JP5874386B2 - Operating force reduction device - Google Patents

Operating force reduction device Download PDF

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JP5874386B2
JP5874386B2 JP2011284731A JP2011284731A JP5874386B2 JP 5874386 B2 JP5874386 B2 JP 5874386B2 JP 2011284731 A JP2011284731 A JP 2011284731A JP 2011284731 A JP2011284731 A JP 2011284731A JP 5874386 B2 JP5874386 B2 JP 5874386B2
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door
diameter pulley
shoji
pulley
piece
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JP2013133643A (en
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崇宏 辻
崇宏 辻
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Nakanishi Metal Works Co Ltd
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本発明は、ソフトクローズ機構を装備した室内引戸において、障子を全閉状態から開く際に一定開き量まで漸増する操作力を軽減する装置に関するものである。   The present invention relates to an apparatus for reducing an operating force that gradually increases to a certain opening amount when opening a shoji from a fully closed state in an indoor sliding door equipped with a soft close mechanism.

近年、室内引戸において、障子を勢いよく閉めた場合であっても、騒音及び損傷の発生を抑制しながら障子を確実に自動閉止するソフトクローズ機構を標準装備したものが多くなっており(例えば、特許文献1参照。)、このようなソフトクローズ機構を備えた室内引戸においては、障子を開く操作に伴って自動閉止用引張コイルばねを所定長さまで引張してセットする必要があることから、障子を全閉状態から開く際に一定開き量(例えば、100mm程度。)まで操作力が漸増するため、操作性が悪くなっている。
また、引き形式のサッシ窓において、複層ガラス入り障子等の普及により障子自体の重量が増大していること及び気密性が向上していることから、大きくなっている開放操作力を軽減するために、梃子の原理を利用した開放操作力軽減装置を障子の戸先框に取り付けるものがある(例えば、特許文献2〜4参照。)。
In recent years, many indoor sliding doors are equipped with a soft-close mechanism that automatically closes a shoji screen while suppressing the occurrence of noise and damage, even when the shoji screen is closed vigorously (for example, In the indoor sliding door provided with such a soft close mechanism, it is necessary to pull and set the automatic closing tension coil spring to a predetermined length in accordance with the operation of opening the shoji. Since the operation force gradually increases to a certain opening amount (for example, about 100 mm) when opening from the fully closed state, the operability is deteriorated.
In addition, in the pull-type sash window, the weight of the shoji itself has increased due to the spread of shoji with multi-layer glass, etc. and the airtightness has been improved. In addition, there is one that attaches an opening operation force reducing device using the principle of a lever to a door rod of a shoji (see, for example, Patent Documents 2 to 4).

特開2008−208586号公報JP 2008-208586 A 特開2001−271520号公報JP 2001-271520 A 特開2006−097248号公報JP 2006-097248 A 特開2010−047904号公報JP 2010-0479904 A

ソフトクローズ機構を装備した室内引戸に対して、梃子の原理を利用した開放操作力軽減装置を障子の戸先框に取り付けて使用することが考えられるが、この開放操作力軽減装置は、蹴り出し量が短く、障子の全閉状態から20mm程度開いた位置までしか作用しないため、ソフトクローズ機構を装備した室内引戸の自動閉止用引張コイルばねを所定長さまで引張してセットするまで、例えば100mm程度障子を開く際に漸増する操作力を軽減する用途には用いることができない。
なお、梃子の原理を利用した開放操作力軽減装置において、支点から作用点(例えば、アーム先端)までの距離を所要の長さまで長くすれば、ソフトクローズ機構を装備した室内引戸の前記漸増する操作力を軽減する用途に対応させることは可能であるが、操作力を軽減させるためには、支点から力点(例えば、把手を掴む位置)までの距離を、支点から作用点までの距離よりも長くする必要があるころから、把手(レバー)の長さが非常に長くなってしまうため、実用的な構成とはならない。
For indoor sliding doors equipped with a soft-close mechanism, it is conceivable to use an opening operation force reduction device that uses the principle of a lever attached to the door toe of a shoji. Because the amount is short and only works from the fully closed state of the shoji to the position opened about 20 mm, until the tension coil spring for automatic closing of the indoor sliding door equipped with the soft close mechanism is pulled to the predetermined length and set, for example about 100 mm It cannot be used for applications that reduce the operating force that gradually increases when opening the shoji.
In addition, in the opening operation force reducing device using the principle of the lever, if the distance from the fulcrum to the action point (for example, the arm tip) is increased to the required length, the above-mentioned gradually increasing operation of the indoor sliding door equipped with the soft close mechanism. It is possible to correspond to the application to reduce the force, but in order to reduce the operating force, the distance from the fulcrum to the force point (for example, the position where the handle is gripped) is longer than the distance from the fulcrum to the action point. Since the length of the handle (lever) becomes very long from the time when it is necessary to do so, it is not a practical configuration.

そこで本発明が前述の状況に鑑み、解決しようとするところは、ソフトクローズ機構を装備した室内引戸において、全閉状態の障子を開く際に漸増する操作力を効果的に軽減することができる実用的な操作力軽減装置を提供する点にある。   Therefore, in view of the above-described situation, the present invention intends to solve the problem that the operation force that gradually increases when opening the shoji in the fully closed state can be effectively reduced in the indoor sliding door equipped with the soft close mechanism. It is in providing a practical operating force reduction device.

