JP5916428B2 - hopper - Google Patents

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JP5916428B2
JP5916428B2 JP2012034963A JP2012034963A JP5916428B2 JP 5916428 B2 JP5916428 B2 JP 5916428B2 JP 2012034963 A JP2012034963 A JP 2012034963A JP 2012034963 A JP2012034963 A JP 2012034963A JP 5916428 B2 JP5916428 B2 JP 5916428B2
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hopper
opening
discharge port
rear wall
hole
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JP2013170057A (en
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浩一 武本
浩一 武本
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ユニキャリア株式会社
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本発明は、石炭、コークス、鉄鋼スラグ等の被搬送物をベルトコンベア上に投入するために、ベルトコンベア上に設置されるホッパーに関する。   TECHNICAL FIELD The present invention relates to a hopper installed on a belt conveyor in order to load an object to be conveyed such as coal, coke, and steel slag onto the belt conveyor.

従来、石炭、コークス、鉄鋼スラグのようなバルク材等の被搬送物を高積み或いは船積み等するため、それらの被搬送物を所望地点までベルトコンベアで搬送するが、そのベルトコンベアに被搬送物を投入するためのホッパーがベルトコンベア上に設置されている(例えば特許文献1〜3)。   Conventionally, in order to load or ship a bulk material such as coal, coke, steel slag, etc., the material to be transported is transported to a desired point by a belt conveyor. Is placed on the belt conveyor (for example, Patent Documents 1 to 3).

ホッパーの上面開口に連続的に供給される被搬送物は、ホッパーの底面開口から連続的にはき出されてベルトコンベア上を搬送される。   The object to be conveyed continuously supplied to the upper surface opening of the hopper is continuously discharged from the bottom surface opening of the hopper and conveyed on the belt conveyor.

特開2009−234764号公報JP 2009-234664 A 特開2011−84379号公報JP 2011-84379 A 特許第3801382号明細書Japanese Patent No. 3801382

しかしながら、コンベア停止にも拘わらず被搬送物がホッパーに投入され続ける等、供給と排出のタイミングのズレ等の要因によって、ホッパー内に被搬送物が詰まってしまって排出されずに過密的に堆積し、閉塞状態となる場合がある。   However, due to factors such as misalignment between the supply and discharge timings, such as the transported object continues to be thrown into the hopper despite the conveyor being stopped, the transported object is clogged in the hopper and is accumulated without being discharged. However, there is a case where it becomes a blocked state.

このような閉塞状態が生じた場合には、ホッパーから被搬送物が溢れ出てしまうとともにベルトコンベアに過負荷がかかることになるため、一旦ホッパーへの被搬送物の供給を止めるとともにベルトコンベアを停止し、作業者がベルトコンベアに登ってホッパーの壁を乗り越えてホッパー内に入り、スコップ等を用いてホッパー内から被搬送物を手作業で排出していた。このような作業は、昇り降りに危険を伴うし、ホッパー内は足場が悪く作業性も悪いという問題がある。また、ホッパーの壁は例えば高さが1m以上あるものもあり、その壁の高さを越えてホッパー内の被堆積物をスコップでかき出すには、かなりの労力を必要とする。   When such a closed state occurs, the conveyed object overflows from the hopper and overload is applied to the belt conveyor. Therefore, the supply of the conveyed object to the hopper is temporarily stopped and the belt conveyor is The worker stopped, climbed on the belt conveyor, climbed over the wall of the hopper, entered the hopper, and manually discharged the conveyed object from the hopper using a scoop or the like. Such work involves the danger of ascending and descending, and there is a problem that the hopper has poor scaffolding and poor workability. Some hopper walls have a height of, for example, 1 m or more, and it requires considerable labor to scoop out the deposits in the hopper beyond the height of the wall.

そこで、本発明は、作業者の労力を軽減してホッパー内の被搬送物の閉塞状態を解消し得るホッパーを提供することを主たる目的とする。   Then, this invention makes it the main objective to provide the hopper which can reduce an operator's labor and can eliminate the obstruction | occlusion state of the to-be-conveyed object in a hopper.

上記目的を達成するため、本発明に係るホッパーは、ベルトコンベア上に設置される、底面開口のホッパーであって、前記ホッパーの後壁に形成された予備排出口と、前記予備排出口を開閉する開閉扉と、を備えることを特徴とする。   In order to achieve the above object, a hopper according to the present invention is a hopper having a bottom opening that is installed on a belt conveyor, and opens and closes a preliminary discharge port formed on a rear wall of the hopper, and the preliminary discharge port. And an opening / closing door.

