JP5900953B2 - Aqueous binder composition for metal surface treatment agent - Google Patents

Description

  The present invention provides a metal surface treatment agent that is suitable for treating the surface of a metal substrate, has excellent paintability and storage stability, and can form a surface treatment film excellent in corrosion resistance, adhesion, and conductivity. The present invention relates to an aqueous binder composition, a metal surface treatment agent containing the aqueous binder composition, a surface treatment method for a metal material using the metal surface treatment agent, and a method for producing the aqueous binder composition.

  In general, as a technology that provides excellent adhesion to the metal material surface and imparts corrosion resistance to the metal material surface, chromate is applied to the metal material surface with a treatment liquid containing chromic acid, dichromic acid or a salt thereof as a main component. A method of performing a treatment, a method of performing a phosphate treatment, a method of performing a treatment mainly with a chromate-free inorganic component, a method of performing a treatment with a silane coupling agent, and the like are known and put into practical use.

  As a technique for performing a treatment with a chromate-free inorganic component, a metal surface treatment agent containing a vanadium compound and a metal compound containing at least one metal selected from zirconium, titanium, molybdenum, tungsten, manganese and cerium is patented. It is disclosed in Document 1. However, there has been a problem that the corrosion resistance and conductivity of the treated film are inferior.

  As a technique using a silane coupling agent, an organic solvent system containing an alkoxysiloxane having a large amount of alkoxysilyl obtained by reacting an amino group-containing silane coupling agent and an epoxy group-containing silane coupling agent, and a polysiloxane The surface treating agent is proposed in Patent Document 2, and it is shown that a siloxane film with improved adhesion to the substrate can be formed from this surface treating agent. However, since this surface treatment agent is based on an organic solvent, there is a problem in terms of safety and hygiene and the environment, and there is a problem of liquid stability in order to make the water system suitable in these aspects.

  Patent Document 3 includes an aqueous medium, (A) a specific divalent or higher metal ion, (B) an acid component selected from a specific fluoroacid, phosphoric acid and acetic acid, and (C) a specific functional group. The surface treatment composition for metal materials containing the silane coupling agent which has and (D) specific water-soluble phenol resin-type polymer is disclosed. However, this surface treatment composition has a problem that the liquid stability and paintability are not sufficient, and the conductivity of the treatment film is inferior.

  Further, Patent Document 4 discloses a metal material surface treatment in which a phosphoric acid compound (A), a fluoro acid (B), a mixture (C) of an amino group-containing silane coupling agent and an epoxy group-containing silane coupling agent are blended. A composition for use is disclosed. However, this composition has a problem that the liquid stability and the conductivity of the treated film are not yet sufficient.

  Patent Document 5 discloses (a) a functional group that is a reaction product of a reactive organic group-containing silane coupling agent and an organic compound having two or more reactive groups with the reactive organic group. There has been proposed a surface treatment agent for metal materials containing a compound having two or more trialkoxysilyl groups (silanol groups) and (b) a compound selected from organic acids, phosphoric acids and complex fluorides. However, this composition has a problem that the liquid stability and the conductivity of the treated film are not yet sufficient.

  As described above, these conventional techniques are excellent in paintability and liquid stability, can form a treatment film excellent in corrosion resistance, adhesion and conductivity, and can be all chromate-free. It is not a metal surface treatment agent, and it still has a problem in practical use.

JP 2002-30460 A JP 11-43647 A JP-A-11-106945 JP 2006-213958 A JP 2001-49453 A

  The present invention solves the above-mentioned problems of the prior art, is a metal surface treatment that is chromate-free, has excellent paintability and liquid stability, and can form a surface treatment film with excellent corrosion resistance, adhesion, and conductivity. It aims at providing the aqueous | water-based binder composition for agents. It is another object of the present invention to provide a metal surface treatment agent containing the aqueous binder composition, a surface treatment method for a metal material using the metal surface treatment agent, and a method for producing the binder composition.

  As a result of intensive studies to solve the problems of these conventional techniques, the present inventors have obtained a reaction product of a silane coupling agent having an amino group and a silane coupling agent having an epoxy group, and a specific product. A composition comprising a hydrolysis product of an alkoxysilane compound, a specific stabilizer and water, wherein the reaction product has substantially no epoxy group, and the reaction product and The hydrolysis product of the above specific alkoxysilane compound is a hydrolyzable group and a binder composition in which all of the alkoxysilyl group is substantially hydrolyzed to form a silanol group. A coating film excellent in corrosion resistance, adhesion, and conductivity suitable as a binder for adhesives can be formed, and a metal surface treatment agent containing this binder composition is capable of coating properties and liquids. Excellent qualitative, by using the process of the metal surface, corrosion resistance, adhesion, found that can form a film excellent in conductivity, and have completed the present invention.

That is, the present invention relates to a silane coupling agent (a) having at least one primary or secondary amino group and a hydrolyzable group, and a silane having at least one epoxy group and a hydrolyzable group. A reaction product (A) obtained by reacting the coupling agent (b);
The following formula (R) _4-n- Si- (X) _n
(In the formula, R represents a hydrocarbon group having 1 to 18 carbon atoms which may be substituted with a non-reactive substituent, X represents an alkoxyl group, and n is an integer of 1 to 3) And at least one stabilizer (C) selected from organic acid, inorganic phosphoric acid, and nitric acid compound. And a binder composition having a pH of 4.0 to 10.0, containing water, wherein the silane coupling agent (a) is based on 1 equivalent of an epoxy group in the silane coupling agent (b). The amino group active hydrogen in the silane coupling agent (a) is blended at a ratio of 1.0 to 5.0 equivalents, and at least a part of the reaction product (A) is composed of the amino group and the epoxy. Group is chemically bonded, and the reaction product (A) is Substantially free of unreacted epoxy groups based on the run coupling agent (b) and substantially all of the hydrolyzable groups based on the silane coupling agent (a) and the silane coupling agent (b). The hydrolysis product (B) / the reaction product (A) is mixed in such a ratio that the hydrolysis product (B) / the reaction product (A) has a solid content. The mass ratio is 0.01 to 2.0, and the amount of the stabilizer (C) is such that the neutralization equivalent of the amino group in the silane coupling agent (a) is 0.1 to 2. It is related with the aqueous | water-based binder composition for metal surface treating agents characterized by being the quantity used in the range of 0.

  Moreover, this invention relates to the metal surface treating agent characterized by containing the said aqueous binder composition for metal surface treating agents, and a rust preventive agent.

Furthermore, this invention applies the said metal surface treating agent to the metal material surface, and dries, and forms a surface treatment film | membrane with a dry film weight of 0.05-3.0 g / m < ² > on a metal material surface. The present invention relates to a surface treatment method for a metal material.

Moreover, this invention has the following processes 1-3, The manufacturing method of the aqueous | water-based binder composition for metal surface treating agents whose pH is 4.0-10.0 characterized by the above-mentioned.
Step 1: In an aqueous medium, a silane coupling agent (a) having at least one primary or secondary amino group and a hydrolyzable group, at least one epoxy group and a hydrolyzable group. A step of producing an aqueous liquid of the reaction product (A) by reacting with the silane coupling agent (b) having,
Step 2: In the aqueous medium, the following formula (R) _4-n- Si- (X) _n
(In the formula, R represents a hydrocarbon group having 1 to 18 carbon atoms which may be substituted with a non-reactive substituent, X represents an alkoxyl group, and n is an integer of 1 to 3) And a step of producing an aqueous liquid of the hydrolysis product (B) by hydrolyzing at least one alkoxysilane compound (c) represented by (2), and Step 3: the reaction product obtained in Step 1 ( The aqueous liquid of A) and the aqueous liquid of the hydrolysis product (B) obtained in Step 2 were mixed at a solid content mass ratio of 0.01 to 0.01 of the hydrolysis product (B) / the reaction product (A). 2.0, and the amount of at least one stabilizer (C) selected from organic acid, inorganic phosphoric acid and nitric acid compound is the amount of amino groups in the silane coupling agent (a). A step of preparing a product mixture aqueous liquid so that a neutralization equivalent is within a range of 0.1 to 2.0,
In the step 1, the amount of active hydrogen of the amino group in the silane coupling agent (a) is 1 in the silane coupling agent (a) with respect to 1 equivalent of the epoxy group in the silane coupling agent (b). It mix | blends in the ratio used as 0-5.0 equivalent, At least one part of the reaction product (A) chemically bonds the said amino group and an epoxy group, and a reaction product (A) is a silane coupling agent ( b) substantially free of unreacted epoxy groups and all of the hydrolyzable groups based on the silane coupling agent (a) and the silane coupling agent (b) are substantially hydrolyzed to silanol groups. It is related to that which has been decomposed.

Furthermore, this invention has the following process, The manufacturing method of the aqueous | water-based binder composition for metal surface treating agents whose pH is 4.0-10.0 characterized by the above-mentioned.
Step 1: In an aqueous medium, a silane coupling agent (a) having at least one primary or secondary amino group and a hydrolyzable group, at least one epoxy group and a hydrolyzable group. A step of producing an aqueous liquid of the reaction product (A) by reacting with the silane coupling agent (b) having,
Step 1A: A step of removing the aqueous solution of the reaction product (A) obtained in Step 1 to obtain an aqueous solution of the reaction product (A) having an organic solvent amount of 3% by mass or less,
Step 2: In the aqueous medium, the following formula (R) _4-n- Si- (X) _n
(In the formula, R represents a hydrocarbon group having 1 to 18 carbon atoms which may be substituted with a non-reactive substituent, X represents an alkoxyl group, and n is an integer of 1 to 3) A process for producing an aqueous liquid of the hydrolysis product (B) by hydrolyzing at least one alkoxysilane compound (c) represented by:
Step 2A: A step of removing the aqueous solution of the hydrolysis product (B) obtained in Step 2 to obtain an aqueous solution of the hydrolysis product (B) having an organic solvent amount of 3% by mass or less,
And Step 3A: The aqueous solution of the reaction product (A) obtained in Step 1A and the aqueous solution of the hydrolysis product (B) obtained in Step 2A are converted into the hydrolysis product (B) / the reaction product. The amount of the at least one stabilizer (C) that is mixed so that the solid content mass ratio of (A) is 0.01 to 2.0 and is selected from an organic acid, an inorganic phosphoric acid, and a nitric acid compound is A step of preparing a product mixed aqueous solution so that the neutralization equivalent of amino group in silane coupling agent (a) is within the range of 0.1 to 2.0,
In the step 1, the amount of active hydrogen of the amino group in the silane coupling agent (a) is 1 in the silane coupling agent (a) with respect to 1 equivalent of the epoxy group in the silane coupling agent (b). It mix | blends in the ratio used as 0-5.0 equivalent, At least one part of the reaction product (A) chemically bonds the said amino group and an epoxy group, and a reaction product (A) is a silane coupling agent ( b) substantially free of unreacted epoxy groups and all of the hydrolyzable groups based on the silane coupling agent (a) and the silane coupling agent (b) are substantially hydrolyzed to silanol groups. It is related to that which has been decomposed.