本発明に係る操作力軽減装置は、前記課題解決のために、ソフトクローズ機構を装備した室内引戸において、障子を全閉状態から開く際に一定開き量まで漸増する操作力を軽減する操作力軽減装置であって、前記障子の戸先側に位置する第1厚み方向軸まわりに回転可能に支持された、同軸で一体となって回転する大径プーリー及び小径プーリーと、前記第1厚み方向軸よりも戸先側に位置する第2厚み方向軸まわりに揺動して前記障子の戸先端又はその側方から出没する揺動片と、一端が前記大径プーリーに掛止され、他端が操作片に掛止された第1可撓性長尺部材と、一端が前記小径プーリーに掛止され、前記揺動片の戸尻側に位置する第3厚み方向軸まわりに回転可能に支持された方向変換プーリーの戸尻側に架け渡され、他端が前記障子の戸先部に位置する部材に掛止された第2可撓性長尺部材と、前記揺動片が前記戸先端又はその側方から突出した状態で、前記戸先端又はその側方よりも戸尻側へ没入させる方向へ付勢する弾性付勢手段とを備え、前記操作片を操作して前記第1可撓性長尺部材を引くことにより、前記大径プーリー及び小径プーリーが回動し、前記小径プーリーに巻き取られる前記第2可撓性長尺部材の張力により前記方向変換プーリーが戸先側へ付勢され、前記揺動片が前記障子の戸先端又はその側方から突出することを特徴とする。   In order to solve the above problem, the operation force reducing device according to the present invention reduces the operation force that reduces the operation force that gradually increases to a certain opening amount when opening the shoji from the fully closed state in the indoor sliding door equipped with the soft close mechanism. A large-diameter pulley and a small-diameter pulley that are coaxially and integrally rotated, and are rotatably supported around a first thickness direction axis located on the door end side of the shoji, and the first thickness direction axis A swinging piece swinging around a second thickness direction axis located closer to the door end than the door end of the shoji door, or one side thereof, and one end being hooked on the large-diameter pulley, and the other end being The first flexible long member that is hooked to the operation piece, and one end are hooked to the small-diameter pulley, and are supported so as to be rotatable around a third thickness direction axis located on the door bottom side of the swinging piece. The other end of the direction change pulley In a state where the second flexible elongate member hooked on the member located at the door tip of the child and the swinging piece protrudes from the door tip or its side, from the door tip or its side Elastic urging means for urging in the direction to be immersed in the door butt side. By operating the operation piece and pulling the first flexible long member, the large diameter pulley and the small diameter pulley are rotated. The direction change pulley is urged toward the door tip side by the tension of the second flexible long member that moves and is wound around the small-diameter pulley, and the swing piece moves from the door tip of the shoji or from the side thereof. It protrudes.

このような構成によれば、前記梃子の原理を利用した開放操作力軽減装置のような揺動レバーの一端部を障子の戸先端から直接出没させて縦枠に押し当てる構成ではなく、揺動片に取り付けた方向変換プーリーを介して第2可撓性長尺部材の張力により揺動片を戸先端又はその側方から突出させる構成であるため、揺動レバーを設ける必要がないので、装置全体をコンパクトに構成することができる。
その上、操作片により引かれる第1可撓性長尺部材の一端が大径プーリーに掛止され、方向変換プーリーに架け渡されて揺動片を駆動する第2可撓性長尺部材の一端が小径プーリーに掛止されるため、大径プーリーと小径プーリーとの径の差(比)により張力を増幅することができるので、コンパクトな構成により操作力を軽減する力(アシスト力)を大きくすることができる。
その上さらに、第2可撓性長尺部材の一端が小径プーリーに掛止され、他端が障子の戸先部に位置する部材に掛止され、中間部分が揺動片の戸尻側に位置する方向変換プーリーの戸尻側に架け渡されており、方向変換プーリーに掛け渡されて方向が変換された第2可撓性長尺部材のなす角度は、方向変換プーリー及び揺動片が戸先側へ揺動するにつれて大きくなるため、蹴り出し量(戸先端又はその側方から突出する揺動片の長さ)が大きくなるほど、操作片の操作量(大径プーリー及び小径プーリーの回動角度)に対する蹴り出し量が少なくなるので、障子を全閉状態から開くにつれ、揺動片により縦枠を押す力(アシスト力)が漸増する。
したがって、ソフトクローズ機構を装備した室内引戸においては、障子を全閉状態から開く際に一定開き量まで操作力が漸増するが、この漸増する操作力を軽減するために揺動片により縦枠を押す力(アシスト力)も漸増するため、操作者が障子を全閉状態から開く際に必要な力を効果的に軽減することができる。
According to such a configuration, it is not a configuration in which one end portion of the swing lever such as the opening operation force reduction device using the lever principle is directly projected and retracted from the front end of the shoji and pressed against the vertical frame. Since the swing piece protrudes from the door tip or its side by the tension of the second flexible elongate member via the direction changing pulley attached to the piece, there is no need to provide a swing lever. The whole can be configured compactly.
In addition, one end of the first flexible elongate member pulled by the operation piece is hooked on the large-diameter pulley, and the second flexible elongate member is driven over the direction change pulley to drive the swing piece. Since one end is hooked on the small-diameter pulley, the tension can be amplified by the difference in diameter (ratio) between the large-diameter pulley and the small-diameter pulley, so the force that reduces the operating force (assist force) with a compact configuration Can be bigger.
Furthermore, one end of the second flexible elongate member is hooked on the small-diameter pulley, the other end is hooked on the member located at the door tip of the shoji, and the intermediate portion is on the door bottom side of the swing piece. The angle formed by the second flexible elongate member that is spanned on the door bottom side of the direction change pulley that is positioned and is changed over the direction change pulley is determined by the direction change pulley and the swing piece. Since it increases as it swings toward the door end, the larger the kicking amount (the length of the swinging piece protruding from the door tip or its side), the greater the operating amount of the operating piece (the rotation of the large-diameter pulley and small-diameter pulley). Since the kicking amount with respect to the (movement angle) decreases, the force (assist force) for pushing the vertical frame by the swinging piece gradually increases as the shoji is opened from the fully closed state.
Therefore, in an indoor sliding door equipped with a soft-close mechanism, when the shoji is opened from the fully closed state, the operating force gradually increases to a certain opening amount, but in order to reduce this gradually increasing operating force, the vertical frame is formed by a swinging piece. Since the pushing force (assist force) is also gradually increased, the force required when the operator opens the shoji from the fully closed state can be effectively reduced.

ここで、前記障子を全閉状態から開く際に、前記小径プーリーの径に対する前記大径プーリーの径の比が漸増するように、前記大径プーリー及び小径プーリーの径を変化させてなると好ましい。
このような構成によれば、障子を全閉状態から開く際に、小径プーリーの径に対する大径プーリーの径の比が漸増することから、張力の増幅率も漸増するため、ソフトクローズ機構を装備した室内引戸における前記漸増する操作力をさらに効果的に軽減することができる。例えば操作者が障子を全閉状態から開く際に必要な力をほぼ一定にするようにすれば、操作性(操作感)を大幅に向上することができる。
Here, it is preferable to change the diameters of the large-diameter pulley and the small-diameter pulley so that the ratio of the diameter of the large-diameter pulley to the diameter of the small-diameter pulley gradually increases when the shoji is opened from the fully closed state.
According to such a configuration, when the shoji is opened from the fully closed state, the ratio of the diameter of the large pulley to the diameter of the small pulley gradually increases, so the tension amplification factor also gradually increases. The gradually increasing operation force in the indoor sliding door can be further effectively reduced. For example, operability (operation feeling) can be greatly improved by making the force required when the operator opens the shoji from the fully closed state substantially constant.

