JP5841718B2 - Purification unit and purification structure using the purification unit - Google Patents

Purification unit and purification structure using the purification unit Download PDF

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JP5841718B2
JP5841718B2 JP2010233594A JP2010233594A JP5841718B2 JP 5841718 B2 JP5841718 B2 JP 5841718B2 JP 2010233594 A JP2010233594 A JP 2010233594A JP 2010233594 A JP2010233594 A JP 2010233594A JP 5841718 B2 JP5841718 B2 JP 5841718B2
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activated carbon
carbon fiber
molded body
fiber molded
purification unit
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JP2012086127A (en
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前川 拓也
拓也 前川
正晃 吉川
正晃 吉川
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Osaka Gas Co Ltd
Sekisui Jushi Corp
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Sekisui Jushi Corp
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本発明は、例えば歩道や駐車場に目隠し塀等として用いられ、空気などの浄化対象流体に含まれる窒素酸化物、硫黄酸化物、揮発性炭化水素、浮遊粒子状物質を含む粉塵などの汚染物質を除去するのに有効な触媒繊維を用いた浄化ユニット、及び当該浄化ユニットを用いた浄化構造体に関する。   The present invention is used as, for example, a blindfold in a sidewalk or a parking lot, and pollutants such as dust containing nitrogen oxides, sulfur oxides, volatile hydrocarbons, and suspended particulate matter contained in a fluid to be purified such as air The present invention relates to a purification unit using a catalyst fiber effective for removing water, and a purification structure using the purification unit.

自動車の交通量が多い道路沿道、発電所や工場などが密集する工業地帯などの大気汚染が著しい環境において、通風路を通流する空気などの浄化対象流体に含まれる窒素酸化物、硫黄酸化物、揮発性炭化水素、浮遊粒子状物質を含む粉塵などの汚染物質を除去するのに有効な触媒繊維を用いた浄化ユニットが提案されている(例えば、下記特許文献1参照)。   Nitrogen oxides and sulfur oxides contained in fluids to be purified such as air flowing through ventilation passages in environments with significant air pollution such as roadside roads where automobile traffic is high and industrial areas where power plants and factories are densely packed There has been proposed a purification unit using catalyst fibers that are effective in removing contaminants such as volatile hydrocarbons and dust containing suspended particulate matter (see, for example, Patent Document 1 below).

具体的に浄化ユニットは、活性炭素繊維を含んで構成され、プリーツ状に加工されるとともにプリーツ表裏間に通風性を有する活性炭素繊維成型体と、活性炭素繊維成型体のプリーツ表面側に配設される表面板とを備え、表面板に、その表裏間に亘って通風を許容する通風孔が形成され、プリーツ折り目に沿った通風空間を、表面板の通風孔から侵入する浄化対象流体を浄化する浄化空間として形成している。   Specifically, the purification unit is configured to include activated carbon fibers, is processed into a pleat shape, and has an activated carbon fiber molded body having ventilation between the front and back of the pleat, and disposed on the pleat surface side of the activated carbon fiber molded body. The surface plate is formed with ventilation holes that allow ventilation between the front and back surfaces, and purifies the fluid to be purified that enters the ventilation space along the pleat crease through the ventilation holes of the surface plate. It is formed as a purification space.

この浄化ユニット(あるいは浄化ユニットを用いて構成した浄化構造体)は、窒素酸化物、硫黄酸化物、揮発性炭化水素、浮遊粒子状物質を含む粉塵などの汚染物質を除去する浄化機能を備えている。   This purification unit (or a purification structure configured using the purification unit) has a purification function for removing contaminants such as nitrogen oxides, sulfur oxides, volatile hydrocarbons, and dust containing suspended particulate matter. Yes.

特開2009−101348号公報JP 2009-101348 A

上記従来の浄化ユニットは、窒素酸化物、硫黄酸化物、揮発性炭化水素、浮遊粒子状物質を含む粉塵などの汚染物質を除去する浄化機能を備えているものの、活性炭素繊維成型体では、その浄化空間を、表面板に備えた通風孔から侵入する浄化対象流体を浄化するための領域としているのみである。   The conventional purification unit has a purification function for removing contaminants such as nitrogen oxides, sulfur oxides, volatile hydrocarbons, and dust containing suspended particulate matter. The purification space is merely an area for purifying the purification target fluid entering from the ventilation holes provided in the surface plate.

しかしながら、この種の浄化ユニットは前述したように屋外に設置される。すなわち、空気などの浄化対象流体に晒されるとともに、雨水等にも晒される。そして上記浄化ユニットでは、浄化ユニット内に侵入した雨水等の水分との関係による浄化については、検討の余地があった。   However, this type of purification unit is installed outdoors as described above. That is, it is exposed to a fluid to be purified such as air and also exposed to rainwater. And in the said purification | cleaning unit, there was room for examination about the purification | cleaning by the relationship with moisture, such as rain water which penetrate | invaded in the purification unit.

本発明は上記課題に鑑み、窒素酸化物、硫黄酸化物、揮発性炭化水素、浮遊粒子状物質を含む粉塵などの汚染物質の除去に極めて優れる浄化ユニット及びそれを用いた浄化構造体の提供を目的とする。   In view of the above problems, the present invention provides a purification unit that is extremely excellent in removing pollutants such as dust containing nitrogen oxides, sulfur oxides, volatile hydrocarbons, and suspended particulate matter, and a purification structure using the same. Objective.

本発明は、空気に含まれる汚染物質を除去するための浄化ユニットであって、活性炭素繊維を含んで構成されるとともに表裏間に亘って通風性を有する活性炭素繊維成型体が浄化ユニット本体に内装され、前記活性炭素繊維成型体をプリーツ状に保形するための保形用部材が設けられ、該活性炭素繊維成型体の表面側に配設され表裏間に亘って通風を許容する複数の通風孔が板面に形成された表面板を備え、保形用部材の裏面側に浄化ユニット本体に内装された吸音材が配設され、活性炭素繊維成型体の高さである山部と谷部との距離が、吸音材の表面から表面板の裏面までの距離に比べて大きく設定されていることで、前記保形用部材によって活性炭素繊維成型体がプリーツ状に保持されるとともに浄化ユニット本体に保持された状態において、活性炭素繊維成型体の表面板側の山部が前記表面板によって裏面側に押圧されて、前記活性炭素繊維の繊維密度が高い領域と低い領域とが活性炭素繊維成型体の広がり方向で交互に存在していることを特徴としているThe present invention is a purification unit for removing pollutants contained in air, and an activated carbon fiber molded body that includes activated carbon fibers and has ventilation between the front and back is provided in the purification unit main body. A plurality of shape retention members are provided for retaining the activated carbon fiber molded body in a pleated shape, and are disposed on the surface side of the activated carbon fiber molded body to allow ventilation between the front and back surfaces. It has a surface plate with ventilation holes formed on the plate surface, and a sound absorbing material built in the purification unit body is disposed on the back side of the shape-retaining member, and peaks and valleys that are the height of the activated carbon fiber molded body The activated carbon fiber molded body is held in a pleated shape by the shape-retaining member, and the purification unit is set so that the distance to the portion is set larger than the distance from the surface of the sound absorbing material to the back surface of the front plate In the state of being held by the main body. Then, the crest portion on the surface plate side of the activated carbon fiber molded body is pressed to the back surface side by the surface plate, and the area where the fiber density of the activated carbon fiber is high and the area where the fiber density is low are the spreading direction of the activated carbon fiber molded body. It is characterized by being present alternately.

上記構成において、活性炭素繊維成型体が保形用部材により、山部および谷部を繰り返すプリーツ状に形成されており、活性炭素繊維成型体の表面板側の山部が表面板によって裏面側に押圧されているから、表面板の裏面側において、活性炭素繊維成型体の二つの山部と一つの谷部とで形成される空間領域が、隣合う空間領域と区画されており、したがって、表面板の通風孔から浄化ユニット本体内に侵入した浄化対象流体は該空間領域に滞留し易く、空間領域に滞留した浄化対象流体は活性炭素繊維成型体に接触している時間がその分だけ長くなるから、汚染物質が除去され易くなる。また、この構成によれば、浄化ユニットが騒音低減用ユニットとして兼用される。
In the above configuration, the activated carbon fiber molded body is formed in a pleated shape that repeats the crest and trough by the shape-retaining member, and the crest on the surface plate side of the activated carbon fiber molded body is on the back side by the surface plate. Since it is pressed, on the back side of the front plate, the space area formed by the two peaks and the valleys of the activated carbon fiber molded body is partitioned from the adjacent space area. The purification target fluid that has entered the purification unit main body through the ventilation holes of the face plate easily stays in the space region, and the time for which the purification target fluid staying in the space region is in contact with the activated carbon fiber molded body is increased accordingly. Therefore, contaminants are easily removed. Further, according to this configuration, the purification unit is also used as a noise reduction unit.

ここで、活性炭素繊維の繊維密度が高い領域と低い領域とが活性炭素繊維成型体の広がり方向で交互に存在しているとは、繊維密度が高い領域と低い領域とが上下方向、左右方向、あるいは上下方向および左右方向に対して傾斜した方向等を含み、保形用部材によってプリーツ状に形成される前のシート状に形成した活性炭素繊維成型体において、その面方向の何れの方向も含む概念である。   Here, a region where the fiber density of the activated carbon fiber is high and a region where the fiber density is low are alternately present in the spreading direction of the activated carbon fiber molded body. That is, the region where the fiber density is high and the region where the fiber density is low are vertically and horizontally. Or an activated carbon fiber molded body formed into a sheet shape before being formed into a pleated shape by a shape-retaining member, including a vertical direction and a direction inclined with respect to the left-right direction. It is a concept that includes.

