JP5866861B2 - Fixing apparatus and image forming apparatus - Google Patents

Fixing apparatus and image forming apparatus Download PDF

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JP5866861B2
JP5866861B2 JP2011180197A JP2011180197A JP5866861B2 JP 5866861 B2 JP5866861 B2 JP 5866861B2 JP 2011180197 A JP2011180197 A JP 2011180197A JP 2011180197 A JP2011180197 A JP 2011180197A JP 5866861 B2 JP5866861 B2 JP 5866861B2
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heating element
fixing member
fixing
inner peripheral
peripheral side
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JP2013044763A (en
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後藤 創
創 後藤
岩谷 直毅
直毅 岩谷
豊 池淵
豊 池淵
有信 吉浦
有信 吉浦
高木 啓正
啓正 高木
一平 藤本
一平 藤本
吉永 洋
洋 吉永
石井 賢治
賢治 石井
高広 今田
高広 今田
卓弥 瀬下
卓弥 瀬下
嘉紀 山口
嘉紀 山口
荒井 裕司
裕司 荒井
吉川 政昭
政昭 吉川
俊彦 下川
俊彦 下川
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Ricoh Co Ltd
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Ricoh Co Ltd
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Description

本発明は、複写機、プリンタ、ファクシミリ等の画像形成装置に装着される定着装置に関するもので、特に樹脂シート内に抵抗体発熱部を配し、容易に変形可能な面状発熱体を利用した定着装置に関するものである。   The present invention relates to a fixing device mounted on an image forming apparatus such as a copying machine, a printer, or a facsimile, and particularly uses a sheet heating element that is easily deformable by providing a resistor heating section in a resin sheet. The present invention relates to a fixing device.

従来から、複写機、プリンタ等の画像形成装置として、電子写真方式を利用した画像形成装置が種々考案されており公知技術となっている。その画像形成プロセスは、像担持体である感光ドラムの表面に静電潜像を形成し、感光ドラム上の静電潜像を現像剤であるトナー等によって現像して可視像化し、現像された画像を転写装置により記録紙(用紙、記録媒体ともいう)に転写して画像を担持させ、圧力や熱等を用いる定着装置によって記録紙上のトナー画像を定着する過程により成立している。   Conventionally, various image forming apparatuses using an electrophotographic system have been devised as image forming apparatuses such as copying machines and printers, and are well known in the art. In the image forming process, an electrostatic latent image is formed on the surface of the photosensitive drum as an image carrier, and the electrostatic latent image on the photosensitive drum is developed with a toner as a developer to be visualized and developed. This is established by a process in which the transferred image is transferred onto a recording paper (also referred to as a paper or a recording medium) by a transfer device to carry the image, and a toner image on the recording paper is fixed by a fixing device using pressure or heat.

この定着装置では、対向するローラもしくはベルトもしくはそれらの組み合わせにより構成された定着部材及び加圧部材が当接してニップ部を形成するように配置されており、該ニップ部に記録紙を挟みこみ、熱および圧力を加え、トナー像を熱で溶融すると同時に両部材間の圧力によって記録紙上に定着することを行っている。   In this fixing device, a fixing member and a pressure member constituted by opposing rollers or belts or a combination thereof are arranged so as to contact each other to form a nip portion, and a recording sheet is sandwiched in the nip portion, Heat and pressure are applied to melt the toner image with heat, and at the same time, the toner image is fixed on the recording paper by the pressure between the two members.

このような定着装置における熱源としては、従来、定着部材、加圧部材、または加熱用の加熱ローラ等の内部に配したハロゲンヒータを利用するものが主流であった。以下、定着ローラの内部にハロゲンヒータを利用する場合を例に述べる。   As a heat source in such a fixing device, conventionally, a heat source using a halogen heater disposed inside a fixing member, a pressure member, a heating roller for heating, or the like has been mainly used. Hereinafter, a case where a halogen heater is used inside the fixing roller will be described as an example.

ハロゲンヒータは、ガラス管の中にタングステン線を配置したものであるが、ハロゲンヒータを用いる場合、定着ローラとの空間距離を確保する必要性のために、その径が定着ローラ径よりも遥かに小さくする必要がある。したがって、ハロゲンヒータはトナー定着面から離れたローラ中心部に配設する必要があり、ハロゲンヒータと定着ローラ内周面の間には厚い空気層が存在し、熱伝導率が悪くなるという問題があった。また、ガラス管自体が高い熱容量を持っており温度上昇の立ち上がりが遅いという問題があった。   A halogen heater is a glass tube in which tungsten wires are arranged. However, when a halogen heater is used, its diameter is much larger than the diameter of the fixing roller because of the need to secure a spatial distance from the fixing roller. It needs to be small. Therefore, it is necessary to dispose the halogen heater at the center of the roller far from the toner fixing surface, and a thick air layer exists between the halogen heater and the inner peripheral surface of the fixing roller, which causes a problem that the thermal conductivity is deteriorated. there were. Further, there is a problem that the glass tube itself has a high heat capacity and the rise in temperature rise is slow.

また、近年、オフィス等における電力消費量の増大を抑制するため、各種OA機器の省電力化が要請され、定着装置を用いる画像形成装置においても、定着ローラ表面の昇温時間(所謂ウォームアップ時間)をハロゲンヒータ利用タイプのものよりも短縮することが望まれている。   In recent years, in order to suppress an increase in power consumption in offices and the like, power saving of various OA devices has been demanded. In an image forming apparatus using a fixing device, a temperature rising time (so-called warm-up time) on the surface of the fixing roller is also required. ) Is shorter than those using halogen heaters.

このようなウォームアップ時間の短縮を図るために、定着装置の熱源として、ハロゲンヒータに替えて面状発熱体(面状ヒータともいう)を備えた定着装置が種々検討されている。面状発熱体を用いた定着装置において、温度制御を好適に行うためには面状発熱体とそれを配設する被加熱部材(例えば、定着ローラ内周)とは極力近接させる必要がある。   In order to shorten the warm-up time, various fixing devices having a planar heating element (also referred to as a planar heater) as a heat source of the fixing device have been studied in place of the halogen heater. In a fixing device using a planar heating element, it is necessary to make the planar heating element and a member to be heated (for example, the inner periphery of the fixing roller) as close as possible in order to suitably control the temperature.

例えば、特許文献1には、自己温度制御機能を有し、通電により発熱して、当該定着用ローラを加熱する発熱体を備えた定着ローラであって、該発熱体は、ポリマー中に、該ポリマーとの密着性を向上させる改質処理を施した炭素系物質を含んだ定着用ローラが開示されている。   For example, Patent Document 1 discloses a fixing roller that has a self-temperature control function, and that includes a heating element that generates heat when energized and heats the fixing roller. A fixing roller containing a carbon-based material that has been subjected to a modification treatment that improves adhesion to a polymer is disclosed.

また、特許文献2には、円筒状に形成された面状ヒータの端部領域を軸受を介して支持する端部キャップが、面状ヒータを内蔵するローラの端部領域も面状ヒータと同軸上に支持する定着装置が開示されている。   Further, in Patent Document 2, an end cap that supports an end region of a planar heater formed in a cylindrical shape via a bearing, and an end region of a roller incorporating the planar heater is also coaxial with the planar heater. A fixing device supported thereon is disclosed.

また、特許文献3には、定着ベルトに離接可能に設けられる複数の発熱部を有する加熱部材と、定着ベルトの予め定める定着領域の幅方向全体にわたって離接可能に設けられ、定着領域の幅方向全体にわたって定着ベルトの熱分布を均一化する熱均一化部材により定着ベルトを加熱する定着装置が開示されている。   Further, in Patent Document 3, a heating member having a plurality of heat generating portions provided so as to be detachable from the fixing belt, and a fixing member provided so as to be detachable over the entire width direction of a predetermined fixing region of the fixing belt. A fixing device that heats the fixing belt with a heat uniformizing member that equalizes the heat distribution of the fixing belt over the entire direction is disclosed.

また、特許文献4には、面状発熱体と、外周面において定着ベルトと接触する湾曲した基材と、基材の内側表面に対する所定位置に面状発熱体を保持して固定する内側固定部材とを有し、内側固定部材は、面状発熱体の厚み方向一表面に略線接触または略点接触して、面状発熱体の厚み方向他表面が基材の内側表面に面接触するように、面状発熱体を保持して固定した定着装置が開示されている。   Patent Document 4 discloses a planar heating element, a curved base material that contacts the fixing belt on the outer peripheral surface, and an inner fixing member that holds and fixes the planar heating element at a predetermined position with respect to the inner surface of the base material. The inner fixing member is in substantially line contact or substantially point contact with one surface in the thickness direction of the planar heating element so that the other surface in the thickness direction of the planar heating element is in surface contact with the inner surface of the substrate. In addition, a fixing device that holds and fixes a planar heating element is disclosed.

しかしながら、特許文献1に記載の技術では、ポリマーのような柔らかい樹脂を用い、面状発熱体以外の部品で接触状態を上げようとしているため、コスト高になるという問題がある。   However, the technique described in Patent Document 1 uses a soft resin such as a polymer and raises the contact state with a component other than the planar heating element, which increases the cost.

また、特許文献2に記載の発明では、面状ヒータを組み込んだローラ端部を支持する端部キャップを面状ヒータと同軸とすることにより、ローラと面状ヒータ間のギャップを一定にしようとしている。しかしながら、面状ヒータの電力が高いと、ギャップ(すなわち、空気層)での熱の伝わりが遅くなり昇温性能が劣るという問題があった。   In the invention described in Patent Document 2, an end cap that supports a roller end portion incorporating a planar heater is made coaxial with the planar heater so that the gap between the roller and the planar heater is made constant. Yes. However, when the electric power of the planar heater is high, there is a problem that heat transfer in the gap (that is, the air layer) is delayed and the temperature rise performance is inferior.

また、特許文献3に記載の技術では、ヒータパイプなどの熱均一化部材により温度の偏りをなくすようにしているが、ギャップが介在した場合、特許文献2と同様に、面状ヒータの電力が高いと、ギャップでの熱の伝わりが遅くなり昇温性能が劣るという問題があった。   Further, in the technique described in Patent Document 3, temperature deviation is eliminated by a heat uniformizing member such as a heater pipe. However, when a gap is interposed, the power of the planar heater is similar to that of Patent Document 2. If it is high, there is a problem that heat transfer in the gap is slow and the temperature rise performance is inferior.

面状発熱体が基材から浮いてしまうと、伝熱効率が低下して定着温度がばらついて定着性能が悪化し、高い印字品位を維持できなくなり、最悪の場合、局部的な異常発熱により面状ヒータ自身の焼損につながるおそれがある。これに対し、特許文献4に記載の技術では、面状発熱体を周方向に長くし、大きな周長のベルトに接触するようにすることで放熱性を高め、熱の伝達をよくしようとしているが、定着装置が大きくなり熱容量も高くなってしまうため、面状発熱体を用いるメリットを無くしてしまっている。   If the sheet heating element floats from the base material, the heat transfer efficiency decreases, the fixing temperature varies, the fixing performance deteriorates, and high print quality cannot be maintained. There is a risk of burning the heater itself. On the other hand, in the technique described in Patent Document 4, the heat generating property is improved by increasing the length of the sheet heating element in the circumferential direction so as to be in contact with a belt having a large circumferential length, thereby improving heat transfer. However, since the fixing device becomes large and the heat capacity becomes high, the merit of using the planar heating element is lost.

このように、従来の面状発熱体を用いた定着装置に関する技術では、いずれも面状発熱体と被加熱部材(定着ローラ内周部)とを極力近接させる方法として、技術的、または、コスト面での課題を有していた。   As described above, in the conventional technologies related to the fixing device using the planar heating element, as a method for bringing the planar heating element and the member to be heated (fixing roller inner peripheral portion) as close as possible, technical or cost-effective. Had problems in terms of surface.

また、例えば、剛性の大きい面状発熱体の場合、圧力により密着性を高めても、面状発熱体自身の剛性により被加熱部材との間に空気の入り込むようなギャップが生じてしまう。この場合において、電力密度が高い面状発熱体を用いると、放熱設計が難しくなり、最悪の場合には局部的な異常発熱により面状発熱体自身の焼損につながるという問題がある。   Further, for example, in the case of a planar heating element with high rigidity, even if the adhesion is increased by pressure, a gap is formed such that air enters between the heated member due to the rigidity of the planar heating element itself. In this case, when a planar heating element having a high power density is used, it is difficult to design the heat dissipation, and in the worst case, there is a problem that local abnormal heat generation leads to burning of the planar heating element itself.

そこで本発明は、簡易な構成により、面状発熱体とそれを配設する被加熱部材(例えば、定着部材)の内周部とのギャップを少なく、かつ一定に維持することができる定着装置およびこれを備えた画像形成装置を提供することを目的とする。   Accordingly, the present invention provides a fixing device capable of maintaining a constant gap between the planar heating element and the inner peripheral portion of a member to be heated (for example, a fixing member) with a simple configuration, with a small gap. An object of the present invention is to provide an image forming apparatus provided with the same.

かかる目的を達成するため、本発明に係る定着装置は、回転する無端状ベルトである定着部材と、定着部材の外周側に該定着部材を押圧可能に配置される加圧部材と、定着部材の内周側に配置され、加圧部材の押圧により定着部材を介して該加圧部材と当接してニップ部を形成する当接部材と、定着部材の内周側に配置され、該定着部材を加熱する抵抗体発熱部を有した面状発熱体と、を備え、面状発熱体は可撓性を有し、かつ、抵抗体発熱部が絶縁層に挟まれた積層構造を有し、絶縁層のうち定着部材の内周側に対向する絶縁層は、該絶縁層の抵抗体発熱部を介して反対側に形成される絶縁層よりも高い熱膨張率を有するものである。 In order to achieve this object, a fixing device according to the present invention includes a fixing member that is a rotating endless belt, a pressure member that is disposed on the outer peripheral side of the fixing member so as to be able to press the fixing member, An abutting member that is disposed on the inner peripheral side and abuts against the pressure member via the fixing member by pressing of the pressure member to form a nip portion, and is disposed on the inner peripheral side of the fixing member. A sheet heating element having a heating element for heating, and the sheet heating element is flexible and has a laminated structure in which the resistor heating part is sandwiched between insulating layers, and is insulated. Of the layers, the insulating layer facing the inner peripheral side of the fixing member has a higher coefficient of thermal expansion than the insulating layer formed on the opposite side of the insulating layer through the resistor heating portion.

また、本発明に係る画像形成装置は、本発明に係る定着装置を備えるものである。   The image forming apparatus according to the present invention includes the fixing device according to the present invention.