以上のように、本発明に係る操作力軽減装置によれば、ソフトクローズ機構を装備した室内引戸において、(ア)揺動レバーを設ける必要がないので、装置全体をコンパクトに構成することができること、(イ)大径プーリー及び小径プーリーを用いたコンパクトな構成により操作力を軽減する力(アシスト力)を大きくすることができること、(ウ)揺動片の戸尻側に取り付けた方向変換プーリーを介して第2可撓性長尺部材の張力により揺動片を戸先端又はその側方から突出させる構成であり、蹴り出し量が大きくなるほど、操作片の操作量に対する蹴り出し量が少なくなるため、障子を全閉状態から開くにつれ、揺動片により縦枠を押す力(アシスト力)が漸増するので、操作者が障子を全閉状態から開く際に必要な力を効果的に軽減することができること、等の顕著な効果を奏する。   As described above, according to the operation force reducing device according to the present invention, in the indoor sliding door equipped with the soft close mechanism, (a) since it is not necessary to provide the swing lever, the entire device can be configured compactly. (A) The ability to reduce the operating force (assist force) can be increased by a compact configuration using a large-diameter pulley and a small-diameter pulley, and (c) a direction-changing pulley attached to the door bottom side of the swinging piece The swinging piece protrudes from the door tip or its side by the tension of the second flexible elongate member through the door, and as the kicking amount increases, the kicking amount with respect to the operating amount of the operating piece decreases. Therefore, as the shoji is opened from the fully closed state, the force that pushes the vertical frame by the swing piece (assist force) gradually increases, effectively reducing the force required for the operator to open the shoji from the fully closed state. That can Rukoto, a marked effect equal.

本発明の実施の形態に係る操作力軽減装置が適用された室内引戸の正面図である。1 is a front view of an indoor sliding door to which an operation force reducing device according to an embodiment of the present invention is applied. 同操作力軽減装置の構成を示す部分縦断正面図であり、障子の全閉状態を示している。It is a partial vertical front view which shows the structure of the same operation force reduction apparatus, and has shown the fully closed state of the shoji. 同操作力軽減装置の分解斜視図である。It is a disassembled perspective view of the operation force reducing device. 揺動片の分解斜視図である。It is a disassembled perspective view of a rocking piece. 操作片まわりの部品の分解斜視図である。It is a disassembled perspective view of the components around an operation piece. 操作片を操作して揺動片が戸尻端から突出して縦枠を押している状態を示す正面図である。It is a front view which shows the state which operated the operation piece and the rocking | fluctuation piece protruded from the door butt end and has pushed the vertical frame. 操作片を操作して揺動片が戸尻端から最も突出している状態を示す正面図である。It is a front view which shows the state which operates the operation piece and the rocking | fluctuation piece protrudes most from the door butt end.

次に本発明の実施の形態を添付図面に基づき詳細に説明するが、本発明は、添付図面に示された形態に限定されず特許請求の範囲に記載の要件を満たす実施形態の全てを含むものである。
なお、本明細書においては、外障子D1の閉方向(図1中の矢印A1参照。)に向かって前方を前、後方を後とし、前方に向かって左右をいい、左方から見た図を正面図とする。
Next, embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the present invention is not limited to the embodiments shown in the accompanying drawings, and includes all the embodiments that satisfy the requirements described in the claims. It is a waste.
In the present specification, the front is the front, the rear is the rear, and the left and right are the front in the closing direction of the external obstacle D1 (see arrow A1 in FIG. 1), viewed from the left. Is a front view.

図1の正面図に示すように、本発明の実施の形態に係る室内引戸Sは、枠体Fで仕切られた例えば出入口である開口部Eを引き違い式の外障子D1及び内障子D2により開閉するものであり、障子D1,D2が開いた状態から閉方向A1へ勢いよく閉めた場合であっても、騒音及び損傷の発生を抑制しながら確実に自動閉止するソフトクローズ機構である引戸用ブレーキ装置B,Bを備えている。
また、引戸用ブレーキ装置B,Bの自動閉止用引張コイルばねを障子D1,D2を開く際に所定長さまで引張してセットする必要があることから、障子D1,D2を全閉状態から開く際に一定開き量(例えば、100mm程度。)まで操作力が漸増するため、この操作力を軽減する操作力軽減装置1,1を備えている。
As shown in the front view of FIG. 1, the indoor sliding door S according to the embodiment of the present invention has an opening E that is a doorway, for example, partitioned by a frame F by a sliding-type external obstacle D <b> 1 and internal impingement D <b> 2. For sliding doors that open and close, and are soft closing mechanisms that automatically close while suppressing the generation of noise and damage, even when the shoji D1, D2 is closed from the open state in the closing direction A1. Brake devices B and B are provided.
Further, since the tension coil spring for automatically closing the sliding door brake devices B and B needs to be pulled and set to a predetermined length when opening the shojis D1 and D2, the shojis D1 and D2 are opened from the fully closed state. Since the operation force gradually increases to a certain opening amount (for example, about 100 mm), the operation force reducing devices 1 and 1 for reducing the operation force are provided.