また、活性炭素繊維成型体の表面板側の山部が表面板によって裏面側に押圧されて、活性炭素繊維の繊維密度が高い領域と低い領域とが活性炭素繊維成型体の広がり方向で交互に存在しているから、表面板の通風孔から浄化ユニット本体内に侵入した雨水等の水分は、活性炭素繊維成型体に吸収されると、繊維密度が高い領域では緩慢に降り、繊維密度が低い領域では、高い領域に比べて急速に降りるから、繊維密度が高い領域を設けた分だけ水分によって活性炭素繊維成型体を浄化する能力が向上する。   Moreover, the peak part by the side of the surface plate of an activated carbon fiber molding is pressed to the back side by the surface board, and the area | region where the fiber density of an activated carbon fiber is high and the area | region where it is low are alternately with the spreading direction of an activated carbon fiber molding. Since water such as rainwater that has entered the purification unit main body through the ventilation holes of the surface plate is absorbed by the activated carbon fiber molded body, it slowly falls in the region where the fiber density is high, and the fiber density is low. In the region, since it descends more rapidly than in the high region, the ability to purify the activated carbon fiber molded body with moisture is improved by the amount provided for the region where the fiber density is high.

本発明では、活性炭素繊維の繊維密度が高い領域と低い領域とが上下方向で交互に存在している構成を採用することができる。この構成によれば、活性炭素繊維成型体内を降りる水分の平均流速が、繊維密度が低い領域のみで形成した活性炭素繊維成型体に比べて低下するから、その分だけ水分によって活性炭素繊維成型体を浄化する能力が向上する。   In this invention, the structure where the area | region where the fiber density of activated carbon fiber is high and the area | region where it is low exists alternately can be employ | adopted. According to this configuration, since the average flow rate of the water descending the activated carbon fiber molded body is lower than that of the activated carbon fiber molded body formed only in the region where the fiber density is low, the activated carbon fiber molded body is increased by moisture accordingly. The ability to purify is improved.

本発明の浄化ユニットでは、保形用部材は活性炭素繊維成型体の裏面側にのみ設けられて通気性を有している構成を採用することができる。この構成によれば、保形用部材を活性炭素繊維成型体の裏面側にのみ設けることで、両面側に設ける場合に比べて製造コストを低減させられ、活性炭素繊維成型体を保形させるための工程も容易になる。また、通気性を付与された保形用部材によれば、保形用部材が活性炭素繊維成型体に接触していたとしても、浄化対象流体が活性炭素繊維成型体の表裏面間に亘って通過することが可能である。   In the purification unit of the present invention, a configuration in which the shape retaining member is provided only on the back surface side of the activated carbon fiber molded body and has air permeability can be employed. According to this configuration, by providing the shape-retaining member only on the back side of the activated carbon fiber molded body, the manufacturing cost can be reduced compared to the case of providing on both sides, and the activated carbon fiber molded body is retained. This process is also facilitated. Moreover, according to the shape-retaining member imparted with air permeability, even if the shape-retaining member is in contact with the activated carbon fiber molded body, the purification target fluid extends between the front and back surfaces of the activated carbon fiber molded body. It is possible to pass through.

本発明の浄化ユニットでは、表面板に形成された通風孔は、活性炭素繊維成型体の、少なくとも谷部に対向する領域に形成されている構成を採用することができる。この構成によれば、谷部に浄化対象流体が到達し易い。   In the purification unit of the present invention, it is possible to adopt a configuration in which the ventilation holes formed in the surface plate are formed at least in a region facing the valley portion of the activated carbon fiber molded body. According to this configuration, the purification target fluid easily reaches the valley.

本発明の浄化ユニットでは、吸音材の表面に、該吸音材に水が浸入するのを防止する防水フィルムが設けられている構成を採用することができる。この構成によれば、吸音材に雨水等の水分が吸収されにくいから、吸音材の吸音性能が確保される。   In the purification unit of the present invention, it is possible to employ a configuration in which a waterproof film for preventing water from entering the sound absorbing material is provided on the surface of the sound absorbing material. According to this configuration, since the sound absorbing material is unlikely to absorb moisture such as rainwater, the sound absorbing performance of the sound absorbing material is ensured.

本発明の浄化構造体は、上記何れかに記載の浄化ユニットを、上下方向および左右方向のうちの少なくとも一方向に隣接させることで組み合わせてなることを特徴としている。このようにして浄化ユニットを組み合わせることで、浄化ユニットを設置する場所に適応した浄化構造体とすることが可能である。   The purification structure of the present invention is characterized in that the purification units described in any one of the above are combined in adjacent directions in at least one of the vertical direction and the horizontal direction. By combining the purification units in this way, it is possible to obtain a purification structure adapted to the place where the purification unit is installed.

本発明の浄化ユニット及びこれを用いた浄化構造体によれば、活性炭素繊維成型体が保形用部材により、山部および谷部を繰り返すプリーツ状に形成されており、活性炭素繊維成型体の表面板側の山部が表面板によって裏面側に押圧されているから、プリーツの谷部どうしが区画されており、したがって、表面板の通風孔から浄化ユニット本体内に侵入した浄化対象流体は谷部に滞留し易く、谷部に滞留した浄化対象流体は活性炭素繊維成型体に接触している時間がその分だけ長くなるから、汚染物質を効果的に除去することができる。   According to the purification unit of the present invention and the purification structure using the same, the activated carbon fiber molded body is formed into a pleated shape that repeats the crest and trough by the shape-retaining member. Since the crests on the surface plate side are pressed to the back side by the surface plate, the valleys of the pleats are partitioned, so the fluid to be purified that has entered the purification unit main body from the ventilation holes of the surface plate is the trough. Since the fluid to be purified that stays in the part and stays in the valley part is in contact with the activated carbon fiber molded body, the pollutant can be effectively removed.

また、活性炭素繊維成型体の表面板側の山部が表面板によって裏面側に押圧されて、活性炭素繊維の繊維密度が高い領域と低い領域とが交互に存在しているから、表面板の通風孔から浄化ユニット本体内に侵入した雨水等の水分は、活性炭素繊維成型体に吸収されると、繊維密度が高い領域では緩慢に降り、繊維密度が低い領域では、高い領域に比べて急速に降りるから、繊維密度が高い領域を設けた分だけ水分によって活性炭素繊維成型体を浄化する能力を向上させることができる。   In addition, since the crests on the surface plate side of the activated carbon fiber molded body are pressed to the back surface side by the surface plate, regions with high and low fiber density of the activated carbon fibers are alternately present. Moisture such as rainwater that has entered the purification unit main body through the ventilation holes, when absorbed by the activated carbon fiber molded body, falls slowly in areas where the fiber density is high, and in areas where the fiber density is low, it is more rapid than in areas where the fiber density is high. Therefore, the ability to purify the activated carbon fiber molded body with moisture can be improved by the amount provided for the region where the fiber density is high.

本発明の一実施形態を示す浄化構造体の正面図である。It is a front view of the purification | cleaning structure which shows one Embodiment of this invention. 同浄化構造体の背面図である。It is a rear view of the purification structure. 同浄化構造体を構成する空気浄化ユニットの構成部品の一部を示す分解斜視図である。It is a disassembled perspective view which shows a part of component of the air purification unit which comprises the purification structure. 同空気浄化ユニットの縦断側面図である。It is a vertical side view of the same air purification unit. 同空気浄化ユニットを構成する縦枠部材を分離させた斜視図である。It is the perspective view which isolate | separated the vertical frame member which comprises the air purification unit. 同空気浄化ユニットを構成する縦枠部材(右縦枠部材)の斜視図である。It is a perspective view of the vertical frame member (right vertical frame member) which comprises the air purification unit. 同空気浄化ユニットを構成する活性炭素繊維成型体の斜視図である。It is a perspective view of the activated carbon fiber molding which comprises the air purification unit. 同空気浄化ユニットと柱部材との接続状態を示す横断面図である。It is a cross-sectional view which shows the connection state of the air purification unit and a column member. 同図1のX−X領域における内部の構造を省略した端面図である。It is the end elevation which omitted the internal structure in the XX area | region of the same FIG. 同浄化構造体のNO2の浄化能力の試験結果を示す図表である。Is a table showing the test results of the purification ability of the NO 2 in the cleaning structure. 同浄化構造体のNOの浄化能力の試験結果を示す図表である。It is a graph which shows the test result of the purification capacity of NO of the purification structure.

以下本発明に係る浄化構造体の実施形態について、図面に基づいて説明する。図1に示すように、この実施形態における浄化構造体1は、例えば歩道や駐車場に目隠し塀等として用いられ、空気などの浄化対象流体に含まれる窒素酸化物、硫黄酸化物、揮発性炭化水素、浮遊粒子状物質を含む粉塵などの汚染物質を除去するのに有効な触媒繊維を用いた、複数個の空気浄化ユニット(浄化ユニットに相当する)2から構成されている。また、浄化構造体1は、浄化対象流体を空気としてその浄化機能と、車両から発生する騒音を吸収する防音機能とを兼ね備えている。   Hereinafter, an embodiment of a purification structure according to the present invention will be described with reference to the drawings. As shown in FIG. 1, the purification structure 1 in this embodiment is used as, for example, a blindfold in a sidewalk or a parking lot, and includes nitrogen oxide, sulfur oxide, volatile carbonization contained in a fluid to be purified such as air. It is composed of a plurality of air purification units (corresponding to purification units) 2 using catalyst fibers effective for removing contaminants such as hydrogen and dust containing suspended particulate matter. Further, the purification structure 1 has a purification function using the fluid to be purified as air and a soundproofing function for absorbing noise generated from the vehicle.

