JP5895455B2 - Coil prevention cover and installation method - Google Patents

Coil prevention cover and installation method Download PDF

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JP5895455B2
JP5895455B2 JP2011246136A JP2011246136A JP5895455B2 JP 5895455 B2 JP5895455 B2 JP 5895455B2 JP 2011246136 A JP2011246136 A JP 2011246136A JP 2011246136 A JP2011246136 A JP 2011246136A JP 5895455 B2 JP5895455 B2 JP 5895455B2
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prevention cover
coil
dirt
outer peripheral
peripheral surface
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JP2013103718A (en
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誠 山脇
誠 山脇
松澤 永晴
永晴 松澤
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JFE Steel Corp
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Description

本発明はコイル状に巻かれた鋼板の汚れ防止用カバーとその装着方法に関し、好適にはコイル状に巻かれた鋼板の外周部が、搬送時にリフトカーや搬送台車の、スキッドと接触することにより汚れることを防止するものに関する。   TECHNICAL FIELD The present invention relates to a cover for preventing contamination of a steel sheet wound in a coil shape and a mounting method thereof, and preferably by the outer peripheral portion of the steel sheet wound in a coil shape being in contact with a skid of a lift car or a transport carriage during transport. It relates to things that prevent contamination.

コイル状に巻いた鋼板(以下、コイル)の外周面に傷が付いたり、汚れたりすることを防止するため、紙などでコイル全面を梱包することが多い。しかし、梱包作業に時間を要するため、特許文献1のように紙管を展開可能な切断線で切断したものを被せる方法や十分な大きさの梱包シートを機械を用いて自動的に装着する方法が提案されている。   In order to prevent the outer peripheral surface of a coiled steel sheet (hereinafter referred to as a coil) from being scratched or soiled, the entire coil surface is often packed with paper or the like. However, since time is required for packing work, a method of covering a paper tube cut with a cutting line that can be unfolded as in Patent Document 1 or a method of automatically mounting a sufficiently large packing sheet using a machine Has been proposed.

また、特許文献2、3では汚れ防止用カバーとして応用することができる、プロテクターやフープ、粘着テープなどから構成されているコイル端部の打疵防止カバーを、特許文献4では、保管されているコイル同士が接触することを防止するための緩衝用保護具を提案している。   In Patent Documents 2 and 3, a coiling-end-preventing cover composed of a protector, a hoop, an adhesive tape, etc., which can be applied as a dirt prevention cover, is stored in Patent Document 4. A buffer protector for preventing the coils from contacting each other has been proposed.

特開2002−80060号公報Japanese Patent Laid-Open No. 2002-80060 実開昭61−105667号公報Japanese Utility Model Publication No. 61-105667 実開昭62−54951号公報Japanese Utility Model Publication No. 62-54951 実開昭59−129756号公報Japanese Utility Model Publication No.59-129756

ところで、コイルの外周面に汚れが付着する状況を詳細に調査すると、図5に示すように搬送時に利用するリフトカーや台車の、スキッドとの接触により汚れが付着し、一端付着するとコイル自重で圧下された汚れのため除去するのも困難であることが判明した。図5において(a)はコイル6がリフトカーや台車(図示しない)のスキッド7a,7bの上に載置されている状態を示し、(b)はコイル6の側面側から観察した外周面に付着した汚れ8a,8bを、(c)はリフトカーや台車(図示しない)のスキッド7a,7b側(図示しない)から汚れ8a,8bを観察した結果を示す。   By the way, when the situation where dirt adheres to the outer peripheral surface of the coil is examined in detail, as shown in FIG. It turned out to be difficult to remove due to the soiling. 5A shows a state in which the coil 6 is placed on skids 7a and 7b of a lift car or a carriage (not shown), and FIG. 5B is attached to the outer peripheral surface observed from the side of the coil 6. (C) shows the result of observing the dirt 8a, 8b from the skid 7a, 7b side (not shown) of a lift car or a carriage (not shown).

