JP5821674B2 - Connection structure, power storage device, and vehicle - Google Patents
Connection structure, power storage device, and vehicle Download PDFInfo
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- JP5821674B2 JP5821674B2 JP2012025331A JP2012025331A JP5821674B2 JP 5821674 B2 JP5821674 B2 JP 5821674B2 JP 2012025331 A JP2012025331 A JP 2012025331A JP 2012025331 A JP2012025331 A JP 2012025331A JP 5821674 B2 JP5821674 B2 JP 5821674B2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E60/10—Energy storage using batteries
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Description
本発明は、電極体と集電部材とを備える接続構造、この接続構造により電極体と集電部材とを接続した蓄電装置、及びこの蓄電装置を搭載した車両に関する。 The present invention relates to a connection structure including an electrode body and a current collector, a power storage device in which the electrode body and the current collector are connected by this connection structure, and a vehicle equipped with the power storage device.
従来から、蓄電装置としては、リチウムイオン二次電池やニッケル水素二次電池がよく知られている。例えばリチウムイオン二次電池は、金属シートの少なくともいずれか一方の面に活物質が塗布された電極シート(正極シート及び負極シート)が層状をなす電極体と、電解質塩(リチウム塩)を溶解させた非水電解質と、をケース(電池槽)に収容した構成とされている(例えば特許文献1)。 Conventionally, lithium ion secondary batteries and nickel metal hydride secondary batteries are well known as power storage devices. For example, in a lithium ion secondary battery, an electrode body (positive electrode sheet and negative electrode sheet) in which an active material is applied to at least one surface of a metal sheet is layered, and an electrolyte salt (lithium salt) is dissolved. The nonaqueous electrolyte is housed in a case (battery tank) (for example, Patent Document 1).
特許文献1の二次電池では、電極体において、前記電極シートのうち活物質が塗布されていない未塗工部(電極リード)を集電部材(集電端子)に形成した接続部に接続する一方で、この集電部材を外部端子に接続することにより、電極体と外部端子とを電気的に接続している。そして、特許文献1では、未塗工部が形成された辺(縁部)の延びる方向に沿って接続部を形成している。 In the secondary battery of Patent Document 1, in the electrode body, an uncoated portion (electrode lead) that is not coated with an active material in the electrode sheet is connected to a connection portion formed on a current collecting member (current collecting terminal). On the other hand, the electrode body and the external terminal are electrically connected by connecting the current collecting member to the external terminal. And in patent document 1, the connection part is formed along the direction where the edge | side (edge part) in which the uncoated part was formed is extended.
しかしながら、特許文献1の集電部材において、接続部が設けられる位置では、未塗工部が形成された辺(縁部)の延びる方向に直交する面で切断した断面積が一定に形成されている。このため、特許文献1の二次電池では、集電部材(集電端子)を流れる電流が外部端子との接続位置に近接するほど大きくなることに伴って、発熱(ジュール発熱)が大きくなってしまう虞がある。 However, in the current collecting member of Patent Document 1, at the position where the connection portion is provided, the cross-sectional area cut by a plane orthogonal to the extending direction of the side (edge) where the uncoated portion is formed is formed constant. Yes. For this reason, in the secondary battery of Patent Document 1, heat generation (Joule heat generation) increases as the current flowing through the current collection member (current collection terminal) increases as it approaches the connection position with the external terminal. There is a risk of it.
この発明は、上記従来技術に存在する問題点に着目してなされたものであり、その目的は、通電に伴う発熱を抑制することができる接続構造、二次電池、及び車両を提供することにある。 This invention was made paying attention to the problem which exists in the said prior art, The objective is to provide the connection structure which can suppress the heat_generation | fever accompanying energization, a secondary battery, and a vehicle. is there.
