JP5854457B2 - Metal pipe bending apparatus and water-soluble lubricant supplying method - Google Patents

Metal pipe bending apparatus and water-soluble lubricant supplying method Download PDF

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JP5854457B2
JP5854457B2 JP2011191817A JP2011191817A JP5854457B2 JP 5854457 B2 JP5854457 B2 JP 5854457B2 JP 2011191817 A JP2011191817 A JP 2011191817A JP 2011191817 A JP2011191817 A JP 2011191817A JP 5854457 B2 JP5854457 B2 JP 5854457B2
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soluble lubricant
bending
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metal tube
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JP2013052408A (en
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孝 河合
孝 河合
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株式会社シンクス
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Description

本発明は、金属管を所望の曲率で曲げ加工する金属管曲げ加工装置、詳しくは金属管内に適量の水溶性潤滑剤を供給する水溶性潤滑剤供給手段を備えた金属管曲げ加工装置及び水溶性潤滑剤の加圧方法に関する。   The present invention relates to a metal pipe bending apparatus for bending a metal pipe with a desired curvature, and more specifically, a metal pipe bending apparatus provided with a water-soluble lubricant supplying means for supplying an appropriate amount of water-soluble lubricant into the metal pipe, and a water-soluble The present invention relates to a method for pressurizing a functional lubricant.

金属管曲げ加工装置にあっては、曲げ加工される金属管の曲げ加工箇所に曲げ加工用マンドレルを挿入し、曲げ加工時における金属管の変形を防止している。その際、金属管内における加工用マンドレルの摩擦力が高くなって金属管の内周面に傷が形成されたり、金属管が振動したりして曲げ精度が悪くなるのを防止するため、特許文献1に示すようにマンドレルに潤滑油を吐出する潤滑油供給流路に接続されたノズルを設け、曲げ加工時にポンプを駆動してマンドレルと金属管の内周面の間に潤滑油を供給している。   In the metal tube bending apparatus, a bending mandrel is inserted into a bending portion of the metal tube to be bent to prevent deformation of the metal tube during bending. In that case, in order to prevent the friction force of the processing mandrel in the metal tube from becoming high, scratches are formed on the inner peripheral surface of the metal tube, or the metal tube vibrates and the bending accuracy is deteriorated. As shown in FIG. 1, a nozzle connected to a lubricating oil supply flow path for discharging lubricating oil is provided on the mandrel, and the pump is driven during bending to supply the lubricating oil between the mandrel and the inner peripheral surface of the metal tube. Yes.

上記した曲げ加工時にマンドレルに供給される潤滑油は、マンドレルと金属管内周面の間に形成される油膜が膜切れし難く、曲げ加工時においては少量の潤滑油で傷や振動の発生を効率的に抑制することができる。しかし、曲げ加工後に金属管に溶接したりする際には、金属管に付着した潤滑油が溶接不良の原因になったり、溶接の熱で有毒な煙が発生して作業環境を汚染するため、溶接行に先立って金属管の内面に付着した潤滑油を除去するための洗浄作業を必要としている。   The lubricating oil supplied to the mandrel at the time of bending described above is difficult to break the oil film formed between the mandrel and the inner peripheral surface of the metal tube. Can be suppressed. However, when welding to a metal pipe after bending, the lubricating oil adhering to the metal pipe may cause poor welding, or toxic smoke may be generated due to the heat of welding and contaminate the work environment. Prior to the welding line, a cleaning operation is required to remove the lubricating oil adhering to the inner surface of the metal tube.

上記した問題点は、曲げ加工時にマンドレルと金属管内周面の間に供給される潤滑剤として水溶性潤滑剤を用いることにより洗浄作業を省略することができる。しかし、水溶性潤滑剤自体、潤滑油に比べて膜切れし易いため、曲げ加工時に疵が形成されたり、振動が発生したりするのを抑制するには、曲げ加工時に大量の水溶性潤滑剤を供給しなければならず、水溶性潤滑剤の消費量が増大して曲げ加工コストが増大する問題を有している。   The above-described problems can be eliminated by using a water-soluble lubricant as a lubricant supplied between the mandrel and the inner peripheral surface of the metal tube during bending. However, since the water-soluble lubricant itself is more susceptible to film breakage than the lubricating oil, a large amount of water-soluble lubricant is required during bending to prevent the formation of wrinkles and vibration during bending. Has to be supplied, and the amount of water-soluble lubricant consumed increases, resulting in an increase in bending costs.

また、曲げ加工時にマンドレルと金属管内周面の間に大量の水溶性潤滑剤を供給するには、水溶性潤滑剤を高い圧力で加圧して噴射する必要がある。この加圧手段として電動ポンプを使用して水溶性潤滑剤を所望の圧力に加圧しているが、所望の高圧力に加圧するには高出力の電動ポンプを使用しなければならず、装置自体が大型化及び重量化すると共に高コスト化する問題を有している。   Moreover, in order to supply a large amount of water-soluble lubricant between the mandrel and the inner peripheral surface of the metal tube during bending, it is necessary to pressurize and inject the water-soluble lubricant at a high pressure. An electric pump is used as the pressurizing means to pressurize the water-soluble lubricant to a desired pressure. To pressurize to a desired high pressure, a high-output electric pump must be used, and the device itself However, there is a problem that the size and weight of the device increases and the cost increases.

特開平7−39942号公報JP-A-7-39942

解決しようとする問題点は、潤滑油に比べて水溶性潤滑剤が膜切れし易いため、曲げ加工時に疵が形成されたり、振動が発生したりするのを抑制するには、大量の水溶性潤滑剤を供給しなければならず、曲げ加工コストが増大する点にある。また、曲げ加工時にマンドレルと金属管内周面の間に大量の水溶性潤滑剤を供給するには、高出力のポンプにより水溶性潤滑剤を高い圧力で加圧しなければならず、装置自体が大型化及び重量化すると共に高コスト化する点にある。   The problem to be solved is that the water-soluble lubricant is more likely to break the film than the lubricating oil, so a large amount of water-soluble lubricant is required to prevent the formation of wrinkles and vibration during bending. Lubricant must be supplied, and the bending cost is increased. In addition, in order to supply a large amount of water-soluble lubricant between the mandrel and the inner peripheral surface of the metal pipe during bending, the water-soluble lubricant must be pressurized at a high pressure by a high-power pump, and the device itself is large. The cost and cost increase.