  In the aqueous binder composition for a metal surface treatment agent of the present invention, substantially all hydrolyzable groups based on the silane coupling agent are hydrolyzed to silanol groups, and condensation of silanol groups is moderately suppressed. A component (A) substantially free of unreacted epoxy groups, a hydrolysis product (B) component obtained by subjecting an alkoxysilane compound (c) to a hydrolysis reaction, and a specific stabilizer (C) In addition, the presence of the component (B) improves the stability of the component (A), improves the liquid stability, and is excellent as a binder for a metal surface treatment agent. It can demonstrate its performance.

  The metal surface treatment agent using the aqueous binder composition for a metal surface treatment agent of the present invention is excellent in paintability and liquid stability, excellent in corrosion resistance, adhesion, and conductivity, and in the film such as hexavalent chromium. It is possible to form a chromate-free metal surface treatment film that does not contain pollution control substances.

  In addition, the surface treatment method using the composition for surface treatment of the present invention forms a film on the surface of a metal material that is excellent in both corrosion resistance and conductivity, which are difficult to achieve at the same time, and in excellent adhesion. be able to. The present invention can contribute to environmental preservation and recyclability of surface-treated metal materials.

  Furthermore, in the method for producing an aqueous binder composition for a metal surface treatment agent of the present invention, when it has a solvent removal step, alcohol generated by hydrolysis of a silane coupling agent or an alkoxysilane compound can be removed, and the binder composition The product can be made a non-hazardous material, the solid content ratio can be improved, and by containing a specific stabilizer, the liquid of the aqueous binder composition can be removed even after the solvent removal step and the solvent removal step. It can maintain stability.

Hereinafter, an aqueous binder composition for a metal surface treatment agent according to the present invention, a metal surface treatment agent using the binder composition, a surface treatment method of a metal material using the metal surface treatment agent, and The method for producing the aqueous binder composition will be described in detail.
First, the aqueous binder composition for metal surface treatment agent will be described.

Aqueous binder composition for metal surface treatment agent The metal composition surface treatment binder composition of the present invention comprises a reaction product (A) obtained by reacting two or more silane coupling agents with the following formula: R) _4-n- Si- (X) _n
(In the formula, R represents a hydrocarbon group having 1 to 18 carbon atoms which may be substituted with a non-reactive substituent, X represents an alkoxyl group, and n is an integer of 1 to 3) PH 4.0 to 10.0, comprising a hydrolysis product (B) of at least one alkoxysilane compound (c) represented by (2), a stabilizer (C), and water. A binder composition having a pH of 6.0 to 10.0 is preferred.

Reaction product (A)
The reaction product (A) in the composition of the present invention comprises a silane coupling agent (a) having at least one primary or secondary amino group and a hydrolyzable group, at least one epoxy group and water. It is obtained by subjecting a silane coupling agent (b) having a decomposable group to an addition reaction and a hydrolysis reaction.

In at least a part of the reaction product (A), the amino group and the epoxy group are chemically bonded by an addition reaction. The epoxy group in the silane coupling agent (b) is consumed in the addition reaction, and the reaction product (A) is substantially free of unreacted epoxy groups based on the silane coupling agent (b). Moreover, in the reaction product (A), all of the hydrolyzable groups based on the silane coupling agent (a) and the silane coupling agent (b) are substantially hydrolyzed to silanol groups. The reaction product (A) preferably has a weight average molecular weight of 500 to 20000, preferably 1000 to 10,000.
In the present specification, the “hydrolyzable group” and the “alkoxysilyl group” are sometimes collectively referred to as “hydrolyzable functional group”.

  In this specification, "all hydrolyzable groups are substantially hydrolyzed to silanol groups" or "all alkoxysilyl groups are substantially hydrolyzed to silanol groups" In spectral analysis (NMR), it means a state in which no peak of hydrolyzable functional group is observed, and usually indicates that “95% or more of hydrolyzable functional groups are hydrolyzed to silanol groups”. . Further, in the present specification, “substantially having no unreacted epoxy group” means a state in which no peak of unreacted epoxy group is observed in nuclear magnetic resonance spectrum analysis (NMR). , "The ratio of the unreacted epoxy group in the epoxy group is 5% or less".

  Moreover, in this specification, the weight average molecular weight is the retention time (retention capacity) of a standard polystyrene having a known molecular weight measured under the same conditions as the retention time (retention capacity) measured using a gel permeation chromatograph (GPC). Is a value obtained by converting to a molecular weight of polystyrene. As a gel permeation chromatograph apparatus, "HLC-8120GPC" (trade name, manufactured by Tosoh Corporation) is used, and as a column, "TSKgel GMHHR-L" (trade name, manufactured by Tosoh Corporation) is used as a detector. As a mobile phase: dimethylformamide (including 0.5% by mass of triethanolamine), measurement temperature: 25 ° C., and flow rate: 1 mL / min.

  The silane coupling agent (a) (hereinafter sometimes abbreviated as “component (a)”) has at least one primary or secondary amino group and hydrolyzable group in one molecule. As long as it is a silane coupling agent, it is not particularly limited. The hydrolyzable group is not particularly limited, and preferred examples include an alkoxysilyl group directly bonded to silicon element.

  Specific examples of the silane coupling agent (a) include N- (2-aminoethyl) 3-aminopropylmethyldimethoxysilane, N- (2-aminoethyl) 3-aminopropyltrimethoxysilane, N- (2- Aminoethyl) 3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, and the like. Among these, N- (2-aminoethyl) 3-aminopropyltrimethoxysilane, N- (2-aminoethyl) 3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, and 3-aminopropyltriethoxysilane are used. It can be preferably used.

  The silane coupling agent (b) (hereinafter sometimes abbreviated as “component (b)”) is a silane coupling agent having at least one epoxy group and hydrolyzable group in one molecule. As long as it is not particularly limited. The hydrolyzable group is not particularly limited, and preferred examples include an alkoxysilyl group directly bonded to silicon element.

  Specific examples of the silane coupling agent (b) include γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldimethoxysilane, γ-glycidoxypropyltriethoxysilane, and the like. Of these, γ-glycidoxypropyltrimethoxysilane and γ-glycidoxypropyltriethoxysilane can be preferably used.

  The blending ratio of the silane coupling agent (a) and the silane coupling agent (b) used for the production of the reaction product (A) is 1 equivalent to the epoxy group in the component (b) and The amount of the active hydrogen of the amino group is 1.0 to 5.0 equivalents, preferably 1.5 to 4.0 equivalents, more preferably 2.0 to 3.5 equivalents.

  When the component (a) is, for example, 3-aminopropyltrimethoxysilane, the amino group has two active hydrogens in one molecule, and therefore 1 mol of 3-aminopropyltrimethoxysilane is an active hydrogen group. 2 equivalents. N- (2-aminoethyl) 3-aminopropyltrimethoxysilane has a primary amino group having two active hydrogens and a secondary amino group having one active hydrogen in one molecule. And since it has a total of three active hydrogens in 1 molecule, 1 mol of N- (2-aminoethyl) 3-aminopropyltrimethoxysilane will have 3 equivalents of active hydrogen groups.

  The reaction product (A) can be obtained by subjecting the silane coupling agent (a) and the silane coupling agent (b) to addition reaction and hydrolysis reaction in an aqueous medium. The reaction product (A) is an addition reaction between the component (a) and the component (b) in an organic solvent or in the absence of a solvent, and the addition reaction product is further added to an aqueous solution containing an acid neutralizer. It can also be obtained by a hydrolysis reaction in a medium.

  In the present specification, the “aqueous medium” is water or a mixed liquid of water containing 80% by weight or more of water and other liquids, and includes (a) component, (b) component, and (a) component. And a liquid capable of dissolving or dispersing the reaction product (A) of the component (b), the alkoxysilane compound (c) and the hydrolysis product (B). Examples of the other liquid in the mixed liquid include an organic solvent, a neutralizing agent, and / or a surfactant.

  As the organic solvent in the mixed solution, a water-soluble organic solvent can be preferably used, and examples thereof include methanol, ethanol, isopropanol, n-propanol, ethylene glycol, propylene glycol, and ethylene glycol monobutyl ether. it can.

  Examples of the neutralizing agent in the mixed solution include formic acid, acetic acid, propionic acid, butyric acid, 2-ethylhexanoic acid, lactic acid, succinic acid, glutaric acid, citric acid, methacrylic acid, 1- Organic acids such as hydroxyethane-1,1-diphosphonic acid, hydroxymethane bisphosphonic acid, p-toluenesulfonic acid; inorganic acids such as hydrochloric acid, sulfuric acid, phosphoric acid, nitric acid, and the like, Inorganic basic compounds such as sodium hydroxide, potassium hydroxide, lithium hydroxide, aqueous ammonia; monoethylamine, diethylamine, triethylamine, diisopropylamine, triisopropylamine, dibutylamine, monoethanolamine, diethanolamine, mono (2-hydroxypropyl) ) Amine, N, N-dimethylaminoethanol It can be mentioned amine compounds.

Examples of the surfactant in the above mixed liquid include known anionic surfactants, nonionic surfactants, cationic surfactants, amphoteric surfactants, polymer surfactants, reactive surfactants, and the like. Activators can be used.
As an acid neutralizer which the said aqueous medium contains, what was mentioned as an acid neutralizer in the said liquid mixture can be used.