本発明によれば、面状発熱体とそれを配設する被加熱部材の内周部とのギャップを少なく、かつ一定に維持することができる。   According to the present invention, the gap between the planar heating element and the inner peripheral portion of the heated member on which the planar heating element is disposed can be kept small and constant.

本発明に係る画像形成装置の一実施形態を示す断面図である。1 is a cross-sectional view illustrating an embodiment of an image forming apparatus according to the present invention. 本発明に係る定着装置の一実施形態の構成を示す断面図である。1 is a cross-sectional view illustrating a configuration of an embodiment of a fixing device according to the present invention. 定着スリーブにおける軸方向、周方向を示す概略図である。FIG. 3 is a schematic diagram illustrating an axial direction and a circumferential direction of a fixing sleeve. 発熱シートの基本構成例(1)を示す断面図である。It is sectional drawing which shows the basic structural example (1) of a heat generating sheet. 発熱シートの基本構成例(2)を示す断面図である。It is sectional drawing which shows the basic structural example (2) of a heat generating sheet. 本実施形態に係る発熱シートを示す断面図である。It is sectional drawing which shows the heat generating sheet which concerns on this embodiment. 図6に示す発熱シートの加熱変形時における断面図である。It is sectional drawing at the time of the heat deformation of the heat generating sheet shown in FIG. 本実施形態に係る面状発熱体を示す(A)上面図、(B)加熱変形時における斜視図である。It is the top view which shows the planar heating element which concerns on this embodiment, (A) Top view, (B) The perspective view at the time of heat deformation. 本実施形態に係る発熱シートの他の例を示す断面図である。It is sectional drawing which shows the other example of the heat generating sheet which concerns on this embodiment. 発熱体押圧機構部の構成を示す斜視図である。It is a perspective view which shows the structure of a heat generating body press mechanism part. 発熱体押圧機構部の構成を示す上面図である。It is a top view which shows the structure of a heat generating body press mechanism part. 図2に示す定着装置の離間時の構成を示す断面図である。FIG. 3 is a cross-sectional view illustrating a configuration of the fixing device illustrated in FIG. 2 when separated. 定着装置の立ち上げ動作における定着スリーブと面状発熱体の接触力(面圧)の変化を示す図である。FIG. 10 is a diagram illustrating a change in contact force (surface pressure) between the fixing sleeve and the planar heating element in the start-up operation of the fixing device. 定着装置の立ち上げ動作における回転駆動に関する動トルクの変化を示す図である。FIG. 9 is a diagram illustrating a change in dynamic torque related to rotational driving in the startup operation of the fixing device. 面状発熱体を発熱体支持部材へ取り付けた状態(1)を示す拡大構成図である。It is an enlarged block diagram which shows the state (1) which attached the planar heat generating body to the heat generating body support member. 面状発熱体を発熱体支持部材へ取り付けた状態(2)を示す拡大構成図である。It is an enlarged block diagram which shows the state (2) which attached the planar heating element to the heating element support member. (A)導電性弾性を介して端子部を接続した例、(B)導電性弾性を介さずに端子部を接続した例を示す模式図である。Examples of connecting the terminal portions via the (A) conductive elastic body is a schematic diagram showing an example of connecting the terminal portions without using the (B) conductive elastic body. 本発明に係る定着装置の第2の実施形態の構成を示す断面図である。FIG. 6 is a cross-sectional view illustrating a configuration of a second embodiment of a fixing device according to the present invention.

以下、本発明に係る構成を図1から図18に示す実施の形態に基づいて詳細に説明する。   Hereinafter, a configuration according to the present invention will be described in detail based on the embodiment shown in FIGS.

<第1の実施形態>
(画像形成装置)
図1は、本発明に係る画像形成装置の一実施形態を示す全体構成図である。図1に示すように、画像形成装置1は、タンデム型カラープリンタである。画像形成装置本体1の上方にあるボトル収容部101には、各色(イエロー、マゼンタ、シアン、ブラック)に対応した4つのトナーボトル102Y、102M、102C、102Kが着脱自在(交換自在)に設置されている。
<First Embodiment>
(Image forming device)
FIG. 1 is an overall configuration diagram showing an embodiment of an image forming apparatus according to the present invention. As shown in FIG. 1, the image forming apparatus 1 is a tandem type color printer. Four bottles 102Y, 102M, 102C, and 102K corresponding to the respective colors (yellow, magenta, cyan, and black) are detachably (replaceable) installed in the bottle housing portion 101 above the image forming apparatus main body 1. ing.

ボトル収容部101の下方には中間転写ユニット85が配設されている。その中間転写ユニット85の中間転写ベルト78に対向するように、各色(イエロー、マゼンタ、シアン、ブラック)に対応した作像部4Y、4M、4C、4Kが並設されている。   An intermediate transfer unit 85 is disposed below the bottle housing portion 101. Image forming units 4Y, 4M, 4C, and 4K corresponding to the respective colors (yellow, magenta, cyan, and black) are arranged in parallel so as to face the intermediate transfer belt 78 of the intermediate transfer unit 85.

各作像部4Y、4M、4C、4Kには、それぞれ、感光体ドラム5Y、5M、5C、5Kが配設されている。また、各感光体ドラム5Y、5M、5C、5Kの周囲には、それぞれ、帯電部75、現像部76、クリーニング部77、除電部(不図示)等が配設されている。そして、各感光体ドラム5Y、5M、5C、5K上で、作像プロセス(帯電工程、露光工程、現像工程、転写工程、クリーニング工程)がおこなわれて、各感光体ドラム5Y、5M、5C、5K上に各色の画像が形成されることになる。   Photosensitive drums 5Y, 5M, 5C, and 5K are disposed in the image forming units 4Y, 4M, 4C, and 4K, respectively. Further, around each of the photosensitive drums 5Y, 5M, 5C, and 5K, a charging unit 75, a developing unit 76, a cleaning unit 77, a charge removal unit (not shown), and the like are disposed. Then, an image forming process (charging process, exposure process, development process, transfer process, cleaning process) is performed on each of the photoconductive drums 5Y, 5M, 5C, and 5K. An image of each color is formed on 5K.

感光体ドラム5Y、5M、5C、5Kは、不図示の駆動モータによって図1中の時計方向に回転駆動される。そして、帯電部75の位置で、感光体ドラム5Y、5M、5C、5Kの表面が一様に帯電される(帯電工程)。   The photosensitive drums 5Y, 5M, 5C, and 5K are rotationally driven in a clockwise direction in FIG. 1 by a drive motor (not shown). Then, the surfaces of the photosensitive drums 5Y, 5M, 5C, and 5K are uniformly charged at the position of the charging unit 75 (charging process).

その後、感光体ドラム5Y、5M、5C、5Kの表面は、露光部3から発せられたレーザ光の照射位置に達して、この位置での露光走査によって各色に対応した静電潜像が形成される(露光工程)。   Thereafter, the surfaces of the photosensitive drums 5Y, 5M, 5C, and 5K reach the irradiation position of the laser beam emitted from the exposure unit 3, and electrostatic latent images corresponding to the respective colors are formed by exposure scanning at this position. (Exposure process).

その後、感光体ドラム5Y、5M、5C、5Kの表面は、現像装置76との対向位置に達して、この位置で静電潜像が現像されて、各色のトナー像が形成される(現像工程)。   Thereafter, the surfaces of the photosensitive drums 5Y, 5M, 5C, and 5K reach a position facing the developing device 76, and the electrostatic latent image is developed at this position to form toner images of each color (developing process). ).

その後、感光体ドラム5Y、5M、5C、5Kの表面は、中間転写ベルト78及び第1転写バイアスローラ79Y、79M、79C、79Kとの対向位置に達して、この位置で感光体ドラム5Y、5M、5C、5K上のトナー像が中間転写ベルト78上に転写される(1次転写工程)。このとき、感光体ドラム5Y、5M、5C、5K上には、僅かながら未転写トナーが残存する。   Thereafter, the surfaces of the photoconductive drums 5Y, 5M, 5C, and 5K reach the positions facing the intermediate transfer belt 78 and the first transfer bias rollers 79Y, 79M, 79C, and 79K, and at these positions, the photoconductive drums 5Y, 5M. The toner images on 5C and 5K are transferred onto the intermediate transfer belt 78 (primary transfer step). At this time, a small amount of untransferred toner remains on the photosensitive drums 5Y, 5M, 5C, and 5K.

その後、感光体ドラム5Y、5M、5C、5Kの表面は、クリーニング部77との対向位置に達して、この位置で感光体ドラム5Y、5M、5C、5K上に残存した未転写トナーがクリーニング部77のクリーニングブレードによって機械的に回収される(クリーニング工程)。   Thereafter, the surfaces of the photoconductive drums 5Y, 5M, 5C, and 5K reach a position facing the cleaning unit 77, and untransferred toner remaining on the photoconductive drums 5Y, 5M, 5C, and 5K is removed at this position. It is mechanically recovered by a cleaning blade 77 (cleaning process).

最後に、感光体ドラム5Y、5M、5C、5Kの表面は、不図示の除電部との対向位置に達して、この位置で感光体ドラム5Y、5M、5C、5K上の残留電位が除去される。
こうして、感光体ドラム5Y、5M、5C、5K上でおこなわれる、一連の作像プロセスが終了する。
Finally, the surfaces of the photoconductive drums 5Y, 5M, 5C, and 5K reach a position facing a neutralization unit (not shown), and the residual potential on the photoconductive drums 5Y, 5M, 5C, and 5K is removed at this position. The
Thus, a series of image forming processes performed on the photosensitive drums 5Y, 5M, 5C, and 5K is completed.

その後、現像工程を経て各感光体ドラム上に形成した各色のトナー像を、中間転写ベルト78上に重ねて転写する。こうして、中間転写ベルト78上にカラー画像が形成される。   Thereafter, the toner images of the respective colors formed on the respective photosensitive drums through the developing process are transferred onto the intermediate transfer belt 78 in an overlapping manner. In this way, a color image is formed on the intermediate transfer belt 78.

ここで、中間転写ユニット85は、中間転写ベルト78、4つの1次転写バイアスローラ79Y、79M、79C、79K、2次転写バックアップローラ82、クリーニングバックアップローラ83、テンションローラ84、中間転写クリーニング部80、等で構成される。中間転写ベルト78は、3つのローラ82〜84によって張架・支持されるとともに、1つのローラ82の回転駆動によって図1中の矢印方向に無端移動される。   Here, the intermediate transfer unit 85 includes an intermediate transfer belt 78, four primary transfer bias rollers 79Y, 79M, 79C, and 79K, a secondary transfer backup roller 82, a cleaning backup roller 83, a tension roller 84, and an intermediate transfer cleaning unit 80. , Etc. The intermediate transfer belt 78 is stretched and supported by the three rollers 82 to 84 and is endlessly moved in the direction of the arrow in FIG.

4つの1次転写バイアスローラ79Y、79M、79C、79Kは、それぞれ、中間転写ベルト78を感光体ドラム5Y、5M、5C、5Kとの間に挟み込んで1次転写ニップを形成している。そして、1次転写バイアスローラ79Y、79M、79C、79Kに、トナーの極性とは逆の転写バイアスが印加される。   The four primary transfer bias rollers 79Y, 79M, 79C, and 79K sandwich the intermediate transfer belt 78 with the photosensitive drums 5Y, 5M, 5C, and 5K, respectively, thereby forming primary transfer nips. Then, a transfer bias reverse to the polarity of the toner is applied to the primary transfer bias rollers 79Y, 79M, 79C, and 79K.

そして、中間転写ベルト78は、矢印方向に走行して、各1次転写バイアスローラ79Y、79M、79C、79Kの1次転写ニップを順次通過する。こうして、感光体ドラム5Y、5M、5C、5K上の各色のトナー像が、中間転写ベルト78上に重ねて1次転写される。   The intermediate transfer belt 78 travels in the direction of the arrow and sequentially passes through the primary transfer nips of the primary transfer bias rollers 79Y, 79M, 79C, and 79K. In this way, the toner images of the respective colors on the photosensitive drums 5Y, 5M, 5C, and 5K are primarily transferred while being superimposed on the intermediate transfer belt 78.

その後、各色のトナー像が重ねて転写された中間転写ベルト78は、2次転写ローラ89との対向位置に達する。この位置では、2次転写バックアップローラ82が、2次転写ローラ89との間に中間転写ベルト78を挟み込んで2次転写ニップを形成している。そして、中間転写ベルト78上に形成された4色のトナー像は、この2次転写ニップの位置に搬送された記録媒体P上に転写される。このとき、中間転写ベルト78には、記録媒体Pに転写されなかった未転写トナーが残存する。   Thereafter, the intermediate transfer belt 78 onto which the toner images of the respective colors are transferred in an overlapping manner reaches a position facing the secondary transfer roller 89. At this position, the secondary transfer backup roller 82 sandwiches the intermediate transfer belt 78 between the secondary transfer roller 89 and forms a secondary transfer nip. The four color toner images formed on the intermediate transfer belt 78 are transferred onto the recording medium P conveyed to the position of the secondary transfer nip. At this time, untransferred toner that has not been transferred to the recording medium P remains on the intermediate transfer belt 78.

その後、中間転写ベルト78は、中間転写クリーニング部80の位置に達する。そして、この位置で、中間転写ベルト78上の未転写トナーが回収される。こうして、中間転写ベルト78上でおこなわれる、一連の転写プロセスが終了する。   Thereafter, the intermediate transfer belt 78 reaches the position of the intermediate transfer cleaning unit 80. At this position, the untransferred toner on the intermediate transfer belt 78 is collected. Thus, a series of transfer processes performed on the intermediate transfer belt 78 is completed.

ここで、2次転写ニップの位置に搬送された記録媒体Pは、装置本体1の下方に配設された給紙部12から、給紙ローラ97やレジストローラ対98等を経由して搬送されたものである。   Here, the recording medium P transported to the position of the secondary transfer nip is transported from the paper feeding unit 12 disposed below the apparatus main body 1 via the paper feeding roller 97 and the registration roller pair 98. It is a thing.

詳しくは、給紙部12には、転写紙等の記録媒体Pが複数枚重ねて収納されている。そして、給紙ローラ97が図1中の反時計方向に回転駆動されると、一番上の記録媒体Pがレジストローラ対98のローラ間に向けて給送される。   Specifically, a plurality of recording media P such as transfer paper are stored in the paper supply unit 12 in an overlapping manner. When the paper feed roller 97 is rotationally driven in the counterclockwise direction in FIG. 1, the uppermost recording medium P is fed between the rollers of the registration roller pair 98.