本発明の実施の形態に係る操作力軽減装置1,1は同じものであるため、外障子D1に装着されている操作力軽減装置1を代表させて以下において説明する。
図2の部分縦断正面図に示すように、操作力軽減装置1は、障子D1の前側(戸先側)に位置する、左右方向の支軸である第1厚み方向軸G1まわりに回転可能に支持された、同軸(同心)で一体となって回転する大径プーリー2及び小径プーリー3、第1厚み方向軸G1よりも前側(戸先側)に位置する、左右方向の支軸である第2厚み方向軸G2まわりに、大径プーリー2及び小径プーリー3の上側から前後に揺動して、障子D1の戸先端Cから出没する揺動片4、一端11Aが大径プーリー2に掛止され、大径プーリー2の前側から略下方へ延び、他端11Bが操作片Hに掛止された第1可撓性長尺部材である第1ワイヤーロープ11、一端12Aが小径プーリー3に掛止され、小径プーリー3の前側から略後方へ延び、中間部が、揺動片4の後側(戸尻側)に位置する、左右方向の支軸である第3厚み方向軸G3まわりに回転可能に支持された方向変換プーリー5の後側(戸尻側)に架け渡され、他端12Bが障子D1の前端部(戸先部)に位置する部材である段付きピン19に掛止された第2可撓性長尺部材である第2ワイヤーロープ12、並びに、揺動片4が戸先端Cから突出した状態で、揺動片4を戸先端Cよりも後側(戸尻側)へ没入させる方向へ付勢する弾性付勢手段である引張コイルばね6を備える。
また、操作力軽減装置1は、操作片Hを操作して第1ワイヤーロープ11を引くことにより、第1ワイヤーロープ11の張力によって大径プーリー2及び小径プーリー3が回動し、小径プーリー3に巻き取られる第2ワイヤーロープ12の張力により方向変換プーリー5が戸先側へ付勢され、揺動片4が障子D1の戸先端Cから突出し、揺動片4により縦枠L(図1参照。)を押す力(アシスト力)により、障子D1を全閉状態から開く際に一定開き量まで漸増する操作力を軽減するものである。
Since the operation force reduction devices 1 and 1 according to the embodiment of the present invention are the same, the operation force reduction device 1 attached to the external obstacle D1 will be described below as a representative.
As shown in the partial longitudinal front view of FIG. 2, the operating force reduction device 1 is rotatable around a first thickness direction axis G1 that is a left and right support shaft located on the front side (door side) of the shoji D1. A large-diameter pulley 2 and a small-diameter pulley 3 that are supported coaxially (concentrically) and rotate together, and a first support shaft that is located on the front side (door side) of the first thickness direction axis G1. 2. Swing piece 4 swinging back and forth from door tip C of shoji D1 and one end 11A are hooked to large diameter pulley 2 by swinging back and forth from the upper side of large diameter pulley 2 and small diameter pulley 3 around thickness direction axis G2. The first wire rope 11, which is a first flexible long member that extends substantially downward from the front side of the large-diameter pulley 2, and the other end 11 </ b> B is hooked on the operation piece H, and the one end 12 </ b> A hooks on the small-diameter pulley 3. It is stopped and extends from the front side of the small-diameter pulley 3 substantially rearward, and the middle part Bridge over the rear side (door bottom side) of the direction change pulley 5 that is supported on the rear side (door bottom side) of the piece 4 and is rotatably supported around the third thickness direction axis G3, which is a lateral support shaft. The second wire rope 12 is a second flexible long member that is hooked to a stepped pin 19 that is a member whose other end 12B is located at the front end portion (door tip portion) of the shoji D1. In a state where the moving piece 4 protrudes from the door tip C, a tension coil spring 6 is provided which is an elastic biasing means for urging the swinging piece 4 in a direction to immerse the swing piece 4 to the rear side (door bottom side) from the door tip C. .
Further, the operating force reduction device 1 operates the operation piece H to pull the first wire rope 11, whereby the large-diameter pulley 2 and the small-diameter pulley 3 are rotated by the tension of the first wire rope 11, and the small-diameter pulley 3. The direction change pulley 5 is urged toward the door end side by the tension of the second wire rope 12 wound around, and the swing piece 4 protrudes from the door tip C of the shoji D1. The swing piece 4 causes the vertical frame L (FIG. 1). (Refer to reference.) When the shoji D1 is opened from the fully closed state, the operation force that gradually increases to a certain opening amount is reduced by the pressing force (assist force).

図3の分解斜視図に示すように、大径プーリー2及び小径プーリー3は一体に製作されたものであり、リベット21を、機構部カバー8の通孔8A、大径プーリー2及び小径プーリー3中心の通孔3A並びに機構部ケース7の図示しない通孔を通して軸端を加締めることにより、大径プーリー2及び小径プーリー3は、機構部ケース7及び機構部カバー8により(機構部ケース7及び機構部カバー8並びに機構部品を障子D1に取り付けた状態では、障子D1により)、第1厚み方向軸G1まわりに回転可能に支持される。
なお、大径プーリー2及び小径プーリー3は、これらを別体で製作して連結固定して一体化してもよい。
また、大径プーリー2及び小径プーリー3の円環状凹部3B内にねじりコイルばね13が収容され、ねじりコイルばね13の一方の端末13Aが、機構部カバー8の通孔8Dに先端が挿通されて軸端が加締められ、機構部カバー8の右面に立設されたリベット14のばね支持孔14Aに挿入されて掛止され、ねじりコイルばね13の他方の端末13Bが、円環状凹部3B内のばね支持孔3Cに挿入されて掛止される。
As shown in the exploded perspective view of FIG. 3, the large-diameter pulley 2 and the small-diameter pulley 3 are manufactured integrally, and the rivet 21 is connected to the through hole 8 </ b> A of the mechanism cover 8, the large-diameter pulley 2, and the small-diameter pulley 3. By caulking the shaft end through the central through hole 3A and a through hole (not shown) of the mechanism part case 7, the large diameter pulley 2 and the small diameter pulley 3 are separated by the mechanism part case 7 and the mechanism part cover 8 (the mechanism part case 7 and When the mechanism cover 8 and the mechanical components are attached to the shoji D1, the shovel D1 is supported so as to be rotatable around the first thickness direction axis G1.
Note that the large-diameter pulley 2 and the small-diameter pulley 3 may be manufactured separately and connected and fixed to be integrated.
Further, the torsion coil spring 13 is accommodated in the annular recess 3B of the large diameter pulley 2 and the small diameter pulley 3, and one end 13A of the torsion coil spring 13 is inserted into the through hole 8D of the mechanism cover 8. The shaft end is crimped and inserted into the spring support hole 14A of the rivet 14 erected on the right surface of the mechanism cover 8, and the other end 13B of the torsion coil spring 13 is inserted into the annular recess 3B. It is inserted into the spring support hole 3C and hooked.