このような汚れの付着を防止しようとすると特許文献1記載の方法はコイル全面を梱包するもので、梱包材の端部同士を最終的に接合する必要があるため梱包及び開梱に時間を要し、短時間での着脱が要求されるリフトカーや台車による搬送時には適当でない。   In order to prevent such adhesion of dirt, the method described in Patent Document 1 packs the entire surface of the coil, and it is necessary to finally join the end portions of the packing material, so that time is required for packing and unpacking. However, it is not suitable for transport by lift cars or carts that require quick attachment / detachment.

また、特許文献2、3記載のコイル端部の打疵防止カバーは複雑な構造で一時的に装着するカバーとしては高価で、特許文献4記載の保護具は、コイル外周面の汚れを防ぐことはできない。   Moreover, the anti-striking cover at the coil end described in Patent Documents 2 and 3 is complicated as a cover that is temporarily mounted, and the protective device described in Patent Document 4 prevents contamination of the outer peripheral surface of the coil. I can't.

そこで、本発明は前記課題を解決した着脱容易な搬送時のコイル外周の汚れ防止カバー及びその装着方法を提供することを目的とする。   SUMMARY OF THE INVENTION An object of the present invention is to provide an anti-stain cover for the outer periphery of a coil and a method for mounting the cover, which can solve the above-mentioned problems and can be easily attached and detached.

本発明の課題は以下の手段で達成可能である。
1.コイル状に巻かれた鋼板の外周面の汚れ防止用カバーであって、前記汚れ防止用カバーはシート状の本体とシート状の本体に取り付けた取り付け部材を有し、前記本体は鋼板の外周面で汚れ付着を防止したい領域を覆う面積を有する、前記鋼板の外周面に沿って変形可能な素材からなり、前記鋼板の外周面に沿わせた場合に両端部となる部分に当該本体の両端部を前記鋼板の外周面に密着させる磁石を有し、前記取り付け部材は、前記両端部間で非対称となる位置に取り付けられていることを特徴とする汚れ防止用カバー。
2.前記磁石が前記本体の両端部に、前記本体に重ねて、または前記両端部に接続して取り付けられていることを特徴とする1記載の汚れ防止用カバー。
3.前記本体が繊維状の素材からなることを特徴とする1または2記載の汚れ防止用カバー。
4.前記本体が弾性を有する素材からなることを特徴とする1乃至3のいずれか一つに記載の汚れ防止用カバー。
5.コイル状に巻かれた鋼板の外周面に1乃至4のいずれか一つに記載の汚れ防止用カバーを装着する汚れ防止用カバーの装着方法であって、水平床に、コイル状に巻かれた鋼板の一部が埋没することが可能な厚みを有する弾性体を敷いた後、前記汚れ防止用カバーを重ね、その後、上方より、コイル状に巻かれた鋼板を押し当てることを特徴とする汚れ防止用カバーの装着方法。
The object of the present invention can be achieved by the following means.
1. A cover for preventing dirt on the outer peripheral surface of a steel sheet wound in a coil shape, wherein the cover for preventing dirt has a sheet-like main body and an attachment member attached to the sheet-like main body, and the main body is an outer peripheral face of the steel plate. It has an area that covers the area where it is desired to prevent the adhesion of dirt, and is made of a material that can be deformed along the outer peripheral surface of the steel plate. A dirt-preventing cover, comprising: a magnet that closely contacts the outer peripheral surface of the steel plate, wherein the attachment member is attached at a position that is asymmetric between the both end portions.
2. 2. The dirt prevention cover according to 1, wherein the magnet is attached to both end portions of the main body, overlapping the main body or connected to both end portions.
3. 3. The dirt prevention cover according to 1 or 2, wherein the main body is made of a fibrous material.
4). The dirt prevention cover according to any one of claims 1 to 3, wherein the main body is made of an elastic material.
5. A method for attaching a dirt prevention cover according to any one of 1 to 4 on an outer peripheral surface of a steel sheet wound in a coil shape, the coil being wound in a coil shape on a horizontal floor After placing an elastic body having a thickness that allows a part of the steel sheet to be buried, the dirt prevention cover is overlaid, and then a steel sheet wound in a coil shape is pressed from above. How to install the cover for prevention.

