JP5927395B2 - Electrical discharge machining liquid composition and electrical discharge machining method - Google Patents

Electrical discharge machining liquid composition and electrical discharge machining method Download PDF

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JP5927395B2
JP5927395B2 JP2009022881A JP2009022881A JP5927395B2 JP 5927395 B2 JP5927395 B2 JP 5927395B2 JP 2009022881 A JP2009022881 A JP 2009022881A JP 2009022881 A JP2009022881 A JP 2009022881A JP 5927395 B2 JP5927395 B2 JP 5927395B2
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discharge machining
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imide
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南部 信義
信義 南部
有松 一比古
一比古 有松
南部 忠彦
忠彦 南部
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Chelest Corp
Chubu Chelest Co Ltd
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Description

本発明は、放電加工液組成物、および前記放電加工液組成物を用いた放電加工方法に関するものである。   The present invention relates to an electric discharge machining liquid composition and an electric discharge machining method using the electric discharge machining liquid composition.

放電加工は、絶縁媒体である放電加工液中、加工電極と導電性の被加工物との間で高周波電圧を印加して金属を溶融除去することによって、形彫り、開孔、切断等を行なう加工法である。放電加工に用いられる放電加工液組成物としては、従来、ケロシン等の石油溶剤が使用されていた。しかし、ケロシン等の石油溶剤は引火性が強く、放電加工時に火災を発生する危険性が高いことから、不燃性の放電加工液として、水性の放電加工液組成物が使用されるようになってきている。水性の放電加工液組成物は、水が主成分として用いられているが、水性の放電加工液組成物は、被加工物や加工設備に対する防錆性能が悪いため、これまで、種々の防錆成分が添加された水性の放電加工液組成物が提案されている。   In electric discharge machining, metal engraving, opening, cutting, etc. are performed by applying high-frequency voltage between the machining electrode and the conductive workpiece in the electric discharge machining fluid, which is an insulating medium, to melt and remove the metal. It is a processing method. Conventionally, petroleum solvents such as kerosene have been used as an electric discharge machining liquid composition used for electric discharge machining. However, since petroleum solvents such as kerosene are highly flammable and have a high risk of fire during electric discharge machining, aqueous electric discharge machining liquid compositions have come to be used as nonflammable electric discharge machining liquids. ing. Water-based electrical discharge machining fluid compositions use water as the main component, but since water-based electrical discharge machining fluid compositions have poor anti-corrosion performance on workpieces and processing equipment, An aqueous electric discharge machining liquid composition to which components are added has been proposed.

例えば、特許文献1,2には、防錆成分としてベンゾトリアゾールと糖類とを含有する放電加工液組成物が開示されている。また、特許文献3には、1,1,1−トリス(ヒドロキシメチル)エタンを含有する防錆効果を有する放電加工液組成物が開示されている。しかし、特許文献1〜3に開示された放電加工液組成物では、防錆効果が十分得られない場合があった。   For example, Patent Documents 1 and 2 disclose an electric discharge machining liquid composition containing benzotriazole and saccharides as rust preventive components. Patent Document 3 discloses an electric discharge machining liquid composition having a rust-preventing effect, which contains 1,1,1-tris (hydroxymethyl) ethane. However, the electrical discharge machining fluid compositions disclosed in Patent Documents 1 to 3 sometimes fail to provide a sufficient rust prevention effect.

特許第2598715号公報Japanese Patent No. 2598715 特開平4−250921公報JP-A-4-250921 特開昭61−188022号公報JP 61-188022 A

本発明は上記事情に鑑みてなされたものであり、その目的は、十分な金属の防錆効果を有する放電加工液組成物と、前記放電加工液組成物を用いた放電加工方法を提供することにある。   This invention is made | formed in view of the said situation, The objective is providing the electric discharge machining liquid composition which has a sufficient metal rust prevention effect, and the electric discharge machining method using the said electric discharge machining liquid composition. It is in.

上記課題を解決することができた本発明の放電加工液組成物とは、イミド化合物と水とを含有するところに特徴を有する。本発明の放電加工液組成物は、前記構成により、十分な金属の防錆効果を有する。   The electric discharge machining fluid composition of the present invention that has solved the above problems is characterized in that it contains an imide compound and water. The electrical discharge machining fluid composition of the present invention has a sufficient metal rust prevention effect due to the above-described configuration.

前記イミド化合物は、下記式(1)で示されるイミド化合物であることが好ましく、コハク酸イミド、マレイン酸イミド、グルタル酸イミド、およびフタル酸イミドよりなる群から選ばれる少なくとも一種であることがより好ましい。このようなイミド化合物は、水への溶解度が高くなりやすく、放電加工液組成物の防錆効果が十分発揮されやすくなる。   The imide compound is preferably an imide compound represented by the following formula (1), and more preferably at least one selected from the group consisting of succinic imide, maleic imide, glutaric imide, and phthalic imide. preferable. Such an imide compound is likely to have high solubility in water, and the rust preventive effect of the electric discharge machining liquid composition is sufficiently exhibited.


[式(1)中、Rは炭素数1〜6のアルキレン基、炭素数1〜6のアルケニレン基、またはフェニレン基を表す。]

[In Formula (1), R represents a C1-C6 alkylene group, a C1-C6 alkenylene group, or a phenylene group. ]

本発明の放電加工液組成物は、前記イミド化合物を、0.001質量%以上1.0質量%以下含有することが好ましい。イミド化合物の含有率が前記範囲にあれば、放電加工液組成物の防錆効果が十分発揮されやすくなり、また放電加工液組成物中での放電加工を行いやすくなる。   The electrical discharge machining fluid composition of the present invention preferably contains 0.001% by mass or more and 1.0% by mass or less of the imide compound. When the content of the imide compound is in the above range, the rust preventive effect of the electric discharge machining liquid composition is easily exhibited, and electric discharge machining in the electric discharge machining liquid composition is facilitated.

本発明の放電加工液組成物は、さらにベンゾトリアゾール化合物を含むことが好ましい。放電加工液組成物がベンゾトリアゾール化合物を含んでいれば、イミド化合物との相乗効果により、放電加工液組成物の防錆効果を高めやすくなる。また、放電加工液組成物を長期にわたり使用するために、放電加工液組成物をイオン交換樹脂に通液してイオン性不純物を除去した場合、放電加工液組成物からイミド化合物が除去されにくくなる。   The electrical discharge machining fluid composition of the present invention preferably further contains a benzotriazole compound. If the electric discharge machining liquid composition contains a benzotriazole compound, the rust prevention effect of the electric discharge machining liquid composition is easily enhanced by a synergistic effect with the imide compound. Also, in order to use the electric discharge machining liquid composition for a long period of time, when the electric discharge machining liquid composition is passed through an ion exchange resin to remove ionic impurities, the imide compound is hardly removed from the electric discharge machining liquid composition. .

