JP5855470B2 - Laser bonding method - Google Patents

Description

  The present invention relates to a laser joining method in which a plurality of metal members are joined with a brazing material using a laser beam as a heat source, and more particularly to an improvement in a laser beam irradiation method.

  The joint structure of metal members such as various joints is manufactured, for example, by joining dissimilar metal members. In joining different kinds of metal members, brazing is performed by heating a brazing material interposed between the metal members by laser beam irradiation. Thereby, the joining structure of a metal member is manufactured by forming a joined part between different metal members. In this case, when using, for example, an Fe-based metal member made of an Fe-based material and an Al-based metal member made of an Al-based material as the dissimilar metal member, for example, a Zn-based brazing material is used.

  In such a metal member joining method, for example, a wire-shaped Zn-based brazing material is delivered to a boundary portion between different metal members, and a laser beam is irradiated to the tip portion thereof. Heating by such laser beam irradiation is performed along the extending direction of the boundary portion between different metal members.

  Various laser irradiation techniques have been proposed in order to obtain a good joining structure of metal members. For example, in Patent Document 1, the irradiation spots of a pair of laser beams are positioned before and after the traveling direction, and these irradiation spots are moved along the traveling direction. An alloyed hot-dip galvanized steel sheet is used as the Fe-based metal member, and an Al-based plate material is used as the Al-based metal member.

  In the technique of Patent Document 1, the plating layer of the alloyed hot dip galvanized steel sheet side is removed by irradiation with the front laser beam, and the wire as the brazing material is melted by irradiation with the rear laser beam. The wire is melted and solidified in the portion where the plating layer is removed by laser beam irradiation. In this case, the irradiation spot of the front laser beam is located on the galvannealed steel sheet (Fe-based metal member).

JP 2007-75872 A

  By the way, when joining an Fe-type metal member and an Al-type metal member, an Al-type material has a higher laser beam reflectance and thermal conductivity than an Fe-type material. For this reason, since it is difficult to input heat into the Al-based metal member and heat diffusion is easy, the cooling rate is different between the Fe-based metal member-side bonded portion and the Al-based metal member-side bonded portion. As a result, since the shrinkage speed differs between the Fe-based metal member side and the Al-based metal member side of the molten brazing material, for example, the unevenness difference of the bead surface that is a joint portion becomes large, and there is a possibility that an appearance defect may occur at the joint portion. .

  Accordingly, an object of the present invention is to provide a laser bonding method capable of suppressing the occurrence of a defective appearance at a bonding portion.

  The laser joining method of the present invention is a laser joining method in which a plurality of metal members are joined by a brazing material by moving a laser beam as a heat source, and an Fe-based metal member made of an Fe-based material is used as the metal member. Using an Al-based metal member made of an Al-based material and using a preceding beam positioned on the front side in the traveling direction and a trailing beam positioned on the rear side in the traveling direction as a laser beam, irradiate at least the Al-based metal member with the preceding beam. Then, the brazing material is irradiated with a subsequent beam to melt the brazing material, and the amount of heat input per unit area to the Al-based metal member is input to the Fe-based metal member per unit area. It is characterized by irradiating so as to be larger than the amount of heat. In addition, the below-mentioned to-be-joined part represents the joining plan part of a Fe-type metal member and an Al-type metal member, and a joining part represents the joining plan part after joining.

  In the laser joining method of the present invention, the brazing material is irradiated with the subsequent beam to melt the brazing material, the preceding beam is positioned in front of the following direction with respect to the subsequent beam, and preheating is performed by the preceding beam irradiation. Here, since the Al-based metal member is difficult to input heat and easily diffuses, when preheating, for example, when an Al-based metal member and an Fe-based metal member are simultaneously heated with an equivalent amount of heat, the Al-based metal member is Since the cooling rate is faster than that of the Fe-based metal member, the above-mentioned problem similar to that of the prior art occurs.

  However, in the laser joining method of the present invention, at least the Al-based metal member is irradiated with the preceding beam in the preheating. In this case, the irradiation with the preceding beam is performed on the Al-based metal member that is difficult to input heat and easily diffuses heat. The amount of heat input per unit area is set to be larger than the amount of heat input per unit area to the Fe-based metal member. Thereby, since the cooling rate of the Al-based metal member can be slowed, the thermal history of the Al-based metal member can be brought close to that of the Fe-based metal member. As a result, the shrinkage rate of the Al-based metal member can be made close to that of the Fe-based metal member, and for example, the unevenness difference of the bead surface that is a joint portion becomes small and smooth. In this way, it is possible to suppress the appearance defect of the joint portion.

