JP5828732B2 - Base material for double-sided adhesive tape - Google Patents
Base material for double-sided adhesive tape Download PDFInfo
- Publication number
- JP5828732B2 JP5828732B2 JP2011221323A JP2011221323A JP5828732B2 JP 5828732 B2 JP5828732 B2 JP 5828732B2 JP 2011221323 A JP2011221323 A JP 2011221323A JP 2011221323 A JP2011221323 A JP 2011221323A JP 5828732 B2 JP5828732 B2 JP 5828732B2
- Authority
- JP
- Japan
- Prior art keywords
- double
- base material
- fiber
- sensitive adhesive
- adhesive tape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 title claims description 95
- 239000002390 adhesive tape Substances 0.000 title claims description 41
- 239000000835 fiber Substances 0.000 claims description 193
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 93
- 230000035699 permeability Effects 0.000 claims description 44
- 229920000728 polyester Polymers 0.000 claims description 33
- 239000002994 raw material Substances 0.000 claims description 15
- 230000001070 adhesive effect Effects 0.000 description 31
- 239000000758 substrate Substances 0.000 description 30
- 239000000853 adhesive Substances 0.000 description 28
- 239000002270 dispersing agent Substances 0.000 description 21
- 230000007423 decrease Effects 0.000 description 16
- 238000000034 method Methods 0.000 description 16
- 239000002518 antifoaming agent Substances 0.000 description 8
- 238000002156 mixing Methods 0.000 description 8
- 238000003490 calendering Methods 0.000 description 7
- 238000002844 melting Methods 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- -1 polyethylene terephthalate Polymers 0.000 description 5
- 238000010998 test method Methods 0.000 description 5
- 125000002091 cationic group Chemical group 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- 229920000747 poly(lactic acid) Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- WSQZNZLOZXSBHA-UHFFFAOYSA-N 3,8-dioxabicyclo[8.2.2]tetradeca-1(12),10,13-triene-2,9-dione Chemical compound O=C1OCCCCOC(=O)C2=CC=C1C=C2 WSQZNZLOZXSBHA-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920000954 Polyglycolide Polymers 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002961 polybutylene succinate Polymers 0.000 description 1
- 239000004631 polybutylene succinate Substances 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000004633 polyglycolic acid Substances 0.000 description 1
- 239000004626 polylactic acid Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 238000013441 quality evaluation Methods 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
Landscapes
- Adhesive Tapes (AREA)
- Paper (AREA)
Description
本発明は、両面粘着テープ用基材に関する。 The present invention relates to a double-sided pressure-sensitive adhesive tape substrate.
基材と、この基材の両面に含浸されている粘着剤とを有する両面粘着テープは、物品を別の物品に固定する用途に用いられる。この両面粘着テープの基材としては、一般に、パルプ繊維を抄紙して得られる紙のほか、ポリエステル樹脂から形成されるシートやフィルム等が用いられる。 A double-sided pressure-sensitive adhesive tape having a base material and a pressure-sensitive adhesive impregnated on both surfaces of the base material is used for fixing an article to another article. As a base material for this double-sided pressure-sensitive adhesive tape, generally, a sheet or a film formed from a polyester resin is used in addition to paper obtained by making pulp fibers.
このような両面粘着テープは、電子機器の部品の固定にも用いられており、電子機器に用いられる場合には優れた粘着性が必要とされる。また近年では、電子機器の小型化に伴い、両面粘着テープにも薄物化が求められている。このような用途に用いられる両面粘着テープにおいては、粘着強度を上げるため粘着剤の浸透性が良い粘着テープ基材が求められ、厚み斑が小さく均一にシート化できるポリエステル基材の使用が増えている。例えば、未延伸ポリエステル繊維と延伸ポリエステル繊維を特定配合した延伸性が高く、地合いが良好で粘着剤が均等に浸透可能な粘着テープ用基材が考案されている(特開2010−180513号公報等参照)。 Such a double-sided pressure-sensitive adhesive tape is also used for fixing components of electronic equipment, and when used in electronic equipment, excellent adhesiveness is required. In recent years, with the miniaturization of electronic devices, the double-sided adhesive tape is also required to be thin. In double-sided pressure-sensitive adhesive tapes used for such applications, pressure-sensitive adhesive tape base materials with good pressure-sensitive adhesive properties are required in order to increase the adhesive strength, and the use of polyester base materials that can be made into uniform sheets with small thickness unevenness has increased. Yes. For example, a base material for pressure-sensitive adhesive tapes has been devised that has a particularly high stretchability and that has a good texture and allows the pressure-sensitive adhesive to penetrate evenly by blending unstretched polyester fibers and stretched polyester fibers (Japanese Patent Laid-Open No. 2010-180513, etc.) reference).
しかしながら、上記公報に開示された粘着テープ用基材は、粘着剤の浸透性及び延伸性に優れているものの、携帯電話など小型の電子機器や薄型テレビなどの部品を固定する用途に用いられるように薄物化した場合には粘着テープ用基材の引張強度が低下して加工性や取扱い性が低下する。また、引張強度の低下を改善するため抄紙後の粘着テープ用基材を熱カレンダー処理すると、繊維間の隙間が小さくなって高密度となり、粘着剤の浸透性が低下して高い粘着強度が得られない。そのため、上述のような要求を十分に満足することができない。 However, although the adhesive tape substrate disclosed in the above publication is excellent in adhesive permeability and stretchability, it seems to be used for fixing small electronic devices such as mobile phones and components such as thin televisions. When the thickness is reduced, the tensile strength of the base material for the adhesive tape is lowered, and the workability and handleability are lowered. In addition, if the adhesive tape substrate after papermaking is heat calendered to improve the decrease in tensile strength, the gaps between the fibers become smaller and the density becomes higher, and the permeability of the adhesive decreases, resulting in higher adhesive strength. I can't. For this reason, the above-described requirements cannot be sufficiently satisfied.
本発明は、上述のような事情に基づいてなされたものであり、低坪量でかつ紙厚が小さくても、粘着剤の浸透性に優れ、十分な引張強度を有する両面粘着テープ用基材を提供することを目的とする。 The present invention has been made on the basis of the above-described circumstances, and has a low basis weight and a small paper thickness, and has excellent adhesive permeability and sufficient tensile strength. The purpose is to provide.
上記課題を解決するためになされた発明は、
ポリエステル製の芯鞘構造繊維と、ポリエステル製の未延伸単一構造繊維とを主成分とした原料を抄紙することによって得られ、
坪量が3g/m2以上8g/m2以下、紙厚が15μm以上40μm以下である両面粘着テープ用基材である。
The invention made to solve the above problems is
It is obtained by papermaking a raw material mainly composed of polyester core-sheath structure fiber and polyester unstretched single structure fiber,
It is a base material for double-sided pressure-sensitive adhesive tapes having a basis weight of 3 g / m 2 to 8 g / m 2 and a paper thickness of 15 μm to 40 μm.
当該両面粘着テープ用基材は、熱融着性を有するポリエステル製の芯鞘構造繊維と、熱融着性を有するポリエステル製の未延伸単一構造繊維とを主成分として抄紙されることによって、基材を構成する繊維がランダムに配向しやすくなり、繊維間の隙間が大きくなるため、低坪量でありながら低密度かつ均一な基材とすることができる。また、抄紙時のドライヤー工程において芯鞘構造繊維の鞘部と未延伸単一構造繊維が融着後硬化することによって繊維同士が強力に接着されるため、低坪量でも十分な引張強度を有することができる。従って、当該両面粘着テープ用基材は坪量及び紙厚が上記範囲と小さくても、優れた粘着剤の浸透性を発揮し、十分な引張強度を有することができる。 The base material for the double-sided pressure-sensitive adhesive tape is made by making a paper mainly composed of a polyester-sheath structure fiber having heat-fusibility and an unstretched single-structure fiber made of polyester having heat-fusibility, Since the fibers constituting the base material are easily oriented randomly and the gaps between the fibers are increased, the base material can be a low density and uniform base material with a low basis weight. In addition, since the sheath part of the core-sheath structure fiber and the unstretched single structure fiber are bonded after being fused in the dryer process at the time of papermaking, the fibers are strongly bonded to each other, so that they have sufficient tensile strength even at low basis weight. be able to. Therefore, even if the basis weight and the paper thickness are as small as the above ranges, the base material for the double-sided pressure-sensitive adhesive tape can exhibit excellent permeability of the pressure-sensitive adhesive and have sufficient tensile strength.