本発明の放電加工液組成物は、さらに糖を含むことが好ましい。放電加工液組成物が糖を含んでいれば、イミド化合物との相乗効果により、放電加工液組成物の防錆効果を高めやすくなる。   The electric discharge machining fluid composition of the present invention preferably further contains sugar. If the electrical discharge machining fluid composition contains sugar, the rust prevention effect of the electrical discharge machining fluid composition is easily enhanced by a synergistic effect with the imide compound.

本発明は、また、放電加工液組成物を含む液中で放電加工を行うことを特徴とする放電加工方法も提供する。本発明の放電加工方法によれば、放電加工において、加工対象である金属の発錆を防ぐことが容易となる。   The present invention also provides an electric discharge machining method characterized by performing electric discharge machining in a liquid containing the electric discharge machining liquid composition. According to the electric discharge machining method of the present invention, it becomes easy to prevent rusting of a metal to be machined in electric discharge machining.

本発明の放電加工液組成物は、金属の防錆効果を有する。また、本発明の放電加工方法によれば、加工対象である金属の発錆を防ぐことが容易となる。   The electric discharge machining fluid composition of the present invention has a metal rust prevention effect. Moreover, according to the electric discharge machining method of the present invention, it becomes easy to prevent rusting of the metal to be machined.

本発明の放電加工液組成物は、イミド化合物と水とを含有することを特徴とする。   The electric discharge machining fluid composition of the present invention is characterized by containing an imide compound and water.

放電加工液組成物に用いられるイミド化合物は、1級アミンまたはアンモニアの窒素原子にカルボニル基が2つ結合した構造を有するものであれば特に限定されない。本発明の放電加工液組成物は、イミド化合物を含むことにより、放電加工液組成物中で金属を放電加工した際、金属の発錆が起こりにくくなる。   The imide compound used in the electric discharge machining liquid composition is not particularly limited as long as it has a structure in which two carbonyl groups are bonded to the nitrogen atom of primary amine or ammonia. When the electrical discharge machining liquid composition of the present invention contains an imide compound, rusting of the metal is less likely to occur when the metal is subjected to electrical discharge machining in the electrical discharge machining liquid composition.

イミド化合物としては、アンモニアとジカルボン酸とを脱水縮合して得られるイミド化合物が好ましく、下記式(1)で示されるイミド化合物がより好ましい。なお、下記式(1)中、Rは有機基を表し、好ましくは、Rは炭素数1〜6のアルキレン基、炭素数1〜6のアルケニレン基(アルケンの任意の炭素原子から2個の水素原子を除去した2価基)、またはフェニレン基を表す。Rが炭素数1〜6のアルキレン基、炭素数1〜6のアルケニレン基、またはフェニレン基であるイミド化合物であれば、イミド化合物の水への溶解度が高くなりやすくなり、好ましい。   As the imide compound, an imide compound obtained by dehydration condensation of ammonia and dicarboxylic acid is preferable, and an imide compound represented by the following formula (1) is more preferable. In the following formula (1), R represents an organic group, and preferably R is an alkylene group having 1 to 6 carbon atoms, an alkenylene group having 1 to 6 carbon atoms (two hydrogen atoms from any carbon atom of the alkene). A divalent group from which atoms are removed) or a phenylene group. An imide compound in which R is an alkylene group having 1 to 6 carbon atoms, an alkenylene group having 1 to 6 carbon atoms, or a phenylene group is preferable because the solubility of the imide compound in water tends to increase.

前記式(1)中、Rとしては、炭素数1〜4のアルキレン基、炭素数1〜4のアルケニレン基、またはo−フェニレン基がより好ましく、そのようなイミド化合物としては、マロン酸イミド、コハク酸イミド、グルタル酸イミド、アジピン酸イミド、2−メチルグルタル酸イミド、マレイン酸イミド、およびフタル酸イミド等が挙げられる。イミド化合物としては、コハク酸イミド、グルタル酸イミド、マレイン酸イミド、およびフタル酸イミドよりなる群から選ばれる少なくとも一種が好ましく、入手容易性、安全性、および防錆性能の点から、コハク酸イミドが特に好ましい。コハク酸イミドは、銀メッキの表面処理剤や医薬合成原料として既に幅広く使用されており、急性経口毒性LD50が14g/kg(ラット)と高い安全性が確認されている。   In the formula (1), R is more preferably an alkylene group having 1 to 4 carbon atoms, an alkenylene group having 1 to 4 carbon atoms, or an o-phenylene group. As such an imide compound, malonic acid imide, Examples include succinimide, glutaric imide, adipic imide, 2-methylglutaric imide, maleic imide, and phthalic imide. The imide compound is preferably at least one selected from the group consisting of succinic imide, glutaric imide, maleic imide, and phthalic imide, and is succinimide from the viewpoint of availability, safety, and rust prevention performance. Is particularly preferred. Succinimide has already been widely used as a surface treatment agent for silver plating and as a raw material for pharmaceutical synthesis, and the high safety of acute oral toxicity LD50 of 14 g / kg (rat) has been confirmed.

本発明の放電加工液組成物は、イミド化合物と水とに加え、さらにベンゾトリアゾール化合物を含むことが好ましい。放電加工液組成物にベンゾトリアゾール化合物が含まれれば、イミド化合物との相乗効果により、放電加工液組成物の防錆効果を高めやすくなる。   The electric discharge machining fluid composition of the present invention preferably further contains a benzotriazole compound in addition to the imide compound and water. If the benzotriazole compound is contained in the electric discharge machining liquid composition, it becomes easy to enhance the rust prevention effect of the electric discharge machining liquid composition due to a synergistic effect with the imide compound.

また、放電加工液組成物にベンゾトリアゾール化合物が含まれれば、使用済みの放電加工液の導電率を下げるために、放電加工液をイオン交換樹脂に通液して放電加工液中のイオン性不純物を除去する際、イミド化合物を含む放電加工液からイミド化合物が除去されにくくなる。この場合、長期にわたり放電加工液中で放電加工できるようになる。これについて、以下に説明する。   Further, if the electric discharge machining liquid composition contains a benzotriazole compound, in order to lower the electrical conductivity of the used electric discharge machining liquid, the electric discharge machining liquid is passed through an ion exchange resin to cause ionic impurities in the electric discharge machining liquid. When removing the imide compound, it is difficult to remove the imide compound from the electric discharge machining liquid containing the imide compound. In this case, the electric discharge machining can be performed in the electric discharge machining liquid for a long time. This will be described below.