図1に示すように、浄化構造体1は、空気浄化ユニット2を上下に組み合わせてなる。ここで、ひとつの空気浄化ユニット2の構成を説明する。図2ないし図7に示すように、空気浄化ユニット2は、箱状に形成された浄化ユニット本体(以下単に「本体」と称す)3、本体3に内装された活性炭素繊維成型体4、吸音材5および遮蔽材6を備えている。   As shown in FIG. 1, the purification structure 1 is formed by combining an air purification unit 2 up and down. Here, the configuration of one air purification unit 2 will be described. As shown in FIGS. 2 to 7, the air purification unit 2 includes a purification unit main body (hereinafter simply referred to as “main body”) 3 formed in a box shape, an activated carbon fiber molded body 4 housed in the main body 3, and a sound absorption. A material 5 and a shielding material 6 are provided.

本体3は、上枠部材7、下枠部材8、左側縦枠部材10、および右側縦枠部材11から構成される枠体と、枠体の前部に設けられる長方形の表面板12と、枠体の後部に設けられる長方形の背面板13とから構成されている。   The main body 3 includes a frame composed of an upper frame member 7, a lower frame member 8, a left vertical frame member 10, and a right vertical frame member 11, a rectangular surface plate 12 provided at the front of the frame, It is comprised from the rectangular backplate 13 provided in the rear part of the body.

上枠部材7は、前板部71と後板部72と底板部73と天板部74とから左右方向に沿う角筒状に形成されている。前板部71の下部には、表面板12の上辺部120が挿入支持される、左右方向に沿う前保持溝75が形成されている。後板部72の下部には、背面板13の上辺部130が挿入支持される、左右方向に沿う後保持溝76が形成されている。天板部74の上面の前後寄りの部位に、後述するキャップCを装着するための、あるいは後述する挿入片87,87を挿入するための、左右方向に沿う装着用溝77,77が形成されている。上枠部材7の内側で、前板部71および後板部72の対向面に、蟻溝状のビスホール78,78が左右方向に沿って形成されている。   The upper frame member 7 is formed in a rectangular tube shape along the left-right direction from the front plate portion 71, the rear plate portion 72, the bottom plate portion 73, and the top plate portion 74. In the lower part of the front plate portion 71, a front holding groove 75 is formed along the left-right direction in which the upper side portion 120 of the surface plate 12 is inserted and supported. A rear holding groove 76 along the left-right direction is formed in the lower portion of the rear plate portion 72 and the upper side portion 130 of the back plate 13 is inserted and supported. The mounting grooves 77 and 77 along the left-right direction for mounting a cap C, which will be described later, or for inserting insertion pieces 87, 87, which will be described later, are formed in the front and rear portions of the top surface of the top plate 74. ing. On the inner side of the upper frame member 7, dovetail-shaped screw holes 78, 78 are formed in the left and right directions on the opposing surfaces of the front plate portion 71 and the rear plate portion 72.

下枠部材8は、前板部81と後板部82と底板部83と天板部84とから左右方向に沿う角筒状に形成されている。前板部81の上部には、表面板12の下辺部121が挿入支持される、左右方向に沿う前保持溝85が形成されている。後板部82の上部には、背面板13の下辺部131が挿入支持される、左右方向に沿う後保持溝86が形成されている。底板部83の下面の前後寄りの部位に、別の(例えば下側に配置する)空気浄化ユニット2の前記装着用溝77,77に嵌合される、左右方向に沿う前記挿入片87,87が下方に突出するよう形成されている。前板部81と後板部82は、底板部83に対して下方に延長される板状の延長部88,88が左右方向に亘って形成されている。下枠部材8の内側で、前板部81および後板部82の対向面に、蟻溝状のビスホール89,89が左右方向に沿って形成されている。   The lower frame member 8 is formed in a rectangular tube shape along the left-right direction from the front plate portion 81, the rear plate portion 82, the bottom plate portion 83, and the top plate portion 84. In the upper part of the front plate portion 81, a front holding groove 85 is formed along the left-right direction in which the lower side portion 121 of the surface plate 12 is inserted and supported. In the upper part of the rear plate part 82, a rear holding groove 86 is formed along the left-right direction into which the lower side 131 of the back plate 13 is inserted and supported. The insertion pieces 87, 87 that are fitted in the mounting grooves 77, 77 of another air purification unit 2 (for example, disposed on the lower side) in the front and rear portions of the bottom surface of the bottom plate portion 83, along the left-right direction. Is formed so as to protrude downward. The front plate portion 81 and the rear plate portion 82 are formed with plate-like extensions 88 and 88 extending downward with respect to the bottom plate portion 83 in the left-right direction. On the inner surface of the lower frame member 8, dovetail-shaped screw holes 89 and 89 are formed in the left and right directions on the opposing surfaces of the front plate portion 81 and the rear plate portion 82.

左側縦枠部材10および右側縦枠部材11は左右対称使いされる構成であるので、図5および図6に基づいて詳細を右側縦枠部材11について説明し、左側縦枠部材10の説明に兼用する。右側縦枠部材11は所定の高さ(長さ)に形成されており、前側縦板部110と、前側縦板部110の端部から後方に折り曲げられた横側縦板部111とから水平方向の断面が略L字形に形成されている。横側縦板部111の前部には、前側縦板部110と平行で、表面板12側に突出する二個の前挟持縦通部材112が前後に所定の幅を置いて、一対で一体的に形成されている。横側縦板部111の後部には、前挟持縦通部材112と平行で、背面板13側に突出する二個の後挟持縦通部材113が前後に所定の幅を置いて、一対で一体的に形成されている。   Since the left vertical frame member 10 and the right vertical frame member 11 are configured to be used symmetrically, the right vertical frame member 11 will be described in detail with reference to FIGS. 5 and 6 and also used for the description of the left vertical frame member 10. To do. The right vertical frame member 11 is formed at a predetermined height (length), and is horizontal from the front vertical plate portion 110 and the horizontal vertical plate portion 111 bent rearward from the end of the front vertical plate portion 110. The cross section in the direction is formed in a substantially L shape. Two front sandwiching longitudinal members 112 that are parallel to the front vertical plate portion 110 and protrude toward the front surface plate 12 are provided at the front portion of the horizontal vertical plate portion 111 with a predetermined width in the front and rear, and are integrated as a pair. Is formed. Two rear sandwiching longitudinal members 113 that are parallel to the front sandwiching longitudinal member 112 and project to the back plate 13 side are arranged at a rear portion of the lateral longitudinal plate portion 111 with a predetermined width in the front and rear. Is formed.

前挟持縦通部材112の間には、表面板12の右側辺部122が挿入されて挟持される。後挟持縦通部材113の間には、背面板13の右側辺部132が挿入されて挟持される(図8参照)。前挟持縦通部材112および後挟持縦通部材113は、横側縦板部111(前側縦板部110も同様)の高さ(長さ)に比べて低く(短く)形成されて、前挟持縦通部材112および後挟持縦通部材113はともに横側縦板部111の上端部、下端部には至らず、横側縦板部111の上部および下部は、上枠部材7、下枠部材8の端面がそれぞれ当接する当接平面111aとして用いられる。   Between the front clamping longitudinal member 112, the right side part 122 of the surface plate 12 is inserted and clamped. A right side portion 132 of the back plate 13 is inserted and sandwiched between the rear clamping longitudinal members 113 (see FIG. 8). The front sandwiching longitudinal member 112 and the rear sandwiching longitudinal member 113 are formed so as to be lower (shorter) than the height (length) of the lateral longitudinal plate portion 111 (same for the longitudinal longitudinal plate portion 110). Both the longitudinal member 112 and the rear clamping longitudinal member 113 do not reach the upper end portion and the lower end portion of the lateral vertical plate portion 111, and the upper and lower portions of the lateral longitudinal plate portion 111 are the upper frame member 7 and the lower frame member. 8 are used as the contact planes 111a with which the end faces 8 respectively contact.

前記横側縦板部111の上端部の当接平面111aには、左右方向に貫通するビス孔114,114が形成されている。そしてこの上方の当接平面111aに上枠部材7の端面が当接された際、前記ビス孔114,114から前記上枠部材7のビスホール78,78に向けてビス(図示せず)を螺入させることで、右側縦枠部材11と上枠部材7とが相互に固定される。   Screw holes 114, 114 penetrating in the left-right direction are formed in the contact flat surface 111 a at the upper end of the lateral side vertical plate portion 111. When the end surface of the upper frame member 7 comes into contact with the upper contact plane 111a, screws (not shown) are screwed from the screw holes 114, 114 toward the screw holes 78, 78 of the upper frame member 7. The right vertical frame member 11 and the upper frame member 7 are fixed to each other by being inserted.

前記横側縦板部111の下端部の当接平面111aにも、左右方向に貫通するビス孔115,115が形成されている。そしてこの下方の当接平面111aに下枠部材8の端面が当接された際、前記ビス孔115,115から前記下枠部材8のビスホール89、89に向けてビス(図示せず)を螺入させることで、横側縦板部111と下枠部材8とが相互に固定される。   Screw holes 115, 115 penetrating in the left-right direction are also formed in the contact flat surface 111 a at the lower end of the horizontal side vertical plate portion 111. When the end surface of the lower frame member 8 comes into contact with the lower contact plane 111a, screws (not shown) are screwed from the screw holes 115, 115 toward the screw holes 89, 89 of the lower frame member 8. By making it enter, the lateral side vertical plate portion 111 and the lower frame member 8 are fixed to each other.