また、上述のポリエステル製の芯鞘構造繊維及び未延伸単一構造繊維を用いることによって、熱カレンダー加工をすることなく低坪量でかつ紙厚の小さい両面粘着テープ用基材を抄紙することができる。そのため、当該両面粘着テープ用基材は、抄紙後に熱カレンダー加工を省略することができ、密度を低く抑えて粘着剤の浸透性を高めることができる。さらに、抄紙後に熱カレンダー加工を実施しない場合には、当該両面粘着テープ用基材の生産性を向上させることができる。 Further, by using the above-described polyester core-sheath structure fiber and unstretched single structure fiber, it is possible to make a paper for a double-sided pressure-sensitive adhesive tape substrate having a low basis weight and a small paper thickness without performing a heat calendering process. it can. Therefore, the base material for double-sided pressure-sensitive adhesive tape can omit thermal calendering after paper making, and can suppress the density to be low and increase the permeability of the pressure-sensitive adhesive. Furthermore, when thermal calendar processing is not performed after papermaking, productivity of the base material for double-sided pressure-sensitive adhesive tape can be improved.
上記芯鞘構造繊維の繊度が1.1dtex以上2.2dtex以下、繊維長が3mm以上10mm以下であり、上記未延伸単一構造繊維の繊度が0.1dtex以上1.2dtex以下、繊維長が1mm以上10mm以下であり、上記芯鞘構造繊維の繊度が上記未延伸単一構造繊維の繊度よりも大きいとよい。芯鞘構造繊維及び未延伸単一構造繊維の繊度及び繊維長を上記範囲とすることによって、繊維同士の絡みを多くして接着強度を高めつつ基材を構成する繊維間の空隙を多くすることができる。その結果、当該両面粘着テープ用基材は、さらに優れた粘着剤の浸透性と引張強度とを有することができる。 The fineness of the core-sheath structure fiber is 1.1 dtex or more and 2.2 dtex or less, the fiber length is 3 mm or more and 10 mm or less, the fineness of the unstretched single structure fiber is 0.1 dtex or more and 1.2 dtex or less, and the fiber length is 1 mm. The fineness of the core-sheath structure fiber is preferably greater than the fineness of the unstretched single structure fiber. By increasing the fineness and fiber length of the core-sheath structure fiber and the unstretched single structure fiber within the above range, the gap between the fibers constituting the base material is increased while increasing the entanglement between the fibers and increasing the adhesive strength. Can do. As a result, the base material for a double-sided pressure-sensitive adhesive tape can have further excellent adhesive permeability and tensile strength.
上記芯鞘構造繊維の含有率が50質量%以上90質量%以下であり、上記未延伸単一構造繊維の含有率が10質量%以上50質量%以下であるとよい。芯鞘構造繊維及び未延伸単一構造繊維の含有率を上記範囲とすることによって、低坪量でも繊維間の空隙を保ち、繊維間の接着強度をより高めることができる。その結果、当該両面粘着テープ用基材は、さらに優れた粘着剤の浸透性と引張強度を有することができる。 It is preferable that the content of the core-sheath structure fiber is 50% by mass or more and 90% by mass or less, and the content of the unstretched single structure fiber is 10% by mass or more and 50% by mass or less. By setting the content ratios of the core-sheath structure fiber and the unstretched single structure fiber in the above range, the gap between the fibers can be maintained even with a low basis weight, and the adhesive strength between the fibers can be further increased. As a result, the base material for a double-sided pressure-sensitive adhesive tape can have further excellent adhesive permeability and tensile strength.
当該両面粘着テープ用基材は、密度が0.1g/cm3以上0.25g/cm3以下であり、透気度が0.8秒/300ml・100枚以下であり、引張強度が67N/m以上であるとよい。当該両面粘着テープ用基材の密度及び透気度をそれぞれ上記範囲とすることによって、当該両面粘着テープ用基材はより高い浸透性を有することができる。また、引張強度を上記範囲とすることによって、当該両面粘着テープ用基材は、低坪量かつ紙厚が小さくても断紙が生じにくく良好な加工性及び取扱い性を有する。 The base material for the double-sided pressure-sensitive adhesive tape has a density of 0.1 g / cm 3 or more and 0.25 g / cm 3 or less, an air permeability of 0.8 sec / 300 ml · 100 sheets or less, and a tensile strength of 67 N / It is good that it is m or more. By setting the density and air permeability of the base material for double-sided pressure-sensitive adhesive tape within the above ranges, the base material for double-sided pressure-sensitive adhesive tape can have higher permeability. In addition, by setting the tensile strength within the above range, the double-sided pressure-sensitive adhesive tape substrate has good workability and handleability in which paper breakage hardly occurs even when the paper has a low basis weight and a small paper thickness.
ここで、「坪量」とは、JIS−P8124に準拠して測定される値である。「紙厚」及び「密度」とは、JIS−P8118に準拠して測定される値である。「繊度」とは、JIS−L1095に準拠して測定される値である。「繊維長」とは、数平均繊維長を意味し、JIS−P8226に準拠して測定される値である。「透気度」とは、JIS−P8117に準拠して両面粘着テープ用基材を100枚重ねたものを空気300mlが通過する時間(秒)を測定した値である。「引張強度」とは、両面粘着テープ用基材の縦目方向の引張強度を意味し、JIS−P8113に準拠して測定される値である。 Here, “basis weight” is a value measured according to JIS-P8124. “Paper thickness” and “density” are values measured in accordance with JIS-P8118. “Fineness” is a value measured according to JIS-L1095. “Fiber length” means a number average fiber length, and is a value measured in accordance with JIS-P8226. “Air permeability” is a value obtained by measuring the time (seconds) required for 300 ml of air to pass through 100 sheets of double-sided adhesive tape substrates in accordance with JIS-P8117. “Tensile strength” means the tensile strength in the longitudinal direction of the substrate for double-sided pressure-sensitive adhesive tape, and is a value measured according to JIS-P8113.
以上説明したように、本発明の両面粘着テープ用基材は、低坪量でかつ紙厚が小さくても、粘着剤の浸透性に優れ、十分な引張強度を有する。そのため、特に携帯電話など小型の電子機器や薄型テレビの部品の固定用途に用いられる薄物両面粘着テープ用基材として好適に用いることができる。 As described above, the base material for double-sided pressure-sensitive adhesive tape of the present invention is excellent in the permeability of the pressure-sensitive adhesive and has a sufficient tensile strength even when having a low basis weight and a small paper thickness. Therefore, it can be suitably used as a substrate for a thin double-sided pressure-sensitive adhesive tape particularly used for fixing small electronic devices such as mobile phones and thin TV components.
以下、本発明の実施形態を詳説する。 Hereinafter, embodiments of the present invention will be described in detail.
本発明の両面粘着テープ用基材は、ポリエステル製の芯鞘構造繊維と、ポリエステル製の未延伸単一構造繊維とを主成分とした原料を抄紙することによって得られ、坪量が3g/m2以上8g/m2以下、紙厚が15μm以上40μm以下であることを特徴とするものである。 The base material for a double-sided pressure-sensitive adhesive tape of the present invention is obtained by papermaking a raw material mainly composed of a polyester-sheath structure fiber and a polyester unstretched single structure fiber, and has a basis weight of 3 g / m. 2 to 8 g / m 2 or less, and the paper thickness is 15 μm or more and 40 μm or less.
当該両面粘着テープ用基材は、熱融着性を有するポリエステル製の芯鞘構造繊維と、熱融着性を有するポリエステル製の未延伸単一構造繊維とを主成分として抄紙されているため、基材を構成する繊維がランダムに配向しやすくなり、繊維間の隙間が大きくなるため、低坪量でありながら低密度かつ均一な基材とすることができる。また、抄紙時のドライヤー工程において芯鞘構造繊維の鞘部と未延伸単一構造繊維が融着後硬化することによって繊維同士が強力に接着されるため、低坪量でも十分な引張強度を有することができる。従って、当該両面粘着テープ用基材は坪量及び紙厚が上記範囲と小さくても、優れた粘着剤の浸透性を発揮し、十分な引張強度を有することができる。そのため、特に携帯電話など小型の電子機器や薄物テレビの部品の固定用途に用いられる薄物両面粘着テープ用基材として好適に用いることができる。 The base material for the double-sided pressure-sensitive adhesive tape is made of paper mainly composed of a polyester-sheath structure fiber having heat-fusibility and an unstretched single-structure fiber made of polyester having heat-fusibility. Since the fibers constituting the base material are easily oriented randomly and the gaps between the fibers are increased, the base material can be a low density and uniform base material with a low basis weight. In addition, since the sheath part of the core-sheath structure fiber and the unstretched single structure fiber are bonded after being fused in the dryer process at the time of papermaking, the fibers are strongly bonded to each other, so that they have sufficient tensile strength even at a low basis weight. be able to. Therefore, even if the basis weight and the paper thickness are as small as the above ranges, the base material for the double-sided pressure-sensitive adhesive tape can exhibit excellent permeability of the pressure-sensitive adhesive and have sufficient tensile strength. Therefore, it can be suitably used as a substrate for thin double-sided pressure-sensitive adhesive tapes used for fixing small electronic devices such as mobile phones and thin TV components.