放電加工では、放電加工液中にイオン性不純物が徐々に蓄積し、放電加工液の導電率が上昇してくる。放電加工では、放電加工液に含まれる有機物が分解したりして、放電加工液中にイオン性不純物が蓄積すると考えられる。また、放電加工では、放電加工液を、放電加工を行う加工槽と放電加工液を貯留および不純物除去する貯留槽とを循環させて使用するのが一般的であるが、この際、循環する放電加工液の勢いが激しかったりすると、炭酸ガスが放電加工液に吸収され、放電加工液にイオン性不純物が蓄積するとも考えられる。そして、放電加工液中にイオン性不純物が蓄積し、放電加工液の導電率が大きくなりすぎる(例えば100μS/cm超)と、放電加工液が絶縁媒体としての機能を果たさなくなり、放電加工を行うことができなくなる。従って、放電加工においては、放電加工液の導電率を一定の範囲(例えば、1μS/cm〜100μS/cm)に調整することが好ましい。   In electric discharge machining, ionic impurities gradually accumulate in the electric discharge machining liquid, and the electrical conductivity of the electric discharge machining liquid increases. In electric discharge machining, it is considered that organic substances contained in the electric discharge machining liquid are decomposed and ionic impurities are accumulated in the electric discharge machining liquid. In electric discharge machining, it is common to circulate an electric discharge machining liquid between a machining tank that performs electric discharge machining and a storage tank that stores electric discharge machining liquid and removes impurities. If the momentum of the machining fluid is intense, it is considered that carbon dioxide gas is absorbed by the electrical discharge machining fluid and ionic impurities accumulate in the electrical discharge machining fluid. If ionic impurities accumulate in the electric discharge machining liquid and the electric conductivity of the electric discharge machining liquid becomes too high (for example, more than 100 μS / cm), the electric discharge machining liquid does not function as an insulating medium, and electric discharge machining is performed. I can't do that. Therefore, in electrical discharge machining, it is preferable to adjust the electrical conductivity of the electrical discharge machining liquid to a certain range (for example, 1 μS / cm to 100 μS / cm).

放電加工液の導電率を一定の範囲に調整するためには、放電加工液をイオン交換樹脂に通液して、放電加工液中のイオン性不純物を除去することが効果的である。この際、強塩基性陰イオン交換樹脂と強酸性陽イオン交換樹脂とを組み合わせてイオン性不純物を除去することが、イオン性不純物の除去効率を高める点で好ましい。前記強塩基性陰イオン交換樹脂は、官能基として、例えばトリメチルアンモニウム基やジメチルエタノールアンモニウム基を有するものを用いればよく、前記強酸性陽イオン交換樹脂は、官能基として、例えばスルホン酸基を有するものを用いればよい。そして、放電加工液にベンゾトリアゾール化合物が含まれていれば、放電加工液をイオン交換樹脂に通液した際、ベンゾトリアゾール化合物が含まれない場合と比較して、放電加工液からイミド化合物が除去されにくくなり、放電加工液の防錆効果がより長続きするようになる。すなわち、ベンゾトリアゾール化合物は、イミド化合物をイオン交換樹脂の吸着から守る犠牲薬剤としての効果を有している。   In order to adjust the electrical conductivity of the electric discharge machining liquid to a certain range, it is effective to remove the ionic impurities in the electric discharge machining liquid by passing the electric discharge machining liquid through an ion exchange resin. At this time, it is preferable to remove the ionic impurities by combining a strong basic anion exchange resin and a strong acidic cation exchange resin in terms of enhancing the removal efficiency of the ionic impurities. The strong basic anion exchange resin may be a functional group having, for example, a trimethylammonium group or a dimethylethanolammonium group, and the strong acidic cation exchange resin has a functional group, for example, a sulfonic acid group. What is necessary is just to use. And if the electric discharge machining liquid contains a benzotriazole compound, when the electric discharge machining liquid is passed through the ion exchange resin, the imide compound is removed from the electric discharge machining liquid compared to the case where no benzotriazole compound is contained. The rust preventive effect of the electric discharge machining liquid will last longer. That is, the benzotriazole compound has an effect as a sacrificial agent that protects the imide compound from adsorption of the ion exchange resin.

ベンゾトリアゾール化合物としては、分子中にベンゾトリアゾール骨格を有する化合物であれば特に限定されず、例えば、ベンゾトリアゾール、4−メチルベンゾトリアゾール、5−メチルベンゾトリアゾール、4−エチルベンゾトリアゾール、5−エチルベンゾトリアゾール、4−イソプロピルベンゾトリアゾール、1−ヒドロキシベンゾトリアゾール、4−カルボキシベンゾトリアゾール、およびそのエステルまたはその塩、5−カルボキシベンゾトリアゾール、およびそのエステルまたは塩等が挙げられる。これらは、1種のみを用いてもよく、2種以上を併用してもよい。これらの中でも、ベンゾトリアゾールがより好ましい。ベンゾトリアゾール化合物としてベンゾトリアゾールを用いれば、放電加工液を循環使用したり移送する際、放電加工液の発泡を抑えやすくなる。   The benzotriazole compound is not particularly limited as long as it has a benzotriazole skeleton in the molecule. For example, benzotriazole, 4-methylbenzotriazole, 5-methylbenzotriazole, 4-ethylbenzotriazole, 5-ethylbenzo Examples thereof include triazole, 4-isopropylbenzotriazole, 1-hydroxybenzotriazole, 4-carboxybenzotriazole, and an ester or a salt thereof, 5-carboxybenzotriazole, and an ester or a salt thereof. These may use only 1 type and may use 2 or more types together. Among these, benzotriazole is more preferable. When benzotriazole is used as the benzotriazole compound, foaming of the electric discharge machining liquid can be easily suppressed when the electric discharge machining liquid is circulated and used.

本発明の放電加工液組成物は、イミド化合物と水とに加え、さらに糖を含むことが好ましい。放電加工液組成物に糖が含まれれば、イミド化合物との相乗効果により、放電加工液組成物の防錆効果を高めやすくなる。   The electric discharge machining fluid composition of the present invention preferably further contains a saccharide in addition to the imide compound and water. If sugar is contained in the electrical discharge machining fluid composition, the rust prevention effect of the electrical discharge machining fluid composition is easily enhanced by a synergistic effect with the imide compound.

糖としては、単糖、二糖、三糖、単糖が4分子以上結合したオリゴ糖、およびさらに多くの単糖が結合した多糖を含み、ヒドロキシ基が水素に置換されたデオキシ糖、アルドース末端の炭素がカルボキシル基に置換されたウロン酸、ケトン基やアルデヒド基がアルコールに還元された糖アルコールを含む。糖を構成する単糖の構造については、三単糖、四単糖、五単糖、六単糖、七単糖等、単糖を構成する炭素数は特に限定されない。糖としては、水への溶解性が高い点で多糖でない方が好ましく、糖アルコールがより好ましい。糖アルコールとしては、例えば、ソルビトール、マンニトール、キシリトール、マルチトール等が挙げられる。これらは、1種のみを用いてもよく、2種以上を併用してもよい。   Examples of sugars include monosaccharides, disaccharides, trisaccharides, oligosaccharides in which four or more monosaccharides are bonded, and polysaccharides in which more monosaccharides are bonded, in which hydroxy groups are substituted with hydrogen, aldose terminals Uronic acid in which the carbon of this group is substituted with a carboxyl group, and sugar alcohols in which ketone groups or aldehyde groups are reduced to alcohols. Regarding the structure of the monosaccharide constituting the saccharide, the number of carbons constituting the monosaccharide is not particularly limited, such as a trimonosaccharide, a tetramonosaccharide, a pentose saccharide, a hexose saccharide, and a heptasaccharide. As the sugar, non-polysaccharide is preferable in view of high solubility in water, and sugar alcohol is more preferable. Examples of the sugar alcohol include sorbitol, mannitol, xylitol, maltitol and the like. These may use only 1 type and may use 2 or more types together.