本発明の請求項1に係る金属管曲げ加工装置は、金属管の曲げ加工個所に曲げ加工用マンドレルを挿入して金属管を曲げ加工する金属管曲げ加工装置において、加圧部の中空部に軸線方向へ摺動可能に支持されたロッドを往復移動するシリンダ部と、該シリンダ部のロッドの往復移動に伴ってタンク内に溜められた水溶性潤滑剤を上記加圧部内に負圧吸引した後に加圧する増圧手段と、上記増圧手段により加圧された水溶性潤滑剤に対して圧縮空気を混合して圧力を増大する混合手段と、曲げ加工用マンドレルの中空部内に取付けられ、混合手段から水溶性潤滑剤が供給される芯金と、該芯金の中空部内にて軸線方向へ移動可能に支持されるチェックボールと、上記チェックボールを付勢して芯金の中空部を閉止可能にする弾性部材と、からなる水溶性潤滑剤供給手段を備え、上記水溶性潤滑剤供給手段は、混合手段から供給される水溶性潤滑剤の圧力が上記弾性部材の弾性力より低い場合には、チェックボールによる中空部の閉止状態を保つ一方、混合手段から供給される水溶性潤滑剤の圧力が上記弾性部材の弾性力より高い場合には、弾性部材の弾性力に抗してチェックボールを移動して中空部を開放して水溶性潤滑剤を噴射可能にすることを最も主要な特徴とする。
また、請求項2に係る水溶性潤滑剤供給方法は、金属管の曲げ加工個所に曲げ加工用マンドレルを挿入して金属管を曲げ加工する金属管曲げ加工装置において曲げ加工用マンドレルから金属管の曲げ加工個所へ水溶性潤滑剤を噴射する際に、タンク内から負圧吸引された水溶性潤滑剤を増圧手段により加圧した後、加圧された水溶性潤滑剤に対して圧縮空気を混合して増圧し、曲げ加工用マンドレルの中空部内に取付けられた芯金の中空部内に供給される増圧された水溶性潤滑剤の圧力が所要の圧力より低い場合には、金属管内に対する水溶性潤滑剤の噴射を規制する一方、芯金の中空部内における増圧された水溶性潤滑剤の圧力が所要の圧力より高い場合には、金属管内に対する水溶性潤滑剤の噴射を可能にすることを最も主要な特徴とする。
A metal tube bending apparatus according to claim 1 of the present invention is a metal tube bending apparatus that bends a metal tube by inserting a bending mandrel into a bending portion of the metal tube. A cylinder part that reciprocates a rod supported so as to be slidable in the axial direction , and water-soluble lubricant stored in the tank as the rod of the cylinder part reciprocates is sucked into the pressure part by negative pressure. The pressure increasing means for pressurizing after that, the mixing means for increasing the pressure by mixing compressed air with the water-soluble lubricant pressurized by the pressure increasing means, and attached in the hollow portion of the bending mandrel, A cored bar to which a water-soluble lubricant is supplied from the mixing means, a check ball supported so as to be movable in the axial direction within the hollow part of the cored bar, and a hollow part of the cored bar by energizing the check ball An elastic member that can be closed, or The water-soluble lubricant supply means comprises a check ball when the pressure of the water-soluble lubricant supplied from the mixing means is lower than the elastic force of the elastic member. While maintaining the closed state, when the pressure of the water-soluble lubricant supplied from the mixing means is higher than the elastic force of the elastic member, the check ball is moved against the elastic force of the elastic member to open the hollow portion. The most important feature is that the water-soluble lubricant can be injected .
According to a second aspect of the present invention, there is provided a water-soluble lubricant supply method in which a metal pipe bending apparatus is configured to insert a bending mandrel into a bending portion of a metal pipe to bend the metal pipe. When injecting water-soluble lubricant to the bending site, pressurize the water-soluble lubricant sucked in from the tank with negative pressure, and then apply compressed air to the pressurized water-soluble lubricant. If the pressure of the increased water-soluble lubricant supplied in the hollow portion of the cored bar attached in the hollow portion of the bending mandrel is lower than the required pressure, the water When the pressure of the increased water-soluble lubricant in the hollow portion of the metal core is higher than the required pressure, the water-soluble lubricant can be injected into the metal pipe. Is the most important feature .

本発明は、金属管の曲げ加工時に供給される大量の水溶性潤滑剤を循環使用することにより曲げ加工コストが増大するのを防止することができる。また、高出力のポンプを使用することなく大量の水溶性潤滑剤を高い圧力で加圧して噴射することができ、装置自体を小型化及び軽量化すると共に低コスト化することができる。   The present invention can prevent an increase in bending cost by circulating and using a large amount of water-soluble lubricant supplied at the time of bending a metal tube. In addition, a large amount of water-soluble lubricant can be pressurized and injected at a high pressure without using a high-power pump, and the device itself can be reduced in size and weight and at a lower cost.

金属管曲げ装置の概略を示す斜視図である。It is a perspective view which shows the outline of a metal pipe bending apparatus. 曲げ加工用マンドレルの概略を示す略体斜視図である。It is a schematic perspective view showing an outline of a bending mandrel. 図2の中央縦断面図である。FIG. 3 is a central longitudinal sectional view of FIG. 2. 水溶性潤滑剤供給手段を示す説明図である。It is explanatory drawing which shows a water-soluble lubricant supply means. 芯金による加圧された水溶性潤滑剤の噴射状態を示す説明図である。It is explanatory drawing which shows the injection state of the pressurized water-soluble lubricant by the metal core. 増圧手段の変更例を示す説明図である。It is explanatory drawing which shows the example of a change of a pressure increase means.

水溶性潤滑剤供給手段は、混合手段から供給される水溶性潤滑剤の圧力が上記弾性部材の弾性力より低い場合には、チェックボールによる中空部の閉止状態を保つ一方、混合手段から供給される水溶性潤滑剤の圧力が上記弾性部材の弾性力より高い場合には、弾性部材の弾性力に抗してチェックボールを移動して中空部を開放して水溶性潤滑剤を噴射可能にすることを最良の実施形態とする。 When the pressure of the water-soluble lubricant supplied from the mixing means is lower than the elastic force of the elastic member, the water-soluble lubricant supply means keeps the hollow portion closed by the check ball while being supplied from the mixing means. When the pressure of the water-soluble lubricant is higher than the elastic force of the elastic member, the check ball is moved against the elastic force of the elastic member to open the hollow portion and enable the water-soluble lubricant to be injected. This is the best embodiment.

以下、実施例を示す図に従って本発明を説明する。
図1に示すように金属管曲げ装置1の本体3には曲げヘッド5が設けられ、該曲げヘッド5は長尺状の金属管7の曲げ半径に応じて形成された曲げ型9を備えている。該曲げ型9の外周には金属管7の外径に応じた溝9aが形成され、曲げ型9は曲げアーム11と共に回転可能に支承され、曲げアーム11は曲げアーム用シリンダ13により回動される。
The present invention will be described below with reference to the drawings showing examples.
As shown in FIG. 1, a bending head 5 is provided on the body 3 of the metal tube bending apparatus 1, and the bending head 5 includes a bending die 9 formed according to the bending radius of the long metal tube 7. Yes. A groove 9 a corresponding to the outer diameter of the metal tube 7 is formed on the outer periphery of the bending die 9, the bending die 9 is rotatably supported together with the bending arm 11, and the bending arm 11 is rotated by a bending arm cylinder 13. The

曲げアーム11には締め型15が曲げ型9に対向して移動可能に支承され、締め型15は締め型用シリンダ17により駆動されて金属管7を曲げ型9との協働により挟持するように構成される。また、本体3にはワイパ型19が曲げ型9に接近して配置されると共に圧力型21が該ワイパ型19に対向して移動可能に支持される。該圧力型21は連結された圧力型用シリンダ23により金属管7の外周面に当接するように駆動され、曲げ加工時の反力を受承するように構成される。 A clamping die 15 is movably supported on the bending arm 11 so as to be opposed to the bending die 9, and the clamping die 15 is driven by a clamping cylinder 17 to clamp the metal tube 7 in cooperation with the bending die 9. Configured. A wiper mold 19 is disposed on the main body 3 close to the bending mold 9, and a pressure mold 21 is supported so as to be movable facing the wiper mold 19. The pressure die 21 is driven by the connected pressure die cylinder 23 so as to contact the outer peripheral surface of the metal tube 7 and is configured to receive a reaction force during bending.