以下、当該両面粘着テープ用基材を構成するのに好適な原料及び当該両面粘着テープ用基材の製造方法について説明する。 Hereafter, the raw material suitable for comprising the said base material for double-sided adhesive tapes, and the manufacturing method of the said base material for double-sided adhesive tapes are demonstrated.
<ポリエステル繊維>
当該両面粘着テープ用基材に用いることができるポリエステル繊維(芯鞘構造繊維、未延伸単一構造繊維)の材質としては、ポリエステルである限り特に限定されるものではなく、例えば、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンサクシネート、ポリブチレンサクシネート等のグリコール・ジカルボン酸重縮合系、ポリグリコール酸、ポリ乳酸等のポリラクチド類、ポリラクトン類等からなるポリエステル繊維を用いることができる。これらの中でも、耐熱性、耐候性等の諸機能面及び価格面のバランスが良好なポリエチレンテレフタレートが特に好ましい。
<Polyester fiber>
The material of the polyester fiber (core-sheath structure fiber, unstretched single structure fiber) that can be used for the base material for the double-sided adhesive tape is not particularly limited as long as it is polyester. For example, polyethylene terephthalate, poly Polyester fibers composed of glycol / dicarboxylic acid polycondensation systems such as butylene terephthalate, polyethylene succinate and polybutylene succinate, polylactides such as polyglycolic acid and polylactic acid, polylactones and the like can be used. Among these, polyethylene terephthalate having a good balance of various functions such as heat resistance and weather resistance and a price is particularly preferable.
<芯鞘構造繊維>
当該両面粘着テープ用基材に用いる芯鞘構造繊維は、芯部及び鞘部が上述のポリエステル繊維で構成される。
<Core sheath fiber>
As for the core-sheath structure fiber used for the said base material for double-sided adhesive tapes, a core part and a sheath part are comprised with the above-mentioned polyester fiber.
芯鞘構造繊維の繊度は、1.1dtex以上2.2dtex以下であることが好ましく、1.5dtex以上2.0dtex以下がさらに好ましい。芯鞘構造繊維の繊度が1.1dtex未満では、繊維間の空隙が少なくなって、粘着剤の浸透性が悪化するおそれがある。逆に、芯鞘構造繊維の繊度が2.2dtexを超えると、繊維同士の絡みが少なくなって接着強度が弱くなり、当該両面粘着テープ用基材の引張強度が低下するおそれや、抄紙ができないおそれがある。 The fineness of the core-sheath structure fiber is preferably 1.1 dtex or more and 2.2 dtex or less, and more preferably 1.5 dtex or more and 2.0 dtex or less. When the fineness of the core-sheath structure fiber is less than 1.1 dtex, there is a possibility that the gap between the fibers decreases and the permeability of the pressure-sensitive adhesive deteriorates. On the contrary, when the fineness of the core-sheath structure fiber exceeds 2.2 dtex, the entanglement between the fibers decreases and the adhesive strength becomes weak, and the tensile strength of the base material for the double-sided pressure-sensitive adhesive tape may be lowered, or papermaking cannot be performed. There is a fear.
芯鞘構造繊維の長さは、3mm以上10mm以下であることが好ましく、4mm以上7mm以下がさらに好ましい。芯鞘構造繊維の長さが3mm未満では、繊維間の空隙が少なくなって、粘着剤の浸透性が悪化するおそれがある。逆に、芯鞘構造繊維の長さが10mmを超えると、繊維同士の絡みが少なくなって接着強度が弱くなり、当該両面粘着テープ用基材の引張強度が低下するおそれがあるほか、紙厚が増加するおそれや、水中での分散性が好ましくなくなって均一なウェブを得るのが困難になるおそれがある。 The length of the core-sheath structure fiber is preferably 3 mm or more and 10 mm or less, and more preferably 4 mm or more and 7 mm or less. When the length of the core-sheath structure fiber is less than 3 mm, there is a possibility that the gap between the fibers decreases and the permeability of the pressure-sensitive adhesive deteriorates. On the contrary, when the length of the core-sheath structure fiber exceeds 10 mm, the entanglement between the fibers decreases and the adhesive strength becomes weak, and the tensile strength of the base material for the double-sided pressure-sensitive adhesive tape may be lowered. There is a possibility that the amount of water increases, or dispersibility in water becomes unfavorable, and it becomes difficult to obtain a uniform web.
この芯鞘構造繊維の鞘部の融点は、110℃以上140℃以下が好ましい。鞘部の融点が110℃未満では、当該両面粘着テープ用基材の抄紙時にドライヤーに繊維が貼付き、生産性が低下するおそれがある。逆に、鞘部の融点が140℃を超えると、当該両面粘着テープ用基材の抄紙時のドライヤー工程において鞘部が融解せず、繊維が接着されないため、当該両面粘着テープ用基材が十分な引張強度を有さないおそれがある。 As for melting | fusing point of the sheath part of this core-sheath structure fiber, 110 to 140 degreeC is preferable. If the melting point of the sheath is less than 110 ° C., fibers may stick to the dryer when the base material for the double-sided pressure-sensitive adhesive tape is made, and productivity may be reduced. On the contrary, when the melting point of the sheath exceeds 140 ° C., the sheath does not melt in the dryer process at the time of paper making of the double-sided adhesive tape substrate, and the fibers are not bonded. There is a possibility that it does not have a good tensile strength.
上記芯鞘構造繊維の芯部の融点は150℃以上が好ましい。芯部の融点が150℃未満では、当該両面粘着テープ用基材の抄紙時のドライヤー工程において、芯鞘構造繊維全体が融解し、当該両面粘着テープ用基材の引張強度が低下するおそれや、基材がフィルム状になり繊維間の空隙が少なくなって粘着剤の浸透性が悪化するおそれがある。 As for melting | fusing point of the core part of the said core-sheath structure fiber, 150 degreeC or more is preferable. If the melting point of the core is less than 150 ° C., the entire core-sheath structure fiber melts in the dryer process during papermaking of the double-sided adhesive tape substrate, and the tensile strength of the double-sided adhesive tape substrate may decrease, There is a possibility that the base material becomes a film and the gap between the fibers is reduced and the permeability of the pressure-sensitive adhesive is deteriorated.
上記芯鞘構造繊維の芯部の質量に対する鞘部の質量の比が0.2以上3以下であるとよい。上記芯鞘構造繊維の芯部の質量に対する鞘部の質量の比が0.2未満では、芯鞘構造繊維の接着力が不足し、当該両面粘着テープ用基材の引張強度が低下するおそれがある。逆に、上記芯鞘構造繊維の芯部の質量に対する鞘部の質量の比が3を超えると、芯鞘構造繊維の融解部が多くなり、当該両面粘着テープ用基材の引張強度が低下するおそれや、繊維間の空隙が少なくなって粘着剤の浸透性が悪化するおそれがある。 The ratio of the mass of the sheath portion to the mass of the core portion of the core-sheath structure fiber is preferably 0.2 or more and 3 or less. If the ratio of the mass of the sheath portion to the mass of the core portion of the core-sheath structure fiber is less than 0.2, the adhesive strength of the core-sheath structure fiber is insufficient, and the tensile strength of the double-sided pressure-sensitive adhesive tape substrate may be reduced. is there. Conversely, if the ratio of the mass of the sheath portion to the mass of the core portion of the core-sheath structure fiber exceeds 3, the melted portion of the core-sheath structure fiber increases, and the tensile strength of the base material for double-sided pressure-sensitive adhesive tape decreases. There is a possibility that the gap between the fibers decreases and the permeability of the pressure-sensitive adhesive deteriorates.