次に、本発明の放電加工液組成物の各成分の含有率について説明する。放電加工液組成物中のイミド化合物の含有率は、0.001質量%以上が好ましく、0.005質量%以上がより好ましく、0.01質量%以上がさらに好ましく、また1.0質量%以下が好ましく、0.5質量%以下がより好ましく、0.2質量%以下がさらに好ましい。イミド化合物の含有率が0.001質量%以上であれば、放電加工液組成物の防錆効果が十分発揮されやすくなる。一方、イミド化合物の含有率が1.0質量%を超えると、放電加工液組成物の防錆効果が低下する場合がある。この理由は不明であるが、放電加工液組成物の酸性が強くなることが原因と推測される。また、イミド化合物の含有率が1.0質量%を超えると、放電加工液組成物中の有機物量が多くなり、その結果、放電加工時に炭酸イオンが多量に生成し、放電加工液の導電率が高くなるおそれがある。この場合、放電加工液が絶縁媒体としての機能を果たさなくなり、放電加工を行うことが困難となるおそれある。また、放電加工時に炭酸イオンが多量に生成すると、放電加工液をイオン交換樹脂に通液して再生する際、イオン交換樹脂の消費量が多くなり、不経済となりやすい。   Next, the content rate of each component of the electric discharge machining fluid composition of the present invention will be described. The content of the imide compound in the electric discharge machining liquid composition is preferably 0.001% by mass or more, more preferably 0.005% by mass or more, further preferably 0.01% by mass or more, and 1.0% by mass or less. Is preferable, 0.5 mass% or less is more preferable, and 0.2 mass% or less is further more preferable. If the content rate of an imide compound is 0.001 mass% or more, the rust prevention effect of an electrical discharge machining fluid composition will fully be exhibited easily. On the other hand, when the content rate of an imide compound exceeds 1.0 mass%, the rust prevention effect of an electrical discharge machining fluid composition may fall. The reason for this is unclear, but it is presumed that the acidity of the electric discharge machining fluid composition is increased. Moreover, when the content of the imide compound exceeds 1.0% by mass, the amount of organic matter in the electric discharge machining liquid composition increases, and as a result, a large amount of carbonate ions are generated during electric discharge machining, and the electric conductivity of the electric discharge machining liquid. May increase. In this case, the electric discharge machining liquid may not function as an insulating medium, and it may be difficult to perform electric discharge machining. In addition, when a large amount of carbonate ions are generated during electric discharge machining, when the electric discharge machining liquid is passed through the ion exchange resin and regenerated, the consumption of the ion exchange resin increases, which tends to be uneconomical.

放電加工液組成物中のイミド化合物の含有率は、放電加工液組成物が糖を含まない場合よりも糖を含む場合の方が、より低くすることが可能となる。例えば、同じ程度の防錆効果を得る場合は、糖を併用することで、放電加工液組成物中のイミド化合物の含有率を低くすることができる。また、イミド化合物の含有率は下げずに、糖を併用することで、放電加工液組成物の防錆効果を高めることもできる。   The content of the imide compound in the electric discharge machining liquid composition can be made lower when the electric discharge machining liquid composition contains sugar than when the electric discharge machining liquid composition does not contain sugar. For example, when the same degree of rust prevention effect is obtained, the content of the imide compound in the electric discharge machining liquid composition can be reduced by using sugar together. Moreover, the rust prevention effect of an electrical discharge machining fluid composition can also be improved by using sugar together, without reducing the content rate of an imide compound.

放電加工液組成物がベンゾトリアゾール化合物を含む場合、放電加工液組成物中のベンゾトリアゾール化合物の含有率は、0.0001質量%以上が好ましく、0.0005質量%以上がより好ましく、また0.2質量%以下が好ましく、0.1質量%以下がより好ましい。ベンゾトリアゾール化合物の含有率が0.0001質量%以上であれば、放電加工液組成物の防錆効果を高めやすくなり、また、放電加工液をイオン交換樹脂に通液して再生する際、イミド化合物を含む放電加工液からイミド化合物が除去されにくくなる。一方、ベンゾトリアゾール化合物の含有率が0.2質量%を超えると、放電加工液組成物の防錆効果が低下する場合がある。この理由は不明であるが、放電加工液組成物の酸性が強くなることが原因と推測される。また、ベンゾトリアゾール化合物の含有率が0.2質量%を超えると、放電加工液組成物中の有機物量が多くなり、放電加工時に炭酸イオンが多量に生成し、放電加工液の導電率が高くなる場合がある。この場合、放電加工液が絶縁媒体としての機能を果たさなくなり、放電加工を行うことが困難となるおそれがある。さらに、放電加工時に炭酸イオンが多量に生成すると、放電加工液をイオン交換樹脂に通液して再生する際、イオン交換樹脂の消費量が多くなり、不経済となりやすい。   When the electric discharge machining liquid composition contains a benzotriazole compound, the content of the benzotriazole compound in the electric discharge machining liquid composition is preferably 0.0001% by mass or more, more preferably 0.0005% by mass or more, and 2 mass% or less is preferable and 0.1 mass% or less is more preferable. When the content of the benzotriazole compound is 0.0001% by mass or more, the rust prevention effect of the electric discharge machining liquid composition is easily improved, and when the electric discharge machining liquid is passed through an ion exchange resin for regeneration, an imide The imide compound becomes difficult to be removed from the electric discharge machining liquid containing the compound. On the other hand, when the content rate of a benzotriazole compound exceeds 0.2 mass%, the rust prevention effect of an electrical discharge machining fluid composition may fall. The reason for this is unclear, but it is presumed that the acidity of the electric discharge machining fluid composition is increased. Further, if the content of the benzotriazole compound exceeds 0.2% by mass, the amount of organic matter in the electric discharge machining liquid composition increases, a large amount of carbonate ions are generated during electric discharge machining, and the electric conductivity of the electric discharge machining liquid is high. There is a case. In this case, the electric discharge machining liquid may not function as an insulating medium, and it may be difficult to perform electric discharge machining. Furthermore, if a large amount of carbonate ions are generated during electric discharge machining, when the electric discharge machining liquid is passed through the ion exchange resin and regenerated, the consumption of the ion exchange resin increases, which tends to be uneconomical.