図3に示すように、リベット22を、揺動片4の前端部(戸先側端部)の通孔4A及び機構部ケース7の図示しない通孔を通して軸端を加締めることにより、揺動片4は、機構部ケース7により(機構部ケース7及び機構部カバー8並びに機構部品を障子D1に取り付けた状態では、障子D1により)、第1厚み方向軸G1よりも前側(戸先側)に位置する第2厚み方向軸G2まわりに揺動可能に支持される。
また、図4の分解斜視図に示すように、揺動片4の後側(戸尻側)左右の通孔4B,4Bの間に方向変換プーリー5を位置させ、方向変換プーリー5の通孔5Aを揺動片4の通孔4B,4Bと合わせた状態で、リベット23を、揺動片4の一方の通孔4B、方向変換プーリー5の通孔5A及び揺動片4の他方の通孔4Bを通して軸端を加締めることにより、方向変換プーリー5は、揺動片4により、第3厚み方向軸G3まわりに回転可能に支持される。
さらに、図3に示すように、段付きピン19を、第2ワイヤーロープ12の他端12Bが取り付けられた端末カラー16に挿通した状態で、段付きピン19の両端部が機構部ケース7及び機構部カバー8の通孔7B,8Bにより支持されるため、第2ワイヤーロープ12の他端12Bは、段付きピン19に(機構部ケース7及び機構部カバー8並びに機構部品を障子D1に取り付けた状態では、障子D1の前端部(戸先部)に位置する部材に)掛止される。
As shown in FIG. 3, the rivet 22 is swung by caulking the shaft end through a through hole 4 </ b> A in the front end portion (door end side end portion) of the swing piece 4 and a not-shown through hole in the mechanism case 7. The piece 4 is forward of the first thickness direction axis G1 (door end side) by the mechanical part case 7 (by the sliding part D1 when the mechanical part case 7, the mechanical part cover 8 and the mechanical part are attached to the sliding part D1). Is supported so as to be swingable around the second thickness direction axis G2.
Further, as shown in the exploded perspective view of FIG. 4, the direction change pulley 5 is positioned between the left and right through holes 4 </ b> B and 4 </ b> B on the rear side (door bottom side) of the swing piece 4. In a state where 5A is aligned with the through holes 4B and 4B of the swing piece 4, the rivet 23 is inserted into one through hole 4B of the swing piece 4, the through hole 5A of the direction changing pulley 5, and the other pass of the swing piece 4. By caulking the shaft end through the hole 4B, the direction changing pulley 5 is supported by the swing piece 4 so as to be rotatable around the third thickness direction axis G3.
Further, as shown in FIG. 3, in a state where the stepped pin 19 is inserted into the terminal collar 16 to which the other end 12B of the second wire rope 12 is attached, both ends of the stepped pin 19 are connected to the mechanism case 7 and Since the other end 12B of the second wire rope 12 is supported by the through holes 7B, 8B of the mechanism cover 8, the other end 12B of the second wire rope 12 is attached to the stepped pin 19 (the mechanism case 7, the mechanism cover 8, and the mechanism parts are attached to the shoji D1. In this state, it is hooked on a member located at the front end (door tip) of the shoji D1.

図2及び図3に示すように、揺動片4の第2厚み方向軸G2よりも下方かつ後方に突設されたばね掛け片4Dに、引張コイルばね6の一方の端末6Aが掛止され、機構部カバー8の通孔8C及び機構部ケース7の通孔7Cを通して軸端が加締められた、ばね掛け部であるリベット20に、引張コイルばね6の他方の端末6Bが掛止される。
また、図3に示すように、リベット24,24,…を、機構部カバー8の通孔8E,8E,…及び機構部ケース7の通孔7E,7E,…を通して軸端を加締めることにより、機構部カバー8は、上述のように機構部ケース7との間に機構部品を収容した状態で、機構部ケース7に強固に固定され、上下の取付孔7F,7Fの前方から、図2に示すように取付ねじ25,25を障子D1に螺着することにより、操作力軽減装置1を障子D1に容易に取り付けることができる。
As shown in FIGS. 2 and 3, one end 6 </ b> A of the tension coil spring 6 is hooked on the spring hanging piece 4 </ b> D projecting downward and rearward from the second thickness direction axis G <b> 2 of the swing piece 4, The other end 6 </ b> B of the tension coil spring 6 is hooked to the rivet 20, which is a spring hook portion, whose shaft end is crimped through the through hole 8 </ b> C of the mechanism cover 8 and the through hole 7 </ b> C of the mechanism case 7.
3, the rivets 24, 24,... Are swaged through the through holes 8E, 8E,... Of the mechanism cover 8 and the through holes 7E, 7E,. The mechanism part cover 8 is firmly fixed to the mechanism part case 7 in a state where the mechanical parts are accommodated between the mechanism part case 7 as described above, and from the front of the upper and lower mounting holes 7F and 7F, FIG. As shown in FIG. 2, the operating force reducing device 1 can be easily attached to the shoji D1 by screwing the attachment screws 25, 25 to the shoji D1.

図5の分解斜視図に示すように、障子D1を開く際の操作片Hである表側及び裏側一対の操作つまみ9,9は、表側及び裏側一対の操作部ケース10,10により上下方向にスライド可能に支持される。
すなわち、長孔10A,10Aを上下方向にした状態で一対の操作部ケース10,10の背面を障子D1に形成した開口内で合わせ、段付きピン19,19,…を通孔10B,10B,…を通して軸端を加締めることにより、操作部ケース10,10が障子D1の戸先側端部に固定される。
そして、操作つまみ9,9を操作部ケース10,10内に収容し、取付ねじ17を、一方の操作つまみ9の通孔9A、図2に示すように第1ワイヤーロープ11の他端11Bが取り付けられた端末カラー15及び他方の操作つまみ9の通孔9Aを通してナット18を螺合することにより、操作つまみ9,9は、操作部ケース10,10により上下方向にスライド可能に支持される。
よって、操作片Hである操作つまみ9,9を押し下げることにより、第1ワイヤーロープ11を引くことができる(図2及び図3参照。)。
As shown in the exploded perspective view of FIG. 5, the pair of front and back operation knobs 9, 9 which are operation pieces H when opening the shoji D <b> 1 are slid vertically by the pair of front and back operation unit cases 10, 10. Supported as possible.
That is, with the long holes 10A, 10A in the vertical direction, the back surfaces of the pair of operation unit cases 10, 10 are aligned within the opening formed in the shoji D1, and the stepped pins 19, 19,. The operation part cases 10 and 10 are fixed to the door end side end of the shoji D1 by caulking the shaft end through.
And the operation knobs 9 and 9 are accommodated in the operation part cases 10 and 10, and the mounting screw 17 is connected to the through hole 9A of one operation knob 9 and the other end 11B of the first wire rope 11 as shown in FIG. By screwing the nut 18 through the attached terminal collar 15 and the through hole 9A of the other operation knob 9, the operation knobs 9 and 9 are supported by the operation part cases 10 and 10 so as to be slidable in the vertical direction.
Therefore, the 1st wire rope 11 can be pulled by pushing down the operation knobs 9 and 9 which are the operation pieces H (refer FIG.2 and FIG.3).

