JP5909364B2 - Powder density diffusion device - Google Patents

Powder density diffusion device Download PDF

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JP5909364B2
JP5909364B2 JP2012000410A JP2012000410A JP5909364B2 JP 5909364 B2 JP5909364 B2 JP 5909364B2 JP 2012000410 A JP2012000410 A JP 2012000410A JP 2012000410 A JP2012000410 A JP 2012000410A JP 5909364 B2 JP5909364 B2 JP 5909364B2
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density
granular material
density diffusion
trough
diffusing
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JP2013139321A (en
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信夫 月原
信夫 月原
高久 浩二
浩二 高久
穣 山根
穣 山根
貴將 田中
貴將 田中
研 谷岡
研 谷岡
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株式会社アイシンナノテクノロジーズ
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Description

本発明は粉粒体を定量づつ搬送して排出シュートから排出するフィーダの前記排出シュートから排出落下される粉粒体を受ける、例えばトラフやトレイ等の受容器上に、前記した粉粒体の質量を均一にまんべんなく拡げるための粉粒体の密度拡散装置に関する。   The present invention receives the granular material that is discharged from the discharge chute of the feeder that conveys the granular material by a fixed amount and discharges it from the discharge chute, for example, on a receptacle such as a trough or a tray. The present invention relates to a density diffusion apparatus for powder particles for uniformly spreading mass.

粉粒体の定量フィーダの排出シュートから落下排出される粉粒体は次工程としての振動フィーダのトラフによって受けられることがある。この場合、粉粒体は排出シュートの上面開口の一次側の開口縁部分から滝のように流れ落ち、トラフ上へ落下するが、その落下を受けた状態は、排出シュートの直下部分では質量が多く密度が高くなってしまい、そこから周域へ広がっていく状態となる。この現象は排出シュートの径が小さくなるほど顕著となる。   The granular material dropped and discharged from the discharge chute of the quantitative feeder of the granular material may be received by the trough of the vibration feeder as the next process. In this case, the granular material flows like a waterfall from the primary opening edge part of the upper surface opening of the discharge chute and falls onto the trough. The density becomes higher, and then spreads to the surrounding area. This phenomenon becomes more prominent as the diameter of the discharge chute becomes smaller.

上記した粉粒体の密度が偏った状態では、後処理が非常に面倒で精巧性が損なわれることとなってしまい、前段階で、粉粒体を精密に定量づつ搬送した意味合いが薄れてしまうことともなってしまう。   In the state where the density of the above-mentioned granular material is biased, the post-processing is very troublesome and the elaborateness is impaired, and in the previous stage, the meaning of conveying the granular material precisely and quantitatively is diminished. It becomes a thing.

出願人は本願発明に関し、先行する技術文献を調査したが、格別に本願発明と関連し類似すると思われる文献は発見できなかった。   Although the applicant investigated prior technical documents related to the present invention, the applicant could not find any documents that seem to be particularly similar to the present invention.

本発明が解決しようとする問題点は、従来、フィーダで搬送されてきた粉粒体を受容器に落下排出する際、その落下排出された粉粒体が排出シュートの直下部分で密度が高くなり、受容器内にあって均一に拡散することは非常に困難であったという点である。   The problem to be solved by the present invention is that when powder particles that have been transported by a feeder are dropped and discharged to a receiver, the density of the dropped and discharged particles becomes high in the portion immediately below the discharge chute. It was very difficult to diffuse evenly in the receptor.