なお、左側縦枠部材10については右側縦枠部材11と左右対称形状であるから、詳細は省略するが、左側縦枠部材10の前挟持縦通部材112の間には、表面板12の左側辺部123が挿入されて挟持される。後挟持縦通部材113の間には、背面板13の左側辺部133が挿入されて挟持される。なお、図示しないが、左側縦枠部材10および右側縦枠部材11の下部には排水孔が形成されている。   Since the left vertical frame member 10 is symmetrical with the right vertical frame member 11, the details are omitted, but the left side of the front plate 12 is interposed between the front clamping vertical members 112 of the left vertical frame member 10. The side part 123 is inserted and clamped. The left side portion 133 of the back plate 13 is inserted and sandwiched between the rear sandwiching longitudinal members 113. Although not shown, drain holes are formed in the lower portions of the left vertical frame member 10 and the right vertical frame member 11.

図3ないし図5に示すように、表面板12は、パンチグメタルが好適に用いられる。すなわち、表面板12には、所定の径を有して、表裏間に亘って通風を許容する通風孔12aが板面に多数形成されている。通風孔12aは同一径に形成されており、上下方向、左右方向に互い違い(千鳥状)に配置されている。背面板13は、アルミニウムシートと合成樹脂シートの積層体からなり、耐衝撃性、耐風圧性に優れている。   As shown in FIGS. 3 to 5, the surface plate 12 is preferably made of punched metal. That is, the surface plate 12 has a large number of ventilation holes 12a having a predetermined diameter and allowing ventilation between the front and back surfaces on the plate surface. The ventilation holes 12a are formed to have the same diameter, and are arranged alternately (staggered) in the vertical direction and the horizontal direction. The back plate 13 is made of a laminate of an aluminum sheet and a synthetic resin sheet, and is excellent in impact resistance and wind pressure resistance.

活性炭素繊維成型体4は、活性炭素繊維(ACFとも称される)を含んで構成されるとともに表裏間に亘って通風性を有する。活性炭素繊維成型体4は、図3、図4、図7に示すように、活性炭素繊維をフェルト状、シート状、板状に加工するとともに、さらにプリーツ状に形成されて構成されている。プリーツ状とは、山折りと谷折りとを交互に繰り返して平板状の繊維に折り目(プリーツ折り目)を形成することにより、当該繊維の表裏面それぞれに、折り目方向に通風空間AWを形成した状態をいう。   The activated carbon fiber molded body 4 is configured to include activated carbon fibers (also referred to as ACF) and has ventilation between the front and back surfaces. As shown in FIGS. 3, 4, and 7, the activated carbon fiber molded body 4 is formed by processing activated carbon fibers into a felt shape, a sheet shape, and a plate shape, and further forming a pleated shape. The pleated shape is a state in which a ventilation space AW is formed in the crease direction on each of the front and back surfaces of the fiber by forming a crease (pleat crease) in a flat fiber by alternately repeating a mountain fold and a valley fold. Say.

具体的には、図3に示すように、活性炭素繊維がプリーツ状に加工されることにより、プリーツ折り目に沿った通風空間AWが活性炭素繊維成型体4の表側および裏側に形成されることとなる。この通風空間AWは、表面板12の少なくとも通風孔12aから侵入する空気Aを活性炭素繊維に接触させて浄化する浄化空間となる。   Specifically, as shown in FIG. 3, the activated carbon fiber is processed into a pleated shape, whereby a ventilation space AW along the pleat fold is formed on the front side and the back side of the activated carbon fiber molded body 4. Become. The ventilation space AW is a purification space that purifies the air A entering from at least the ventilation holes 12a of the surface plate 12 by contacting the activated carbon fiber.

活性炭素繊維は通気性を有するので、空気Aは活性炭素繊維成型体4に形成されたプリーツ表裏間を通風することも可能である。なお、上記プリーツは、空気Aを良好に通風することができる浄化空間を形成することができる形状であればよいが、プリーツの高さである、山部40(表側への突部)と谷部(裏側への突部)41との距離が10mm〜40mm程度(この場合15mm)、プリーツの山部40と山部40との間隔(谷部41と谷部41との間隔でもある)が10mm〜80mm程度(この場合35〜50mm)であることが好ましい。この実施形態では、背面板13や表面板12の上下方向に沿って山部40と谷部41とが繰り返されるよう構成されている。   Since the activated carbon fiber has air permeability, the air A can be passed between the pleats formed on the activated carbon fiber molded body 4. The pleats only need to have a shape capable of forming a purification space in which air A can be ventilated satisfactorily. However, the height of the pleats, that is, a peak 40 (protrusion toward the front side) and a valley The distance between the pleat crest 40 and crest 40 is also the distance between the trough 41 and the trough 41 (the distance between the trough 41 and the trough 41). It is preferable that it is about 10 mm-80 mm (in this case 35-50 mm). In this embodiment, it is comprised so that the peak part 40 and the trough part 41 may be repeated along the up-down direction of the backplate 13 or the surface board 12. FIG.

活性炭素繊維成型体4は、活性炭素繊維をフェルト状、シート状、板状に加工する。例えば、活性炭素繊維を公知の方法を用いて平板状の不織布に加工することにより、フェルト状、シート状、板状の活性炭素繊維を得ることができる。そして、図7に示すように、活性炭素繊維成型体4をプリーツ状に保形するために保形用部材Kが用いられている。   The activated carbon fiber molded body 4 processes the activated carbon fiber into a felt shape, a sheet shape, and a plate shape. For example, felt-like, sheet-like, and plate-like activated carbon fibers can be obtained by processing activated carbon fibers into a flat nonwoven fabric using a known method. As shown in FIG. 7, a shape retaining member K is used to retain the activated carbon fiber molded body 4 in a pleated shape.

保形用部材Kは、活性炭素繊維成型体4の裏面側にのみ設けられて通気性を有した材料が用いられる。具体的に保形用部材Kは金網状に形成されている。金網状に形成することで通気性を備え、この保形用部材Kそのものをプリーツ状に形成して、活性炭素繊維成型体4を保形用部材Kの山部、谷部に沿うように接着剤により接着することで、活性炭素繊維成型体4をプリーツ状に保持することができる。   The shape-retaining member K is made of a material that is provided only on the back side of the activated carbon fiber molded body 4 and has air permeability. Specifically, the shape retaining member K is formed in a wire mesh shape. By forming it in a wire mesh shape, it has air permeability, and this shape-retaining member K itself is formed in a pleat shape, and the activated carbon fiber molded body 4 is bonded along the mountain and valley portions of the shape-retaining member K. The activated carbon fiber molded body 4 can be held in a pleated shape by bonding with an agent.

活性炭素繊維成型体4を構成する活性炭素繊維は、空気A中の汚染物質、特にNOxを良好に酸化除去し得る。この場合、窒素吸着法による比表面積が400m2/g〜500m2/gの範囲内であり、MP法で解析した細孔分布において、直径2nm以下のミクロポアの内、直径1nm以下のものが全ミクロポア容積の80%以上を占めるものを用いることが好ましい。このような活性炭素繊維の吸着機能と触媒機能により、大気汚染の原因となるNOxの内、特に常温で除去することが困難な一酸化窒素(NO)を常温で長期間除去することができる。 The activated carbon fiber constituting the activated carbon fiber molded body 4 can satisfactorily oxidize and remove contaminants in the air A, particularly NOx. In this case, specific surface area by the nitrogen adsorption method is in a range of 400m 2 / g~500m 2 / g, in the pore distribution analyzed by the MP method, of the following micropores diameter 2 nm, the followings diameter 1nm total What occupies 80% or more of the micropore volume is preferably used. With such an activated carbon fiber adsorption function and catalytic function, it is possible to remove nitrogen monoxide (NO), which is difficult to remove at room temperature, among NOx causing air pollution, for a long period of time at room temperature.

また、活性炭素繊維成型体4を構成する活性炭素繊維としては、ピッチ系活性炭素繊維(例えば、アドール株式会社製の「A−5」)やポリアクリロニトリル系活性炭素繊維を用いることが好ましく、除去が比較的容易なNO2に加え、従来除去が困難であったNOも良好に除去することができる。 In addition, as the activated carbon fibers constituting the activated carbon fiber molded body 4, it is preferable to use pitch-based activated carbon fibers (for example, “A-5” manufactured by Adol Co., Ltd.) or polyacrylonitrile-based activated carbon fibers. In addition to NO 2 which is relatively easy, NO which has been difficult to remove can be removed well.

吸音材5は、この実施形態において、熱可塑性合成樹脂製繊維から構成された綿状の集合体であり、長方形のシート状(板状)に成形され、その大きさは表面板12と同程度である。吸音材5の表面には、撥水シート51が前面の全面に亘って設けられている。この撥水シート51付きの吸音材5は、図4に示すように、表面板12と背面板13との間に形成された中空部に、活性炭素繊維成型体4とともに内装されている。吸音材5の厚さは、活性炭素繊維成型体4を形成するプリーツの高さである山部40と谷部41との距離に比べて厚く形成されている。   In this embodiment, the sound-absorbing material 5 is a cotton-like assembly made of thermoplastic synthetic resin fibers, and is shaped into a rectangular sheet (plate), the size of which is the same as that of the surface plate 12. It is. A water repellent sheet 51 is provided on the entire surface of the front surface of the sound absorbing material 5. As shown in FIG. 4, the sound absorbing material 5 with the water repellent sheet 51 is housed together with the activated carbon fiber molded body 4 in a hollow portion formed between the front plate 12 and the back plate 13. The sound absorbing material 5 is formed thicker than the distance between the crest 40 and the trough 41, which is the height of the pleats forming the activated carbon fiber molded body 4.

