JP5844087B2 - Liquid pumping device - Google Patents

Liquid pumping device Download PDF

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JP5844087B2
JP5844087B2 JP2011179039A JP2011179039A JP5844087B2 JP 5844087 B2 JP5844087 B2 JP 5844087B2 JP 2011179039 A JP2011179039 A JP 2011179039A JP 2011179039 A JP2011179039 A JP 2011179039A JP 5844087 B2 JP5844087 B2 JP 5844087B2
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shaft
float
spring
coil spring
valve
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JP2013040661A (en
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知美 久保
知美 久保
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Tlv Co Ltd
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Description

本発明は、温水や燃料等の液体を圧送する液体圧送装置に関するものである。本発明の液体圧送装置は、各種蒸気使用装置で発生した復水をボイラーや廃熱利用箇所に送る装置として特に適するものである。 The present invention relates to a liquid pumping device that pumps liquid such as hot water or fuel. The liquid pressure feeding device of the present invention is particularly suitable as a device for sending condensate generated in various steam using devices to a boiler or a waste heat utilization site.

従来の液体圧送装置は、例えば特許文献1に開示されている。これは、密閉容器に作動流体導入口と作動流体排出口と液体流入口及び液体排出口が設けられ、密閉容器内にフロートと切替え弁及びスナップ機構が内蔵され、スナップ機構は、密閉容器内に支持された揺動軸と、揺動軸の周りに回転するフロートアーム及び副アームと、フロートアームに支持された第1の軸と、副アームに支持された第2の軸と、第1の軸の周りに回転する第1のバネ受けと、第2の軸の周りに回転する第2のバネ受けと、第1及び第2のバネ受けの間に取り付けられたコイルバネを有し、フロートがフロートアームに連結され、切替え弁が弁軸操作棒を介して副アームに連結されたものである。この特許文献1の液体圧送装置は、フロートの浮上降下の過程で第1及び第2のバネ受けの軸線がずれるために、コイルバネが湾曲し変形したり座屈したりする問題点があった。この問題点を解決する技術が、例えば特許文献2に開示されている。これは、コイルバネが第1及び第2のバネ受け間の連続する軸芯に外装され、コイルバネの一端が軸芯をスライドするバネ受けに結合されたものである。 A conventional liquid pumping device is disclosed in Patent Document 1, for example. This is because the sealed container is provided with a working fluid inlet, a working fluid outlet, a liquid inlet and a liquid outlet, and a float, a switching valve and a snap mechanism are built in the sealed container. A supported swing shaft, a float arm and a sub arm rotating around the swing shaft, a first shaft supported by the float arm, a second shaft supported by the sub arm, and a first shaft A first spring receiver that rotates about an axis; a second spring receiver that rotates about a second axis; and a coil spring that is attached between the first and second spring receivers, It is connected to the float arm, and the switching valve is connected to the sub arm via the valve shaft operating rod. The liquid pumping device disclosed in Patent Document 1 has a problem in that the coil springs are bent and deformed or buckled because the axes of the first and second spring receivers are displaced in the process of floating and lowering the float. A technique for solving this problem is disclosed in Patent Document 2, for example. In this configuration, a coil spring is mounted on a continuous shaft core between the first and second spring bearings, and one end of the coil spring is coupled to a spring bearing that slides on the shaft core.

アメリカ特許5141405号US Pat. No. 5,141,405 特開平7−035296号JP-A-7-035296

上記特許文献2の液体圧送装置は、第1及び第2のバネ受け間の連続する軸芯によりコイルバネの湾曲を防止でき変形や座屈を防止できるものであるが、第1及び第2のバネ受けとコイルバネの間にゴミやスケール等の流体中の異物を噛み込み易く、動作の円滑性を欠くという問題点があった。 The liquid pumping device disclosed in Patent Document 2 can prevent the coil spring from being bent and prevent deformation and buckling by the continuous axial core between the first and second spring receivers. There is a problem that foreign matter in a fluid such as dust and scale is easily caught between the receiver and the coil spring, and the smoothness of the operation is lacking.