上記した問題点を解決するために、本発明に係る粉粒体の密度拡散装置は、定量を搬送する粉粒体フィーダの排出シュートの下方に配設される粉粒体の受容器である振動フィーダのトラフと、前記排出シュートの間に、少なくとも排出落下される粉粒体を当てる上面を先端方向に向かって徐々に径を小さくした曲面で形成した粉粒体の密度拡散部材を備えている粉粒体の密度拡散装置であって、前記した密度拡散部材は直円錐形もしくは直円錐台形としてあることとし、前記した密度拡散部材のセンターラインは前記受容器のセンターラインを合わせてあることとし、前記した密度拡散部材はその下側となる母線を前記受容器の上面と平行に設置してあることとし、前記した密度拡散部材は左右方向、前後方向、上下方向に位置調整を可能としてあることとし、前記粉粒体フィーダは天秤上に高さ位置調整可能に据えられている粉粒体の密度拡散装置において、前記した天秤を載置する筐体(11)の下面に取付板(12)が備えられ、この取付板(12)の下面にアングル板(13)が取付板(12)とともに筐体(11)の下面に固定され、このアングル板(13)の下方に垂下された部分の前面に前記した密度拡散部材の支持フランジ(16)を一対備えた取付部材が後方からねじによって装着され、かつ、密度拡散部材の底面には支持軸(7a)が一体的に突設され、この支持軸(7a)には取付バー(15)が支持軸(7a)の中心軸線に対して直角方向に設けられ、この取付バー(15)の左右部分が前記支持フランジ(16)に形成された長孔あるいはスリットに嵌められ、上下、前後、左右の位置を選択してねじで締め付け固定されていることを特徴としている。 In order to solve the above-mentioned problems, the powder density diffusion device according to the present invention is a vibration receiving material that is a powder particle receiver disposed below a discharge chute of a powder particle feeder that conveys a fixed amount. Between the trough of the feeder and the discharge chute, there is provided a density diffusion member of granular material formed with a curved surface whose diameter is gradually reduced toward the tip direction at least on the upper surface to which the granular material discharged and dropped is applied. It is a density diffusion device for a granular material, and the density diffusion member described above has a right cone shape or a right cone trapezoid shape, and the center line of the density diffusion member is aligned with the center line of the receiver. The density diffusion member described above has a lower bus line installed in parallel with the upper surface of the receiver, and the density diffusion member can be adjusted in the horizontal direction, the front-rear direction, and the vertical direction. The powder feeder is a mounting plate on the lower surface of the casing (11) on which the balance is placed in the density diffusion device for the powder and granular material installed on the balance so that the height position can be adjusted. (12) is provided, and the angle plate (13) is fixed to the lower surface of the housing (11) together with the attachment plate (12) on the lower surface of the mounting plate (12), and is suspended below the angle plate (13). A mounting member having a pair of density diffusion member support flanges (16) is attached to the front surface of the portion by screws from the rear, and a support shaft (7a) is integrally provided on the bottom surface of the density diffusion member. A mounting bar (15) is provided on the support shaft (7a) in a direction perpendicular to the central axis of the support shaft (7a), and left and right portions of the mounting bar (15) are connected to the support flange (16). Fits into the formed long hole or slit It is, up and down, back and forth, by selecting the positions of the left and right are characterized by being fastened with screws.

また、本発明に係る粉粒体の密度拡散装置は、前記した密度拡散部材は外表面にカバーを施してあることを特徴とし、前記した密度拡散部材には振動あるいは回転力が付与されることを特徴としている。 Moreover, the density diffusion apparatus of the granular material according to the present invention is characterized in that the above-described density diffusion member has a cover on the outer surface, and vibration or rotational force is applied to the above-described density diffusion member. It is characterized by.

さらに、本発明に係る粉粒体の密度拡散装置は、前記した密度拡散部材は直円錐状とし、その下側となる母線はトラフの受面と平行とすることで、密度拡散部材の中心軸線はトラフ方向に向けてやや下向きの斜方向としてあることを特徴としている。
Furthermore, in the powder particle density diffusing apparatus according to the present invention, the above-described density diffusing member has a right cone shape, and the lower generatrix is parallel to the trough receiving surface, so that the central axis of the density diffusing member is Is characterized by a slightly downward oblique direction toward the trough direction .

本発明に係る粉粒体の密度拡散装置は上記のように構成されている。そのため、排出シュートと受容器の間に備えられた粉粒体の密度拡散部材の上面に粉粒体が排出落下されることで、粉粒体はその密度拡散部材に当たり、受容器にまんべんなく密度を略均一として拡散されることとなる。このため、次工程となる振動フィーダによる搬送等も精巧に実施することが可能となる。   The granular material density diffusion apparatus according to the present invention is configured as described above. For this reason, when the granular material is discharged and dropped on the upper surface of the density diffusion member of the granular material provided between the discharge chute and the receiver, the granular material hits the density diffusion member, and the density is evenly distributed to the receiver. It will diffuse as substantially uniform. For this reason, it becomes possible to carry out the conveyance by the vibration feeder, which is the next process, and so on.

本発明を実施した粉粒体の密度拡散装置を備えたフィーダ全体の正面図である。It is a front view of the whole feeder provided with the density diffusion apparatus of the granular material which implemented this invention. 右側面図である。It is a right view. 平面図である。It is a top view.