上記課題を解決するために、請求項1に記載の発明は、金属シートの少なくともいずれか一方の面に活物質が塗布された正極シートと負極シートとの間にシート状のセパレータを挟んだ状態で層状をなす電極体と、前記電極体と外部端子とに電気的に接続される集電部材と、を備える接続構造であって、前記正極シートと前記負極シートには、それぞれ活物質が塗布されていない未塗工部が少なくともいずれか1辺に形成されており、前記集電部材は、前記外部端子に電気的に接続される本体部と、前記本体部に設けられ前記未塗工部に電気的に接続されるとともに前記1辺の延びる方向に並んで複数配置される接続部とを有し、前記本体部は、前記1辺の延びる方向におけるいずれか一方の端部である基端部と他方の端部である先端部とを有するとともに、前記接続部が設けられる位置において前記1辺の延びる方向に直交する面で切断した断面積が前記基端部から前記先端部に向かって小さくなる縮小部を有し、前記本体部における前記縮小部よりも前記基端部側の位置において前記外部端子と電気的に接続されており、前記接続部は、前記本体部のうち前記電極体側に配置される部位から延出形成されており、前記接続部の延出方向と直交する面で切断した断面積が前記接続部の先端側の端部に向かって小さくなることを要旨とする。 In order to solve the above-mentioned problem, the invention according to claim 1 is a state in which a sheet-like separator is sandwiched between a positive electrode sheet and a negative electrode sheet in which an active material is applied to at least one surface of a metal sheet. And a current collecting member electrically connected to the electrode body and an external terminal, wherein an active material is applied to each of the positive electrode sheet and the negative electrode sheet. An uncoated portion that is not formed is formed on at least one side, and the current collecting member is electrically connected to the external terminal, and the uncoated portion is provided in the body portion. A plurality of connecting portions arranged side by side in the extending direction of the one side, and the main body portion is a base end that is one of the end portions in the extending direction of the one side And the tip which is the other end To together, the cross-sectional area taken along a plane perpendicular to the direction of extension of said one side at a position where the connecting portion is provided has a small reduction unit toward the tip end from the base end portion, front Stories body portion And is electrically connected to the external terminal at a position closer to the base end part than the contraction part, and the connection part is formed to extend from a part of the main body part disposed on the electrode body side. cage, the cross-sectional area taken along a plane perpendicular to the extending direction of the connection portion is summarized as a small isosamples towards the end of the distal end side of the connecting portion.
これによれば、集電部材の本体部は、活物質が塗布されていない未塗工部が電気的に接続される接続部が設けられた位置において、未塗工部が形成された1辺の延びる方向に直交する面で切断した断面積が基端部から先端部に向かって小さくなる縮小部を有している。そして、集電部材は、集電部材の縮小部における基端部側の位置又は本体部における縮小部よりも基端部側の位置において外部端子と電気的に接続されている。このため、集電部材(本体部)のうち、接続部が設けられる位置における電気抵抗(抵抗値)は、集電部材と外部端子との接続位置に近接するほど小さくなる。したがって、通電に伴う発熱を抑制することができる。 According to this, the main body portion of the current collecting member has one side where the uncoated portion is formed at a position where the uncoated portion to which the active material is not applied is electrically connected. The cross-sectional area cut | disconnected by the surface orthogonal to the extending direction of has a reduced part which becomes small toward a front-end | tip part from a base end part. And the current collection member is electrically connected with the external terminal in the position of the base end part side in the reduction | decrease part of a current collection member, or the position of the base end part side rather than the reduction | decrease part in a main-body part. For this reason, the electrical resistance (resistance value) at the position where the connecting portion is provided in the current collecting member (main body portion) becomes smaller as the position becomes closer to the connecting position between the current collecting member and the external terminal. Therefore, heat generation due to energization can be suppressed.
また、接続部は、当該接続部の延出方向と直交する面で切断した断面積が接続部の先端側の端部に向かって小さくなる。このため、容易に未塗工部と未塗工部との間に接続部を挿入し、接続部と未塗工部とを接続させることができる。 Further , the connection portion has a cross-sectional area cut along a plane orthogonal to the extending direction of the connection portion, and becomes smaller toward the end portion on the distal end side of the connection portion. For this reason, a connection part can be easily inserted between an uncoated part and an uncoated part, and a connection part and an uncoated part can be connected.
請求項2に記載の発明は、請求項1に記載の接続構造において、前記未塗工部は、当該未塗工部が両側から挟むように前記接続部に接続されていることを要旨とする。 According to a second aspect of the invention, the connecting structure according to claim 1, wherein the uncoated portion is summarized in that the said uncoated portion is connected to the connecting portion so as to sandwich from both sides .
これによれば、未塗工部が挟むように接続部に接続されることから、接続部と未塗工部との接続部分における電気抵抗(抵抗値)を小さくすることができる。
請求項3に記載の発明は、請求項1または2に記載の接続構造において、前記電極体では、前記正極シート及び前記負極シートを捲回することにより前記正極シート及び前記負極シートが層状をなしているとともに、前記電極体における捲回軸線が延びる方向の両端部には、それぞれ前記未塗工部が形成されていることを要旨とする。
According to this, since it is connected to the connecting portion as uncoated portions sandwich, it is possible to reduce the electrical resistance (resistance value) at the connection portion between the connection portion and the uncoated portion.
