JP5908999B2 - Angle adjustment bracket - Google Patents

Angle adjustment bracket Download PDF

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JP5908999B2
JP5908999B2 JP2015009914A JP2015009914A JP5908999B2 JP 5908999 B2 JP5908999 B2 JP 5908999B2 JP 2015009914 A JP2015009914 A JP 2015009914A JP 2015009914 A JP2015009914 A JP 2015009914A JP 5908999 B2 JP5908999 B2 JP 5908999B2
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metal fitting
wedge
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wedge member
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橋田 成敬
成敬 橋田
櫻井 由
由 櫻井
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Hikari Corp
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Description

本発明は、リクライニングシート(例:座椅子)等に用いられる角度調節金具及び該角度調節金具を用いたリクライニングシートに関する。   The present invention relates to an angle adjustment fitting used for a reclining seat (eg, a seat chair) and the like, and a reclining seat using the angle adjustment fitting.

例えば、座椅子や車両座席等のリクライニングシートにおける背フレームの傾倒角度を調節するための角度調節金具として、例えば特開平9−19339号公報や特許第3766669号公報に記載されたものが知られている(特許文献1又は2参照)。   For example, as an angle adjusting bracket for adjusting a tilt angle of a back frame in a reclining seat such as a seat chair or a vehicle seat, those described in, for example, Japanese Patent Laid-Open Nos. 9-19339 and 3766669 are known. (See Patent Document 1 or 2).

前者の公報(特開平9−19339号公報)の角度調節金具(関節金具)は、第1金具と、該第1金具に回動可能に枢着された第2金具と、受けカム部材とを具備したものであって、第2金具に形成された凸曲面と受けカム部材に形成された凹曲面との間に、上方側へ漸次幅広となる楔状の隙間が形成されるとともに、この楔状隙間内にローラが転動自在に介挿されており、第2金具の所定方向の回動動作に伴いローラが楔状隙間の狭まり側へ転動移動することにより、ローラが凸曲面と凹曲面との間で強く挟まれて第2金具の展開方向回動が阻止されるように構成されている。この角度調節金具によれば、角度を無段階に調節することができるという利点がある。   The angle adjusting bracket (joint bracket) of the former publication (Japanese Patent Laid-Open No. 9-19339) includes a first bracket, a second bracket pivotally attached to the first bracket, and a receiving cam member. A wedge-shaped gap that gradually widens upward is formed between the convex curved surface formed on the second metal fitting and the concave curved surface formed on the receiving cam member. A roller is inserted in the roller so as to be freely rotatable, and the roller rolls and moves toward the narrower side of the wedge-shaped gap as the second metal fitting rotates in a predetermined direction, so that the roller has a convex curved surface and a concave curved surface. It is comprised so that the expansion | deployment direction rotation of a 2nd metal fitting may be blocked | prevented between them. This angle adjusting bracket has an advantage that the angle can be adjusted steplessly.

後者の公報(特許第3766669号公報)の角度調節金具(角度調整金具)は、ケース部を備えた第1金具(第1アーム)と、第1アームのケース部にて回動可能に枢着された第2金具(第2アーム)と、浮動楔部材と、を具備したものであって、第1金具のケース部に設けられた楔形窓部内には浮動楔部材が移動可能に配設されており、楔部材の歯部が第2金具のギヤ部に噛合し且つ楔部材の背面が楔形窓部の楔面に当接することにより、楔部材がギヤ部と楔形窓部の楔面との間に強く挟まれて第2金具の展開方向回動が阻止されるように構成されている。この角度調節金具によれば、ギヤ部の歯を小さくし得るので、ギヤ部の歯数を増やすことができ、そのため、角度の調節段数をより多くすることができるという利点がある。   The angle adjustment fitting (angle adjustment fitting) of the latter publication (Japanese Patent No. 3766669) is pivotally attached to a first fitting (first arm) provided with a case portion and a case portion of the first arm. The second metal fitting (second arm) and the floating wedge member are provided, and the floating wedge member is movably disposed in the wedge-shaped window provided in the case portion of the first metal fitting. The tooth portion of the wedge member meshes with the gear portion of the second metal fitting, and the back surface of the wedge member abuts against the wedge surface of the wedge-shaped window portion, so that the wedge member moves between the gear portion and the wedge surface of the wedge-shaped window portion. It is comprised so that it may be pinched | interposed strongly between and the rotation of the expansion | deployment direction of a 2nd metal fitting may be prevented. According to this angle adjustment fitting, since the teeth of the gear portion can be reduced, the number of teeth of the gear portion can be increased, and therefore, there is an advantage that the number of angle adjustment steps can be increased.

特開平9−19339号公報Japanese Patent Laid-Open No. 9-19339 特許第3766669号公報Japanese Patent No. 3766669

しかしながら、前者の公報の角度調節金具では、ローラが凸曲面と凹曲面との間で挟まれることで第2金具の回動が阻止されるから、第2金具の回動阻止時には凹曲面に非常に大きな荷重が加わる。そのため、この荷重に耐えうるべく凹曲面を有する受けカム部材の肉厚を厚く設定する必要があり、その結果、角度調節金具の大きさが増大するという欠点があった。   However, in the angle adjusting bracket of the former publication, the rotation of the second bracket is prevented by the roller being sandwiched between the convex curved surface and the concave curved surface. A large load is applied to the. Therefore, it is necessary to set the wall thickness of the receiving cam member having a concave curved surface to withstand this load, and as a result, there is a drawback that the size of the angle adjusting fitting increases.

また、後者の公報の角度調節金具では、第1金具のケース部は互いに対向状に離間して配置された一対の壁部を有するものであって(同公報の特に段落[0011]及び図[図2]、[図3]参照)、該両壁部にそれぞれ楔形窓部(同公報の特に段落[0015]参照)が穿設されており、これら両方の楔形窓部の縁面からなる楔面に跨る態様にして楔部材が両楔形窓部内に配置されている。そのため、両方の楔形窓部の相互位置がずれている場合には、楔部材が両楔形窓部内でがたつきを生じ、その結果、両楔形窓部内での楔部材の移動がスムーズに行えなくなったり、更には楔部材が両楔形窓孔のいずれか一方から脱落したりして第2金具の回動を確実に阻止できなくなるという問題がある。特に、両楔形窓部が設けられる第1金具の両壁部は、第1金具を形成する平板状の金属板における当該両壁部となる部位にそれぞれ予め楔形窓孔を穿設しておき、当該両壁部が対向状に配置されるように金属板を屈曲して形成されるのが一般的であるから、両楔形窓部の相互位置は非常にずれ易い。そのため、上記の問題が発生し易かった。   Further, in the angle adjusting bracket of the latter publication, the case portion of the first fitting has a pair of wall portions arranged so as to be opposed to each other (particularly paragraphs [0011] and FIG. 2] and [FIG. 3]), and wedge-shaped window portions (see particularly paragraph [0015] of the same publication) are formed in both the wall portions, and the wedges are formed by the edge surfaces of both of these wedge-shaped window portions. A wedge member is disposed in both wedge-shaped window portions in a manner straddling the surface. Therefore, when the positions of both the wedge-shaped window portions are shifted, the wedge member is rattled in the both wedge-shaped window portions, and as a result, the wedge member cannot be smoothly moved in the both wedge-shaped window portions. In addition, there is a problem that the wedge member falls off from either one of the wedge-shaped window holes, and the rotation of the second metal fitting cannot be reliably prevented. In particular, both wall portions of the first metal fitting provided with both wedge-shaped window portions are preliminarily drilled with wedge-shaped window holes in the portions to be the both wall portions of the flat metal plate forming the first metal fitting, Since the metal plates are generally formed by bending so that the both wall portions are arranged to face each other, the mutual positions of the two wedge-shaped window portions are very easily displaced. For this reason, the above-described problem is likely to occur.

さらに、楔部材の背面が当接する各楔形窓部の楔面には、第2金具の回動阻止時に非常に大きな荷重が加わることから、この荷重に耐えうるようにすべく各楔面の幅はなるべく広い方が望ましい。しかしながら、各楔面の幅は第1金具の各壁部の肉厚寸法に対応しているので、各楔面の幅を広くするためには第1金具の各壁部の肉厚を厚くする必要があり、その結果、角度調節金具の大きさが増大するという問題も発生する。   Furthermore, since a very large load is applied to the wedge surface of each wedge-shaped window portion with which the back surface of the wedge member abuts when the second metal fitting is prevented from rotating, the width of each wedge surface is required to withstand this load. The wider one is desirable. However, since the width of each wedge surface corresponds to the thickness of each wall portion of the first metal fitting, the wall thickness of each wall portion of the first metal fitting is increased in order to increase the width of each wedge surface. As a result, there arises a problem that the size of the angle adjusting bracket increases.

本発明は、上述した技術背景に鑑みてなされたもので、その目的は、互いに相対的に回動可能に連結された二つの金具のうち一方の金具に対する他方の金具の所定方向の回動を確実に阻止することができ、しかも小型化を図ることができる角度調節金具及びこれを用いたリクライニングシートを提供することにある。   The present invention has been made in view of the above-described technical background, and an object of the present invention is to rotate the other metal fitting in a predetermined direction with respect to one metal fitting among two metal fittings that are rotatably connected to each other. An object of the present invention is to provide an angle adjustment fitting that can be reliably prevented and reduced in size and a reclining seat using the same.

本発明は以下の手段を提供する。   The present invention provides the following means.

[1] 受け部材を備えた第1金具と、
前記受け部材に対して相対的に正逆両方向に回動可能に回動軸を介して前記第1金具に連結されるとともに、周縁部にギヤ部が形成された第2金具と、
楔部材と、を具備し、
前記受け部材は、前記ギヤ部に対して対向状に配置された受け板部と、その幅方向両側縁から屈曲形成された一対の対向状の両側板部とを有する断面コ字状の金属板の屈曲成形品からなり、
前記楔部材は、前記受け部材の両側板部の間であって且つ前記受け板部と前記ギヤ部との間の楔状隙間内に、該楔状隙間の長さ方向に移動可能に且つ前記両側板部により幅方向の移動が規制された状態に配置されており、更に、前記ギヤ部側に向いた腹面に形成された歯部がギヤ部に噛合し且つ前記受け板部側に向いた背面が前記受け板部の板面に当接して受けられることにより、前記第2金具の逆方向の回動を阻止するものであることを特徴とする角度調節金具。
[1] A first metal fitting provided with a receiving member;
A second metal fitting connected to the first metal fitting via a rotation shaft so as to be rotatable in both forward and reverse directions relative to the receiving member;
A wedge member,
The receiving member is a U-shaped metal plate having a receiving plate portion arranged to face the gear portion and a pair of opposed side plate portions bent from both side edges in the width direction. Consisting of
The wedge member is movable between the side plate portions of the receiving member and in the wedge-shaped gap between the receiving plate portion and the gear portion, and is movable in the length direction of the wedge-shaped gap and the both side plates. Is disposed in a state in which movement in the width direction is restricted by the portion, and a tooth portion formed on the abdominal surface facing the gear portion side meshes with the gear portion and a back surface facing the receiving plate portion side. An angle adjusting bracket that prevents the second bracket from rotating in the reverse direction by being received in contact with the plate surface of the receiving plate portion.

[2] 前記楔部材をその歯部が前記ギヤ部と噛合しない状態に保持する保持凹部が、前記受け部材の両側板部の間における前記楔状隙間の広がり側に側板部と略平行に配置された保持板の縁部に形成されている前項1記載の角度調節金具。   [2] A holding recess for holding the wedge member in a state in which the tooth portion does not mesh with the gear portion is disposed substantially parallel to the side plate portion on the widening side of the wedge-shaped gap between the side plate portions of the receiving member. 2. The angle adjusting bracket according to 1 above, which is formed at the edge of the holding plate.

[3] 前記保持板は、前記受け部材とは別体に形成されており、
前記受け部材の受け板部の幅方向中間部に設けられた係合凹部と、前記保持板に設けられた係合凹部とが互いに嵌合されることにより、前記保持板が前記受け部材の受け板部の幅方向中間部に受け板部の幅方向に移動不能に係合されている前項2記載の角度調節金具。
[3] The holding plate is formed separately from the receiving member,
The engaging recess provided in the intermediate portion in the width direction of the receiving plate portion of the receiving member and the engaging recess provided in the holding plate are fitted to each other, whereby the holding plate receives the receiving member. 3. The angle adjusting bracket according to claim 2, wherein the angle adjusting bracket is engaged with the intermediate portion in the width direction of the plate portion so as not to move in the width direction of the receiving plate portion.