吸音材5の材質は具体的には、ポリエチレンテレフタレートを主成分とするポリエステルであるが、ポリブチレンテレフタレート、ポリエチレンイソフタレート等のポリエステルを適宜混練したものでもよく、あるいは共重合させたものでもよい。また、ポリエチレン、ポリプロピレン、アクリル樹脂、ポリアミド等の合成樹脂を用いてもよい。さらに、これらの合成樹脂で繊維を作成する際に、芯部とその外周上に配置された被覆部からなるように繊維を構成してもよい。吸音材5の繊維の形態は、この実施形態では長さが30〜100mm、太さが5〜100μmの合成樹脂製繊維であるが、特にこれに限定されるものではない。また、上記材質以外に、ガラスウール、グラスウール等でもよい。   Specifically, the material of the sound absorbing material 5 is a polyester mainly composed of polyethylene terephthalate, but it may be appropriately kneaded or copolymerized with a polyester such as polybutylene terephthalate or polyethylene isophthalate. Moreover, you may use synthetic resins, such as polyethylene, a polypropylene, an acrylic resin, and polyamide. Furthermore, when creating a fiber with these synthetic resins, the fiber may be constituted by a core part and a covering part arranged on the outer periphery thereof. In this embodiment, the fiber form of the sound absorbing material 5 is a synthetic resin fiber having a length of 30 to 100 mm and a thickness of 5 to 100 μm, but is not particularly limited thereto. In addition to the above materials, glass wool, glass wool or the like may be used.

前記中空部には、遮蔽材6がさらに内装されている。この実施形態では、遮蔽材6は、遮音板や吸遮音板等の防音機能を有する金属板が好適である。遮蔽材6は、吸音材5と同等の面積を備えた本体板151と、本体板151の上下端部を前方に折曲させて形成した保持辺部152とから縦方向断面をコ字形に形成されている。吸音材5が、保持辺部152の間に挟持されている。   A shielding material 6 is further provided in the hollow portion. In this embodiment, the shielding material 6 is preferably a metal plate having a sound insulation function such as a sound insulation plate or a sound absorption and insulation plate. The shielding member 6 is formed in a U-shaped longitudinal section from a main body plate 151 having the same area as the sound absorbing material 5 and a holding side portion 152 formed by bending the upper and lower ends of the main body plate 151 forward. Has been. The sound absorbing material 5 is sandwiched between the holding side portions 152.

活性炭素繊維成型体4、吸音材5および遮蔽材6の位置関係は、この順に前側から本体3に内装されている。すなわち、活性炭素繊維成型体4、吸音材5および遮蔽材6が、表面板12と背面板13とで挟持されており、特に、活性炭素繊維成型体4はその前面側の山部40の頂点近傍が表面板12の裏面に接触して後方へ押圧され、後面側の谷部41の頂点部近傍が吸音材5の表面に接触して前方へ押圧されている。   The positional relationship among the activated carbon fiber molded body 4, the sound absorbing material 5 and the shielding material 6 is housed in the main body 3 from the front side in this order. That is, the activated carbon fiber molded body 4, the sound absorbing material 5 and the shielding material 6 are sandwiched between the front plate 12 and the back plate 13, and in particular, the activated carbon fiber molded body 4 is the apex of the peak portion 40 on the front side. The vicinity contacts the back surface of the surface plate 12 and is pressed backward, and the vicinity of the apex of the valley 41 on the rear surface side contacts the surface of the sound absorbing material 5 and is pressed forward.

上記のようにして活性炭素繊維成型体4の山部40が後方へ押圧され、谷部41が前方へ押圧されることにより、押圧されている部分を含む所定の領域の厚みが、押圧力を受けている分だけ減じられている。このことはすなわち、活性炭素繊維成型体4が本体3に保持された状態において、活性炭素繊維成型体4の表面板12側の山部40、吸音材5側の谷部41では活性炭素繊維の繊維密度が他の領域である山谷間部に比べて高い領域となっている。すなわち、図7に示すように、活性炭素繊維成型体4は、本体3に内装された状態において、活性炭素繊維の繊維密度が高い領域16と、繊維密度が高い領域16に比べて繊維密度が低い領域17とが上下方向で交互に存在している。   As described above, the crest 40 of the activated carbon fiber molded body 4 is pressed backward, and the trough 41 is pressed forward, so that the thickness of a predetermined region including the pressed portion has a pressing force. It is reduced by the amount received. That is, in the state where the activated carbon fiber molded body 4 is held by the main body 3, the peak 40 on the surface plate 12 side of the activated carbon fiber molded body 4 and the valley 41 on the sound absorbing material 5 side of the activated carbon fiber molded body 4 The fiber density is a region that is higher than that of other regions. That is, as shown in FIG. 7, the activated carbon fiber molded body 4 has a fiber density higher than that of the region 16 in which the fiber density of the activated carbon fiber is high and the region 16 in which the fiber density is high in the state of being embedded in the main body 3. Low regions 17 are alternately present in the vertical direction.

但し、活性炭素繊維成型体4の裏面にのみ保形用部材Kが設けられており、谷部41では保形用部材Kを設けている分だけ、山部40に比べて谷部41の繊維密度は低い。また、図7では、領域16と領域17とを便宜上寸法線的に区分けしているが、実際にはこのように区分けされず、その境界は明確ではない。   However, the shape-retaining member K is provided only on the back surface of the activated carbon fiber molded body 4, and the trough portion 41 is provided with the shape-retaining member K, so that the fibers of the trough portion 41 are compared with the crest portion 40. The density is low. In FIG. 7, the region 16 and the region 17 are separated in a dimension line for convenience, but in actuality, they are not separated in this way, and the boundary is not clear.

このことを寸法的観点にすれば、活性炭素繊維成型体4の、プリーツの高さである山部40と谷部41との距離は、吸音材5の表面から表面板12の裏面までの距離に比べて大きく設定されていることになる。また、表面板12に形成された通風孔12aは、活性炭素繊維成型体4の、少なくとも谷部41に対向する領域に形成されるよう配置されている。すなわち図7において仮想線で示すように、活性炭素繊維成型体4が押圧力を受けることで、山部40は後方にひしゃげた形状となり、少なくとも表面板12に接触している領域では、接触していない領域に比べて繊維密度が高くなっている。   If this is taken as a dimensional viewpoint, the distance between the ridge 40 and the valley 41 of the activated carbon fiber molded body 4 that is the height of the pleats is the distance from the surface of the sound absorbing material 5 to the back of the surface plate 12. It is set larger than. Further, the ventilation holes 12 a formed in the surface plate 12 are arranged so as to be formed in a region of the activated carbon fiber molded body 4 facing at least the valley 41. That is, as shown by the phantom line in FIG. 7, when the activated carbon fiber molded body 4 receives a pressing force, the peak portion 40 has a shape that is scooped backward, and at least in the region that is in contact with the surface plate 12, the contact is made. The fiber density is higher than that of the unexposed area.

この実施形態では、浄化構造体1では、上記構成の空気浄化ユニット2を、上下方向に二個、表面板12が面一となるよう重ねている。空気浄化ユニット2を重ねるには、挿入片87を装着用溝77に嵌込むようにする。   In this embodiment, in the purification structure 1, two air purification units 2 having the above-described configuration are stacked in the vertical direction so that the surface plate 12 is flush. In order to overlap the air purification unit 2, the insertion piece 87 is fitted into the mounting groove 77.

図1において、符号18は、空気浄化ユニット2を所定の場所に設置するための柱部材である。この柱部材18は角筒状に形成され、図8に示すように、右側縦枠部材11の側部に前後の重ね板部材19,20を介して取付けられる。前側の重ね板部材19は縦長の平板状に形成された被覆板部191と、被覆板部191の柱部材18側端部から後方へ折曲するよう形成された当接板部192とから一体的に形成されている。被覆板部191は、前側縦板部110の前面に重ねられ、当接板部192は柱部材18の側板181に左右方向で当接する。   In FIG. 1, the code | symbol 18 is a pillar member for installing the air purification unit 2 in a predetermined place. The column member 18 is formed in a rectangular tube shape, and is attached to the side portion of the right vertical frame member 11 via front and rear overlapping plate members 19 and 20 as shown in FIG. The front overlapping plate member 19 is integrally formed from a covering plate portion 191 formed in a vertically long flat plate shape and an abutting plate portion 192 formed so as to be bent rearward from the column member 18 side end portion of the covering plate portion 191. Is formed. The covering plate portion 191 is superimposed on the front surface of the front vertical plate portion 110, and the contact plate portion 192 contacts the side plate 181 of the column member 18 in the left-right direction.

後側の重ね板部材20は縦長の平板状の被覆板部21と、被覆板部21の端部から前方に折曲されて柱部材18の側板181が当接する当接板部22と、当接板部22の前部から斜め前方に折曲されて右側縦枠部材11の前側縦板部110にその裏面で当接する重ね部23とから一体的に形成されている。   The rear overlapping plate member 20 includes a vertically long flat plate-shaped covering plate portion 21, a contact plate portion 22 that is bent forward from an end portion of the covering plate portion 21, and contacts the side plate 181 of the column member 18. It is integrally formed with an overlapping portion 23 that is bent obliquely forward from the front portion of the contact plate portion 22 and abuts the front vertical plate portion 110 of the right vertical frame member 11 on the back surface thereof.