レジストローラ対98に搬送された記録媒体Pは、回転駆動を停止したレジストローラ対98のローラニップの位置で一旦停止する。そして、中間転写ベルト78上のカラー画像にタイミングを合わせて、レジストローラ対98が回転駆動されて、記録媒体Pが2次転写ニップに向けて搬送される。こうして、記録媒体P上に、所望のカラー画像が転写される。   The recording medium P conveyed to the registration roller pair 98 is temporarily stopped at the position of the roller nip of the registration roller pair 98 that has stopped rotating. Then, the registration roller pair 98 is rotationally driven in synchronization with the color image on the intermediate transfer belt 78, and the recording medium P is conveyed toward the secondary transfer nip. In this way, a desired color image is transferred onto the recording medium P.

その後、2次転写ニップの位置でカラー画像が転写された記録媒体Pは、定着装置20の位置に搬送される。そして、この位置で、定着スリーブ21及び加圧ローラ31による熱と圧力とにより、表面に転写されたカラー画像が記録媒体P上に定着される。   Thereafter, the recording medium P on which the color image is transferred at the position of the secondary transfer nip is conveyed to the position of the fixing device 20. At this position, the color image transferred to the surface is fixed on the recording medium P by heat and pressure generated by the fixing sleeve 21 and the pressure roller 31.

その後、記録媒体Pは、排紙ローラ対99のローラ間を経て、装置外へと排出される。排紙ローラ対99によって装置外に排出された被転写Pは、出力画像として、スタック部100上に順次スタックされる。こうして、画像形成装置における、一連の画像形成プロセスが完了する。   Thereafter, the recording medium P is discharged out of the apparatus through a pair of paper discharge rollers 99. The transferred P discharged from the apparatus by the discharge roller pair 99 is sequentially stacked on the stack unit 100 as an output image. Thus, a series of image forming processes in the image forming apparatus is completed.

(定着装置) (Fixing device)

図2は、本発明に係る定着装置の一実施形態を示す断面図である。図2に示すように、本実施形態に係る定着装置20は、回転する無端状ベルトである定着部材(定着スリーブ21)と、定着部材の外周側に該定着部材を押圧可能に配置される加圧部材(加圧ローラ31)と、定着部材の内周側に配置され、加圧部材の押圧により定着部材を介して該加圧部材と当接してニップ部を形成する当接部材(当接部材26)と、定着部材の内周側に配置され、該定着部材を加熱する抵抗体発熱部(抵抗発熱層22b)を有した面状発熱体(面状発熱体22(発熱シート22s))と、を備え、面状発熱体は、抵抗体発熱部が絶縁層に挟まれた積層構造を有し、絶縁層のうち定着部材の内周側に対向する絶縁層(高熱膨張率絶縁層22f)は、該絶縁層の抵抗体発熱部を介して反対側に形成される絶縁層(低熱膨張率絶縁層22g)よりも高い熱膨張率を有するものである(図6等参照)。なお、図2は、定着装置20の装置立ち上げ後など装置内の所定部材(発熱体支持部材32aなど)が熱膨張している時(熱膨張時)の状態を示している。   FIG. 2 is a cross-sectional view showing an embodiment of a fixing device according to the present invention. As shown in FIG. 2, the fixing device 20 according to the present embodiment includes a fixing member (fixing sleeve 21) that is a rotating endless belt, and an additional member that is disposed on the outer peripheral side of the fixing member so as to be able to press the fixing member. A pressure member (pressure roller 31) and a contact member (contact) that is disposed on the inner peripheral side of the fixing member and forms a nip portion by contacting the pressure member through the fixing member by pressing of the pressure member Member 26) and a sheet heating element (sheet heating element 22 (heating sheet 22s)) disposed on the inner peripheral side of the fixing member and having a resistor heating section (resistance heating layer 22b) for heating the fixing member. The planar heating element has a laminated structure in which the resistor heating part is sandwiched between the insulating layers, and the insulating layer (high thermal expansion insulating layer 22f) facing the inner peripheral side of the fixing member among the insulating layers. ) Is an insulating layer (low coefficient of thermal expansion) formed on the opposite side of the insulating layer through the resistor heating part. And has a high coefficient of thermal expansion than the edge layer 22 g) (see FIG. 6, etc.). FIG. 2 shows a state in which a predetermined member (the heating element support member 32a and the like) in the apparatus is thermally expanded (during thermal expansion) such as after the fixing apparatus 20 is started up.

定着スリーブ21は、軸方向が通紙される記録媒体Pの幅に対応する長さを有し、可撓性を有するパイプ形状の無端状ベルトであり、例えば厚さが30〜50μmの金属材料からなる基材上に少なくとも離型層を形成したものであって、外径が30mmになっている。また、定着スリーブ21の内周面には、当接部材26との間の摺動抵抗を低減させるために、グリースや潤滑オイルなどの潤滑剤が塗布されている。   The fixing sleeve 21 is a pipe-shaped endless belt having a length corresponding to the width of the recording medium P through which the axial direction passes, and having a thickness of, for example, 30 to 50 μm. At least a release layer is formed on a substrate made of the above, and the outer diameter is 30 mm. Further, a lubricant such as grease or lubricating oil is applied to the inner peripheral surface of the fixing sleeve 21 in order to reduce the sliding resistance with the contact member 26.

以降、図3(a)に示すように、定着スリーブ21のパイプ長手方向を軸方向と、図3(b)に示すように、定着スリーブ21のパイプ円周方向を周方向と称する。   Hereinafter, as shown in FIG. 3A, the pipe longitudinal direction of the fixing sleeve 21 is referred to as an axial direction, and as shown in FIG. 3B, the pipe circumferential direction of the fixing sleeve 21 is referred to as a circumferential direction.

定着スリーブ21の基材を形成する材料としては、鉄、コバルト、ニッケル、又はこれらの合金等の伝熱性のよい金属材料を用いることができる。   As a material for forming the base material of the fixing sleeve 21, a metal material having good heat conductivity such as iron, cobalt, nickel, or an alloy thereof can be used.

定着スリーブ21の離型層は、層厚が10〜50μmであって、PFA(4フッ化エチレンバーフルオロアルキルビニルエーテル共重合体樹脂)、PTFE(4フッ化エチレン樹脂)、ポリイミド、ポリエーテルイミド、PES(ポリエーテルサルファイド)、等の材料で形成されている。離型層は、記録媒体P上のトナー像(トナー)Tが直接的に接する定着スリーブ21表面のトナー離型性を高めるためのものである。   The release layer of the fixing sleeve 21 has a layer thickness of 10 to 50 μm, and is made of PFA (tetrafluoroethylene bar fluoroalkyl vinyl ether copolymer resin), PTFE (tetrafluoroethylene resin), polyimide, polyetherimide, It is made of a material such as PES (polyether sulfide). The release layer is for enhancing the toner release property on the surface of the fixing sleeve 21 with which the toner image (toner) T on the recording medium P is in direct contact.

加圧ローラ31は、アルミニウム、銅等の金属材料からなる芯金上に、シリコーンゴム(ソリッドゴム)等の耐熱性弾性層、離型層が順次形成されたものであって、外径が30mmになっている。弾性層は、肉厚が2mmとなるように形成されている。離型層は、PFAチューブを被覆したものであって、厚さが50μmになるように形成されている。また、芯金内には必要に応じてハロゲンヒータなどの発熱体を内蔵してもよい。また、加圧ローラ31は、加圧手段(不図示)により定着スリーブ21を介して当接部材26に圧接され、その圧接部は定着スリーブ21側が凹んだニップ部を形成している。そして、このニップ部に、記録媒体Pが搬送されることになる。   The pressure roller 31 is formed by sequentially forming a heat-resistant elastic layer such as silicone rubber (solid rubber) and a release layer on a metal core made of a metal material such as aluminum or copper, and has an outer diameter of 30 mm. It has become. The elastic layer is formed to have a thickness of 2 mm. The release layer is coated with a PFA tube and is formed to have a thickness of 50 μm. Further, a heating element such as a halogen heater may be incorporated in the cored bar as necessary. The pressure roller 31 is pressed against the contact member 26 via the fixing sleeve 21 by a pressing means (not shown), and the pressure contact portion forms a nip portion where the fixing sleeve 21 side is recessed. Then, the recording medium P is conveyed to the nip portion.

また、加圧ローラ31は、定着スリーブ21に圧接した状態で不図示の駆動機構により駆動回転され(図2において時計回り方向に回転)、この加圧ローラ31の回転に伴って定着スリーブ21が従動回転することになる(図2において反時計回り方向に回転)。   Further, the pressure roller 31 is driven and rotated by a driving mechanism (not shown) while being in pressure contact with the fixing sleeve 21 (rotates clockwise in FIG. 2), and the fixing sleeve 21 is rotated along with the rotation of the pressure roller 31. It is driven to rotate (rotates counterclockwise in FIG. 2).

当接部材26は、定着スリーブ21の軸方向に長さを有し、少なくとも定着スリーブ21を介して加圧ローラ31と圧接する部分がフッ素系ゴムなどの耐熱性を有する弾性体からなるものであり、コア保持部材28により定着スリーブ21の内周側の所定位置に保持された状態で固定されている。また、当接部26の定着スリーブ21の内周面と接する部分はテフロン(登録商標)シートなどの摺動性及び耐磨耗性の優れた材料からなるものとするとよい。
The contact member 26 has a length in the axial direction of the fixing sleeve 21, and at least a portion in pressure contact with the pressure roller 31 through the fixing sleeve 21 is made of an elastic body having heat resistance such as fluorine rubber. In addition, the core holding member 28 is fixed in a state of being held at a predetermined position on the inner peripheral side of the fixing sleeve 21. Also, may those inner peripheral surface portion that contacts the fixing sleeve 21 of the contact member 26 and made of Teflon (registered trademark) material having excellent slidability and abrasion resistance of such sheets.

コア保持部材(支持部材)28は、金属などの板材が板金加工されてなり、定着スリーブ21の軸方向の長さに対応する長さを有し断面がH型形状の剛性部材であり、定着スリーブ21の内周側の略中心部分に配置されるものである。   The core holding member (support member) 28 is a rigid member having a length corresponding to the length in the axial direction of the fixing sleeve 21 and having a cross section of an H shape. The sleeve 21 is disposed at a substantially central portion on the inner peripheral side.

また、コア保持部材28は、定着スリーブ21の内周側に配置される種々の部材を所定位置に保持するものであり、例えばコア保持部材28のH型の一方(加圧ローラ31に対向する側)のくぼんだ部分に当接部材26を収納保持し、当接部材26が加圧ローラ31により加圧されても大きく変形しないようにニップ部とは反対面側から支持している。また、コア保持部材28は、当接部材26を該コア保持部材28から加圧ローラ31側に少し突出するように保持しており、ニップ部でコア保持部材28が定着スリーブ21に接触しないように配置されている。   The core holding member 28 holds various members arranged on the inner peripheral side of the fixing sleeve 21 at a predetermined position. For example, one of the H-shaped core holding members 28 (opposing the pressure roller 31). The abutting member 26 is housed and held in a recessed portion on the side), and is supported from the side opposite to the nip portion so that the abutting member 26 is not greatly deformed even when pressed by the pressure roller 31. The core holding member 28 holds the contact member 26 so as to slightly protrude from the core holding member 28 toward the pressure roller 31, so that the core holding member 28 does not contact the fixing sleeve 21 at the nip portion. Is arranged.

また、コア保持部材28のH型の他方(加圧ローラ31側とは反対側)のくぼんだ部分に、発熱体押圧機構部32としての発熱体支持部材32a、弾性部材32bが配置されている。   In addition, a heating element support member 32a and an elastic member 32b as the heating element pressing mechanism 32 are disposed in the recessed portion of the other of the H shapes of the core holding member 28 (on the side opposite to the pressure roller 31 side). .

また、コア保持部材28と発熱体支持部材32aにおける面状発熱体22(発熱シート22s)を支持する面とは反対側の面との間であって、発熱体支持部材32aにおける面状発熱体22(発熱シート22s)を支持する面とは反対側の面に、発熱体支持部材32aとともに移動可能に固設されるプレート形状のストッパ部材32tを備える。また、図2に示すように、弾性部材32bを支持する弾性部材ホルダ32hを備えることも好ましい。なお、弾性部材ホルダ32hおよびストッパ部材32tも発熱体押圧機構部32を構成するものである。   Further, the sheet heating element in the heating element support member 32a is between the core holding member 28 and the surface of the heating element support member 32a opposite to the surface supporting the sheet heating element 22 (heating sheet 22s). A plate-shaped stopper member 32t fixed to the surface opposite to the surface supporting the heat generating sheet 22s (heat generating sheet 22s) together with the heat generating element support member 32a is provided. Moreover, as shown in FIG. 2, it is also preferable to provide the elastic member holder 32h which supports the elastic member 32b. The elastic member holder 32h and the stopper member 32t also constitute the heating element pressing mechanism 32.

また、面状発熱体22(発熱シート22s)へは、電源30から給電線25を介して電力供給がなされている。   In addition, power is supplied from the power supply 30 to the planar heating element 22 (heating sheet 22s) via the feeder line 25.

[面状発熱体]
<発熱シートの基本構成例(1)>
次に、定着装置20が備える面状発熱体22について詳細に説明する。先ず、図4を参照して、発熱シートの基本構成例(1)を説明する。
[Surface heating element]
<Example of basic configuration of heating sheet (1)>
Next, the planar heating element 22 provided in the fixing device 20 will be described in detail. First, a basic configuration example (1) of the heat generating sheet will be described with reference to FIG.

面状発熱体22は、図4に示すように、絶縁性を有する基層22a上に、耐熱性樹脂中に導電性粒子が分散されてなる抵抗発熱層22bと、該抵抗発熱層22bに電力を供給する電極層22cと、が形成され、定着スリーブ21の軸方向、周方向に対応して所定の幅及び長さをもち可撓性を示す発熱シート22sを有する。また、基層22a上には、抵抗発熱層22bと隣接する別の給電系統の電極層22cとの間や発熱シート22sの縁部分と外部との間を絶縁する絶縁層22dが設けられている。なお、面状発熱体22は、発熱シート22sの端部で電極層22cに接続され、電源30から給電線25を介して供給される電力を該電極層22cに供給する端子部(例えば、図8の端子部22t)を備える。また、端子部は、発熱シート22sの長手方向(通紙幅方向)の幅外に設けられる。   As shown in FIG. 4, the sheet heating element 22 includes a resistance heating layer 22b in which conductive particles are dispersed in a heat-resistant resin on an insulating base layer 22a, and power to the resistance heating layer 22b. An electrode layer 22c to be supplied, and has a heat generating sheet 22s having a predetermined width and length corresponding to the axial direction and the circumferential direction of the fixing sleeve 21 and exhibiting flexibility. On the base layer 22a, an insulating layer 22d is provided that insulates between the resistance heating layer 22b and an electrode layer 22c of another power feeding system adjacent to the base layer 22a or between an edge portion of the heating sheet 22s and the outside. The planar heating element 22 is connected to the electrode layer 22c at the end of the heat generating sheet 22s, and a terminal portion (for example, a figure) that supplies power supplied from the power source 30 through the feeder line 25 to the electrode layer 22c. 8 terminal portions 22t). Further, the terminal portion is provided outside the width in the longitudinal direction (paper passing width direction) of the heat generating sheet 22s.