本体3上には金属管7の軸線方向へ延出する一組のレール25が設けられ、該レール25には可動体27が移動可能に支持される。該可動体27はサーボモータ等の数値制御可能な電動モータ(図示せず)によりレール25上を往復移動される。 A set of rails 25 extending in the axial direction of the metal tube 7 is provided on the main body 3, and a movable body 27 is movably supported on the rails 25. The movable body 27 is reciprocated on the rail 25 by a numerically controllable electric motor (not shown) such as a servomotor.

上記可動体27には金属管7の他端側を把持する把持部材29が設けられ、該把持部材29は連結されたサーボモータ等の数値制御可能な電動モータ(図示せず)により把持した金属管7を回転させ。一方、本体3の後側には支持部材31が立設され、該支持部材31には金属管7と同軸状に配置された曲げ加工用マンドレル33が支持される。該曲げ加工用マンドレル33は金属管7の他端側から挿入された先端部が曲げ型9に対応する位置に延出される。 The movable body 27 is provided with a gripping member 29 for gripping the other end of the metal tube 7, and the gripping member 29 is a metal gripped by a numerically controllable electric motor (not shown) such as a connected servo motor. Rotate tube 7. On the other hand, a support member 31 is erected on the rear side of the main body 3, and a bending mandrel 33 arranged coaxially with the metal tube 7 is supported on the support member 31. The bending mandrel 33 has a tip portion inserted from the other end of the metal tube 7 extended to a position corresponding to the bending die 9.

図2に示すように曲げ加工用マンドレル33は支持部材31に基端部が固定され、金属管7内に挿入可能な外径で、軸線方向へ延出する中空部を有した長尺状の軸部材35と、該軸部材35の先端に取り付けられ、金属管7内に挿入可能な外径で、軸線方向へ延出する中空部を有したプラグ37とから構成される。該プラグ37は曲げ型9に応じた個所の軸部材35先端部に位置され、先端部には放射方向または後述する芯金43側へ傾斜して中空部と連通する複数の噴射孔37aが軸線周りに等しい間隔で形成される。また、プラグ37の先端部には金属管7の内径より若干小径からなる複数個の球状プラグ39が軸線方向に対して互いに自在に揺動するように軸支される。 As shown in FIG. 2, the bending mandrel 33 has a base end fixed to the support member 31 and has an outer diameter that can be inserted into the metal tube 7 and has a hollow portion that extends in the axial direction. The shaft member 35 is configured by a plug 37 attached to the tip of the shaft member 35 and having an outer diameter that can be inserted into the metal tube 7 and having a hollow portion extending in the axial direction. The plug 37 is positioned at the tip of the shaft member 35 at a position corresponding to the bending die 9, and a plurality of injection holes 37 a that are inclined in the radial direction or a core metal 43 side described later and communicate with the hollow portion are arranged on the tip. Formed at equal intervals around. Further, a plurality of spherical plugs 39 having a slightly smaller diameter than the inner diameter of the metal tube 7 are pivotally supported at the distal end portion of the plug 37 so as to freely swing with respect to the axial direction.

なお、上記球状プラグ39が揺動可能に支持されるプラグ37の先端面に複数の開口を形成し、これら開口から水溶性潤滑剤を球状プラグ39側へ噴射する構成としてもよい。 In addition, it is good also as a structure which forms several opening in the front end surface of the plug 37 with which the said spherical plug 39 is supported so that rocking | fluctuation is possible, and injects a water-soluble lubricant to the spherical plug 39 side from these openings.

上記プラグ37の中空部内には後述する水溶性潤滑剤供給手段41から供給される水溶性潤滑剤をプラグ37側へ噴射する芯金43が軸線を一致してねじ止めされる。図3に示すように芯金43は軸線方向へ延出して連通する中空部が形成される。該中空部は軸線方向中間部が後端側及び前端側に対して小径に形成される。該芯金43の後端側には水溶性潤滑剤供給手段41の一部を構成する後述する混合手段59からの供給ホース45が上記中空部と連通して接続される。また、芯金43の前端側中空部内には開閉手段の一部を構成するチェックボール43aが軸線方向へ移動可能に装着され、該チェックボール43aは前端側中空部内に装着された圧縮ばね等で、開閉手段の一部を構成する弾性部材43bの弾性力により小径中空部の開口を閉止可能にする。 In the hollow portion of the plug 37, a cored bar 43 for injecting a water-soluble lubricant supplied from a water-soluble lubricant supply means 41, which will be described later, to the plug 37 side is screwed with its axis aligned. As shown in FIG. 3, the cored bar 43 is formed with a hollow portion extending in the axial direction and communicating therewith. The hollow portion has an axially intermediate portion formed with a small diameter with respect to the rear end side and the front end side. A supply hose 45 from a mixing means 59 (described later) constituting a part of the water-soluble lubricant supply means 41 is connected to the rear end side of the core metal 43 in communication with the hollow portion. Further, a check ball 43a constituting a part of the opening / closing means is mounted in the front end side hollow portion of the core metal 43 so as to be movable in the axial direction, and the check ball 43a is formed by a compression spring or the like mounted in the front end side hollow portion. The opening of the small-diameter hollow portion can be closed by the elastic force of the elastic member 43b constituting a part of the opening / closing means.

即ち、混合手段59から供給される水溶性潤滑剤の圧力が弾性部材43bの弾性力以下の場合には弾性部材43bの弾性力によりチェックボール43aを小径中空部の開口端に圧接して閉止して水溶性潤滑剤の噴射を規制する一方、水溶性潤滑剤の圧力が弾性部材43bの弾性力以上の場合には弾性部材43bの弾性力に抗して小径中空部の開口端に対するチェックボール43aの圧接を解除して水溶性潤滑剤の噴射を可能にするチェックバルブとして機能する。なお、図中の符号43cは前端側中空部内に装着された弾性部材43bを抜け止めする止めリングである。 That is, when the pressure of the water-soluble lubricant supplied from the mixing means 59 is equal to or lower than the elastic force of the elastic member 43b, the check ball 43a is pressed against the opening end of the small-diameter hollow portion by the elastic force of the elastic member 43b and closed. When the pressure of the water-soluble lubricant is equal to or greater than the elastic force of the elastic member 43b, the check ball 43a against the opening end of the small-diameter hollow portion resists the elastic force of the elastic member 43b. It functions as a check valve that releases the pressure contact and enables the injection of water-soluble lubricant. In addition, the code | symbol 43c in a figure is a stop ring which prevents the elastic member 43b with which the front end side hollow part was mounted | worn.