本発明によれば、着脱が容易で、コイル表面の汚れや疵の防止が可能なコイルの汚れ防止用カバーおよびその装着方法が得られ産業上極めて有用である。   According to the present invention, a coil dirt prevention cover that can be easily attached and detached and that can prevent dirt and wrinkles on the coil surface and a method for mounting the same are obtained, which is extremely useful in industry.

本発明の一実施例に係る汚れ防止用カバーを説明する模式的斜視外観図。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 図1に示した汚れ防止用カバーを弾性体に重ねた場合を示す模式的斜視外観図。The typical perspective appearance figure showing the case where the dirt prevention cover shown in Drawing 1 was piled up on the elastic body. 本発明の一実施例に係る汚れ防止用カバーの装着方法(a)〜(c)を示す模式図。The schematic diagram which shows the mounting | wearing method (a)-(c) of the dirt prevention cover which concerns on one Example of this invention. 本発明の一実施例に係る汚れ防止用カバーをコイルから取り外す際((a)〜(c))における取っ手を非対称の位置に取り付けた効果を示す模式図。The schematic diagram which shows the effect which attached the handle in the time of removing the dirt prevention cover which concerns on one Example of this invention from a coil ((a)-(c)) to the asymmetrical position. コイル外周面に疵が生じたり、汚れが付着する状況を説明する図で、(a)はコイルがスキッドに接触する様子、(b)(c)はスキッドの汚れがコイル外周面に付着した状況で、(b)は端面側、(c)はコイルの上方(下方)から観察した付着状況を模式的に示す図。It is a figure explaining the situation where a wrinkle arises on a coil outer peripheral surface, or dirt adheres, (a) is a mode that a coil contacts a skid, (b) (c) is a situation where dirt of a skid adhered to a coil outer peripheral surface. FIG. 5B is a diagram schematically showing an adhesion state observed from the end surface side, and FIG.

本発明は磁力によって、コイル状に巻かれた鋼板(以下、コイルと言う場合がある)の外周面(以下、鋼板外周面、コイル外周面と言う場合がある)に付着する汚れの付着を防止するシート状の汚れ防止用カバーである。以下、図面を用いて、本発明を詳細に説明する。説明は汚れ防止用カバーが矩形の場合について行うが、楕円形、多角形であっても良い。   The present invention prevents the adhesion of dirt that adheres to the outer peripheral surface (hereinafter, also referred to as the outer peripheral surface of the steel plate or the outer peripheral surface of the coil) of a steel sheet wound in a coil shape (hereinafter may be referred to as a coil) by magnetic force. This is a sheet-shaped anti-smudge cover. Hereinafter, the present invention will be described in detail with reference to the drawings. The description will be made in the case where the anti-smudge cover is rectangular, but it may be oval or polygonal.

図1に本発明の一実施例に係る汚れ防止用カバーの模式的斜視外観図を示す。図において1は、汚れ防止用カバー、2はシート状の本体、3a,3bは本体2に取り付けられたゴム磁石などの磁石、4は本体2の片面に取り付けられた取り付け部材である取っ手を示す。   FIG. 1 shows a schematic perspective external view of a dirt prevention cover according to an embodiment of the present invention. In the figure, 1 is a dirt prevention cover, 2 is a sheet-like main body, 3a and 3b are magnets such as rubber magnets attached to the main body 2, and 4 is a handle which is an attachment member attached to one side of the main body 2. .

図示した汚れ防止用カバー1は、コイル状の鋼板外周面を覆うために変形可能な繊維状または弾性体の素材からなる本体2と、本体2を鋼板外周面に沿って保持するために、本体2の両端部を鋼板外周面に密着させる磁石3a,3bと、汚れ防止用カバー1を鋼板外周面から取りはずすための取り付け部材である取っ手4を有する。本体2を弾性体とする場合は、例えば、エスシート(商品名:伊藤敏株式会社製)、磁石3a,3bをゴム磁石とする場合はメイコー磁石株式会社製のものを使用することができる。   The illustrated dirt prevention cover 1 includes a main body 2 made of a fibrous or elastic material that can be deformed to cover the outer peripheral surface of the coiled steel plate, and a main body 2 for holding the main body 2 along the outer peripheral surface of the steel plate. 2 has magnets 3a and 3b for tightly attaching both ends of the steel plate to the outer peripheral surface of the steel sheet, and a handle 4 as an attachment member for removing the dirt prevention cover 1 from the outer peripheral surface of the steel sheet. When the main body 2 is an elastic body, for example, an es sheet (trade name: manufactured by Toshi Ito Co., Ltd.), and when the magnets 3a and 3b are rubber magnets, those manufactured by Meiko Magnet Co., Ltd. can be used.