前記開閉扉を前記ホッパーの後壁の外側面に揺動自在に連結するヒンジ部と、前記開閉扉を閉鎖位置でロックするロック手段と、を備えることが好ましい。   It is preferable to include a hinge portion that swingably connects the opening / closing door to the outer surface of the rear wall of the hopper, and a lock unit that locks the opening / closing door in a closed position.

前記ロック手段は、前記開閉扉に形成された通孔と、該通孔に挿通されるボルトと、前記ホッパーの前記後壁に形成されて前記ボルトが螺入される螺子孔と、を含むことが好ましい。   The locking means includes a through hole formed in the open / close door, a bolt inserted into the through hole, and a screw hole formed in the rear wall of the hopper and into which the bolt is screwed. Is preferred.

前記ヒンジ部が前記予備排出口から上方の離れた位置に配置され、前記通孔が前記開閉扉の下部に形成されていることが好ましい。   It is preferable that the hinge portion is disposed at a position away from the preliminary discharge port, and the through hole is formed in a lower portion of the open / close door.

前記予備排出口は、前記後壁の下端にアーチ形に切欠き形成されていることが好ましい。   The preliminary discharge port is preferably formed in an arcuate cutout at the lower end of the rear wall.

前記ボルトの螺脱度合いによって前記開閉扉の開度が調整可能となるように、前記通孔が長孔とされていることが好ましい。   It is preferable that the through hole is a long hole so that the opening degree of the door can be adjusted by the degree of screwing of the bolt.

本発明によれば、ホッパー後壁の開閉扉を開いて被堆積物を排出することができるので、作業者がホッパー内に入って被搬送物をスコップでホッパーの高い壁を越えて排出せずに済むため、労力が軽減され得る。   According to the present invention, the deposit can be discharged by opening the open / close door on the rear wall of the hopper, so that the operator can enter the hopper and do not discharge the transferred object beyond the high wall of the hopper with a scoop. Therefore, labor can be reduced.

本発明に係るホッパーの1実施形態を示す平面図である。It is a top view which shows one Embodiment of the hopper which concerns on this invention. 図1のホッパーの側面図である。It is a side view of the hopper of FIG. 図1のホッパーの背面図である。It is a rear view of the hopper of FIG. 図1のホッパーの正面図である。It is a front view of the hopper of FIG. 図3の拡大図である。FIG. 4 is an enlarged view of FIG. 3. 図5の分解図である。FIG. 6 is an exploded view of FIG. 5. 図1のホッパーにテールスカートを付設した状態を示す拡大背面図である。FIG. 2 is an enlarged rear view showing a state where a tail skirt is attached to the hopper of FIG. 1. 図1のホッパーの要部拡大側面図である。It is a principal part expanded side view of the hopper of FIG. 本発明の構成要素である開閉扉の変更例を示す拡大図である。It is an enlarged view which shows the example of a change of the opening / closing door which is a component of this invention. 図1のホッパーをコンベアベルト上に設置した状態を示す側面図である。It is a side view which shows the state which installed the hopper of FIG. 1 on the conveyor belt.

以下、本発明に係るホッパーの好適な実施形態について、図1〜図10を参照して説明する。なお、全図を通し、同様の構成部分には同符号を付した。   Hereinafter, a preferred embodiment of a hopper according to the present invention will be described with reference to FIGS. In addition, the same code | symbol was attached | subjected to the same component through the whole figure.

ホッパー1は、図1〜図4に示すように、底面開口2の底窄まり状箱形であって、左右の側壁3、4、前壁5、後壁6を備えており、図10に示すように、ベルトコンベアBの搬送方向後方端部に載置されて取り付けられる。なお、ベルトコンベアBは、公知のものであり、自走式であっても固定式であってもよい。   As shown in FIGS. 1 to 4, the hopper 1 has a bottomed box shape with a bottom opening 2, and includes left and right side walls 3, 4, a front wall 5, and a rear wall 6. As shown, it is placed and attached to the rear end of the belt conveyor B in the transport direction. In addition, the belt conveyor B is a well-known thing, and may be a self-propelled type or a fixed type.

ホッパー1の前壁5は、逆台形であって、下端5aが上に凸の緩い湾曲形状をしている。図6に示されているように、ホッパー1の後壁6に、予備排出口7が形成されている。予備排出口7は、ホッパー1内の被搬送物一時的に排出して閉塞状態を解消するためのもので、通常時は開閉扉8によって閉じられている。   The front wall 5 of the hopper 1 has an inverted trapezoidal shape, and the lower end 5a has a gently curved shape with an upward projection. As shown in FIG. 6, a preliminary discharge port 7 is formed in the rear wall 6 of the hopper 1. The preliminary discharge port 7 is for temporarily discharging the object to be transported in the hopper 1 to eliminate the closed state, and is normally closed by the open / close door 8.