放電加工液組成物が糖を含む場合、放電加工液組成物中の糖の含有率は、0.005質量%以上が好ましく、0.01質量%以上がより好ましく、また0.5質量%以下が好ましく、0.3質量%以下がより好ましい。糖の含有率が0.005質量%以上であれば、放電加工液組成物の防錆効果を高めやすくなる。一方、糖の含有率が0.5質量%を超えると、放電加工後に放電加工装置を乾燥させた場合、放電加工装置の表面や隙間に粘性物質が残留したりして、放電加工装置に不具合を来す場合がある。また、糖の含有率が0.5質量%を超えると、放電加工液組成物中の有機物量が多くなり、放電加工時に炭酸イオンが多量に生成し、放電加工液の導電率が高くなる場合がある。この場合、放電加工液が絶縁媒体としての機能を果たさなくなり、放電加工を行うことが困難となるおそれがある。また、放電加工時に炭酸イオンが多量に生成すると、放電加工液をイオン交換樹脂に通液して再生する際、イオン交換樹脂の消費量が多くなり、不経済となりやすい。   When the electrical discharge machining fluid composition contains sugar, the content of sugar in the electrical discharge machining fluid composition is preferably 0.005% by mass or more, more preferably 0.01% by mass or more, and 0.5% by mass or less. Is preferable, and 0.3 mass% or less is more preferable. If the sugar content is 0.005% by mass or more, the rust prevention effect of the electric discharge machining fluid composition is easily enhanced. On the other hand, if the sugar content exceeds 0.5% by mass, when the electric discharge machine is dried after electric discharge machining, viscous substances may remain on the surface or gaps of the electric discharge machine, resulting in a problem with the electric discharge machine. May come. In addition, when the sugar content exceeds 0.5% by mass, the amount of organic matter in the electric discharge machining liquid composition increases, and a large amount of carbonate ions are generated during electric discharge machining, which increases the electric conductivity of the electric discharge machining liquid. There is. In this case, the electric discharge machining liquid may not function as an insulating medium, and it may be difficult to perform electric discharge machining. In addition, when a large amount of carbonate ions are generated during electric discharge machining, when the electric discharge machining liquid is passed through the ion exchange resin and regenerated, the consumption of the ion exchange resin increases, which tends to be uneconomical.

本発明の放電加工液組成物は、さらに極性溶媒を含んでいてもよい。放電加工液組成物に極性溶媒が含まれれば、イミド化合物の水への溶解性を高めることができ、水に溶解したイミド化合物の安定性を高めることができる。また、放電加工液組成物がベンゾトリアゾール化合物を含む場合は、極性溶媒の存在により、ベンゾトリアゾール化合物の水への溶解性が高められ、水に溶解したベンゾトリアゾール化合物の安定性を高めることができる。特に、放電加工液組成物の防錆効果を高めるために、放電加工液組成物中にイミド化合物やベンゾトリアゾール化合物を高濃度に含むようにする場合は、放電加工液組成物に極性溶媒を含ませることが好ましい。   The electric discharge machining fluid composition of the present invention may further contain a polar solvent. If a polar solvent is contained in the electrical discharge machining fluid composition, the solubility of the imide compound in water can be increased, and the stability of the imide compound dissolved in water can be increased. Further, when the electric discharge machining liquid composition contains a benzotriazole compound, the presence of the polar solvent enhances the solubility of the benzotriazole compound in water, and can increase the stability of the benzotriazole compound dissolved in water. . In particular, in order to increase the rust prevention effect of the electrical discharge machining fluid composition, when the imide compound or benzotriazole compound is contained in the electrical discharge machining fluid composition at a high concentration, a polar solvent is included in the electrical discharge machining fluid composition. Preferably.

極性溶媒としては、メタノール、エタノール、プロパノール、ブタノール等のアルコール類;エチレングリコール、プロピレングリコール、ジエチレングリコール、ポリエチレングリコール、グリセリン、ブチルジグリコール、フェニルグリコール、フェニルジグリコール、1,2−オクタンジオール、3−メトキシ−3−メチル−1−ブタノール等のグリコール類、1−メチル−2−ピロリドン;メチルホルムアミド等が挙げられる。これらは、1種のみを用いてもよく、2種以上を併用してもよい。これらの中でも、エチレングリコール、ブチルジグリコール、フェニルグリコール、フェニルジグリコール、1,2−オクタンジオール、3−メトキシ−3−メチル−1−ブタノール等のグリコール類;1−メチル−2−ピロリドン;ジメチルホルムアミドが好ましく、特に、エチレングリコール、3−メトキシ−3−メチル−1−ブタノール、1−メチル−2−ピロリドンが好適である。   Examples of the polar solvent include alcohols such as methanol, ethanol, propanol and butanol; ethylene glycol, propylene glycol, diethylene glycol, polyethylene glycol, glycerin, butyl diglycol, phenyl glycol, phenyl diglycol, 1,2-octanediol, 3- Examples include glycols such as methoxy-3-methyl-1-butanol, 1-methyl-2-pyrrolidone, and methylformamide. These may use only 1 type and may use 2 or more types together. Among these, glycols such as ethylene glycol, butyl diglycol, phenyl glycol, phenyl diglycol, 1,2-octanediol, 3-methoxy-3-methyl-1-butanol; 1-methyl-2-pyrrolidone; dimethyl Formamide is preferable, and ethylene glycol, 3-methoxy-3-methyl-1-butanol, and 1-methyl-2-pyrrolidone are particularly preferable.

放電加工液組成物が極性溶媒を含む場合、放電加工液組成物中の極性溶媒の含有率は、0.5質量%以下が好ましく、0.4質量%以下がより好ましく、0.3質量%以下がさらに好ましい。極性溶媒の含有率の下限は特に限定されない。極性溶媒の含有率が0.5質量%を超えると、放電加工液組成物中の有機物量が多くなり、放電加工時に炭酸イオンが多量に生成し、放電加工液の導電率が高くなる場合がある。この場合、放電加工液が絶縁媒体としての機能を果たさなくなり、放電加工を行うことが困難となるおそれがある。また、放電加工時に炭酸イオンが多量に生成すると、放電加工液をイオン交換樹脂に通液して再生する際、イオン交換樹脂の消費量が多くなり、不経済となりやすい。   When the electrical discharge machining fluid composition contains a polar solvent, the content of the polar solvent in the electrical discharge machining fluid composition is preferably 0.5% by mass or less, more preferably 0.4% by mass or less, and 0.3% by mass. More preferred are: The minimum of the content rate of a polar solvent is not specifically limited. If the content of the polar solvent exceeds 0.5% by mass, the amount of organic matter in the electrical discharge machining fluid composition increases, and a large amount of carbonate ions are generated during electrical discharge machining, which may increase the electrical conductivity of the electrical discharge machining fluid. is there. In this case, the electric discharge machining liquid may not function as an insulating medium, and it may be difficult to perform electric discharge machining. In addition, when a large amount of carbonate ions are generated during electric discharge machining, when the electric discharge machining liquid is passed through the ion exchange resin and regenerated, the consumption of the ion exchange resin increases, which tends to be uneconomical.