図面として示し、実施例で説明したように構成したことで実現した。   This was realized by configuring as illustrated in the drawings and described in the examples.

次に、本発明の好ましい実施の一例を図面を参照して説明する。これらの図にあって1はホッパー2に投入された粉粒体を一定量づつ搬送する定量フィーダを示している。このフィーダ1は最終段階で下方に向けて配設した排出シュート8を備えており、この排出シュート8から下方に配設された振動フィーダ4の受容器としてのトラフ9に目的とする粉粒体を排出する。   Next, an example of a preferred embodiment of the present invention will be described with reference to the drawings. In these drawings, reference numeral 1 denotes a quantitative feeder that conveys a certain amount of the granular material charged into the hopper 2. The feeder 1 is provided with a discharge chute 8 disposed downward in the final stage, and the target granular material is a trough 9 as a receiver of the vibration feeder 4 disposed downward from the discharge chute 8. Is discharged.

また、図中10は定量フィーダ1を駆動させるための減速機モータを示し、この定量フィーダ1は中量級天秤3上に高さ位置を調整可能として据えられている。また、6は装置のベースを示し、前記した中量級天秤3は複数本の支柱5、5‥を介して支持されており、振動フィーダ4はその支柱5、5‥間に一部を挿し入れる形態で設置されている。   In the figure, reference numeral 10 denotes a reduction gear motor for driving the quantitative feeder 1, and the quantitative feeder 1 is placed on the intermediate weight balance 3 so that the height position can be adjusted. Reference numeral 6 denotes a base of the apparatus. The intermediate weight balance 3 described above is supported via a plurality of support columns 5, 5,..., And the vibration feeder 4 is partially inserted between the support columns 5, 5,. It is installed in a form to put.

前記した中量級天秤3を載置する筐体11の下面には取付板12が備えられ、この取付板12の下面にアングル板13が蝶ねじ14によって取付板12とともに筐体11の下面に固定されている。このアングル板13は下方に垂下された部分の前面に粉粒体の密度拡散部材7の支持フランジ16を一対備えた取付部材が後方からの蝶ねじ14によって装着されている。   A mounting plate 12 is provided on the lower surface of the housing 11 on which the intermediate weight balance 3 is placed. An angle plate 13 is mounted on the lower surface of the housing 11 together with the mounting plate 12 by a thumbscrew 14 on the lower surface of the mounting plate 12. It is fixed. The angle plate 13 has a mounting member provided with a pair of support flanges 16 for the density diffusion member 7 of granular material attached to the front surface of a portion hanging downward by a thumbscrew 14 from behind.

本実施例における密度拡散部材7は直円錐状に成形されており、その底面に支持軸7aが一体的に突設されている。この支持軸7aの端部には取付バー15が支持軸7aの中心軸線に対して直角方向に設けられており、この取付バー15の左右部分が、前記した支持フランジ16、16に形成された長孔あるいはスリットに嵌められ上下、前後、左右の位置を選択して取り付けられる。この取り付け位置は支持フランジ16、16の前方側から蝶ねじ14を締め付けることで固定される。   The density diffusing member 7 in the present embodiment is formed in a right cone shape, and a support shaft 7a is integrally projected on the bottom surface thereof. At the end of the support shaft 7a, a mounting bar 15 is provided in a direction perpendicular to the central axis of the support shaft 7a. The left and right portions of the mounting bar 15 are formed on the support flanges 16 and 16, respectively. It is fitted in a long hole or slit, and it is attached by selecting the vertical, front / rear and left / right positions. This attachment position is fixed by tightening the thumbscrew 14 from the front side of the support flanges 16 and 16.

この密度拡散部材7の取り付け位置は、トラフ9の搬送方向に沿った中心線を排出シュート8の直下に合わせた場合、そのトラフ9と排出シュート8の間となり、密度拡散部材7の中心軸線はトラフ9の前記した中心線と一致させる。また、直円錐形とした密度拡散部材7の下側となる母線はトラフ9の受面と平行状態とする。即ち、密度拡散部材7の中心軸線はトラフ9方向に向けてやや下向きの斜方向となる。   The mounting position of the density diffusing member 7 is between the trough 9 and the discharge chute 8 when the center line along the conveying direction of the trough 9 is aligned directly below the discharge chute 8, and the central axis of the density diffusion member 7 is It matches with the above-mentioned center line of the trough 9. In addition, the bus bar on the lower side of the density diffusion member 7 having a right conical shape is parallel to the receiving surface of the trough 9. That is, the central axis of the density diffusing member 7 is a slightly downward oblique direction toward the trough 9.