開閉扉8は、図示例では、ホッパー1の後壁6の外側面にヒンジ部9によって揺動自在に連結されている。開閉扉をホッパー1の後壁6の内側に取り付けるとホッパー1内の被堆積物によって開閉扉を開くことが困難になる場合が想定されるが、開閉扉8を後壁6の外側に配置すれば、ホッパー1内の被堆積物によって開閉扉8を開く操作が妨げられることはない。   In the illustrated example, the open / close door 8 is swingably connected to the outer surface of the rear wall 6 of the hopper 1 by a hinge portion 9. If the door is attached to the inside of the rear wall 6 of the hopper 1, it may be difficult to open the door due to deposits in the hopper 1, but the door 8 should be disposed outside the rear wall 6. For example, the operation of opening the door 8 is not hindered by the deposit in the hopper 1.

開閉扉8を後壁6の外側面に取り付けた場合、ホッパー内の被堆積物からの圧力に抗して開閉扉8を閉鎖するため、開閉扉8を閉鎖位置でロックするロック手段が設けられ、図示例では、開閉扉8に形成された通孔8aに挿通したボルト10が、ホッパー1の後壁6に形成された螺子孔11(図6)に螺入されている。   When the open / close door 8 is attached to the outer surface of the rear wall 6, a lock means for locking the open / close door 8 in the closed position is provided in order to close the open / close door 8 against pressure from deposits in the hopper. In the illustrated example, a bolt 10 inserted through a through hole 8 a formed in the open / close door 8 is screwed into a screw hole 11 (FIG. 6) formed in the rear wall 6 of the hopper 1.

ロック手段を解除した瞬間にホッパー1内の被堆積物による圧力で開閉扉が急に開いて跳ね上がる危険性も予想されるため、図9に示すように、通孔8a’を長孔とし、ボルト10の螺脱度合いによって開閉扉8の開度を徐々に調整できるようにしてもよい。この場合、開閉扉8の開度を所要程度確保するため、それに応じた長尺のボルト10が用いられ得る。   Since there is a risk that the opening / closing door will suddenly open and jump up due to the pressure of the deposits in the hopper 1 at the moment when the locking means is released, as shown in FIG. The opening degree of the open / close door 8 may be gradually adjusted according to the degree of screwing 10. In this case, in order to ensure the required degree of opening of the open / close door 8, a long bolt 10 corresponding to the opening degree can be used.

ヒンジ部9は、図示例のように、予備排出口7の上縁より高い上方位置で予備排出口から離れた位置に配置されていることが好ましい。ヒンジ部9の可動部分に被搬送物である石炭の粉等が入り込むとヒンジ動作に支障を来すことがあるが、ヒンジ部9を予備排出口7から上方に離れた位置に配置すれば、予備排出口7から排出された被搬送物である石炭の粉等がヒンジ部9に直接かかることがないので、ヒンジ部9の作動障害を防止できる。   It is preferable that the hinge part 9 is arrange | positioned in the position away from the preliminary discharge port in the upper position higher than the upper edge of the preliminary discharge port 7 like the example of illustration. If coal powder or the like that is the object to be conveyed enters the movable part of the hinge part 9, the hinge operation may be hindered, but if the hinge part 9 is arranged at a position away from the preliminary discharge port 7, Since coal powder or the like, which is a transported object discharged from the preliminary discharge port 7, does not directly hit the hinge part 9, it is possible to prevent an operation failure of the hinge part 9.

予備排出口7の形状は、図6に示すようなアーチ形が、応力集中が少ないため好ましい。予備排出口7の形状は、円弧状または半円形状としてもよい。   As the shape of the preliminary discharge port 7, an arch shape as shown in FIG. 6 is preferable because stress concentration is small. The shape of the preliminary discharge port 7 may be an arc shape or a semicircular shape.

開閉扉8には、さらに、図7に示すようなテールスカート12が取り付けられ得る。テールスカート12は、板状の硬質ゴム等で略方形の形成されており、ホッパー1をベルトコンベアB上に設置したときに、ベルトコンベアBのベルト上に摺接して、ベルト上の被搬送物が後方へ漏れ出ないようにするものである。テールスカート12は、ボルト10を挿通させる穴12aが形成されるとともに、開閉扉8に溶接されたアングル金具13にビス留めされている。なお、側壁3、4にはサイドスカート(図示せず。)を固定する金具14が備えられている。   A tail skirt 12 as shown in FIG. 7 can be further attached to the open / close door 8. The tail skirt 12 is formed in a substantially square shape with a plate-like hard rubber or the like. When the hopper 1 is installed on the belt conveyor B, the tail skirt 12 is slidably contacted with the belt of the belt conveyor B to be conveyed on the belt. Is to prevent leaking backward. The tail skirt 12 is formed with a hole 12 a through which the bolt 10 is inserted, and is screwed to an angle fitting 13 welded to the open / close door 8. The side walls 3 and 4 are provided with metal fittings 14 for fixing side skirts (not shown).