<未延伸単一構造繊維>
当該両面粘着テープ用基材に用いる未延伸単一構造繊維は、紡糸後に延伸を行っていない上述のポリエステル繊維であり、芯鞘構造を有さない単一構造の繊維である。未延伸単一構造繊維は、分子が不規則的に存在するため、熱を加えると繊維が軟化することによって接着性を有する。この未延伸単一構造繊維を用いると、抄紙時のドライヤー工程で繊維が軟化し接着性を有するものの、融解はしないため、繊維間の空隙を保ちながら引張強度を向上させることができる。
<Unstretched single structure fiber>
The unstretched single structure fiber used for the base material for double-sided pressure-sensitive adhesive tape is the above-described polyester fiber that has not been stretched after spinning, and is a single structure fiber that does not have a core-sheath structure. Since unstretched single structure fibers have irregular molecules, the fibers soften when heated, and thus have an adhesive property. When this unstretched single-structure fiber is used, the fiber softens and adheres in the dryer process during papermaking, but does not melt, so that the tensile strength can be improved while maintaining the gaps between the fibers.
未延伸単一構造繊維の繊度は、0.1dtex以上1.2dtex以下であることが好ましく、0.15dtex以上0.5dtex以下がさらに好ましい。未延伸単一構造繊維の繊度が0.1dtex未満では、繊維間の空隙が少なくなって、粘着剤の浸透性が悪化するおそれがある。逆に、未延伸単一構造繊維の繊度が1.2dtexを超えると、繊維同士の絡みが少なくなって接着強度が弱くなり、当該両面粘着テープ用基材の引張強度が低下するおそれや、抄紙ができないおそれがある。さらに、未延伸単一構造繊維の繊度を芯鞘構造繊維の繊度よりも小さくすることにより、すなわち芯鞘構造繊維の繊度を未延伸単一構造繊維の繊度よりも大きくすることにより、芯鞘構造繊維と未延伸単一構造繊維が絡まりやすくなり、繊維間の空隙を保ちながら引張強度を高めることができるため好ましい。特に、上記芯鞘構造繊維の繊度が上記未延伸単一構造繊維の繊度より0.5dtex以上大きいと芯鞘構造繊維と未延伸単一構造繊維の絡みがより良くなり接着強度を高めつつ繊維間の空隙を多くすることができるため好ましい。 The fineness of the unstretched single structure fiber is preferably from 0.1 dtex to 1.2 dtex, more preferably from 0.15 dtex to 0.5 dtex. When the fineness of the unstretched single structure fiber is less than 0.1 dtex, there is a possibility that the gap between the fibers decreases and the permeability of the pressure-sensitive adhesive deteriorates. On the contrary, when the fineness of the unstretched single structure fiber exceeds 1.2 dtex, the entanglement between the fibers decreases and the adhesive strength becomes weak, and the tensile strength of the base material for the double-sided pressure-sensitive adhesive tape may be reduced. You may not be able to. Furthermore, by making the fineness of the unstretched single structure fiber smaller than the fineness of the core-sheath structure fiber, that is, by making the fineness of the core-sheath structure fiber larger than the fineness of the unstretched single-structure fiber, It is preferable because the fiber and the unstretched single structure fiber are easily entangled and the tensile strength can be increased while maintaining the gap between the fibers. In particular, when the fineness of the core-sheath structure fiber is 0.5 dtex or more larger than the fineness of the unstretched single-structure fiber, the entanglement between the core-sheath structure fiber and the unstretched single-structure fiber is improved and the adhesive strength is increased. This is preferable because the voids can be increased.
未延伸単一構造繊維の長さは、1mm以上10mm以下であることが好ましく、2mm以上5mm以下であることがさらに好ましい。未延伸単一構造繊維の長さが1mm未満では、繊維間の空隙が少なくなって、粘着剤の浸透性が悪化するおそれや、引張強度が低下するおそれがある。逆に、未延伸単一構造繊維の長さが10mmを超えると、繊維同士の絡みが少なくなって接着強度が弱くなり、当該両面粘着テープ用基材の引張強度が低下するおそれや、水中での未延伸単一構造繊維の分散が好ましくなくなって均一なウェブを得るのが困難になるおそれがある。 The length of the unstretched single structure fiber is preferably 1 mm or more and 10 mm or less, and more preferably 2 mm or more and 5 mm or less. If the length of the unstretched single structure fiber is less than 1 mm, the gap between the fibers decreases, and the permeability of the pressure-sensitive adhesive may be deteriorated or the tensile strength may be decreased. Conversely, if the length of the unstretched single structure fiber exceeds 10 mm, the entanglement between the fibers decreases and the adhesive strength becomes weak, and the tensile strength of the base material for the double-sided pressure-sensitive adhesive tape may decrease, There is a possibility that dispersion of the unstretched single-structure fibers becomes unfavorable and it is difficult to obtain a uniform web.
以上のように、ポリエステル製の芯鞘構造繊維と、ポリエステル製の未延伸単一構造繊維とを材料として用い、基材の紙厚を15μm以上40μm以下とすることに加えて、芯鞘構造繊維の繊度を1.1dtex以上2.2dtex、繊維長を3mm以上10mm以下とし、未延伸単一構造繊維の繊度を0.1dtex以上1.2dtex以下、繊維長を1mm以上10mm以下とし、かつ芯鞘構造繊維の繊度を未延伸単一構造繊維の繊度よりも大きくすることにより、繊維間の空隙を保ちながら引張強度を高め、優れた粘着剤の浸透性と十分な引張強度とを有した両面粘着テープ用基材が得られるため好ましい。特に、上記芯鞘構造繊維の繊度が上記未延伸単一構造繊維の繊度より0.5dtex以上大きいと芯鞘構造繊維と未延伸単一構造繊維の絡みがより良くなり接着強度を高めつつ繊維間の空隙を多くすることができるため好ましい。 As described above, in addition to using polyester core-sheath structure fibers and polyester unstretched single-structure fibers as materials and setting the paper thickness of the base material to 15 μm or more and 40 μm or less, core-sheath structure fibers The fiber fineness is 1.1 to 2.2 dtex, the fiber length is 3 mm to 10 mm, the fineness of the unstretched single structure fiber is 0.1 dtex to 1.2 dtex, the fiber length is 1 mm to 10 mm, and the core sheath By making the fineness of the structural fiber larger than that of the unstretched single structure fiber, the tensile strength is increased while maintaining the voids between the fibers, and the double-sided adhesive has excellent penetrability and sufficient tensile strength. Since the base material for tapes is obtained, it is preferable. In particular, when the fineness of the core-sheath structure fiber is 0.5 dtex or more larger than the fineness of the unstretched single-structure fiber, the entanglement between the core-sheath structure fiber and the unstretched single-structure fiber is improved and the adhesive strength is increased. This is preferable because the voids can be increased.
上記未延伸単一構造繊維の軟化点は110℃以上140℃以下が好ましい。未延伸単一構造繊維の軟化点が110℃未満では、当該両面粘着テープ用基材の抄紙時にドライヤーに繊維が貼付き生産性が低下するおそれや、ドライヤーで接着した後に収縮することによって繊維間の空隙が少なくなり粘着剤の浸透性が悪化するおそれがある。逆に、未延伸単一構造繊維の軟化点が140℃を超えると、当該両面粘着テープ用基材の抄紙時のドライヤー工程において未延伸単一構造繊維が軟化せず、繊維が接着されないため、当該両面粘着テープ用基材が十分な引張強度を有さないおそれがある。 The softening point of the unstretched single structure fiber is preferably 110 ° C. or higher and 140 ° C. or lower. If the softening point of the unstretched single structure fiber is less than 110 ° C., the fiber may stick to the dryer during paper making of the base material for the double-sided pressure-sensitive adhesive tape, and the productivity may decrease. There is a possibility that the voids of the adhesive are reduced and the permeability of the pressure-sensitive adhesive is deteriorated. Conversely, when the softening point of the unstretched single structure fiber exceeds 140 ° C., the unstretched single structure fiber is not softened in the dryer process during papermaking of the double-sided pressure-sensitive adhesive tape substrate, and the fiber is not bonded. There exists a possibility that the said base material for double-sided adhesive tapes may not have sufficient tensile strength.
上記未延伸単一構造繊維の結晶化度が10%以下であるとよい。未延伸単一構造繊維の結晶化度が10%を超えると、当該両面粘着テープ用基材の抄紙時のドライヤー工程において軟化する繊維が減少し、繊維の接着効果が弱化して、基材の引張強度が低下するおそれがある。 The crystallinity of the unstretched single structure fiber is preferably 10% or less. When the degree of crystallinity of the unstretched single-structure fiber exceeds 10%, the number of fibers that soften in the dryer process during papermaking of the base material for the double-sided pressure-sensitive adhesive tape is reduced, and the adhesive effect of the fiber is weakened. There is a possibility that the tensile strength is lowered.