取っ手4は作業者が持ちやすい形状であればよく、特にその形状を規定しない。作業者が握りやすいようにカバンの取っ手のようなコの字型とし、開口側を本体2に向けて固定したものが好ましい。取っ手4を本体2に取り付ける位置は、汚れ防止用カバー1の全長Lの中心位置(中心線a)に対して非対称となる位置で、取りつけた位置で折りたたんだ場合に、磁石3a,3bが互いに吸着しないように、中心位置から距離dだけ離れた位置とする。 The handle 4 may be any shape that can be easily held by the operator, and the shape is not particularly defined. It is preferable to use a U-shape like a handle of a bag so that an operator can easily grasp it, and the opening side is fixed toward the main body 2. Position to attach the handle 4 to the body 2, in the asymmetrical position with respect to the center position of the overall length L 1 of the dirt preventive cover 1 (center line a), in the case where the folded in mounting position, the magnet 3a, 3b is The distance from the center position is a distance d so as not to attract each other.

シート状の本体2は、少なくとも鋼板外周面で汚れの付着を防止したい所望の領域を覆う面積を有すれば良く、面積の上限を規定しない。但し、後述する装着方法が適用できる面積とすることが好ましい。   The sheet-like main body 2 may have an area that covers at least a desired region where it is desired to prevent the adhesion of dirt on the outer peripheral surface of the steel sheet, and does not define the upper limit of the area. However, it is preferable to set the area to which the mounting method described later can be applied.

例えば、図5に示したスキッドによる汚れを防止する場合は、シート状の本体2は幅Wがコイル幅、長さ(磁石3a,3bの長さを含めた全長Lから磁石3aの長さLと,磁石3bの長さLを減算した長さ)を、スキッド7a,7bの外側の間隔以上とすれば良い。 For example, the length of the case, the sheet-like body 2 has a width W coil width, length (magnets 3a, the magnet 3a from the full-length L 1, including the length of the 3b to prevent the fouling by skid shown in FIG. 5 and L 2, the length) obtained by subtracting the length L 2 of the magnet 3b, skid 7a, it may be the more outer 7b intervals.

汚れ防止用カバー1をコイル外周面に取り付ける場合、図2に示すように水平床に置いた弾性体からなる台座5の上に、汚れ防止用カバー1を敷いた後、その上からコイル(図示しない)を押し当てる。図3は、汚れ防止用カバー1の磁石3a,3bをコイルの軸方向と平行に吸着させる場合の装着手順を説明する図で、汚れ防止用カバー1を敷いた台座5にその上方から、クレーン9でコイル6を降下させる(a)。   When the dirt prevention cover 1 is attached to the outer peripheral surface of the coil, the dirt prevention cover 1 is laid on the base 5 made of an elastic body placed on a horizontal floor as shown in FIG. Do not press). FIG. 3 is a diagram for explaining a mounting procedure when the magnets 3a and 3b of the dirt prevention cover 1 are attracted in parallel to the axial direction of the coil. 9 lowers the coil 6 (a).

弾性体からなる台座5にクレーン9で吊り下げた状態でコイル6をその一部が台座5に沈むように押し当てて、磁石3a,3bをコイル6の外周面に接触、吸着させ、シート状の本体2をコイル外周面に密着させる(b)。クレーン9で汚れ防止用カバー1が装着されたコイル6を吊り上げてリフトカーや台車(図示しない)に載置する(c)。   The coil 6 is pressed against the pedestal 5 made of an elastic body with the crane 9 so that a part of the coil 6 sinks to the pedestal 5, and the magnets 3a and 3b are brought into contact with and adsorbed to the outer peripheral surface of the coil 6, thereby forming The main body 2 is brought into close contact with the outer peripheral surface of the coil (b). The crane 6 on which the dirt prevention cover 1 is mounted is lifted by the crane 9 and placed on a lift car or a carriage (not shown) (c).

