with a first through hole 1f in at least one of the first main plate portion 1b and the second main plate portion 1c, and a part thereof (for example, a first locking piece 1g and a second locking plate described later). One part of the piece 1h is located in the first through hole 1f, and the other part (for example, a part of the first locking piece 1g and the second locking piece 1h described later) is the inner side surface P3b of the corner portion P3. One or more locking pieces (for example, a first locking piece 1g and a second locking piece 1h, which will be described later) are disposed.

また、緩衝体1は、少なくとも2つの第1係止片1g,第2係止片1hの一部(これら係止片の表側)が、例えば略矩形の第1貫通孔1f内の少なくとも異なる2辺に位置している。   Further, in the buffer body 1, at least two first locking pieces 1g and a part of the second locking pieces 1h (the front side of these locking pieces) are at least different in the first through hole 1f having a substantially rectangular shape, for example. Located on the side.

また、後記するように、図1および図2にはあらわれていないが、第1主板部1bおよび第2主板部1cの少なくとも一方に、運搬用の第2貫通孔1nが設けられているとよい。   Further, as will be described later, although not shown in FIGS. 1 and 2, it is preferable that a second through hole 1n for transportation is provided in at least one of the first main plate portion 1b and the second main plate portion 1c. .

図3に図1および図2に示した緩衝体1のブランクシートを示す。なお、図3において、図示した実線部分が切り込み部であり、図示した破線部分が折り曲げ部である。   FIG. 3 shows a blank sheet of the buffer body 1 shown in FIGS. In FIG. 3, the illustrated solid line portion is a cut portion, and the illustrated broken line portion is a bent portion.

ブランクシートを紙面の上側に破線部分で折り曲げて組み立てた場合、例えば、額縁状物品Pを平面視した際の左上および右下のコーナー部を包囲する緩衝体1とすることができる。   When the blank sheet is assembled at the upper side of the page by folding along the broken line portion, for example, the shock absorber 1 surrounding the upper left and lower right corners when the frame-shaped article P is viewed in plan can be used.

一方、このブランクシートを紙面の下側に破線部分で折り曲げて組み立てた場合、例えば額縁状物品Pを平面視した際の右上および左下のコーナー部を包囲する緩衝体1とすることができる。   On the other hand, when the blank sheet is assembled at the lower side of the paper by folding along the broken line portion, for example, the shock absorber 1 surrounding the upper right and lower left corners when the frame-like article P is viewed in plan can be obtained.

緩衝体1を額縁状物品Pのコーナー部P3に装着するには、まず、ブランクシートの状態で第2主板部1cを額縁状物品Pのコーナー部P3の下に敷く。その際、ブランクシートに、図3に示すような折り込み部2(第2貫通孔となる部分)を設けておくことが好ましい。   In order to mount the buffer body 1 on the corner portion P3 of the frame-shaped article P, first, the second main plate portion 1c is laid under the corner portion P3 of the frame-shaped article P in a blank sheet state. In that case, it is preferable to provide the folding part 2 (part used as a 2nd through-hole) as shown in FIG. 3 in a blank sheet.

この折り込み部2を折り込んだ後に、第2主板部1cに形成される第2貫通孔1nに指または運搬用の部材等を入れるようにすれば、運搬等の作業性が向上するのでよい。   If the folding part 2 is folded and then a finger or a transporting member is inserted into the second through hole 1n formed in the second main plate part 1c, workability such as transport may be improved.

緩衝体1を額縁状物品Pのコーナー部の下に敷いた後、まず、第2主板部1cから延設された第1側板部1dおよび第1主板部1bを順次折り曲げる。   After laying the buffer body 1 under the corner portion of the frame-shaped article P, first, the first side plate portion 1d and the first main plate portion 1b extending from the second main plate portion 1c are sequentially bent.

次に、第2主板部1cから延設された第2側板部1e、および第1主板部1bの上に重ねる上片部1iをそれぞれ折り曲げて、上片部1iから延設された第2係止片1hを第1主板部1bの第1貫通孔1fを形成する切込み部1jに差し込んで装着が完了する。   Next, the second side plate portion 1e extended from the second main plate portion 1c and the upper piece portion 1i overlaid on the first main plate portion 1b are respectively bent, and the second relation extended from the upper piece portion 1i. The stop piece 1h is inserted into the cut portion 1j forming the first through hole 1f of the first main plate portion 1b to complete the mounting.