当該両面粘着テープ用基材においては、芯鞘構造繊維の含有率が50質量%以上90質量%以下であり、未延伸単一構造繊維の含有率が10質量%以上50質量%以下であることが好ましく、芯鞘構造繊維の含有率が70質量%以上85質量%以下であり、未延伸単一構造繊維の含有率が15質量%以上30質量%以下であることがさらに好ましい。芯鞘構造繊維の含有率が50質量%未満では、当該両面粘着テープ用基材の引張強度が低下するおそれがある。逆に、芯鞘構造繊維の含有率が90質量%を超えると、繊維間の空隙が減少し、粘着剤の浸透性が悪化するおそれがある。 In the said base material for double-sided adhesive tapes, the content rate of core-sheath structure fiber is 50 mass% or more and 90 mass% or less, and the content rate of unstretched single structure fiber is 10 mass% or more and 50 mass% or less. It is more preferable that the content of the core-sheath structure fiber is 70% by mass or more and 85% by mass or less, and the content of the unstretched single structure fiber is 15% by mass or more and 30% by mass or less. If the content rate of a core-sheath structure fiber is less than 50 mass%, there exists a possibility that the tensile strength of the said base material for double-sided adhesive tapes may fall. On the other hand, when the content of the core-sheath structure fiber exceeds 90% by mass, voids between the fibers are decreased, and the permeability of the pressure-sensitive adhesive may be deteriorated.
以上のように、ポリエステル製の芯鞘構造繊維と、ポリエステル製の未延伸単一構造繊維とを材料として用い、基材の紙厚を15μm以上40μm以下とすることに加えて、芯鞘構造繊維の繊度を1.1dtex以上2.2dtex、繊維長を3mm以上10mm以下とし、未延伸単一構造繊維の繊度を0.1dtex以上1.2dtex以下、繊維長を1mm以上10mm以下とし、さらに、芯鞘構造繊維の含有率を50質量%以上90質量%以下、未延伸単一構造繊維の含有率を10質量%以上50質量%以下とすることにより、さらに優れた粘着剤の浸透性と十分な引張強度とを有した紙厚の小さい両面粘着テープ用基材が得られるため好ましい。 As described above, in addition to using polyester core-sheath structure fibers and polyester unstretched single-structure fibers as materials and setting the paper thickness of the base material to 15 μm or more and 40 μm or less, core-sheath structure fibers The fineness of the fiber is 1.1 to 2.2 dtex, the fiber length is 3 to 10 mm, the unstretched single structure fiber is 0.1 to 1.2 dtex, the fiber length is 1 to 10 mm, and the core By setting the content of the sheath structure fiber to 50% by mass or more and 90% by mass or less and the content of the unstretched single structure fiber to 10% by mass or more and 50% by mass or less, further excellent permeability of the adhesive and sufficient Since the base material for double-sided adhesive tapes with a small paper thickness which has tensile strength is obtained, it is preferable.
当該両面粘着テープ用基材は、原料の繊維として、上記芯鞘構造繊維及び未延伸単一構造繊維のみを含有することが好ましいが、これら以外の繊維を原料として含有していてもよい。この繊維としては、ポリエステルの他に、例えば、レーヨン、ポリビニルアルコール、ポリアミド、ポリオレフィン、アクリル等の合成繊維や木材パルプ等の天然パルプ繊維を用いることができる。上記芯鞘構造繊維及び未延伸単一構造繊維以外の繊維の含有量としては、例えば10%以下が好ましい。 The double-sided pressure-sensitive adhesive tape substrate preferably contains only the core-sheath structure fiber and the unstretched single structure fiber as raw material fibers, but may contain other fibers as raw materials. In addition to polyester, for example, synthetic fibers such as rayon, polyvinyl alcohol, polyamide, polyolefin, and acrylic, and natural pulp fibers such as wood pulp can be used as the fiber. As content of fibers other than the said core-sheath structure fiber and unstretched single structure fiber, 10% or less is preferable, for example.
<分散剤>
当該両面粘着テープ用基材は、表面に塗布される粘着剤等が均一に浸透するように、繊維を分散させる目的で分散剤が添加されることが好ましい。当該両面粘着テープ用基材を形成する原料(ポリエステル繊維)に配合する分散剤としては、親水性と疎水性とを有する分散剤が好ましい。このような分散剤としては、特に限定されるものではないが、例えば、陰イオン性分散剤(アニオン性分散剤)、陽イオン性分散剤(カチオン性分散剤)、両性分散剤(双性分散剤)、非イオン性分散剤(ノニオン性分散剤)等を用いることができる。これらの中でもカチオン性分散剤がポリエステル繊維に対する分散力に優れているため、特に好ましい。
<Dispersant>
The base material for the double-sided pressure-sensitive adhesive tape is preferably added with a dispersant for the purpose of dispersing the fibers so that the pressure-sensitive adhesive or the like applied to the surface penetrates uniformly. As a dispersing agent mix | blended with the raw material (polyester fiber) which forms the said base material for double-sided adhesive tapes, the dispersing agent which has hydrophilic property and hydrophobicity is preferable. Such a dispersant is not particularly limited, and examples thereof include an anionic dispersant (anionic dispersant), a cationic dispersant (cationic dispersant), and an amphoteric dispersant (zwitter dispersion). Agent), nonionic dispersant (nonionic dispersant), and the like. Among these, a cationic dispersant is particularly preferable because of its excellent dispersibility with respect to polyester fibers.
上記分散剤の配合量は、ポリエステル繊維100質量部に対して、0.2質量部以上0.8質量部以下が好ましく、0.3質量部以上0.5質量部以下がより好ましい。分散剤の配合量が0.2質量部未満では、十分な分散効果が得られないおそれがある。逆に、分散剤の配合量が0.8質量部を超えると、ポリエステル繊維のスラリーが発泡しやすくなり、抄紙時に基材に穴を発生させるおそれがある。 The blending amount of the dispersant is preferably 0.2 parts by mass or more and 0.8 parts by mass or less, and more preferably 0.3 parts by mass or more and 0.5 parts by mass or less with respect to 100 parts by mass of the polyester fiber. When the blending amount of the dispersant is less than 0.2 parts by mass, a sufficient dispersion effect may not be obtained. On the other hand, when the blending amount of the dispersant exceeds 0.8 parts by mass, the polyester fiber slurry tends to foam, and there is a risk of generating holes in the substrate during paper making.
<消泡剤>
当該両面粘着テープ用基材は、断紙等の製造不具合を防止する目的で消泡剤が添加されることが好ましい。当該両面粘着テープ用基材を形成する原料(ポリエステル繊維)に配合する消泡剤としては、例えば、界面活性剤系やシリコン系の消泡剤を用いることができる。
<Antifoaming agent>
The anti-foaming agent is preferably added to the base material for double-sided pressure-sensitive adhesive tape for the purpose of preventing production problems such as paper breakage. As an antifoamer mix | blended with the raw material (polyester fiber) which forms the said base material for double-sided adhesive tapes, surfactant type | system | group and a silicone type antifoamer can be used, for example.
上記消泡剤の配合量は、ポリエステル繊維100質量部に対して、0.4質量部以上1.0質量部以下が好ましく、0.5質量部以上0.7質量部以下がより好ましい。消泡剤の配合量が0.4質量部未満では、十分な消泡効果が得られず接着強度が低下し、基材が断紙しやすくなるおそれがある。逆に、消泡剤の配合量が1.0質量部を超えると、地合が悪化するおそれがある。 0.4 mass part or more and 1.0 mass part or less are preferable with respect to 100 mass parts of polyester fibers, and, as for the compounding quantity of the said antifoamer, 0.5 mass part or more and 0.7 mass part or less are more preferable. When the blending amount of the antifoaming agent is less than 0.4 parts by mass, a sufficient defoaming effect cannot be obtained, the adhesive strength is lowered, and the base material may be easily cut. On the contrary, when the compounding quantity of an antifoamer exceeds 1.0 mass part, there exists a possibility that a formation may deteriorate.
なお、当該両面粘着テープ用基材には、上記分散剤及び消泡剤の他に、顔料や充填剤等の種々の添加剤を配合することができる。 In addition to the said dispersing agent and antifoaming agent, various additives, such as a pigment and a filler, can be mix | blended with the said base material for double-sided adhesive tapes.