また、発熱シート22sの厚さは0.1〜1mm程度であり、少なくとも発熱体支持部材32aの曲面に沿って密着させることができる程度の可撓性を有している。   Further, the thickness of the heat generating sheet 22s is about 0.1 to 1 mm, and is flexible enough to be adhered at least along the curved surface of the heat generating element support member 32a.

ここで、基層22aは、PETまたはポリイミド樹脂などのある程度の耐熱性を有する樹脂からなる薄膜の弾性体フィルムであり、このうちポリイミド樹脂からなるフィルム部材であることが好ましい。これにより、耐熱性と、絶縁性と、ある程度の柔軟性(可撓性)を備える。   Here, the base layer 22a is a thin-film elastic film made of a resin having a certain degree of heat resistance such as PET or polyimide resin, and among these, a film member made of polyimide resin is preferable. Thereby, heat resistance, insulation, and a certain amount of flexibility (flexibility) are provided.

抵抗発熱層22bは、ポリイミド樹脂などの耐熱性樹脂中にカーボン粒子や金属粒子などの導電性粒子が均一に分散してなる導電性を有する薄膜であり、通電されると内部抵抗によりジュール熱として発熱する構成となっている。このような抵抗発熱層22bは、ポリイミド樹脂などの耐熱性樹脂の前駆体中にカーボン粒子や金属粒子などの導電性粒子を分散させた塗料を基層22a上に塗布して成膜するとよい。   The resistance heating layer 22b is a conductive thin film in which conductive particles such as carbon particles and metal particles are uniformly dispersed in a heat-resistant resin such as polyimide resin. It is configured to generate heat. Such a resistance heating layer 22b may be formed by applying a coating material in which conductive particles such as carbon particles and metal particles are dispersed in a precursor of a heat resistant resin such as polyimide resin on the base layer 22a.

また、抵抗発熱層22bは、基層22a上にまずカーボン粒子や金属粒子からなる薄膜の導電層が形成され、ついでその導電層上にポリイミド樹脂などの耐熱性樹脂からなる絶縁性薄膜を積層して一体化したものであってもよい。   The resistance heating layer 22b is formed by first forming a thin conductive layer made of carbon particles or metal particles on the base layer 22a, and then laminating an insulating thin film made of a heat resistant resin such as polyimide resin on the conductive layer. It may be integrated.

なお、抵抗発熱層22bに使用するカーボン粒子は、通常のカーボンブラック粉末でもよいが、カーボンナノファイバ、カーボンナノチューブ、カーボンマイクロコイルの少なくともいずれかからなるカーボンナノ粒子であってもよい。   The carbon particles used for the resistance heating layer 22b may be ordinary carbon black powder, but may be carbon nanoparticles composed of at least one of carbon nanofibers, carbon nanotubes, and carbon microcoils.

また、金属粒子は、Ag、Al、Niなどからなる粒子であり、その形状は粒状であってもよいし、フィラメント状であってもよい。   Further, the metal particles are particles made of Ag, Al, Ni, etc., and the shape thereof may be granular or may be a filament shape.

絶縁層22dは、ポリイミド樹脂などの基層22aと同じ耐熱性樹脂からなる絶縁材料を塗布により形成するとよい。   The insulating layer 22d may be formed by applying an insulating material made of the same heat resistant resin as the base layer 22a such as polyimide resin.

電極層22cは、導電性インクやAgなどの導電性ペーストなどを塗布して形成したものでもよいし、金属箔や金属網などを接着して形成したものであってもよい。   The electrode layer 22c may be formed by applying a conductive paste such as conductive ink or Ag, or may be formed by bonding a metal foil or a metal net.

面状発熱体22を構成する発熱シート22sは、厚みの薄いシートであることから熱容量が小さく、急速な加熱が可能であり、その発熱量は抵抗発熱層22bの体積抵抗率によって任意に設定できる。すなわち、抵抗発熱層22bを構成する導電性粒子の構成材料、形状、大きさ、分散量などにより発熱量を調整することが可能であり、例えば単位面積当りの発熱量35W/cmで、総電力1200W程度の出力が得られる面状発熱体22の実現が可能である。この場合、発熱シート22sは、例えば幅(軸方向)20cm、長さ(周方向)2cm程度のサイズとなる。 Since the heat generating sheet 22s constituting the sheet heating element 22 is a thin sheet, its heat capacity is small and rapid heating is possible. The amount of heat generated can be arbitrarily set by the volume resistivity of the resistance heat generating layer 22b. . That is, the heat generation amount can be adjusted by the constituent material, shape, size, dispersion amount, etc. of the conductive particles constituting the resistance heat generation layer 22b. For example, the heat generation amount per unit area is 35 W / cm 2 , It is possible to realize the planar heating element 22 that can output about 1200 W of electric power. In this case, the heat generating sheet 22s has a size of about 20 cm in width (axial direction) and 2 cm in length (circumferential direction), for example.

また、面状発熱体としてステンレスなどの金属フィラメントからなるものを用いた場合、フィラメントの存在により面状発熱体の表面には凹凸が生じていることから、本発明のように定着スリーブ21の内周面と摺動させると、表面が容易に磨耗してしまうが、本発明で使用する発熱シート22sは前述のように表面に凹凸がなく平坦であることから、定着スリーブ21の内周面との摺動に対して優れた耐久性を示す。またさらに、発熱シート22sの抵抗発熱層22b表面にフッ素系樹脂をコーティングすると、定着スリーブ21の内周面との接触に対する耐久性がさらに向上するので好ましい。   Further, when a sheet heating element made of a metal filament such as stainless steel is used, the surface of the sheet heating element is uneven due to the presence of the filament. When sliding with the peripheral surface, the surface is easily worn, but the heat generating sheet 22s used in the present invention is flat with no unevenness as described above. Excellent durability against sliding. Furthermore, it is preferable to coat the surface of the resistance heating layer 22b of the heating sheet 22s with a fluororesin because durability against contact with the inner peripheral surface of the fixing sleeve 21 is further improved.

<発熱シートの基本構成例(2)>
次に、図5を参照して、発熱シートの構成例(2)について説明する。なお、構成例(1)と同様の点についての説明は省略する。
<Example of basic configuration of heat generating sheet (2)>
Next, a configuration example (2) of the heat generating sheet will be described with reference to FIG. Note that a description of the same points as in the configuration example (1) is omitted.

図5に示すように、面状発熱体22は、抵抗発熱層22bが電気絶縁層(基層22aおよび高熱伝導絶縁層22e)に挟まれる形で積層されている。また、面状発熱体22の端子部22(例えば、図8の端子部22t)を面状発熱体22(発熱シート22s)の長手方向(軸方向)における幅外(少なくとも抵抗発熱層22bの長手方向幅外であればよい)に設けることにより、面状発熱体22の抵抗発熱層22b以外の領域で、後述のように、発熱体支持部材32aにねじ留め固定させる空間が設けることができる。   As shown in FIG. 5, the planar heating element 22 is laminated such that the resistance heating layer 22b is sandwiched between the electrical insulating layers (the base layer 22a and the high thermal conductive insulating layer 22e). Further, the terminal portion 22 (for example, the terminal portion 22t in FIG. 8) of the sheet heating element 22 is outside the width in the longitudinal direction (axial direction) of the sheet heating element 22 (heating sheet 22s) (at least the length of the resistance heating layer 22b). By providing it outside the width in the direction, a space for screwing and fixing to the heating element support member 32a can be provided in a region other than the resistance heating layer 22b of the planar heating element 22 as described later.

ここで、抵抗発熱層22bは、正温度係数(PTC特性)を有する材料で形成されることが好ましい。これにより、通電加熱時にも、ヒータ耐熱温度に到達しないように制御され、急速な昇温でもヒータ耐熱温度に到達しないようになる。   Here, the resistance heating layer 22b is preferably formed of a material having a positive temperature coefficient (PTC characteristic). Thus, the heater heat resistance temperature is controlled not to reach the heater heat resistance temperature even during energization heating, and the heater heat resistance temperature is not reached even when the temperature is rapidly increased.

また、図4の例とは異なり、面状発熱体22の定着スリーブ21側の伝熱面を、高熱伝導率を有する電気絶縁層からなる高熱伝導絶縁層(熱伝達強化層)22eとすることで、抵抗発熱層22bを通電加熱した際、熱を定着スリーブ21へ効率良く伝えることができ、局所的な昇温による焼損がなくなり、定着スリーブ21の発熱を均一にすることが可能となる。   Also, unlike the example of FIG. 4, the heat transfer surface on the fixing sleeve 21 side of the sheet heating element 22 is a high heat conductive insulating layer (heat transfer enhancing layer) 22e made of an electric insulating layer having high thermal conductivity. Thus, when the resistance heating layer 22b is energized and heated, heat can be efficiently transmitted to the fixing sleeve 21, and there is no burning due to local temperature rise, so that the heat generation of the fixing sleeve 21 can be made uniform.

高熱伝導絶縁層22eとしては、ポリイミド(PI)、ポリイミドアミド(PAI)などの耐熱性樹脂に、窒化アルミなどの絶縁性で高熱伝導性の充填材を添加したフィルムを用いることができる。このようなフィルムとしては、例えば、カプトンMTフィルムを用いることができ、その特性は、例えば、厚さ25μmで耐電圧3kV以上、熱伝導率0.37W/mKである。また、例えば、厚さ25μmで耐電圧1kV以上、熱伝導率2.5W/mKのもの等を用いることも好ましい。   As the high thermal conductive insulating layer 22e, a film obtained by adding an insulating high thermal conductive filler such as aluminum nitride to a heat resistant resin such as polyimide (PI) or polyimide amide (PAI) can be used. As such a film, for example, a Kapton MT film can be used, and its characteristics are, for example, a thickness of 25 μm, a withstand voltage of 3 kV or more, and a thermal conductivity of 0.37 W / mK. For example, it is preferable to use a material having a thickness of 25 μm, a withstand voltage of 1 kV or more, and a thermal conductivity of 2.5 W / mK.

また、高熱伝導絶縁層22eの定着スリーブ21側の面には、9.0W/mK程度の熱伝導率を有する耐熱性のグリースを塗布することも好ましい。これにより、熱伝導が良くなり、さらに良好な昇温性能を得ることができる。   It is also preferable to apply a heat-resistant grease having a thermal conductivity of about 9.0 W / mK to the surface of the high thermal conductive insulating layer 22e on the fixing sleeve 21 side. As a result, the heat conduction is improved and a better temperature raising performance can be obtained.

以上のように積層作製される面状発熱体22は、その作成後に通電加熱エージング処理を施すことにより、抵抗値の変動を抑えることができ、高い信頼性および高い耐久性を有する面状発熱体22とすることができる。   As described above, the sheet heating element 22 produced by stacking can be subjected to energization / heating aging treatment after its creation, thereby suppressing fluctuations in resistance value, and having high reliability and high durability. 22 can be used.

<発熱シートの構成>
ここまで、発熱シート22sの積層構造例について説明したが、本実施形態に係る定着装置20が備える面状発熱体22の発熱シート22sは、少なくとも抵抗発熱層22bを有し、当該抵抗発熱層22bに給電、発熱可能な構成であれば足り、発熱シート22sの構成は上記構成例(1),(2)に限られるものではない。
<Configuration of heating sheet>
The example of the laminated structure of the heat generating sheet 22s has been described so far. However, the heat generating sheet 22s of the planar heat generating element 22 included in the fixing device 20 according to the present embodiment includes at least the resistance heat generating layer 22b, and the resistance heat generating layer 22b However, the configuration of the heat generating sheet 22s is not limited to the above configuration examples (1) and (2).

ここで、本実施形態に係る定着装置20が備える面状発熱体22(発熱シート22s)は、図6に示すように、抵抗発熱層22b(少なくとも抵抗発熱層22bを備えた発熱シート22sである)を絶縁層22f,22gに挟まれた積層構造とし、さらに、定着スリーブ21の内周側に対向する絶縁層22f(以下、高熱膨張率絶縁層22f)を、抵抗発熱層22bを介して反対側に形成される絶縁層22g(以下、低熱膨張率絶縁層22g)よりも高い熱膨張率を有する材質により形成した積層構造(バイメタル構造)としたものである。   Here, the sheet heating element 22 (heating sheet 22s) provided in the fixing device 20 according to the present embodiment is a heating sheet 22s including at least a heating element 22b (at least the heating layer 22b) as shown in FIG. ) Is sandwiched between the insulating layers 22f and 22g, and the insulating layer 22f (hereinafter referred to as high thermal expansion insulating layer 22f) facing the inner peripheral side of the fixing sleeve 21 is opposed to the insulating sleeve 22f via the resistance heating layer 22b. A laminated structure (bimetal structure) formed of a material having a higher thermal expansion coefficient than the insulating layer 22g (hereinafter referred to as a low thermal expansion insulating layer 22g) formed on the side.

ここで、高熱膨張率絶縁層22fと低熱膨張率絶縁層22gとは、その材質が絶縁性を有する樹脂部材であって、その熱膨張率(線膨張率)が「高熱膨張率絶縁層22f>低熱膨張率絶縁層22g」の関係にあるものであればよく、特に限られるものではないが、高熱膨張率絶縁層22fとしては、例えば、熱可塑性樹脂として耐熱温度の高いポリイミド(70×10−6/℃、1016Ω・cm)を用いることが好ましい。また、この場合に、低熱膨張率絶縁層22gとしては、例えば、写真用フィルム、磁気テープなどに用いられ商品名ルミナーに代表されるPET(2×10−5/℃、1019Ω・cm)を用いることが好ましい。 Here, the high thermal expansion coefficient insulating layer 22f and the low thermal expansion coefficient insulating layer 22g are resin members whose material is insulating, and the thermal expansion coefficient (linear expansion coefficient) is “high thermal expansion coefficient insulating layer 22f>. as long as it is in the relationship of the low thermal expansion insulating layer 22g ", but it is not particularly limited, as the high thermal expansion coefficient insulating layer 22f, for example, high heat temperature of the thermoplastic resin polyimide (70 × 10 - 6 / ° C., 10 16 Ω · cm) is preferably used. In this case, as the low thermal expansion coefficient insulating layer 22g, for example, PET (2 × 10 −5 / ° C., 10 19 Ω · cm) used for photographic films, magnetic tapes and the like and represented by the trade name Luminer Is preferably used.