したがって本発明が解決しようとする課題は、第1及び第2のバネ受けとコイルバネの間にゴミやスケール等の流体中の異物を噛み込み難い液体圧送装置を提供することである。 Therefore, the problem to be solved by the present invention is to provide a liquid pumping device in which foreign matter in a fluid such as dust or scale is not easily caught between the first and second spring receivers and the coil spring.

上記の課題を解決するために、本発明の液体圧送装置は、密閉容器に作動流体導入口と作動流体排出口と液体流入口及び液体排出口が設けられ、密閉容器内にフロートと切替え弁及びスナップ機構が内蔵され、スナップ機構は、密閉容器内に支持された揺動軸と、揺動軸の周りに回転するフロートアーム及び副アームと、フロートアームに支持された第1の軸と、副アームに支持された第2の軸と、第1の軸の周りに回転する第1のバネ受けと、第2の軸の周りに回転する第2のバネ受けと、第1及び第2のバネ受けの間に取り付けられたコイルバネを有し、フロートがフロートアームに連結され、切替え弁が弁軸操作棒を介して副アームに連結されたものにおいて、コイルバネが第1及び第2のバネ受け間の連続する筒部材に内装され、コイルバネの一端が筒部材をスライドするバネ受けに結合され、筒部材が第1及び第2のバネ受けとは別体に設けられたことを特徴とするものである。 In order to solve the above problems, the liquid pumping apparatus of the present invention is provided with a working fluid inlet, a working fluid outlet, a liquid inlet and a liquid outlet in a sealed container, and a float, a switching valve, and A snap mechanism is incorporated, and the snap mechanism includes a swing shaft supported in the sealed container, a float arm and a sub arm rotating around the swing shaft, a first shaft supported by the float arm, and a sub shaft. A second shaft supported by the arm; a first spring receiver that rotates about the first axis; a second spring receiver that rotates about the second axis; and first and second springs A coil spring mounted between the receiver, the float is connected to the float arm, and the switching valve is connected to the sub arm via the valve shaft operating rod, and the coil spring is between the first and second spring receivers Is installed in a continuous cylindrical member One end of Rubane is coupled to receive the spring to slide the tubular member, the tubular member in which the received first and second springs, characterized in that provided separately.

本発明によれば、コイルバネが第1及び第2のバネ受け間の連続する筒部材に内装され、コイルバネの一端が筒部材をスライドするバネ受けに結合され、筒部材が第1及び第2のバネ受けとは別体に設けられたものであるので、筒部材によりコイルバネの湾曲を防止でき変形や座屈を防止できると共に、第1及び第2のバネ受けとコイルバネの間に流体中の異物を噛み込み難いという効果を奏する。 According to the present invention, the coil spring is mounted in the continuous cylindrical member between the first and second spring receivers, one end of the coil spring is coupled to the spring receiver that slides the cylindrical member, and the cylindrical member is the first and second cylindrical members. Since it is provided separately from the spring receiver, the cylindrical member can prevent the coil spring from being bent and prevent deformation and buckling, and foreign matter in the fluid between the first and second spring receivers and the coil spring can be prevented. There is an effect that it is difficult to bite.

本発明の実施の形態に係わる液体圧送装置の断面図である。It is sectional drawing of the liquid pumping apparatus concerning embodiment of this invention. 図1のコイルバネ部分の拡大断面図である。It is an expanded sectional view of the coil spring part of FIG.

