JP5864129B2 - File - Google Patents

Description

  The present invention relates to a file that is a tool for cutting or polishing, and particularly to a file that is useful when cutting or chamfering a cut surface of a gypsum board for construction.

  In construction work, plasterboard is often used for wall and ceiling boarding, but this plasterboard is cut with a saw or cutter knife, and then the plasterboards collide exactly when boarding In this way, the cut surface is finished with a long and thin plate-like file. Conventional files used for such work include those described in the following prior art documents.

JP 2010-214558 A JP 2010-214559 A

Internet URL: http://www.miyanaka.com/item/08.html Internet URL: http://www.tsuboe.co.jp/pdf/mentori.pdf

  However, ultra-hard, high-strength gypsum boards used in places where strength is required, such as partitions and corridors between hospital rooms in hospitals, wall surfaces of school classrooms, gymnasium walls, and waist walls of stairs, etc. When cutting Yoshino Gypsum Co., Ltd. (Tiger Super Hard (registered trademark), etc.), there is a problem that the wear of the blade is severe in the conventional demon file and board file, and the cutting amount is greatly reduced in a short period of time. . In order to improve wear resistance, it is useful to use ceramics as the material of the file, but ceramics are expensive, and if clogging occurs due to cutting powder adhering to the blade, it is made of ceramics. However, there was a problem that the cutting efficiency was lowered.

  This invention is made | formed in view of the above points, Comprising: The technical subject is to provide the file which can maintain the cutting force excellent over a long period of time.

As a means for effectively solving the technical problem described above, the file according to the invention of claim 1 includes a body and a plurality of cutting parts attached to the body and separated from each other, and each of the cutting parts includes: The base portion has a large number of cutting projections projecting from the base portion, and the base portion is loosely fitted to the body so as to be loose.

The file according to the invention of claim 2 is characterized in that, in the configuration described in claim 1, the cutting portion is made of ceramics.

According to the file according to the first aspect of the present invention, only the cutting portion can be made of a material having excellent wear resistance, and the body can be made of a lightweight material, so that cost reduction and weight reduction are possible. Since the plurality of cutting parts are separated from each other, the degree of freedom in setting the shape of the cutting part is increased, and the cutting powder is easily discharged and clogging is less likely to occur, so that the cutting efficiency can be improved.

In addition, since the cutting part is rattlingly displaced with respect to the body due to cutting resistance during the cutting process by pushing and pulling the body, the cutting protrusions bite into the cutting target surface of the workpiece and the cutting target surface is improved. the irregularities enables follow the cutting unit with respect to (uneven surface), yet cutting chips adhering to the cutting portion is hardly clogged to become easily dropped by backlash of the cutting portion, may further enhance the cutting efficiency of these effects it can.

According to the file of the invention of claim 2, in addition to the effect of claim 1, it is possible to improve the wear resistance of the cutting part in cutting ultra-hard and high-strength gypsum board. In addition, since the cutting parts made of ceramics are separated from the body and separated from each other, the whole can be provided at a lower cost than when the whole is made of ceramics.

It is a perspective view which shows 1st embodiment of the file which concerns on this invention. It is a figure which shows the surface by the side of fine cut of the file by 1st embodiment. It is a figure which shows the surface by the side of the coarse graining of the file by 1st embodiment. It is explanatory drawing which shows the cutting operation using the file by 1st embodiment in the state seen from the IV direction of FIG. FIG. 5 is a VV cross-sectional view of FIG. 2. It is VI-VI sectional drawing of FIG. It is VII-VII sectional drawing of FIG. It is explanatory drawing which shows the behavior of the cutting part in the cutting operation using the file by 1st embodiment. It is a perspective view which shows 2nd embodiment of the file which concerns on this invention. It is the perspective view which looked at the file by 2nd embodiment from the grip side.

  Hereinafter, preferred embodiments of a file according to the present invention will be described with reference to the drawings. First, a first embodiment will be described with reference to FIGS.

As shown in FIG. 1, FIG. 2, FIG. 3, etc., the file in the first embodiment includes a substantially rectangular body 1 that is easy to hold with one hand, and a plurality of files attached to both sides in the thickness direction. A fine cutting part 2 and a plurality of coarse cutting parts 3 are provided. The fine cutting part 2 and the coarse cutting part 3 correspond to the cutting part according to claim 1.