このように面状発熱体22を構成することにより、発熱シート22sの発熱により温度が上昇した場合、図7に示すように、膨張率が小さい低熱膨張率絶縁層22gに比して、熱膨張率が大きい高熱膨張率絶縁層22fの方が熱によるに伸び量が大きくなり、面状発熱体22自身が定着スリーブ21の内周面の曲率に沿って反ろうとする力Fが働く。   By configuring the sheet heating element 22 in this way, when the temperature rises due to the heat generation of the heating sheet 22s, as shown in FIG. 7, the thermal expansion is larger than that of the low thermal expansion coefficient insulating layer 22g having a small expansion coefficient. The high thermal expansion coefficient insulating layer 22f having a larger coefficient has a larger elongation amount due to heat, and a force F is applied to the planar heating element 22 itself to warp along the curvature of the inner peripheral surface of the fixing sleeve 21.

すなわち、図8(B)の面状発熱体22の加熱時の斜視図にも示すように、定着スリーブ21の内周面と面状発熱体22との圧接力および密着性(当接または極力近接させること)が増加する方向に面状発熱体22を変形させることができ、面状発熱体22による伝熱効率を高めることができる。なお、図8(A)は面状発熱体22の上面図を示しており、端子部22tと抵抗発熱層22bとは不図示の電極層22c等を介して通電可能に構成されている。   That is, as shown in the perspective view during heating of the sheet heating element 22 in FIG. 8B, the pressure contact force and adhesion (contact or as much as possible) between the inner peripheral surface of the fixing sleeve 21 and the sheet heating element 22. The sheet heating element 22 can be deformed in the direction in which the sheet heating element increases, and the heat transfer efficiency of the sheet heating element 22 can be increased. 8A shows a top view of the planar heating element 22, and the terminal portion 22t and the resistance heating layer 22b are configured to be energized through an electrode layer 22c and the like (not shown).

また、このように、面状発熱体22の定着スリーブ21への伝熱効率を向上させることにより、面状発熱体22の伝熱面積を小さく構成することが可能となるため、面状発熱体の小型化およびそれに伴うコスト低減を図ることが可能となる。   In addition, by improving the heat transfer efficiency of the sheet heating element 22 to the fixing sleeve 21 as described above, it is possible to reduce the heat transfer area of the sheet heating element 22. It becomes possible to achieve downsizing and associated cost reduction.

また、図9に示すように、面状発熱体22の高熱膨張率絶縁層22fは、低熱膨張率絶縁層22gよりも膜厚を薄くすることが好ましい。これにより、伝熱方向(定着スリーブ21の内周面側)へは膜厚が薄い分、伝熱効率を高めることができる。また、反対側(低熱膨張率絶縁層22g)の方向へは膜厚が厚い分、熱の伝わりが弱くなり断熱効果を向上できる。   Moreover, as shown in FIG. 9, it is preferable that the high thermal expansion coefficient insulating layer 22f of the planar heating element 22 is thinner than the low thermal expansion coefficient insulating layer 22g. As a result, the heat transfer efficiency can be increased by the thin film thickness in the heat transfer direction (inner peripheral surface side of the fixing sleeve 21). Further, in the direction of the opposite side (the low thermal expansion coefficient insulating layer 22g), the heat transfer becomes weak and the heat insulation effect can be improved because the film thickness is thick.

さらに、低熱膨張率絶縁層22gには、面状発熱体22の長手方向(定着スリーブ21の軸方向)に沿って、抵抗発熱層22bとは反対側へ開口したスリット22hを設けることも好ましい。これにより、面状発熱体22の長手方向への曲率に沿う変形が促され、定着スリーブ21と面状発熱体22との圧接力および密着性をより高めることができる。なお、上記のように低熱膨張率絶縁層22gの膜厚を厚くしておくことで、スリット22hを設けるだけの深さを確保することができる。   Furthermore, it is also preferable that the low thermal expansion coefficient insulating layer 22g is provided with a slit 22h that opens to the opposite side of the resistance heating layer 22b along the longitudinal direction of the planar heating element 22 (the axial direction of the fixing sleeve 21). Thereby, deformation along the curvature of the sheet heating element 22 in the longitudinal direction is promoted, and the pressure contact force and adhesion between the fixing sleeve 21 and the sheet heating element 22 can be further enhanced. It should be noted that by increasing the thickness of the low thermal expansion coefficient insulating layer 22g as described above, a depth sufficient to provide the slit 22h can be ensured.

以上のように、被加熱部材である定着スリーブ21の内周側に当接または極力近接させるよう設けられる面状発熱体22の抵抗発熱層22bを熱膨張率の異なる材質により挟まれた積層構造とすることで、加熱時に発生する曲げ応力により曲率のある定着スリーブ21の内周側に沿った方向に反りを発生させ、面状発熱体22と定着スリーブ21の内周とのギャップを少なく、かつ一定に維持することができる。   As described above, the laminated structure in which the resistance heating layer 22b of the planar heating element 22 provided so as to be in contact with or as close as possible to the inner peripheral side of the fixing sleeve 21 that is a member to be heated is sandwiched between materials having different coefficients of thermal expansion. Thus, the bending stress generated during heating causes warping in the direction along the inner peripheral side of the fixing sleeve 21 having a curvature, and the gap between the planar heating element 22 and the inner periphery of the fixing sleeve 21 is reduced. And can be kept constant.

[発熱体押圧機構部]
次に、定着装置20が備える発熱体押圧機構部32について詳細に説明する。発熱体押圧機構部32は、発熱体支持部材32a、弾性部材32b、弾性部材ホルダ32hおよびストッパ部材32tにより構成される。図10に発熱体押圧機構部32の斜視図を、図11に発熱体押圧機構部32の上面図を示す。なお、図10及び図11では、弾性部材ホルダ32hの図示は省略している。また、ストッパ部材32tを有さず、弾性部材32bのみで発熱体支持部材32aを支持するようにしても良い。
[Heating element pressing mechanism]
Next, the heating element pressing mechanism 32 provided in the fixing device 20 will be described in detail. The heating element pressing mechanism 32 includes a heating element support member 32a, an elastic member 32b, an elastic member holder 32h, and a stopper member 32t. FIG. 10 is a perspective view of the heating element pressing mechanism 32, and FIG. 11 is a top view of the heating element pressing mechanism 32. As shown in FIG. 10 and 11, the elastic member holder 32h is not shown. Further, the heating element support member 32a may be supported only by the elastic member 32b without having the stopper member 32t.

発熱体押圧機構部32において、発熱体支持部材32aは、面状発熱体22(発熱シート22s)を定着スリーブ21の内周面と当接させて配置するために該面状発熱体22(発熱シート22s)を支持するものである。そのため、発熱体支持部材32aにおいて面状発熱体22(発熱シート22s)を支持する面は、断面形状を円形とした定着スリーブ21の内周面に沿った所定の弧の長さの外周面を有している。   In the heating element pressing mechanism 32, the heating element support member 32 a is arranged so that the planar heating element 22 (heating sheet 22 s) is in contact with the inner peripheral surface of the fixing sleeve 21. The sheet 22s) is supported. Therefore, the surface that supports the planar heating element 22 (heating sheet 22s) in the heating element support member 32a is an outer circumferential surface having a predetermined arc length along the inner circumferential surface of the fixing sleeve 21 having a circular cross-sectional shape. Have.

また、発熱体支持部材32aは、面状発熱体22(発熱シート22s)の発熱に耐えるだけの耐熱性と、回転走行する定着スリーブ21が面状発熱体22(発熱シート22s)に接触した際に変形することなく面状発熱体22(発熱シート22s)を支持するだけの強度と、面状発熱体22(発熱シート22s)の熱をコア保持部材28側に伝えずに、定着スリーブ21側に伝えるようにする断熱性と、を有することが好ましく、例えばポリイミド樹脂の発泡成形体などの耐熱樹脂発泡体からなることが好ましい。例としては、PI(ポリイミド)、PPS(ポリフェニレンサルファイド)、PAI(ポリアミドイミド)、PEI(ポリエーテルイミド)、LCP(液晶ポリマー)、PEK(ポリエーテルケトン)、PEEK(ポリエーテル・エーテル・ケトン)樹脂等である。   Further, the heating element support member 32a has heat resistance sufficient to withstand the heat generation of the sheet heating element 22 (heating sheet 22s), and when the rotating fixing sleeve 21 contacts the sheet heating element 22 (heating sheet 22s). The strength sufficient to support the sheet heating element 22 (heating sheet 22s) without deformation and the heat of the sheet heating element 22 (heating sheet 22s) are not transmitted to the core holding member 28 side, but the fixing sleeve 21 side. It is preferable to have a heat insulating property such as, for example, a heat-resistant resin foam such as a polyimide resin foam molded body. Examples include PI (polyimide), PPS (polyphenylene sulfide), PAI (polyamideimide), PEI (polyetherimide), LCP (liquid crystal polymer), PEK (polyetherketone), PEEK (polyetheretherketone). Resin or the like.

なお、発熱体支持部材32aは、耐熱樹脂発泡体32a1と、該耐熱樹脂発泡体32a1よりも熱膨張率の大きな耐熱ゴム部材32a2とからなることも好ましい。これにより、発熱体支持部材32aとして、線膨張率の高い耐熱ゴム部材32a2を用いることで、後述する熱膨張時の定着スリーブ21と面状発熱体22(発熱シート22s)の押し付け力を大きくすることができる。   In addition, it is preferable that the heat generating body support member 32a includes a heat resistant resin foam 32a1 and a heat resistant rubber member 32a2 having a higher thermal expansion coefficient than the heat resistant resin foam 32a1. Thus, by using the heat-resistant rubber member 32a2 having a high linear expansion coefficient as the heating element support member 32a, the pressing force of the fixing sleeve 21 and the planar heating element 22 (heating sheet 22s) at the time of thermal expansion described later is increased. be able to.

また、耐熱樹脂発泡体32a1が、例えば、ポリイミドからなるときには、耐熱ゴム部材32a2はシリコーンゴムからなることが好適である。例えば、発熱体支持部材32aを構成する耐熱ゴム部材32a2をシリコーンゴムからなるものとした場合、その線膨張係数は2.5×10−4〜4.0×10−4/℃であることから、耐熱ゴム部材32a2の厚みを10mmとすると100degの温度上昇で最大0.4mmの熱膨張が発生することになる。   For example, when the heat-resistant resin foam 32a1 is made of polyimide, the heat-resistant rubber member 32a2 is preferably made of silicone rubber. For example, when the heat-resistant rubber member 32a2 constituting the heating element support member 32a is made of silicone rubber, the coefficient of linear expansion is 2.5 × 10 −4 to 4.0 × 10 −4 / ° C. If the thickness of the heat-resistant rubber member 32a2 is 10 mm, a maximum thermal expansion of 0.4 mm occurs with a temperature increase of 100 deg.

また、発熱体支持部材32aにおける面状発熱体22(発熱シート22s)を支持する面とは反対側の面は、対向するコア保持部材28の面と略平行な平面となっている。   Further, the surface of the heat generating member support member 32a opposite to the surface that supports the planar heat generating member 22 (heat generating sheet 22s) is a plane substantially parallel to the surface of the opposing core holding member 28.

弾性部材32bは、スプリングバネや板バネなどからなり、発熱体支持部材32aとコア保持部材28の間でコア保持部材28に支持されるとともに発熱体支持部材32aに接触した状態にあり、少なくとも発熱体支持部材32aの軸方向2箇所(図10、図11では両端部)を定着スリーブ21側に押圧するように配置されている。   The elastic member 32b is formed of a spring spring, a leaf spring, or the like, and is supported by the core holding member 28 between the heating element support member 32a and the core holding member 28 and in contact with the heating element support member 32a. The body support member 32a is disposed so as to press two axial directions (both ends in FIGS. 10 and 11) toward the fixing sleeve 21 side.

ストッパ部材32tは、発熱体支持部材32aとコア保持部材28の間に、その板面が発熱体支持部材32aにおける面状発熱体22(発熱シート22s)を支持する面とは反対側の面と平行となるように定着装置20の側板20fでその両端が固設されている(図11)。なお、コア保持部材28も側板20fに固設されている。また、ストッパ部材32tには、弾性部材32bと接触しないように、弾性部材32bを通す貫通孔を有する。   The stopper member 32t has a plate surface between the heating element support member 32a and the core holding member 28, and a surface of the heating element support member 32a opposite to the surface that supports the planar heating element 22 (heating sheet 22s). Both ends of the fixing device 20 are fixed so as to be parallel to each other (FIG. 11). The core holding member 28 is also fixed to the side plate 20f. Further, the stopper member 32t has a through hole through which the elastic member 32b passes so as not to contact the elastic member 32b.

このような発熱体押圧機構部32における発熱体支持部材32aとストッパ部材32tの配置関係は、定着装置20が20℃程度の室温状態にある冷間時には、発熱体支持部材32aにおける面状発熱体22(発熱シート22s)を支持する面とは反対側の面とストッパ部材32tとは離間した状態にあり(図12)、装置立ち上げに伴って発熱体支持部材32aが熱膨張すると該発熱体支持部材32aにおける面状発熱体22(発熱シート22s)を支持する面とは反対側の面とストッパ部材32tとが接触する(図2に示す状態)、配置関係とする。   The arrangement of the heating element support member 32a and the stopper member 32t in the heating element pressing mechanism 32 is such that the sheet heating element in the heating element support member 32a is cold when the fixing device 20 is in a room temperature state of about 20 ° C. The surface opposite to the surface supporting the heat generating sheet 22 (heat generating sheet 22s) and the stopper member 32t are in a separated state (FIG. 12), and when the heat generating element support member 32a is thermally expanded as the apparatus starts up, the heat generating element The surface of the support member 32a opposite to the surface that supports the planar heating element 22 (heating sheet 22s) and the stopper member 32t are in contact with each other (state shown in FIG. 2).

例えば、冷間時の発熱体支持部材32aにおける面状発熱体22(発熱シート22s)を支持する面とは反対側の面とストッパ部材32tとのギャップを0.1〜0.5mmとするとよい。   For example, the gap between the surface opposite to the surface that supports the planar heating element 22 (heating sheet 22s) in the heating element support member 32a in the cold state and the stopper member 32t may be 0.1 to 0.5 mm. .

このような発熱体支持部材32aとストッパ部材32tの配置関係としておくと、定着装置における立ち上げ動作において、定着スリーブ21と面状発熱体22(発熱シート22s)の接触力(面圧)及び定着装置20の回転駆動に関する動トルクはつぎのようになる。図13及び図14に示すグラフを参照しつつ説明する。   With such an arrangement relationship between the heating element support member 32a and the stopper member 32t, the contact force (surface pressure) between the fixing sleeve 21 and the sheet heating element 22 (heating sheet 22s) and fixing in the start-up operation of the fixing device. The dynamic torque relating to the rotational drive of the device 20 is as follows. This will be described with reference to the graphs shown in FIGS.