[4] 前記楔部材は、付勢ばねによって前記ギヤ部に向かって付勢されており、
前記付勢ばねは、該付勢ばねの両端部が前記保持板を跨いだ状態で付勢ばねの中間部が前記保持板に設けられた係止部に係止保持されており、
前記付勢ばねの両端部が付勢ばねに生じた復元力によって前記楔部材の背面の幅方向両端部に圧接することにより、前記楔部材が付勢されている前項2又は3記載の角度調節金具。
[4] The wedge member is biased toward the gear portion by a biasing spring,
The biasing spring is latched and held by a latching portion provided on the holding plate at an intermediate portion of the biasing spring in a state where both ends of the biasing spring straddle the holding plate,
The angle adjustment according to claim 2 or 3, wherein both ends of the biasing spring are pressed against both ends in the width direction of the back surface of the wedge member by a restoring force generated in the biasing spring. Hardware.

[5] 前記受け部材の両側板部における前記保持板側の部位の間に、前記保持板における前記受け板部側の部位が配置された状態で、これらの部位が連結軸を介して互いに連結されており、
前記付勢ばねは、該付勢ばねの中間部で二つに分かれたコイル部を有するねじりコイルばねで形成されており、
前記付勢ばねの二つのコイル部が前記保持板を跨いだ状態で該両コイル部が前記連結軸に外挿されるとともに、前記両コイル部同士を連結した連結ばね線部が前記保持板の係止部に係止保持されており、
前記付勢ばねの両コイル部の両端部が各コイル部に生じたねじり復元力によって前記楔部材の背面の幅方向両端部に圧接することにより、前記楔部材が付勢されている前項4記載の角度調節金具。
[5] In a state where the holding plate side portion of the holding plate is disposed between the holding plate side portions of the both side plate portions of the receiving member, these portions are connected to each other via a connecting shaft. Has been
The biasing spring is formed of a torsion coil spring having a coil portion divided into two at an intermediate portion of the biasing spring,
In a state where the two coil portions of the biasing spring straddle the holding plate, the two coil portions are extrapolated to the connecting shaft, and a connecting spring wire portion connecting the two coil portions is the engagement of the holding plate. It is locked and held at the stop,
5. The preceding item 4 in which the wedge member is biased by pressing both end portions of both coil portions of the biasing spring against both end portions in the width direction of the back surface of the wedge member by a torsional restoring force generated in each coil portion. Angle adjustment bracket.

[6] 前記受け部材の両側板部における前記保持板側の部位の間に、前記保持板における前記受け板部側の部位が配置された状態で、これらの部位が連結軸を介して互いに連結されるとともに、
前記受け部材の両側板部における前記回動軸側の部位と、前記保持板における前記回動軸側の部位とが前記回動軸に枢支されている前項2〜5のいずれかに記載の角度調節金具。
[6] In a state where the holding plate side portion of the holding plate is disposed between the holding plate side portions of the both side plate portions of the receiving member, these portions are connected to each other via a connecting shaft. As
The portion according to any one of the preceding items 2 to 5, wherein a portion on the rotating shaft side in the both side plate portions of the receiving member and a portion on the rotating shaft side in the holding plate are pivotally supported by the rotating shaft. Angle adjustment bracket.

[7] 前記受け部材の受け板部における前記楔部材の背面と当接する部位には、前記ギヤ部側に屈曲するとともに受け板部の長さ方向に延びた第1ビード部が形成されている前項1〜6のいずれかに記載の角度調節金具。   [7] A first bead portion that is bent toward the gear portion side and extends in the length direction of the receiving plate portion is formed at a portion of the receiving plate portion of the receiving member that contacts the back surface of the wedge member. The angle adjusting bracket according to any one of the preceding items 1 to 6.

[8] 前記受け部材の受け板部における前記楔部材の背面とは当接しない部位には、受け板部の幅方向に延びた第2ビード部が形成されている前項1〜7ののいずれかに記載の角度直接金具。   [8] Any one of the preceding items 1 to 7, wherein a second bead portion extending in the width direction of the receiving plate portion is formed in a portion of the receiving plate portion of the receiving member that does not contact the back surface of the wedge member. Angle direct bracket described in Crab.

[9] 前項1〜8のいずれかに記載の角度調節金具の第1金具に座フレームが連結されるとともに、角度調節金具の第2金具に背フレームが連結されていることを特徴とするリクライニングシート。   [9] A reclining characterized in that a seat frame is connected to the first metal fitting of the angle adjusting metal fitting according to any one of the preceding items 1 to 8, and a back frame is connected to the second metal fitting of the angle adjusting metal fitting. Sheet.

本発明は以下の効果を奏する。   The present invention has the following effects.

[1]の発明では、第1金具の受け部材は、受け板部と両側板部とを有する断面コ字状の金属板の屈曲成形品からなるので、受け部材を容易に製作することができる。   In the invention of [1], the receiving member of the first metal fitting is made of a bent product of a U-shaped metal plate having a receiving plate portion and both side plate portions, so that the receiving member can be easily manufactured. .

さらに、楔部材の腹面の歯部がギヤ部に噛合し且つ楔部材の背面が受け部材の受け板部の板面に当接して受けられることにより、第2金具の逆方向の回動が阻止されることから、第2金具の逆方向の回動阻止時には受け部材の受け板部に楔部材から大きな荷重が加わる。しかるに、この受け板部は、その幅方向両側縁から一対の対向状の両側板部が屈曲形成されることによって補強されている。そのため、受け板部の肉厚を必ずしも厚くしなくてもこの荷重を受け板部でしっかりと受けることができる。これにより、角度調節金具の小型化を図ることができるし、第2金具の逆方向の回動を確実に阻止することができる。   Furthermore, the tooth portion of the abdomen surface of the wedge member meshes with the gear portion, and the back surface of the wedge member is received in contact with the plate surface of the receiving plate portion of the receiving member, thereby preventing reverse rotation of the second metal fitting. Therefore, when the second metal fitting is prevented from rotating in the reverse direction, a large load is applied from the wedge member to the receiving plate portion of the receiving member. However, the receiving plate portion is reinforced by bending a pair of opposing side plate portions from both side edges in the width direction. Therefore, even if the thickness of the receiving plate portion is not necessarily increased, the load can be firmly received by the plate portion. Thereby, size reduction of an angle adjustment metal fitting can be achieved and rotation of the 2nd metal fitting in the reverse direction can be prevented reliably.

しかも、楔部材の背面は、上記従来の後者の角度調節金具のように互いに離間して配置された二つの楔形窓部の縁面からなる楔面で受けられるのではなく、受け部材の受け板部の板面で受けられるので、楔部材の背面を安定良く受けることができるし、更に、楔部材は受け部材の両側板部によって幅方向の移動が規制されているので、第2金具の逆方向の回動阻止時に楔部材が楔状隙間から幅方向に脱落する問題が発生せず、そのため第2金具の逆方向の回動を更に確実に阻止することができる。   Moreover, the back surface of the wedge member is not received by the wedge surface formed by the edge surfaces of the two wedge-shaped window portions spaced apart from each other as in the conventional latter angle adjusting bracket, but the receiving plate of the receiving member. Since the back surface of the wedge member can be received stably, and the wedge member is restricted from moving in the width direction by the both side plate portions of the receiving member, the reverse of the second metal fitting. The problem of the wedge member falling off in the width direction from the wedge-shaped gap does not occur when the rotation of the direction is prevented, and therefore, the reverse rotation of the second metal fitting can be more reliably prevented.

[2]の発明では、第2金具の逆方向の回動を許容させる場合には、楔部材を楔状隙間の広がり側へ移動させて保持凹部内に配置させることにより、楔部材の歯部がギヤ部と噛合しない状態に楔部材が保持される。これにより、第2金具の逆方向の回動を許容することができる。さらに、この状態では、楔部材の歯部はギヤ部と噛合していないので、保持板には大きな荷重が加わらない。これにより、保持板の肉厚を必ずしも厚くしなくても楔部材を保持することができ、すなわち保持板の肉厚をなるべく薄く設定することができ、もって角度調節金具の更なる小型化を図ることができる。   In the invention of [2], when the second metal fitting is allowed to rotate in the reverse direction, the tooth member of the wedge member is moved by moving the wedge member to the widening side of the wedge-shaped gap and disposing it in the holding recess. The wedge member is held in a state where it does not mesh with the gear portion. Thereby, the reverse rotation of the second metal fitting can be allowed. Further, in this state, since the tooth portion of the wedge member is not meshed with the gear portion, a large load is not applied to the holding plate. Accordingly, the wedge member can be held without necessarily increasing the thickness of the holding plate, that is, the thickness of the holding plate can be set as thin as possible, thereby further miniaturizing the angle adjusting bracket. be able to.

[3]の発明では、保持板は、受け部材と別体に形成されているので、保持板を容易に製作することができる。   In the invention [3], since the holding plate is formed separately from the receiving member, the holding plate can be easily manufactured.

さらに、保持板は受け部材の受け板部の幅方向中間部に受け板部の幅方向に移動不能に係合されているので、保持板が受け板部の幅方向に移動する不具合を防止することができ、もって楔部材を確実に保持することができる。   Further, since the holding plate is engaged with the intermediate portion of the receiving member in the width direction of the receiving plate so as not to move in the width direction of the receiving plate, the holding plate is prevented from moving in the width direction of the receiving plate. Thus, the wedge member can be securely held.

[4]の発明では、楔部材が付勢ばねによってギヤ部に向かって付勢されているので、楔部材の歯部をギヤ部に確実に噛合させることができる。   In the invention of [4], since the wedge member is urged toward the gear portion by the urging spring, the tooth portion of the wedge member can be reliably engaged with the gear portion.

さらに、付勢ばねは、該付勢ばねの両端部が保持板を跨いだ状態で付勢板の中間部が保持板の係止部に係止保持されることにより、付勢ばねを確実に保持することができる。   Furthermore, the urging spring securely holds the urging spring by the intermediate portion of the urging plate being held and held by the holding portion of the holding plate with both ends of the urging spring straddling the holding plate. Can be held.

しかも、付勢ばねの両端部が楔部材の背面の幅方向両端部に圧接することにより、楔部材が付勢されているので、楔部材をその幅方向においてバランス良くギヤ部に向かって付勢することができ、これにより楔部材の歯部をギヤ部に更に確実に噛合させることができる。   In addition, since the wedge member is urged by pressing both ends of the urging spring against both widthwise ends of the back surface of the wedge member, the wedge member is urged toward the gear portion with a good balance in the width direction. Accordingly, the tooth portion of the wedge member can be more reliably engaged with the gear portion.

[5]の発明では、受け部材の両側板部における保持板側の部位の間に、保持板における受け板部側の部位が配置された状態で、これらの部位が連結軸を介して互いに連結されているので、受け部材の両側板部の間に保持板を確実に配置させることができるし、受け部材と保持板とを連結軸を介して一体的に連結することができ、もって角度調節金具を容易に組立製作することができる。   In the invention of [5], these portions are connected to each other via the connecting shaft in a state where the portions on the holding plate side of the holding plate are disposed between the portions on the holding plate side of the both side plate portions of the receiving member. Therefore, the holding plate can be reliably arranged between the both side plate portions of the receiving member, and the receiving member and the holding plate can be integrally connected via the connecting shaft, thereby adjusting the angle. The bracket can be easily assembled and manufactured.

さらに、付勢ばねの二つのコイル部が保持板を跨いだ状態で該両コイル部が連結軸に外挿されるとともに、両コイル部同士を連結した連結ばね線部が保持板の係止部に係止保持されることにより、付勢ばねを更に確実に保持することができるし、付勢ばねを保持する構成を簡素化することができる。   Further, the two coil portions of the urging spring straddle the holding plate, the both coil portions are extrapolated to the connecting shaft, and the connecting spring wire portion connecting the two coil portions to the engaging portion of the holding plate. By being locked and held, the urging spring can be held more reliably, and the configuration for holding the urging spring can be simplified.