柱部材18の側部からボルトB1を挿通させて当接板部22側のナット部材T1と螺合させ、前側の重ね板部材19と右側縦枠部材11の前側縦板部110と後側の重ね板部材20の重ね部23とを前後方向で重ねて前側からビスB2を挿通し、重ね部23の裏面側でナット部材T2に螺合させることで、柱部材18に空気浄化ユニット2が支持されている。このような柱部材18は空気浄化ユニット2の左右両側にあって、左右対称の構成で空気浄化ユニット2の左側部が支持されている。なお、図9において符号Cは、柱部材18と空気浄化ユニット2の取り付け部分における上枠部材7の上部に装着する前記キャップである。   The bolt B1 is inserted from the side of the column member 18 and screwed into the nut member T1 on the abutting plate portion 22 side, and the front overlap plate member 19 and the front vertical plate portion 110 of the right vertical frame member 11 are connected to the rear side. The air purification unit 2 is supported by the column member 18 by overlapping the overlapping portion 23 of the overlapping plate member 20 in the front-rear direction, inserting the screw B2 from the front side, and screwing the nut member T2 on the back side of the overlapping portion 23. Has been. Such column members 18 are on the left and right sides of the air purification unit 2, and the left side of the air purification unit 2 is supported in a symmetrical configuration. In FIG. 9, reference symbol C denotes the cap that is attached to the upper portion of the upper frame member 7 at the attachment portion of the column member 18 and the air purification unit 2.

空気浄化ユニット2の組み立ては、本実施形態では次のようにして行う。すなわち、表面板12の上辺部120を上枠部材7の前保持溝75に、裏面板13の上辺部130を後保持溝76に、表面板12の下辺部121を下枠部材8の前保持溝85に、裏面板13の下辺部131を後保持溝86にそれぞれ挿入支持させ、続いて右側縦枠部材11又は左側縦枠部材12のいずれか一方、例えば右側縦枠部材11を固定して、左側が開口した箱状体を形成する。そして、その左側開口部から、前記箱状態の内部に背面板13を挿入し、更に吸音材5と活性炭素繊維成型体4とを圧入する。これにより、活性炭素繊維成型体4は、前記箱状態内部において前後方向から圧縮する力を受けるので、繊維密度が高い領域16と繊維密度が低い領域17とを形成することができる。なお活性炭素繊維成型体4の山部40、谷部41を、前記圧入する方向と同方向に形成しておけば、活性炭素繊維成型体4の剛性が高まり、圧入させやすくなるので好ましい。そして、最後に左側縦枠部材12を固定する。   In the present embodiment, the air purification unit 2 is assembled as follows. That is, the upper side 120 of the front plate 12 is held in the front holding groove 75 of the upper frame member 7, the upper side 130 of the back plate 13 is held in the rear holding groove 76, and the lower side 121 of the front plate 12 is held in front of the lower frame member 8. The lower side 131 of the back plate 13 is inserted and supported in the groove 85 in the rear holding groove 86, and then either the right vertical frame member 11 or the left vertical frame member 12, for example, the right vertical frame member 11 is fixed. A box-like body having an open left side is formed. And the back board 13 is inserted into the inside of the said box state from the left side opening part, and also the sound-absorbing material 5 and the activated carbon fiber molding 4 are press-fitted. Thereby, since the activated carbon fiber molding 4 receives the force compressed from the front-back direction inside the said box state, the area | region 16 with a high fiber density and the area | region 17 with a low fiber density can be formed. In addition, if the peak part 40 and the trough part 41 of the activated carbon fiber molded body 4 are formed in the same direction as the press-fitting direction, the rigidity of the activated carbon fiber molded body 4 is increased and it is preferable to press-fit. Finally, the left vertical frame member 12 is fixed.

前述のように、浄化構造体1では、上記構成の空気浄化ユニット2を、上下方向に二個、表面板12が面一となるよう重ねている。そして、上記空気浄化ユニット2の構造により、空気浄化ユニット2の輸送の際や設置現場で取り扱う際、空気浄化ユニット2の内部の活性炭素繊維成型体4等が不容易に動かないので、接触により生じる破損、変形、騒音など抑えることができる。   As described above, in the purification structure 1, the two air purification units 2 configured as described above are stacked in the vertical direction so that the surface plate 12 is flush. When the air purification unit 2 is transported or handled at the installation site, the activated carbon fiber molded body 4 or the like inside the air purification unit 2 does not move easily due to the structure of the air purification unit 2. The damage, deformation, noise, etc. that occur can be suppressed.

上記構成の浄化構造体1において、表面板12の通風孔12aからは洗浄対象流体である空気Aが、空気浄化ユニット2内に入る。そして通風孔12aは、活性炭素繊維成型体4の、少なくとも谷部41に対向する領域に形成されるよう配置されており、活性炭素繊維成型体4はその前面側の山部40の頂点近傍が表面板12の裏面12bに接触して後方へ押圧され、後面側の谷部41の頂点部近傍が吸音材5(撥水シート51)の表面5aに接触して前方へ押圧されている。このため、二つの山部40と一つの谷部41で形成される表面板12裏側の通風空間AW(空間領域)は、上下方向に隣合う通風空間AWと区画されている。   In the purification structure 1 having the above-described configuration, air A, which is a fluid to be cleaned, enters the air purification unit 2 from the ventilation holes 12 a of the surface plate 12. And the ventilation hole 12a is arrange | positioned so that it may be formed in the area | region facing the trough part 41 at least of the activated carbon fiber molded object 4, and the activated carbon fiber molded object 4 has the vertex vicinity of the peak part 40 of the front side. The back surface 12b of the front surface plate 12 is contacted and pressed rearward, and the vicinity of the apex portion of the rear surface valley 41 is in contact with the front surface 5a of the sound absorbing material 5 (water repellent sheet 51) and pressed forward. For this reason, the ventilation space AW (space area) on the back side of the surface plate 12 formed by the two peak portions 40 and the one valley portion 41 is partitioned from the ventilation space AW adjacent in the vertical direction.

このため、表面板12の通風孔12aから本体3内に侵入した空気Aは通風空間AWに滞留し易く、通風空間AWに滞留した空気Aは活性炭素繊維成型体4に接触している時間がその分だけ長くなるから、汚染物質を、高い除去率をもって除去することができる。   For this reason, the air A that has entered the main body 3 from the ventilation holes 12a of the surface plate 12 tends to stay in the ventilation space AW, and the time during which the air A stayed in the ventilation space AW is in contact with the activated carbon fiber molded body 4 is long. Since the length increases accordingly, the contaminant can be removed with a high removal rate.

また、活性炭素繊維成型体4では、その表面板12側の山部40が表面板12によって裏面側に押圧されている。このため、活性炭素繊維の繊維密度が高い領域16と低い領域17とが上下方向で交互に存在している。そして表面板12の通風孔12aからは雨水等が侵入してくる。表面板12の通風孔12aから本体3内に侵入した雨水等の水分は、活性炭素繊維成型体4に吸収されると、繊維密度が高い領域16では緩慢に降り、繊維密度が低い領域17では、高い領域16に比べて急速に降りる。活性炭素繊維成型体4に吸収された水分がこのような降下をすることにより、繊維密度が低い領域17のみで形成された活性炭素繊維成型体4に比べて活性炭素繊維成型体4内を下方に通過する水分の平均流速が遅くなる。そして平均流速が遅くなれば、その分だけ活性炭素繊維成型体4の活性炭素繊維に水分が接触する長い時間が長くなる。このため、活性炭素繊維成型体4が吸着したNOxの浄化性が良好になる。   Further, in the activated carbon fiber molded body 4, the crest portion 40 on the surface plate 12 side is pressed to the back surface side by the surface plate 12. For this reason, the area | region 16 and the low area | region 17 with which the fiber density of activated carbon fiber is high exist alternately by the up-down direction. And rainwater etc. penetrate | invade from the ventilation hole 12a of the surface board 12. FIG. When moisture such as rainwater that has entered the main body 3 from the ventilation holes 12a of the surface plate 12 is absorbed by the activated carbon fiber molded body 4, it slowly falls in the region 16 where the fiber density is high, and in the region 17 where the fiber density is low. Compared to the high area 16, it descends rapidly. The moisture absorbed in the activated carbon fiber molded body 4 is lowered in this manner, so that the inside of the activated carbon fiber molded body 4 is lower than the activated carbon fiber molded body 4 formed only in the region 17 where the fiber density is low. The average flow rate of the water passing through is reduced. And if an average flow velocity becomes slow, the long time when a water | moisture content will contact the activated carbon fiber of the activated carbon fiber molding 4 will become long. For this reason, the purification property of NOx adsorbed by the activated carbon fiber molded body 4 is improved.