According to a third aspect of the present invention, in the connection structure according to the first or second aspect , in the electrode body, the positive electrode sheet and the negative electrode sheet are layered by winding the positive electrode sheet and the negative electrode sheet. In addition, the gist is that the uncoated portions are formed at both ends of the electrode body in the direction in which the winding axis extends.
これによれば、正極シート及び負極シートを捲回することで容易に電極体を形成できる。そして、このような電極体であっても、集電部材のうち接続部が設けられる位置における電気抵抗(抵抗値)を、集電部材と外部端子との接続位置に近接するほど小さくし、通電に伴う発熱を抑制することができる。 According to this, an electrode body can be easily formed by winding a positive electrode sheet and a negative electrode sheet. Even in such an electrode body, the electrical resistance (resistance value) at the position where the connecting portion is provided in the current collecting member is made smaller as it is closer to the connecting position between the current collecting member and the external terminal, The heat generation associated with can be suppressed.
請求項4に記載の発明は、蓄電装置において、請求項1〜3のいずれか1項に記載の接続構造により、前記電極体と前記外部端子とを前記集電部材を介して電気的に接続したことを要旨とする。これによれば、集電部材が通電に伴って発熱することを抑制できる。このため、集電部材における発熱によって蓄電装置としての性能に悪影響を及ぼすことを抑制できる。 According to a fourth aspect of the present invention, in the power storage device, the electrode body and the external terminal are electrically connected via the current collecting member by the connection structure according to any one of the first to third aspects. The summary is as follows. According to this, it can control that a current collection member generates heat with energization. For this reason, it can suppress having a bad influence on the performance as an electrical storage apparatus by the heat_generation | fever in a current collection member.
請求項5に記載の発明は、車両において、請求項4に記載の蓄電装置を搭載したことを要旨とする。これによれば、集電部材における発熱によって蓄電装置としての性能に悪影響を及ぼすことを抑制できる。したがって、蓄電装置の交換サイクルが短くなることを抑制できる。 The gist of the invention according to claim 5 is that the power storage device according to claim 4 is mounted in a vehicle. According to this, it can suppress that the performance as an electrical storage apparatus is adversely affected by the heat_generation | fever in a current collection member. Therefore, it is possible to suppress the replacement cycle of the power storage device from being shortened.
本発明によれば、通電に伴う発熱を抑制することができる。 According to the present invention, heat generation due to energization can be suppressed.
(第1の実施形態)
以下、本発明を具体化した第1の実施形態を図1〜図5にしたがって説明する。
図1に示すように、車両(例えば産業車両や乗用車両)に搭載される蓄電装置としての二次電池10は、全体として扁平な略直方体状をなすケース11を備えている。ケース11は、有底筒状(本実施形態では四角筒状)に形成された本体部材12、及び本体部材12の開口部12aを密閉するように、本体部材12に組み付けられる平板状(本実施形態では矩形平板状)をなす蓋部材13から形成されている。本体部材12、及び蓋部材13は、何れも金属(例えばステンレスやアルミニウムなど)から形成されている。以下の説明では、矢印Y1に示すケース11の長手方向を左右方向と示し、矢印Y2に示すケース11の高さ方向を上下方向と示し、図3で矢印Y3に示すケース11の短手方向を前後方向と示す。なお、図1では、紙面に対して垂直な方向が前後方向となる。
(First embodiment)
A first embodiment of the present invention will be described below with reference to FIGS.
As shown in FIG. 1, a secondary battery 10 as a power storage device mounted on a vehicle (for example, an industrial vehicle or a passenger vehicle) includes a case 11 having a flat and substantially rectangular parallelepiped shape as a whole. The case 11 has a flat plate shape (this embodiment) assembled to the main body member 12 so as to seal the main body member 12 formed in a bottomed cylindrical shape (square tube shape in the present embodiment) and the opening 12a of the main body member 12. It is formed from a lid member 13 having a rectangular flat plate shape. The main body member 12 and the lid member 13 are both made of metal (for example, stainless steel or aluminum). In the following description, the longitudinal direction of the case 11 indicated by the arrow Y1 is indicated as the left-right direction, the height direction of the case 11 indicated by the arrow Y2 is indicated as the vertical direction, and the short direction of the case 11 indicated by the arrow Y3 in FIG. This is indicated as the front-rear direction. In FIG. 1, the direction perpendicular to the paper surface is the front-rear direction.