しかも、付勢ばねの両コイル部の両端部が各コイル部に生じたねじり復元力によって楔部材の背面の幅方向両端部に圧接することにより、楔部材が付勢されているので、楔部材をその幅方向においてバランス良くギヤ部に向かって付勢することができ、これにより楔部材の歯部をギヤ部に更に一層確実に噛合させることができる。   In addition, since the wedge member is urged by pressing both ends of both coil portions of the urging spring against both ends in the width direction of the back surface of the wedge member by the torsional restoring force generated in each coil portion, the wedge member Can be urged toward the gear portion with a good balance in the width direction, whereby the tooth portion of the wedge member can be more reliably engaged with the gear portion.

[6]の発明では、受け部材の両側板部における保持板側の部位の間に、保持板における受け板部側の部位が配置された状態で、これらの部位が連結軸を介して互いに連結されているので、受け部材の両側板部の間に保持板を確実に配置させることができるし、保持板と受け部材とを連結軸を介して一体的に連結することができ、もって角度調節金具を容易に組立製作することができる。   In the invention of [6], these portions are connected to each other via the connecting shaft in a state where the holding plate side portion of the holding plate is disposed between the holding plate side portions of the both side plate portions of the receiving member. Therefore, the holding plate can be reliably arranged between both side plate portions of the receiving member, and the holding plate and the receiving member can be integrally connected via the connecting shaft, thereby adjusting the angle. The bracket can be easily assembled and manufactured.

さらに、受け部材の両側板部における回動軸側の部位と、保持板における回動軸側の部位とが回動軸に枢支されているので、受け部材と保持板と第2金具とを回動軸を介して一体的に連結することができ、もって角度調節金具を更に容易に組立製作することができる。   Furthermore, since the part on the rotating shaft side in the both side plates of the receiving member and the part on the rotating shaft side in the holding plate are pivotally supported by the rotating shaft, the receiving member, the holding plate, and the second metal fitting are They can be integrally connected via the rotating shaft, so that the angle adjusting bracket can be assembled and manufactured more easily.

[7]の発明では、受け部材の受け板部に第1ビード部が形成されることにより、受け板部を第1ビード部によって補強することができる。これにより、受け板部の肉厚を必ずしも厚くしなくても楔部材からの荷重を受け板部で確実にしっかりと受けることができる。   In the invention of [7], since the first bead portion is formed on the receiving plate portion of the receiving member, the receiving plate portion can be reinforced by the first bead portion. Thereby, even if it does not necessarily increase the thickness of a receiving plate part, the load from a wedge member can be reliably received in a plate part.

さらに、この第1ビード部は、受け部材の受け板部における楔部材の背面と当接する部位においてギヤ部側に屈曲するとともに受け板部の長さ方向に延びて形成されているので、受け板部とギヤ部との間の隙間寸法、すなわち楔状隙間の寸法について、第2金具の逆方向の回動阻止時に楔部材の歯部がギヤ部に確実に噛合するように微調節を容易に行うことができる。   Further, the first bead portion is formed to bend toward the gear portion side and extend in the length direction of the receiving plate portion at the portion of the receiving plate portion of the receiving member that contacts the back surface of the wedge member. The gap dimension between the gear part and the gear part, that is, the dimension of the wedge-shaped gap, is easily finely adjusted so that the tooth part of the wedge member reliably meshes with the gear part when the second metal fitting is prevented from rotating in the reverse direction. be able to.

[8]の発明では、受け部材の受け板部に第2ビード部が形成されることにより、受け板部を第2ビード部によって補強することができる。これにより、受け板部の肉厚を必ずしも厚くしなくても楔部材からの荷重を受け板部で確実にしっかりと受けることができる。   In the invention of [8], since the second bead portion is formed on the receiving plate portion of the receiving member, the receiving plate portion can be reinforced by the second bead portion. Thereby, even if it does not necessarily increase the thickness of a receiving plate part, the load from a wedge member can be reliably received in a plate part.

さらに、第2ビード部は、受け板部における楔部材の背面とは当接しない部位に形成されているので、楔状隙間内における楔部材の移動が第2ビード部により阻害されるのを防止することができる。   Furthermore, since the second bead portion is formed at a portion that does not contact the back surface of the wedge member in the receiving plate portion, the movement of the wedge member in the wedge-shaped gap is prevented from being hindered by the second bead portion. be able to.

[9]の発明では、リクライニングシートの角度調節金具において上記発明の効果と同様の効果を奏する。   In the invention of [9], the angle adjusting bracket of the reclining seat has the same effect as the above-described invention.

図1は、本発明の一実施形態に係る角度調節金具を備えたリクライニングシートとしての座椅子を示す斜視図である。FIG. 1 is a perspective view showing a seat chair as a reclining seat provided with an angle adjusting bracket according to an embodiment of the present invention. 図2は、同角度調節金具の斜視図である。FIG. 2 is a perspective view of the same angle adjusting bracket. 図3は、同角度調節金具の平面図である。FIG. 3 is a plan view of the same angle adjusting bracket. 図4は、図3中のZ−Z線断面図である。4 is a cross-sectional view taken along the line ZZ in FIG. 図5Aは、同角度調節金具の分解斜視図である。FIG. 5A is an exploded perspective view of the same angle adjustment fitting. 図5Bは、同角度調節金具の受け部材の断面図である。FIG. 5B is a cross-sectional view of the receiving member of the same angle adjusting bracket. 図5Cは、同角度調節金具の楔部材の斜視図である。FIG. 5C is a perspective view of a wedge member of the same angle adjustment fitting. 図6Aは、同角度調節金具の組立途中の状態の斜視図である。FIG. 6A is a perspective view of the same angle adjustment fitting in the middle of assembly. 図6Bは、同角度調節金具の一部切欠き斜視図である。FIG. 6B is a partially cutaway perspective view of the same angle adjusting bracket. 図7Aは、同角度調節金具において第2金具の逆方向の回動が阻止された状態の概略断面図である。FIG. 7A is a schematic cross-sectional view of a state where the second metal fitting is prevented from rotating in the reverse direction in the same angle adjustment metal fitting. 図7Bは、図7Aに示した状態から第2金具を正方向に回動させる途中の状態の概略断面図である。FIG. 7B is a schematic cross-sectional view of a state in the middle of rotating the second metal fitting in the forward direction from the state shown in FIG. 7A. 図7Cは、図7Bに示した状態から第2金具の逆方向の回動が阻止された状態の概略断面図である。FIG. 7C is a schematic cross-sectional view showing a state in which the second metal fitting is prevented from rotating in the reverse direction from the state shown in FIG. 7B. 図8Aは、同角度調節金具において正方向に最大に回動した第2金具について逆方向の回動が阻止された状態の概略断面図である。FIG. 8A is a schematic cross-sectional view showing a state where rotation in the reverse direction is prevented with respect to the second metal fitting that has been rotated to the maximum in the forward direction in the same angle adjusting metal fitting. 図8Bは、図8Aに示した状態から第2金具の押圧突部で楔部材を楔状隙間の広がり側へ押圧する途中の状態の概略断面図である。FIG. 8B is a schematic cross-sectional view of the state in the middle of pressing the wedge member toward the spreading side of the wedge-shaped gap from the state shown in FIG. 8A with the pressing protrusion of the second metal fitting. 図8Cは、図8Bに示した状態から第2金具の押圧突部で楔部材を保持凹部内に押し込んで保持させた状態の概略断面図である。FIG. 8C is a schematic cross-sectional view of a state in which the wedge member is pushed into the holding recess and held by the pressing protrusion of the second metal fitting from the state shown in FIG. 8B. 図8Dは、図8Cに示した状態から第2金具を逆方向に回動させる途中の状態の概略断面図である。FIG. 8D is a schematic cross-sectional view of a state in the middle of rotating the second metal fitting in the reverse direction from the state shown in FIG. 8C. 図9Aは、同角度調節金具において保持凹部内に保持された楔部材を第2金具の押出突部で保持凹部内から押し出す途中の状態の概略断面図である。FIG. 9A is a schematic cross-sectional view showing a state in which the wedge member held in the holding recess in the same angle adjustment fitting is being pushed out of the holding recess by the extrusion protrusion of the second fitting. 図9Bは、図9Aに示した状態から楔部材が保持凹部内から押し出されて第2金具の逆方向の回動が阻止された状態の概略断面図である。FIG. 9B is a schematic cross-sectional view showing a state where the wedge member is pushed out from the holding recess from the state shown in FIG. 9A and the second metal fitting is prevented from rotating in the reverse direction.

次に、本発明の幾つかの実施形態について図面を参照して以下に説明する。   Next, several embodiments of the present invention will be described below with reference to the drawings.

本実施形態に係る角度調節金具10は、図1に示すように、リクライニングシートとして例えば座椅子20に用いられるものである。座椅子20は、一方の部材としての座フレーム21と、他方の部材としての背フレーム22とを具備している。座フレーム21及び背フレーム22はそれぞれ略U字状に屈曲された金属製丸パイプからなるものである。そして、座フレーム21の左右両側枠部21a、21aの後端部と背フレーム22の左右両側枠部22a、22aの下端部とがそれぞれ本実施形態の左右一対の角度調節金具10、10を介して連結されることにより、座フレーム21に対して背フレーム22が展開状態から起立状態までの角度範囲内で傾倒可能なものとなされている。   As shown in FIG. 1, the angle adjusting bracket 10 according to the present embodiment is used for a seat chair 20 as a reclining seat, for example. The seat 20 includes a seat frame 21 as one member and a back frame 22 as the other member. The seat frame 21 and the back frame 22 are each made of a metal round pipe bent in a substantially U shape. The rear end portions of the left and right side frame portions 21a and 21a of the seat frame 21 and the lower end portions of the left and right side frame portions 22a and 22a of the back frame 22 are respectively connected via the pair of left and right angle adjusting brackets 10 and 10 of this embodiment. By being connected to each other, the back frame 22 can be tilted with respect to the seat frame 21 within an angle range from a deployed state to a standing state.

本実施形態の角度調節金具10は、図5Aに示すように、第1金具1、第2金具9、楔部材7、付勢ばね8等を具備している。   As shown in FIG. 5A, the angle adjustment fitting 10 of the present embodiment includes a first fitting 1, a second fitting 9, a wedge member 7, a biasing spring 8, and the like.

第1金具1は、座フレーム21に取り付けられるものであり、第1金具本体部2と、楔部材7を受ける受け部材3と、保持板4とを備えている。第1金具本体部2と受け部材3と保持板4とは互いに別体に形成されるとともに、受け部材3と保持板4は第1金具本体部2に固定状態に連結されている。したがって、第1金具1は受け部材3と保持板4を固定状態に備えている。   The first metal fitting 1 is attached to the seat frame 21, and includes a first metal fitting main body 2, a receiving member 3 that receives the wedge member 7, and a holding plate 4. The first metal fitting body 2, the receiving member 3 and the holding plate 4 are formed separately from each other, and the receiving member 3 and the holding plate 4 are connected to the first metal fitting main body 2 in a fixed state. Therefore, the first metal fitting 1 includes the receiving member 3 and the holding plate 4 in a fixed state.

第1金具本体部2は、図5A、5Bに示すように、鋼板等の一枚の金属板が所定形状に屈曲されて成形された金属板の屈曲成形品からなるものであり、座フレーム21の左右各側枠部21aの後端部に固定状態に取り付けられる円筒状の座フレーム取付け部2aと、該座フレーム取付け部2aの後端部に一体形成された一対の対向状の板状外側壁部2b、2bと、該両外側壁部2b、2bの前側の下端部同士を連結した板状底壁部2cとを有しており、両外側壁部2b、2b間の上方及び後方は開口している。   As shown in FIGS. 5A and 5B, the first metal fitting main body 2 is formed of a bent metal plate product formed by bending a single metal plate such as a steel plate into a predetermined shape. A cylindrical seat frame mounting portion 2a fixedly attached to the rear end of each of the left and right side frame portions 21a, and a pair of opposed plate-like outer parts integrally formed on the rear end of the seat frame mounting portion 2a It has wall portions 2b and 2b and a plate-like bottom wall portion 2c in which lower end portions on the front side of the outer side wall portions 2b and 2b are connected to each other. It is open.