本発明の放電加工液組成物、さらに消泡剤を含んでいてもよい。消泡剤としては、グリコール系、シリコン系等、従来公知のものを用いることができ、例えば、信越化学工業社製の「KM−73A」、「KF−96」、「KS−604」、ダウコーニングアジア社製のFSアンチフォーム「DK Q1−1247」等を使用すればよい。消泡剤は、本発明の効果を損なわない程度に、放電加工液組成物に含まれればよい。   The electric discharge machining fluid composition of the present invention may further contain an antifoaming agent. As the antifoaming agent, conventionally known ones such as glycol type and silicon type can be used. For example, “KM-73A”, “KF-96”, “KS-604”, Dow, manufactured by Shin-Etsu Chemical Co., Ltd. An FS anti-foam “DK Q1-1247” manufactured by Corning Asia may be used. An antifoamer should just be contained in an electrical discharge machining fluid composition to such an extent that the effect of this invention is not impaired.

本発明の放電加工液組成物は、イミド化合物と水とを配合し、さらに必要に応じてベンゾトリアゾール化合物、糖、極性溶媒、および消泡剤よりなる群から少なくとも一種とを配合し、混合することにより得られる。この際、水を除く各成分は、水に溶解するようにすることが好ましい。   The electric discharge machining fluid composition of the present invention is a mixture of an imide compound and water, and if necessary, a mixture of at least one from the group consisting of a benzotriazole compound, a sugar, a polar solvent, and an antifoaming agent. Can be obtained. At this time, it is preferable that each component except water is dissolved in water.

次に、本発明の放電加工方法について説明する。本発明の放電加工方法は、前記放電加工液組成物を含む液中で放電加工を行うことを特徴とする。本発明の放電加工方法は、絶縁媒体として前記放電加工液組成物を含む液を用いる以外は、従来公知の放電加工方法を採用できる。すなわち、前記放電加工液組成物を含む液中、加工電極と導電性の被加工物の間で高周波電圧を印加して金属を溶融除去することによって、形彫り、開孔、切断等を行なえばよい。放電加工を行う際、放電加工液組成物はそのまま放電加工液として用い、当該放電加工液組成物中で放電加工を行うことが好ましい。本発明の放電加工方法によれば、放電加工において、加工対象である金属の発錆を防ぐことが容易となる。   Next, the electric discharge machining method of the present invention will be described. The electric discharge machining method of the present invention is characterized by performing electric discharge machining in a liquid containing the electric discharge machining liquid composition. In the electric discharge machining method of the present invention, a conventionally known electric discharge machining method can be adopted except that a liquid containing the electric discharge machining liquid composition is used as an insulating medium. That is, in the liquid containing the electric discharge machining liquid composition, by applying a high frequency voltage between the machining electrode and the conductive workpiece to melt and remove the metal, sculpting, opening, cutting, etc. Good. When performing electric discharge machining, it is preferable to use the electric discharge machining liquid composition as it is as an electric discharge machining liquid and perform electric discharge machining in the electric discharge machining liquid composition. According to the electric discharge machining method of the present invention, it becomes easy to prevent rusting of a metal to be machined in electric discharge machining.

以下に、実施例を示すことにより本発明を更に詳細に説明するが、本発明の範囲はこれらに限定されるものではない。   Hereinafter, the present invention will be described in more detail with reference to examples, but the scope of the present invention is not limited thereto.

(1)放電加工液組成物の作製
表1に示すように、各試薬を所定の比率で配合し、各成分を水に溶解し、放電加工液組成物を得た。表1中、コハク酸イミド、マレイン酸イミド、およびグルタル酸イミドは、イミド化合物に相当し、D−ソルビトールは糖に相当し、ベンゾトリアゾールはベンゾトリアゾール化合物に相当し、N−メチル−2−ピロリドンは極性溶媒に相当する。なお、1,1,1−トリス(ヒドロキシメチル)エタンは、従来、放電加工液組成物に用いられる成分として、比較対象として用いた。
(1) Preparation of electrical discharge machining fluid composition As shown in Table 1, each reagent was blended at a predetermined ratio, and each component was dissolved in water to obtain an electrical discharge machining fluid composition. In Table 1, succinimide, maleic imide, and glutaric imide correspond to imide compounds, D-sorbitol corresponds to sugar, benzotriazole corresponds to benzotriazole compound, and N-methyl-2-pyrrolidone. Corresponds to a polar solvent. Incidentally, 1,1,1-tris (hydroxymethyl) ethane has been used as a comparative object as a component conventionally used in electric discharge machining liquid compositions.

各試薬について、マレイン酸イミドとグルタル酸イミドは東京化成工業社から販売されているものを用い、ベンゾトリアゾールはキレスト社製「C.V.I.」を用い、シリコン系消泡剤は信越化学工業社製「KM−73A」を用い、それ以外は関東化学株式会社から販売されているものを用いた。   For each reagent, maleic imide and glutaric imide are those sold by Tokyo Kasei Kogyo Co., Ltd., benzotriazole is “CVI” manufactured by Kyrest, and silicon-based antifoaming agent is Shin-Etsu Chemical. "KM-73A" manufactured by Kogyo Co., Ltd. was used, and the others were those sold by Kanto Chemical Co., Inc.

(2)試験方法
(2−1)導電率の測定
各放電加工液組成物の導電率を、導電率計EC Testr11+(アズワン社製)を用いて測定した。測定結果は表1に示した。
(2) Test method (2-1) Measurement of electrical conductivity The electrical conductivity of each electric discharge machining fluid composition was measured using a conductivity meter EC Testr11 + (manufactured by ASONE). The measurement results are shown in Table 1.

(2−2)防錆試験
500mLビーカーに、上記(1)で得られた各放電加工液組成物を400mL入れ、そこに試験片(SPCC:冷間圧延鋼板、#240研磨、60mm×80mm×1.2mm)を浸漬し、25℃で48時間放置した後、試験片のさび発生状況を観察した。試験片の作製と試験片のさび発生状況に基づくさび発生度の評価は、JIS K 2246:2007に基づいて行った。さび発生度の評価は、下記基準に従い、評価結果を表1に示した。
A:さび発生度が0%
B:さび発生度が1%〜10%
C:さび発生度が11%〜25%
D:さび発生度が26%〜50%
E:さび発生度が51%〜100%
(2-2) Rust prevention test In a 500 mL beaker, 400 mL of each electric discharge machining fluid composition obtained in (1) above was placed, and a test piece (SPCC: cold rolled steel plate, # 240 polished, 60 mm × 80 mm ×). 1.2 mm) was immersed and left at 25 ° C. for 48 hours, and then the rust generation state of the test piece was observed. The production of the test piece and the evaluation of the degree of rust generation based on the rust occurrence state of the test piece were performed based on JIS K 2246: 2007. Evaluation of the degree of rust occurrence is shown in Table 1 in accordance with the following criteria.
A: 0% rust occurrence
B: Rust occurrence is 1% to 10%
C: Rust occurrence is 11% to 25%
D: Rust occurrence is 26% to 50%
E: Rust occurrence is 51% to 100%