Hydrolysis product (B)
The hydrolysis product (B) in the composition of the present invention has the following formula (R) _4-n- Si- (X) _n
(In the formula, R represents a hydrocarbon group having 1 to 18 carbon atoms, preferably 1 to 4 carbon atoms which may be substituted with a non-reactive substituent, X represents an alkoxyl group, n Is an hydrolysis product (B) of at least one alkoxysilane compound (c) represented by:
The alkoxysilane compound (c) (hereinafter sometimes abbreviated as “component (c)”) may be a trialkoxysilane compound, a dialkoxysilane compound, or a monoalkoxysilane compound. From the viewpoint of solubility in the inside, those containing 80% by mass or more of trialkoxysilane compounds, especially those comprising trialkoxysilane compounds are preferred.

  Examples of the trialkoxysilane compound include methyltrimethoxysilane, methyltriethoxysilane, methyltripropoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, propyltrimethoxysilane, propyltriethoxysilane, butyltrimethoxysilane, Pentiltrimethoxysilane, hexyltrimethoxysilane, octyltrimethoxysilane, methyltris (methoxyethoxy) silane, ethyltris (methoxyethoxy) silane, 3,3,3-trifluoropropyltrimethoxysilane, vinyltrimethoxysilane, vinyltriethoxy Examples thereof include silane, vinyltris (methoxyethoxy) silane, phenyltrimethoxysilane, and phenyltriethoxysilane. Of these, methyltrimethoxysilane, methyltriethoxysilane, methyltripropoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, propyltrimethoxysilane, propyltriethoxysilane, butyltrimethoxysilane, methyltris (methoxyethoxy) Silane and ethyltris (methoxyethoxy) silane are preferred.

  Examples of the mono- or di-alkoxysilane compound include monoalkoxysilanes such as trimethylmethoxysilane, trimethylethoxysilane, trimethylpropoxysilane, triethylmethoxysilane, and triethylethoxysilane; dimethyldimethoxysilane, dimethyldiethoxysilane, and dimethyldi Examples thereof include dialkoxysilanes such as propoxysilane, diethyldimethoxysilane, diethyldiethoxysilane, methylethyldimethoxysilane, methylethyldiethoxysilane, and dipropyltrimethoxysilane.

  The hydrolysis product (B) can be obtained by, for example, subjecting the alkoxysilane compound (c) to a hydrolysis reaction in an aqueous medium containing an acid neutralizer. The hydrolysis product (B) is preferably one in which all of the hydrolyzable groups based on the alkoxysilane compound (c) are substantially hydrolyzed to silanol groups. The hydrolysis product (B) may be partially condensed, and preferably has a weight average molecular weight of 100 to 5,000, more preferably 100 to 2,000.

  In the aqueous binder composition of the present invention, the mixing ratio of the reaction product (A) and the hydrolysis product (B) is such that the solid content mass ratio of hydrolysis product (B) / reaction product (A) is 0. The ratio is 0.01 to 2.0, preferably 0.03 to 1.0, and more preferably 0.05 to 0.5.

Stabilizer (C)
The stabilizer (C) is a component that contributes to the improvement of the liquid stability of the aqueous binder composition of the present invention, and the reaction product (in the aqueous binder composition or the metal surface treatment agent using the aqueous binder composition ( The condensation reaction of silanol groups of A) and the hydrolysis product (B) is suppressed, and the liquid stability is improved. The stabilizer (C) may be useful for improving the corrosion resistance of the surface treatment film formed from the surface treatment agent.
The stabilizer (C) is at least one acid selected from organic acids, inorganic phosphoric acids, and nitric acid compounds.

  Examples of the organic acid include formic acid, acetic acid, propionic acid, butyric acid, 2-ethylhexanoic acid, lactic acid, succinic acid, glutaric acid, citric acid, and methacrylic acid; aminotrimethylenephosphonic acid, 1-hydroxy Organic phosphonic acids such as ethane-1,1-diphosphonic acid, hydroxymethanebisphosphonic acid, ethylenediaminetetramethylenephosphonic acid, diethylenetriaminepentamethylenephosphonic acid; organic sulfonic acids such as p-toluenesulfonic acid and dodecylbenzenesulfonic acid Can do.

Examples of the inorganic phosphoric acid include phosphoric acid (orthophosphoric acid), condensed phosphoric acid, and phosphorous acid. Condensed phosphoric acid includes metaphosphoric acid and polyphosphoric acid. Metaphosphoric acid is a cyclic phosphoric acid condensate, including trimetaphosphoric acid, tetrametaphosphoric acid, hexametaphosphoric acid, etc., and polyphosphoric acid is a chain phosphoric acid condensate, pyrophosphoric acid, tripolyphosphoric acid, tetrapolyphosphoric acid Etc.
Nitric acid acid compounds that can be used as the stabilizer (C) include nitric acid and nitrous acid.
Among the stabilizers (C), formic acid, acetic acid, lactic acid, phosphoric acid, and nitric acid are preferable. These stabilizers can be used alone or in combination of two or more.

  The blending amount of the stabilizer (C) is 0.1 to 2.0 equivalents, preferably 1 to 2.0 equivalents, based on 1 equivalent of an amino group in the silane coupling agent (a) used for the production of the reaction product (A). Is preferably 0.2 to 1.0 equivalent from the viewpoint of the solubility of each component and the liquid stability of the aqueous binder composition. Among these, as part of the stabilizer (C), phosphoric acid is used in an amount of 0.03 to 0 with respect to 1 equivalent of an amino group in the silane coupling agent (a) used for the production of the reaction product (A). .6 equivalents, preferably 0.05 to 0.5 equivalents, is suitable from the viewpoint of liquid stability of the aqueous binder composition.

  In the present specification, the reaction product (A) obtained by the hydrolysis reaction and the addition reaction and the hydrolysis product (B) obtained by the hydrolysis reaction are in a liquid state dissolved or dispersed in an aqueous medium. The acid neutralizer present in the aqueous medium of the reaction product (A) and hydrolysis product (B) is an organic acid, inorganic phosphoric acid, which is a condition of the stabilizer (C). And at least one acid selected from nitric acid-based acid compounds, the stabilizer (C) in the composition of the present invention can be used as it is.

  The aqueous medium in which the reaction product (A) and the hydrolysis product (B) are mixed contains the stabilizer (C) within the above quantitative range, and the pH is in the range of 4.0 to 10.0. If so, it can also be used as it is as the aqueous binder composition of the present invention without further blending the stabilizer (C). On the other hand, in the aqueous medium in which the reaction product (A) and the hydrolysis product (B) are mixed, when the amount of the stabilizer (C) is less than the above quantitative range, the amount is within the above quantitative range. It is necessary to add a stabilizer (C).

  The product mixture aqueous liquid in which the reaction product (A) and the hydrolysis product (B) are mixed and the amount of the stabilizer (C) is adjusted to the above quantitative range is adjusted to pH as necessary. Although it can be used as the aqueous binder composition of the present invention, it is more preferable to remove the solvent of the product mixed aqueous liquid. Before removing the solvent, the product mixed aqueous liquid may be diluted with water. This solvent removal step is a step in which the liquid stability tends to deteriorate, but the stabilizer (C) in the aqueous medium in which the reaction product (A) and the hydrolysis product (B) are mixed before the solvent removal step. ) By adjusting the amount to the above quantitative range, the stability of the liquid could be maintained.

  The solvent removal conditions are not particularly limited as long as the organic solvent such as alcohol generated by hydrolysis can be removed in the product mixture aqueous liquid and there is no problem with liquid stability. It is preferable to perform distillation under reduced pressure at a temperature of 50 to 90 ° C. for about 0.5 to 20 hours. Although the change in the liquid pH due to the solvent removal step is small, the pH of the binder composition during or after the solvent removal can be adjusted by adding the stabilizer (C).

Alternatively, the aqueous medium of the reaction product (A) and the aqueous medium of the hydrolysis product (B) can be removed separately, and then mixed together to obtain the aqueous binder composition of the present invention. .
The binder composition for surface treatment of a metal material of the present invention has a pH of 4.0 to 10.0, preferably a pH of 6.0 to 10.0. Moreover, it is preferable that the solid content ratio of the binder composition of this invention is 5-30 mass%, and it is still more preferable that it exists in the range of 5-20 mass%.

Further, the binder composition of the present invention is preferably a non-hazardous material having an organic solvent amount of 3% by mass or less and having no flash point. The binder composition of the present invention has a liquid viscosity of 2.5 mPa · s or less measured at a measurement temperature of 20 ° C. and a B-type rotational viscometer at 60 rpm when the solid content concentration is 10% by mass. It is preferable from the viewpoint of liquid fluidity.
Method for Producing Aqueous Binder Composition for Metal Surface Treatment Agent The aqueous binder composition for a metal surface treatment agent having a pH of 4.0 to 10.0 according to the present invention is, for example, the following production method (I) or a production method described later. (II).

Manufacturing method (I)
The manufacturing method (I) of the aqueous | water-based binder composition for metal surface treating agents of this invention has the following processes 1-3.
Step 1: In an aqueous medium, a silane coupling agent (a) having at least one primary or secondary amino group and a hydrolyzable group, at least one epoxy group and a hydrolyzable group. A step of producing an aqueous liquid of the reaction product (A) by reacting with the silane coupling agent (b) having,
Step 2: In the aqueous medium, the following formula (R) _4-n- Si- (X) _n
(In the formula, R represents a hydrocarbon group having 1 to 18 carbon atoms which may be substituted with a non-reactive substituent, X represents an alkoxyl group, and n is an integer of 1 to 3) And a step of producing an aqueous liquid of the hydrolysis product (B) by hydrolyzing at least one alkoxysilane compound (c) represented by the following formula: and Step 3: the reaction product obtained in Step 1 ( The aqueous liquid of A) and the aqueous liquid of the hydrolysis product (B) obtained in Step 2 were mixed at a solid content mass ratio of 0.01 to 0.01 of the hydrolysis product (B) / the reaction product (A). 2.0, and the amount of at least one stabilizer (C) selected from organic acid, inorganic phosphoric acid and nitric acid compound is the amount of amino groups in the silane coupling agent (a). A step of preparing a product mixed aqueous solution so that a neutralization equivalent is within a range of 0.1 to 2.0.
In the step 1, the amount of active hydrogen of the amino group in the silane coupling agent (a) is 1 in the silane coupling agent (a) with respect to 1 equivalent of the epoxy group in the silane coupling agent (b). It mix | blends in the ratio used as 0-5.0 equivalent, At least one part of the reaction product (A) chemically bonds the said amino group and an epoxy group, and a reaction product (A) is a silane coupling agent ( b) substantially free of unreacted epoxy groups and all of the hydrolyzable groups based on the silane coupling agent (a) and the silane coupling agent (b) are substantially hydrolyzed to silanol groups. It has been decomposed. The reaction product (A) obtained in step 1 preferably has a weight average molecular weight of 500 to 20000.