次に、操作力軽減装置1の動作の詳細について説明する。
図6の正面図に示すように、操作者が操作片Hを押し下げると(図中矢印I参照。)、第1可撓性長尺部材である第1ワイヤーロープ11が下方へ引かれ、第1ワイヤーロープ11の一端(上端)が大径プーリー2に掛止されているため、大径プーリー2及び小径プーリー3が回動する(図中矢印J参照。)。
したがって、小径プーリー3に一端(下端)が掛止されている第2可撓性長尺部材である第2ワイヤーロープ12が小径プーリー3に巻き取られ、第2ワイヤーロープ12は方向変換プーリー5の後側(戸尻側)に架け渡されて障子D1の前端部(戸先部)の段付きピン19に掛止されているため、第2ワイヤーロープ12の張力により方向変換プーリー5が戸先側へ付勢され(図中矢印K参照。)、この付勢力により図6に示すように揺動片4が障子D1の戸先端Cから突出して縦枠Lを押すため、障子D1が開方向A2へ開かれ、図7の正面図に示すように操作片Hを最下位置まで押し下げると、揺動片4が戸先端Cから最も突出する。
Next, the detail of operation | movement of the operating force reduction apparatus 1 is demonstrated.
As shown in the front view of FIG. 6, when the operator depresses the operation piece H (see arrow I in the figure), the first wire rope 11 as the first flexible elongated member is pulled downward, and the first Since one end (upper end) of the 1 wire rope 11 is hooked on the large diameter pulley 2, the large diameter pulley 2 and the small diameter pulley 3 rotate (see arrow J in the figure).
Therefore, the second wire rope 12, which is a second flexible long member whose one end (lower end) is hooked on the small diameter pulley 3, is wound around the small diameter pulley 3, and the second wire rope 12 is the direction change pulley 5. Since it is bridged on the rear side (door bottom side) and is hooked on the stepped pin 19 at the front end (door tip) of the shoji D1, the direction change pulley 5 is driven by the tension of the second wire rope 12. As shown in FIG. 6, the oscillating piece 4 protrudes from the door tip C of the shoji D1 and pushes the vertical frame L, so that the shoji D1 is opened. When the operation piece H is opened in the direction A2 and pushed down to the lowest position as shown in the front view of FIG. 7, the swing piece 4 protrudes most from the door tip C.

ここで、図7のように突出した揺動片4は、操作者が操作片Hを操作した後に手を放すと、弾性変形した引張コイルばね6の復元力により、図2に示すように揺動片4が障子D1の戸先端Cよりも後側(戸尻側)へ没入した状態に復帰する。
この状態では、ねじりコイルばね13により小径プーリー3が第2ワイヤーロープ12を巻き取る方向へ付勢力が作用するように構成しているため、第2ワイヤーロープ12が弛むことがなく、よって、第2ワイヤーロープ12が小径プーリー3及び方向変換プーリー5から外れることがない。
なお、揺動片4の揺動に伴い、揺動片4と第2ワイヤーロープ12との相対位置が変わるが、図2〜図4に示すように揺動片4にはその後側(戸尻側)に逃げ溝4Cが形成されているため、揺動片4と第2ワイヤーロープ12とは干渉しない。
Here, the protruding swing piece 4 as shown in FIG. 7 swings as shown in FIG. 2 due to the restoring force of the elastically deformed tension coil spring 6 when the operator releases the hand after operating the operation piece H. The moving piece 4 returns to the state where it is immersed behind the door tip C of the shoji D1 (to the bottom of the door).
In this state, the torsion coil spring 13 is configured such that the urging force acts in the direction in which the small-diameter pulley 3 winds up the second wire rope 12, so that the second wire rope 12 is not slackened. The 2-wire rope 12 does not come off from the small-diameter pulley 3 and the direction change pulley 5.
As the swing piece 4 swings, the relative position of the swing piece 4 and the second wire rope 12 changes. However, as shown in FIGS. Since the escape groove 4C is formed on the side), the swing piece 4 and the second wire rope 12 do not interfere with each other.

以上のような操作力軽減装置1の構成によれば、前記梃子の原理を利用した開放操作力軽減装置のような揺動レバーの一端部を障子の戸先端から直接出没させて縦枠に押し当てる構成ではなく、揺動片4に取り付けた方向変換プーリー5を介して第2可撓性長尺部材である第2ワイヤーロープ12の張力により揺動片4を戸先端Cから突出させる構成であるため、揺動レバーを設ける必要がないので、装置全体をコンパクトに構成することができる。
また、操作片Hにより引かれる第1可撓性長尺部材である第1ワイヤーロープ11の一端11Aが大径プーリー2に掛止され、方向変換プーリー5に架け渡されて揺動片4を駆動する第2ワイヤーロープ12の一端12Aが小径プーリー3に掛止されるため、大径プーリー2と小径プーリー3との径の差(比)により張力を増幅することができるので、コンパクトな構成により操作力を軽減する力(アシスト力)を大きくすることができる。
According to the configuration of the operation force reducing device 1 as described above, one end of the swing lever such as the opening operation force reducing device using the lever principle is directly projected and retracted from the front end of the shoji and pushed into the vertical frame. It is not the structure which hits but the structure which makes the rocking piece 4 protrude from the door tip C by the tension | tensile_strength of the 2nd wire rope 12 which is a 2nd flexible elongate member via the direction change pulley 5 attached to the rocking piece 4. Therefore, since it is not necessary to provide a swing lever, the entire apparatus can be configured compactly.
Further, one end 11A of the first wire rope 11 which is a first flexible long member pulled by the operation piece H is hooked on the large-diameter pulley 2 and is spanned on the direction changing pulley 5 so that the swing piece 4 is attached. Since one end 12A of the second wire rope 12 to be driven is hooked on the small-diameter pulley 3, the tension can be amplified by the difference (ratio) in diameter between the large-diameter pulley 2 and the small-diameter pulley 3, so that the compact configuration Thus, the force for reducing the operation force (assist force) can be increased.