  Various configurations can be used for the laser bonding method of the present invention. For example, the preceding beam is composed of a first preceding beam and a second preceding beam, the first preceding beam is selectively irradiated to the Al-based metal member, and the second preceding beam is selectively irradiated to the Fe-based metal member. Can be used. In this aspect, the amount of heat input to the Al-based metal member and the Fe-based metal member can be easily controlled. As a result, it is possible to effectively suppress the appearance defect of the joint portion.

  According to the laser bonding method of the present invention, it is possible to suppress the appearance defect of the bonded portion.

It is a perspective view showing the schematic structure of the state which manufactures the joining structure of a metal member with the laser joining method of one embodiment concerning the present invention. It is a schematic top view showing the irradiation spot center of each laser beam shown in FIG. (A), (B) is a cross-sectional block diagram showing an example of the joining structure of the metal member obtained by the laser joining method concerning this invention. It is a graph showing the temperature log | history data of the Fe type metal member and Al type metal member which were obtained by the Example of the laser joining method of embodiment. It is a graph showing the temperature history data of the Fe-type metal member and Al-type metal member which were obtained by the comparative example of the laser joining method. The schematic structure of the state which manufactures the modification of the joining structure of a metal member with the laser joining method of one Embodiment concerning this invention is represented, (A) is a perspective view, (B) is a side view. It is a section lineblock diagram showing the modification of the joining structure of the metal member obtained by the laser joining method of one embodiment concerning the present invention.

  Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view illustrating a schematic configuration in a state in which a metal member bonded structure is manufactured by a laser bonding method according to an embodiment of the present invention. FIG. 2 is an enlarged schematic top view of the bonded portion of the metal member, showing the irradiation spot center of each laser beam shown in FIG.

  The laser joining method uses, for example, an arrangement for producing a flare joint. As the metal member, for example, an Fe-based metal member 1 made of an Fe-based material and an Al-based metal member 2 made of an Al-based material are used. The Fe-based metal member 1 and the Al-based metal member 2 have curved portions 11 and 12, for example. In the arrangement of the Fe-based metal member 1 and the Al-based metal member 2, for example, the curved portions 11 and 12 face each other, and a groove shape 13 is formed by the curved portions 11 and 12. In this case, for example, a step is provided at the facing portion between the Fe-based metal member 1 and the Al-based metal member 2.

  In the laser joining method, the Fe-based metal member 1 and the Al-based metal member 2 are joined by the Zn-based brazing material 3 by using a laser beam as a heat source. The Zn-based brazing material 3 has, for example, a wire shape, and is sent to the center of the groove shape 13 through a wire guide (not shown). The Zn-based brazing material 3 is preferable because sufficient bonding strength can be obtained compared to the Sn-based brazing material. The Zn-based brazing material 3 may or may not contain Al or Si as an additive element. When Si is used as the additive element, it is preferable that Si is contained in an amount of 0.25 to 2.5% by weight and the balance is made of Zn and inevitable impurities.

  The laser beam is composed of a preceding beam 110 positioned on the front side in the traveling direction F and a trailing beam 120 positioned on the rear side in the traveling direction F. The preceding beam 110 is a laser beam for performing preheating by irradiating at least the Al-based metal member 2. The trailing beam 120 is a laser beam for irradiating the Zn-based brazing material 3 to melt the Zn-based brazing material 3. The trailing beam 120 is irradiated, for example, on the tip of the Zn-based brazing material 3.

In the irradiation with the preceding beam 110, the heat input amount per unit area to the Al-based metal member 2 is set to be larger than the heat input amount per unit area to the Fe-based metal member 1. In this case, the preceding beam 110 is preferably composed of an Al preceding beam 111 (first preceding beam) and an Fe preceding beam 112 (second preceding beam). The amount of heat input per unit area is energy density (mW / cm ² ).

  The Al preceding beam 111 is a laser beam for selectively irradiating the Al metal member 2. In this case, for example, as shown in FIG. 2, the center P 1 of the irradiation spot of the Al preceding beam 111 is located on the bonded portion of the Al-based metal member 2. The Fe preceding beam 112 is a laser beam that selectively irradiates the Fe-based metal member 1. The center P2 of the irradiation spot of the Fe preceding beam 112 is located on the bonded portion of the Fe-based metal member 1.

  For example, the center P1 of the irradiation spot of the Al preceding beam 111 is located in front of the traveling direction F with respect to the center P2 of the irradiation spot of the Fe preceding beam 112. 2 indicates the center of the irradiation spot of the subsequent beam 120. Each beam may be obtained by branching from one laser light source using a half mirror or the like, or a laser light source may be provided corresponding to each beam. The amount of heat input per unit area to each member can be adjusted by changing the energy density of each beam (= beam energy / irradiation spot area), the center position of the irradiation spot, and the like.