Process 1
In the step 1, the same silane coupling agent (a) and silane coupling agent (b) as those described in the section of the reaction product (A) of the aqueous binder composition of the present invention are used. be able to.
In the silane coupling agent (a), the amount of active hydrogen of the amino group in the silane coupling agent (a) is 1.0 to 5.0 with respect to 1 equivalent of the epoxy group in the silane coupling agent (b). It is blended at a ratio of equivalents, preferably 1.5 to 4.0 equivalents, more preferably 2.0 to 3.5 equivalents.
Further, the aqueous medium of Step 1 is an amount of 0.1 to 1.0 equivalent, preferably 0.1 to 0.5 equivalent, relative to 1.0 equivalent of the amino group of the silane coupling agent (a). It is preferable from the point of solubility that an acid neutralizing agent is blended.

  In step 1, the aqueous solution of the reaction product (A) is reacted with the silane coupling agent (a) and the silane coupling agent (b) in an aqueous medium, or in an organic solvent or without a solvent. It can be manufactured through a process.

  In the production method of the present invention, step 1, first, a method for producing an aqueous liquid of the reaction product (A) through a step of performing an addition reaction and a hydrolysis reaction in an aqueous medium is a typical production method. Production method 1 and production method 2 will be described.

[Production Method 1 of Aqueous Liquid of Reaction Product (A)]
In the production method 1 of the aqueous liquid of the reaction product (A), the component (a) having an amino group is added to an aqueous medium, the hydrolyzable group based on the component (a) is hydrolyzed, In this method, an aqueous liquid of the reaction product (A) is obtained by adding a compatibilizer and then adding the component (b) having an epoxy group, followed by hydrolysis and addition reaction.

  In this production method 1, since the component (a) has an amino group and is generally water-soluble, the aqueous medium can be water, but if necessary, solubility improvement, pH adjustment, etc. Therefore, it may be a mixed solution containing an acid neutralizer, an organic solvent, and / or a surfactant.

  In the production method 1, when the component (a) is added to the aqueous medium, heat is generated by the hydrolysis reaction. Therefore, in order to prevent a rapid reaction, it is preferable to gradually add the component (a). When a rapid reaction occurs, the condensation reaction of silanol groups generated by the hydrolysis reaction is likely to occur rapidly, and particleization and gelation are likely to occur.

  A silanol group is generated by a hydrolysis reaction of a hydrolyzable group based on the component (a) in an aqueous medium. Thereafter, an acid neutralizing agent is blended in the resulting reaction solution, and then component (b) is added. The amount of the acid neutralizing agent used for acid neutralization of the generated reactant solution is 1.0 equivalent of the amino group of the silane coupling agent (a) in the reactant solution after neutralization. An amount of 0.1 to 1.0 equivalent, preferably 0.1 to 0.5 equivalent is suitable. When an acid neutralizing agent is blended in advance in the aqueous medium, the blending amount of the acid neutralizing agent in the reactant solution may be adjusted to be in the neutralization equivalent range. Usually, the pH of the aqueous liquid of the reaction product (A) obtained is preferably 4 to 10, more preferably 6 to 10, by blending this acid neutralizer. It is preferable that all or most of the hydrolyzable groups of the component (a) are hydrolyzed at the time of adding the component (b) to the reactant solution, but only a part of the hydrolyzable groups are hydrolyzed. May be.

  The solution obtained by adding the component (b) to the acid-neutralized reactant solution is an addition reaction between the amino group based on the component (a) and the epoxy group based on the component (b), and the hydrolysis of the hydrolyzable group. A decomposition reaction is performed, and an aqueous liquid of the reaction product (A) can be obtained. These reactions are preferably carried out at 20 to 100 ° C. for 0.5 to 20 hours, preferably at 40 to 90 ° C. for about 1 to 10 hours.

[Method 2 for producing aqueous solution of reaction product (A)]
In the production method 2 of the aqueous liquid of the reaction product (A), the hydrolyzable group of the component (b) having an epoxy group is hydrolyzed in an aqueous medium containing an acid neutralizing agent, and then the amino group is converted. This is a method for obtaining an aqueous liquid of the reaction product (A) by adding the component (a) having a hydrolysis reaction and an addition reaction.

  In this production method 2, since the component (b) is generally poor in solubility in water, it is preferable to use an aqueous medium containing an acid neutralizer. When the aqueous medium contains an acid neutralizing agent, hydrolysis of the hydrolyzable group can be promoted, and water solubility of the reaction product can be improved.

  In the said manufacturing method 2, when adding (b) component in an aqueous medium, in order to prevent rapid reaction, it is preferable to add (b) component gradually. When the component (b) is added to the aqueous medium, hydrolysis of the hydrolyzable group in the component (b) proceeds to generate a silanol group. In the produced reaction product, it is preferable that all or most of the hydrolyzable groups of the component (b) are hydrolyzed, but only a part of the hydrolyzable groups may be hydrolyzed.

  Next, the component (a) is added to the reactant solution, and an addition reaction between an amino group based on the component (a) and an epoxy group based on the component (b) and a hydrolysis reaction of the hydrolyzable group are performed. An aqueous liquid of the reaction product (A) can be obtained.

  (A) It is suitable to perform the said reaction after component addition normally at 20-100 degreeC for 0.5 to 20 hours, Preferably it is 40 to 90 degreeC in about 1 to 10 hours. When the component (a) is added to the reactant solution, the amount of the acid neutralizing agent blended in the liquid is 0.1 to 1. with respect to 1.0 equivalent of the amino group of the component (a). It is suitable that the amount is 0 equivalent, preferably 0.1 to 0.5 equivalent. In general, the pH of the aqueous liquid of the reaction product (A) is preferably 4 to 10, more preferably 6 to 10, by blending the acid neutralizer.

  Next, Production Method 3 for producing an aqueous liquid of the silane reactant (c) through a step of reacting the component (a) and the component (b) without solvent or in an organic solvent will be described.

[Method 3 for producing aqueous solution of reaction product (A)]
In the production method 3 of the aqueous liquid of the reaction product (A), the silane coupling agent (a) and the silane coupling agent (b) are combined with an amino group and an epoxy group in an organic solvent or in the absence of a solvent. A method in which an addition reaction is carried out based on the reaction, and then the addition reaction product is dissolved or dispersed in an aqueous medium containing water and an acid neutralizing agent and subjected to a hydrolysis reaction to obtain an aqueous liquid of the reaction product (A) It is.

  In the production method 3, first, the (a) component and the (b) component are subjected to an addition reaction based on the reaction between an amino group and an epoxy group in an organic solvent or in the absence of a solvent. This addition reaction is an exothermic reaction, and it is preferable to suppress an abrupt reaction. For example, after the two are gradually mixed and mixed, for example, stirring is performed for about 30 minutes to 2 hours, and the reaction is settled. It is preferable to carry out the addition reaction by heating at 60 to 90 ° C. for about 1 to 20 hours. When the reaction is carried out in an organic solvent, the organic solvent is preferably water-soluble and easy to remove in the subsequent step. Specific examples include low-boiling water such as ethanol, isopropanol, and n-propanol. Can be mentioned.

After completion of the addition reaction, the addition reaction product is dissolved or dispersed in an aqueous medium containing an acid neutralizing agent and subjected to a hydrolysis reaction, whereby an aqueous solution of the reaction product (A) can be obtained. In the hydrolysis reaction, the addition reaction product is dissolved or dispersed in an aqueous medium containing an acid neutralizing agent. For example, 20 to 100 ° C. for 0.5 to 20 hours, preferably 40 to 90 ° C. The reaction can be carried out for about 10 hours. The amount of the acid neutralizing agent in the aqueous medium to be blended with the addition reaction product is usually 0.1 to 1.0 equivalent, preferably 1.0 equivalent to the amino group 1.0 equivalent of the component (a) used. Is preferably in an amount of 0.1 to 0.5 equivalent. With this acid neutralizer, the pH of the aqueous solution of the reaction product (A) obtained is usually preferably 4 to 10, more preferably pH 6 to 10.
The aqueous liquid of the reaction product (A) obtained by the above production methods 1 to 3 is based on the aqueous liquid, and the solid content of the reaction product (A) is 3 to 30% by mass, preferably 5 to 20% by mass. It is preferable to be within.

Process 2
In step 2, the same alkoxysilane compound (c) as that described in the section of the hydrolysis product (B) of the aqueous binder composition of the present invention can be used.

  The hydrolysis product (B) can be obtained by hydrolyzing the alkoxysilane compound (c) in an aqueous medium.

The hydrolysis reaction is dissolved or dispersed in an aqueous medium containing an acid neutralizer as necessary, and is usually pH 2 to 8 at, for example, 20 to 100 ° C. for 0.5 to 20 hours. The reaction can be carried out preferably at 40 to 90 ° C. for about 1 to 10 hours. When the alkoxysilane compound (c) is difficult to dissolve, it is preferable to blend a low-boiling alcohol solvent such as methanol in the aqueous medium in order to improve the solubility of the alkoxysilane compound (c).
The aqueous liquid of the hydrolysis product (B) thus obtained has a solid content of the hydrolysis product (B) of 3 to 30% by mass, preferably 5 to 20% by mass, based on the aqueous liquid. It is preferable that

Process 3
In the step 3, the same stabilizer (C) as that described in the section of the stabilizer (C) of the aqueous binder composition of the present invention can be used.

  In step 3, the aqueous liquid of the reaction product (A) obtained in the above step 1 and the aqueous liquid of the hydrolysis product (B) obtained in the above step 2 are mixed at the predetermined ratio and stabilized. In this step, the amount of the agent (C) is adjusted to the predetermined amount to prepare a product mixed aqueous liquid.