以下、本発明の実施の形態について、図1乃至図2を参照して説明する。本実施例の液体圧送装置1は密閉容器2内にフロート3と切替え弁4及びスナップ機構5が配されたものである。密閉容器2は本体部7と蓋部8が図示しないネジによって結合され、内部に液体溜空間10が形成されたものである。蓋部8には作動流体導入口11,作動流体排出口13,液体流入口16,液体排出口17が設けられている。作動流体導入口11の内側に給気弁20が取り付けられ、作動流体排出口13の内側に排気弁21が取り付けられている。給気弁20は弁ケース22と給気弁体23及び昇降棒24によって構成される。弁ケース22は軸方向に貫通孔を有し、貫通孔の上部に給気弁口25が形成されている。弁ケース22の中間部の周囲壁には給気弁口25と密閉容器2内方側とを連通する4つの開口26が設けられている。給気弁体23は球状で給気弁口25の作動流体導入口11側に位置し、下端に昇降棒24が溶接により一体的に取り付けられている。昇降棒22の下部は密閉容器2内方側に抜け、連設板27に当接するようになっている。連設板27は弁軸操作棒28に連結され、弁軸操作棒28はスナップ機構5と連結されている。排気弁21は弁ケース29と排気弁体30と昇降棒31によって構成される。弁ケース29は軸方向に貫通孔を有し、貫通孔の上部に排気弁口32があり、排気弁口32の下から昇降棒31の上端に保持固定された排気弁体30が離着座して開閉を行うものである。昇降棒31の下端はピンで弁軸操作棒28に連結されている。給気弁20と排気弁21で切替え弁4が構成され、給気弁20が開くと排気弁21は閉じ、給気弁20が閉じると排気弁21は開く。 Hereinafter, embodiments of the present invention will be described with reference to FIGS. The liquid pumping apparatus 1 according to the present embodiment has a float 3, a switching valve 4, and a snap mechanism 5 arranged in a sealed container 2. The sealed container 2 has a main body portion 7 and a lid portion 8 connected by screws (not shown), and a liquid reservoir space 10 is formed inside. The lid 8 is provided with a working fluid introduction port 11, a working fluid discharge port 13, a liquid inflow port 16, and a liquid discharge port 17. An air supply valve 20 is attached inside the working fluid introduction port 11, and an exhaust valve 21 is attached inside the working fluid discharge port 13. The air supply valve 20 includes a valve case 22, an air supply valve body 23, and an elevating rod 24. The valve case 22 has a through hole in the axial direction, and an air supply valve port 25 is formed in the upper part of the through hole. Four openings 26 are provided in the peripheral wall of the intermediate portion of the valve case 22 to communicate the air supply valve port 25 and the inner side of the sealed container 2. The air supply valve body 23 has a spherical shape and is positioned on the working fluid introduction port 11 side of the air supply valve port 25, and a lifting rod 24 is integrally attached to the lower end thereof by welding. The lower part of the lifting / lowering rod 22 comes out to the inside of the sealed container 2 and comes into contact with the continuous plate 27. The connecting plate 27 is connected to the valve shaft operating rod 28, and the valve shaft operating rod 28 is connected to the snap mechanism 5. The exhaust valve 21 includes a valve case 29, an exhaust valve body 30, and a lifting rod 31. The valve case 29 has a through hole in the axial direction, and has an exhaust valve port 32 at an upper part of the through hole. Open and close. The lower end of the elevating rod 31 is connected to the valve shaft operating rod 28 by a pin. The switching valve 4 is constituted by the air supply valve 20 and the exhaust valve 21, and when the air supply valve 20 is opened, the exhaust valve 21 is closed, and when the air supply valve 20 is closed, the exhaust valve 21 is opened.