  The body 1 includes a plate-like main body 11 made of a light weight and wear-resistant metal such as aluminum or an aluminum alloy, a fine cut side cover 12 made of ABS resin fixed on one side in the thickness direction, and a main body. 11 and a rough-cut side cover 13 made of ABS resin fixed to the other side in the thickness direction. As shown in FIGS. 5 and 6, the fine-grinding side cover 12 and the rough-grinding side cover 13 are welded to each other by protrusions 12 d and 13 d loosely inserted into a plurality of coupling holes provided in the main body 11. Yes.

The fine cutting portion 2 is made of ceramics such as alumina or zirconia, and has a base portion 21 whose plane shape is substantially rectangular, and a cutting surface that is substantially flush with one long side of the upper surface of the base portion 21. A number of first cutting projections 22 and a number of second cutting projections 23 having a cutting surface substantially flush with the other long side of the upper surface of the base 21 and having the same shape and size as the first cutting projections 22. Consists of. The base 21 is provided with a long hole-like positioning fitting hole 21c extending in parallel with the long side.

In the fine cut portion 2, the base portion 21 is loosely fitted in a flat rectangular opening 12 a provided in the fine cut side cover 12 in the body 1 in a retaining state. Specifically, as shown most clearly in FIG. 8, the opening 12 a has inner surfaces on both sides in the width direction forming dovetail-shaped inclined surfaces, and the base 21 of the fine cutting portion 2 has both sides in the width direction. Forms an inclined surface corresponding to the inner surface of the opening 12a, and the inclined surfaces are loosely fitted with a slight gap therebetween. Further, the fitting hole 21 c opened in the fine cutting part 2 is loosely fitted to the positioning protrusion 11 a formed in the main body 11 in the body 1 and positioned in the opening 12 a of the fine cutting side cover 12 in the body 1. ing. The fine cutting portion 2 is attached to the body 1 in such a manner that the fine cutting portion 2 is prevented from coming off and can be rattled by the fitting structure.

That plurality of fine cutting unit 2, independently of one another, are arranged in the longitudinal direction appropriate intervals of the body 1 in the thickness direction one side of the body 1, and therefore the first cutting of the fine cutting part 2 The protrusions 22 and the second cutting protrusions 23 are alternately present in the longitudinal direction of the body 1. The first cutting protrusion 22 and the second cutting protrusion 23 are formed at positions slightly shifted from each other.

Some of these fine cutting parts 2 (indicated by reference numeral 2A) are such that the long side of the base 21 is perpendicular to the longitudinal direction of the body 1, and the other (indicated by reference numeral 2B) is the base 21. These long sides form a fixed inclination angle with respect to the longitudinal direction of the body 1. As shown in FIG. 2, when the longitudinal direction of the body 1 is directed in the thickness direction of the gypsum board W to be cut, a plurality of fine cutting portions 2 </ b > B arranged obliquely have a thickness of the gypsum board W. The arrangement interval of the oblique fine cut portions 2B is set so as to exist in the range .

Similar to coarse cutting unit 3 also details the cutting unit 2, which has been made of ceramics such as alumina or zirconia, a base 31 which is planar shape forms a broad substantially rectangular width than the base 21 of the minutia cutting unit 2, the A plurality of first cutting projections 32 having a cutting surface substantially flush with one long side on the upper surface of the base portion 31 and larger than the cutting projections 22 of the fine cutting portion 2, and the other long side on the upper surface of the base portion 31 And a plurality of second cutting projections 33 having substantially the same cutting surface and the same shape and size as the first cutting projections 32. The base 31 is provided with a long hole-like positioning fitting hole 31c extending in parallel with the long side.

In the rough cutting portion 3, the base portion 31 is loosely fitted in a flat rectangular opening portion 13 a provided in the rough cutting side cover 13 in the body 1 in a retaining state. Specifically, as shown most clearly in FIG. 8, the opening 13 a has inner surfaces on both sides in the width direction forming dovetail inclined surfaces, and the base 31 of the coarse cutting portion 3 has both sides in the width direction. Forms an inclined surface corresponding to the inner side surface of the opening 13a, and the inclined surfaces are loosely fitted to each other with a slight gap. Further, the fitting hole 31 c opened in the rough cutting part 3 is loosely fitted in a positioning projection 11 b formed in the main body 11 in the body 1 and located in the opening 13 a of the rough cutting side cover 13 in the body 1. ing. The coarse cutting portion 3 is attached to the body 1 in such a manner that the coarse cutting portion 3 is prevented from being detached from the body 1 and can be rattled.

That plurality of coarse cutting unit 3, independently of one another, are arranged in the thickness direction other side of the body 1 in the longitudinal direction appropriate intervals of the body 1, and therefore the first cutting of the coarse cutting insert 3 The protrusions 32 and the second cutting protrusions 33 are alternately present in the longitudinal direction of the body 1.