  The mixing ratio of the aqueous liquid of the reaction product (A) and the aqueous liquid of the hydrolysis product (B) is such that the solid content mass ratio of the hydrolysis product (B) / the reaction product (A) is 0.00. The ratio is 01 to 2.0, preferably 0.03 to 1.0, and more preferably 0.05 to 0.5.

  The amount of the stabilizer (C) is adjusted so that the neutralization equivalent of the amino group in the silane coupling agent (a) is in the range of 0.1 to 2.0, preferably 0.2 to 1.0. Is done. Further, as part of the stabilizer (C), phosphoric acid is preferably 0.03 with respect to 1 equivalent of the amino group in the silane coupling agent (a) used for the production of the reaction product (A). It is preferable from the viewpoint of the liquid stability of the resulting product mixed aqueous liquid that it is contained in an amount of ˜0.6 equivalent, more preferably 0.05 to 0.5 equivalent.

  Although the product mixed aqueous liquid obtained by the above steps 1 to 3 can be used as the binder composition of the present invention, the amount of the organic solvent in the product mixed aqueous liquid is reduced by further passing through the following step 4. The binder composition can be a non-hazardous material having no flash point.

Process 4
In step 4, the product mixed aqueous liquid prepared in step 3 above is removed, the solid content in the binder composition is 5 to 30% by mass, and the amount of organic solvent in the binder composition is 3%. %, And the binder composition is a non-hazardous material having no flash point.

  The product mixed aqueous liquid prepared in the above step 3 may be diluted by mixing with water as necessary before removing the solvent.

  The solvent removal step is a step in which the liquid stability is likely to deteriorate, but in the production method of the present invention, the amount of stabilizer (C) is adjusted in the product mixed aqueous liquid in step 3 before the solvent removal step. As a result, the stability of the liquid can be maintained.

The solvent removal conditions are not particularly limited as long as the organic solvent such as alcohol produced by hydrolysis can be removed from the product mixed aqueous liquid, and the liquid stability is not hindered. It is preferable to carry out distillation under reduced pressure at a temperature of 90 ° C. for about 0.5 to 20 hours. When the pH of the binder composition, which is the product mixture aqueous solution during or after solvent removal, is outside the above range, the stabilizer (C) (medium The pH can be adjusted by the addition of a hydrating agent.
In the said manufacturing method (I), after process 4, water, a neutralizing agent, etc. can be mix | blended for solid content adjustment and pH adjustment as needed.

Manufacturing method (II)
In the step 3 of the production method (I), the aqueous liquid of the reaction product (A) obtained in the step 1 and the aqueous liquid of the hydrolysis product (B) obtained in the step 2 are mixed. In the manufacturing method (II) of the aqueous | water-based binder composition for metal surface treating agents of this invention, before mixing both these aqueous liquids, the aqueous liquid of a reaction product (A) and a hydrolysis product (B) of It is a manufacturing method which has the process of removing each solvent separately.

The manufacturing method (II) of the aqueous | water-based binder composition for metal surface treating agents of this invention has the following process 1, 1A, 2, 2A, and 3A.
Step 1: the same step as Step 1 in the production method (I),
Step 1A: A step of removing the aqueous solution of the reaction product (A) obtained in Step 1 to obtain an aqueous solution of the reaction product (A) having an organic solvent amount of 3% by mass or less,
Step 2: The same step as Step 2 in the production method (I),
Step 2A: Step of removing the aqueous solution of the hydrolysis product (B) obtained in Step 2 to obtain an aqueous solution of the hydrolysis product (B) having an organic solvent amount of 3% by mass or less, and Step 3A: The aqueous liquid of the reaction product (A) obtained in the step 1A and the aqueous liquid of the hydrolysis product (B) obtained in the step 2A are converted into the hydrolysis product (B) / the reaction product (A). The amount of at least one stabilizer (C) mixed so that the solid mass ratio is 0.01 to 2.0 and selected from organic acid, inorganic phosphoric acid and nitric acid compound is silane coupling. A step of preparing a product mixed aqueous liquid so that the neutralization equivalent of amino group in agent (a) is within the range of 0.1 to 2.0.

In step 1A, before removing the solvent, water, a stabilizer (C), and the like can be mixed with the aqueous liquid of the reaction product (A) obtained in step 1 as necessary.
In the above step 2A, before removing the solvent, water, a stabilizer (C) and the like can be mixed with the aqueous liquid of the hydrolysis product (B) obtained in step 2 as necessary.

  In step 3A of the production method (I), in place of the aqueous liquid of the reaction product (A) obtained in step 1, the reaction product (A) after removal of the solvent obtained in step 1A is used in the step 3A. Except for using the aqueous liquid and using the aqueous liquid of the hydrolyzed product (B) after removal of the solvent obtained in Step 2A in place of the aqueous liquid of the hydrolysis product (B) obtained in Step 2. This is the same step as step 3 of the production method (I).

  The binder composition obtained by the production method (I) or (II) of the present invention has a pH of 4.0 to 10.0, preferably pH 6.0 to 10.0. Moreover, it is preferable that the solid content rate of the binder composition by this invention manufacturing method is 5-30 mass%, and it is further more preferable that it exists in the range of 5-20 mass%.

  Further, as another method for producing the binder composition of the present invention, for example, in the production method (II), a production method excluding Step 2A, that is, an aqueous liquid of the reaction product (A) which has been desolvated, The manufacturing method which mixes the aqueous liquid of the hydrolysis product (B) which is not solvent-removed can be mentioned, Moreover, in the said manufacturing method (II), the manufacturing method except process 1A, ie, solvent removal is carried out. Examples thereof include a production method in which an aqueous liquid of a reaction product (A) not present and an aqueous liquid of a hydrolyzed product (B) that has been desolvated are mixed.

Metal surface treatment agent The metal surface treatment agent of this invention contains the said binder composition for metal surface treatment agents, and a rust preventive agent.

  Examples of the rust preventive agent include manganese, cobalt, zinc, magnesium, nickel, titanium, vanadium, zirconium, tin, calcium, silicon, tungsten, molybdenum, hafnium and aluminum metal compounds; inorganic phosphoric acid, organic phosphoric acid Can be mentioned. Examples of such metal compounds include carbonates, phosphates, nitrates, sulfates, acetates, fluoro acids and salts thereof, oxides, and the like. These metal compounds may be anhydrides or hydrates when present.

Representative examples of the metal compounds include basic zirconium carbonate (ZrCO ₄ .ZrO ₂ .8H ₂ O), ammonium zirconium carbonate, nickel sulfate, zirconium nitrate, vanadyl sulfate, zirconium sulfate, aluminum nitrate, nickel acetate, zirconium acetate, oxidation Vanadium, ammonium metavanadate; hexafluorotitanic acid (H ₂ TiF ₆ ), hexafluorozirconic acid (H ₂ ZrF ₆ ), hexafluorosilicic acid (H ₂ SiF ₆ ), hexafluorohafnium acid (H ₂ Fluoro acids such as HfF ₆ ), hexafluoroaluminum acid (H ₃ AlF ₆ ), tetrafluoroboric acid (HBF ₄ ), and salts of these fluoro acids (eg, sodium salt, potassium salt, lithium salt, ammonium salt) , Amine salts, zinc salts, etc.). Among the above metal compounds, titanium, vanadium, and zirconium metal compounds are preferable.

  Specific examples of inorganic phosphoric acid that can be used as a rust inhibitor include phosphoric acid (orthophosphoric acid), trimetaphosphoric acid, tetrametaphosphoric acid, hexametaphosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, tetrapolyphosphoric acid, Specific examples of the organic phosphoric acid include aminotrimethylenephosphonic acid, 1-hydroxyethane-1,1-diphosphonic acid, 1-hydroxymethane-1,1-diphosphonic acid, ethylenediaminetetramethylenephosphonic acid, diethylenetriaminepentamethylenephosphonic acid. Etc. Among these, phosphoric acid, hydroxymethane bisphosphonic acid, and 1-hydroxyethane-1,1-diphosphonic acid are preferable.

  These metal compounds, inorganic phosphoric acid, and organic phosphoric acid that can be used as these rust inhibitors can be used alone or in combination of two or more.

  The compounding quantity of the said rust preventive agent in a metal surface treating agent is 100 mass of total solid content of a reaction product (A) and a hydrolysis product (B) from the surface of corrosion resistance, electroconductivity, and the stability of a surface treating agent. The amount is preferably 0.1 to 100 parts by mass and more preferably 0.5 to 60% by mass with respect to parts.

  The metal surface treatment agent of the present invention contains the aqueous binder composition and the rust inhibitor as essential components, and further contains an organic resin component, a wax component, a filler, an organic solvent, and the like as necessary. be able to.

  The organic resin component is blended for the purpose of improving the corrosion resistance of the resulting film, and examples include organic resin components such as water-soluble or water-dispersible phenol resins, epoxy resins, urethane resins, and acrylic resins. be able to. When the organic resin component is blended, the blending amount is 0.1 to 30% by mass, preferably 0. 0% as the solid content based on the total solid content of the metal surface treatment agent from the viewpoint of corrosion resistance and conductivity. It is suitable to be in the range of 3 to 20% by mass.

  The wax component is a component that imparts lubricity to the surface of the obtained film. For example, a fatty acid ester wax that is an esterified product of a polyol compound and a fatty acid, a silicon wax, a fluorine wax, a polyolefin wax such as polyethylene, lanolin System wax, montan wax, microcrystalline wax and carnauba wax. These may be used alone or in combination of two or more. When the wax is blended, the blending amount is 0.1 to 10% by mass, preferably 0.3, as the solid content with respect to the total solid content of the metal surface treatment agent from the viewpoint of molding processability and corrosion resistance. It is suitable to be in the range of ˜5% by mass.

  Examples of the filler that can be added to the metal surface treatment agent as needed include zirconia sol, alumina sol, silica sol (colloidal silica aqueous dispersion), and the like. Further, the aqueous medium of the metal surface treatment agent of the present invention is usually water, but a small amount (for example, 5 mass of the entire aqueous medium) for the purpose of, for example, adjusting the drying speed or improving the coating property. % Or less) may be an aqueous medium containing an organic solvent such as a lower alcohol such as methanol, ethanol or propanol. This organic solvent may be an organic solvent such as alcohol remaining in the solvent removal step performed when obtaining the aqueous binder composition, or may be added later when obtaining the metal surface treatment agent.