なお、上記で説明した金属管曲げ装置自体、公知であり、上記以外の構造で、以下に詳述する水溶性潤滑剤供給手段41を備えた金属管曲げ装置であれば、本発明として実施可能である。   The metal tube bending apparatus described above is well known and can be implemented as the present invention as long as it is a metal tube bending apparatus having a structure other than the above and provided with a water-soluble lubricant supply means 41 described in detail below. It is.

図4に示すように水溶性潤滑剤供給手段41の本体46にはタンク47が設けられ、該タンク47は回収タンク47a、金属粉回収タンク47b及び供給タンク47cに区画される。上記回収タンク47a及び金属粉回収タンク47bは仕切り壁47dの下部が互いに連通し、後述するように金属管7の内部に噴射されて回収される水溶性潤滑剤を回収タンク47a内に一時的に溜めた後に金属粉回収タンク47b内へ流入させる。該金属粉回収タンク47b内には永久磁石が取り付けられた金属粉吸着部材49が水没するように装着され、金属粉回収タンク47b内に流入した水溶性潤滑剤に含まれる金属粉を磁気吸着して回収する。 As shown in FIG. 4, the main body 46 of the water-soluble lubricant supply means 41 is provided with a tank 47, which is divided into a recovery tank 47a, a metal powder recovery tank 47b, and a supply tank 47c. The recovery tank 47a and the metal powder recovery tank 47b are communicated with each other at the lower part of the partition wall 47d. As will be described later, the water-soluble lubricant that is injected and recovered inside the metal pipe 7 is temporarily stored in the recovery tank 47a. After the accumulation, it flows into the metal powder recovery tank 47b. In the metal powder recovery tank 47b, a metal powder adsorption member 49 to which a permanent magnet is attached is mounted so as to be submerged, and the metal powder contained in the water-soluble lubricant that has flowed into the metal powder recovery tank 47b is magnetically adsorbed. And collect.

金属粉回収タンク47b及び供給タンク47cの間には仕切り板47eが設けられ、金属粉回収タンク47b内にて金属粉が回収されて仕切り板47eをオーバーフローした水溶性潤滑剤を供給タンク47c内に溜める。 A partition plate 47e is provided between the metal powder recovery tank 47b and the supply tank 47c, and the water-soluble lubricant that has recovered the metal powder and overflowed the partition plate 47e in the metal powder recovery tank 47b is supplied into the supply tank 47c. Accumulate.

上記本体46内には増圧手段51が設けられ、該増圧手段51と上記供給タンク47cは供給配管53が逆止弁55を設けて接続される。該増圧手段51は内部に中空部を有し、入力ポートに上記供給配管53が接続されると共に出力ポートに吐出配管57が接続される加圧部51aと、該加圧部51aの中空部内にて軸線方向へ摺動可能に挿嵌されて支持されるロッド51bと、後述する圧縮空気切換え制御手段63から供給される圧縮空気により上記ロッド51bを往復作動するシリンダ部51cとから構成される。 A pressure increasing means 51 is provided in the main body 46, and the pressure increasing means 51 and the supply tank 47c are connected with a supply pipe 53 provided with a check valve 55. The pressure-intensifying means 51 has a hollow portion therein, a pressurizing portion 51a in which the supply pipe 53 is connected to the input port and a discharge pipe 57 is connected to the output port, and the inside of the hollow portion of the pressurizing portion 51a. The rod 51b is inserted and supported so as to be slidable in the axial direction, and a cylinder portion 51c that reciprocates the rod 51b by compressed air supplied from the compressed air switching control means 63 described later. .

上記増圧手段51は加圧部51aの中空部内にてロッド51bが非加圧側へ移動されると、中空部内を負圧形成して供給タンク47c内に溜められた水溶性潤滑剤を負圧吸引して中空部内に流入させた後、ロッド51bが加圧側へ移動されると、中空部内に溜められた水溶性潤滑剤を所要の圧力に加圧して吐出させる。また、上記吐出配管57は混合手段59に接続される。 When the rod 51b is moved to the non-pressurizing side in the hollow part of the pressurizing part 51a, the pressure increasing means 51 forms a negative pressure in the hollow part and applies a negative pressure to the water-soluble lubricant stored in the supply tank 47c. When the rod 51b is moved to the pressure side after being sucked into the hollow portion, the water-soluble lubricant stored in the hollow portion is pressurized to a required pressure and discharged. The discharge pipe 57 is connected to the mixing means 59.

上記本体46内には電磁バルブ、圧力調整弁等から構成される圧縮空気切換え制御手段63が設けられ、該圧縮空気切換え制御手段63は増圧手段制御部63a及び圧縮空気制御部63bから構成される。増圧手段制御部63aは圧縮空気発生源64から供給される圧縮空気を上記シリンダ部51cの正圧室及び背圧室へ切換え制御してロッド51bを往復移動させる。また、圧縮空気制御部63bは上記混合手段59に接続された空気配管65に対し、ロッド51bが加圧方向へ移動するタイミングで圧縮空気を吐出するように制御する。 The main body 46 is provided with a compressed air switching control means 63 comprising an electromagnetic valve, a pressure regulating valve, etc., and the compressed air switching control means 63 is composed of a pressure increasing means control section 63a and a compressed air control section 63b. The The pressure increasing means control unit 63a controls the switching of the compressed air supplied from the compressed air generation source 64 to the positive pressure chamber and the back pressure chamber of the cylinder unit 51c, and reciprocates the rod 51b. The compressed air control unit 63b controls the air pipe 65 connected to the mixing means 59 so that the compressed air is discharged at the timing when the rod 51b moves in the pressurizing direction.

なお、増圧手段51による水溶性潤滑剤の加圧力を調整する手段としては、シリンダ部51cから突出するロッド51bの非作動側端部に作動駒(図示せず)を位置調整可能に取付けると共に所望の加圧力位置に応じたロッド51bの移動位置にリミットスイッチ等の位置検知器(図示せず)を取り付け、水溶性潤滑剤の加圧時に突出したロッド51bの作動駒により位置検知器がON作動されたタイミングでシリンダ部51cに対する圧縮空気の供給を遮断制御して水溶性潤滑剤をロッド51bの移動ストロークに応じた圧力で加圧するように制御する。 As means for adjusting the pressure of the water-soluble lubricant by the pressure-increasing means 51, an operating piece (not shown) is attached to the non-operating side end of the rod 51b protruding from the cylinder 51c so that the position can be adjusted. A position detector (not shown) such as a limit switch is attached to the moving position of the rod 51b according to the desired pressure position, and the position detector is turned on by the operating piece of the rod 51b protruding when the water-soluble lubricant is pressurized. The supply of compressed air to the cylinder part 51c is cut off at the actuated timing, and the water-soluble lubricant is controlled to be pressurized with a pressure corresponding to the movement stroke of the rod 51b.