受け部材3は、鋼板等の一枚の金属板が断面コ字状に屈曲されて成形された屈曲成形品からなるものであり、受け板部3aと、該受け板部3aの幅方向両側縁から屈曲形成された一対の対向状の両側板部3b、3bとを有している。両側板部3b、3bは互いに離間して平行に配置されている。この受け部材3は、第1金具本体部2の両外側壁部2b、2b間に配置されるとともに、この状態で第1金具本体部2に後述する連結軸2f及び回動軸9jを介して一体に連結されている。   The receiving member 3 is composed of a bent molded product formed by bending a single metal plate such as a steel plate into a U-shaped cross section, and includes a receiving plate portion 3a and both side edges in the width direction of the receiving plate portion 3a. And a pair of opposite side plate portions 3b and 3b which are bent from the side. Both side plate portions 3b and 3b are spaced apart from each other and arranged in parallel. The receiving member 3 is disposed between the outer side wall portions 2b, 2b of the first metal fitting main body portion 2, and in this state, the first metal fitting main body portion 2 is connected to a later-described connecting shaft 2f and a rotating shaft 9j. They are connected together.

保持板4の構成については後述する。   The configuration of the holding plate 4 will be described later.

第2金具9は、背フレーム22に取り付けられるものであり、第1金具1に回動軸9jを介して第1金具1(第1金具本体部2)及び受け部材3に対して相対的に正逆両方向に回動可能に連結されている。この第2金具9は、鋼板等の一枚の金属板が所定形状に屈曲されて成形された金属板の屈曲成形品からなるものであり、背フレーム22の左右各側枠部22aの下端部に固定状態に取り付けられる円筒状の背フレーム取付け部9aと、該背フレーム取付け部9aの下端部に一体形成された一対の対向状の板状ラチェット本体部9b、9bとを有している。両ラチェット本体部9b、9bは互いに同一形状及び同一寸法であり、互いに僅かに離間して配置されている。   The second metal fitting 9 is attached to the back frame 22, and is relatively to the first metal fitting 1 (the first metal fitting main body 2) and the receiving member 3 via the rotation shaft 9 j. It is connected so that it can rotate in both forward and reverse directions. The second metal fitting 9 is made of a bent product of a metal plate formed by bending a single metal plate such as a steel plate into a predetermined shape, and is a lower end of each of the left and right side frame portions 22a of the back frame 22. A cylindrical back frame attachment portion 9a attached in a fixed state, and a pair of opposed plate-like ratchet main body portions 9b, 9b integrally formed at the lower end of the back frame attachment portion 9a. Both ratchet main body portions 9b and 9b have the same shape and the same size as each other, and are slightly spaced from each other.

そして、図2、3、6A、6Bに示すように、第2金具9の両ラチェット本体部9b、9bが第1金具1の第1金具本体部2の両外側壁部2b、2b間に配置されるとともに、この状態で、第1金具本体部2の両外側壁部2b、2bにそれぞれ設けられた回動軸孔2eと第2金具9の両ラチェット本体部9b、9bの中心部にそれぞれ設けられた回動軸孔9iとに、リベットからなる回動軸9jがこれら回動軸孔2e、9iを連通した状態に挿通されており、これにより、第2金具9は回動軸9jに枢支されて該回動軸9jを中心に第1金具1(詳述すると第1金具本体部2及び受け部材3)に対して相対的に正逆両方向S、Gに回動可能に回動軸9jを介して第1金具1(詳述すると第1金具本体部2及び受け部材3)に連結されている。   2, 3, 6 </ b> A, 6 </ b> B, both ratchet main body portions 9 b, 9 b of the second metal fitting 9 are arranged between both outer wall portions 2 b, 2 b of the first metal fitting main body portion 2 of the first metal fitting 1. In this state, the rotation shaft hole 2e provided in the both outer side wall portions 2b and 2b of the first metal fitting body 2 and the central portions of the ratchet main body portions 9b and 9b of the second metal fitting 9, respectively. A rotation shaft 9j made of a rivet is inserted into the provided rotation shaft hole 9i so as to communicate with the rotation shaft holes 2e and 9i, whereby the second metal fitting 9 is connected to the rotation shaft 9j. It is pivotally supported so that it can rotate in both forward and reverse directions S and G relative to the first metal fitting 1 (more specifically, the first metal fitting main body 2 and the receiving member 3) around the rotation shaft 9j. The shaft is connected to the first metal fitting 1 (specifically, the first metal fitting main body 2 and the receiving member 3) via the shaft 9j.

ここで本実施形態では、説明の便宜上、図4に示すように、第1金具1(第1金具本体部2)に対する第2金具9の正逆回動方向について、第1金具1に対する第2金具9の開き角度が小さくなる回動方向、すなわち第1金具1に対する第2金具9の折畳み方向を「正回動方向S(又は単に「正方向S」)」といい、第1金具1に対する第2金具9の開き角度が大きくなる回動方向、すなわち第1金具1に対する第2金具9の展開方向を「逆回動方向G(又は単に「逆方向G」)」という。   Here, in this embodiment, for convenience of explanation, as shown in FIG. 4, the second direction relative to the first metal fitting 1 in the forward / reverse rotation direction of the second metal fitting 9 with respect to the first metal fitting 1 (first metal fitting main body portion 2). The rotation direction in which the opening angle of the metal fitting 9 is reduced, that is, the folding direction of the second metal fitting 9 with respect to the first metal fitting 1 is referred to as “positive rotation direction S (or simply“ positive direction S ”)”. The rotation direction in which the opening angle of the second metal fitting 9 is increased, that is, the development direction of the second metal fitting 9 with respect to the first metal fitting 1 is referred to as “reverse rotation direction G (or simply“ reverse direction G ”)”.

さらに、図5Aに示すように、第2金具9の両ラチェット本体部9b、9bの先端側の周縁部は、回動軸9j(即ち回動軸孔9i)を中心とした円弧状に形成されるとともに、この円弧状周縁部にギヤ部9cが形成されている。このギヤ部9cは、円弧状周縁部に周方向に所定ピッチで並んだ複数個のギヤ歯部9dから構成されている。ギヤ歯部9dの個数は例えば5〜25個(詳述すると例えば15〜20個)の範囲内である。ただし本発明では、ギヤ歯部9dの個数は上記の範囲内であることに限定されるものではない。   Further, as shown in FIG. 5A, the peripheral edge portions of the ratchet main body portions 9b, 9b of the second metal fitting 9 are formed in an arc shape centering on the rotation shaft 9j (that is, the rotation shaft hole 9i). In addition, a gear portion 9c is formed on the arc-shaped peripheral edge portion. The gear portion 9c is composed of a plurality of gear tooth portions 9d arranged at a predetermined pitch in the circumferential direction on the arc-shaped peripheral edge portion. The number of the gear tooth portions 9d is, for example, in the range of 5 to 25 (for example, 15 to 20 in detail). However, in the present invention, the number of gear teeth 9d is not limited to being in the above range.

また、図3、6A、6Bに示すように、受け部材3は第1金具本体部2の両外側壁部2b、2b間に配置されている。さらに、この受け部材3の受け板部3aは、図4、7Aに示すように第2金具9のギヤ部9cに対して僅かに離間して対向状に配置されており、これにより、受け板部3aとギヤ部9cとの間に楔状隙間5が形成されている。この楔状隙間5は、その上側が狭まり側、下側が広がり側となっている。受け板部3aは、該受け板部3aに沿う長さ方向が円弧状には屈曲しておらず真直になるように形成されており、更に、ギヤ部9cとは交差しないように配置されている。また、受け部材3の両側板部3b、3bは、図6A、6Bに示すように第2金具9の両ラチェット本体部9b、9bのギヤ部9c、9cの両外側に配置されており、換言すると、受け部材3の両側板部3b、3bの間に、第2金具9の両ラチェット本体部9b、9bのギヤ部9c、9cが配置されている。   Moreover, as shown in FIGS. 3, 6 </ b> A, and 6 </ b> B, the receiving member 3 is disposed between the outer side wall portions 2 b and 2 b of the first metal fitting main body portion 2. Further, the receiving plate portion 3a of the receiving member 3 is arranged to be opposed to and slightly spaced from the gear portion 9c of the second metal fitting 9 as shown in FIGS. 4 and 7A. A wedge-shaped gap 5 is formed between the portion 3a and the gear portion 9c. The wedge-shaped gap 5 is narrowed on the upper side and widened on the lower side. The receiving plate portion 3a is formed so that the length direction along the receiving plate portion 3a is not bent in an arc shape but is straight, and is further arranged so as not to intersect with the gear portion 9c. Yes. Moreover, the both side plate portions 3b and 3b of the receiving member 3 are disposed on both outer sides of the gear portions 9c and 9c of the ratchet main body portions 9b and 9b of the second metal fitting 9 as shown in FIGS. 6A and 6B. Then, the gear portions 9c and 9c of the two ratchet main body portions 9b and 9b of the second metal fitting 9 are disposed between the side plate portions 3b and 3b of the receiving member 3.

楔部材7は、図4、7Aに示すように、受け部材3の両側板部3b、3bの間であって且つ楔状隙間5内に、該楔状隙間5の長さ方向に移動可能(すなわち楔状隙間5の狭まり側と広がり側とに移動可能)に且つ両側板部3b、3bにより幅方向の移動が規制された状態に配置されている。   As shown in FIGS. 4 and 7A, the wedge member 7 is movable between the side plate portions 3b and 3b of the receiving member 3 and in the wedge-shaped gap 5 in the longitudinal direction of the wedge-shaped gap 5 (that is, wedge-shaped). The gap 5 can be moved between the narrow side and the wide side) and the movement in the width direction is restricted by the side plates 3b and 3b.

楔部材7は鋼等の金属製であり、図5Cに示すように、楔部材7のギヤ部9c側に向いた面7a(この面を「腹面7a」という)は、第2金具9におけるギヤ部9cが形成された両ラチェット本体部9b、9bの円弧状周縁部に対応する円弧面に形成されるとともに、この腹面7aにギヤ部9c(詳述するとギヤ部9cのギヤ歯部9d)と噛合する1個又は複数個の歯部7bが形成されている。歯部7bの個数は、ギヤ歯部9dの個数よりも少なく、例えば1〜8個である。本実施形態では歯部7bの個数は2〜6個である。ただし本発明では、歯部7bの個数は上記の範囲内であることに限定されるものではない。   The wedge member 7 is made of metal such as steel, and as shown in FIG. 5C, a surface 7a facing the gear portion 9c side of the wedge member 7 (this surface is referred to as “abdominal surface 7a”) is a gear in the second metal fitting 9. The ratchet main body portions 9b and 9b are formed with arcuate surfaces corresponding to the arc-shaped peripheral edge portions of the ratchet main body portions 9b and 9b, and the abdominal surface 7a has a gear portion 9c (specifically, a gear tooth portion 9d of the gear portion 9c) and One or a plurality of tooth portions 7b to be engaged with each other are formed. The number of teeth 7b is less than the number of gear teeth 9d, for example 1-8. In the present embodiment, the number of teeth 7b is 2-6. However, in the present invention, the number of teeth 7b is not limited to being within the above range.

楔部材7の受け板部3a側に向いた面7c(この面を「背面7c」という)は、略円弧面に形成されており、受け板部3aの板面3kにその幅方向に沿って当接する面である。   A surface 7c of the wedge member 7 facing the receiving plate portion 3a (this surface is referred to as a “rear surface 7c”) is formed in a substantially arc surface, and extends along the width direction of the plate surface 3k of the receiving plate portion 3a. It is the surface that comes into contact.

楔部材7の幅寸法は、受け部材3の両側板部3b、3b間の隙間寸法に対応して設定されており、すなわち例えば当該隙間寸法に対して等しいか又は若干小寸に設定されている。   The width dimension of the wedge member 7 is set in accordance with the gap dimension between the side plate portions 3b and 3b of the receiving member 3, that is, for example, is set to be equal to or slightly smaller than the gap dimension. .

そして、この楔部材7は、図4、図7Aに示すように、楔状隙間5の狭まり側に移動された状態でその歯部7bがギヤ部9cに噛合し且つその背面7cが受け板部3aの板面3kに当接して受けられることにより、第2金具9の逆方向Gの回動を阻止するものである。一方、この楔部材7が楔状隙間5の広がり側に移動されることにより、その歯部7bがギヤ部9cと噛合しなくなって第2金具9の逆方向Gの回動が許容される(図8D参照)。   As shown in FIGS. 4 and 7A, the wedge member 7 is moved to the narrowing side of the wedge-shaped gap 5, the tooth portion 7b meshes with the gear portion 9c, and the back surface 7c thereof is the receiving plate portion 3a. The second metal fitting 9 is prevented from rotating in the reverse direction G by being received in contact with the plate surface 3k. On the other hand, when the wedge member 7 is moved to the spreading side of the wedge-shaped gap 5, the tooth portion 7b does not mesh with the gear portion 9c, and the second metal fitting 9 is allowed to rotate in the reverse direction G (FIG. 8D).