フロート3はフロートアーム34と揺動軸35を介してブラケット36によって支持されている。ブラケット36は図示しないネジによって密閉容器2の蓋部8に一体的に取り付けられている。スナップ機構5はフロートアーム34と揺動軸35と副アーム37とコイルバネ38と第1の軸39と第1バネ受け40と第2の軸41及び第2バネ受け42によって構成される。フロートアーム34は平行に対向した2枚の板よりなり、左端にフロート3が固着され、右側部が揺動軸35によって回転可能に支持されている。従って、フロート3は揺動軸35を中心として上下に揺動する。フロートアーム34の中央部に揺動軸35と平行な第1の軸39が掛け渡されている。第1の軸39に第1バネ受け40が回転可能に支持されている。また、揺動軸35には副アーム37が回転可能に支持されている。副アーム37は平行に対向した2枚の板よりなり、左端部に揺動軸35と平行な第2の軸41が掛け渡されている。第2の軸41に第2バネ受け42が回転可能に支持されている。第1及び第2のバネ受け40,42の間に圧縮状態のコイルバネ38が配置されている。フロートアーム34には半円状に長孔43が設けられ、長孔43内に揺動軸35と平行なストッパー軸44がブラケット36によって支持されている。ストッパー軸44は副アーム37の回転範囲を規制する。副アーム37の右端部に揺動軸35と平行な連結軸45が貫通して取り付けられ、連結軸45に弁軸操作棒28の下端が連結されている。揺動軸35と平行でフロートアーム34の揺動範囲を規制するストッパー軸51,52がブラケット36によって支持されている。第1及び第2のバネ受け40,42のそれぞれのボス部側の外周に筒部材48の内周がコイルバネ38の軸芯方向にスライド自在に嵌め込まれ、この筒部材48内にコイルバネ38が内装されている。そのため、コイルバネ38の一端の第1バネ受け40は筒部材48の軸方向にスライドする。 The float 3 is supported by a bracket 36 via a float arm 34 and a swing shaft 35. The bracket 36 is integrally attached to the lid portion 8 of the sealed container 2 by screws (not shown). The snap mechanism 5 includes a float arm 34, a swing shaft 35, a sub arm 37, a coil spring 38, a first shaft 39, a first spring receiver 40, a second shaft 41, and a second spring receiver 42. The float arm 34 is composed of two parallel opposing plates, the float 3 is fixed to the left end, and the right side portion is rotatably supported by the swing shaft 35. Accordingly, the float 3 swings up and down around the swing shaft 35. A first shaft 39 parallel to the swing shaft 35 is stretched around the center of the float arm 34. A first spring receiver 40 is rotatably supported on the first shaft 39. A sub arm 37 is rotatably supported on the swing shaft 35. The sub arm 37 is composed of two plates facing each other in parallel, and a second shaft 41 parallel to the swing shaft 35 is stretched over the left end portion. A second spring receiver 42 is rotatably supported on the second shaft 41. A coil spring 38 in a compressed state is disposed between the first and second spring receivers 40 and 42. The float arm 34 is provided with a semicircular elongated hole 43, and a stopper shaft 44 parallel to the swing shaft 35 is supported by the bracket 36 in the elongated hole 43. The stopper shaft 44 regulates the rotation range of the sub arm 37. A connecting shaft 45 parallel to the swing shaft 35 is attached to the right end portion of the sub arm 37 so as to pass therethrough, and the lower end of the valve shaft operating rod 28 is connected to the connecting shaft 45. Stopper shafts 51 and 52 that are parallel to the swing shaft 35 and restrict the swing range of the float arm 34 are supported by the bracket 36. The inner periphery of the cylindrical member 48 is fitted to the outer periphery of each of the first and second spring receivers 40, 42 on the boss portion side so as to be slidable in the axial direction of the coil spring 38. Has been. Therefore, the first spring receiver 40 at one end of the coil spring 38 slides in the axial direction of the cylindrical member 48.