上記した吐出配管57及び空気配管65は混合手段59の入力ポートに接続され、該混合手段59の出力ポートは芯金43の接続口部に接続された供給ホース45が接続される。該混合手段59はそれぞれの配管57・65に逆止弁59a・59bを設け、上記増圧手段51により加圧された水溶性潤滑剤に対して圧縮空気を混ぜて更に増圧させる。上記混合手段59により圧縮空気が混合されて増圧された水溶性潤滑剤は無数の気泡を含んだ状態で芯金43へ吐出される。 The discharge pipe 57 and the air pipe 65 described above are connected to an input port of the mixing means 59, and an output port of the mixing means 59 is connected to a supply hose 45 connected to the connection port of the metal core 43. The mixing means 59 is provided with check valves 59a and 59b in the pipes 57 and 65, respectively, and the compressed water is mixed with the water-soluble lubricant pressurized by the pressure increasing means 51 to further increase the pressure. The water-soluble lubricant that has been mixed with compressed air by the mixing means 59 and increased in pressure is discharged to the core metal 43 in a state containing countless bubbles.

金属管曲げ装置1にセットされた金属管7の一端側には水溶性潤滑剤回収パン69が配置され、該水溶性潤滑剤回収パン69の底面には他端部が上記回収タンク47aに接続される排出管71の一端部が電動ポンプ、エアーポンプ等のポンプ73を設けて接続される。該水溶性潤滑剤回収パン69は曲げ加工時に金属管7内に噴射された流出した余分な水溶性潤滑剤を回収して回収タンク47aへ戻して循環可能にさせる。 A water-soluble lubricant recovery pan 69 is disposed on one end side of the metal tube 7 set in the metal tube bending apparatus 1, and the other end of the water-soluble lubricant recovery pan 69 is connected to the recovery tank 47a. One end of the discharge pipe 71 is connected by providing a pump 73 such as an electric pump or an air pump. The water-soluble lubricant collection pan 69 collects the excess water-soluble lubricant that has flowed out into the metal pipe 7 during bending and returns it to the collection tank 47a for circulation.

次に、上記のように構成された金属管曲げ装置1の作用を説明する。
先ず、金属管曲げ装置1による金属管7の曲げ作用の概略を説明すると、曲げ加工される直線状の金属管7の中空部内にプラグ37、軸部材35を挿入して端部を把持部材29に把持させた後、可動体27を移動制御して金属管7の曲げ加工箇所を曲げ型9の溝9aに装着させる。
Next, the operation of the metal pipe bending apparatus 1 configured as described above will be described.
First, the outline of the bending action of the metal tube 7 by the metal tube bending apparatus 1 will be described. The plug 37 and the shaft member 35 are inserted into the hollow portion of the linear metal tube 7 to be bent, and the end portion is held by the holding member 29. After that, the movable body 27 is controlled to move and the bending portion of the metal tube 7 is attached to the groove 9 a of the bending die 9.

次に、電動モータを駆動して把持部材29を金属管7の軸線周りへ所定の角度で回動して金属管7を回転させる。金属管7の回転角度は金属管7に対して複数の曲げ加工を行う際に、各曲げ加工位置における曲げ方向に合わせて設定される。 Next, the electric motor is driven to rotate the gripping member 29 around the axis of the metal tube 7 at a predetermined angle to rotate the metal tube 7. The rotation angle of the metal tube 7 is set according to the bending direction at each bending position when performing a plurality of bending processes on the metal tube 7.

次に、締め型用シリンダ17を作動して締め型15を移動し、曲げ型9と締め型15により金属管7を把持させる。また、圧力型用シリンダ23を作動して圧力型21を移動し、ワイパ型19と圧力型21により金属管7を挟持させる。 Next, the clamping cylinder 17 is operated to move the clamping mold 15, and the metal tube 7 is gripped by the bending mold 9 and the clamping mold 15. Further, the pressure mold cylinder 23 is operated to move the pressure mold 21, and the metal pipe 7 is held between the wiper mold 19 and the pressure mold 21.

次に、曲げアーム用シリンダ13を作動して曲げ型9を中心に曲げアーム11を回動して締め型15を曲げ型9の周りに沿って移動させることにより金属管7に対して曲げ加工を行った後、締め型用シリンダ17を復動して締め型15による金属管7の把持を解除させると共に圧力型用シリンダ23を復動して圧力型21による金属管7の把持を解除させる。そして曲げアーム用シリンダ13を復動して曲げアーム11を原位置へ戻して金属管7の曲げ加工を終了する。 Next, the bending arm cylinder 13 is actuated to rotate the bending arm 11 about the bending die 9 and move the clamping die 15 around the bending die 9 to bend the metal tube 7. , The clamping die cylinder 17 is moved backward to release the holding of the metal tube 7 by the clamping die 15 and the pressure die cylinder 23 is moved backward to release the holding of the metal tube 7 by the pressure die 21. . Then, the bending arm cylinder 13 is moved back to return the bending arm 11 to the original position, and the bending process of the metal tube 7 is completed.

なお、金属管7を複数回、曲げ加工する場合には、可動体27を移動制御して金属管7の曲げ加工箇所を曲げ型9の溝9aに装着させる。また、次の曲げ加工において曲げ方向が異なる場合には、電動モータを駆動制御して把持部材29を回動して金属管7を所要の角度で回転させた後、前述した動作の繰り返しにより曲げ加工を行う。 When the metal tube 7 is bent a plurality of times, the movable body 27 is controlled to move the bending portion of the metal tube 7 to the groove 9 a of the bending die 9. When the bending direction is different in the next bending process, the electric motor is driven and controlled, the gripping member 29 is rotated to rotate the metal tube 7 at a required angle, and then the bending is repeated by repeating the above-described operation. Processing.

次に、水溶性潤滑剤の供給作用に付いて説明すると、例えば上記した各工程、即ち金属管7の中空部内に曲げ加工用マンドレル33、従ってプラグ37及び軸部材35を挿入した後に可動体27を移動して金属管7の曲げ加工個所を曲げ型9の溝9aに装着した際、把持部材29を回動して金属管7を回転させる際、締め型15を移動して曲げ型9と締め型15により金属管7を把持する際、曲げ型9を中心にして曲げアーム11を回転して締め型15を曲げ型9の周りに沿って移動させる際、締め型15及び圧力型21による金属管7の把持を解放する際、曲げアーム11を原位置へ戻す際、プラグ37箇所の金属管7の内周面へ水溶性潤滑剤をミスト状に噴射するように水溶性潤滑剤供給手段41を以下のように作動制御する。 Next, the operation of supplying the water-soluble lubricant will be described. For example, after the mandrel 33 for bending and thus the plug 37 and the shaft member 35 are inserted into the hollow portion of the metal tube 7 as described above, the movable body 27 is inserted. When the bending portion of the metal tube 7 is mounted in the groove 9a of the bending die 9, the clamping member 15 is moved to rotate the clamping die 15 and the bending die 9 is moved. When the metal tube 7 is gripped by the clamping die 15, when the bending arm 11 is rotated around the bending die 9 to move the clamping die 15 around the bending die 9, the clamping die 15 and the pressure die 21 are used. When releasing the gripping of the metal tube 7 and returning the bending arm 11 to the original position, the water-soluble lubricant supply means so that the water-soluble lubricant is sprayed in a mist form on the inner peripheral surface of the metal tube 7 at the 37 locations of the plug. 41 is controlled as follows.