すなわち、装置立ち上げ開始時である冷間時には、発熱体支持部材32aは熱膨張しておらず、発熱体支持部材32aとストッパ部材32tとは離間した状態にあることから(図12)、発熱体支持部材32aは弾性部材32bの小さい弾性力のみで押圧されるようになり、面状発熱体22(発熱シート22s)は比較的低い面圧で定着スリーブ21の内周面と当接することになる(図13の経過時間0のとき)。   That is, when the apparatus is started up and cold, the heating element support member 32a is not thermally expanded, and the heating element support member 32a and the stopper member 32t are in a separated state (FIG. 12). The body support member 32a is pressed only by the small elastic force of the elastic member 32b, and the planar heating element 22 (heating sheet 22s) contacts the inner peripheral surface of the fixing sleeve 21 with a relatively low surface pressure. (When the elapsed time is 0 in FIG. 13).

このとき、定着スリーブ21の内周面に塗布されている潤滑剤も冷えた状態にあり粘性が高く摺動抵抗が大きいため、定着装置20の回転駆動に関する動トルクも大きい状態にある。ただし、本実施形態では、弾性部材32bは比較的弾性力の小さいもの(弱バネ)を使用しているため、定着装置20の回転駆動を行うことのできる許容範囲内(許容限界未満)の動トルクとなっている(図14の経過時間0のとき)。   At this time, since the lubricant applied to the inner peripheral surface of the fixing sleeve 21 is also in a cold state and has a high viscosity and a large sliding resistance, the dynamic torque related to the rotational drive of the fixing device 20 is also large. However, in this embodiment, since the elastic member 32b uses a member having a relatively small elastic force (weak spring), the movement within a permissible range (below the permissible limit) in which the fixing device 20 can be rotationally driven. Torque (when the elapsed time is zero in FIG. 14).

ちなみに、弾性部材32bのみで装置立ち上げ後において定着スリーブ21と面状発熱体22(発熱シート22s)の間で十分な接触力(面圧)を確保しようとした場合、弾性力の大きいもの(強バネ)を使用する必要があるが、この場合には冷間時に定着装置20の回転駆動に関する動トルクが許容限界を超えてしまい不適である(図13の「強バネのみ」の経過時間0のときを参照。)。   Incidentally, when an attempt is made to secure a sufficient contact force (surface pressure) between the fixing sleeve 21 and the sheet heating element 22 (heating sheet 22s) after the apparatus is started up with only the elastic member 32b, a member having a large elasticity ( However, in this case, the dynamic torque relating to the rotational drive of the fixing device 20 exceeds the allowable limit when it is cold, which is inappropriate (the elapsed time of “strong spring only” in FIG. 13 is 0). See when.)

次に、面状発熱体22(発熱シート22s)に通電を開始すると、面状発熱体22(発熱シート22s)の発熱は接触している定着スリーブ21を加熱すると同時に、面状発熱体22(発熱シート22s)と接触する発熱体支持部材32aも加熱されて熱膨張を開始する。このとき、発熱体支持部材32aにおける面状発熱体22を支持する面は所定の張力で張られた定着スリーブ21と当接支持された状態にあるため、発熱体支持部材32aは面状発熱体22(発熱シート22s)を支持する面とは反対側に(すなわち弾性部材32bの押圧に対向する方向に)熱膨張し、弾性部材32bが発熱体支持部材32aにより圧縮されるのに伴って面状発熱体22(発熱シート22s)と定着スリーブ21の内周面との面圧(接触力)は徐々に増加することになる(図13の経過時間aまで)。   Next, when the energization of the sheet heating element 22 (heating sheet 22s) is started, the heat generated by the sheet heating element 22 (heating sheet 22s) heats the fixing sleeve 21 that is in contact with the sheet heating element 22 (heating sheet 22s). The heating element support member 32a in contact with the heating sheet 22s) is also heated to start thermal expansion. At this time, the surface of the heating element support member 32a that supports the planar heating element 22 is in contact with and supported by the fixing sleeve 21 stretched with a predetermined tension, and therefore the heating element support member 32a is a planar heating element. 22 (the heat generating sheet 22s) is opposite to the surface that supports the heat generating sheet 22s (that is, in the direction opposite to the pressing of the elastic member 32b), and the elastic member 32b is compressed by the heat generating member supporting member 32a. The surface pressure (contact force) between the cylindrical heating element 22 (heating sheet 22s) and the inner peripheral surface of the fixing sleeve 21 gradually increases (until the elapsed time a in FIG. 13).

一方、定着装置20の回転駆動に関する動トルクに関しては、面状発熱体22(発熱シート22s)と定着スリーブ21の内周面との面圧(接触力)が増加するに伴い両者の摺動抵抗は増加するが、定着スリーブ21の加熱に伴って潤滑剤も加熱されて粘性が低下するため、動トルクは徐々に低下することになる(図14の経過時間aまで)。ここまでは、弾性力の小さい弾性部材32bのみを作用させて定着スリーブ21に面状発熱体22(発熱シート22s)を押し付けている場合(弱バネのみ)と同様な動トルクの挙動を示す。   On the other hand, regarding the dynamic torque related to the rotational drive of the fixing device 20, as the surface pressure (contact force) between the planar heating element 22 (heat generating sheet 22 s) and the inner peripheral surface of the fixing sleeve 21 increases, the sliding resistance between the two is increased. However, as the fixing sleeve 21 is heated, the lubricant is also heated to lower the viscosity, so that the dynamic torque gradually decreases (until the elapsed time a in FIG. 14). Up to this point, the same dynamic torque behavior as when only the elastic member 32b having a small elastic force is applied to press the sheet heating element 22 (heating sheet 22s) against the fixing sleeve 21 (only the weak spring) is shown.

さらに、発熱体支持部材32aが熱膨張すると、図2のように発熱体支持部材32aとストッパ部材32tが接触するようになる。ここでストッパ部材32tは側板20fに固設されていることから、発熱体支持部材32aはそれ以上面状発熱体22(発熱シート22s)を支持する面とは反対側(弾性部材32bの押圧に対向する方向)に膨張することができないため、以降の熱膨張分はそのまま面状発熱体22(発熱シート22s)の定着スリーブ21への押し付け力増加につながる(図13の経過時間a以降)。すなわち、面状発熱体22(発熱シート22s)の発熱により定着スリーブ21及び発熱体支持部材32aがある程度まで加熱されると、面状発熱体22(発熱シート22s)は弾性部材32bで与える面圧よりも高い面圧で定着スリーブ21の内周面と当接することになり、最終的には発熱体支持部材32aの温度が飽和したところで面状発熱体22(発熱シート22s)と定着スリーブ21の内周面との面圧(接触力)も飽和し、「強バネのみ」と同等の面圧(接触力)が得られるようになる。   Further, when the heating element support member 32a is thermally expanded, the heating element support member 32a and the stopper member 32t come into contact as shown in FIG. Here, since the stopper member 32t is fixed to the side plate 20f, the heating element support member 32a is further on the side opposite to the surface that supports the planar heating element 22 (heating sheet 22s) (to press the elastic member 32b). Since it cannot expand in the opposite direction), the subsequent thermal expansion directly increases the pressing force of the planar heating element 22 (heating sheet 22s) against the fixing sleeve 21 (after the elapsed time a in FIG. 13). That is, when the fixing sleeve 21 and the heating element support member 32a are heated to a certain extent by the heat generation of the sheet heating element 22 (heating sheet 22s), the sheet heating element 22 (heating sheet 22s) has a surface pressure applied by the elastic member 32b. The contact with the inner peripheral surface of the fixing sleeve 21 with a higher surface pressure, and finally when the temperature of the heating element support member 32a is saturated, the planar heating element 22 (heating sheet 22s) and the fixing sleeve 21 are in contact with each other. The surface pressure (contact force) with the inner peripheral surface is saturated, and the surface pressure (contact force) equivalent to “strong spring only” can be obtained.

このとき、発熱体支持部材32aがストッパ部材32tに接触した後は面状発熱体22(発熱シート22s)と定着スリーブ21の内周面との面圧(接触力)増加の勾配が大きくなるため動トルク低下が鈍化するが、定着スリーブ21の内周面にある潤滑剤は十分に加熱されて粘性が低くなっているため、動トルク全体としては低い値に抑えられており、低い動トルクでの定着装置20の回転駆動を行うことが可能である(図14の経過時間a以降)。   At this time, after the heating element support member 32a comes into contact with the stopper member 32t, the gradient of increase in surface pressure (contact force) between the planar heating element 22 (heating sheet 22s) and the inner peripheral surface of the fixing sleeve 21 increases. Although the decrease in dynamic torque slows down, the lubricant on the inner peripheral surface of the fixing sleeve 21 is sufficiently heated and has a low viscosity. Therefore, the overall dynamic torque is suppressed to a low value, and the dynamic torque is low. The fixing device 20 can be rotated (after the elapsed time a in FIG. 14).

以上説明したように、発熱体支持部材32aが熱膨張すると、ストッパ部材32tとコア保持部材28が接触するようになるが、ここでコア保持部材28は側板20fに固設されていることから、ストッパ部材32tと一体となった発熱体支持部材32aはそれ以上面状発熱体22(発熱シート22s)を支持する面とは反対側(弾性部材32bの押圧に対向する方向)に膨張することができないため、以降の熱膨張分はそのまま面状発熱体22(発熱シート22s)の定着スリーブ21への押し付け力増加につながるようになる。   As described above, when the heating element support member 32a is thermally expanded, the stopper member 32t comes into contact with the core holding member 28. Here, the core holding member 28 is fixed to the side plate 20f. The heating element support member 32a integrated with the stopper member 32t can expand further to the side opposite to the surface supporting the planar heating element 22 (heating sheet 22s) (in the direction facing the pressing of the elastic member 32b). Since this is not possible, the subsequent thermal expansion directly increases the pressing force of the sheet heating element 22 (heating sheet 22s) against the fixing sleeve 21.

したがって、面状発熱体22を支持する発熱体支持部材32aの熱膨張と弾性部材32bの弾性力を利用することで、潤滑剤の温まり方に対応させて定着スリーブ21への面状発熱体22の押し付け力を変化させるので、特別な加圧力変更機構を有することなしに、定着装置20の回転駆動における低トルク化と定着スリーブ21への面状発熱体22の押し付け力の適正化とを両立することができる。   Therefore, by utilizing the thermal expansion of the heating element support member 32a that supports the planar heating element 22 and the elastic force of the elastic member 32b, the planar heating element 22 to the fixing sleeve 21 is made to correspond to how the lubricant is warmed. Since the pressing force of the fixing device 20 is changed, a reduction in torque in the rotational driving of the fixing device 20 and optimization of the pressing force of the planar heating element 22 to the fixing sleeve 21 are achieved without having a special pressure change mechanism. can do.

[面状発熱体の発熱体支持部材への取り付け]
次に、面状発熱体22の発熱体支持部材32aへの取り付けについて図15〜図17を参照しつつ説明する。図15は、面状発熱体22を発熱体支持部材32aへ取り付けた状態を示す拡大構成図を示しており、図2に示した状態を180°時計方向に回転させた状態を示している。なお、定着スリーブ21等の図示は省略している。
[Attaching the planar heating element to the heating element support member]
Next, attachment of the planar heating element 22 to the heating element support member 32a will be described with reference to FIGS. FIG. 15 is an enlarged configuration diagram illustrating a state in which the planar heating element 22 is attached to the heating element support member 32a, and illustrates a state in which the state illustrated in FIG. 2 is rotated 180 ° clockwise. The illustration of the fixing sleeve 21 and the like is omitted.

面状発熱体22は、上述のように発熱体支持部材32aの曲面形状に沿うように撓ませて密着させている。   The planar heating element 22 is bent and brought into close contact with the curved surface shape of the heating element support member 32a as described above.

ここで、図16に示すように、面状発熱体22の発熱体支持部材32a側の面に、さらに、高い断熱性を有する弾性体33を設けることも好ましい。これにより、弾性体33の弾性力を利用して密着力を高め、面状発熱体22の伝熱面方向以外への熱損失を減少させることができる。なお、高い断熱性を有する弾性体33としては、例えば、耐熱温度が200℃以上あるシリコンスポンジや、フッ素系の高耐熱スポンジ等を用いることが好ましい。   Here, as shown in FIG. 16, it is also preferable to further provide an elastic body 33 having a high heat insulating property on the surface of the sheet heating element 22 on the heating element support member 32a side. Thereby, the adhesive force can be increased by using the elastic force of the elastic body 33, and the heat loss in the direction other than the heat transfer surface direction of the planar heating element 22 can be reduced. As the elastic body 33 having high heat insulation, it is preferable to use, for example, a silicon sponge having a heat resistant temperature of 200 ° C. or higher, a fluorine-based high heat resistant sponge, or the like.

また、電源30からの給電線25の端子部25tと、面状発熱体22の端子部22tとを、導電性弾性体24を介して接続することが好ましい。   Further, it is preferable to connect the terminal portion 25 t of the power supply line 25 from the power supply 30 and the terminal portion 22 t of the planar heating element 22 via the conductive elastic body 24.

なお、図8に示したように面状発熱体22の端子部22tは、発熱シート22sの長手方向の両端側であって、面状発熱体22の短手方向の両端(2箇所)に設けられており、電源側の端子部25tと接続されるものであるが、接続位置は少なくとも発熱シート22sの長手方向における幅外であればよく、図8に示す例に限られるものではない。また、接続箇所数も2箇所に限られるものではない。   As shown in FIG. 8, the terminal portions 22t of the planar heating element 22 are provided at both ends in the longitudinal direction of the heating sheet 22s and at both ends (two locations) of the planar heating element 22 in the short direction. However, the connecting position is not limited to the example shown in FIG. 8 as long as it is at least outside the width in the longitudinal direction of the heat generating sheet 22s. Further, the number of connection points is not limited to two.

図17(A)は、導電性弾性24を介して面状発熱体側の端子部22tと電源側の端子部25tとを接触させた状態で締結部材23(例えば、締結用ねじ)により面状発熱体22を発熱体支持部材32aに対して締結した例を示している。 FIG. 17A shows a state in which a planar heating element side terminal portion 22t and a power source side terminal portion 25t are in contact with each other via a conductive elastic body 24 by a fastening member 23 (for example, a fastening screw). The example which fastened the heat generating body 22 with respect to the heat generating body support member 32a is shown.