次に本実施例の液体圧送装置1の作用について、作動流体として蒸気を用いた場合の一連の動作手順を追うことによって説明する。まず液体圧送装置1の外部配管は作動流体導入口11が高圧の蒸気源に接続され、作動流体排出口13は蒸気循環配管に接続される。液体流入口16は外部から液体溜空間10に向かって開く逆止弁(図示せず)を介して蒸気使用装置等の負荷に接続され、液体排出口17は液体溜空間10から外部に向かって開く逆止弁(図示せず)を介してボイラー等の液体圧送先へ接続される。本実施例の液体圧送装置1の液体溜空間10内に復水が無い場合は、図1に示すようにフロート3は底部に位置する。このとき、切替え弁4における給気弁20が閉じられ、排気弁21が開かれている。そして、蒸気使用装置等の負荷内で復水が発生すると、復水は圧送液体流入口16から液体圧送装置1に流下して、液体溜空間10内に溜る。液体溜空間10内に溜った復水によってフロート3が浮上すると、フロートアーム34が揺動軸35を中心に時計回り方向に回転し、コイルバネ38との連結部である第1の軸39が上方に移動して揺動軸35と第2の軸41を結ぶ線の延長線上に近付き、コイルバネ38が圧縮変形する。そしてフロート3が更に浮上して第1の軸39が揺動軸35と第2の軸41を結ぶ線の延長線上を越えると、コイルバネ38が急激に変形を回復し、副アーム37が反時計回り方向に回転して連結軸45が上方にスナップ移動する。その結果、連結軸45に連結された弁軸操作棒28が上側にスナップ移動し、給気弁20が開かれると共に排気弁21が閉じられる。 Next, the operation of the liquid pumping apparatus 1 of this embodiment will be described by following a series of operation procedures when steam is used as the working fluid. First, in the external piping of the liquid pumping apparatus 1, the working fluid inlet 11 is connected to a high-pressure steam source, and the working fluid outlet 13 is connected to the steam circulation piping. The liquid inlet 16 is connected to a load such as a vapor using device via a check valve (not shown) that opens from the outside toward the liquid reservoir space 10, and the liquid outlet 17 is directed outward from the liquid reservoir space 10. It is connected to a liquid pumping destination such as a boiler via an open check valve (not shown). When there is no condensate in the liquid reservoir space 10 of the liquid pumping apparatus 1 of this embodiment, the float 3 is located at the bottom as shown in FIG. At this time, the supply valve 20 in the switching valve 4 is closed and the exhaust valve 21 is opened. When condensate is generated in a load such as a steam using device, the condensate flows down from the pumping liquid inlet 16 to the liquid pumping device 1 and accumulates in the liquid reservoir space 10. When the float 3 rises due to the condensate accumulated in the liquid reservoir space 10, the float arm 34 rotates clockwise about the swing shaft 35, and the first shaft 39, which is a connecting portion with the coil spring 38, moves upward. To the extension line of the line connecting the swing shaft 35 and the second shaft 41, the coil spring 38 is compressed and deformed. When the float 3 further floats and the first shaft 39 exceeds the extension of the line connecting the oscillating shaft 35 and the second shaft 41, the coil spring 38 suddenly recovers from deformation and the sub arm 37 is counterclockwise. The connecting shaft 45 is snapped upward by rotating in the turning direction. As a result, the valve shaft operating rod 28 connected to the connecting shaft 45 snaps upward, the air supply valve 20 is opened and the exhaust valve 21 is closed.

給気弁20が開かれて作動流体導入口11が開放されると、密閉容器2内に高圧蒸気が導入され、内部の圧力が上昇し、液体溜空間10に溜った復水は、蒸気圧に押されて圧送液体排出口17から図示しない逆止弁を介して外部のボイラーや廃熱利用装置へ排出される。復水の排出によって復水溜空間10内の水位が低下すると、フロート3が降下して、フロートアーム34が揺動軸35を中心に反時計回り方向に回転し、コイルバネ38との連結部である第1の軸39が下方に移動して揺動軸35と第2の軸41を結ぶ線の延長線上に近付き、コイルバネ38が圧縮変形する。そしてフロート3が更に降下して第1の軸39が揺動軸35と第2の軸41を結ぶ線の延長線上を越えると、コイルバネ38が急激に変形を回復し、副アーム37が時計回り方向に回転して連結軸45が下方にスナップ移動する。その結果、連結軸45に連結された弁軸操作棒28が下側にスナップ移動し、給気弁20が閉じられると共に排気弁21が開かれる。 When the air supply valve 20 is opened and the working fluid inlet 11 is opened, high-pressure steam is introduced into the sealed container 2, the internal pressure rises, and the condensate accumulated in the liquid reservoir space 10 And is discharged from the pressure liquid discharge port 17 to an external boiler or waste heat utilization device via a check valve (not shown). When the water level in the condensate reservoir space 10 is lowered due to the discharge of the condensate, the float 3 descends, and the float arm 34 rotates counterclockwise about the swing shaft 35, which is a connecting portion with the coil spring 38. The first shaft 39 moves downward and approaches an extended line connecting the swing shaft 35 and the second shaft 41, and the coil spring 38 is compressed and deformed. When the float 3 further descends and the first shaft 39 exceeds the extension of the line connecting the swing shaft 35 and the second shaft 41, the coil spring 38 suddenly recovers from deformation and the sub arm 37 rotates clockwise. The connecting shaft 45 snaps downward by rotating in the direction. As a result, the valve shaft operating rod 28 connected to the connecting shaft 45 snaps downward, closing the air supply valve 20 and opening the exhaust valve 21.