  The surface treating agent of the present invention includes both a building bath composition (concentrated liquid) and a working composition (diluted liquid). The total solid concentration in the composition for building bath is preferably 10 to 40% by mass, and more preferably 15 to 30% by mass. The total solid concentration in the working composition is preferably 1 to 40% by mass, and more preferably 5 to 30% by mass.

  When the surface treatment agent of the present invention is used as a working composition, when the solid content concentration is 10% by mass, the viscosity measured under the conditions of a measurement temperature of 20 ° C. and a B-type rotational viscometer at 60 rpm is 10 mPa · It is suitable from the surface of the coating property of a surface treating agent that it is below s.

  In addition, the surface treatment agent of the present invention preferably has a pH in the range of 5.0 to 10.0, and more preferably in the range of 6.0 to 9.0. At that time, as the pH adjuster, when raising the pH of the surface treatment composition, ammonia water, amine compound, alkali metal hydroxide such as sodium hydroxide, alkali metal carbonate such as sodium carbonate, etc. are used. In order to lower the pH, it is preferable to adjust with the acid exemplified as the acid neutralizing agent. If the pH is too low, the reactivity with the substrate surface becomes excessive, and the film formability and conductivity of the resulting film tend to be poor. Moreover, when pH is too high, stability of the composition for surface treatment will fall, and there exists a tendency for the corrosion resistance of the membrane | film | coat obtained to fall.

Surface treatment method of metal material In the surface treatment method of the present invention, the metal surface treatment agent is applied to the surface of the metal material and dried to give a dry film weight of 0.05 to 3.0 g / m ^{2 on the} surface of the metal material. The surface treatment film having a dry mass of preferably 0.1 to 1.0 g / m ² , more preferably 0.2 to 0.8 g / m ² is formed.
When the film mass after drying is less than 0.05 g / m ² , it becomes difficult to coat the metal material and the corrosion resistance becomes insufficient. On the other hand, when the film mass after drying exceeds 3.0 g / m ² , the conductivity tends to decrease.

  The method for applying the metal surface treatment agent is not particularly limited, and for example, an immersion method, a spray method, a roll coating method, or the like can be used. The surface treatment agent layer formed on the surface of the metal material is preferably dried by heating, and is not particularly limited, but is usually preferably dried at a heating temperature of about 50 to 250 ° C. for about 1 to 60 seconds.

  The metal material to which the metal surface treatment agent of the present invention is applied is not particularly limited, and for example, iron plate, galvanized steel plate, zinc alloy (for example, iron-zinc, aluminum-zinc, nickel-zinc alloy, etc.) plating A steel plate, a tin plating steel plate, a stainless steel plate, an aluminum plate, an aluminum alloy plate, etc. are mentioned. There is no particular limitation on not only the type of the metal material but also the size and shape. As the metal material to be surface-treated with the metal surface treating agent of the present invention, among others, a galvanized steel plate and a zinc alloy plated steel plate can be suitably used.

  The reason why the metal surface treatment agent of the present invention is excellent in storage stability is that, in a composition using a mixture of two or more kinds of silane coupling agents having reactive groups that react with each other as a binder component, the reaction occurs during storage. In the surface treatment agent of the present invention, the amino group and the epoxy group of the silane coupling agent are reacted in advance to cause unreacted epoxy groups to react. Since the reaction product (A) that does not substantially remain is used, the amino group and the epoxy group do not react with each other during storage to reduce the storage stability, and the binder component contains a stabilizer (C It is thought that this is due to the suppression of condensation of silanol groups produced by hydrolysis. The present inventors consider that the silanol group is coordinated and stabilized with a phosphoric acid compound or a nitric acid compound which is the stabilizer (B), and the reaction between the silanol groups is suppressed. Yes.

  When the metal surface coated with the metal surface treatment agent of the present invention is heated and dried, it has a siloxane bond by dehydration condensation between silanol groups in the reaction product (A) or hydrolysis product (B) of the silane coupling agent. A continuous film is formed. Since the barrier effect of the film containing the poorly soluble compound having a siloxane bond generated as described above is exhibited, the corrosion resistance of the metal material is improved, and since the film is based on the siloxane bond, it is considered that the decrease in conductivity can be suppressed. . In addition, silanol groups generated by hydrolysis of a silane coupling agent or an alkoxysilane compound react with the metal material surface to form an oxane bond to improve adhesion and contribute to improvement of corrosion resistance.

  Next, the present invention will be specifically described with reference to examples and comparative examples. The present invention is not limited by these examples. “Part” and “%” are based on mass unless otherwise specified.

Production Example 1 of Reaction Product (A)
A separable flask equipped with a reflux condenser, a thermometer, and a stirrer was mixed with 850 parts of deionized water, and 53 parts of N-2- (aminoethyl) -3-aminopropyltrimethoxysilane was added while cooling in an ice bath. Slowly charged and dissolved. Next, after adding 23 parts of acetic acid to this content and neutralizing, 57 parts of γ-glycidoxypropyltriethoxysilane was added, dissolved by stirring for 30 minutes, and 11 parts of 89% aqueous phosphoric acid solution. And then heated at 80 ° C. for 5 hours to complete the reaction to obtain an aqueous solution of the reaction product. From the result of 1H-NMR measurement, it was confirmed that no epoxy group remained in this reaction product. The neutralization equivalent of the reaction product in the aqueous liquid is 1.0.

  Next, 300 parts of deionized water was added to the aqueous solution of the reaction product and dissolved, and then concentrated at 60 to 70 ° C. to 1000 parts by vacuum distillation. After the alcohol produced by hydrolysis was distilled off together with moisture in this way, the reaction product aqueous solution A1 was obtained by filtration through a 200 mesh filter to remove the solvent.

  In the reaction product aqueous liquid A1, the solid content was 10% and pH 6.1, the alcohol concentration measured by gas chromatography was less than 1.5%, and no flash point was observed. The solid content of the reaction product aqueous liquid A1 did not have an alkoxysilyl group, and the alkoxysilyl group was hydrolyzed. The amount of active hydrogen of the amino group of N-2- (aminoethyl) -3-aminopropyltrimethoxysilane is 3 equivalents to 1 equivalent of epoxy group of γ-glycidoxypropyltriethoxysilane used. The weight average molecular weight of the resin solid content of the reaction product aqueous liquid A1 was about 4000.

Production Example 2
In a separable flask equipped with a reflux condenser, a thermometer, and a stirrer, 850 parts of deionized water and 19 parts of acetic acid were blended, and 61 parts of γ-glycidoxypropyltrimethoxysilane was gradually added while stirring. Stir for 10 minutes to dissolve. Next, 57 parts of N-2- (aminoethyl) -3-aminopropyltrimethoxysilane was gradually added into this, and dissolved by stirring for 30 minutes. Then, 6 parts of 89% aqueous phosphoric acid solution was added, and then 80 parts. The reaction was completed by heating at 5 ° C. for 5 hours to obtain an aqueous solution of the reaction product. From the result of 1H-NMR measurement, it was confirmed that no epoxy group remained in this reaction product. The neutralization equivalent of the reaction product in the aqueous liquid is 0.7.

  Subsequently, 300 parts of deionized water was added to the aqueous solution of the reaction product and dissolved, and then concentrated to 1000 parts by distillation under reduced pressure at 60 to 70 ° C. Thus, alcohol produced by hydrolysis was distilled off together with moisture, filtered through a 200-mesh filter, and solvent-removed reaction product aqueous liquid A2 was obtained.

  In the reaction product aqueous liquid A2, the solid content was 10% and pH 6.7. The alcohol concentration measured by gas chromatography was less than 1.5%, and no flash point was observed. The solid content of the reaction product aqueous liquid A2 did not have an alkoxysilyl group, and the alkoxysilyl group was hydrolyzed. The amount of active hydrogen of the amino group of N-2- (aminoethyl) -3-aminopropyltrimethoxysilane is 3 equivalents relative to 1 equivalent of the epoxy group of γ-glycidoxypropyltrimethoxysilane used. The weight average molecular weight of the resin solid content of the reaction product aqueous liquid A2 was about 4000.

Production Example 3
A separable flask equipped with a reflux condenser, a thermometer, and a stirrer was mixed with 57 parts of N-2- (aminoethyl) -3-aminopropyltrimethoxysilane, and γ-glycidoxypropyltrimethoxysilane 61 was added thereto. The portion was added dropwise over 3 hours under stirring. Although it generated heat | fever by dripping, it hold | maintained to 40 degrees C or less, and after completion | finish of dripping, after ageing | curing | ripening and cooling with stirring for 1 hour, it heated and made it react at 80 degreeC for 5 hours. Next, 28 parts of acetic acid and 850 parts of deionized water were mixed and stirred for 30 minutes to dissolve and hydrolyze the contents after the reaction, then 6 parts of 89% phosphoric acid aqueous solution was added and stirred for another 30 minutes. An aqueous solution of the reaction product was obtained by dissolution. From the result of 1H-NMR measurement, it was confirmed that no epoxy group remained in this reaction product. The neutralization equivalent of the reaction product in the aqueous liquid is 1.0.

  Subsequently, 300 parts of deionized water was added to the aqueous solution of the reaction product and dissolved, and then concentrated at 60 to 70 ° C. to 1000 parts by distillation under reduced pressure. The reaction product aqueous solution A3 was obtained by removing the solvent together and then filtering through a 200 mesh filter to remove the solvent.

  In the reaction product aqueous solution A3, the solid content was 10% and the pH was 6.5. The alcohol concentration in the reaction product aqueous liquid A3 measured by gas chromatography was less than 1.5%, and no flash point was observed. The solid content of the reaction product aqueous liquid A3 did not have an alkoxysilyl group, and the alkoxysilyl group was hydrolyzed. The amount of active hydrogen of the amino group of N-2- (aminoethyl) -3-aminopropyltrimethoxysilane is 3 equivalents relative to 1 equivalent of the epoxy group of γ-glycidoxypropyltrimethoxysilane used. The weight average molecular weight of the resin solid content of the reaction product aqueous liquid A3 was about 4500.