In addition, some of these coarse cutting parts 3 (indicated by reference numeral 3A) have a long side of the base 31 perpendicular to the longitudinal direction of the body 1, and others (indicated by reference numeral 3B) The long side of 31 forms a fixed inclination angle with respect to the longitudinal direction of the body 1. As shown in FIG. 3, when the longitudinal direction of the body 1 is directed in the thickness direction of the gypsum board W to be cut, a plurality of coarse cutting portions 3 </ b> B arranged obliquely have a thickness of the gypsum board W. The arrangement interval of the oblique coarse cutting portions 3B is set so as to exist in the range.

  The metal main body 11 in the body 1 has a peripheral edge exposed from the peripheral edges of the resin fine cut side cover 12 and the coarse cut side cover 13, and a part of the exposed portion includes a corner portion. 11c is formed. The corners 11c are formed by alternately forming blade surfaces that rise substantially vertically and slopes with a gentle gradient. In addition, a hole 11d through which a string or the like is passed is formed in another part of the exposed portion to prevent it from being dropped excessively during work.

The fine-grinding side cover 12 and the coarse-grinding side cover 13 in the body 1 have a portion between the arrangement positions of the fine cutting portions 2 (opening portions 12a) or a portion between the arrangement portions of the coarse cutting portions 3 (opening portions 13a). A plurality of recesses 12b and 13b are formed at appropriate locations, and guide walls 12c and 13c extending in the longitudinal direction of the body 1 are formed on one side in the width direction of the fine cut side cover 12 and the coarse cut side cover 13. Is formed. Further, an anti-slip 14 made of an elastic material such as elastic plastic or rubber is formed on the outer surface of the guide walls 12c and 13c.

  The file of the first embodiment having the above-described configuration is obtained by, for example, cutting an interior gypsum board attached to a wall surface or ceiling of a building into a predetermined size with a cutter or a saw (not shown), and then attaching the file. In this case, the edge of the gypsum board is used for cutting so that the abutted state is obtained without any gap. This file is of a size that allows the body 1 to be grasped with one hand, and is lightweight, so it is easy to use.

For example, when roughing the edge of the gypsum board, as shown in FIG. 4, for example, the rough cutting part 3 is applied to the edge of the gypsum board W, and the direction orthogonal to the projection plane of FIG. 4 (shown in FIG. 3). The body 1 may be pushed and pulled in the longitudinal direction of the body 1.

At this time, as shown in FIG. 8A, in the process of moving the body 1 in one longitudinal direction (the direction of the arrow V1), the first cutting projections 32 of the coarse cutting portions 3 facing the moving direction are Because of the cutting resistance that acts as the gypsum board W is cut off, each coarse cutting portion 3 is rattlingly displaced so that the first cutting protrusion 32 protrudes relative to the second cutting protrusion 33, so As shown in FIG. 8 (B), the first cutting projection 32 bites into the surface, and in the process of moving the body 1 in the other longitudinal direction (arrow V2 direction), each coarse cutting directed in the moving direction is performed. Due to the cutting resistance that acts as the second cutting projections 33 of the part 3 scrape off the gypsum board W, each coarse cutting unit 3 causes the second cutting projections 33 to project relative to the first cutting projections 32. In order to displace Good bite of the second cutting projection 33 of the plane, coarse cutting unit 3 to follow well for irregularities of the cutting object surface (uneven surface) by such rattling operation. In addition, the cutting powder adhering to the surface of the coarse cutting part 3 is likely to fall off due to the rattling, so that it is difficult to clog and can be efficiently cut by these actions.

The same applies to the case where the edge of the gypsum board is finely cut, for example, in this case, the fine cutting part 2 is applied to the edge of the gypsum board W and the body 1 is pushed and pulled in the longitudinal direction of the body 1 shown in FIG. Just do it.

Also in this case, as shown in FIG. 8A, in the process of moving the body 1 in one longitudinal direction (in the direction of the arrow V1), the first cutting protrusions of the fine cutting portions 2 facing the moving direction. The fine cutting portions 2 are rattled and displaced so that the first cutting protrusions 22 protrude relative to the second cutting protrusions 23 by the cutting force acting on the first cutting protrusions 22. As shown in FIG. 8 (B), the cutting protrusion 22 is bite, and in the process of moving the body 1 in the other longitudinal direction (arrow V2 direction), the cutting acting on the second cutting protrusion 23 facing the moving direction. Due to the resistance, each fine cutting portion 2 is rattled and displaced so that the second cutting protrusion 23 protrudes relative to the first cutting protrusion 22, so that the second cutting protrusion 23 bites into the surface to be cut. It is good that Fine cutting unit 2 to follow well for irregularities of the cutting object surface (uneven surface) Te. In addition, the cutting powder adhering to the surface of the fine cutting part 2 is likely to fall off due to rattling, so that clogging is difficult to occur, and by these actions, cutting can be performed efficiently.