このように構成することにより、導電性弾性体24の弾性力により、面状発熱体22の給電時の変形等を吸収して、その支持部材である発熱体支持部材32aに対して安定した接触状態を維持して、この安定した状態で電力を供給することができる。また、面状発熱体22を安定して保持することができるため、面状発熱体22と定着スリーブ21の内周面とのギャップを狭めた構成とすることが可能となる。   With this configuration, the elastic force of the conductive elastic body 24 absorbs deformation or the like of the planar heating element 22 during power feeding, and stable contact with the heating element support member 32a that is the support member. The state can be maintained and power can be supplied in this stable state. In addition, since the sheet heating element 22 can be stably held, a configuration in which the gap between the sheet heating element 22 and the inner peripheral surface of the fixing sleeve 21 is narrowed can be achieved.

これに対し、図17(B)に示すように、導電性弾性24を介さずに、面状発熱体側の端子部22tと電源側の端子部25tとを接触させた状態で締結部材23により面状発熱体22を発熱体支持部材32aに対して締結させると、面状発熱体22の熱による変形等により、面状発熱体側の端子部22tと電源側の端子部25tとの接触不良が生じる場合があり、安定した電力供給を行うことができないこととなる。また、導通不良などがおき、接触が悪い箇所等では、焼損が起きてしまうおそれもある。
On the other hand, as shown in FIG. 17B, the fastening member 23 keeps the planar heating element side terminal portion 22t and the power source side terminal portion 25t in contact with each other without using the conductive elastic body 24. When the planar heating element 22 is fastened to the heating element support member 32a, contact failure between the planar heating element side terminal portion 22t and the power supply side terminal portion 25t is caused by deformation of the planar heating element 22 due to heat. It may occur, and stable power supply cannot be performed. In addition, there is a possibility that burnout may occur in places where contact is poor and contact is poor.

[定着装置の動作]
以上説明した定着装置20(図2)の動作の一例を説明する。先ず、画像形成装置が出力信号を受ける、例えば、ユーザの操作パネルの操作あるいはパソコンからの通信などにより画像形成装置に印刷要求があると、定着装置20において、加圧脱圧手段により加圧ローラ31が定着スリーブ21を介して当接部材26を押圧し、ニップ部を形成する。
[Operation of fixing device]
An example of the operation of the fixing device 20 (FIG. 2) described above will be described. First, when the image forming apparatus receives an output signal, for example, when there is a print request to the image forming apparatus by operation of a user's operation panel or communication from a personal computer, the pressure roller in the fixing device 20 is pressed by a pressure releasing means. 31 presses the contact member 26 via the fixing sleeve 21 to form a nip portion.

次いで、不図示の駆動装置によって、加圧ローラ31が図2の時計回り方向に回転駆動されると、定着スリーブ21も連れ回りして反時計回り方向に回転する。このとき、定着スリーブ21の内周面と発熱シート22sとは、弾性部材32bの弾性力により当接している。   Next, when the pressure roller 31 is driven to rotate in the clockwise direction in FIG. 2 by a driving device (not shown), the fixing sleeve 21 is also rotated and rotated in the counterclockwise direction. At this time, the inner peripheral surface of the fixing sleeve 21 and the heat generating sheet 22s are in contact with each other by the elastic force of the elastic member 32b.

そして、それと同期して外部電源または内部の蓄電装置(電源30)から給電線25を通じて面状発熱体22に電力が供給され、発熱シート22sが発熱し、定着スリーブ21は該発熱シート22sから軸方向全幅において効率的に熱が伝達され、急速に加熱される。なお、駆動装置の動作と面状発熱体22による加熱は同時刻に同時に開始する必要はなく、適宜時間差を設けて開始しても良い。   In synchronism with this, power is supplied from the external power source or the internal power storage device (power source 30) to the sheet heating element 22 through the feeder line 25, the heating sheet 22s generates heat, and the fixing sleeve 21 is pivoted from the heating sheet 22s. Heat is transferred efficiently over the full width of the direction and heated rapidly. The operation of the driving device and the heating by the planar heating element 22 do not need to be started at the same time, but may be started with a time difference as appropriate.

このとき、ニップ部上流側であって、定着スリーブ21に対して接触又は非接触に配置された温度検知手段(不図示)で検知される温度により、ニップ部が所定の温度となるように、面状発熱体22による加熱制御が行われており、定着に必要な温度まで昇温された後、保持され、記録媒体Pの通紙が開始される。   At this time, on the upstream side of the nip portion, the temperature of the nip portion is set to a predetermined temperature by a temperature detected by a temperature detecting means (not shown) arranged in contact with or non-contact with the fixing sleeve 21. Heating control by the sheet heating element 22 is performed. After the temperature is raised to a temperature necessary for fixing, the sheet is held and the sheet feeding of the recording medium P is started.

このように、定着装置20によれば、定着スリーブ21及び面状発熱体22の熱容量が小さいため、省エネを図りつつウォームアップ時間やファーストプリント時間を短くすることができる。また、面状発熱体22における発熱シート22sは樹脂ベースのシートであるため、加圧ローラ31の回転、振動に起因する応力が発熱シート22sに繰り返し作用して、発熱シート22sの屈曲が繰り返し行われても疲労破壊することがなく、長時間の運転が可能である。またさらに、面状発熱体22(発熱シート22s)を支持する発熱体支持部材32aの熱膨張と弾性部材32bの弾性力を利用することで、潤滑剤の温まり方に対応させて定着スリーブ21への面状発熱体22(発熱シート22s)の押し付け力を変化させるので、特別な加圧力変更機構を有することなしに、定着装置20の回転駆動における低トルク化と定着スリーブ21への面状発熱体22(発熱シート22s)の押し付け力の適正化とを両立することができる。またその結果、定着スリーブ21は、軸方向で均一に加熱されるので、軸方向で良好な定着性及び均一な画像光沢を得ることが可能となる。   Thus, according to the fixing device 20, since the heat capacities of the fixing sleeve 21 and the sheet heating element 22 are small, the warm-up time and the first print time can be shortened while saving energy. Further, since the heat generating sheet 22s in the sheet heating element 22 is a resin-based sheet, the stress caused by the rotation and vibration of the pressure roller 31 repeatedly acts on the heat generating sheet 22s, and the heat generating sheet 22s is repeatedly bent. Even if it breaks, it will not be damaged by fatigue and can be operated for a long time. Furthermore, by utilizing the thermal expansion of the heating element support member 32a that supports the planar heating element 22 (the heating sheet 22s) and the elastic force of the elastic member 32b, the fixing sleeve 21 is brought into correspondence with the warming of the lubricant. Since the pressing force of the sheet heating element 22 (heating sheet 22s) is changed, the torque in the rotation driving of the fixing device 20 and the sheet heating to the fixing sleeve 21 are reduced without having a special pressure change mechanism. It is possible to achieve both the optimization of the pressing force of the body 22 (heat generating sheet 22s). As a result, since the fixing sleeve 21 is heated uniformly in the axial direction, it is possible to obtain good fixing properties and uniform image gloss in the axial direction.

また、画像形成装置への出力信号がない場合、通常は消費電力を抑えるために加圧ローラ31及び定着スリーブ21は非回転で、面状発熱体22は通電を停止されているが、すぐに再出力を開始したい(復帰させたい)場合は、加圧ローラ31及び定着スリーブ21が非回転の状態でも面状発熱体22に通電しておくことが可能である。この場合は、面状発熱体22に定着スリーブ21全体を保温させておく程度の通電を行う。   When there is no output signal to the image forming apparatus, the pressure roller 31 and the fixing sleeve 21 are normally not rotated and the sheet heating element 22 is not energized in order to reduce power consumption. When re-outputting is to be started (returned), the sheet heating element 22 can be energized even when the pressure roller 31 and the fixing sleeve 21 are not rotated. In this case, the sheet heating element 22 is energized to keep the entire fixing sleeve 21 warm.

なお、図2に示す構成のように、コア保持部材28は当接部材26を保持しており、加圧ローラ31の押圧方向に、当接部材26、コア保持部材28、弾性部材32b、発熱体支持部材32a、面状発熱体22(発熱シート22s)がこの順番で配列されていることが好適である。定着スリーブ21に対して、当接部材26と発熱体支持部材32aで反対方向の力をかけることで、発熱体支持部材32aと定着スリーブ21の間のテンションを効率的に付与することができるためである。   As shown in FIG. 2, the core holding member 28 holds the contact member 26, and in the pressing direction of the pressure roller 31, the contact member 26, the core holding member 28, the elastic member 32b, heat generation. It is preferable that the body support member 32a and the planar heating element 22 (heating sheet 22s) are arranged in this order. Since a force in the opposite direction is applied to the fixing sleeve 21 by the contact member 26 and the heating element support member 32a, the tension between the heating element support member 32a and the fixing sleeve 21 can be efficiently applied. It is.

以上説明したように、本実施形態に係る定着装置によれば、被加熱部材の内周側に当接、または極力近接させるよう設けられる面状発熱体の抵抗発熱層を熱膨張率の異なる材質により挟まれた積層構造とすることで、面状発熱体と被加熱部材の内周側とのギャップを少なく、かつ一定に維持することができる。これにより、局所的な昇温による焼損等のおそれをなくすことができる。   As described above, according to the fixing device according to the present embodiment, the resistance heating layer of the planar heating element provided so as to be in contact with or as close as possible to the inner peripheral side of the heated member has a different thermal expansion coefficient. With the stacked structure sandwiched between the two, the gap between the planar heating element and the inner peripheral side of the member to be heated can be kept small and constant. This eliminates the risk of burnout due to local temperature rise.

また、面状発熱体による被加熱部材の加熱効率を向上させることで、面状発熱体の小型化を図り、また、昇温時間を短縮することができる。よって、省電力でエネルギー効率の高い小型の定着装置を構成することができる。   Further, by improving the heating efficiency of the member to be heated by the planar heating element, the planar heating element can be reduced in size and the temperature raising time can be shortened. Therefore, it is possible to configure a small fixing device with low power consumption and high energy efficiency.

また、面状発熱体をその支持部材に対して密着させる際に、面状発熱体側の端子部と電源側の端子部とを発熱領域外で導電性弾性体を介して密着させる構成とすることで、導電性弾性体の弾性力で安定した接触状態を維持し、面状発熱体のような、薄い樹脂の場合に起こる反りや熱負荷時の変形による接触不良を防止することができる。したがって、面状発熱体への給電時に、端子の当接部において寸法変化や振動、熱による変形が生じても、安定した給電状態を保つことができ、かつ、端子部近傍における異常昇温等を抑止することが可能となる。   Further, when the planar heating element is brought into close contact with the support member, the terminal part on the planar heating element side and the terminal part on the power source side are brought into close contact via the conductive elastic body outside the heating area. Thus, it is possible to maintain a stable contact state with the elastic force of the conductive elastic body, and to prevent contact failure due to warpage or deformation during heat load that occurs in the case of a thin resin such as a planar heating element. Therefore, even when dimensional change, vibration, or deformation due to heat occurs in the contact portion of the terminal during power supply to the planar heating element, a stable power supply state can be maintained, and abnormal temperature rise in the vicinity of the terminal portion, etc. Can be suppressed.

また、本実施形態に係る定着装置は、簡単な構成で内周面に潤滑剤が塗布された定着部材に対して面状発熱体を潤滑剤の温まり方に応じて加圧力を変化させて当接させ、定着部材を効率的かつ均一に加熱することができ、熱伝導が良く、良好な昇温性能を得ることができる。   In addition, the fixing device according to the present embodiment applies a planar heating element to a fixing member having a simple configuration and a lubricant applied to the inner peripheral surface by changing the pressure depending on how the lubricant is warmed. The fixing member can be heated efficiently and uniformly, the heat conduction is good, and good temperature rise performance can be obtained.

さらに、面状発熱体を支持する発熱体支持部材の熱膨張と弾性部材の弾性力を利用することで、潤滑剤の温まり方に対応させて定着部材への面状発熱体の押し付け力を変化させるので、特別な加圧力変更機構を有することなしに、定着装置の回転駆動における低トルク化と定着部材への面状発熱体の押し付け力の適正化とを両立することができる。   Furthermore, by using the thermal expansion of the heating element support member that supports the planar heating element and the elastic force of the elastic member, the pressing force of the planar heating element to the fixing member is changed according to how the lubricant warms up. Therefore, it is possible to achieve both reduction in torque in rotation driving of the fixing device and optimization of the pressing force of the sheet heating element to the fixing member without having a special pressure change mechanism.

また、当該定着装置を備えた画像形成装置(図1)によれば、ウォームアップ時間やファーストプリント時間が短く、軸方向で良好な定着性及び均一な画像光沢を得ることが可能となる。   Further, according to the image forming apparatus (FIG. 1) provided with the fixing device, the warm-up time and the first print time are short, and it is possible to obtain a good fixing property and uniform image gloss in the axial direction.

<第2の実施形態>
ところで、図2に示す定着装置20では、回転時はニップ部で加圧ローラ31に引っ張られることから、ニップ部の上流側の定着スリーブ21は張力が付与された張り側となり、ニップ部の下流側では定着スリーブ21に張力は作用しておらず弛んだ状態となっており、この状態のまま装置の高速化を図ろうとすると、ニップ部の下流側の定着スリーブ21の弛む程度がひどくなり、定着スリーブ21の回転走行安定性に支障が出て場合がある。また、定着スリーブ21が撓んだ状態で発熱体支持部材32aに進入してくると、発熱シート22sとの当接状態も不安定になりかねない。
<Second Embodiment>
By the way, in the fixing device 20 shown in FIG. 2, the rotation is pulled by the pressure roller 31 at the nip portion, so that the fixing sleeve 21 on the upstream side of the nip portion becomes the tension side to which tension is applied, and downstream of the nip portion. On the side, the fixing sleeve 21 is not in tension and is in a slack state. If the speed of the apparatus is increased in this state, the degree of slackening of the fixing sleeve 21 on the downstream side of the nip portion becomes severe. There may be a problem in the rotational running stability of the fixing sleeve 21. Further, if the fixing sleeve 21 is bent and enters the heating element support member 32a, the contact state with the heating sheet 22s may become unstable.

そこで、図18に示すように、定着装置20において、定着スリーブ21の内周側であって少なくともニップ部下流側で、該定着スリーブ21の回転状態を支持する回転支持部材27を備えることも好ましい。   Therefore, as shown in FIG. 18, the fixing device 20 is preferably provided with a rotation support member 27 that supports the rotation state of the fixing sleeve 21 on the inner peripheral side of the fixing sleeve 21 and at least on the downstream side of the nip portion. .