(2−3)イオン交換樹脂通液試験
500mLビーカーに放電加工液組成物500mLを入れ、放電加工液組成物をスターラーで攪拌しながら、循環ポンプを用いて、放電加工液組成物を強酸性陽イオン交換樹脂(アンバーライトIR120B、オルガノ社製)15mLを充填したカラムと強塩基性陰イオン交換樹脂(アンバーライトIRA400、オルガノ社製)15mLを充填したカラムとに通液し、ビーカーとカラム間を循環させた。試験で使用した強酸性陽イオン交換樹脂は、骨格としてポリスチレンを、官能基としてスルホン酸基を有し、試験で使用した強塩基性陰イオン交換樹脂は、骨格としてポリスチレンを、官能基としてトリメチルアンモニウム基を有していた。放電加工液組成物は、25℃で、15mL/分の流速で、カラムに通液した。なお、通液開始時、カラムおよびカラムに接続されたチューブ中には、脱イオン水が50mL残留していた。
(2-3) Ion-exchange resin flow test A 500 mL beaker was charged with 500 mL of the electric discharge machining fluid composition, and the electric discharge machining fluid composition was stirred with a stirrer while using a circulation pump to make the electric discharge machining fluid composition strong acid positive. The solution was passed through a column packed with 15 mL of an ion exchange resin (Amberlite IR120B, Organo) and a column packed with 15 mL of a strongly basic anion exchange resin (Amberlite IRA400, manufactured by Organo). It was circulated. The strongly acidic cation exchange resin used in the test has polystyrene as a skeleton and a sulfonic acid group as a functional group. The strongly basic anion exchange resin used in the test has polystyrene as a skeleton and trimethylammonium as a functional group. Had a group. The electric discharge machining fluid composition was passed through the column at 25 ° C. at a flow rate of 15 mL / min. At the start of the flow, 50 mL of deionized water remained in the column and the tube connected to the column.

イオン交換樹脂通液試験は、放電加工液組成物No.4(コハク酸イミドとD−ソルビトールとを含有)、放電加工液組成物No.12(コハク酸イミドとD−ソルビトールとベンゾトリアゾールとを含有)、放電加工液組成物No.17(D−ソルビトールとベンゾトリアゾールとを含有)を各々単独で通液する試験と、放電加工液組成物No.4を通液後、同じイオン交換樹脂に放電加工液組成物No.17を通液する試験とを行った。通液開始から、0分、30分、60分、120分、180分、および240分後に、ビーカー中の放電加工液組成物のコハク酸イミド、D−ソルビトール、および/またはベンゾトリアゾールの各濃度を測定した。コハク酸イミドとD−ソルビトールは、液体クロマトグラフィー(Shodex、昭和電工社製、検出器:RI示差屈折率計)を用いて測定し、ベンゾトリアゾールは、紫外可視分光光度計(V−630、日本分光社製、検出波長:265nm)を用いて測定した。各成分の0分における濃度を100%として、各経過時間における各成分の残存率を算出し、その結果を表2および表3に示した。   The ion exchange resin flow test was conducted using the electric discharge machining liquid composition No. 4 (containing succinimide and D-sorbitol), EDM composition No. 12 (containing succinimide, D-sorbitol, and benzotriazole), electrical discharge machining fluid composition No. 17 (containing D-sorbitol and benzotriazole), respectively, and electric discharge machining composition No. 4 is passed through, and the same ion exchange resin is subjected to the electrical discharge machining composition No. 17 was conducted. Each concentration of succinimide, D-sorbitol, and / or benzotriazole in the electric discharge machining fluid composition in the beaker after 0 minutes, 30 minutes, 60 minutes, 120 minutes, 180 minutes, and 240 minutes from the start of liquid flow Was measured. Succinimide and D-sorbitol were measured using liquid chromatography (Shodex, Showa Denko KK, detector: RI differential refractometer), and benzotriazole was measured using an ultraviolet-visible spectrophotometer (V-630, Japan). (Manufactured by Spectroscopic Co., Ltd., detection wavelength: 265 nm). The residual ratio of each component at each elapsed time was calculated assuming that the concentration of each component at 0 minutes was 100%, and the results are shown in Tables 2 and 3.

(3)試験結果
(3−1)防錆試験および導電率
放電加工液組成物No.1〜12は、いずれもイミド化合物を含有しており、防錆試験ではいずれもC以上のさび発生度の評価となり、十分な防錆効果を有していた。また、放電加工液組成物No.1〜12は、導電率がいずれも20μS/cm以下と低い値であり、放電加工に使用可能であることが分かった。
(3) Test results (3-1) Rust prevention test and conductivity EDM composition No. Each of Nos. 1 to 12 contained an imide compound, and in the rust prevention test, all had an evaluation of the degree of rust generation of C or more, and had a sufficient rust prevention effect. In addition, EDM composition No. Nos. 1 to 12 have low conductivity values of 20 μS / cm or less, and were found to be usable for electric discharge machining.

放電加工液組成物No.1は、イミド化合物を0.05質量%含有し、さび発生度はC評価であった。さらにイミド化合物含有量を高めた放電加工液組成物No.2では、さび発生度はB評価に改善した。   Electric discharge machining composition No. No. 1 contained 0.05% by mass of an imide compound, and the degree of rust generation was C evaluation. Further, the electrical discharge machining fluid composition No. 1 with an increased imide compound content was used. In 2, the rust generation degree improved to B evaluation.

イミド化合物とD−ソルビトールとを含む放電加工液組成物No.4〜6では、さび発生度はAまたはB評価となり、イミド化合物のみを同量で含む放電加工液組成物No.1よりも防錆効果が向上した。これに対し、イミド化合物を含有せず、D−ソルビトールを0.2質量%含有する放電加工液組成物No.13では、さび発生度はE評価となった。   An electrical discharge machining fluid composition No. containing an imide compound and D-sorbitol. 4 to 6, the degree of rust generation was evaluated as A or B, and the electrical discharge machining liquid composition No. Rust prevention effect was improved more than 1. On the other hand, the electrical discharge machining composition No. containing 0.2% by mass of D-sorbitol without containing an imide compound. In No. 13, the degree of rust occurrence was E evaluation.

イミド化合物とベンゾトリアゾールとを含む放電加工液組成物No.7では、さび発生度はB評価となり、イミド化合物のみを同量で含む放電加工液組成物No.1よりも防錆効果が向上した。これに対し、イミド化合物を含有せず、ベンゾトリアゾールを含有する放電加工液組成物No.14〜16では、放電加工液組成物No.7よりもベンゾトリアゾール配合量を増やしても、さび発生度はDまたはE評価であった。   EDM composition No. 1 containing an imide compound and benzotriazole In No. 7, the degree of rust generation was evaluated as B, and the electrical discharge machining composition No. Rust prevention effect was improved more than 1. On the other hand, the electric discharge machining composition No. containing no imide compound and containing benzotriazole. 14-16, the electrical discharge machining fluid composition No. Even when the blending amount of benzotriazole was increased from 7, the degree of rust generation was D or E evaluation.