図4(a)に示すように、第1係止片1gの裏側を枠部材P2bに当接させる。また、同時に、図4(b)に示すように、第1係止片1gのコーナー部P3側の端面を枠部材P2aにも当接させることによって、額縁状物品Pのコーナー部P3に外嵌した状態から緩衝体1が容易に外れないように堅固に保持されて装着される。   As shown in FIG. 4A, the back side of the first locking piece 1g is brought into contact with the frame member P2b. At the same time, as shown in FIG. 4 (b), the end face of the first locking piece 1g on the corner part P3 side is also brought into contact with the frame member P2a, so that it is fitted on the corner part P3 of the frame-shaped article P. The shock absorber 1 is firmly held and attached so as not to be easily detached from the state.

より詳細には、第1主板部1bの上側に重ねられる上片部1iには、第1係止片1g,第3係止片1kを固定する第2係止片1hが延設されている。この第2係止片1hは、図4(b)に示すように、第1係止片1gと第3係止片1kとの間に差し込んで、図示した矢印の方向に押し込むことで、これら両係止片を有する緩衝体1を額縁状物品Pに対して堅固に固定することができる。つまり、第1係止片1g、第2係止片1hおよび第3係止片1kの表側は第1貫通孔1f内に位置しており、第1係止片1gと第3係止片1kの表側は第2係止片1hの端面と当接しているので、これら係止片を有する緩衝体1を額縁状
物品Pに対して堅固に固定することができる。
More specifically, a second locking piece 1h that fixes the first locking piece 1g and the third locking piece 1k extends from the upper piece 1i that is overlaid on the upper side of the first main plate 1b. . As shown in FIG. 4 (b), the second locking piece 1h is inserted between the first locking piece 1g and the third locking piece 1k, and pushed in the direction of the arrow shown in the figure. The shock absorber 1 having both locking pieces can be firmly fixed to the frame-shaped article P. That is, the front side of the first locking piece 1g, the second locking piece 1h, and the third locking piece 1k is located in the first through hole 1f, and the first locking piece 1g and the third locking piece 1k. Since the front side is in contact with the end face of the second locking piece 1h, the shock absorber 1 having these locking pieces can be firmly fixed to the frame-shaped article P.

第2係止片1hの裏側は枠部材P2aと当接してもよい。また、第1貫通孔1fは第1係止片1gのみを裏側に折り曲げて、第1貫通孔1fが形成されてもよい。この場合、第2係止片1hは、第1係止片1gと第1貫通孔1f側の第1主板部1bの側面との間に差し込まれることによって、第1係止片1gを堅固に固定することができる。   The back side of the second locking piece 1h may contact the frame member P2a. Further, the first through hole 1f may be formed by bending only the first locking piece 1g to the back side. In this case, the second locking piece 1h is firmly inserted into the first locking piece 1g by being inserted between the first locking piece 1g and the side surface of the first main plate portion 1b on the first through hole 1f side. Can be fixed.

また、第2係止片1hを第1係止片1gと第3係止片1kとの間に差し込むことで、第1係止片1gの裏側は枠部材P2bによって密着して、枠部材P2aには第1係止片1gのコーナー部P3側の端面だけでなく、第3係止片1hのコーナー部P3側の端面も当接させることができる。これにより、緩衝体1が額縁状物品Pから容易に外れないようにより堅固に保持されて装着される。   Further, by inserting the second locking piece 1h between the first locking piece 1g and the third locking piece 1k, the back side of the first locking piece 1g is brought into close contact with the frame member P2b, and the frame member P2a. In addition to the end surface on the corner portion P3 side of the first locking piece 1g, the end surface on the corner portion P3 side of the third locking piece 1h can be brought into contact. Thereby, the shock absorber 1 is more firmly held and attached so as not to be easily detached from the frame-shaped article P.

また、図3に示すように、第2係止片1hに連続した延設部にはミシン目1m(一点鎖線)を設けて、そのミシン目1mの端部に切り欠き1pを設けるようにしてもよい。この場合、緩衝体1が不要になって、緩衝体1を額縁状物品Pから取り外す際には、第2係止片1hを引っ張るようにするとよい。これにより、緩衝体1における第1係止片1h等の固定が容易に解かれて、緩衝体1を額縁状物品Pから簡便かつ容易に取り外すことができる。   Further, as shown in FIG. 3, a perforation 1m (an alternate long and short dash line) is provided in the extending portion continuous with the second locking piece 1h, and a notch 1p is provided at the end of the perforation 1m. Also good. In this case, when the buffer body 1 becomes unnecessary and the buffer body 1 is removed from the frame-shaped article P, the second locking piece 1h may be pulled. Thereby, fixation of the 1st locking piece 1h etc. in the buffer body 1 is easily released, and the buffer body 1 can be removed from the frame-shaped article P simply and easily.