回転支持部材27は、例えば厚さ0.1〜1mmの鉄、ステンレス等の薄肉金属からなるパイプ形状のものであり、その外径が定着スリーブ21の内径よりも直径で0.5〜1mm程度小さいものとなっている。また、回転支持部材27のパイプ円周上において、ニップ部に対応する箇所に凹部を有し、該凹部がコア保持部材28の凹部に嵌め込まれるとともに、回転支持部材27の凹部にさらに当接部材26が嵌め込まれている。   The rotation support member 27 has a pipe shape made of, for example, a thin metal such as iron or stainless steel having a thickness of 0.1 to 1 mm, and the outer diameter thereof is about 0.5 to 1 mm in diameter than the inner diameter of the fixing sleeve 21. It is small. Further, on the circumference of the pipe of the rotation support member 27, there is a recess at a position corresponding to the nip portion, the recess is fitted into the recess of the core holding member 28, and the contact member is further in contact with the recess of the rotation support member 27. 26 is fitted.

また、回転支持部材27のニップ部とは円周中心を挟んで反対側は、面状発熱体22(発熱シート22s)を露出させて定着スリーブ21に当接させる開口部を有している。さらに、回転支持部材27の内部には、発熱体押圧機構部32を構成する発熱体支持部材32a、ストッパ部材32t、弾性部材32b、弾性部材ホルダ32hが図2と同様に配置されている。   Further, on the opposite side to the nip portion of the rotation support member 27 with respect to the center of the circumference, there is an opening for exposing the planar heating element 22 (heating sheet 22s) to contact the fixing sleeve 21. Further, inside the rotation support member 27, a heating element support member 32a, a stopper member 32t, an elastic member 32b, and an elastic member holder 32h constituting the heating element pressing mechanism 32 are arranged in the same manner as in FIG.

したがって、面状発熱体22(発熱シート22s)は、発熱体支持部材32aに支持されて、定着スリーブ21の内周面と接触して配置され、定着スリーブ21を効率的に加熱することが可能である。   Therefore, the sheet heating element 22 (heating sheet 22s) is supported by the heating element support member 32a and is disposed in contact with the inner peripheral surface of the fixing sleeve 21, so that the fixing sleeve 21 can be efficiently heated. It is.

なお、パイプ形状の回転支持部材27のそのパイプ周面が軸方向に切断されてできた端部は、コア保持部材28にニップ部の周方向前後で拘持されることにより、回転支持部材27は保持されている。また、回転支持部材27の軸方向両端は定着装置20のフレームを構成する側板20fで保持されている。   Note that the end portion of the pipe-shaped rotation support member 27 formed by cutting the pipe peripheral surface in the axial direction is held by the core holding member 28 before and after the nip portion in the circumferential direction, thereby rotating the rotation support member 27. Is retained. Further, both ends in the axial direction of the rotation support member 27 are held by side plates 20 f constituting the frame of the fixing device 20.

以上の構成のように、回転支持部材27により定着スリーブ21の回転走行安定性が確保できるだけでなく、定着スリーブ21を剛性の高い金属製の回転支持部材27で支持できるので組立上のハンドリングが容易となる。   As described above, the rotation support member 27 not only ensures the rotational running stability of the fixing sleeve 21 but also the fixing sleeve 21 can be supported by the rigid metal rotation support member 27, so that handling in assembly is easy. It becomes.

尚、上述の実施形態は本発明の好適な実施の例ではあるがこれに限定されるものではなく、本発明の要旨を逸脱しない範囲において種々変形実施可能である。   The above-described embodiment is a preferred embodiment of the present invention, but is not limited thereto, and various modifications can be made without departing from the gist of the present invention.

1 画像形成装置
3 露光部
4Y,4M,4C,4K 作像部
5Y,5M,5C,5K 感光体ドラム
12 給紙部
20 定着装置
20f 側板
21 定着スリーブ
22 面状発熱体
22a 基層
22b 抵抗発熱層
22c 電極層
22d 絶縁層
22e 高熱伝導絶縁層
22f 高熱膨張率絶縁層
22g 低熱膨張率絶縁層
22h スリット
22s 発熱シート
22t 端子部(面状発熱体側)
23 締結部材
24 導電性弾性体
25 給電線
25t 端子部(電源側)
26 当接部材
27 回転支持部材
28 コア保持部材(支持部材)
30 電源
31 加圧ローラ
32 発熱体押圧機構部
32a 発熱体支持部材
32a1 耐熱樹脂発泡体
32a2 耐熱ゴム部材
32b 弾性部材
32h 弾性部材ホルダ
32t ストッパ部材
33 弾性体
75 帯電部
76 現像部
77 クリーニング部
78 中間転写ベルト
79Y,79M,79C,79K 第1転写バイアスローラ
80 中間転写クリーニング部
82 2次転写バックアップローラ
83 クリーニングバックアップローラ
84 テンションローラ
85 中間転写ユニット
89 2次転写ローラ
97 給紙ローラ
98 レジストローラ対
99 排紙ローラ対
100 スタック部
101 ボトル収容部
102Y,102M,102C,102K トナーボトル
P 記録媒体
T トナー
DESCRIPTION OF SYMBOLS 1 Image forming apparatus 3 Exposure part 4Y, 4M, 4C, 4K Image forming part 5Y, 5M, 5C, 5K Photosensitive drum 12 Paper feed part 20 Fixing apparatus 20f Side plate 21 Fixing sleeve 22 Planar heating element 22a Base layer 22b Resistance heating layer 22c Electrode layer 22d Insulating layer 22e High thermal conductivity insulating layer 22f High thermal expansion coefficient insulating layer 22g Low thermal expansion coefficient insulating layer 22h Slit 22s Heat generation sheet 22t Terminal portion (planar heating element side)
23 fastening member 24 conductive elastic body 25 power supply line 25t terminal portion (power supply side)
26 Contact member 27 Rotation support member 28 Core holding member (support member)
30 power supply 31 pressure roller 32 heating element pressing mechanism 32a heating element support member 32a1 heat resistant resin foam 32a2 heat resistant rubber member 32b elastic member 32h elastic member holder 32t stopper member 33 elastic body 75 charging unit 76 developing unit 77 cleaning unit 78 intermediate Transfer belts 79Y, 79M, 79C, 79K First transfer bias roller 80 Intermediate transfer cleaning unit 82 Secondary transfer backup roller 83 Cleaning backup roller 84 Tension roller 85 Intermediate transfer unit 89 Secondary transfer roller 97 Paper feed roller 98 Registration roller pair 99 Paper discharge roller pair 100 Stack unit 101 Bottle storage unit 102Y, 102M, 102C, 102K Toner bottle P Recording medium T Toner

特開2007−156363号公報JP 2007-156363 A 特開2006−227495号公報JP 2006-227495 A 特開2009−186784号公報JP 2009-186784 A 特開2010−117598号公報JP 2010-117598 A

Claims (10)

回転する無端状ベルトである定着部材と、
前記定着部材の外周側に該定着部材を押圧可能に配置される加圧部材と、
前記定着部材の内周側に配置され、前記加圧部材の押圧により前記定着部材を介して該
加圧部材と当接してニップ部を形成する当接部材と、
前記定着部材の内周側に配置され、該定着部材を加熱する抵抗体発熱部を有した面状発
熱体と、を備え、
前記面状発熱体は可撓性を有し、かつ、前記抵抗体発熱部が絶縁層に挟まれた積層構造を有し、
前記絶縁層のうち前記定着部材の内周側に対向する絶縁層は、該絶縁層の前記抵抗体発
熱部を介して反対側に形成される絶縁層よりも高い熱膨張率を有することを特徴とする定
着装置。
A fixing member which is a rotating endless belt;
A pressure member arranged to be able to press the fixing member on an outer peripheral side of the fixing member;
An abutting member that is disposed on the inner peripheral side of the fixing member and forms a nip portion by contacting the pressing member via the fixing member by the pressing of the pressing member;
A sheet heating element disposed on the inner peripheral side of the fixing member and having a resistor heating part for heating the fixing member;
The planar heating element has flexibility, and has a laminated structure in which the resistor heating element is sandwiched between insulating layers,
Among the insulating layers, an insulating layer facing the inner peripheral side of the fixing member has a higher coefficient of thermal expansion than an insulating layer formed on the opposite side of the insulating layer through the resistor heating portion. A fixing device.
回転する無端状ベルトである定着部材と、A fixing member which is a rotating endless belt;
前記定着部材の外周側に該定着部材を押圧可能に配置される加圧部材と、A pressure member arranged to be able to press the fixing member on an outer peripheral side of the fixing member;
前記定着部材の内周側に配置され、前記加圧部材の押圧により前記定着部材を介して該加圧部材と当接してニップ部を形成する当接部材と、An abutting member that is disposed on the inner peripheral side of the fixing member and forms a nip portion by contacting the pressing member via the fixing member by the pressing of the pressing member;
前記定着部材の内周側に短手方向が撓んだ状態で配置され、該定着部材を加熱する抵抗体発熱部を有した面状発熱体と、を備え、A sheet heating element disposed on the inner peripheral side of the fixing member in a state where the short side direction is bent, and having a resistor heating element for heating the fixing member,
前記面状発熱体は、前記抵抗体発熱部が絶縁層に挟まれた積層構造を有し、The planar heating element has a laminated structure in which the resistor heating part is sandwiched between insulating layers,
前記絶縁層のうち前記定着部材の内周側に対向する絶縁層は、該絶縁層の前記抵抗体発熱部を介して反対側に形成される絶縁層よりも高い熱膨張率を有することを特徴とする定着装置。Among the insulating layers, an insulating layer facing the inner peripheral side of the fixing member has a higher coefficient of thermal expansion than an insulating layer formed on the opposite side of the insulating layer through the resistor heating portion. A fixing device.
前記定着部材の内周側に断面円弧形状の発熱体支持部材を有し、前記面状発熱体は前記発熱体支持部材の円弧形状部に支持され、前記発熱体支持部材は前記面状発熱体の発熱に伴い膨張することを特徴とする請求項1または2に記載の定着装置。A heating element support member having an arc shape in cross section is provided on an inner peripheral side of the fixing member, the planar heating element is supported by an arc shape portion of the heating element support member, and the heating element support member is the planar heating element. The fixing device according to claim 1, wherein the fixing device expands with heat generation. 前記絶縁層のうち前記定着部材の内周側に対向する前記絶縁層は、該絶縁層の前記抵抗体発熱部を介して反対側に形成される前記絶縁層よりも膜厚が薄いことを特徴とする請求項1から3までのいずれかに記載の定着装置。 Of the insulating layer, the insulating layer facing the inner peripheral side of the fixing member is thinner than the insulating layer formed on the opposite side of the insulating layer through the resistor heating portion. The fixing device according to any one of claims 1 to 3 . 回転する無端状ベルトである定着部材と、
前記定着部材の外周側に該定着部材を押圧可能に配置される加圧部材と、
前記定着部材の内周側に配置され、前記加圧部材の押圧により前記定着部材を介して該
加圧部材と当接してニップ部を形成する当接部材と、
前記定着部材の内周側に配置され、該定着部材を加熱する抵抗体発熱部を有した面状発
熱体と、を備え、
前記面状発熱体は、前記抵抗体発熱部が絶縁層に挟まれた積層構造を有し、
前記絶縁層のうち前記定着部材の内周側に対向する絶縁層は、該絶縁層の前記抵抗体発
熱部を介して反対側に形成される絶縁層よりも高い熱膨張率を有し、
前記絶縁層のうち前記定着部材の内周側とは反対側に形成される前記絶縁層に、
前記面状発熱体の長手方向に沿って、前記抵抗体発熱部とは反対側へ開口したスリットを設けたことを特徴とする定着装置。
A fixing member which is a rotating endless belt;
A pressure member arranged to be able to press the fixing member on an outer peripheral side of the fixing member;
It is disposed on the inner peripheral side of the fixing member, and the pressing member presses the fixing member through the fixing member.
An abutting member that abuts against the pressure member to form a nip,
A sheet-like generator having a resistor heating portion that is disposed on the inner peripheral side of the fixing member and heats the fixing member.
A thermal body, and
The planar heating element has a laminated structure in which the resistor heating part is sandwiched between insulating layers,
Among the insulating layers, the insulating layer facing the inner peripheral side of the fixing member is the resistor
It has a higher coefficient of thermal expansion than the insulating layer formed on the opposite side through the thermal part
In the insulating layer formed on the side opposite to the inner peripheral side of the fixing member of the insulating layer,
Along the longitudinal direction of the planar heat generating element, constant Chakusochi you characterized in that a slit which opens to the side opposite to the resistor heating unit.
前記定着部材の内周側に該定着部材との間に前記面状発熱体を挟むように配置され、該面状発熱体を支持する発熱体支持部材と、
前記定着部材の内周側に前記発熱体支持部材の前記面状発熱体を支持する面とは反対側の面と離間して固設された支持部材と、
前記支持部材と前記発熱体支持部材における前記面状発熱体を支持する面とは反対側の面との間に配置され、前記発熱体支持部材を前記定着部材側に押圧する弾性部材と、を備え、
前記発熱体支持部材は、前記面状発熱体の発熱に伴って前記弾性部材の押圧に対向する方向に熱膨張することを特徴とする請求項1,2,5のいずれかに記載の定着装置。
A heating element support member disposed on the inner peripheral side of the fixing member so as to sandwich the planar heating element between the fixing member and supporting the planar heating element;
A support member fixed on the inner peripheral side of the fixing member and spaced apart from a surface opposite to the surface of the heating element support member that supports the planar heating element;
An elastic member disposed between the support member and a surface of the heating element support member opposite to the surface supporting the planar heating element, and pressing the heating element support member toward the fixing member; Prepared,
6. The fixing device according to claim 1 , wherein the heating element support member thermally expands in a direction opposite to the pressing of the elastic member as the planar heating element generates heat. .
前記面状発熱体と前記発熱体支持部材とは、断熱性を有する弾性材を介して密着させることを特徴とする請求項に記載の定着装置。 The fixing device according to claim 6 , wherein the planar heating element and the heating element support member are in close contact with each other through an elastic material having heat insulation properties. 前記面状発熱体の前記定着部材の内周側に対向する面に、耐熱性および高熱伝導性を有するグリースが塗布されていることを特徴とする請求項1からまでのいずれかに記載の定着装置。 The surface facing the inner circumferential side of the fixing member of the planar heating element, according to any of claims 1 to grease having heat resistance and high thermal conductivity, characterized in that it is applied to a 7 Fixing device. 前記面状発熱体の前記定着部材の内周側に対向する面に、高熱伝導性を有するグリースが塗布されていることを特徴とする請求項1から7までのいずれかに記載の定着装置。The fixing device according to claim 1, wherein a grease having high thermal conductivity is applied to a surface of the planar heating element facing the inner peripheral side of the fixing member. 請求項1からまでのいずれかに記載の定着装置を備えることを特徴とする画像形成装置。 An image forming apparatus comprising: a fixing device according to any one of claims 1 to 9.
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