この位置設定は、密度拡散部材7の中心軸線をトラフ9の受面と平行とした場合、その密度拡散部材7の直下位置で、粉粒体の密度が逆に薄くなってしまうためで、前記のように位置設定することでまんべんなく均一な散布状態が得られる。   This position setting is because when the central axis of the density diffusing member 7 is parallel to the receiving surface of the trough 9, the density of the powder particles becomes conversely thin at the position immediately below the density diffusing member 7. By setting the position like this, a uniform spraying state can be obtained evenly.

また、前記した密度拡散部材7は直円錐状とした場合、径の大きい部分では粉粒体の拡散度合は大きくなり、小さくなれば拡散度合も小さくなる。さらに、対象となる粉粒体の特性にもよるが、落下してこの密度拡散部材7に衝突した時の跳ね返り現象も生じる。この跳ね返りは密度拡散部材7の素材の硬度にも影響を受ける。従って、この密度拡散部材7の素材、高さ位置、左右、前後の位置関係は前記の取付構造によって調整が可能とされている。   Moreover, when the above-described density diffusion member 7 has a right conical shape, the degree of diffusion of the granular material increases at a portion having a large diameter, and the degree of diffusion decreases as the diameter decreases. Furthermore, although depending on the characteristics of the target granular material, a rebound phenomenon occurs when it falls and collides with the density diffusion member 7. This rebound is also affected by the hardness of the material of the density diffusion member 7. Accordingly, the material, height position, left and right, and front and rear positional relationships of the density diffusing member 7 can be adjusted by the mounting structure.

さらに、粉粒体の特性によって、密度拡散部材7への付着が生じる場合もあり得るので、かかる場合、表面に付着性、腐蝕性の少ない材料によるカバーを装着することも可能となる。加えて、この密度拡散部材7自体に振動を与えたり、必要に応じて回転を与えたりする構造とすることもでき、さらには、この密度拡散部材7自体をメッシュ材で成形して、振動や回転を付与するようにすることも可能である。   Furthermore, since adhesion to the density diffusion member 7 may occur depending on the characteristics of the granular material, in such a case, it is possible to attach a cover made of a material having low adhesion and corrosion properties to the surface. In addition, the density diffusing member 7 itself can be given a vibration, or can be rotated as necessary. Furthermore, the density diffusing member 7 itself can be formed of a mesh material, It is also possible to impart rotation.

本実施例に係る粉粒体の密度拡散装置は上記のように構成されている。ここでは、密度拡散部材7として直円錐状のものを用いているが、これは直円錐台状のものでもよく、さらには粉粒体が当たる上面が条件を満たす曲面であればよい。その材質も、鋼等の硬質のものから、プラスチックやセラミック、合成ゴム等最適のものを採択することができる。また、受容器としても振動フィーダ4のトラフに限らず、一般的なトレイやベルトコンベア等でも対応することができる。   The density diffusion apparatus of the granular material according to the present embodiment is configured as described above. Here, a right conical member is used as the density diffusing member 7, but it may be a right circular truncated conical member, and may be a curved surface satisfying the condition that the upper surface to which the powder particles hit. The material can be selected from a hard material such as steel, and an optimal material such as plastic, ceramic, and synthetic rubber. Further, the acceptor is not limited to the trough of the vibration feeder 4 and can be handled by a general tray, a belt conveyor, or the like.

1 定量フィーダ
2 ホッパー
3 中量級天秤
4 振動フィーダ
5 支柱
6 ベース
7 密度拡散部材
7a 支持軸
8 排出シュート
9 トラフ
10 駆動モータ
11 筐体
12 取付板
13 アングル板
14 蝶ねじ
15 取付バー
16 支持フランジ
DESCRIPTION OF SYMBOLS 1 Fixed feeder 2 Hopper 3 Medium weight balance 4 Vibrating feeder 5 Strut 6 Base 7 Density diffusion member 7a Support shaft 8 Discharge chute 9 Trough 10 Drive motor 11 Housing 12 Mounting plate 13 Angle plate 14 Butterfly screw 15 Mounting bar 16 Support flange