  In this embodiment, the Fe-based metal member 1 and the Al-based metal member 2 are joined by the Zn-based brazing material 3 by moving the laser beam in the traveling direction F. For the trailing beam 120, it is preferable to use, for example, the method proposed by the present applicant in Japanese Patent Application Laid-Open No. 2010-137277. Specifically, the Zn-based brazing material 3 is evaporated by irradiation with the subsequent beam 120, and the subsequent beam 120 is multiplexed on the surface of the groove shape 13 formed by the Fe-based metal member 1 and the Al-based metal member 2. Reflect.

  By performing the heating by irradiation of the subsequent beam 120 in the traveling direction F along the extending direction of the groove shape 13, as shown in FIGS. 3 (A) and 3 (B), the Fe-based metal member 1 is used. And the Al-based metal member 2 can be manufactured. The joint structure 10 includes an Fe-based metal member 1 and an Al-based metal member 2, and a joint 4 made of a Zn-based material is formed between the Fe-based metal member 1 and the Al-based metal member 2. .

  When Si is not used as an additive element to the Zn-based brazing material 3, a uniform layered intermetallic compound layer is formed at the boundary between the Fe-based metal member 1 and the joint 4 as shown in FIG. 5 is formed. When Si is used as an additive element to the Zn-based brazing material 3, as shown in FIG. 3 (B), unlike the conventional bonded structure, a metal is formed at the boundary between the Fe-based metal member 1 and the bonded portion 4. There is no intercalation compound layer (reaction layer). In this case, it is preferable that Si particles are scattered in the matrix at the joint 4 and the particle size is smaller. Specifically, the Si particle size is preferably a size that does not inhibit the mechanical elongation of Zn (for example, 10 μm or less).

  The multiple reflection of the trailing beam 120 is not performed on the surface of the groove shape 13 formed by the Fe-based metal member 1 and the Al-based metal member 2, but the welding of the Fe-based metal member 1 and the Al-based metal member 2 is performed. You may make it carry out in the keyhole formed by fuse | melting a part. In this case, in the heating by irradiation of the trailing beam 120, it is preferable to set the bonded portions of the Fe-based metal member 1 and the Al-based metal member 2 to a temperature equal to or higher than the melting point of the Fe-based material.

  Here, in this embodiment, the preceding beam 110 is positioned in front of the traveling direction F with respect to the trailing beam 120, and at least the Al-based metal member 2 is irradiated with the preceding beam 110 to perform preheating. In this case, with the irradiation of the preceding beam 110, the heat input per unit area to the Al-based metal member 2 that is difficult to input heat and easily diffuses is larger than the heat input per unit area to the Fe-based metal member 1. Thus, the cooling rate of the Al-based metal member can be slowed.

  This will be specifically described with reference to examples and comparative examples. In the example and the comparative example, the Fe-based metal member and the Al-based metal member are disposed in the same manner as in the arrangement form shown in FIG. 1, the groove shape is formed by the curved portion of the metal member, and the wire is used as the Zn-based brazing material. Using. In this case, Si was added as an additive element. Thereby, the joining structure body of the metal member of the flare joint shape which has the structure shown in FIG. 1 was manufactured.

  In the examples and comparative examples, the wire insertion angles (Rx (X direction insertion angle), Ry (Y direction insertion angle)) were set to (25 °, 25 °). A steel plate (plate thickness: 1.0 mm) was used as the Fe-based metal member, and an Al alloy plate (plate thickness: 1.2 mm) was used as the Al-based metal member. A YAG laser (wavelength λ 1064 nm) was used as the laser, and the laser beam (total output 1.3 kW) was branched as a preceding beam and a following beam.

  In the example, the preceding beam was branched into an Al preceding beam and an Fe preceding beam, and the energy ratio of each beam (Al preceding beam: Fe preceding beam: following beam) was set to 2: 2: 6.

  For the Al preceding beam, the relative position (x, y) with respect to the wire (1.0 mm, −0.5 mm) and the irradiation angle (Rx (X direction irradiation angle), Ry (Y direction irradiation angle)) are (0). °, 50 °), and the condensing diameter φ was set to 1.8 mm. For the preceding beam for Fe, the relative position (x, y) to the wire (0.5 mm, 1.0 mm) and the irradiation angle (Rx (X direction irradiation angle), Ry (Y direction irradiation angle)) are (25 °). , 50 °), and the condensing diameter φ was set to 3.0 mm. For the subsequent beam, the relative position (x, y) with respect to the wire (−0.5 mm, 0 mm) and the irradiation angle (Rx (X direction irradiation angle), Ry (Y direction irradiation angle)) are (25 °, 0). °), the condensing diameter φ was set to 3.0 mm.