なお、本実施例においては上記したそれぞれのタイミングで水溶性潤滑剤を噴射する例により説明するが、本発明にあっては金属管7の中空部内にプラグ37及び軸部材35を挿入した後から締め型15及び圧力型21による金属管7の把持を解放するまでの曲げ加工作業中の全体に亘って金属管7内におけるプラグ37箇所へ水溶性潤滑剤を噴射してもよい。 In the present embodiment, the example in which the water-soluble lubricant is injected at each timing described above will be described. However, in the present invention, after the plug 37 and the shaft member 35 are inserted into the hollow portion of the metal tube 7. The water-soluble lubricant may be sprayed to the plugs 37 in the metal tube 7 throughout the bending process until the clamping of the metal tube 7 by the clamping die 15 and the pressure die 21 is released.

先ず、圧縮空気切換え制御手段63は金属管7内のプラグ37箇所に対して水溶性潤滑剤を噴射供給するのに先立って増圧手段51におけるシリンダ部51cの正圧室及び背圧室に対して圧縮空気を交互に供給してロッド51bを往復移動させる。 First, the compressed air switching control means 63 applies to the positive pressure chamber and the back pressure chamber of the cylinder portion 51c in the pressure increasing means 51 prior to injecting and supplying the water-soluble lubricant to the 37 locations of the plug in the metal pipe 7. Then, the compressed air is alternately supplied to reciprocate the rod 51b.

上記動作によりロッド51bが縮小する方向へ移動されると、加圧部51a内を負圧形成して供給タンク47c内に溜められた水溶性潤滑剤を負圧吸引して加圧部51a内に流入させた後に伸長する方向へ移動するロッド51bにより加圧部51a内の水溶性潤滑剤を圧縮して加圧して吐出配管57へ吐出させる。また、圧縮空気切換え制御手段63は上記シリンダ部51cの正圧室に対する圧縮空気の供給動作と並行して圧縮空気を空気配管65へ吐出して混合手段59へ至らせる。 When the rod 51b is moved in the shrinking direction by the above operation, a negative pressure is formed in the pressurizing portion 51a, and the water-soluble lubricant stored in the supply tank 47c is sucked into the pressurizing portion 51a. The water-soluble lubricant in the pressurizing part 51 a is compressed and pressurized by the rod 51 b that moves in the direction of extension after being introduced, and is discharged to the discharge pipe 57. Further, the compressed air switching control means 63 discharges the compressed air to the air pipe 65 in parallel with the operation of supplying the compressed air to the positive pressure chamber of the cylinder portion 51c to reach the mixing means 59.

上記混合手段59においては上記増圧手段51により加圧された水溶性潤滑剤に対して圧縮空気を混合して更に加圧させる。そして上記のように加圧された水溶性潤滑剤は芯金43へ供給される。 In the mixing means 59, the compressed air is mixed with the water-soluble lubricant pressurized by the pressure increasing means 51 and further pressurized. Then, the water-soluble lubricant pressurized as described above is supplied to the core metal 43.

該芯金43において上記のように加圧された水溶性潤滑剤が弾性部材43bの弾性力以下の圧力の場合には、弾性部材43bの弾性力により付勢されたチェックボール43aが小径中空部の開口に圧接して閉止して水溶性潤滑剤の噴射を規制する。そして弾性部材43bの弾性力により付勢されたチェックボール43aにより水溶性潤滑剤の噴射が規制された芯金43内の圧力が所定の圧力に達した際に増圧手段51による水溶性潤滑剤の加圧及び空気配管65に対する圧縮空気の吐出を中断して待機させる。(図3参照) When the water-soluble lubricant pressurized in the metal core 43 has a pressure equal to or lower than the elastic force of the elastic member 43b, the check ball 43a urged by the elastic force of the elastic member 43b has a small-diameter hollow portion. The water-soluble lubricant injection is regulated by being pressed against the opening and closing. Then, when the pressure in the core metal 43 in which the injection of the water-soluble lubricant is restricted by the check ball 43a urged by the elastic force of the elastic member 43b reaches a predetermined pressure, the water-soluble lubricant by the pressure increasing means 51. And the discharge of compressed air to the air pipe 65 are interrupted and made to stand by. (See Figure 3)

上記状態にて上記各工程の処理を実行するのに先立つタイミング、即ち金属管7の中空部内にプラグ37及び軸部材35が挿入された際、把持部材29を回動する際、締め型15を移動する際、曲げ型9を中心にして曲げアーム11を回転する際、締め型15及び圧力型21による金属管7の把持を解放する際、曲げアーム11を原位置へ戻す際に、それぞれの個所に設けられた検出器からの信号に基づいて増圧手段51を作動して供給タンク47c内に溜められた水溶性潤滑剤を負圧吸引して加圧部51a内に流入させた後に伸長する方向へ移動するロッド51bにより加圧部51a内の水溶性潤滑剤を圧縮して加圧して吐出管57へ吐出させると共に圧縮空気を空気配管65へ吐出して混合手段59へ至らせる。   When the plug 37 and the shaft member 35 are inserted into the hollow portion of the metal tube 7 before the processes of the above steps are performed in the above state, that is, when the gripping member 29 is rotated, the clamping die 15 is When moving, when rotating the bending arm 11 around the bending mold 9, when releasing the gripping of the metal tube 7 by the clamping mold 15 and the pressure mold 21, when returning the bending arm 11 to the original position, The pressure increasing means 51 is operated based on a signal from a detector provided at a location, and the water-soluble lubricant stored in the supply tank 47c is sucked into negative pressure to flow into the pressurizing portion 51a, and then expands. The water-soluble lubricant in the pressurizing portion 51a is compressed and pressurized by the rod 51b moving in the direction to be discharged and discharged to the discharge pipe 57, and the compressed air is discharged to the air pipe 65 to reach the mixing means 59.