<両面粘着テープ用基材>
当該両面粘着テープ用基材の坪量は、3g/m2以上8g/m2以下が好ましく、4g/m2以上6g/m2以下がより好ましい。当該両面粘着テープ用基材の坪量が3g/m2未満では、引張強度が十分得られずシート形状を維持できないおそれがある。逆に、当該両面粘着テープ用基材の坪量が8g/m2を超えると、紙厚が大きくなり、当該両面粘着テープ用基材を用いた両面粘着テープが薄物化に反し電子機器等の微細部品の固定用途に適さなくなるおそれがある。
<Base material for double-sided adhesive tape>
The basis weight of the double-sided pressure-sensitive adhesive tape base material is preferably from 3 g / m 2 or more 8 g / m 2 or less, 4g / m 2 or more 6 g / m 2 or less is more preferable. If the basis weight of the base material for double-sided pressure-sensitive adhesive tape is less than 3 g / m 2 , the tensile strength may not be sufficiently obtained and the sheet shape may not be maintained. On the contrary, when the basis weight of the double-sided adhesive tape substrate exceeds 8 g / m 2 , the paper thickness becomes large, and the double-sided adhesive tape using the double-sided adhesive tape substrate is not suitable for thinning. There is a risk that it will not be suitable for fixing fine parts.
当該両面粘着テープ用基材の紙厚は、15μm以上40μm以下であり、20μm以上30μm以下がより好ましい。当該両面粘着テープ用基材の紙厚が15μm未満では、引張強度が低下し、断紙しやすくなる。逆に、当該両面粘着テープ用基材の紙厚が40μmを超えると、紙厚のムラが発生するおそれがあり、また粘着剤の浸透性が低下する。また、当該両面粘着テープ用基材を用いた両面粘着テープが電子機器等の微細部品の固定用途に適さなくなるおそれがある。当該両面粘着テープ用基材の紙厚は、例えば、繊維の種類、繊度、繊維長、配合質量割合や、坪量等を変化させることによって調節することができる。 The paper thickness of the base material for double-sided pressure-sensitive adhesive tape is from 15 μm to 40 μm, and more preferably from 20 μm to 30 μm. When the paper thickness of the base material for double-sided pressure-sensitive adhesive tape is less than 15 μm, the tensile strength is lowered and the paper is easily cut. On the contrary, when the paper thickness of the base material for double-sided pressure-sensitive adhesive tape exceeds 40 μm, paper thickness unevenness may occur, and the permeability of the pressure-sensitive adhesive decreases. Moreover, there exists a possibility that the double-sided adhesive tape using the said base material for double-sided adhesive tapes may become unsuitable for the fixation use of fine components, such as an electronic device. The paper thickness of the base material for double-sided pressure-sensitive adhesive tapes can be adjusted, for example, by changing the fiber type, fineness, fiber length, blending mass ratio, basis weight, and the like.
当該両面粘着テープ用基材の密度としては、0.10g/cm3以上0.25g/cm3以下が好ましく、0.15g/cm3以上0.20g/cm3以下がより好ましい。当該両面粘着テープ用基材の密度が0.10g/cm3未満では、引張強度が十分得られずシート形状を維持できないおそれがある。逆に、当該両面粘着テープ用基材の密度が0.25g/cm3を超えると、粘着剤の浸透性が悪化し、当該両面粘着テープ用基材を用いた両面粘着テープの粘着性が十分得られないおそれがある。 The density of the double-sided pressure-sensitive adhesive tape base material is preferably 0.10 g / cm 3 or more 0.25 g / cm 3 or less, 0.15 g / cm 3 or more 0.20 g / cm 3 or less is more preferable. If the density of the base material for double-sided pressure-sensitive adhesive tape is less than 0.10 g / cm 3 , the tensile strength may not be sufficiently obtained and the sheet shape may not be maintained. On the contrary, when the density of the base material for double-sided pressure-sensitive adhesive tape exceeds 0.25 g / cm 3 , the permeability of the pressure-sensitive adhesive deteriorates, and the adhesiveness of the double-sided pressure-sensitive adhesive tape using the base material for double-sided pressure-sensitive adhesive tape is sufficient. May not be obtained.
当該両面粘着テープ用基材の透気度としては、0.01秒/300ml・100枚以上0.8秒/300ml・100枚以下が好ましく、0.01秒/300ml・100枚以上0.7秒/300ml・100枚以下がより好ましい。当該両面粘着テープ用基材の透気度が0.8秒/300ml・100枚を超えると、粘着剤の浸透性が悪化し、当該両面粘着テープ用基材を用いた両面粘着テープの粘着性が十分得られないおそれがある。一方で、当該両面粘着テープ用基材の透気度を0.01秒/300ml・100枚未満とするには、坪量や密度等を著しく低減する必要があり、製造上困難である。 The air permeability of the substrate for the double-sided pressure-sensitive adhesive tape is preferably 0.01 seconds / 300 ml · 100 sheets or more and 0.8 seconds / 300 ml · 100 sheets or less, 0.01 seconds / 300 ml · 100 sheets or more and 0.7 sheets or more. More preferably, the second / 300 ml · 100 sheets or less. When the air permeability of the double-sided adhesive tape substrate exceeds 0.8 seconds / 300 ml · 100 sheets, the permeability of the adhesive deteriorates, and the adhesiveness of the double-sided adhesive tape using the double-sided adhesive tape substrate May not be sufficiently obtained. On the other hand, in order to make the air permeability of the base material for double-sided pressure-sensitive adhesive tapes less than 0.01 sec / 300 ml · 100 sheets, it is necessary to remarkably reduce the basis weight, density, etc., which is difficult in production.
当該両面粘着テープ用基材の密度及び透気度は、例えば、繊維の種類、繊度、繊維長、配合質量割合や、坪量等を変化させることによってそれぞれ調節することができる。 The density and air permeability of the base material for the double-sided pressure-sensitive adhesive tape can be adjusted by changing, for example, the fiber type, fineness, fiber length, blending mass ratio, basis weight, and the like.
当該両面粘着テープ用基材は、縦目方向の引張強度が67N/m以上667N/m以下であることが好ましく、100N/m以上300N/m以下であることがより好ましい。当該両面粘着テープ用基材の引張強度が67N/m未満では、当該両面粘着テープ用基材が断紙しやすくなり、加工性や取扱い性が低下する。逆に、当該両面粘着テープ用基材の引張強度が667N/mを超えると、伸縮性が無くなるため被貼着面に対する追従性が低下するおそれがある。当該両面粘着テープ用基材の縦目方向の引張強度は、例えば、繊維の繊度、繊維長、配合質量割合や、坪量等を変化させることによって調節することができる。 The base material for the double-sided pressure-sensitive adhesive tape preferably has a tensile strength in the longitudinal direction of 67 N / m or more and 667 N / m or less, and more preferably 100 N / m or more and 300 N / m or less. If the tensile strength of the base material for double-sided pressure-sensitive adhesive tapes is less than 67 N / m, the base material for double-sided pressure-sensitive adhesive tapes is likely to break, and workability and handleability are reduced. Conversely, if the tensile strength of the double-sided pressure-sensitive adhesive tape substrate exceeds 667 N / m, the stretchability is lost and the followability to the adherend surface may be reduced. The tensile strength in the longitudinal direction of the base material for double-sided pressure-sensitive adhesive tape can be adjusted, for example, by changing the fineness, fiber length, blending mass ratio, basis weight, etc. of the fiber.
<両面粘着テープ用基材の製造方法>
当該両面粘着テープ用基材は、上述のポリエステル製の芯鞘構造繊維及び未延伸単一構造繊維を原料とした抄紙によって製造することができる。
<Method for producing substrate for double-sided adhesive tape>
The base material for double-sided pressure-sensitive adhesive tape can be produced by paper making using the above-described polyester core-sheath structure fiber and unstretched single structure fiber as raw materials.