  In the comparative example, the difference from the example is that the preceding beam is not branched (that is, the preceding beam is used only as the preceding beam for Fe), and the other conditions are set to the same conditions as in the example. In this case, the energy ratio (preceding beam for Fe: trailing beam) of each beam was set to 4: 6.

  The experimental results of Examples and Comparative Examples are shown in FIGS. FIG. 4 is a graph showing temperature history data of the Fe-based metal member and the Al-based metal member obtained by the example of the laser bonding method according to the embodiment. FIG. 5 is a graph showing temperature history data of the Fe-based metal member and the Al-based metal member obtained by the comparative example of the laser bonding method. The temperature of the Fe-based metal member and the Al-based metal member was measured at a position corresponding to the lower end of the joint portion on the back surface (the surface where the joint portion was not formed) of the Fe-based metal member and the Al-based metal member.

  In the comparative example, only the preceding beam for Fe in which the center of the irradiation spot is located at the bonded portion of the Fe-based metal member was used as the preceding beam, and the bonded portion on the Fe-based metal member side was preheated intensively. Since the heat input per unit area to the Al-based metal member which is difficult to input heat and easily diffuses in this way is set to be smaller than the heat input per unit area to the Fe-based metal member, in FIG. As can be seen from the portion surrounded by the frame H, the cooling rate of the Al-based metal member was high, which was significantly different from the cooling rate of the Fe-based metal member. Moreover, as a result of examining the bead which is a junction part of the obtained joining structure, the big unevenness | corrugation with the largest unevenness | corrugation difference of about 0.2 mm was observed.

  On the other hand, in the embodiment, as the preceding beam, the irradiation spot center is positioned at the bonded portion on the Al-based metal member side, and the irradiation spot center is positioned on the bonded portion on the Fe-based metal member side. In addition to using the preceding beam for Fe, the condensing diameter of the preceding beam for Al was set small. As a result, the bonded portion on the Al metal member side was preheated intensively.

  Since the heat input amount per unit area to the Al-based metal member which is difficult to input heat and easily diffuses in this way is set to be larger than the heat input amount per unit area to the Fe-based metal member, FIG. 5, the cooling rate of the Al-based metal member of the example is slower than the cooling rate of the Al-based metal member of the comparative example, which is substantially equal to the cooling rate of the Fe-based metal member. It became equivalent. Moreover, as a result of examining the bead which is a junction part of the obtained joining structure, the very small unevenness | corrugation with the largest unevenness | corrugation difference of about 0.06 mm was observed. As described above, in the examples, it was confirmed that the thermal history of the Al-based metal member can be made substantially equal to that of the Fe-based metal member, and the appearance defect of the joint portion can be suppressed. In the temperature history of the Al-based metal members of the example and the comparative example, as can be seen from FIGS. 4 and 5, the peak temperatures are substantially the same, but this is saturated in the vicinity of the bonded portion on the Al-based metal member side. It was because I was doing.

  As described above, in the present embodiment, the amount of heat input per unit area to the Al-based metal member 2 that is difficult to input heat and easily diffuses by irradiation of the preceding beam 110 is calculated per unit area to the Fe-based metal member 1. Since it is set to be larger than the heat input, the cooling rate of the bonded portion of the Al-based metal member 2 can be reduced. Thereby, since the thermal history of the bonded portion of the Al-based metal member 2 can be made closer to that of the bonded portion of the Fe-based metal member 1, the shrinkage rate of the bonded portion of the Al-based metal member 2 is reduced to the Fe-based metal. It can be brought close to that of the bonded portion of the member 1. Therefore, since the unevenness difference of the bead surface which is the junction part 4 becomes small and becomes smooth, generation | occurrence | production of the external appearance defect of the junction part 4 can be suppressed. For example, when the bonding structure 10 is coated, the bonding portion 4 can be well coated.

  In particular, after preheating the metal member with the leading beam 110, the subsequent beam 120 can be heated substantially uniformly by multiply reflecting the back beam 120 on the surface of the keyhole or groove shape 13, For example, similar to the technique proposed by the present applicant in Japanese Patent Application Laid-Open No. 2010-137277, it is possible to obtain an effect that the joint strength at the boundary between the Fe-based metal member 1 and the joint 4 can be improved. Further, by irradiating the bonded portion of the Fe-based metal member 1 with the preceding beam 110, the plated portion of the bonded portion can be removed.