保持板4は、図5Aに示すように受け部材3とは別体であって鋼板等の一枚の金属板から形成されており、楔状隙間5の広がり側(即ち下側)に移動された楔部材7をその歯部7bがギヤ部9cと噛合しない状態に保持する保持凹部4eを有するものである(図8D参照)。   As shown in FIG. 5A, the holding plate 4 is separate from the receiving member 3 and is formed of a single metal plate or the like, and is moved to the spreading side (that is, the lower side) of the wedge-shaped gap 5. It has the holding | maintenance recessed part 4e which hold | maintains the wedge member 7 in the state which the tooth | gear part 7b does not mesh with the gear part 9c (refer FIG. 8D).

この保持板4は、受け部材3の両側板部3b、3bの間における楔状隙間5の広がり側に両側板部3b、3bと平行に配置されている。そして、この保持板4における楔状隙間5側に向いた縁部(詳述すると上縁部)に、保持凹部4eがその開口を楔状隙間5に臨ませて切欠き形成されている。さらに、図4に示すように、この保持板4は、第1金具本体部2の底壁部2c上に当接して起立状に配置されている。   The holding plate 4 is disposed in parallel with the side plate portions 3 b and 3 b on the side where the wedge-shaped gap 5 extends between the side plate portions 3 b and 3 b of the receiving member 3. A holding recess 4e is cut out at the edge of the holding plate 4 facing the wedge-shaped gap 5 (more specifically, the upper edge), with the opening facing the wedge-shaped gap 5. Further, as shown in FIG. 4, the holding plate 4 is disposed in an upright manner in contact with the bottom wall portion 2 c of the first metal fitting body 2.

図5Aに示すように、保持板4における受け板部3a側の端縁部(詳述すると上端縁部)には、略上向きに開口した係合凹部4fが切欠き形成されている。一方、受け部材3の受け板部3aにおける保持板4側の端縁部(詳述すると下端縁部)の幅方向中間部には、略下向きに開口した係合凹部3gが切欠き形成されている。そして、図6A、6Bに示すように、保持板4の係合凹部4fと受け板部3aの係合凹部3gとが互いに嵌合されることにより、保持板4は受け板部3aの下端縁部の幅方向中間部に受け板部3aの幅方向に移動不能に係合されている。   As shown in FIG. 5A, an engaging recess 4 f that opens substantially upward is cut out at an end edge portion (more specifically, an upper end edge portion) of the holding plate 4 on the receiving plate portion 3 a side. On the other hand, an engaging recess 3g that opens substantially downward is cut out at the intermediate portion in the width direction of the end edge portion (more specifically, the lower end edge portion) on the holding plate 4 side of the receiving plate portion 3a of the receiving member 3. Yes. As shown in FIGS. 6A and 6B, the engaging recess 4f of the holding plate 4 and the engaging recess 3g of the receiving plate portion 3a are fitted to each other, so that the holding plate 4 has a lower end edge of the receiving plate portion 3a. Is engaged with the intermediate portion in the width direction of the portion so as not to move in the width direction of the receiving plate portion 3a.

また、図6A、6Bに示すように、保持板4における受け板部3a側の端部4aが、受け部材3の両側板部3b、3bにおける保持板4側の端部3c、3c(即ち下端部)の間に配置されるとともに、第1金具本体部2の両外側壁部2b、2bの間に受け部材3が配置されている。そしてこの状態で、これらの端部4a、3c、3cにそれぞれ設けられた連結軸孔4b、3d、3dと第1金具本体部2の両外側壁部2b、2bにそれぞれ設けられた連結軸孔2d、2dとに、リベットからなる連結軸2fがこれらの連結軸孔4b、3d、3d、2d、2dを連通した状態に挿通されている。これにより、保持板4における受け板部3a側の端部4aと受け部材3の両側板部3b、3bにおける保持板4側の端部3c、3cとが連結軸2fを介して互いに連結されるとともに、更に、これらの端部4a、3c、3cが第1金具本体部2の両外側壁部2b、2bに連結軸2fを介して連結されている。   6A and 6B, the end 4a on the receiving plate 3a side of the holding plate 4 is the end 3c, 3c (that is, the lower end) on the holding plate 4 side on both side plates 3b and 3b of the receiving member 3. The receiving member 3 is disposed between the outer side wall portions 2b and 2b of the first metal fitting main body portion 2. In this state, the connecting shaft holes 4b, 3d, and 3d provided in the end portions 4a, 3c, and 3c and the connecting shaft holes provided in the outer side wall portions 2b and 2b of the first metal fitting body 2 respectively. A connecting shaft 2f made of rivets is inserted into 2d and 2d in a state where these connecting shaft holes 4b, 3d, 3d, 2d and 2d are communicated. Thereby, the end 4a on the receiving plate 3a side of the holding plate 4 and the ends 3c, 3c on the holding plate 4 side on both side plates 3b, 3b of the receiving member 3 are connected to each other via the connecting shaft 2f. In addition, these end portions 4a, 3c, and 3c are connected to both outer wall portions 2b and 2b of the first metal fitting main body portion 2 via a connecting shaft 2f.

さらに、受け部材3の両側板部3b、3bにおける回動軸9j側の端部3e、3eが、第2金具9の両ラチェット本体部9b、9bの両外側に配置されるとともに、保持板4における回動軸9j側の端部4cは両ラチェット本体部9b、9bの間に配置されている(図3、4参照)。そしてこの状態で、図6A、6Bに示すように、これらの端部4c、3e、3eにそれぞれ設けられた回動軸孔4d、3f、3fに、前記回動軸9jがこれらの回動軸孔4d、3f、3fを連通した状態に挿通されることにより(図4参照)、受け部材3の両側板部3b、3bにおける回動軸9j側の端部3e、3eと保持板4における回動軸9j側の端部4cとが前記回動軸9jに枢支されている。   Further, the end portions 3e and 3e on the side of the rotating shaft 9j of the both side plate portions 3b and 3b of the receiving member 3 are disposed on both outer sides of the ratchet main body portions 9b and 9b of the second metal fitting 9 and the holding plate 4 The end portion 4c on the rotating shaft 9j side is disposed between the ratchet main body portions 9b and 9b (see FIGS. 3 and 4). In this state, as shown in FIGS. 6A and 6B, the rotary shaft 9j is inserted into the rotary shaft holes 4d, 3f, and 3f provided in the end portions 4c, 3e, and 3e, respectively. By inserting the holes 4d, 3f, and 3f in a state of communicating with each other (see FIG. 4), the end portions 3e and 3e of the receiving plate 3 on the side of the rotation shaft 9j and the rotation of the holding plate 4 are rotated. An end 4c on the side of the moving shaft 9j is pivotally supported by the rotating shaft 9j.

したがって、受け部材3と保持板4は、連結軸2f及び回動軸9jを介して第1金具本体部2に固定状態に連結されている。一方、第2金具9は、第1金具本体部2と受け部材3と保持板4とに対して相対的に回動可能に回動軸9jに枢支されている。   Therefore, the receiving member 3 and the holding plate 4 are connected to the first metal fitting body 2 in a fixed state via the connecting shaft 2f and the rotating shaft 9j. On the other hand, the second metal fitting 9 is pivotally supported by a rotation shaft 9j so as to be rotatable relative to the first metal fitting main body 2, the receiving member 3, and the holding plate 4.

付勢ばね8は、楔状隙間5内に配置された楔部材7をギヤ部9cに向かって常時付勢するものである。この付勢ばね8は、図5Aに示すように該付勢ばね8の中間部で二つに分かれたコイル部8a、8aを有するねじりコイルばねで形成されている。両コイル部8a、8a同士は、両者の間に形成された中間部としての連結ばね線部8bを介して互いに一体に連結されている。   The urging spring 8 constantly urges the wedge member 7 disposed in the wedge-shaped gap 5 toward the gear portion 9c. As shown in FIG. 5A, the urging spring 8 is formed of a torsion coil spring having coil portions 8a and 8a that are divided into two at an intermediate portion of the urging spring 8. The two coil portions 8a and 8a are integrally connected to each other via a connecting spring wire portion 8b as an intermediate portion formed between them.

そして、図6A、6Bに示すように、付勢ばね8の両コイル部8a、8aは、保持板4における受け板部3a側の端部4aを跨いだ状態に配置されるとともに、付勢ばね8の連結ばね線部8bは、保持板4の係合凹部4fの底部に形成された係止部としての係止溝部4gに差し込まれて係止保持されている。そしてこの状態で、付勢ばね8の両コイル部8a、8aが連結軸2fに外挿されて保持されている。さらに、図7Aに示すように、付勢ばね8の両コイル部8a、8aの直線状の両端部8c、8cが、各コイル部8aに生じたねじり復元力(詳述するとねじり弾性復元力)によって楔部材7の背面7cの幅方向両端部に均等に圧接しており、これにより楔部材7がギヤ部9cに向かって常時付勢されている。   6A and 6B, the coil portions 8a and 8a of the urging spring 8 are arranged in a state of straddling the end portion 4a on the receiving plate portion 3a side of the holding plate 4, and the urging spring. 8 is inserted into a locking groove 4g as a locking portion formed at the bottom of the engaging recess 4f of the holding plate 4 and is held by locking. In this state, both coil portions 8a, 8a of the urging spring 8 are extrapolated and held by the connecting shaft 2f. Further, as shown in FIG. 7A, the linear ends 8c, 8c of the coil portions 8a, 8a of the urging spring 8 are twisted restoring force generated in each coil portion 8a (specifically, torsion elastic restoring force). Therefore, the wedge member 7 is uniformly pressed against both end portions in the width direction of the back surface 7c of the wedge member 7, and the wedge member 7 is constantly urged toward the gear portion 9c.

ここで、係止溝部4gは保持板4の係合凹部4fの底部に形成されていることから、この係止溝部4gに係止された付勢ばね8の連結ばね線部8bが、保持板4の係合凹部4fに嵌合された受け板部3aの係合凹部3gによって係止溝部4gから不慮に抜出するのを防止することができる。   Here, since the locking groove 4g is formed at the bottom of the engaging recess 4f of the holding plate 4, the connecting spring wire portion 8b of the urging spring 8 locked to the locking groove 4g is the holding plate. The engagement recess 3g of the receiving plate 3a fitted in the 4 engagement recess 4f can be prevented from being accidentally pulled out from the locking groove 4g.

また、図5B、7Aに示すように、受け部材3の受け板部3aにおける楔部材7の背面7cと当接する部位には、ギヤ部9c側に屈曲するとともに受け板部3aの全幅領域に亘って受け板部3aの長さ方向に延びた第1ビード部3hが形成されている。この第1ビード部3hによって、受け板部3aが補強されるとともに、受け板部3aとギヤ部9cとの間の隙間寸法、すなわち楔状隙間5の寸法が微調節されている。   Further, as shown in FIGS. 5B and 7A, the portion of the receiving plate portion 3a of the receiving member 3 that contacts the back surface 7c of the wedge member 7 is bent toward the gear portion 9c and covers the entire width region of the receiving plate portion 3a. Thus, a first bead portion 3h extending in the length direction of the receiving plate portion 3a is formed. The first bead portion 3h reinforces the receiving plate portion 3a and finely adjusts the size of the gap between the receiving plate portion 3a and the gear portion 9c, that is, the size of the wedge-shaped gap 5.

さらに、受け部材3の受け板部3aにおける楔部材7の背面7cとは当接しない上端側の部位には、ギヤ部9c側に屈曲するとともに受け板部3aの幅方向に延びた第2ビード部3iが形成されている。この第2ビード部3iによって、受け板部3aが更に補強されている。   Further, a second bead that bends toward the gear portion 9c and extends in the width direction of the receiving plate portion 3a at the upper end side portion of the receiving plate portion 3a of the receiving member 3 that does not contact the back surface 7c of the wedge member 7. Part 3i is formed. The receiving plate portion 3a is further reinforced by the second bead portion 3i.