具体的には、上記芯鞘構造繊維及び未延伸単一構造繊維に、好ましくは上記分散剤及び消泡剤等を配合した原料を用いて両面粘着テープ用基材を抄紙する。この抄紙方法としては、通常の製紙に用いられる方法であれば特に限定されるものではなく、例えば、円網抄紙機、短網抄紙機、長網抄紙機、傾斜短網抄紙機等による抄紙方法を用いることができる。この中でも、円網抄紙機を用いると、流れ方向に繊維が配向されやすく、得られる紙の縦目方向の引張強度が高くなるため、低坪量化しても縦目方向の引張強度を高くでき、また、均一な紙厚にすることができるため好ましい。なお、抄紙で用いられるドライヤーの温度としては、110℃以上140℃以下が好ましい。 Specifically, a base material for a double-sided pressure-sensitive adhesive tape is made using a raw material in which the core-sheath structure fiber and the unstretched single structure fiber are preferably blended with the dispersant, the antifoaming agent, and the like. The papermaking method is not particularly limited as long as it is a method used for ordinary papermaking. For example, a papermaking method using a circular net paper machine, a short net paper machine, a long net paper machine, an inclined short net paper machine, or the like. Can be used. Among these, when using a circular paper machine, the fibers are easily oriented in the flow direction, and the tensile strength in the machine direction of the resulting paper increases. Therefore, the tensile strength in the machine direction can be increased even if the basis weight is lowered. In addition, it is preferable because a uniform paper thickness can be obtained. In addition, as temperature of the dryer used by papermaking, 110 degreeC or more and 140 degrees C or less are preferable.
当該両面粘着テープ用基材の製造においては、カレンダー加工を実施しないことが好ましい。カレンダー加工を行うと、当該両面粘着テープ用基材の密度が高くなり浸透性が低下するおそれがある。逆に、カレンダー加工を行わないことによって、当該両面粘着テープ用基材の密度を低減することができるとともに、生産性を向上させることができる。 In the production of the base material for the double-sided pressure-sensitive adhesive tape, it is preferable not to perform calendering. When calendering is performed, the density of the base material for double-sided pressure-sensitive adhesive tape increases, and the permeability may be reduced. On the contrary, by not performing the calendering process, the density of the base material for the double-sided pressure-sensitive adhesive tape can be reduced and the productivity can be improved.
以下、実施例によって本発明をさらに具体的に説明するが、本発明は以下の実施例に限定されるものではない。 EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples.
なお、本実施例における各測定値は、以下の方法にて測定した値である。 In addition, each measured value in a present Example is a value measured with the following method.
[繊度(単位:dtex)]
JIS−L1095(2010)「一般紡績糸試験方法」に準拠して測定した。
[Fineness (unit: dtex)]
Measured according to JIS-L1095 (2010) “Test method for general spun yarn”.
[繊維長(単位:mm)]
JIS−P8226(2006)「パルプ−光学的自動分析法による繊維長測定方法−第1部:偏光法」に準拠して数平均繊維長を測定した。
[Fiber length (unit: mm)]
The number average fiber length was measured according to JIS-P8226 (2006) "Pulp-Fiber length measurement method by optical automatic analysis-Part 1: Polarization method".
[坪量(単位:g/m2)]
JIS−P8124(1998)「紙及び板紙−坪量の測定方法」に準拠して測定した。
[Basis weight (unit: g / m 2 )]
Measured according to JIS-P8124 (1998) “Paper and paperboard—Measurement method of basis weight”.
[紙厚(単位:mm)]
JIS−P8118(1998)「紙及び板紙−厚さ及び密度の試験方法」に準拠して測定した。
[Paper thickness (unit: mm)]
Measured according to JIS-P8118 (1998) “Paper and paperboard—Test methods for thickness and density”.
[密度(単位:g/cm3)]
JIS−P8118(1998)「紙及び板紙−厚さ及び密度の試験方法」に準拠して測定した。
[Density (unit: g / cm 3 )]
Measured according to JIS-P8118 (1998) “Paper and paperboard—Test methods for thickness and density”.
[透気度(単位:秒/300ml・100枚)]
JIS−P8117(1998)「紙及び板紙−透気度及び透気抵抗度試験方法(中間領域)−ガーレー試験機法」に準拠し、両面粘着テープ用基材を100枚重ねたものを空気300mlが通過する時間(秒)を測定した。
[Air permeability (unit: seconds / 300ml, 100 sheets)]
In accordance with JIS-P8117 (1998) “Paper and paperboard—Air permeability and air resistance test method (intermediate region) —Gurley test machine method”, 100-layer double-sided adhesive tape substrates were stacked with 300 ml of air The time (seconds) required to pass was measured.
[引張強度(単位:N/m)]
JIS−P8113(2006)「紙及び板紙−引張特性の試験方法−第2部:定速伸張法」に準拠して縦目方向の引張強度を測定した。
[Tensile strength (unit: N / m)]
The tensile strength in the longitudinal direction was measured in accordance with JIS-P8113 (2006) “Paper and paperboard—Test method for tensile properties—Part 2: Constant speed extension method”.
本実施例においては、以下の各品質について評価を行った。 In this example, the following qualities were evaluated.
[粘着剤浸透性]
アクリル系粘着剤(日本合成化学工業株式会社製、品名:コーポニール5411)をフィルムに100μmの厚さで塗布し、このフィルムの粘着剤塗布面に両面粘着テープ用基材を重ねて配設し、さらにこの両面粘着テープ用基材の上記粘着剤塗布フィルムと反対側の面に粘着剤を塗布していないフィルムを重ねて配設し試験体を形成した。この試験体をガラス板で挟み、50kg/m2で圧着した後の試験体の厚みをマイクロメーターで測定し、粘着剤浸透性を以下の基準で評価した。
(評価基準)
浸透性=[加圧前試験体厚さ(上下2枚のフィルム厚さ+基材紙厚+粘着剤塗布厚さ)−加圧後試験体厚さ]/基材紙厚×100(%)
○:浸透性が40%以上。
△:浸透性が20%以上40%未満。
×:浸透性が20%未満。
[Adhesive permeability]
An acrylic pressure-sensitive adhesive (manufactured by Nippon Synthetic Chemical Industry Co., Ltd., product name: Coponel 5411) is applied to the film with a thickness of 100 μm, and a double-sided adhesive tape substrate is placed on the adhesive-coated surface of the film. Furthermore, a film not coated with an adhesive was placed on the surface opposite to the adhesive-coated film of the base material for the double-sided adhesive tape, and a test body was formed. The thickness of the test body after pinching this test body between glass plates and crimping | bonding by 50 kg / m < 2 > was measured with the micrometer, and adhesive permeability was evaluated on the following references | standards.
(Evaluation criteria)
Penetration = [Test specimen thickness before pressurization (upper and lower two film thickness + substrate paper thickness + adhesive coating thickness)-test specimen thickness after pressurization] / substrate paper thickness x 100 (%)
○: Permeability is 40% or more.
Δ: Permeability is 20% or more and less than 40%.
X: Permeability is less than 20%.
[実施例1]
繊度が1.7dtex、長さが5mmの芯鞘構造繊維(芯鞘ポリエステル繊維、ユニチカファイバー株式会社製、芯部:融点255℃、鞘部:融点110℃)を80質量%、繊度が0.2dtex、長さが3mmの未延伸単一構造繊維(ポリエステル繊維、帝人ファイバー株式会社製:軟化点125℃)を20質量%配合した原料を調製した。
[Example 1]
80% by mass of a core-sheath structure fiber (core-sheath polyester fiber, manufactured by Unitika Fiber Co., Ltd., core: melting point 255 ° C., sheath: melting point 110 ° C.) having a fineness of 1.7 dtex and a length of 5 mm, and a fineness of 0.00. The raw material which mix | blended 20 mass% of 2 dtex and unstretched single structure fiber (polyester fiber, the Teijin Fibers Ltd. make: softening point 125 degreeC) of length 3mm was prepared.
上記原料には分散剤としてカチオン性分散剤(竹本油脂株式会社製)を、ポリエステル繊維100質量部に対して0.4質量部添加し、消泡剤として界面活性剤系消泡剤(伯東株式会社製)を、ポリエステル繊維100質量部に対して0.6質量部添加した。 A cationic dispersant (manufactured by Takemoto Yushi Co., Ltd.) as a dispersant is added to the raw material in an amount of 0.4 parts by mass with respect to 100 parts by mass of the polyester fiber, and a surfactant-based antifoaming agent (Hakuto Co., Ltd.) is used as the defoaming agent. 0.6 parts by mass was added to 100 parts by mass of polyester fiber.
上記原料を用いて、円網抄紙機にて両面粘着テープ用基材を製造した。なお、両面粘着テープ用基材の坪量は4.5g/m2とし、ドライヤーの温度は約120℃とした。また、熱カレンダー加工は実施していない。 The base material for double-sided adhesive tapes was manufactured with the circular net paper machine using the said raw material. In addition, the basic weight of the base material for double-sided adhesive tapes was 4.5 g / m < 2 >, and the temperature of the dryer was about 120 degreeC. Moreover, thermal calendar processing is not implemented.