Claims (4)

定量を搬送する粉粒体フィーダの排出シュートの下方に配設される粉粒体の受容器である振動フィーダのトラフと、前記排出シュートの間に、少なくとも排出落下される粉粒体を当てる上面を先端方向に向かって徐々に径を小さくした曲面で形成した粉粒体の密度拡散部材を備えている粉粒体の密度拡散装置であって、前記した密度拡散部材は直円錐形もしくは直円錐台形としてあることとし、前記した密度拡散部材のセンターラインは前記受容器のセンターラインを合わせてあることとし、前記した密度拡散部材はその下側となる母線を前記受容器の上面と平行に設置してあることとし、前記した密度拡散部材は左右方向、前後方向、上下方向に位置調整を可能としてあることとし、前記粉粒体フィーダは天秤上に高さ位置調整可能に据えられている粉粒体の密度拡散装置において、前記した天秤を載置する筐体(11)の下面に取付板(12)が備えられ、この取付板(12)の下面にアングル板(13)が取付板(12)とともに筐体(11)の下面に固定され、このアングル板(13)の下方に垂下された部分の前面に前記した密度拡散部材の支持フランジ(16)を一対備えた取付部材が後方からねじによって装着され、かつ、密度拡散部材の底面には支持軸(7a)が一体的に突設され、この支持軸(7a)には取付バー(15)が支持軸(7a)の中心軸線に対して直角方向に設けられ、この取付バー(15)の左右部分が前記支持フランジ(16)に形成された長孔あるいはスリットに嵌められ、上下、前後、左右の位置を選択してねじで締め付け固定されていることを特徴とする粉粒体の密度拡散装置。 A trough of a vibratory feeder that is a receiver of a granular material disposed below a discharge chute of a granular feeder that conveys a fixed amount, and an upper surface that contacts at least the discharged and dropped granular material between the discharge chute A granular material density diffusing device comprising a granular material density diffusing member formed with a curved surface whose diameter is gradually reduced toward the tip , wherein the density diffusing member is a right cone or right cone It is assumed that the center line of the density diffusing member is aligned with the center line of the receiver, and the density diffusing member is provided with a lower bus line parallel to the upper surface of the receiver. The density diffusion member described above can be adjusted in position in the left-right direction, the front-rear direction, and the up-down direction, and the powder feeder is installed on the balance so that the height position can be adjusted. In the density diffusion device for a granular material, a mounting plate (12) is provided on the lower surface of the casing (11) on which the above-described balance is placed, and an angle plate (13) is mounted on the lower surface of the mounting plate (12). Is fixed to the lower surface of the housing (11) together with the mounting plate (12), and is provided with a pair of support flanges (16) of the above-described density diffusion member on the front surface of the portion suspended below the angle plate (13). The member is mounted by screws from the rear, and a support shaft (7a) is integrally projected on the bottom surface of the density diffusion member, and a mounting bar (15) is attached to the support shaft (7a). The left and right portions of the mounting bar (15) are fitted into the long holes or slits formed in the support flange (16), and the positions of the top, bottom, front, back, left and right are selected. And tightened with screws Preparative density diffusion apparatus granular material, characterized in. 前記した密度拡散部材は外表面にカバーを施してあることを特徴とする請求項1に記載の粉粒体の密度拡散装置。 The density diffusion apparatus for powder particles according to claim 1, wherein the outer surface of the density diffusion member is covered . 前記した密度拡散部材には振動あるいは回転力が付与されることを特徴とする請求項1または2に記載の粉粒体の密度拡散装置。 3. The powder particle density diffusing apparatus according to claim 1, wherein vibration or rotational force is applied to the density diffusing member . 前記した密度拡散部材は直円錐状とし、その下側となる母線はトラフの受面と平行とすることで、密度拡散部材の中心軸線はトラフ方向に向けてやや下向きの斜方向としてあることを特徴とする請求項1から3のうち1項に記載の粉粒体の密度拡散装置。 The density diffusion member described above has a right conical shape, and the lower generatrix is parallel to the receiving surface of the trough, so that the central axis of the density diffusion member is inclined slightly downward toward the trough direction. The density diffusion apparatus for powder particles according to claim 1 , wherein the density diffusion device is a powder material.
JP2012000410A 2012-01-05 2012-01-05 Powder density diffusion device Active JP5909364B2 (en)

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