  Although the present invention has been described using the above embodiment, the present invention is not limited to the above embodiment, and various modifications are possible. For example, in the above-described embodiment, the flare joint is used as a joint to which the present invention is applicable. However, the present invention is not limited to this and can be applied to various joints. For example, the present invention can be applied to the lap fillet joint shown in FIGS.

  In the above aspect, the Fe-based metal member 1 and the Al-based metal member 2 are plate-shaped, and are disposed on the Al-based metal member 2 on the Fe-based metal member 1 so that a part of the surface of the Fe-based metal member 1 is exposed. doing. The boundary between the Fe-based metal member 1 and the Al-based metal member 2 is formed along the end of the Al-based metal member 2 on the exposed surface of the Fe-based metal member 1. As in the case of the above embodiment, as the laser beam, a leading beam 110 and a trailing beam 120 are used as shown in FIGS. The Zn-based brazing material 3 is delivered to the center of the boundary portion through the wire guide 201. By moving such a laser beam in the traveling direction F, the Fe-based metal member 1 and the Al-based metal member 2 are joined by the Zn-based brazing material 3. Thereby, for example, a bonded structure 10A shown in FIG. 7 is obtained.

  Since the form of the boundary between the Fe-based metal member 1 and the Al-based metal member 2 differs depending on the type of joint, the reflectance of the beam varies. In the case of using the lap fillet joint, considering the reflectivity of such a beam, the irradiation spot center of the Al preceding beam 111 is compared with the case of the flare joint shown in FIG. That is, it is preferable to shift to the negative side in the Y direction. Thereby, the effect equivalent to the case of a flare joint can be acquired. The present invention can be applied to the boundary portion between the Fe-based metal member 1 and the Al-based metal member 2 that can be irradiated with a laser beam, in addition to the joint described above. In this case, depending on the form of the boundary portion as described above. Since the reflectivity of the beam is different, the energy density (= energy / irradiation spot area) of each beam, the center position of the irradiation spot, etc. are changed in order to cope with it.

  In the above embodiment, the preceding beam 110 is composed of two beams, the Al preceding beam 111 and the Fe preceding beam 112. However, the preceding beam 110 may be composed of one beam. In this case, for example, by appropriately setting the center position of the beam irradiation spot and the beam scanning form, the heat input amount per unit area to the Al-based metal member 2 is changed to the heat input amount per unit area to the Fe-based metal member 1. Set to be larger than

  For example, a mode in which the beam is moved in the traveling direction F in a state where the center position of the beam irradiation spot is located on the Al-based metal member 2 side can be used. Further, for example, the beam is moved in the traveling direction F so that the center of the irradiation spot of the beam is alternately positioned on the Fe-based metal member 1 side and the Al-based metal member 2 side, and the trajectory forms a wave shape. be able to. In such beam scanning, the irradiation area on the Al-based metal member 2 can be set to be larger than the irradiation area on the Fe-based metal member 1.

  DESCRIPTION OF SYMBOLS 1 ... Fe type | system | group metal member, 2 ... Al type | system | group metal member, 3 ... Zn type | system | group brazing material, 4 ... Junction part, 5 ... Intermetallic compound layer 10,10A ... Junction structure, 11,12 ... Bending part, 13 ... Groove shape, 110 ... preceding beam, 111 ... preceding beam for Al (first preceding beam), 112 ... preceding beam for Fe (second preceding beam), 120 ... following beam, F ... traveling direction, P1, P2, Q ... Center of irradiation spot

Claims (2)

In a laser joining method for joining a plurality of metal members with a brazing material by moving a laser beam as a heat source,
As the metal member, an Fe-based metal member made of Fe-based material and an Al-based metal member made of Al-based material,
As the laser beam, using a preceding beam located on the front side in the traveling direction and a trailing beam located on the rear side in the traveling direction,
Preheating by irradiating at least the Al-based metal member with the preceding beam, irradiating the brazing material with the subsequent beam to melt the brazing material,
The laser beam joining method according to claim 1, wherein the preceding beam is irradiated so that a heat input amount per unit area to the Al-based metal member is larger than a heat input amount per unit area to the Fe-based metal member.   The preceding beam is composed of a first preceding beam and a second preceding beam, the first preceding beam is selectively applied to the Al-based metal member, and the second preceding beam is selectively applied to the Fe-based metal member. The laser bonding method according to claim 1, wherein irradiation is performed.

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