Production Example 4
In Production Example 3, 57 parts of N-2- (aminoethyl) -3-aminopropyltrimethoxysilane was changed to 62 parts, and 61 parts of γ-glycidoxypropyltrimethoxysilane was changed to 56 parts. Then, the same operation as in Production Example 3 was carried out except that 28 parts of the acetic acid was changed to 30 parts to obtain an aqueous solution of the reaction product.
From the 1H-NMR measurement result, it was confirmed that no epoxy group remained in the aqueous liquid of the reaction product. The neutralization equivalent of the reaction product in the aqueous liquid is 1.0.

  In the reaction product aqueous solution A4 obtained by adding deionized water to the aqueous solution of the reaction product and removing the solvent by distillation under reduced pressure, the solid content was 10% and the pH was 6.5. The alcohol concentration in the reaction product aqueous liquid A4 measured by gas chromatography was less than 1.5%, and no flash point was observed. The solid content of the reaction product aqueous liquid A4 did not have an alkoxysilyl group, and the alkoxysilyl group was hydrolyzed. The amount of active hydrogen of the amino group of N-2- (aminoethyl) -3-aminopropyltrimethoxysilane is 3.5 equivalents relative to 1 equivalent of the epoxy group of γ-glycidoxypropyltrimethoxysilane used. . The weight average molecular weight of the resin solid content of the reaction product aqueous liquid A4 was about 4000.

Production Example 5
In Production Example 1, 53 parts of N-2- (aminoethyl) -3-aminopropyltrimethoxysilane was changed to 65 parts of 3-aminopropyltriethoxysilane, 23 parts of acetic acid was added to 7 parts, and γ- The same operation as in Production Example 1 was performed except that 61 parts of glycidoxypropyltrimethoxysilane was changed to 70 parts and 6 parts of 89% phosphoric acid aqueous solution was changed to 3 parts. An aqueous liquid was obtained.
From the 1H-NMR measurement result, it was confirmed that no epoxy group remained in the aqueous liquid of the reaction product. The neutralization equivalent of the reaction product in the aqueous liquid is 0.5.

  In the reaction product aqueous solution A5 obtained by adding deionized water to the aqueous solution of this reaction product and removing the solvent by distillation under reduced pressure, the solid content was 10% and the pH was 7.1. The alcohol concentration in the reaction product aqueous liquid A5 measured by gas chromatography was less than 1.5%, and no flash point was observed. The solid content of the reaction product aqueous liquid A5 did not have an alkoxysilyl group, and the alkoxysilyl group was hydrolyzed. The amount of active hydrogen of the amino group of 3-aminopropyltriethoxysilane is 2.0 equivalents relative to 1 equivalent of epoxy group of γ-glycidoxypropyltrimethoxysilane used. The weight average molecular weight of the resin solid content of the reaction product aqueous liquid A5 was about 3000.

Production Example 6
In Production Example 2, the same operation as in Production Example 2 was carried out except that 61 parts of γ-glycidoxypropyltrimethoxysilane was changed to 72 parts of γ-glycidoxypropyltriethoxysilane. Got.
From the 1H-NMR measurement result, it was confirmed that no epoxy group remained in the aqueous liquid of the reaction product. The neutralization equivalent of the reaction product in the aqueous liquid is 0.7.

  In the reaction product aqueous solution A6 obtained by adding deionized water to the aqueous solution of the reaction product and removing the solvent by distillation under reduced pressure, the solid content was 10% and the pH was 6.7. The alcohol concentration in the reaction product aqueous liquid A6 measured by gas chromatography was less than 1.5%, and no flash point was observed. The solid content of the reaction product aqueous liquid A6 did not have an alkoxysilyl group, and the alkoxysilyl group was hydrolyzed. The amount of active hydrogen of the amino group of N-2- (aminoethyl) -3-aminopropyltrimethoxysilane is 3.0 equivalents relative to 1 equivalent of the epoxy group of γ-glycidoxypropyltriethoxysilane used. . The weight average molecular weight of the resin solid content of the reaction product aqueous liquid A6 was about 4000.

Production Example 7
In Production Example 1, except that 850 parts of deionized water initially blended is changed to 856 parts, 300 parts of deionized water is not added to the aqueous liquid of the reaction product, and no solvent is removed by vacuum distillation. In the same manner as in Production Example 1, a reaction product aqueous solution A7 was obtained.

  From the 1H-NMR measurement result, it was confirmed that no epoxy group remained in the reaction product aqueous solution A7. In the reaction product aqueous solution A7, the neutralization equivalent was 1.0, and the pH was 6.1. The solid content of the reaction product aqueous solution A7 was 10%. The alcohol concentration in the reaction product aqueous liquid A7 measured by gas chromatography was 5.0%, and the flash point was 76 ° C. The solid content of the reaction product aqueous liquid A7 did not have an alkoxysilyl group, and the alkoxysilyl group was hydrolyzed. The amount of active hydrogen of the amino group of N-2- (aminoethyl) -3-aminopropyltrimethoxysilane is 3.0 equivalents relative to 1 equivalent of the epoxy group of γ-glycidoxypropyltriethoxysilane used. . The weight average molecular weight of the resin solid content of the reaction product aqueous liquid A7 was about 3500.

  Table 1 below shows the composition and properties of the reaction product aqueous solutions obtained in Production Examples 1 to 7. In Table 1, description of the blending amount of water is omitted.

Production Example 8
In a beaker, 100 parts of deionized water and 1 part of acetic acid were mixed and stirred. At room temperature, 27 parts of methyltrimethoxysilane was gradually added to this liquid with stirring. After the addition was completed, the mixture was stirred for 30 minutes to obtain a colorless and transparent liquid. This liquid is transferred to an eggplant-shaped flask, diluted by adding 128 parts of deionized water, concentrated with a rotary evaporator until the content is 128 parts, and an aqueous liquid B1 of a hydrolyzed product of methyltrimethoxysilane. Got. The obtained aqueous liquid B1 had a solid content of 10% and a pH of 4.

Production Example 9
In a beaker, 80 parts of deionized water, 20 parts of methanol, and 1 part of acetic acid were mixed and stirred. At room temperature, 22 parts of propyltrimethoxysilane was gradually added to this liquid with stirring. After the addition was completed, the mixture was stirred for 30 minutes to obtain a colorless and transparent liquid. This liquid is transferred to an eggplant-shaped flask, diluted with 123 parts of deionized water, concentrated with a rotary evaporator until the content is 123 parts, and an aqueous liquid B2 of a hydrolysis product of propyltrimethoxysilane. Got. The obtained aqueous liquid B2 had a solid content of 10% and a pH of 4.

Production Example 10
In a beaker, 80 parts of deionized water, 20 parts of ethanol, and 1 part of acetic acid were blended and stirred. At room temperature, 38 parts of methyltriethoxysilane was gradually added to this liquid with stirring. After the addition was completed, the liquid was stirred for 30 minutes to obtain a colorless and transparent liquid. This liquid is transferred to an eggplant-shaped flask, diluted by adding 139 parts of deionized water, concentrated with a rotary evaporator until the content is 123 parts, and an aqueous liquid B3 of a hydrolyzed product of methyltriethoxysilane. Got. The obtained aqueous liquid B3 had a solid content of 10% and a pH of 4.

Production Example 11
In a beaker, 100 parts of deionized water and 1 part of acetic acid were mixed and stirred. At room temperature, 27 parts of methyltrimethoxysilane was gradually added to this liquid while stirring. After the addition was completed, the mixture was stirred for 30 minutes to obtain a hydrolysis product of methyltrimethoxysilane, which was a colorless and transparent liquid. Aqueous liquid B4 was obtained. The obtained aqueous liquid B4 had a solid content of 10% and a pH of 2.

  Table 2 below shows the composition and properties of the aqueous liquids of the hydrolysis products obtained in Production Examples 8 to 11.

Example 1
When 100 parts of the reaction product aqueous liquid A1 obtained in Production Example 1 is mixed and mixed with 5 parts of the hydrolysis product aqueous liquid B1 obtained in Production Example 8, and the pH is less than 6.0, Ammonia water was added to adjust the pH to 6.0 to obtain an aqueous binder composition having a solid content of 10%.

Examples 2 to 16 and Comparative Example 1
In Example 1, it carried out similarly to Example 1 except setting it as the kind and mixing | blending shown in following Table 3, and obtained each aqueous | water-based binder composition.

Example 17
20 parts of the hydrolysis product aqueous liquid B4 obtained in Production Example 11 was gradually blended and mixed with 100 parts of the reaction product aqueous liquid A7 obtained in Production Example 7 to obtain a colorless and transparent liquid. Transfer this liquid to an eggplant-shaped flask, dilute it with 50 parts of deionized water, concentrate with a rotary evaporator until the content is 120 parts, and add aqueous ammonia if the pH is less than 6.0. Thus, the pH was adjusted to 6.0 to obtain an aqueous binder composition having a solid content of 10%.

Comparative Example 2
The hydrolysis product aqueous liquid B1 itself obtained in Production Example 8 was used as an aqueous binder composition.

Comparative Example 3
The reaction product aqueous liquid A1 itself obtained in Production Example 1 was used as an aqueous binder composition.

Storage test of aqueous binder composition The aqueous binder compositions prepared in Examples 1 to 17 and Comparative Examples 1 to 3 were stored for 30 days at 20 ° C, 30 ° C, 40 ° C and 50 ° C, respectively, and in a liquid state The storage stability was evaluated according to the following criteria based on the liquid appearance and liquid viscosity. The results are shown in Table 3 below. The initial liquid state is also described. The liquid viscosity was measured under the conditions of a measurement temperature of 20 ° C. and a B-type rotational viscometer at 60 rpm.
○: The liquid appearance is colorless to single yellow and transparent, and the viscosity is 2.5 mPa · s or less. Δ: The liquid appearance is slightly turbid, precipitates or floats are observed, or the viscosity exceeds 2.5 mPa · s. No thickening or gelation is observed.
X: The liquid appearance is considerably turbid, precipitates or suspended matters are observed, or significant thickening or gelation is observed.

Preparation Examples 18-22 of Metal Surface Treatment Agents and Comparative Examples 4-6
Table 4 below shows the formulation and liquid stability of the metal surface treatment agent. Each component was blended so as to have the blending composition shown in Table 4 below, and adjusted to pH 7.0 using acetic acid or aqueous ammonia to obtain each metal surface treating agent.