さらに、第2ワイヤーロープ12の一端12Aが小径プーリー3に掛止され、第2ワイヤーロープ12の他端12Bが障子D1,D2の戸先部に位置する部材に掛止され、中間部分が揺動片4の戸尻側に位置する方向変換プーリー5の戸尻側に架け渡されており、方向変換プーリー5に掛け渡されて方向が変換された第2ワイヤーロープ12のなす角度は、図2、図6及び図7に示すように、方向変換プーリー5及び揺動片4が戸先側へ揺動するにつれて大きくなるため、蹴り出し量(戸先端Cから突出する揺動片4の長さ)が大きくなるほど、操作片Hの操作量(大径プーリー2及び小径プーリー3の回動角度)に対する蹴り出し量が少なくなるので、障子D1,D2を全閉状態から開くにつれ、揺動片4により縦枠Lを押す力(アシスト力)が漸増する。
したがって、ソフトクローズ機構を装備した室内引戸Sにおいては、障子D1,D2を全閉状態から開く際に一定開き量まで操作力が漸増するが、この漸増する操作力を軽減するために揺動片4により縦枠Lを押す力(アシスト力)も漸増するため、操作者が障子D1,D2を全閉状態から開く際に必要な力を効果的に軽減することができる。
Furthermore, one end 12A of the second wire rope 12 is hooked to the small-diameter pulley 3, and the other end 12B of the second wire rope 12 is hooked to a member located at the door tip of the shoji D1, D2, and the middle portion is rocked. The angle formed by the second wire rope 12 spanned on the door bottom side of the direction changing pulley 5 located on the door bottom side of the moving piece 4 and the direction of the direction changing pulley 5 is changed. 2, 6 and 7, since the direction change pulley 5 and the swing piece 4 become larger as they swing toward the door end, the kicking amount (the length of the swing piece 4 protruding from the door tip C) is increased. The larger the distance is, the smaller the amount of kicking with respect to the operation amount of the operation piece H (the rotation angle of the large-diameter pulley 2 and the small-diameter pulley 3) is, so that as the shojis D1 and D2 are opened from the fully closed state, the swing piece 4 to push the vertical frame L (assist ) Increases gradually.
Therefore, in the indoor sliding door S equipped with the soft close mechanism, when the shoji D1, D2 is opened from the fully closed state, the operating force gradually increases to a certain opening amount. In order to reduce this gradually increasing operating force, the swing piece 4, the force (assist force) for pushing the vertical frame L gradually increases, so that the force required when the operator opens the shojis D1 and D2 from the fully closed state can be effectively reduced.

さらにまた、障子D1,D2を全閉状態から開く際に、小径プーリー3の径に対する大径プーリー2の径の比が漸増するように、大径プーリー2及び小径プーリー3の径を変化させることも容易である。例えば、大径プーリー2の径を一定にして小径プーリー3の径を漸減させる構成、小径プーリー3の径を一定にして大径プーリー2の径を漸増させる構成、大径プーリー2の径を漸増させながら小径プーリー3の径を漸減させる構成を採用することができる。
このような構成によれば、障子D1,D2を全閉状態から開く際に、小径プーリー3の径に対する大径プーリー2の径の比が漸増することから、張力の増幅率も漸増するため、ソフトクローズ機構を装備した室内引戸Sにおける前記漸増する操作力をさらに効果的に軽減することができる。例えば操作者が障子D1,D2を全閉状態から開く際に必要な力をほぼ一定にするようにすれば、操作性(操作感)を大幅に向上することができる。
Furthermore, when the shojis D1 and D2 are opened from the fully closed state, the diameters of the large diameter pulley 2 and the small diameter pulley 3 are changed so that the ratio of the diameter of the large diameter pulley 2 to the diameter of the small diameter pulley 3 gradually increases. Is also easy. For example, a configuration in which the diameter of the large-diameter pulley 2 is made constant while the diameter of the small-diameter pulley 3 is gradually reduced, a configuration in which the diameter of the small-diameter pulley 3 is made constant and the diameter of the large-diameter pulley 2 is gradually increased, and the diameter of the large-diameter pulley 2 is gradually increased. A configuration in which the diameter of the small-diameter pulley 3 is gradually reduced can be employed.
According to such a configuration, when the shojis D1 and D2 are opened from the fully closed state, the ratio of the diameter of the large-diameter pulley 2 to the diameter of the small-diameter pulley 3 is gradually increased. The gradually increasing operating force in the indoor sliding door S equipped with the soft close mechanism can be further effectively reduced. For example, the operability (operation feeling) can be greatly improved if the force required when the operator opens the shoji D1, D2 from the fully closed state is made substantially constant.

以上の説明においては、大径プーリー2及び小径プーリー3の下側に操作片Hが位置しており、大径プーリー2及び小径プーリー3の略上側に揺動片4が位置している場合を示したが、これらの上下を逆にした構成としてもよく、その場合には、大径プーリー2及び小径プーリー3の上側に位置する操作片Hを例えば上方に操作することにより障子D1,D2を開けることができる。
また、第1可撓性長尺部材及び第2可撓性長尺部材が、ワイヤーロープ11,12である場合を示したが、第1可撓性長尺部材及び第2可撓性長尺部材は、ワイヤーロープに限定されるものではなく、例えば細幅のベルト等であってもよい。
さらに、操作力軽減装置1の全部品を一体化したユニットを障子の戸先部に外付けするようにしてもよく、このような構成によれば、既存の引戸に容易に取り付けて迅速に使用することができる。なお、この構成の場合において、前後方向に揺動する揺動片は、障子の戸先端の左右方向側方から出没する。
In the above description, the operation piece H is located below the large diameter pulley 2 and the small diameter pulley 3, and the swing piece 4 is located substantially above the large diameter pulley 2 and the small diameter pulley 3. Although shown, it is good also as a structure which turned these upside down, and in that case, the operation piece H located above the large diameter pulley 2 and the small diameter pulley 3 is operated upwards, for example, the shoji D1, D2 Can be opened.
Moreover, although the case where the 1st flexible elongate member and the 2nd flexible elongate member were the wire ropes 11 and 12 was shown, the 1st flexible elongate member and the 2nd flexible elongate The member is not limited to a wire rope, and may be a narrow belt, for example.
Furthermore, a unit in which all parts of the operation force reducing device 1 are integrated may be externally attached to the door tip of the shoji. According to such a configuration, it can be easily attached to an existing sliding door and used quickly. can do. In the case of this configuration, the swing piece that swings in the front-rear direction appears and disappears from the lateral side of the front end of the shoji door.