また、図8A〜8Dに示すように、第2金具9のギヤ部9cにおける正回動方向Sの終端部には、楔状隙間5の狭まり側に移動された楔部材7を楔状隙間5の広がり側へ押圧して保持板4の保持凹部4e内に押し込む押圧突部9fが、ギヤ部9cよりも外側に突出して一体形成されている。   Further, as shown in FIGS. 8A to 8D, the wedge member 7 moved to the narrow side of the wedge-shaped gap 5 is spread at the end of the gear portion 9 c of the second metal fitting 9 in the forward rotation direction S. A pressing protrusion 9f that presses toward the side and presses into the holding recess 4e of the holding plate 4 protrudes outward from the gear portion 9c and is integrally formed.

一方、図9A、9Bに示すように、第2金具9のギヤ部9cにおける逆回動方向Gの終端部には、保持板4の保持凹部4e内に配置された楔部材7を保持凹部4e内から楔状隙間5へ押し出す押出突部9eが、ギヤ部9cよりも外側に突出して一体形成されている。   On the other hand, as shown in FIGS. 9A and 9B, a wedge member 7 disposed in the holding recess 4e of the holding plate 4 is provided at the end of the gear portion 9c of the second metal fitting 9c in the reverse rotation direction G. An extrusion protrusion 9e that is pushed out from the inside to the wedge-shaped gap 5 protrudes outward from the gear portion 9c and is integrally formed.

また、図7A、7Bに示すように、保持板4の保持凹部4eにおける回動軸9j側の側縁部の開口側の端部には、歯部7bがギヤ部9cに噛合した楔部材7を第2金具9の正回動動作によって付勢ばね8の付勢力に抗して受け板部3a側へ案内する案内段部4hが、ギヤ部9cの位置よりも外側に突出するとともに下り勾配に傾斜した状態に形成されている。第2金具9の正回動動作時においては、歯部7bがギヤ部9cに噛合した楔部材7は、この案内段部4hによって受け板部3a側へ案内されて移動されることで、歯部7bとギヤ部9cとの噛合が解除される。   Further, as shown in FIGS. 7A and 7B, a wedge member 7 in which a tooth portion 7b meshes with a gear portion 9c at an opening side end portion of a side edge portion of the holding recess 4e of the holding plate 4 on the rotating shaft 9j side. The guide step portion 4h that guides the second metal fitting 9 toward the receiving plate portion 3a against the urging force of the urging spring 8 by the forward rotation operation of the second metal fitting 9 protrudes outward from the position of the gear portion 9c and descends downwardly. It is formed in an inclined state. When the second metal fitting 9 is rotated forward, the wedge member 7 having the tooth portion 7b meshed with the gear portion 9c is guided and moved to the receiving plate portion 3a side by the guide step portion 4h. The meshing between the portion 7b and the gear portion 9c is released.

次に、本実施形態の角度調節金具10の動作について以下に説明する。   Next, operation | movement of the angle adjustment metal fitting 10 of this embodiment is demonstrated below.

図7A〜7Cは、本実施形態の角度調節金具10の第2金具9を正方向Sに回動させる操作を説明する図である。   7A to 7C are diagrams illustrating an operation of rotating the second metal fitting 9 of the angle adjusting metal fitting 10 of the present embodiment in the positive direction S. FIG.

図7Aに示した角度調節金具10では、楔部材7の歯部7bが付勢ばね8の付勢力によって第2金具9のギヤ部9c(詳述するとギヤ部9cのギヤ歯部9d)に噛合するとともに、この噛合状態で楔部材7が楔状隙間5の狭まり側に移動されることで該楔部材7の背面7cが受け部材3の受け板部3aの板面3kに当接して受けられており、これにより、第2金具9は第1金具1(詳述すると第1金具本体部2と受け部材3と保持板4)に対して相対的に逆方向Gの回動が阻止されている。この状態では、第2金具9は第1金具1に対して最大の開き角度約180°に配置されており、すなわち第2金具9は第1金具1に対して展開状態に配置されている。   In the angle adjustment fitting 10 shown in FIG. 7A, the tooth portion 7b of the wedge member 7 is engaged with the gear portion 9c of the second fitting 9 (specifically, the gear tooth portion 9d of the gear portion 9c) by the urging force of the urging spring 8. At the same time, when the wedge member 7 is moved to the narrower side of the wedge-shaped gap 5 in this meshing state, the back surface 7c of the wedge member 7 is received in contact with the plate surface 3k of the receiving plate portion 3a of the receiving member 3. Thus, the second metal fitting 9 is prevented from rotating in the reverse direction G relative to the first metal fitting 1 (more specifically, the first metal fitting main body 2, the receiving member 3, and the holding plate 4). . In this state, the second metal fitting 9 is arranged at a maximum opening angle of about 180 ° with respect to the first metal fitting 1, that is, the second metal fitting 9 is arranged in an unfolded state with respect to the first metal fitting 1.

さらに、この状態では、第2金具9の後壁部の下端縁部に設けられた被ストッパ部9gが、第1金具1(詳述すると第1金具1の保持板4の後縁部)に設けられたストッパ部4iに衝合しており、これにより、もし仮に第2金具9に逆回動方向Gの過荷重が加わった場合であっても、第2金具9の逆方向Gの回動は、第2金具9の被ストッパ部9gが第1金具1のストッパ部4iに衝合することで更に強固に阻止される。   Furthermore, in this state, the stopper portion 9g provided at the lower end edge of the rear wall portion of the second metal fitting 9 is connected to the first metal fitting 1 (specifically, the rear edge portion of the holding plate 4 of the first metal fitting 1). This makes contact with the provided stopper portion 4i, so that even if an overload in the reverse rotation direction G is applied to the second metal fitting 9, it is possible to rotate the second metal fitting 9 in the reverse direction G. The movement is further firmly prevented by the stopper portion 9g of the second metal fitting 9 abutting against the stopper portion 4i of the first metal fitting 1.

図7Aに示した状態から第2金具9を正方向Sに回動させると、図7Bに示すように、この第2金具9の正回動動作に伴い、楔部材7が楔状隙間5の広がり側へ移動されるとともに、該楔部材7が案内段部4hに当接することで付勢ばね8の付勢力に抗して楔部材7が受け板部3a側へ案内され、その結果、楔部材7の歯部7bとギヤ部9cとの噛合が解除される。   When the second metal fitting 9 is rotated in the positive direction S from the state shown in FIG. 7A, the wedge member 7 expands the wedge-shaped gap 5 in accordance with the normal rotation operation of the second metal fitting 9 as shown in FIG. 7B. The wedge member 7 is guided toward the receiving plate portion 3a against the urging force of the urging spring 8 when the wedge member 7 abuts against the guide step portion 4h. As a result, the wedge member 7 is disengaged from the gear portion 9b.

さらに第2金具9を正方向Sに回動させることにより、図7Cに示すように、付勢ばね8の付勢力によって楔部材7の歯部7bがギヤ部9cの次段のギヤ歯部9dに「カチッ」と音を立てて噛合する。この噛合状態のもとで第2金具9が逆方向Gに回動すると、この逆回動動作に伴い楔部材7が楔状隙間5の狭まり側へ僅かに移動されて、該楔部材7の背面7cが受け部材3の受け板部3aの板面3kに当接して受けられる。これにより、第2金具9の逆方向Gの回動が阻止される。   Further, by rotating the second metal fitting 9 in the positive direction S, as shown in FIG. 7C, the tooth portion 7b of the wedge member 7 is moved to the gear tooth portion 9d of the next stage of the gear portion 9c by the urging force of the urging spring 8. Make a clicking sound. When the second metal fitting 9 rotates in the reverse direction G under this meshing state, the wedge member 7 is slightly moved to the narrow side of the wedge-shaped gap 5 along with the reverse rotation operation, and the back surface of the wedge member 7 is moved. 7 c is received in contact with the plate surface 3 k of the receiving plate portion 3 a of the receiving member 3. Thereby, rotation of the 2nd metal fitting 9 in the reverse direction G is blocked | prevented.

このように第2金具9を正方向Sに回動させることに伴い、楔部材7の歯部7bはギヤ部9cのギヤ歯部9dに次々と噛合される。   As the second metal fitting 9 is thus rotated in the positive direction S, the tooth portions 7b of the wedge member 7 are successively engaged with the gear tooth portions 9d of the gear portion 9c.

図8A〜8Dは、本実施形態の角度調節金具10の第2金具9を逆方向Gに回動させる操作を説明する図である。   8A to 8D are diagrams illustrating an operation of rotating the second metal fitting 9 of the angle adjusting metal fitting 10 of the present embodiment in the reverse direction G. FIG.

図8Aに示した角度調節金具10では、第2金具9は第1金具1に対して正方向Sに最大に回動しており、第1金具1に対する第2金具9の開き角度は約95°である。この状態では、楔部材7の歯部7bが付勢ばね8の付勢力によって第2金具9のギヤ部9cに噛合するとともに、この噛合状態で楔部材7が楔状隙間5の狭まり側に移動されることで該楔部材7の背面7cが受け部材3の受け板部3aの板面3kに当接して受けられており、これにより、第2金具9は逆方向Gの回動が阻止されている。   In the angle adjustment fitting 10 shown in FIG. 8A, the second fitting 9 is rotated to the maximum in the positive direction S with respect to the first fitting 1, and the opening angle of the second fitting 9 with respect to the first fitting 1 is about 95. °. In this state, the tooth portion 7b of the wedge member 7 is engaged with the gear portion 9c of the second metal fitting 9 by the urging force of the urging spring 8, and the wedge member 7 is moved to the narrow side of the wedge-shaped gap 5 in this engagement state. Thus, the back surface 7c of the wedge member 7 is received in contact with the plate surface 3k of the receiving plate portion 3a of the receiving member 3, whereby the second metal fitting 9 is prevented from rotating in the reverse direction G. Yes.

図8Aに示した状態から第2金具9を正方向Sに回動させると、図8Bに示すように、この第2金具9の正回動動作に伴い、楔部材7が押圧突部9fにより楔状隙間5の広がり側へ押圧されて楔部材7が保持板4の保持凹部4eに向かって移動されるとともに、その途中で該楔部材7が案内段部4hに当接することで付勢ばね8の付勢力に抗して楔部材7が受け板部3a側へ案内され、その結果、楔部材7の歯部7bとギヤ部9cとの噛合が解除される。さらに第2金具9を正方向Sに回動させることにより、図8Cに示すように、楔部材7が押圧突部9fにより保持凹部4e内に押し込まれて配置され、もって楔部材7は付勢ばね8の付勢力に抗してその歯部7bがギヤ部9cと噛合しない状態に保持されて、第2金具9の逆方向Gの回動が許容される。また、押圧突部9fで押圧されている楔部材7が保持凹部4eの底部に当接することにより、第2金具9の正方向Sの更なる回動が阻止される。   When the second metal fitting 9 is rotated in the positive direction S from the state shown in FIG. 8A, as shown in FIG. 8B, the wedge member 7 is moved by the pressing protrusion 9f along with the normal rotation operation of the second metal fitting 9. The wedge member 7 is pressed toward the spreading side of the wedge-shaped gap 5 and moved toward the holding recess 4e of the holding plate 4, and the wedge member 7 abuts on the guide step 4h in the middle of the wedge member 7 so that the biasing spring 8 is pressed. The wedge member 7 is guided to the receiving plate portion 3a side against the urging force, and as a result, the engagement between the tooth portion 7b of the wedge member 7 and the gear portion 9c is released. Further, by rotating the second metal fitting 9 in the positive direction S, as shown in FIG. 8C, the wedge member 7 is pushed into the holding concave portion 4e by the pressing projection 9f, and the wedge member 7 is biased. The tooth portion 7b is held in a state where it does not mesh with the gear portion 9c against the urging force of the spring 8, and the second metal fitting 9 is allowed to rotate in the reverse direction G. Further, the wedge member 7 being pressed by the pressing protrusion 9f comes into contact with the bottom of the holding recess 4e, thereby preventing further rotation of the second metal fitting 9 in the positive direction S.