そして混合手段59に至った水溶性潤滑剤は混合される圧縮空気により更に加圧されて芯金43内に至り、該芯金43における水溶性潤滑剤の圧力が弾性部材43bの弾性力以上の圧力に達すると、チェックボール43aが弾性部材43bの弾性力に抗して移動して小径中空部を開放することにより加圧された水溶性潤滑剤を金属管7内へ噴射させる。(図5参照)   The water-soluble lubricant that reaches the mixing means 59 is further pressurized by the compressed air to be mixed and reaches into the cored bar 43, and the pressure of the water-soluble lubricant in the cored bar 43 exceeds the elastic force of the elastic member 43b. When the pressure is reached, the check ball 43 a moves against the elastic force of the elastic member 43 b to open the small-diameter hollow portion, thereby injecting pressurized water-soluble lubricant into the metal tube 7. (See Figure 5)

このとき、金属管7内に噴射される水溶性潤滑剤は増圧手段51及び混合手段59において吐出される圧縮空気により高い圧力に加圧されるため、金属管7の内周面及びボール状プラグ39を含むプラグ37に対して水溶性潤滑剤を全体的にわたってミスト状に噴射して塗付させることができ、曲げ加工時に金属管7の内面がプラグ39により傷付けられたり、金属管7に振動が発生したりして曲げ加工精度が悪くなるのを防止する。   At this time, the water-soluble lubricant injected into the metal tube 7 is pressurized to a high pressure by the compressed air discharged from the pressure-increasing means 51 and the mixing means 59, so that the inner peripheral surface of the metal tube 7 and the ball shape A water-soluble lubricant can be sprayed and applied to the plug 37 including the plug 39 over the entire surface, and the inner surface of the metal tube 7 is damaged by the plug 39 during the bending process. This prevents the bending accuracy from deteriorating due to vibration.

なお、上記したように金属管7の曲げ加工時に各工程毎に水溶性潤滑剤の噴射を継断するのではなく、曲げ加工作業の全体に亘って水溶性潤滑剤の噴射を継続してもよい。   It should be noted that, as described above, the water-soluble lubricant is not sprayed for each process during the bending of the metal tube 7, but the water-soluble lubricant is continuously sprayed throughout the bending work. Good.

上記のように金属管7の内周面及び球状プラグ39を含むプラグ37に噴射塗付された水溶性潤滑剤の内、余剰の水溶性潤滑剤は金属管7の端部から水溶性潤滑剤回収パン69内へ排出されて集められる。そして水溶性潤滑剤回収パン69内に回収された水溶性潤滑剤が所定の量に達すると、ポンプ73を駆動して水溶性潤滑剤回収パン69内の水溶性潤滑剤を排出管71を経て回収タンク47aへ戻した後、金属粉吸着部材49により含まる金属粉を吸着して除去した後に供給タンク47c内に溜められて循環使用される。   Of the water-soluble lubricant spray-coated on the inner peripheral surface of the metal tube 7 and the plug 37 including the spherical plug 39 as described above, the excess water-soluble lubricant is water-soluble lubricant from the end of the metal tube 7. It is discharged into the collection pan 69 and collected. When the water-soluble lubricant recovered in the water-soluble lubricant recovery pan 69 reaches a predetermined amount, the pump 73 is driven to remove the water-soluble lubricant in the water-soluble lubricant recovery pan 69 through the discharge pipe 71. After returning to the collection tank 47a, the metal powder adsorbing member 49 adsorbs and removes the metal powder, and then accumulates in the supply tank 47c for circulation.

本実施例は、増圧手段51により加圧された水溶性潤滑剤を混合手段59において吐出される圧縮空気により更に増圧することができ、従来のように光出力のポンプを使用して加圧する場合に比べて装置自体を小型化及び軽量化して低コスト化することができる。   In this embodiment, the water-soluble lubricant pressurized by the pressure increasing means 51 can be further increased by compressed air discharged from the mixing means 59, and is pressurized using a light output pump as in the prior art. Compared to the case, the device itself can be reduced in size and weight to reduce the cost.

また、上記のように水溶性潤滑剤を高い圧力で加圧して噴射することにより金属管7の内周面及びボール状プラグ39を含むプラグ37に対して水溶性潤滑剤を全体的に塗付することができ、曲げ加工時に金属管7の内面に傷が発生したり、金属管7が振動したりして曲げ精度が悪くなるのを防止することができる。 Further, as described above, the water-soluble lubricant is entirely applied to the inner peripheral surface of the metal tube 7 and the plug 37 including the ball-shaped plug 39 by injecting the water-soluble lubricant under high pressure. It is possible to prevent the bending accuracy from being deteriorated due to scratches on the inner surface of the metal tube 7 during the bending process or vibration of the metal tube 7.

上記説明は、シリンダ部51cの一方側に1個の加圧部51aを設け、ロッド51bが縮小する方向へ移動した際に加圧部51a内に水溶性潤滑剤を負圧吸引した後にロッド51bが伸長する方向へ移動した際に加圧部51a内の水溶性潤滑剤を圧縮して加圧するシングル作動型として構成としたが、図6に示すように1個のシリンダ部51cの軸線方向両側に2個の加圧部51aをそれぞれ設け、各加圧部51aの中空部内にロッド51bの軸端部をそれぞれ軸線方向へ摺動するように挿嵌し、軸線方向に対するロッド51bの往復移動に伴って一方の加圧部51a内において水溶性潤滑剤を負圧吸引すると共に他方の加圧部51a内において水溶性潤滑剤を圧縮して加圧する作用を交互に行うダブル作動型として構成してもよい。 In the above description, one pressure part 51a is provided on one side of the cylinder part 51c, and when the rod 51b moves in the shrinking direction, the rod 51b is sucked into the pressure part 51a under a negative pressure. 6 is configured as a single-acting type that compresses and pressurizes the water-soluble lubricant in the pressurizing portion 51a when moving in the extending direction, but as shown in FIG. 6, both sides in the axial direction of one cylinder portion 51c Two pressurizing parts 51a are respectively provided, and the shaft end parts of the rods 51b are respectively slidably inserted into the hollow parts of the respective pressurizing parts 51a so as to slide in the axial direction, thereby reciprocating the rod 51b with respect to the axial direction. Along with this, a double-acting type that alternately sucks the water-soluble lubricant in one pressurizing part 51a and compresses and pressurizes the water-soluble lubricant in the other pressurizing part 51a is configured. Also good.