A1 閉方向 A2 開方向
B 引戸用ブレーキ装置(ソフトクローズ機構)
C 戸先端 D1 外障子
D2 内障子 E 開口部
F 枠体 G1 第1厚み方向軸
G2 第2厚み方向軸 G3 第3厚み方向軸
H 操作片 I 操作方向
J,K 回動方向 L 縦枠
S 室内引戸 1 操作力軽減装置
2 大径プーリー 3 小径プーリー
3A 通孔 3B 円環状凹部
3C ばね支持孔 4 揺動片
4A 通孔 4B 通孔
4C 逃げ溝 4D ばね掛け片
5 方向変換プーリー 5A 通孔
6 引張コイルばね(弾性付勢手段) 6A,6B 端末
7 機構部ケース 7B,7C,7E 通孔
7F 取付孔 8 機構部カバー
8A,8B,8C,8D,8E 通孔 9 操作つまみ
9A 通孔 10 操作部ケース
10A 長孔 10B 通孔
11 第1ワイヤーロープ(第1可撓性長尺部材)
12 第2ワイヤーロープ(第2可撓性長尺部材)
11A,12A 一端 11B,12B 他端
13 ねじりコイルばね 13A,13B 端末
14 リベット 14A ばね支持孔
15,16 端末カラー 17 取付ねじ
18 ナット 19 段付きピン
20 リベット(ばね掛け部) 21,22,23,24 リベット
25 取付ねじ
A1 Closing direction A2 Opening direction B Sliding door brake device (soft closing mechanism)
C door tip D1 external obstacle D2 internal obstacle E opening F frame G1 first thickness direction axis G2 second thickness direction axis G3 third thickness direction axis H operation piece I operation direction J, K rotation direction L vertical frame S indoor Sliding door 1 Operating force reduction device 2 Large diameter pulley 3 Small diameter pulley 3A Through hole 3B Circular recess 3C Spring support hole 4 Oscillating piece 4A Through hole 4B Through hole 4C Relief groove 4D Spring hook 5 Direction change pulley 5A Through hole 6 Tension Coil spring (elastic urging means) 6A, 6B Terminal 7 Mechanism part case 7B, 7C, 7E Through hole 7F Mounting hole 8 Mechanism part cover 8A, 8B, 8C, 8D, 8E Through hole 9 Operation knob 9A Through hole 10 Operating part Case 10A Long hole 10B Through hole 11 First wire rope (first flexible long member)
12 Second wire rope (second flexible long member)
11A, 12A One end 11B, 12B The other end 13 Torsion coil spring 13A, 13B End 14 Rivet 14A Spring support hole 15, 16 End collar 17 Mounting screw 18 Nut 19 Stepped pin 20 Rivet (spring hooking portion) 21, 22, 23, 24 Rivet 25 Mounting screw

Claims (2)

ソフトクローズ機構を装備した室内引戸において、障子を全閉状態から開く際に一定開き量まで漸増する操作力を軽減する操作力軽減装置であって、
前記障子の戸先側に位置する第1厚み方向軸まわりに回転可能に支持された、同軸で一体となって回転する大径プーリー及び小径プーリーと、
前記第1厚み方向軸よりも戸先側に位置する第2厚み方向軸まわりに揺動して前記障子の戸先端又はその側方から出没する揺動片と、
一端が前記大径プーリーに掛止され、他端が操作片に掛止された第1可撓性長尺部材と、
一端が前記小径プーリーに掛止され、前記揺動片の戸尻側に位置する第3厚み方向軸まわりに回転可能に支持された方向変換プーリーの戸尻側に架け渡され、他端が前記障子の戸先部に位置する部材に掛止された第2可撓性長尺部材と、
前記揺動片が前記戸先端又はその側方から突出した状態で、前記戸先端又はその側方よりも戸尻側へ没入させる方向へ付勢する弾性付勢手段とを備え、
前記操作片を操作して前記第1可撓性長尺部材を引くことにより、前記大径プーリー及び小径プーリーが回動し、前記小径プーリーに巻き取られる前記第2可撓性長尺部材の張力により前記方向変換プーリーが戸先側へ付勢され、前記揺動片が前記障子の戸先端又はその側方から突出することを特徴とする操作力軽減装置。
In an indoor sliding door equipped with a soft close mechanism, an operation force reducing device that reduces the operation force gradually increasing to a certain opening amount when opening the shoji from the fully closed state,
A large-diameter pulley and a small-diameter pulley that are coaxially and integrally rotated, supported rotatably around a first thickness direction axis located on the door end side of the shoji,
A swinging piece that swings around a second thickness direction axis located closer to the door end side than the first thickness direction axis and protrudes and retracts from the door tip of the shoji or its side;
A first flexible elongated member having one end hooked to the large-diameter pulley and the other end hooked to the operation piece;
One end is hooked on the small-diameter pulley, and is spanned on the door bottom side of the direction change pulley supported rotatably around the third thickness direction axis located on the door bottom side of the swing piece, and the other end is A second flexible elongate member hooked on a member located at the door toe of the shoji,
An elastic urging means for urging the oscillating piece in a direction in which the oscillating piece protrudes from the door tip or from the side thereof, and to be inserted into the door butt side rather than the door tip or the side thereof;
By operating the operation piece and pulling the first flexible long member, the large-diameter pulley and the small-diameter pulley rotate, and the second flexible long member wound around the small-diameter pulley is wound. The operation force reducing device according to claim 1, wherein the direction change pulley is urged toward the door tip side by tension, and the swing piece protrudes from the front end of the shoji door or from the side thereof.
前記障子を全閉状態から開く際に、前記小径プーリーの径に対する前記大径プーリーの径の比が漸増するように、前記大径プーリー及び小径プーリーの径を変化させてなる請求項1記載の操作力軽減装置。   The diameter of the large diameter pulley and the small diameter pulley are changed so that the ratio of the diameter of the large diameter pulley to the diameter of the small diameter pulley gradually increases when the shoji is opened from the fully closed state. Operation force reduction device.
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