  Further, in the cutting operation as described above, as shown in FIG. 4, by pushing the guide wall 12c or 13c against the edge of the gypsum board W, it is pushed and pulled in the cutting direction, that is, the direction orthogonal to the projection plane of FIG. Therefore, cutting is facilitated, and the perpendicularity of the surface to be cut with respect to the side surface of the gypsum board W can be easily ensured.

In addition, the first and second cutting protrusions 22 and 23 of the fine cutting part 2 or the first and second cutting protrusions 32 and 33 of the coarse cutting part 3 are provided with a slight shift in the width direction. Therefore, it is difficult to form remarkable striations (groove-shaped cutting traces) due to the cutting projections 22, 23, 32, 33 on the surface to be cut of the gypsum board W, and the gypsum board W can be cut evenly.

Furthermore, since the fine cutting part 2 and the coarse cutting part 3 are made of ceramics, even when the gypsum board W to be cut is made of a super-hard / high-strength gypsum board (Yoshino Gypsum Co., Ltd., Tiger Super Hard, etc.) It has excellent wear resistance. Moreover, since the fine cutting part 2 and the coarse cutting part 3 made of ceramics are separate from the body 1 and separated from each other, the entire file can be provided at a lower cost than when the entire file is made of ceramics.

For example, when cutting the file by moving the file in the thickness direction of the gypsum board W indicated by a one-dot chain line in FIGS. 2 and 3, the long side of the fine cutting portion 2 (or the coarse cutting portion 3) is the body 1. A plurality of fine cutting portions 2B (or coarse cutting portions 3B) arranged so as to be inclined with respect to the longitudinal direction can always be in contact with the edge of the gypsum board W, and therefore intermittent. Easy to use without generating cutting resistance.

  Next, FIG.9 and FIG.10 shows 2nd embodiment of the file which concerns on this invention.

The second embodiment differs from the first embodiment described above in that a plurality of cutting portions (fine cutting portions 2) are provided only on one side in the thickness direction of the body 1, and the thickness of the body 1 is increased. A grip 15 is formed on the other side in the vertical direction. Moreover, as a whole, it is smaller than the first embodiment described above.

  Specifically, the body 1 includes a plate-like main body 11 made of a metal having a light weight and excellent wear resistance, such as aluminum or an aluminum alloy, and a fine cut side cover 12 made of an ABS resin fixed to one side in the thickness direction. And a grip 15 made of ABS resin fixed to the other side in the thickness direction of the main body 11. The fine cut side cover 12 and the grip 15 are welded to each other in a coupling hole (not shown) provided in the main body 11. A guide wall 11 e extending in the longitudinal direction of the body 1 is formed in the main body 11.

The shape and material of the fine cutting part 2 and the attachment structure to the body 1 are the same as in the first embodiment. In other words, the fine cutting portions 2 are attached to the body 1 in a playable state, and are arranged at appropriate intervals in the longitudinal direction of the body 1 independently of each other. In some of these fine cutting parts 2, the long side of the base 21 is perpendicular to the longitudinal direction of the body 1, and in others, the long side of the base 21 is constant with respect to the longitudinal direction of the body 1. The inclination angle is made. Then, when the longitudinal direction of the body 1 is directed to the thickness direction of the gypsum board to be cut, a plurality of fine cutting portions 2 arranged obliquely are present in the thickness range of the gypsum board. The arrangement | positioning space | interval of the diagonal fine cutting part 2 is set.

  Therefore, the file of the second embodiment configured as described above can also achieve the same operations and effects as the first embodiment.

DESCRIPTION OF SYMBOLS 1 Body 11 Body main body 12 Fine cut side cover 13 Rough cut side cover 2 Fine cut part ( cutting part )
21, 31 Base 22, 32 First cutting projection 23, 33 Second cutting projection 3 Coarse cutting portion ( cutting portion )
W Gypsum board (work)

Claims (2)

A body and a plurality of cutting parts attached to the body and separated from each other, each of the cutting parts having a base and a number of cutting protrusions projecting from the base, the base being A file which is loosely fitted to the body so as to be loose. The file according to claim 1, wherein the cutting portion is made of ceramics.

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