1 金属管曲げ装置
3 本体
5 曲げヘッド
7 金属管
9 曲げ型
9a 溝
11 曲げアーム
13 曲げアーム用シリンダ
15 締め型
17 締め型用シリンダ
19 ワイパ型
21 圧力型
23 圧力型用シリンダ
25 レール
27 可動体
29 把持部材
31 支持部材
33 曲げ加工用マンドレル
35 軸部材
37 プラグ
39 球状プラグ
41 水溶性潤滑剤供給手段
43 芯金
43a 開閉手段の一部を構成するチェックボール
43b 開閉手段の一部を構成する弾性部材
43c 止めリング
45 供給ホース
46 本体
47 タンク
47a 回収タンク
47b 金属粉回収タンク
47c 供給タンク
47d 仕切り板
47e 仕切り板
49 金属粉吸着部材
51 増圧手段
51a 加圧部
51b ロッド
51c シリンダ部
53 供給配管
55 逆止弁
57 吐出配管
59 混合手段
61 逆止弁
63 圧縮空気切換え制御手段
65 空気配管
69 水溶性潤滑剤回収パン
71 排出管
73 ポンプ
DESCRIPTION OF SYMBOLS 1 Metal pipe bending apparatus 3 Main body 5 Bending head 7 Metal pipe 9 Bending die 9a Groove 11 Bending arm 13 Bending arm cylinder 15 Clamping die 17 Clamping cylinder 19 Wiper die 21 Pressure die 23 Pressure die cylinder 25 Rail 27 Movable body 29 Grasping member 31 Support member 33 Bending mandrel 35 Shaft member 37 Plug 39 Spherical plug 41 Water-soluble lubricant supply means 43 Core metal 43a Check ball 43b constituting a part of the opening / closing means Elastic constituting a part of the opening / closing means Member 43c Stop ring 45 Supply hose 46 Main body 47 Tank 47a Recovery tank 47b Metal powder recovery tank 47c Supply tank 47d Partition plate 47e Partition plate 49 Metal powder adsorbing member 51 Pressure increasing means 51a Pressure unit 51b Rod 51c Cylinder unit 53 Supply piping 55 Check valve 57 Discharge piping 59 Mixing means 61 Check 63 compressed air switching control means 65 air pipe 69 water-soluble lubricant recovery pan 71 discharge pipe 73 pump

Claims (3)

金属管の曲げ加工個所に曲げ加工用マンドレルを挿入して金属管を曲げ加工する金属管曲げ加工装置において、
加圧部の中空部に軸線方向へ摺動可能に支持されたロッドを往復移動するシリンダ部と、
該シリンダ部のロッドの往復移動に伴ってタンク内に溜められた水溶性潤滑剤を上記加圧部内に負圧吸引した後に加圧する増圧手段と、
上記増圧手段により加圧された水溶性潤滑剤に対して圧縮空気を混合して圧力を増大する混合手段と、
曲げ加工用マンドレルの中空部内に取付けられ、混合手段から水溶性潤滑剤が供給される芯金と、
該芯金の中空部内にて軸線方向へ移動可能に支持されるチェックボールと、
上記チェックボールを付勢して芯金の中空部を閉止可能にする弾性部材と、
からなる水溶性潤滑剤供給手段を備え、
上記水溶性潤滑剤供給手段は、混合手段から供給される水溶性潤滑剤の圧力が上記弾性部材の弾性力より低い場合には、チェックボールによる中空部の閉止状態を保つ一方、混合手段から供給される水溶性潤滑剤の圧力が上記弾性部材の弾性力より高い場合には、弾性部材の弾性力に抗してチェックボールを移動して中空部を開放して水溶性潤滑剤を噴射可能にする金属管曲げ加工装置。
In a metal tube bending device that bends a metal tube by inserting a mandrel for bending into the bending portion of the metal tube,
A cylinder unit that reciprocates the rod slidably supported in the axial direction Te in the hollow portion of the pressure,
A pressure increasing means for pressurizing the water-soluble lubricant stored in the tank as the rod of the cylinder portion is reciprocated after the negative pressure is sucked into the pressurizing portion;
Mixing means for increasing the pressure by mixing compressed air with the water-soluble lubricant pressurized by the pressure increasing means;
A cored bar which is mounted in the hollow part of the bending mandrel and supplied with a water-soluble lubricant from the mixing means;
A check ball supported so as to be movable in the axial direction within the hollow portion of the core metal;
An elastic member that urges the check ball to close the hollow portion of the core metal;
Comprising a water-soluble lubricant supply means consisting of
When the pressure of the water-soluble lubricant supplied from the mixing means is lower than the elastic force of the elastic member, the water-soluble lubricant supplying means keeps the closed state of the hollow portion by the check ball while supplying from the mixing means When the pressure of the water-soluble lubricant to be applied is higher than the elastic force of the elastic member, the check ball is moved against the elastic force of the elastic member to open the hollow portion so that the water-soluble lubricant can be injected. metal pipe to bending apparatus.
金属管の曲げ加工個所に曲げ加工用マンドレルを挿入して金属管を曲げ加工する金属管曲げ加工装置において曲げ加工用マンドレルから金属管の曲げ加工個所へ水溶性潤滑剤を噴射する際に、When injecting a water-soluble lubricant from a bending mandrel to a bending portion of a metal tube in a bending portion of the metal tube by inserting a bending mandrel into the bending portion of the metal tube and bending the metal tube,
タンク内から負圧吸引された水溶性潤滑剤を増圧手段により加圧した後、After pressurizing the water-soluble lubricant sucked negative pressure from the tank by the pressure increasing means,
加圧された水溶性潤滑剤に対して圧縮空気を混合して増圧し、Increase the pressure by mixing compressed air with the pressurized water-soluble lubricant,
曲げ加工用マンドレルの中空部内に取付けられた芯金の中空部内に供給される増圧された水溶性潤滑剤の圧力が所要の圧力より低い場合には、金属管内に対する水溶性潤滑剤の噴射を規制する一方、芯金の中空部内における増圧された水溶性潤滑剤の圧力が所要の圧力より高い場合には、金属管内に対する水溶性潤滑剤の噴射を可能にする水溶性潤滑剤供給方法。When the pressure of the increased water-soluble lubricant supplied in the hollow portion of the mandrel attached in the hollow portion of the bending mandrel is lower than the required pressure, the water-soluble lubricant is injected into the metal pipe. On the other hand, a water-soluble lubricant supplying method that enables the water-soluble lubricant to be injected into the metal pipe when the pressure of the increased water-soluble lubricant in the hollow portion of the metal core is higher than a required pressure.
請求項2において、
芯金の中空部内にて軸線方向へ移動可能に支持されるチェックボールを弾性部材により付勢し、上記増圧された水溶性潤滑剤の圧力が上記弾性部材の弾性力より低い場合には、チェックボールによる中空部の閉止状態を保つ一方、増圧された水溶性潤滑剤の圧力が上記弾性部材の弾性力より高い場合には、弾性部材の弾性力に抗してチェックボールを移動して中空部を開放して水溶性潤滑剤を噴射可能にする水溶性潤滑剤供給方法。
In claim 2,
When the check ball supported so as to be movable in the axial direction in the hollow portion of the core metal is urged by an elastic member, and the pressure of the increased water-soluble lubricant is lower than the elastic force of the elastic member, If the pressure of the increased water-soluble lubricant is higher than the elastic force of the elastic member while keeping the hollow portion closed by the check ball, the check ball is moved against the elastic force of the elastic member. A method for supplying a water-soluble lubricant that allows a water-soluble lubricant to be jetted by opening a hollow portion .
JP2011191817A 2011-09-02 2011-09-02 Metal pipe bending apparatus and water-soluble lubricant supplying method Expired - Fee Related JP5854457B2 (en)

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