得られた両面粘着テープ用基材の紙厚、密度、透気度及び縦目方向の引張強度を計測した結果、紙厚は25μmであり、密度は0.18g/cm3であり、透気度は0.5秒/300ml・100枚であり、引張強度は201N/mであった。 As a result of measuring the paper thickness, density, air permeability, and tensile strength in the longitudinal direction of the obtained double-sided adhesive tape substrate, the paper thickness was 25 μm, the density was 0.18 g / cm 3 , The degree was 0.5 sec / 300 ml · 100 sheets, and the tensile strength was 201 N / m.
[実施例2〜12及び比較例1〜6]
実施例2〜12及び比較例1〜6における原料の芯鞘構造繊維及び未延伸単一構造繊維の繊度及び含有率並びに坪量は表1の通りとした。また、添加剤(分散剤及び消泡剤)の種類及び添加量は実施例1と同様とした。
[Examples 2 to 12 and Comparative Examples 1 to 6]
The fineness and content of the raw material core-sheath structure fibers and unstretched single structure fibers and the basis weight in Examples 2 to 12 and Comparative Examples 1 to 6 were as shown in Table 1. Moreover, the kind and addition amount of additives (dispersant and antifoaming agent) were the same as in Example 1.
上記原料を用いて実施例1と同様に、円網抄紙機を用いて両面粘着テープ用基材を製造した。また、実施例1と同様に、得られた両面粘着テープ用基材の紙厚、密度、透気度及び縦目方向の引張強度を計測した。各計測結果については表1に示す。なお、比較例3の両面粘着テープ用基材は抄紙後に加熱温度200℃で熱カレンダー加工を施した。 A base material for a double-sided pressure-sensitive adhesive tape was produced using the above raw materials in the same manner as in Example 1 using a circular net paper machine. Further, in the same manner as in Example 1, the paper thickness, density, air permeability, and tensile strength in the longitudinal direction of the obtained double-sided adhesive tape substrate were measured. Each measurement result is shown in Table 1. In addition, the base material for double-sided adhesive tapes of Comparative Example 3 was subjected to thermal calendering at a heating temperature of 200 ° C. after paper making.
[品質評価]
実施例1〜12及び比較例1〜6で得られた各両面粘着テープ用基材について、上述の粘着剤浸透性について評価を行った。評価結果について、表1に示す。
[quality evaluation]
About each base material for double-sided adhesive tapes obtained in Examples 1-12 and Comparative Examples 1-6, the above-mentioned adhesive permeability was evaluated. The evaluation results are shown in Table 1.
表1の結果から示されるように、実施例1〜12の両面粘着テープ用基材は、一定の引張強度を有しながら、優れた粘着剤浸透性を発揮する。一方で、比較例1〜3の両面粘着テープ用基材は、十分な粘着剤浸透性が発揮されず実使用に適さない。また、比較例4〜6の両面粘着テープ用基材は、引張強度が低く実使用に適さない。 As shown from the results in Table 1, the base materials for double-sided pressure-sensitive adhesive tapes of Examples 1 to 12 exhibit excellent pressure-sensitive adhesive permeability while having a certain tensile strength. On the other hand, the base materials for double-sided pressure-sensitive adhesive tapes of Comparative Examples 1 to 3 do not exhibit sufficient pressure-sensitive adhesive permeability and are not suitable for actual use. Moreover, the base material for double-sided adhesive tapes of Comparative Examples 4 to 6 has a low tensile strength and is not suitable for actual use.
以上のように、本発明の両面粘着テープ用基材は、低坪量でかつ紙厚が小さくても、粘着剤の浸透性に優れ、十分な引張強度を有する。そのため、特に携帯電話など小型の電子機器や薄型テレビの部品の固定用途に用いられる薄物両面粘着テープ用基材として好適に用いることができる。 As described above, the base material for double-sided pressure-sensitive adhesive tape of the present invention is excellent in the permeability of the pressure-sensitive adhesive and has a sufficient tensile strength even when having a low basis weight and a small paper thickness. Therefore, it can be suitably used as a substrate for a thin double-sided pressure-sensitive adhesive tape particularly used for fixing small electronic devices such as mobile phones and thin TV components.
Claims (3)
坪量が3g/m2以上8g/m2以下、紙厚が15μm以上40μm以下であり、密度が0.1g/cm 3 以上0.25g/cm 3 以下であり、透気度が0.8秒/300ml・100枚以下であり、引張強度が67N/m以上である両面粘着テープ用基材。 It is obtained by papermaking a raw material mainly composed of polyester core-sheath structure fiber and polyester unstretched single structure fiber,
Basis weight 3 g / m 2 or more 8 g / m 2 or less, the sheet thickness is Ri der least 40μm or less 15 [mu] m, density of the 0.1 g / cm 3 or more 0.25 g / cm 3 or less, air permeability 0. A base material for double-sided pressure-sensitive adhesive tapes having a tensile strength of 67 N / m or more and 8 seconds / 300 ml · 100 sheets or less .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2011221323A JP5828732B2 (en) | 2011-10-05 | 2011-10-05 | Base material for double-sided adhesive tape |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2011221323A JP5828732B2 (en) | 2011-10-05 | 2011-10-05 | Base material for double-sided adhesive tape |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2013079476A JP2013079476A (en) | 2013-05-02 |
JP5828732B2 true JP5828732B2 (en) | 2015-12-09 |
Family
ID=48526062
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2011221323A Active JP5828732B2 (en) | 2011-10-05 | 2011-10-05 | Base material for double-sided adhesive tape |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP5828732B2 (en) |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004076203A (en) * | 2002-08-19 | 2004-03-11 | Oji Paper Co Ltd | Method for producing flat synthetic fiber, flat synthetic fiber and nonwoven fabric using the same |
JP4303163B2 (en) * | 2004-05-27 | 2009-07-29 | 帝人ファイバー株式会社 | Polyester fiber thin paper for heat sensitive stencil paper |
JP2006142550A (en) * | 2004-11-17 | 2006-06-08 | Teijin Fibers Ltd | Polyester fiber paper for thermosensitive stencil printing base paper |
-
2011
- 2011-10-05 JP JP2011221323A patent/JP5828732B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
JP2013079476A (en) | 2013-05-02 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5272315B2 (en) | Nonwoven fabric and underlay material comprising the nonwoven fabric | |
JP2828757B2 (en) | Defibrated fiber, method for producing the same, and defibrated fiber assembly using the same | |
JP6548634B2 (en) | Polyester binder fiber | |
JP5902020B2 (en) | Tape base material and method for producing tape base material | |
JP5421199B2 (en) | Wet short fiber nonwoven fabric | |
JP5591046B2 (en) | Insulating nonwoven fabric and method for producing the same | |
JP5841778B2 (en) | Adhesive tape substrate | |
JP6009843B2 (en) | Tape base material and method for producing the same | |
JP5828732B2 (en) | Base material for double-sided adhesive tape | |
JP2012180615A (en) | Nonwoven fabric tape substrate | |
JP6068868B2 (en) | Shortcut fiber for wet nonwoven fabric | |
JP6448927B2 (en) | Base material for double-sided pressure-sensitive adhesive tape and method for producing base material for double-sided pressure-sensitive adhesive tape | |
US6773793B2 (en) | Glass flake paper | |
JP6715352B2 (en) | Polyester binder fiber | |
JP5882039B2 (en) | Patterned paper | |
JP5846901B2 (en) | Polyester composite binder fiber | |
JP7219364B1 (en) | sheet nonwoven fabric | |
JP2024097405A (en) | Thermoplastic fiber and sheet-like product | |
JP2015067916A (en) | Nonwoven fabric | |
JP2008192406A (en) | Reflecting sheet and surface light source device using it | |
JPH01292161A (en) | Nonwoven fabric of high dimensional stability | |
JP2613614B2 (en) | Method for producing fibrillated fiber and method for producing fibrillated fiber aggregate using this fibrillated fiber | |
JP2019131908A (en) | Method of manufacturing laminated nonwoven fabric sheet | |
KR20050104577A (en) | Manufctering method of polypropylene spunbond nonwoven fabric having high denier and its fabric made therefrom | |
JP2013245425A (en) | Spun-bonded nonwoven fabric and method for producing the same |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20140929 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20150618 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20150623 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20150714 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20151013 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20151020 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 5828732 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |