JP5830943B2 - Enclosed sealing device - Google Patents

Enclosed sealing device Download PDF

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JP5830943B2
JP5830943B2 JP2011124130A JP2011124130A JP5830943B2 JP 5830943 B2 JP5830943 B2 JP 5830943B2 JP 2011124130 A JP2011124130 A JP 2011124130A JP 2011124130 A JP2011124130 A JP 2011124130A JP 5830943 B2 JP5830943 B2 JP 5830943B2
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envelope
enclosed
intensity
flap portion
flap
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JP2012250735A (en
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圭一郎 松藤
圭一郎 松藤
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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Description

本発明は、封筒に同封物を封入封緘する封入封緘装置において、封筒に封入された同封物を検査するための技術に関し、更に詳しくは、封筒のフラップ部への同封物のはみ出しを検査する技術に関する。   The present invention relates to a technique for inspecting an enclosed matter enclosed in an envelope in an enclosure sealing apparatus for enclosing and enclosing the enclosed matter in an envelope, and more specifically, a technique for inspecting the protrusion of the enclosed matter to the flap portion of the envelope. About.

従来より、同封物を封入封緘した封筒を大量に製造する印刷会社では、製造効率を高めるために、封筒に同封物を封入封緘する際、同封物を封筒に自動的に封入封緘する自動封入封緘装置を利用している。   Conventionally, printing companies that manufacture a large number of envelopes encapsulating and enclosing the enclosed items automatically encapsulate and enclose the enclosed items in the envelope when enclosing and enclosing the enclosed items in order to increase production efficiency. The device is used.

封筒に封入封緘する同封物が企業の広告媒体などであれば、封筒に封入された同封物を検査する必要性は少ないかも知れないが、封筒に封入封緘する同封物に、個人情報(例えば、利用明細)など記載されている場合、同封物の封入ミスにより、個人情報が漏洩する可能性があるため、封筒に封入した同封物の検査が必要となる。   If the enclosed item enclosed in the envelope is a corporate advertising medium or the like, it may be less necessary to inspect the enclosed item enclosed in the envelope, but personal information (for example, In the case of a description such as (Usage details), there is a possibility that personal information may be leaked due to a mistake in enclosing the enclosed item.

封筒に封入した同封物の検査に係る発明として、例えば、特許文献1において、同封物を封入した封筒の理論厚みを算出し、その理論厚みと実際厚みとを比較し、理論厚みと実際厚みとの差が所定値よりも大きい場合に封入異常と判断することで、封筒に封入された同封物の過不足を検査する封入封緘システムが開示されている。   For example, in Patent Document 1, the theoretical thickness of an envelope in which the enclosed material is enclosed is calculated, and the theoretical thickness and the actual thickness are compared. An enclosure sealing system that inspects whether there is an excess or deficiency of the enclosed item enclosed by the envelope by determining that the enclosure is abnormal when the difference is larger than a predetermined value is disclosed.

また、折り機で折り曲げられる同封物に折り不良が発生すると、封入封緘不良が発生するなど、自動封入封緘装置の信頼性を著しく下げてしまう可能性があるため、特許文献2において、同封物の折り状態の良否を精度よく判定できる封入封緘装置が開示されている。   In addition, if there is a folding failure in the enclosed item that is folded by a folding machine, the reliability of the automatic enclosing and sealing device may be remarkably reduced, such as occurrence of an enclosed sealing failure. An enclosed sealing device that can accurately determine the quality of the folded state is disclosed.

特開2002―37071号公報Japanese Patent Laid-Open No. 2002-37071 特開2000−318921号公報JP 2000-318921 A

しかしながら、フラップ部に同封物がはみ出している状態で封筒が封入封緘されてしまうと、同封物が封筒からはみ出た格好になり、同封物に印刷された個人情報の一部が漏洩してしまう危険性があるが、同封物を封筒に封入した後に、封筒のフラップ部への同封物のはみ出しを検知できる発明は開示されていなかった。   However, if the envelope is sealed with the envelope protruding from the flap, the envelope will appear to protrude from the envelope, and some personal information printed on the envelope may leak. However, there has been no disclosure of an invention that can detect the protrusion of the envelope to the flap portion of the envelope after the envelope is sealed in the envelope.

そこで、本発明は、同封物を封筒に封入した後に、封筒のフラップ部への同封物のはみ出しを検査できる封入封緘装置を提供することを目的とする。   Then, an object of this invention is to provide the enclosure sealing apparatus which can test | inspect the protrusion of the enclosure to the flap part of an envelope, after enclosing an enclosure in an envelope.

上述した課題を解決する第1の発明は、同封物が封入された封筒のフラップ部に超音波を発信する送信ユニットと、前記送信ユニットと対向するように設けられ、受信した超音波の強度を測定する受信ユニットとから少なくとも構成される超音波センサ、同封物を封筒に封入する封入機構の後で,封緘される前の封筒のフラップ部が通過する箇所に設置し,前記超音波センサの前記受信ユニットは,前記送信ユニットと前記受信ユニット間に封筒のフラップ部のみが存在するときの超音波の強度を基準強度として記憶し、受信した超音波の強度が前記基準強度を下回ると、封筒のフラップ部への同封物のはみ出しが発生したと判定することを特徴とする封入封緘装置である。 1st invention which solves the subject mentioned above is provided so that the transmission unit which transmits an ultrasonic wave to the flap part of the envelope with which the enclosed thing was enclosed, and the transmission unit may be countered, and the intensity of the received ultrasonic wave at least constituted ultrasonic sensor and a receiver to measure, after the enclosure mechanism for enclosing the enclosures in the envelope, placed at a position passing through the flap portion of the front of the envelope being sealed, wherein the ultrasonic sensor The receiving unit stores the intensity of the ultrasonic wave when only the flap portion of the envelope exists between the transmitting unit and the receiving unit as a reference intensity, and when the intensity of the received ultrasonic wave is lower than the reference intensity, the envelope It is an enclosed sealing device characterized in that it is determined that the enclosed matter has protruded from the flap portion .

封筒のフラップ部に同封物がはみ出すと、封筒のフラップ部に同封物が重なり、本発明に係る超音波センサの受信ユニットが受信する超音波の強度が、封筒のフラップ部に同封物が重なっていないときより小さくなるため、封筒のフラップ部のみが存在する際の超音波の強度を基準強度として設定すれば、封筒のフラップ部への同封物のはみ出しを検査できるようになる。また、超音波の強度は封筒や同封物の色に左右されないため、品目別の設定変更が不要になり、準備時間が削減され、生産性向上にも繋がる。   When the envelope protrudes from the flap portion of the envelope, the envelope overlaps the flap portion of the envelope, and the intensity of the ultrasonic wave received by the receiving unit of the ultrasonic sensor according to the present invention overlaps the flap portion of the envelope. If the intensity of the ultrasonic wave when only the flap part of the envelope is present is set as the reference intensity, the protrusion of the enclosed matter to the flap part of the envelope can be inspected. Further, since the intensity of the ultrasonic wave is not affected by the color of the envelope or the enclosed item, it is not necessary to change the setting for each item, the preparation time is reduced, and the productivity is improved.

更に、封筒のフラップ部への同封物のはみ出しが発生したと判定すると装置を停止することで、封筒のフラップ部への同封物のはみ出しが発生した封筒が製品に混入するのを防止できる。   Further, when it is determined that the envelope has protruded from the flap portion of the envelope, the apparatus is stopped, so that the envelope in which the envelope has protruded from the flap portion of the envelope can be prevented from being mixed into the product.

本実施形態に係る封入封緘装置を説明する図。The figure explaining the enclosure sealing apparatus which concerns on this embodiment. 超音波センサの設置状況を説明する図。The figure explaining the installation condition of an ultrasonic sensor. 超音波センサが、封筒のフラップ部の重なり状態を判定する内容を説明する図。The figure explaining the content which an ultrasonic sensor determines the overlapping state of the flap part of an envelope.

ここから,本発明の実施形態について、本発明の技術分野に係わる当業者が、発明の内容を理解し、発明を実施できる程度に説明する。なお、これから説明する実施形態は本発明の一実施形態にしか過ぎず、本発明は、これから説明する実施形態に限定されることなく、種々の変形や変更が可能である。   From here, embodiments of the present invention will be described to the extent that a person skilled in the art of the present invention can understand the contents of the invention and implement the invention. The embodiment described below is only one embodiment of the present invention, and the present invention is not limited to the embodiment described below, and various modifications and changes are possible.

図1は、本実施形態に係る封入封緘装置1を説明する図である。本実施形態の封入封緘装置1は、同封物3を封筒2に封入封緘する処理を自動的に行う装置で、封筒2のフラップ部20への同封物3のはみ出しを検査する機能を有していることを特徴とする。なお、封入封緘装置1は、封筒2のフィード機構、折り機構などの様々な機構を備えているが、図1では、封筒2のフラップ部20への同封物3のはみ出しを検査する機能の説明に必要な機構のみを図示している。   FIG. 1 is a diagram illustrating an enclosing / sealing device 1 according to this embodiment. The enclosure sealing device 1 of this embodiment is a device that automatically performs the process of enclosing and sealing the enclosed material 3 in the envelope 2, and has a function of inspecting the protrusion of the enclosed material 3 to the flap portion 20 of the envelope 2. It is characterized by being. The sealed sealing device 1 includes various mechanisms such as a feed mechanism and a folding mechanism of the envelope 2, but in FIG. 1, a description of a function for inspecting the protrusion 3 of the envelope 3 to the flap portion 20 of the envelope 2 is provided. Only the necessary mechanism is shown.

本実施形態に係る封入封緘装置1のライン15上には、封筒2に同封物3を封入する封入機構12の後に、超音波を利用して封筒2のフラップ部20の重なり状態を判定する超音波センサ10(例えば、超音波二重シート検出センサ)が設置されている。なお、図1では、同封物3が封入された封筒2のフラップ部20に糊部22を形成する糊付け機構13の後に超音波センサ10を設置しているが、超音波センサ10は封入機構12と糊付け機構13の間でもよい。   On the line 15 of the sealing device 1 according to the present embodiment, after the sealing mechanism 12 that seals the enclosed material 3 in the envelope 2, an ultrasonic wave is used to determine the overlapping state of the flap portion 20 of the envelope 2. A sonic sensor 10 (for example, an ultrasonic double sheet detection sensor) is installed. In FIG. 1, the ultrasonic sensor 10 is installed after the gluing mechanism 13 that forms the glue portion 22 in the flap portion 20 of the envelope 2 in which the enclosed material 3 is enclosed. And the gluing mechanism 13 may be used.

図2は、超音波センサ10の設置状況を説明する図である。図2に図示したように、超音波を利用して封筒2のフラップ部20の重なり状態を判定する超音波センサ10は、超音波を発信する送信ユニット101と、送信ユニット101が発信した超音波を受信し、受信した超音波の強度を測定することで、封筒2のフラップ部20の重なり状態を判定する受信ユニット100から構成される。   FIG. 2 is a diagram for explaining the installation state of the ultrasonic sensor 10. As illustrated in FIG. 2, the ultrasonic sensor 10 that determines the overlapping state of the flap portion 20 of the envelope 2 using ultrasonic waves includes a transmission unit 101 that transmits ultrasonic waves, and an ultrasonic wave that is transmitted from the transmission unit 101. And receiving unit 100 that determines the overlapping state of the flap portion 20 of the envelope 2 by measuring the intensity of the received ultrasonic wave.

本実施形態では、封筒2のフラップ部20への同封物3のはみ出しを検査するために、封筒2の折り部21の4mmの上方に超音波が当たるように送信ユニット101を設置し、受信ユニット100を送信ユニット101に対向して設置し、送信ユニット101と受信ユニット100間には、数十mm程度の隙間が設けられている。また、本実施形態では、送信ユニット101と受信ユニット100間を封筒2が通過する際、封筒2がばたつかないようにするための押さえ板14を封入封緘機1に設けている。   In this embodiment, in order to inspect the protrusion of the envelope 3 to the flap portion 20 of the envelope 2, the transmission unit 101 is installed so that the ultrasonic wave hits 4 mm above the folding portion 21 of the envelope 2, and the reception unit 100 is installed facing the transmission unit 101, and a gap of about several tens of mm is provided between the transmission unit 101 and the reception unit 100. Moreover, in this embodiment, when the envelope 2 passes between the transmission unit 101 and the reception unit 100, the holding plate 14 is provided in the sealed sealing machine 1 so that the envelope 2 does not flutter.

図3は、超音波センサ10が、封筒2のフラップ部20の重なり状態を判定する内容を説明する図である。図3(a)は、封筒2のフラップ部20が無いケースを示した図で、送信ユニット101と受信ユニット100間に封筒2のフラップ部20が無いケースでは、送信ユニット101が発信した超音波は減衰することなく受信ユニット100に届くため、受信ユニット100が受信する超音波の強度は最大になる。   FIG. 3 is a diagram for explaining the contents that the ultrasonic sensor 10 determines the overlapping state of the flap portion 20 of the envelope 2. FIG. 3A is a diagram illustrating a case where the flap portion 20 of the envelope 2 is not present. In the case where the flap portion 20 of the envelope 2 is not present between the transmission unit 101 and the reception unit 100, the ultrasonic wave transmitted by the transmission unit 101 is illustrated. Reaches the receiving unit 100 without attenuation, so that the intensity of the ultrasonic wave received by the receiving unit 100 is maximized.

また、図3(b)は、封筒2のフラップ部20に同封物3が重なっていないケースを示した図で、封筒2のフラップ部20に同封物3が重なっていないケースでは、送信ユニット101と受信ユニット100間に封筒2のフラップ部20のみが存在することになり、送信ユニット101が発信した超音波は封筒2のフラップ部20によって吸収されるため、受信ユニット100が受信する超音波の強度は、最大の強度から減衰した強度になる。   FIG. 3B shows a case where the enclosed object 3 does not overlap the flap part 20 of the envelope 2. In the case where the enclosed object 3 does not overlap the flap part 20 of the envelope 2, the transmission unit 101 is shown. Since only the flap part 20 of the envelope 2 exists between the receiving unit 100 and the ultrasonic wave transmitted by the transmission unit 101 is absorbed by the flap part 20 of the envelope 2, the ultrasonic wave received by the receiving unit 100 is received. The intensity is attenuated from the maximum intensity.

更に、図3(c)は、封筒2のフラップ部20に同封物3が重なっているケースを示した図で、封筒2のフラップ部20に同封物3が重なっているケースでは、送信ユニット101と受信ユニット100間に封筒2のフラップ部20及び同封物3が存在することになり、送信ユニット101が発信した超音波は封筒2のフラップ部10及び同封物3によって吸収されるため、受信ユニット100が受信する超音波の強度は、封筒2のフラップ部20に同封物3が重なっていないケースの強度から更に減衰した強度になる。   Further, FIG. 3C is a diagram showing a case where the enclosed object 3 overlaps the flap portion 20 of the envelope 2, and in the case where the enclosed object 3 overlaps the flap portion 20 of the envelope 2, the transmission unit 101. And the receiving unit 100, the flap part 20 and the enclosed object 3 of the envelope 2 exist, and the ultrasonic wave transmitted from the transmitting unit 101 is absorbed by the flap part 10 and the enclosed object 3 of the envelope 2, so that the receiving unit The intensity of the ultrasonic wave received by 100 becomes an intensity further attenuated from the intensity of the case where the envelope 3 does not overlap the flap portion 20 of the envelope 2.

このように、封筒2のフラップ部20への同封物3のはみ出しが発生すると、超音波センサ10の受信ユニット100が受信する超音波の強度が最も小さくなるので、受信ユニット100は、送信ユニット101と受信ユニット100間に封筒2のフラップ部20のみが存在するときの超音波の強度を基準強度として記憶し、受信ユニット100が受信した超音波の強度が基準強度を下回れば、封筒2のフラップ部20への同封物3のはみ出しが発生したと判定する。   As described above, when the envelope 3 protrudes from the flap portion 20 of the envelope 2, the intensity of the ultrasonic wave received by the receiving unit 100 of the ultrasonic sensor 10 becomes the smallest, so that the receiving unit 100 includes the transmitting unit 101. The intensity of the ultrasonic wave when only the flap part 20 of the envelope 2 exists between the receiving unit 100 and the receiving unit 100 is stored as a reference intensity. If the intensity of the ultrasonic wave received by the receiving unit 100 is lower than the reference intensity, the flap of the envelope 2 is stored. It determines with the protrusion of the enclosure 3 to the part 20 having generate | occur | produced.

例えば、図2のように、超音波センサ10の送信ユニット101と受信ユニット100を配置することで、封筒2の折り部21から真っ直ぐはみ出した同封物3については、はみ出し量が10mmで検知でき、また、封筒2の折り部21から斜めにはみ出した同封物4については、はみ出し量が13mmで検知できるようになる。   For example, as shown in FIG. 2, by arranging the transmitting unit 101 and the receiving unit 100 of the ultrasonic sensor 10, it is possible to detect the protruding item 10 with a protruding amount of 10 mm for the enclosed item 3 that protrudes straight from the folded portion 21 of the envelope 2. Further, the enclosure 4 protruding obliquely from the folded portion 21 of the envelope 2 can be detected with an amount of protrusion of 13 mm.

超音波センサ10の受信ユニット100は、封筒2のフラップ部20への同封物3のはみ出しが発生したと判定すると、所定の信号を封入封緘装置1の制御部11に入力し、封入封緘装置1の制御部11は、超音波センサ10の受信ユニット100から所定の信号が入力されると、封入封緘装置1を停止させる処理を行い、同封物3がフラップ部20にはみ出した封筒2が製品に混入するのを防止する。   If the receiving unit 100 of the ultrasonic sensor 10 determines that the enclosure 3 has protruded from the flap portion 20 of the envelope 2, it inputs a predetermined signal to the control unit 11 of the enclosing sealing device 1, and the enclosing sealing device 1. When a predetermined signal is input from the receiving unit 100 of the ultrasonic sensor 10, the control unit 11 performs a process of stopping the sealing device 1, and the envelope 2 in which the enclosed material 3 protrudes from the flap portion 20 is added to the product. Prevent contamination.

1 封入封緘装置
10 超音波センサ
100 受信ユニット
101 送信ユニット
11 制御部
12 封入機構
13 糊付け機構
2 封筒
20 フラップ部
3 同封物
DESCRIPTION OF SYMBOLS 1 Enclosing sealing apparatus 10 Ultrasonic sensor 100 Reception unit 101 Transmission unit 11 Control part 12 Enclosing mechanism 13 Gluing mechanism 2 Envelope 20 Flap part 3 Enclosed thing

Claims (1)

同封物が封入された封筒のフラップ部に超音波を発信する送信ユニットと、前記送信ユニットと対向するように設けられ、受信した超音波の強度を測定する受信ユニットとから少なくとも構成される超音波センサ、同封物を封筒に封入する封入機構の後で,封緘される前の封筒のフラップ部が通過する箇所に設置し,前記超音波センサの前記受信ユニットは,前記送信ユニットと前記受信ユニット間に封筒のフラップ部のみが存在するときの超音波の強度を基準強度として記憶し、受信した超音波の強度が前記基準強度を下回ると、封筒のフラップ部への同封物のはみ出しが発生したと判定することを特徴とする封入封緘装置。 Ultrasound composed at least of a transmission unit that transmits ultrasonic waves to the flap portion of the envelope in which the envelope is enclosed, and a reception unit that is provided to face the transmission unit and measures the intensity of the received ultrasonic waves A sensor is installed at a location where the flap portion of the envelope before sealing is passed after the sealing mechanism for sealing the enclosed material in the envelope, and the receiving unit of the ultrasonic sensor includes the transmitting unit and the receiving unit. The intensity of the ultrasonic wave when only the flap part of the envelope is in between is stored as the reference intensity, and when the received ultrasonic wave intensity is lower than the reference intensity, the protrusion of the envelope to the flap part of the envelope has occurred. The sealing device characterized by determining .
JP2011124130A 2011-06-02 2011-06-02 Enclosed sealing device Expired - Fee Related JP5830943B2 (en)

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JPH01115647U (en) * 1988-01-26 1989-08-03
JPH0540030A (en) * 1991-04-13 1993-02-19 Cosmo Tec:Kk Device for detecting double-sending
JPH07187103A (en) * 1993-12-28 1995-07-25 Juki Corp Envelope conveyance apparatus
JP4417493B2 (en) * 1999-10-14 2010-02-17 Necトーキン株式会社 Card sealing device
JP2002370718A (en) * 2001-06-14 2002-12-24 Juki Corp Printing paper enclosing and sealing apparatus and detector for failure in enclosure
JP4538685B2 (en) * 2004-03-31 2010-09-08 小林製薬株式会社 Package status detection device
JP2009186798A (en) * 2008-02-07 2009-08-20 Kyocera Mita Corp Image forming apparatus
JP2010124423A (en) * 2008-11-21 2010-06-03 Canon Electronics Inc Image reading apparatus, image reading system and method of controlling the same

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