また、吸音材5の表面には、吸音材5に水分が浸入するのを防止する撥水シート51が施されている。このため、吸音材5に水分が浸入しにくいので、吸音材5の吸音性を確保することができる。また、背面板13は、アルミニウムシートと合成樹脂シートの積層体からなり、耐衝撃性、耐風圧性に優れた材料を用いているから、浄化構造体1が何らかの外力受けたとしても、浄化構造体1が大きく変形したり破壊されたりすることを抑制することができる。   Further, a water repellent sheet 51 that prevents moisture from entering the sound absorbing material 5 is applied to the surface of the sound absorbing material 5. For this reason, since it is difficult for water to enter the sound absorbing material 5, the sound absorbing property of the sound absorbing material 5 can be ensured. Further, since the back plate 13 is made of a laminate of an aluminum sheet and a synthetic resin sheet and uses a material excellent in impact resistance and wind pressure resistance, even if the purification structure 1 receives some external force, the purification structure It can suppress that 1 deform | transforms greatly or is destroyed.

ここで、活性炭素繊維をプリーツ状に形成し、山部40と谷部41との頂点距離(山高さ)を15mm程度、山部40と山部40間隔(ピッチ)を38mm程度とした場合での活性炭素繊維成型体4を、空気浄化ユニット2に装着して、NOxの浄化率の実験を行った結果を示す。なお、NO2の浄化率の実験を行った結果を図10の表図に、NOの浄化率の実験を行った結果を図11の図表にそれぞれ示す。また、活性炭素繊維としてアドール株式会社製 活性炭素繊維 A−5を用い、これをカード加工により厚み6mmのフェルトの活性炭素繊維成型体4に加工し、保形用部材Kとしてアルミ製ラス網(目開き16*32mm)を、活性炭素繊維成型体4の片面にアクリル接着剤で貼り付け、その後、活性炭素繊維成型体4を上記寸法となるようプリーツ加工し、活性炭素繊維成型体4の表裏面を押圧することなく無負荷の状態のものを用いた。 Here, when the activated carbon fiber is formed in a pleat shape, the apex distance (peak height) between the peak 40 and the valley 41 is about 15 mm, and the distance (pitch) between the peak 40 and the peak 40 is about 38 mm. The result of having carried out the experiment of the purification rate of NOx by attaching the activated carbon fiber molded body 4 to the air purification unit 2 is shown. The results of the NO 2 purification rate experiment are shown in the table of FIG. 10, and the results of the NO purification rate experiment are shown in the diagram of FIG. Further, activated carbon fiber A-5 manufactured by Adol Co., Ltd. was used as the activated carbon fiber, and this was processed into a felt activated carbon fiber molded body 4 having a thickness of 6 mm by card processing, and an aluminum lath net ( 16 * 32 mm) is attached to one side of the activated carbon fiber molded body 4 with an acrylic adhesive, and then the activated carbon fiber molded body 4 is pleated to have the above dimensions. The thing of the state of no load was used, without pressing a back surface.

また、試験方法は、次のとおりである。すなわち、横2m、高さ1mの、活性炭素繊維成型体4を内蔵した空気浄化ユニット2に、その左端から左右幅20cmで高さ1mの範囲を試験空気の入り口とし、中央部における幅20cmで高さ1mの範囲を中間測定口とし、右端から左右幅20cmで高さ1mの範囲を終端測定口とし、他の部分(表面板12等)は板で覆うことで不要な箇所から空気浄化ユニット2内へ空気Aの出入りが無いようにした状態として、NOx混入ガスを導入した。NOxはボンベから濃度既知の標準ガスを所定量導入し、空気Aはファンにより所定の風量(入り口風量)だけ導入して、入口NOx濃度を調節した。そして、所定の風速(入り口断面風速)におけるNOx濃度を入り口、中間測定口、終端測定口において測定した。なお、NOx濃度は、化学発光式自動NOx計により測定し、風速は熱線式風速計により測定した。   The test method is as follows. That is, in the air purification unit 2 having the activated carbon fiber molded body 4 having a width of 2 m and a height of 1 m, the left and right widths are 20 cm from the left end and the range of 1 m in height is the entrance of the test air, and the width is 20 cm in the center. The range of 1m in height is used as an intermediate measurement port, the width of 20cm from the right end and the range of 1m in height as the end measurement port, and the other parts (surface plate 12 etc.) are covered with a plate so that air purification units can be used from unnecessary places. As a state in which the air A did not enter and exit 2, a NOx mixed gas was introduced. A predetermined amount of standard gas having a known concentration was introduced from the cylinder into NOx, and a predetermined amount of air (inlet air amount) was introduced into the air A by a fan to adjust the inlet NOx concentration. And the NOx density | concentration in predetermined | prescribed wind speed (entrance cross-section wind speed) was measured in the entrance, the intermediate | middle measurement port, and the termination | terminus measurement port. The NOx concentration was measured with a chemiluminescence automatic NOx meter, and the wind speed was measured with a hot-wire anemometer.

図10から、入り口断面風速を0.17m/s,0.34m/sの二種類とし、入り口風量を1.84m3/min,3.67m3/minの二種類として、中間測定口と終端測定口でのNO2除去率は、それぞれ57.1〜88.3%、77.0〜87.0%と、非常に高い除去率であることを確認することができた。 From Figure 10, the inlet cross-section wind speed 0.17 m / s, and two kinds of 0.34 m / s, the inlet air volume as two types of 1.84m 3 /min,3.67m 3 / min, intermediate measurement port and the end It was confirmed that the NO 2 removal rates at the measurement port were 57.1 to 88.3% and 77.0 to 87.0%, respectively, which were very high removal rates.

図11から、入り口断面風速を0.2m/s,0.34m/sの二種類とし、入り口風量を2.16m3/min,3.67m3/minの二種類として、中間測定口と終端測定口でのNO除去率(脱硝率)は、それぞれ10.7〜14.8%、20.6〜26.2%の除去率であることを確認することができた。なお、図10,11において測定口における(NO2,NO)濃度とは、それぞれ中間測定口、終端測定口における濃度を示す。 From Figure 11, the inlet cross-section wind speed 0.2 m / s, and two kinds of 0.34 m / s, the inlet air volume as two types of 2.16m 3 /min,3.67m 3 / min, intermediate measurement port and the end It was confirmed that the NO removal rate (denitration rate) at the measurement port was 10.7 to 14.8% and 20.6 to 26.2%, respectively. 10 and 11, the (NO 2 , NO) concentration at the measurement port indicates the concentration at the intermediate measurement port and the terminal measurement port, respectively.

入り口断面風速および入り口風量を上記の値に設定したのは、この実施形態による浄化構造体1を、自動車の交通量が多い道路沿道、発電所や工場などが密集する工業地帯などの大気汚染が著しい環境、および月極駐車場や一般家庭における駐車場、あるいは騒音が気になる一般家庭の目隠し等に用いるのに好適な条件下に倣わすためである。   The reason why the inlet cross-section wind speed and the inlet air volume are set to the above values is that the purification structure 1 according to this embodiment is used for air pollution such as roadside roads where automobile traffic is high, industrial areas where power plants and factories are densely packed, etc. This is to simulate a remarkable environment and conditions suitable for use in a monthly parking lot, a parking lot in a general household, or a blindfold in a general household where noise is a concern.

本発明は上記実施形態に限定されない。上記実施形態では、活性炭素繊維成型体4をプリーツ状に成形保持し、上下方向に亘って山部40と谷部41とが繰り返されるよう構成した。しかしながら、活性炭素繊維成型体4をプリーツ状に成形保持し、左右方向に亘って山部40と谷部41とが繰り返されるよう構成し、これを本体3に内装することも好ましい。あるいは、上下方向、左右方向に限らず、上下方向あるいは左右方向に対して傾斜する方向で繰り返されるよう構成することも可能である。これらの場合でも、二つの山部40と一つの谷部41で形成される表面板12裏側の空間領域は、隣合う空間領域と区画されている。このため、本体3内に侵入した空気Aは各空間領域に滞留し易く、空間領域に滞留した空気Aは活性炭素繊維成型体4に接触している時間がその分だけ長くなるから、汚染物質を、高い除去率をもって除去することができる。   The present invention is not limited to the above embodiment. In the said embodiment, the activated carbon fiber molded object 4 was shape | molded and hold | maintained to the pleat shape, and it comprised so that the peak part 40 and the trough part 41 could be repeated over an up-down direction. However, it is also preferable that the activated carbon fiber molded body 4 is shaped and held in a pleated shape and configured so that the crests 40 and the troughs 41 are repeated in the left-right direction, and this is internally provided in the main body 3. Alternatively, it is possible to repeat the configuration in the vertical direction or the direction inclined with respect to the horizontal direction, not limited to the vertical direction and the horizontal direction. Even in these cases, the space region on the back side of the surface plate 12 formed by the two peak portions 40 and the one valley portion 41 is partitioned from the adjacent space region. For this reason, the air A that has entered the main body 3 tends to stay in each space area, and the air A staying in the space area is in contact with the activated carbon fiber molded body 4 for a longer time. Can be removed with a high removal rate.

さらに、左右方向あるいは傾斜方向に亘って山部40と谷部41とが繰り返されていても、活性炭素繊維成型体4はその前面側の山部40の頂点近傍が表面板12の裏面に接触して後方へ押圧されている。このため、繊維密度が低い領域17のみで形成された活性炭素繊維成型体4に比べて、少なくとも押圧されて繊維密度が高い領域では、活性炭素繊維成型体4内を下方に通過する水分の平均流速が遅くなる。そして平均流速が遅くなれば、その分だけ活性炭素繊維成型体4の活性炭素繊維に水分が接触する長い時間が長くなる。このため、活性炭素繊維成型体4が吸着したNOxの浄化性が良好になる。   Furthermore, even if the crest 40 and the trough 41 are repeated in the left-right direction or the inclination direction, the activated carbon fiber molded body 4 is in contact with the back surface of the surface plate 12 in the vicinity of the apex of the crest 40 on the front surface side. And pushed backward. For this reason, compared with the activated carbon fiber molded body 4 formed only by the area | region 17 with low fiber density, the average of the water | moisture content which passes the inside of the activated carbon fiber molded body 4 below at least in the area | region where a fiber density is pressed at least. The flow rate becomes slow. And if an average flow velocity becomes slow, the long time when a water | moisture content will contact the activated carbon fiber of the activated carbon fiber molding 4 will become long. For this reason, the purification property of NOx adsorbed by the activated carbon fiber molded body 4 is improved.