さらに、この状態では、第2金具9の前壁部の前端縁部に設けられた被ストッパ部9hが、第1金具1(詳述すると第1金具1の受け部材3の受け板部3aの上端縁部)に設けられたストッパ部3jに衝合しており、これにより、もし仮に第2金具9に正回動方向Sの過荷重が加わった場合であっても、第2金具9の正方向Sの回動は、第2金具9の被ストッパ部9hが第1金具1のストッパ部3jに衝合することで更に強固に阻止される。   Further, in this state, the stopper portion 9h provided on the front edge of the front wall portion of the second metal fitting 9 is connected to the first metal fitting 1 (more specifically, the receiving plate portion 3a of the receiving member 3 of the first metal fitting 1). In this way, even if an overload in the positive rotation direction S is applied to the second metal fitting 9, the stopper 3 j provided on the upper edge) is abutted. The rotation in the positive direction S is more firmly prevented by the stopper portion 9 h of the second metal fitting 9 abutting against the stopper portion 3 j of the first metal fitting 1.

図8Cに示した状態では、上述したように第2金具9の逆方向Gの回動が許容されているので、図8Dに示すように、第2金具9を逆方向Gに回動させることができる。   In the state shown in FIG. 8C, as described above, the second metal fitting 9 is allowed to rotate in the reverse direction G. Therefore, as shown in FIG. 8D, the second metal fitting 9 is rotated in the reverse direction G. Can do.

図9A、9Bは、本実施形態の角度調節金具10の第2金具9の逆方向Gの回動を阻止するために、保持凹部4e内の楔部材7を保持凹部4e内から押し出す操作を説明する図である。   9A and 9B illustrate an operation of pushing the wedge member 7 in the holding recess 4e out of the holding recess 4e in order to prevent the second fitting 9 of the angle adjusting bracket 10 of the present embodiment from rotating in the reverse direction G. It is a figure to do.

図9に示した角度調節金具10では、楔部材7は保持凹部4e内に配置保持されてその歯部7bがギヤ部9cと噛合しておらず、したがって第2金具9は逆方向Gの回動が許容された状態なっている。この状態から、第1金具1に対して略展開状態に配置された第2金具9を逆方向Gに強く回動させることにより、押出突部9eで楔部材7を保持凹部4e内から楔状隙間5側へ押し出す。すると、図9Bに示すように、楔部材7は、付勢ばね8の付勢力によってその歯部7bがギヤ部9cに噛合するとともに、第2金具9の逆回動動作に伴い楔部材7が楔状隙間5の狭まり側へ僅かに移動されて、該楔部材7の背面7cが受け部材3の受け板部3aの板面3kに当接して受けられる。これにより、第2金具9の逆方向Gの回動が阻止される。   In the angle adjustment fitting 10 shown in FIG. 9, the wedge member 7 is disposed and held in the holding recess 4e, and the tooth portion 7b is not engaged with the gear portion 9c. Therefore, the second fitting 9 is rotated in the reverse direction G. The movement is allowed. From this state, the second metal fitting 9 arranged in a substantially unfolded state with respect to the first metal fitting 1 is strongly rotated in the reverse direction G, whereby the wedge member 7 is moved from the inside of the holding recess 4e by the push-out protrusion 9e. Push to the 5th side. Then, as shown in FIG. 9B, the wedge member 7 is engaged with the gear portion 9 c by the biasing force of the biasing spring 8, and the wedge member 7 moves along with the reverse rotation operation of the second metal fitting 9. The wedge-shaped gap 5 is slightly moved toward the narrow side, and the back surface 7 c of the wedge member 7 is received in contact with the plate surface 3 k of the receiving plate portion 3 a of the receiving member 3. Thereby, rotation of the 2nd metal fitting 9 in the reverse direction G is blocked | prevented.

而して、本実施形態の角度調節金具10には次の利点がある。   Thus, the angle adjustment fitting 10 of the present embodiment has the following advantages.

この角度調節金具10によれば、第2金具9の逆方向Gの回動は、楔部材7の歯部7bが第2金具9のギヤ部9cに噛合することのみで阻止されるものではなく、更に、歯部7bがギヤ部9cに噛合した状態で楔部材7の背面7cが受け部材3の受け板部3aの板面3kに当接して受けられることにより阻止されるものなので、第2金具9の逆方向Gの回動阻止時にギヤ部9cのギヤ歯部9dに加わる荷重を低減することができる。そのため、ギヤ部9cのギヤ歯部9dを小さくすることができ、もってギヤ歯部9dの個数を増大することができる。これにより、角度の調節段数をより多くすることができる。   According to this angle adjustment fitting 10, the rotation of the second fitting 9 in the reverse direction G is not prevented only by the engagement of the tooth portion 7b of the wedge member 7 with the gear portion 9c of the second fitting 9. Further, since the back surface 7c of the wedge member 7 is received in contact with the plate surface 3k of the receiving plate portion 3a of the receiving member 3 while the tooth portion 7b is engaged with the gear portion 9c, the second portion is prevented. When the metal fitting 9 is prevented from rotating in the reverse direction G, the load applied to the gear tooth portion 9d of the gear portion 9c can be reduced. Therefore, the gear tooth portion 9d of the gear portion 9c can be reduced, and the number of gear tooth portions 9d can be increased. As a result, the number of angle adjustment steps can be increased.

また、第1金具1の受け部材3は、受け板部3aと両側板部3b、3bとを有する断面コ字状の金属板の屈曲成形品からなるので、受け部材3を容易に製作することができる。   Further, the receiving member 3 of the first metal fitting 1 is made of a bent metal product having a U-shaped cross section having a receiving plate portion 3a and both side plate portions 3b, 3b, and therefore the receiving member 3 can be easily manufactured. Can do.

さらに、楔部材7の腹面7aの歯部7bがギヤ部9cに噛合し且つ楔部材7の背面7cが受け部材3の受け板部3aの板面3kに当接して受けられることにより、第2金具9の逆方向Gの回動が阻止されることから、第2金具9の逆方向Gの回動阻止時には受け部材3の受け板部3aに楔部材7から大きな荷重が加わる。しかるに、この受け板部3aは、その幅方向両側縁から一対の対向状の両側板部3b、3bが屈曲形成されることによって補強されている。そのため、受け板部3aの肉厚を必ずしも厚くしなくてもこの荷重を受け板部3aでしっかりと受けることができる。これにより、角度調節金具10の小型化(更には軽量化)を図ることができるし、第2金具9の逆方向Gの回動を確実に阻止することができる。   Further, the tooth portion 7b of the abdominal surface 7a of the wedge member 7 is engaged with the gear portion 9c and the back surface 7c of the wedge member 7 is received in contact with the plate surface 3k of the receiving plate portion 3a of the receiving member 3, whereby the second Since the metal fitting 9 is prevented from rotating in the reverse direction G, a large load is applied to the receiving plate portion 3a of the receiving member 3 from the wedge member 7 when the second metal fitting 9 is prevented from rotating in the reverse direction G. However, the receiving plate portion 3a is reinforced by bending a pair of opposite side plate portions 3b and 3b from both side edges in the width direction. Therefore, even if the thickness of the receiving plate portion 3a is not necessarily increased, the load can be received firmly by the plate portion 3a. Thereby, the angle adjustment fitting 10 can be reduced in size (and further reduced in weight), and the rotation of the second fitting 9 in the reverse direction G can be reliably prevented.

しかも、楔部材7の背面7cは、上記従来の後者の角度調節金具のように互いに離間して配置された二つの楔形窓部の縁面からなる楔面で受けられるのではなく、受け部材3の受け板部3aの板面3kで受けられるので、楔部材7の背面7cを安定良く受けることができるし、更に、楔部材7は受け部材3の両側板部3b、3bにより幅方向の移動が規制されているので、第2金具9の逆方向Gの回動阻止時に楔部材7が楔状隙間5から幅方向に脱落する問題が発生せず、そのため第2金具9の逆方向Gの回動を更に確実に阻止することができる。   Moreover, the back surface 7c of the wedge member 7 is not received by the wedge surface formed by the edge surfaces of the two wedge-shaped window portions spaced apart from each other like the above-described conventional latter angle adjusting fitting, but the receiving member 3 Therefore, the back surface 7c of the wedge member 7 can be stably received, and the wedge member 7 is moved in the width direction by the side plate portions 3b and 3b of the receiving member 3. Therefore, when the second metal fitting 9 is prevented from rotating in the reverse direction G, the problem that the wedge member 7 falls off from the wedge-shaped gap 5 in the width direction does not occur, so that the rotation of the second metal fitting 9 in the reverse direction G does not occur. The movement can be prevented more reliably.

また、楔部材7をその歯部7bがギヤ部9cと噛合しない状態に保持する保持凹部4eが、受け部材3の両側板部3b、3bの間における楔状隙間5の広がり側に側板部3bと略平行に配置された保持板4の縁部に形成されている。したがって、第2金具9の逆方向Gの回動を許容させる場合には、楔部材7を楔状隙間5の広がり側へ移動させて保持凹部4e内に配置させることにより、楔部材7の歯部7bがギヤ部9cと噛合しない状態に楔部材7が保持される。これにより、第2金具9の逆方向Gの回動を許容することができる。さらに、この状態では、楔部材7の歯部7bはギヤ部9cと噛合していないので、保持板4には大きな荷重が加わらない。これにより、保持板4の肉厚を必ずしも厚くしなくても楔部材7を保持することができ、すなわち保持板4の肉厚をなるべく薄く設定することができ、もって角度調節金具10の更なる小型化を図ることができる。   A holding recess 4e for holding the wedge member 7 in a state where the tooth portion 7b does not mesh with the gear portion 9c is formed on the side plate portion 3b and the side plate portion 3b on the wide side of the wedge-shaped gap 5 between the side plate portions 3b and 3b of the receiving member 3. It is formed at the edge of the holding plate 4 arranged substantially in parallel. Therefore, when allowing the second metal fitting 9 to rotate in the reverse direction G, the tooth member of the wedge member 7 is moved by moving the wedge member 7 toward the widening side of the wedge-shaped gap 5 and disposing it in the holding recess 4e. The wedge member 7 is held in a state where 7b does not mesh with the gear portion 9c. Thereby, the rotation of the second metal fitting 9 in the reverse direction G can be allowed. Further, in this state, since the tooth portion 7b of the wedge member 7 is not meshed with the gear portion 9c, a large load is not applied to the holding plate 4. Thereby, the wedge member 7 can be held without necessarily increasing the thickness of the holding plate 4, that is, the thickness of the holding plate 4 can be set as thin as possible. Miniaturization can be achieved.

また、保持板4は、受け部材3とは別体に形成されているので、保持板4を容易に製作することができる。   Further, since the holding plate 4 is formed separately from the receiving member 3, the holding plate 4 can be easily manufactured.

さらに、保持板4が受け部材3の受け板部3aの幅方向中間部に受け板部3aの幅方向に移動不能に係合されているので、保持板4が受け板部3aの幅方向に移動する不具合を防止することができ、もって楔部材7を確実に保持することができる。   Further, since the holding plate 4 is engaged with the intermediate portion in the width direction of the receiving plate portion 3a of the receiving member 3 so as not to move in the width direction of the receiving plate portion 3a, the holding plate 4 extends in the width direction of the receiving plate portion 3a. The malfunction which moves can be prevented and the wedge member 7 can be reliably hold | maintained.

また、楔部材7が付勢ばね8によってギヤ部9cに向かって常時付勢されているので、楔部材7の歯部7bをギヤ部9cに確実に噛合させることができる。   Further, since the wedge member 7 is constantly urged toward the gear portion 9c by the urging spring 8, the tooth portion 7b of the wedge member 7 can be reliably engaged with the gear portion 9c.

さらに、受け部材3の両側板部3b、3bにおける保持板4側の端部3c、3cの間に、保持板4における受け板部3a側の端部4aが配置された状態で、これらの端部4a、3c、3cが連結軸2fを介して互いに連結されているので、受け部材3の両側板部3b、3bの間に保持板4を確実に配置させることができるし、受け部材3と保持板4とを連結軸2fを介して一体的に連結することができ、もって角度調節金具10を容易に組立製作することができる。   Furthermore, in the state where the end 4a on the receiving plate 3a side of the holding plate 4 is disposed between the end portions 3c, 3c on the holding plate 4 side of the both side plate portions 3b, 3b of the receiving member 3, these ends. Since the portions 4a, 3c, and 3c are connected to each other via the connecting shaft 2f, the holding plate 4 can be reliably disposed between the side plate portions 3b and 3b of the receiving member 3, and the receiving member 3 and The holding plate 4 can be integrally connected via the connecting shaft 2f, and the angle adjusting bracket 10 can be easily assembled and manufactured.