台座5の寸法や弾性体の種類および汚れ防止用カバーの各部の寸法は、コイルの台座への沈み込みによって汚れ防止用カバーが装着され、且つ汚れの付着が防止されるように、コイルの寸法、重量を勘案して適宜設定する。   The dimensions of the pedestal 5 and the type of elastic body and the dimensions of each part of the dirt prevention cover are such that the dirt prevention cover is attached by the sinking of the coil into the pedestal and the dirt is prevented from adhering. , Set appropriately considering the weight.

最大幅や最大外径のコイルに対して、汚れ防止用カバー1を矩形とし、磁石3a,3bをコイルの軸方向と平行に吸着させる場合の各部の好ましい寸法は、全幅Wはコイル幅で2000mm、全長Lは2800mm、厚さtは10mm、磁石3a,3bの各々の長さLは300mm、取っ手4の中心線aからの距離dは500mmである。台座の素材として、例えばスポンジを用いた場合、その幅Kは3000mm、長さLは3500mm、厚みTは1000mmである。磁石3a,3bをコイルの軸方向と直角に吸着させる場合は、全幅Wは2800mm、全長Lはコイル幅で2000mmである。この場合、磁石3a,3bはゴム磁石とすることが好ましい。 When the cover 1 for preventing dirt is rectangular and the magnets 3a and 3b are attracted in parallel to the axial direction of the coil with respect to the coil having the maximum width and the maximum outer diameter, the preferable dimensions of the respective parts are as follows. , the overall length L 1 is 2800 mm, the thickness t is 10 mm, the magnets 3a, each of 3b length L 2 300 mm, the distance d from the center line a of the handle 4 is 500 mm. For example, when a sponge is used as the base material, the width K is 3000 mm, the length L is 3500 mm, and the thickness T is 1000 mm. When adsorbing magnet 3a, and 3b at right angles the axial direction of the coil, the total width W is 2800 mm, the total length L 1 is 2000mm in coil width. In this case, the magnets 3a and 3b are preferably rubber magnets.

尚、クレーン9でコイル6を吊り上げておいて、作業員によって、コイルに磁石3a,3bを順次吸着、または複数の作業員により同時に吸着させても汚れ防止用カバー1をコイルに装着することが可能である。   The coil 6 is lifted by the crane 9, and the worker can attach the dirt prevention cover 1 to the coil even if the magnets 3a and 3b are sequentially attracted to the coil or simultaneously attracted by a plurality of workers. Is possible.

図4は、磁石3a,3bをコイルの軸方向と平行に吸着させた場合における、汚れ防止用カバーをコイルから取り外す際における取っ手を非対称の位置に取り付けた効果を示す図で、クレーン9でコイル6を吊り上げておいて(a)、取っ手4を作業員またはロボットで下方に引っ張ると(b)、取っ手4は汚れ防止用カバー1の全長において、取り付けた位置で折りたたんだ場合に磁石3a,3bが重ならない、非対称となる位置に取り付けられているので、互いに吸着しないで、再利用の際に磁石3a,3bを引き離す手間が省ける。   FIG. 4 is a diagram showing the effect of attaching the handle at an asymmetrical position when removing the dirt prevention cover from the coil when the magnets 3a and 3b are attracted in parallel to the axial direction of the coil. When the handle 4 is lifted (a) and the handle 4 is pulled downward by an operator or a robot (b), when the handle 4 is folded at the attached position over the entire length of the dirt prevention cover 1, the magnets 3a and 3b are used. Are not attached to each other, and are not attracted to each other, so that it is possible to save the trouble of pulling the magnets 3a and 3b apart when reusing.

本発明に係る汚れ防止用カバーはコイルヤードに置く際にヤードのスキッドとコイルの接触を防止するのに用いても良い。搬送時にカバーを使用することによって外周の汚れが防止されるため不良部カット削減による歩留向上や処置コスト削減という効果も得られる。   The dirt prevention cover according to the present invention may be used to prevent contact between the yard skid and the coil when the cover is placed on the coil yard. Since the outer periphery is prevented from being contaminated by using the cover at the time of conveyance, the effect of improving the yield and reducing the treatment cost by reducing the defective part cut can be obtained.