イミド化合物に加え、D−ソルビトールとベンゾトリアゾールとを配合した放電加工液組成物No.8〜12では、より少量のイミド化合物配合量でも、さび発生度はC評価以上となり、十分な防錆効果が得られた。放電加工液組成物No.8〜10は、D−ソルビトールとベンゾトリアゾールとを含有する放電加工液組成物No.17に比べ、防錆効果が改善した。また、放電加工液組成物No.8〜10では、イミド化合物の配合量が増加するに伴い、防錆効果が向上した。   In addition to the imide compound, EDM composition No. 1 containing D-sorbitol and benzotriazole was blended. In 8-12, rust generation | occurrence | production degree became more than C evaluation even with a smaller amount of imide compounds, and a sufficient rust prevention effect was obtained. Electric discharge machining composition No. Nos. 8 to 10 are EDM compositions containing D-sorbitol and benzotriazole. Compared to 17, the rust prevention effect was improved. In addition, EDM composition No. In 8-10, the rust prevention effect improved as the compounding quantity of the imide compound increased.

放電加工液組成物No.18は、特許文献3に記載の防錆成分として使用されている1,1,1−トリス(ヒドロキシメチル)エタンを含有していたが、さび発生度はE評価であり、防錆効果は不十分であった。また、脱イオン水で防錆試験を行った放電加工液組成物No.19では、浸漬後10分で点さびが発生し始め、さび発生度はE評価となった。   Electric discharge machining composition No. 18 contained 1,1,1-tris (hydroxymethyl) ethane used as a rust preventive component described in Patent Document 3, but the degree of rust generation was E evaluation, and the rust preventive effect was not good. It was enough. Moreover, the electrical discharge machining fluid composition No. which performed the rust prevention test with deionized water. In No. 19, point rust began to occur 10 minutes after immersion, and the degree of rust occurrence was evaluated as E.

(3−2)イオン交換樹脂通液試験
放電加工液組成物No.4(コハク酸イミドとD−ソルビトールを含有)と放電加工液組成物No.17(D−ソルビトールとベンゾトリアゾールとを含有)とを比較すると、コハク酸イミドはベンゾトリアゾールよりイオン交換樹脂に吸着されにくい結果となった。放電加工液組成物No.4(コハク酸イミドとD−ソルビトールを含有)と放電加工液組成物No.12(コハク酸イミドとD−ソルビトールとベンゾトリアゾールとを含有)とを比較すると、ベンゾトリアゾールが共存することで、コハク酸イミドのイオン交換樹脂への吸着が抑えられる結果となった。放電加工液組成物No.4を通液後、同じイオン交換樹脂に放電加工液組成物No.17を通液した場合、ベンゾトリアゾールがイオン交換樹脂に吸着されてビーカー中のベンゾトリアゾール濃度が低下するに従い、コハク酸イミドがイオン交換樹脂から溶出することが確認された。これらの結果より、ベンゾトリアゾールは、イミド化合物のイオン交換樹脂への吸着を防ぐ犠牲薬剤としての効果を有していることが分かった。
(3-2) Ion exchange resin flow test EDM composition no. 4 (containing succinimide and D-sorbitol) and EDM composition No. When 17 (containing D-sorbitol and benzotriazole) was compared, succinimide was less likely to be adsorbed on the ion exchange resin than benzotriazole. Electric discharge machining composition No. 4 (containing succinimide and D-sorbitol) and EDM composition No. 12 (containing succinimide, D-sorbitol, and benzotriazole), the coexistence of benzotriazole resulted in suppression of adsorption of succinimide to the ion exchange resin. Electric discharge machining composition No. 4 is passed through, and the same ion exchange resin is subjected to the electrical discharge machining composition No. When 17 was passed, it was confirmed that succinimide was eluted from the ion exchange resin as benzotriazole was adsorbed on the ion exchange resin and the concentration of benzotriazole in the beaker decreased. From these results, it was found that benzotriazole has an effect as a sacrificial agent that prevents adsorption of an imide compound to an ion exchange resin.

本発明の放電加工液組成物は、放電加工に使用することができる。また、本発明の放電加工方法は、放電加工に適用することができる。   The electric discharge machining fluid composition of the present invention can be used for electric discharge machining. Moreover, the electric discharge machining method of the present invention can be applied to electric discharge machining.

Claims (7)

下記式(1)で示されるイミド化合物と水とを含有し、導電率が1μS/cm〜100μS/cmであることを特徴とする放電加工液組成物。

[式(1)中、Rは炭素数1〜6のアルキレン基、炭素数1〜6のアルケニレン基、またはフェニレン基を表す。]
An electrical discharge machining fluid composition comprising an imide compound represented by the following formula (1) and water and having an electrical conductivity of 1 μS / cm to 100 μS / cm.

[In Formula (1), R represents a C1-C6 alkylene group, a C1-C6 alkenylene group, or a phenylene group. ]
さらに、ベンゾトリアゾール化合物を含む請求項1に記載の放電加工液組成物。   Furthermore, the electrical discharge machining fluid composition of Claim 1 containing a benzotriazole compound. 前記イミド化合物を、0.001質量%以上1.0質量%以下含有する請求項1または2に記載の放電加工液組成物。   The electric discharge machining fluid composition according to claim 1 or 2, wherein the imide compound is contained in an amount of 0.001% by mass to 1.0% by mass. 前記イミド化合物が、コハク酸イミド、マレイン酸イミド、グルタル酸イミド、およびフタル酸イミドよりなる群から選ばれる少なくとも一種である請求項1〜3のいずれか一項に記載の放電加工液組成物。   The electric discharge machining fluid composition according to any one of claims 1 to 3, wherein the imide compound is at least one selected from the group consisting of succinic imide, maleic imide, glutaric imide, and phthalic imide. さらに、糖を含む請求項1〜4のいずれか一項に記載の放電加工液組成物。   Furthermore, the electric discharge machining fluid composition according to any one of claims 1 to 4, comprising a sugar. 水を主成分とする水性の放電加工液組成物である請求項1〜5のいずれか一項に記載の放電加工液組成物。The electrical discharge machining fluid composition according to any one of claims 1 to 5, which is an aqueous electrical discharge machining fluid composition containing water as a main component. 請求項1〜のいずれか一項に記載の放電加工液組成物を含む液中で放電加工を行うことを特徴とする放電加工方法。 An electric discharge machining method comprising performing electric discharge machining in a liquid containing the electric discharge machining liquid composition according to any one of claims 1 to 6 .
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