The storage stability in Table 4 was evaluated according to the following criteria based on the liquid appearance and liquid viscosity after storage at a predetermined temperature for 1 week. The liquid viscosity was measured under the conditions of a measurement temperature of 20 ° C. and a B-type rotational viscometer at 60 rpm.
◯: Transparent, viscosity of 10 mPa · s or less Δ: Liquid appearance is slightly turbid, precipitates or floats are observed, or the viscosity exceeds 10 mPa · s, but no significant thickening or gelation is observed.
X: The liquid appearance is considerably turbid, precipitates or suspended matters are observed, or significant thickening or gelation is observed.

Production Examples 40 to 67 of Surface Treatment Plate and Comparative Examples 7 and 8
Concentration 2 in which the surface of a 0.6 mm-thick double-sided electrogalvanized steel sheet (EG material, basis weight 20 g / m ^{2 on} one side) was dissolved with an alkaline degreasing agent (trade name “Chem Cleaner 561B”, manufactured by Nippon CB Chemical Co., Ltd.) Using a 2% aqueous solution, degreasing was carried out by spraying for 2 minutes at a temperature of 60 ° C. to remove dust and oil adhering to the surface, washing with water, and drying. As shown in Table 4 below, each metal surface treatment agent obtained in the Examples and Comparative Examples was applied to the obtained degreased galvanized steel sheet by the roll coating method so that the material arrival temperature was 100 ° C. A surface-treated plate was obtained by baking for 20 seconds. As the metal surface treatment agent, the initial one after production and the one after storage at 20 ° C. for 7 days were used.

  Each surface-treated plate prepared using the metal surface-treating agent prepared in each example and comparative example was subjected to corrosion resistance and conductivity tests based on the following test methods. The test results are shown in Table 5 below. In addition, the results of the adhesion test described below for each surface-treated plate were good in that no surface-treated film was observed on any of the surface-treated plates.

Test method:
Corrosion resistance: About each obtained surface treatment board, the end surface part and the back surface part of each surface treatment board were sealed, and the salt spray test (SST) by JISZ2371 was done. The degree of rust generation at 120 hours and 240 hours was evaluated according to the following criteria.
a: Rust generation is not recognized.
b: Rust generation is less than 5% of the total area.
c: Rust generation is 5% or more and less than 10% of the total area.
d: Rust generation is 10% or more and less than 50% of the total area.
e: Rust generation is 50% or more of the total area.

Conductivity: Using a Loresta GP and an ASP terminal manufactured by Mitsubishi Chemical Analytech Co., Ltd., surface resistance values at 10 arbitrary positions of the surface treatment plate were measured and evaluated by the number of times of 10 ⁻⁴ Ω or less.
a: 10 times all b: 6-9 times c: 1-5 times d: 0 times.

  Adhesion test: A grid was prepared on the surface treatment film surface of each surface treatment plate so that 100 squares of 1 mm × 1 mm were formed in 10 mm square so as to reach the substrate with a cutter knife. After performing the Erichsen test (7 mm extrusion) so that this grid part is extruded to the outside, when the cellophane adhesive tape is brought into close contact with the extruded processed part and instantly peeled off, the surface treatment film is peeled off. The degree was evaluated.

Claims (11)

A method for producing an aqueous binder composition for a metal surface treatment agent having a pH of 4.0 to 10.0, comprising the following steps 1 to 4 :
Step 1: In an aqueous medium, a silane coupling agent (a) having at least one primary or secondary amino group and a hydrolyzable group, at least one epoxy group and a hydrolyzable group. A step of producing an aqueous liquid of the reaction product (A) by reacting with the silane coupling agent (b) having,
Step 2: In the aqueous medium, the following formula (R) 4-n-Si- (X) n
(In the formula, R represents a hydrocarbon group having 1 to 18 carbon atoms which may be substituted with a non-reactive substituent, X represents an alkoxyl group, and n is an integer of 1 to 3) A process for producing an aqueous liquid of the hydrolysis product (B) by hydrolyzing at least one alkoxysilane compound (c) represented by:
Step 3: The aqueous solution of the reaction product (A) obtained in Step 1 and the aqueous solution of the hydrolysis product (B) obtained in Step 2 are combined with the hydrolysis product (B) / the reaction product ( The amount of the at least one stabilizer (C) mixed so that the solid content mass ratio of A) is 0.01 to 2.0 and selected from an organic acid, an inorganic phosphoric acid, and a nitric acid compound is A step of preparing a product mixed aqueous liquid so that a neutralization equivalent of amino group in silane coupling agent (a) is within a range of 0.1 to 2.0, and
Step 4: The product mixed aqueous liquid prepared in Step 3 is removed, the solid content ratio in the binder composition is 5 to 30% by mass, and the amount of organic solvent in the binder composition is 3% by mass or less. The binder composition is a non-hazardous material having no flash point,
In the step 1, the amount of active hydrogen of the amino group in the silane coupling agent (a) is 1 in the silane coupling agent (a) with respect to 1 equivalent of the epoxy group in the silane coupling agent (b). It mix | blends in the ratio used as 0-5.0 equivalent, At least one part of the reaction product (A) chemically bonds the said amino group and an epoxy group, and a reaction product (A) is a silane coupling agent ( b) substantially free of unreacted epoxy groups and all of the hydrolyzable groups based on the silane coupling agent (a) and the silane coupling agent (b) are substantially hydrolyzed to silanol groups. It has been decomposed. A method for producing an aqueous binder composition for a metal surface treatment agent having a pH of 4.0 to 10.0, comprising the following steps:
Step 1: In an aqueous medium, a silane coupling agent (a) having at least one primary or secondary amino group and a hydrolyzable group, at least one epoxy group and a hydrolyzable group. A step of producing an aqueous liquid of the reaction product (A) by reacting with the silane coupling agent (b) having,
Step 1A: A step of removing the aqueous solution of the reaction product (A) obtained in Step 1 to obtain an aqueous solution of the reaction product (A) having an organic solvent amount of 3% by mass or less,
Step 2: In the aqueous medium, the following formula (R) 4-n-Si- (X) n
(In the formula, R represents a hydrocarbon group having 1 to 18 carbon atoms which may be substituted with a non-reactive substituent, X represents an alkoxyl group, and n is an integer of 1 to 3) A process for producing an aqueous liquid of the hydrolysis product (B) by hydrolyzing at least one alkoxysilane compound (c) represented by:
Step 2A: Step of removing the aqueous solution of the hydrolysis product (B) obtained in Step 2 to obtain an aqueous solution of the hydrolysis product (B) having an organic solvent amount of 3% by mass or less, and Step 3A: The aqueous liquid of the reaction product (A) obtained in the step 1A and the aqueous liquid of the hydrolysis product (B) obtained in the step 2A are converted into the hydrolysis product (B) / the reaction product (A). The amount of at least one stabilizer (C) mixed so that the solid mass ratio is 0.01 to 2.0 and selected from organic acid, inorganic phosphoric acid and nitric acid compound is silane coupling. A step of preparing a product mixture aqueous liquid so that the neutralization equivalent of amino group in agent (a) is within the range of 0.1 to 2.0,
In the step 1, the amount of active hydrogen of the amino group in the silane coupling agent (a) is 1 in the silane coupling agent (a) with respect to 1 equivalent of the epoxy group in the silane coupling agent (b). It mix | blends in the ratio used as 0-5.0 equivalent, At least one part of the reaction product (A) chemically bonds the said amino group and an epoxy group, and a reaction product (A) is a silane coupling agent ( b) substantially free of unreacted epoxy groups and all of the hydrolyzable groups based on the silane coupling agent (a) and the silane coupling agent (b) are substantially hydrolyzed to silanol groups. It has been decomposed. The reaction product (A) comprises, in an aqueous medium containing an acid neutralizer, at least one silane coupling agent (a) having at least one primary or secondary amino group and hydrolyzable group; The aqueous binder composition for a metal surface treatment agent according to claim 1 or 2, which is obtained by subjecting an addition reaction and a hydrolysis reaction to a silane coupling agent (b) having one epoxy group and a hydrolyzable group. Manufacturing method. Silane coupling agent (a) is N- (2-aminoethyl) 3-aminopropylmethyldimethoxysilane, N- (2-aminoethyl) 3-aminopropyltrimethoxysilane, N- (2-aminoethyl) 3 The compound according to any one of claims 1 to 3, wherein the compound is at least one compound selected from -aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, and 3-aminopropyltriethoxysilane . The manufacturing method of the aqueous | water-based binder composition for metal surface treating agents. The silane coupling agent (b) is at least one compound selected from γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldimethoxysilane and γ-glycidoxypropyltriethoxysilane. The manufacturing method of the aqueous | water-based binder composition for metal surface treating agents as described in any one of Claims 1-4 . The alkoxysilane compound (c) is methyltrimethoxysilane, methyltriethoxysilane, methyltripropoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, propyltrimethoxysilane, propyltriethoxysilane, butyltrimethoxysilane, methyltris. It is at least 1 sort (s) of trialkoxysilane chosen from (methoxyethoxy) silane and ethyltris (methoxyethoxy) silane, The manufacturing method of the aqueous | water-based binder composition for metal surface treating agents as described in any one of Claims 1-5. As a part of the stabilizer (C), phosphoric acid is used in an amount of 0.03 to 0.03 with respect to 1 equivalent of an amino group in the silane coupling agent (a) used in the production of the reaction product (A). The manufacturing method of the aqueous | water-based binder composition for metal surface treating agents as described in any one of Claims 1-6 containing 6 equivalent. The metal surface treatment agent according to any one of claims 1 to 7 , wherein the solid content ratio in the binder composition is 5 to 30% by mass, and the binder composition is a non-hazardous material having no flash point. For producing an aqueous binder composition for use. The manufacturing method of the aqueous | water-based binder composition for metal surface treating agents as described in any one of Claims 1-8 whose pH of a binder composition exists in the range of 6.0-10.0. A rust inhibitor is contained in the aqueous binder composition for a metal surface treatment agent produced by the method for producing an aqueous binder composition for a metal surface treatment agent according to any one of claims 1 to 9. A method for producing a metal surface treatment agent. The metal surface treatment agent produced by the method for producing a metal surface treatment agent according to claim 10 is applied to the surface of the metal material and dried to give a dry film weight of 0.05 to 3.0 g / m 2 on the surface of the metal material. A surface treatment method for a metal material, characterized by forming a surface treatment film.