本発明は、各種蒸気使用装置で発生した復水をボイラーや廃熱利用箇所に送る復水圧送装置に限らず、温水や燃料等の液体を圧送する液体圧送装置に利用することができる。   The present invention is not limited to a condensate pressure feeding device that sends condensate generated in various steam using devices to a boiler or a waste heat utilization place, but can also be used in a liquid pressure feeding device that pumps liquid such as hot water or fuel.

1 液体圧送装置
2 密閉容器
3 フロート
4 切替え弁
5 スナップ機構
10 液体溜空間
11 作動流体導入口
13 作動流体排出口
16 液体流入口
17 液体排出口
18 給気弁
19 排気弁
28 弁軸操作棒
33 コイルバネ
34 フロートアーム
35 揺動軸
37 副アーム
38 コイルバネ
39 第1の軸
40 第1バネ受け
41 第2の軸
42 第2バネ受け
48 筒部材
DESCRIPTION OF SYMBOLS 1 Liquid pumping apparatus 2 Sealed container 3 Float 4 Switching valve 5 Snap mechanism 10 Liquid reservoir space 11 Working fluid inlet 13 Working fluid outlet 16 Liquid inlet 17 Liquid outlet 18 Supply valve 19 Exhaust valve 28 Valve shaft operating rod 33 Coil spring 34 Float arm 35 Oscillating shaft 37 Sub arm 38 Coil spring 39 First shaft 40 First spring receiver 41 Second shaft 42 Second spring receiver 48 Cylindrical member

Claims (1)

密閉容器に作動流体導入口と作動流体排出口と液体流入口及び液体排出口が設けられ、密閉容器内にフロートと切替え弁及びスナップ機構が内蔵され、スナップ機構は、密閉容器内に支持された揺動軸と、揺動軸の周りに回転するフロートアーム及び副アームと、フロートアームに支持された第1の軸と、副アームに支持された第2の軸と、第1の軸の周りに回転する第1のバネ受けと、第2の軸の周りに回転する第2のバネ受けと、第1及び第2のバネ受けの間に取り付けられたコイルバネを有し、フロートがフロートアームに連結され、切替え弁が弁軸操作棒を介して副アームに連結されたものにおいて、第1及び第2のバネ受けを筒部材を介して連続させ、コイルバネが筒部材に内装され、コイルバネの一端が筒部材をスライドするバネ受けに結合され、筒部材が第1及び第2のバネ受けとは別体に設けられたことを特徴とする液体圧送装置。 The sealed container is provided with a working fluid inlet, a working fluid outlet, a liquid inlet and a liquid outlet, and a float, a switching valve and a snap mechanism are built in the sealed container, and the snap mechanism is supported in the sealed container. A swing shaft, a float arm and a sub arm rotating around the swing shaft, a first shaft supported by the float arm, a second shaft supported by the sub arm, and the first shaft A first spring receiver that rotates about the second axis, a second spring receiver that rotates about the second axis, and a coil spring that is attached between the first and second spring receivers, and the float is attached to the float arm. In the case where the switching valve is connected to the sub arm via the valve shaft operating rod, the first and second spring receivers are made continuous via the cylindrical member , the coil spring is built in the cylindrical member, and one end of the coil spring The bar that slides the cylindrical member Coupled to receive, liquid pumping apparatus characterized by cylindrical member and receives the first and second springs are provided separately.
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JPS5886463U (en) * 1981-12-07 1983-06-11 株式会社日本気化器製作所 vaporizer spring device
US6599096B1 (en) * 2001-07-17 2003-07-29 Armstrong International, Inc. Steam driven pump
JP2009068634A (en) * 2007-09-14 2009-04-02 Tlv Co Ltd Liquid pumping device

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