上記実施形態では、保形用部材Kは活性炭素繊維成型体4の裏面側にのみ設けたがこれに限定されない。すなわち、保形用部材Kは活性炭素繊維成型体4の両面に設けることで、活性炭素繊維成型体4を保形するようにすることも可能である。但しこの場合、表側に設ける保形用部材は、活性炭素繊維成型体4の山部40と表面板12との接触による山部40の押圧を邪魔しないような構成とすることが必要である。   In the said embodiment, although the shape retention member K was provided only in the back surface side of the activated carbon fiber molded object 4, it is not limited to this. That is, it is possible to keep the shape of the activated carbon fiber molded body 4 by providing the shape retaining member K on both surfaces of the activated carbon fiber molded body 4. However, in this case, the shape-retaining member provided on the front side needs to be configured so as not to obstruct the pressing of the peak 40 due to the contact between the peak 40 of the activated carbon fiber molded body 4 and the surface plate 12.

そして、フェルト状、シート状の活性炭素繊維は柔軟で、形状安定性が無いので、適宜、金網、アルミ、SUS製のメッシュ、樹脂製のネットなどを採用することで、活性炭素繊維成型体4をプリーツ状に加工することもできる。   Since the felt-like and sheet-like activated carbon fibers are flexible and have no shape stability, the activated carbon fiber molded body 4 can be appropriately adopted by adopting a wire net, aluminum, a SUS mesh, a resin net, or the like. Can be processed into a pleated shape.

上記実施形態では、活性炭素繊維をプリーツ状に加工するにあたり、山折り、谷折りを繰り返してこの折り目が線として認識できる程度にまで加工したが、このようにプリーツ折り目が線として認識できることまで必要とせず、通風空間AW(空間領域)を確保できる程度になだらかな曲線を描くように波状に形成されたものであってもよい。すなわち、活性炭素繊維からなる平板状体をジグザグ状(波状)に加工し、折り目間にプリーツの谷部が形成されればよい。   In the above embodiment, when the activated carbon fiber is processed into a pleated shape, the mountain fold and the valley fold are repeatedly processed so that the fold can be recognized as a line, but it is necessary that the pleated fold can be recognized as a line in this way. Instead, it may be formed in a wave shape so as to draw a curve that is gentle enough to secure the ventilation space AW (space area). That is, a flat plate made of activated carbon fibers may be processed into a zigzag shape (wave shape), and a pleat valley may be formed between the folds.

繊維密度が高い領域16、および繊維密度が低い領域17の少なくとも一方、特に繊維密度が低い領域17に、孔部(繊維間距離よりも径の大きな孔)を単数、または複数形成することも考えられる。この構成によれば、空気Aが活性炭素繊維成型体4の裏面側にも到達し易く、そうなると空気Aが活性炭素繊維成型体4とより接触し易くなり(接触面積を大きくすることができ)、空気Aの浄化効率をさらに向上させることが可能となる。なお、上記実施形態では、空気を浄化対象流体として説明したが、汚染物質が含まれる流体であれば特に制限されずに浄化対象流体とすることができる。   It is also possible to form one or a plurality of holes (holes having a diameter larger than the interfiber distance) in at least one of the region 16 having a high fiber density and the region 17 having a low fiber density, in particular, the region 17 having a low fiber density. It is done. According to this configuration, the air A can easily reach the back side of the activated carbon fiber molded body 4, and then the air A can more easily come into contact with the activated carbon fiber molded body 4 (the contact area can be increased). Further, it becomes possible to further improve the purification efficiency of the air A. In the above-described embodiment, air has been described as a purification target fluid. However, any fluid that contains a contaminant can be used as a purification target fluid without particular limitation.

本発明に係る浄化ユニット、浄化構造体は、ある程度の通風量が発生する場所において、騒音を低減すると共に、窒素酸化物、硫黄酸化物、揮発性炭化水素、浮遊粒子状物質を含む粉塵などの汚染物質を除去するものとして有効に利用可能である。   The purification unit and the purification structure according to the present invention reduce noise in a place where a certain amount of airflow is generated, and also include nitrogen oxides, sulfur oxides, volatile hydrocarbons, dust containing suspended particulate matter, etc. It can be effectively used to remove pollutants.

1…浄化構造体、2…空気浄化ユニット、3…本体、4…活性炭素繊維成型体、5…吸音材、6…遮蔽材、12…表面板、12a…通風孔、12b…裏面、13…背面板、16…活性炭素繊維の繊維密度が高い領域、17…活性炭素繊維の繊維密度が低い領域、18…柱部材、40…山部、41…谷部、51…撥水シート、A…空気、AW…通風空間、K…保形用部材   DESCRIPTION OF SYMBOLS 1 ... Purification structure, 2 ... Air purification unit, 3 ... Main body, 4 ... Activated carbon fiber molded object, 5 ... Sound absorption material, 6 ... Shielding material, 12 ... Surface plate, 12a ... Ventilation hole, 12b ... Back surface, 13 ... Back plate, 16 ... region with high fiber density of activated carbon fiber, 17 ... region with low fiber density of activated carbon fiber, 18 ... column member, 40 ... mountain, 41 ... valley, 51 ... water repellent sheet, A ... Air, AW ... Ventilation space, K ... Shape retaining member

Claims (6)

空気に含まれる汚染物質を除去するための浄化ユニットであって、
活性炭素繊維を含んで構成されるとともに表裏間に亘って通風性を有する活性炭素繊維成型体が浄化ユニット本体に内装され、
前記活性炭素繊維成型体をプリーツ状に保形するための保形用部材が設けられ、該活性炭素繊維成型体の表面側に配設され表裏間に亘って通風を許容する複数の通風孔が板面に形成された表面板を備え、
保形用部材の裏面側に浄化ユニット本体に内装された吸音材が配設され、
活性炭素繊維成型体の高さである山部と谷部との距離が、吸音材の表面から表面板の裏面までの距離に比べて大きく設定されていることで、前記保形用部材によって活性炭素繊維成型体がプリーツ状に保持されるとともに浄化ユニット本体に保持された状態において、活性炭素繊維成型体の表面板側の山部が前記表面板によって裏面側に押圧されて、前記活性炭素繊維の繊維密度が高い領域と低い領域とが活性炭素繊維成型体の広がり方向で交互に存在していることを特徴とする浄化ユニット。
A purification unit for removing contaminants contained in air,
An activated carbon fiber molded body that includes activated carbon fibers and has ventilation between the front and back surfaces is incorporated in the purification unit body,
A shape retaining member for retaining the activated carbon fiber molded body in a pleated shape is provided, and a plurality of ventilation holes are provided on the surface side of the activated carbon fiber molded body and allow ventilation between the front and back surfaces. Provided with a surface plate formed on the plate surface,
A sound absorbing material incorporated in the purification unit main body is disposed on the back side of the shape retaining member,
The height of the activated carbon fiber molded body is set to be higher than the distance from the surface of the sound absorbing material to the back surface of the surface plate, so that it is activated by the shape retaining member. In a state where the carbon fiber molded body is held in a pleat shape and held in the purification unit main body, a peak portion on the surface plate side of the activated carbon fiber molded body is pressed to the back side by the surface plate, and the activated carbon fiber A purification unit characterized in that regions having a high fiber density and regions having a low fiber density are alternately present in the spreading direction of the activated carbon fiber molded body.
活性炭素繊維の繊維密度が高い領域と低い領域とが上下方向で交互に存在していることを特徴とする請求項1記載の浄化ユニット。   The purification unit according to claim 1, wherein regions having high fiber density and regions having low fiber density of the activated carbon fibers are alternately present in the vertical direction. 保形用部材は活性炭素繊維成型体の裏面側にのみ設けられて通気性を有していることを特徴とする請求項1または請求項2の何れかに記載の浄化ユニット。   The purification unit according to claim 1 or 2, wherein the shape-retaining member is provided only on the back side of the activated carbon fiber molded body and has air permeability. 表面板に形成された通風孔は、活性炭素繊維成型体の、少なくとも谷部に対向する領域に形成されていることを特徴とする請求項1ないし請求項3の何れかに記載の浄化ユニット。   The purification unit according to any one of claims 1 to 3, wherein the ventilation hole formed in the surface plate is formed in a region of the activated carbon fiber molded body facing at least the valley portion. 吸音材の表面に、該吸音材に水が浸入するのを防止する防水フィルムが設けられていることを特徴とする請求項1ないし請求項4の何れか1項に記載の浄化ユニット。   The purification unit according to any one of claims 1 to 4, wherein a waterproof film that prevents water from entering the sound absorbing material is provided on a surface of the sound absorbing material. 請求項1ないし請求項5の何れか1項に記載の浄化ユニットを、上下方向および左右方向のうちの少なくとも一方向に隣接させることで組み合わせてなることを特徴とする浄化構造体。
A purification structure comprising a combination of the purification units according to any one of claims 1 to 5 adjacent to each other in at least one of an up-down direction and a left-right direction.
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