さらに、受け部材3と保持板4と更に第1金具本体部2の両外側壁部2b、2bとが連結軸2fを介して互いに連結されているので、受け部材3と保持板4と第1金具本体部2とを一体化することができる。   Further, since the receiving member 3, the holding plate 4, and the outer wall portions 2b, 2b of the first metal fitting body 2 are connected to each other via the connecting shaft 2f, the receiving member 3, the holding plate 4, and the first The metal fitting body 2 can be integrated.

さらに、受け部材3の両側板部3b、3bにおける回動軸9j側の端部3e、3eと、保持板4における回動軸9j側の端部4cとが回動軸9jに枢支されているので、受け部材3と保持板4と第2金具9とを回動軸9jを介して一体的に連結することができ、もって角度調節金具10を容易に組立製作することができる。   Further, end portions 3e and 3e on the rotating shaft 9j side of both side plate portions 3b and 3b of the receiving member 3 and an end portion 4c on the rotating shaft 9j side of the holding plate 4 are pivotally supported by the rotating shaft 9j. Therefore, the receiving member 3, the holding plate 4, and the second metal fitting 9 can be integrally connected via the rotation shaft 9j, and the angle adjusting metal fitting 10 can be easily assembled and manufactured.

また、付勢ばね8の二つのコイル部8a、8aが保持板4を跨いだ状態で該両コイル部8a、8aが連結軸2fに外挿されるとともに、両コイル部8a、8a同士を連結した連結ばね線部8bが保持板4の係止溝部4g(係止部)に係止保持されることにより、付勢ばね8を更に確実に保持することができるし、付勢ばね8を保持する構成を簡素化することができる。   In addition, the two coil portions 8a and 8a of the biasing spring 8 straddle the holding plate 4 so that both the coil portions 8a and 8a are extrapolated to the connecting shaft 2f, and the two coil portions 8a and 8a are connected to each other. Since the connecting spring wire portion 8b is locked and held in the locking groove portion 4g (locking portion) of the holding plate 4, the biasing spring 8 can be held more securely and the biasing spring 8 is held. The configuration can be simplified.

しかも、付勢ばね8の両コイル部8a、8aの両端部8c、8cが各コイル部8aに生じたねじり復元力によって楔部材7の背面7cの幅方向両端部に圧接することにより、楔部材7が付勢されているので、楔部材7をその幅方向においてバランス良くギヤ部9cに向かって付勢することができ、これにより楔部材7の歯部7bをギヤ部9cに更に一層確実に噛合させることができる。   In addition, both ends 8c, 8c of the coil portions 8a, 8a of the urging spring 8 are pressed against the both ends in the width direction of the back surface 7c of the wedge member 7 by the torsional restoring force generated in each coil portion 8a. 7 is urged, the wedge member 7 can be urged toward the gear portion 9c in a balanced manner in the width direction thereof, whereby the tooth portion 7b of the wedge member 7 is more reliably applied to the gear portion 9c. Can be engaged.

また、受け部材3の受け板部3aに第1ビード部3hが形成されることにより、受け板部3aを第1ビード部3hによって補強することができる。これにより、受け板部3aの肉厚を必ずしも厚くしなくても楔部材7からの荷重を受け板部3aで確実にしっかりと受けることができる。   In addition, since the first bead portion 3h is formed on the receiving plate portion 3a of the receiving member 3, the receiving plate portion 3a can be reinforced by the first bead portion 3h. Accordingly, the load from the wedge member 7 can be reliably received by the plate portion 3a without necessarily increasing the thickness of the receiving plate portion 3a.

さらに、この第1ビード部3hは、受け部材3の受け板部3aにおける楔部材7の背面7cと当接する部位においてギヤ部9c側に屈曲するとともに受け板部3aの長さ方向に延びて形成されているので、受け板部3aとギヤ部9cとの間の隙間寸法、すなわち楔状隙間5の寸法について、第2金具9の逆方向Gの回動阻止時に楔部材7の歯部7bがギヤ部9cに確実に噛合するように微調節を容易に行うことができる。   Further, the first bead portion 3h is formed to bend toward the gear portion 9c and extend in the length direction of the receiving plate portion 3a at a portion of the receiving plate portion 3a of the receiving member 3 that contacts the back surface 7c of the wedge member 7. Therefore, with respect to the gap dimension between the receiving plate portion 3a and the gear portion 9c, that is, the wedge-shaped gap 5, the tooth portion 7b of the wedge member 7 is geared when the second metal fitting 9 is prevented from rotating in the reverse direction G. Fine adjustment can be easily performed so as to securely mesh with the portion 9c.

また、受け部材3の受け板部3aに第2ビード部3iが形成されているので、受け板部3aを第2ビード部3iによって補強することができる。これにより、受け板部3aの肉厚を必ずしも厚くしなくても楔部材7からの荷重を受け板部3aで確実にしっかりと受けることができ、もって角度調節金具10の更なる小型化を図ることができる。   Moreover, since the 2nd bead part 3i is formed in the receiving plate part 3a of the receiving member 3, the receiving plate part 3a can be reinforced with the 2nd bead part 3i. Thereby, even if the thickness of the receiving plate portion 3a is not necessarily increased, the load from the wedge member 7 can be reliably received by the plate portion 3a, and the angle adjusting fitting 10 can be further downsized. be able to.

さらに、第2ビード部3iは、受け板部3aにおける楔部材7の背面7cとは当接しない部位に形成されているので、楔状隙間5内における楔部材7の移動が第2ビード部3iにより阻害されることはない。   Further, since the second bead portion 3i is formed at a portion of the receiving plate portion 3a that does not contact the back surface 7c of the wedge member 7, the movement of the wedge member 7 within the wedge-shaped gap 5 is caused by the second bead portion 3i. There is no inhibition.

また、本実施形態の座椅子20では、角度調節金具10の第1金具1(第1金具本体部2)の座フレーム取付け部2aに座フレーム21の所定部位が固定状態に取り付けられて連結されるとともに、第2金具9の背フレーム取付け部9aに背フレーム22の所定部位が固定状態に取り付けられて連結されている。したがって、この座椅子20では、その角度調節金具10において上記効果と同様の効果を奏する。   Further, in the seat chair 20 of the present embodiment, a predetermined portion of the seat frame 21 is fixedly connected to the seat frame mounting portion 2a of the first metal fitting 1 (first metal fitting main body portion 2) of the angle adjusting fitting 10. In addition, a predetermined portion of the back frame 22 is fixedly connected to the back frame mounting portion 9 a of the second metal fitting 9. Therefore, in the seat chair 20, the angle adjusting bracket 10 has the same effect as the above effect.

以上で本発明の一実施形態について説明したが、本発明は上記実施形態に示したものであることに限定されるものではなく、様々に変更可能である。   Although one embodiment of the present invention has been described above, the present invention is not limited to that shown in the above embodiment, and various modifications can be made.

また、本発明に係る角度調節金具は、座椅子や車両座席等のリクライニングシートに用いられるものであることに限定されるものではなく、その他に、ベッドや椅子におけるフットレスト、ヘッドレスト、アームレスト等に用いても良し、液晶ディスプレイパネル等のパネルの角度を調節する金具などに用いても良く、すなわち、一方の部材と他方の部材とを両部材のなす角度を任意に調節可能に連結する関節金具などに用いることができる。   In addition, the angle adjusting bracket according to the present invention is not limited to being used for reclining seats such as a seat chair and a vehicle seat, and in addition to a footrest, a headrest, an armrest, etc. in a bed or a chair. It may be used, and may be used for a metal fitting for adjusting the angle of a panel such as a liquid crystal display panel, that is, a joint metal fitting for connecting one member and the other member so that the angle formed by both members can be arbitrarily adjusted. Can be used.

また、上記実施形態では、角度調節金具10における第1金具1に対する第2金具9の開き角度範囲は約95°〜約180°であるが、本発発明では、この開き角度は上記範囲であることに限定されるものではなく、使用目的や用途に応じて様々に変更可能である。   Moreover, in the said embodiment, although the opening angle range of the 2nd metal fitting 9 with respect to the 1st metal fitting 1 in the angle adjustment metal fitting 10 is about 95 degrees-about 180 degrees, in this invention, this opening angle is the said range. It is not particularly limited, and various changes can be made according to the purpose of use and application.

本発明は、リクライニングシート(例:座椅子や車両座席)などに用いられる角度調節金具に利用可能である。   The present invention can be used for an angle adjusting bracket used for a reclining seat (eg, a seat chair or a vehicle seat).

1:第1金具
2:第1金具本体部
2f:連結軸
3:受け部材
3a:受け板部
3b:側板部
3g:係合凹部
3h:第1ビード部
3i:第2ビード部
3k:板面
4:保持板
4e:保持凹部
4f:係合凹部
4g:係止溝部(係止部)
5:楔状隙間
7:楔部材
7a:腹面
7b:歯部
7c:背面
8:付勢ばね
8a:コイル部
8b:連結ばね線部(中間部)
8c:端部
9:第2金具
9c:ギヤ部
9j:回動軸
10:角度調節金具
20:座椅子(リクライニングシート)
S:正回動方向
G:逆回動方向
1: 1st metal fitting 2: 1st metal fitting main-body part 2f: Connecting shaft 3: Receiving member 3a: Receiving plate part 3b: Side plate part 3g: Engaging recessed part 3h: 1st bead part 3i: 2nd bead part 3k: Plate surface 4: Holding plate 4e: Holding recess 4f: Engaging recess 4g: Locking groove (locking portion)
5: Wedge-shaped gap 7: Wedge member 7a: Abdominal surface 7b: Tooth portion 7c: Back surface 8: Biasing spring 8a: Coil portion 8b: Connection spring wire portion (intermediate portion)
8c: End portion 9: Second metal fitting 9c: Gear portion 9j: Rotating shaft 10: Angle adjusting metal fitting 20: Seat chair (reclining seat)
S: Forward rotation direction G: Reverse rotation direction

Claims (2)

受け板部と、
前記受け板部に対して相対的に正逆両方向に回動可能な第2金具と、
楔部材と、を具備し、
前記受け板部は、前記第2金具の周縁部に対して対向状に配置されており、
前記楔部材は、前記受け板部と前記第2金具の周縁部との間の楔状隙間内に、該楔状隙間の長さ方向に移動可能に配置されており、更に、前記第2金具の周縁部側に向いた腹面が前記第2金具の周縁部に噛合し且つ前記受け板部側に向いた背面が前記受け板部の板面に当接して受けられることにより、前記第2金具の逆方向の回動を阻止するものであることを特徴とする角度調節金具。
A backing plate,
A second metal fitting rotatable in both forward and reverse directions relative to the receiving plate part;
A wedge member,
The receiving plate portion is disposed opposite to the peripheral edge portion of the second metal fitting,
The wedge member is disposed in a wedge-shaped gap between the receiving plate portion and the peripheral edge of the second metal fitting so as to be movable in the length direction of the wedge-shaped gap, and further, a peripheral edge of the second metal fitting. The abdomen surface facing the part side meshes with the peripheral edge of the second metal fitting, and the back surface facing the receiving plate part side is received in contact with the plate surface of the receiving plate part. An angle adjusting bracket characterized in that it prevents rotation in the direction.
前記受け板部の幅方向両側縁に一対の対向状の両側板部が形成されており、
前記楔部材は、前記受け板部の前記両側板部の間に前記両側板部により幅方向の移動が規制された状態に配置されている請求項1記載の角度調節金具。
A pair of opposite side plate portions are formed on both side edges in the width direction of the backing plate portion,
2. The angle adjusting bracket according to claim 1, wherein the wedge member is disposed between the both side plate portions of the receiving plate portion in a state in which movement in the width direction is restricted by the both side plate portions.
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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3779655A (en) * 1971-12-23 1973-12-18 Sanshin Kinzoku Ind Co Ltd Angle variable joint for foldable chair
JPS6137210A (en) * 1984-07-31 1986-02-22 光プレス工業株式会社 Joint metal fittings
JP3720257B2 (en) * 2000-12-18 2005-11-24 株式会社ヒカリ Angle adjustment gear mechanism and reclining seat
JP3766669B2 (en) * 2003-08-29 2006-04-12 直伸 山下 Angle adjustment bracket
JP4418382B2 (en) * 2005-02-25 2010-02-17 直伸 山下 Angle adjustment bracket

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