1 汚れ防止用カバー
2 シート状の本体
3a,3b 磁石
4 取っ手
5 台座
6 コイル
7a,7b スキッド
8a,8b 汚れ
9 クレーン
W 汚れ防止用カバーの幅
1 汚れ防止用カバーの長さ
t 汚れ防止用カバーの厚さ
T 台座の厚み
K 台座の幅
L 台座の長さ
DESCRIPTION OF SYMBOLS 1 Dirt prevention cover 2 Sheet-like main body 3a, 3b Magnet 4 Handle 5 Base 6 Coil 7a, 7b Skid 8a, 8b Dirt 9 Crane W Dirt prevention cover width L 1 Dirt prevention cover length t Dirt prevention Cover thickness T Pedestal thickness K Pedestal width L Pedestal length

Claims (5)

コイル状に巻かれた鋼板の外周面の汚れ防止用カバーであって、前記汚れ防止用カバーはシート状の本体とシート状の本体に取り付けた取っ手を有し、前記本体は鋼板の外周面で汚れ付着を防止したい領域を覆う面積を有する、前記鋼板の外周面に沿って変形可能な素材からなり、前記鋼板の外周面に沿わせた場合に両端部となる部分に当該本体の両端部を前記鋼板の外周面に密着させる磁石を有し、前記取っ手は、前記両端部間で非対称となる位置に取り付けられていることを特徴とする汚れ防止用カバー。 A dirty preventive cover the outer peripheral surface of the rolled steel sheet in a coil shape, said contamination prevention cover has a hand Tsu preparative attached to a sheet-shaped body and the sheet-like body, the outer periphery of said body steel sheet It has an area that covers the area where it is desired to prevent the adhesion of dirt on the surface, and is made of a material that can be deformed along the outer peripheral surface of the steel plate. has a magnet adhering the parts to the outer peripheral surface of the steel sheet, hand Tsu preparative above, contamination preventive cover, characterized in that attached to the asymmetric a position between said end portions. 前記磁石が前記本体の両端部に、前記本体に重ねて、または前記両端部に接続して取り付けられていることを特徴とする請求項1記載の汚れ防止用カバー。   The dirt prevention cover according to claim 1, wherein the magnet is attached to both ends of the main body so as to overlap the main body or to be connected to both end portions. 前記本体が繊維状の素材からなることを特徴とする請求項1または2記載の汚れ防止用カバー。   3. The dirt prevention cover according to claim 1, wherein the main body is made of a fibrous material. 前記本体が弾性を有する素材からなることを特徴とする請求項1乃至3のいずれか一つに記載の汚れ防止用カバー。   The dirt prevention cover according to any one of claims 1 to 3, wherein the main body is made of an elastic material. コイル状に巻かれた鋼板の外周面に請求項1乃至4のいずれか一つに記載の汚れ防止用カバーを装着する汚れ防止用カバーの装着方法であって、水平床に、コイル状に巻かれた鋼板の一部が埋没することが可能な厚みを有する弾性体を敷いた後、前記汚れ防止用カバーを重ね、その後、上方より、コイル状に巻かれた鋼板を押し当てることを特徴とする汚れ防止用カバーの装着方法。   A method for attaching a dirt prevention cover according to any one of claims 1 to 4, wherein the dirt prevention cover is attached to an outer peripheral surface of a steel sheet wound in a coil shape. After laying an elastic body having a thickness that allows a part of the steel sheet to be buried, the dirt prevention cover is overlaid, and then the steel sheet wound in a coil shape is pressed from above. How to install the anti-smudge cover.
JP2011246136A 2011-11-10 2011-11-10 Coil prevention cover and installation method Expired - Fee Related JP5895455B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4627545Y1 (en) * 1967-09-29 1971-09-22
JPS4826183U (en) * 1971-08-02 1973-03-29
JPH0329764A (en) * 1989-06-16 1991-02-07 Nippon Steel Corp Packing method for coiled material and coiled material cover

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