上記のような構成を有するホッパー1によれば、ホッパー1内に被搬送物が詰まって閉塞状態となった場合には、開閉扉8を開いてホッパー1内の被堆積物を排出することができるので、作業者がホッパー1内に入って作業する必要がない。   According to the hopper 1 having the above-described configuration, when an object to be conveyed is clogged due to clogging in the hopper 1, the door 8 is opened to discharge the object to be deposited in the hopper 1. Therefore, it is not necessary for the operator to enter the hopper 1 to work.

ホッパー1の後壁6に形成されている開閉扉8から被堆積物を排出する作業は、ホッパー1内に入ってスコップで被堆積物をホッパーの壁を越えて排出する従来の作業に比較して、格段に楽になり、排出作業の労力が軽減される。   The operation of discharging the deposit from the open / close door 8 formed on the rear wall 6 of the hopper 1 is compared with the conventional operation of entering the hopper 1 and discharging the deposit beyond the hopper wall with a scoop. Therefore, it becomes much easier and the labor of the discharge work is reduced.

1 ホッパー
2 底面開口
3 側壁
4 側壁
5 前壁
6 後壁
7 予備排出口
8 開閉蓋
9 ヒンジ部
10 ボルト(ロック手段)
DESCRIPTION OF SYMBOLS 1 Hopper 2 Bottom face opening 3 Side wall 4 Side wall 5 Front wall 6 Rear wall 7 Preliminary discharge port 8 Opening lid 9 Hinge part 10 Bolt (locking means)

Claims (3)

ベルトコンベア上に設置される、底面開口のホッパーであって、
前記ホッパーの後壁に形成された予備排出口と、
前記予備排出口を開閉する開閉扉と、
前記開閉扉を前記ホッパーの後壁の外側面に揺動自在に連結するヒンジ部と、前記開閉扉を閉鎖位置でロックするロック手段と、を備え、
前記ロック手段は、前記ヒンジ部と離れた側の前記開閉扉の端部近傍において形成された通孔と、該通孔に挿通されるボルトと、前記ホッパーの後壁に形成されて前記ボルトが螺入される螺子孔とを含み、
前記ボルトの螺脱入方向は前記開閉扉の開閉方向に沿っており、前記通孔は長孔であり、前記ボルトの螺脱度合いによって前記開閉扉の開度が調整可能である、ホッパー。
A hopper with a bottom opening that is installed on a belt conveyor,
A preliminary discharge port formed in the rear wall of the hopper;
An opening and closing door for opening and closing the preliminary discharge port;
A hinge portion that swingably connects the open / close door to an outer side surface of the rear wall of the hopper, and a lock unit that locks the open / close door in a closed position.
The locking means includes a through hole formed in the vicinity of the end of the open / close door on the side away from the hinge portion, a bolt inserted into the through hole, and a bolt formed on the rear wall of the hopper. A screw hole to be screwed in,
The hopper has a screwing / removing direction along the opening / closing direction of the opening / closing door, the through hole is a long hole, and the opening degree of the opening / closing door can be adjusted according to the screwing degree of the bolt.
前記ヒンジ部が前記予備排出口から上方の離れた位置に配置され、前記通孔が前記開閉扉の下部に形成されていることを特徴とする請求項1に記載のホッパー。2. The hopper according to claim 1, wherein the hinge portion is disposed at a position away from the preliminary discharge port, and the through hole is formed in a lower portion of the opening / closing door. 前記予備排出口は、前記後壁の下端にアーチ形に切欠き形成されていることを特徴とする請求項1または2に記載のホッパー。3. The hopper according to claim 1, wherein the preliminary discharge port is notched in an arch shape at a lower end of the rear wall.
JP2012034963A 2012-02-21 2012-02-21 hopper Active JP5916428B2 (en)

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JPS5342376U (en) * 1976-09-16 1978-04-12
JP2909977B2 (en) * 1989-11-29 1999-06-23 カルピセク,ラディスラフ、ステファン Improvement of gravity release container
JP3797451B2 (en) * 1997-12-02 2006-07-19 株式会社小松製作所 Raw soil supply equipment
JP4495827B2 (en) * 2000-04-11 2010-07-07 ツカサ工業株式会社 Granule transportation equipment
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