以上のように、本実施形態の緩衝体1によれば、額縁状物品を梱包する場合、折り込み回数が少なくて、作業性が良く、しかも、単純な構造で枠部材で構成される枠体を同時に当接することによって、堅固な抜け止め効果を有する。一方で、緩衝体を取り外す際には、緩衝体の一部を切り離すだけで簡便容易に取り外すことができる。   As described above, according to the shock absorber 1 of the present embodiment, when a frame-shaped article is packed, the frame body that has a small number of folding, good workability, and is configured by a frame member is provided. By abutting simultaneously, it has a firm retaining effect. On the other hand, when removing the buffer body, the buffer body can be easily and easily removed simply by separating a part of the buffer body.

1 :緩衝体
1a:開口部
1b:第1主板部
1c:第2主板部
1d:第1側板部
1e:第2側板部
1f:第1貫通孔
1g:第1係止片
1h:第2係止片
1i:上片部
1n:第2貫通孔
P :額縁状物品
P1 :板状本体
P2 :枠体
P2a:第1枠部材
P2b:第2枠部材
P3 :コーナー部
DESCRIPTION OF SYMBOLS 1: Buffer 1a: Opening part 1b: 1st main board part 1c: 2nd main board part 1d: 1st side board part 1e: 2nd side board part 1f: 1st through-hole 1g: 1st latching piece 1h: 2nd engagement Stop piece 1i: Upper piece portion 1n: Second through hole P: Frame-shaped article P1: Plate-like main body P2: Frame body P2a: First frame member P2b: Second frame member P3: Corner portion

Claims (3)

枠体を備えている物品における該枠体の、外側側面および内側側面を有するコーナーに設けられるコーナー用の緩衝体であって、
前記枠体の前記コーナー挿入される開口部と、
前記コーナーの上面を覆う第1主板部と、
前記コーナーの下面を覆う第2主板部と、
前記コーナーの前記外側側面を覆う側板部と、
前記第1主板部に設けられた切り込み部と折り曲げ部とで囲まれた、前記コーナーの前記内側側面に当接可能な第1係止片と、
前記側板部から延設された、前記第1主板部の上側の一部に重ねる上片部と、
該上片部から延設された、前記切り込み部に差し込まれた状態で前記第1係止片を固定する第2係止片とを備えているコーナー用の緩衝体。
A cushion for a corner provided at a corner having an outer side surface and an inner side surface of the frame body in an article including the frame body,
An opening the corner of the frame is to be inserted,
A first main plate covering the upper surface of the corner;
A second main plate covering the lower surface of the corner;
A side plate portion covering the outer side surface of the corner;
A first locking piece surrounded by a notch and a bent portion provided in the first main plate portion, and capable of contacting the inner side surface of the corner;
An upper piece extending from the side plate and overlaid on a part of the upper side of the first main plate;
A corner cushion provided with a second locking piece that extends from the upper piece and fixes the first locking piece in a state of being inserted into the notch .
前記第1主板部および前記第2主板部の少なくとも一方に運搬用の孔が設けられている請求項に記載のコーナー用の緩衝体。 The corner buffer according to claim 1 , wherein a transport hole is provided in at least one of the first main plate portion and the second main plate portion. 前記物品が太陽電池モジュールである請求項1または2に記載のコーナー用の緩衝体。 The corner cushion according to claim 1 or 2 , wherein the article is a solar cell module.
JP2012189745A 2011-08-31 2012-08-30 Corner cushion Active JP5934060B2 (en)

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TWI705926B (en) * 2019-12-03 2020-10-01 和碩聯合科技股份有限公司 Packaging cover and conner structure thereof
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US2006224A (en) * 1930-10-29 1935-06-25 Grable B Weber Device for and method of packing and protecting objects
JPS5225485Y2 (en) * 1974-02-14 1977-06-10
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JP5026176B2 (en) * 2007-07-18 2012-09-12 王子チヨダコンテナー株式会社 Corner cushion
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