蓋部材13の外面(上面)には、円柱状(略円柱状)をなす外部端子(電極端子)としての正極端子15、及び外部端子(電極端子)としての負極端子16が突出するように設けられている。本実施形態の二次電池10では、正極端子15及び負極端子16を介して充電及び放電が行われる。なお、正極端子15及び負極端子16は、ケース11(本体部材12及び蓋部材13)と絶縁された状態とされている。 On the outer surface (upper surface) of the lid member 13, a positive electrode terminal 15 as an external terminal (electrode terminal) having a cylindrical shape (substantially cylindrical shape) and a negative electrode terminal 16 as an external terminal (electrode terminal) are provided so as to protrude. It has been. In the secondary battery 10 of the present embodiment, charging and discharging are performed via the positive terminal 15 and the negative terminal 16. The positive terminal 15 and the negative terminal 16 are insulated from the case 11 (the main body member 12 and the lid member 13).
また、ケース11には、左右方向に扁平な直方体状(略直方体状)をなす電極体21が収容(収納)されているとともに、この電極体21では、導電性を有するシート状の基材に活物質を塗布してなる正極シート23a、及び負極シート23bが間にセパレータ(隔膜)22を介した状態で層状をなしている。なお、電極体21は、絶縁材料からなる絶縁袋11aに覆われた状態でケース11に収容されているとともに、ケース11内には、例えばリチウムイオン二次電池や、ニッケル水素二次電池というように、二次電池10の種類に応じた電解質が充填されている。 In addition, the case 11 accommodates (contains) an electrode body 21 having a rectangular parallelepiped shape (substantially rectangular parallelepiped shape) that is flat in the left-right direction. In the electrode body 21, a sheet-like base material having conductivity is used. A positive electrode sheet 23 a and a negative electrode sheet 23 b formed by applying an active material are layered with a separator (diaphragm) 22 interposed therebetween. The electrode body 21 is housed in the case 11 in a state of being covered with an insulating bag 11a made of an insulating material. In the case 11, for example, a lithium ion secondary battery or a nickel hydride secondary battery is used. Further, an electrolyte corresponding to the type of the secondary battery 10 is filled.
図2に示すように、正極シート23a、及び負極シート23bは、矩形のシート状をなす前記基材として、金属シートとしての金属箔24aを備えている。金属箔24aは、例えばリチウムイオン二次電池や、ニッケル水素二次電池というように、二次電池10の種類に応じた金属により形成される。また、金属箔24aに用いられる金属は、正極シート23aと、負極シート23bとでも異なる。 As shown in FIG. 2, the positive electrode sheet 23a and the negative electrode sheet 23b include a metal foil 24a as a metal sheet as the base material having a rectangular sheet shape. The metal foil 24a is formed of a metal corresponding to the type of the secondary battery 10, such as a lithium ion secondary battery or a nickel hydride secondary battery. The metal used for the metal foil 24a is different between the positive electrode sheet 23a and the negative electrode sheet 23b.
各金属箔24aの両面(前面及び後面)には、各金属箔24aの1辺としての上縁部24bから左右方向の全幅にわたって一定幅で設定された未塗工部としての非塗布領域25を除き、その全面に活物質が塗布され、活物質層26が形成されている。即ち、非塗布領域25は、各金属箔24aの上縁部24bに沿って延設されている。本実施形態では、矢印Y1に示す左右方向が上縁部24bの延びる方向となる。なお、金属箔24aには、二次電池10の種類に応じた活物質が塗布される。また、金属箔24aに塗布される活物質は、正極シート23aと、負極シート23bとでも異なる。 On both surfaces (front surface and rear surface) of each metal foil 24a, there is an uncoated region 25 as an uncoated portion set at a constant width from the upper edge 24b as one side of each metal foil 24a over the entire width in the left-right direction. Except for this, an active material is applied to the entire surface, and an active material layer 26 is formed. That is, the non-application area | region 25 is extended along the upper edge part 24b of each metal foil 24a. In the present embodiment, the left-right direction indicated by the arrow Y1 is the direction in which the upper edge portion 24b extends. In addition, the active material according to the kind of secondary battery 10 is apply | coated to the metal foil 24a. The active material applied to the metal foil 24a is different between the positive electrode sheet 23a and the negative electrode sheet 23b.
また、正極シート23a及び負極シート23bの非塗布領域25を打ち抜き加工することにより、正極シート23aの左上端には、矩形(略矩形)をなす正極用の電極リード27が上方(蓋部材13側)に向かって延出形成(延設)されているとともに、負極シート23bの右上端には、矩形(略矩形)をなす負極用の電極リード27が上方に向かって延出形成(延設)されている。したがって、本実施形態の正極用の電極リード27、及び負電用の電極リード27の表面には、活物質層26が形成されておらず、非塗布領域25の一部をなしている。また、セパレータ22は、絶縁性を有する樹脂材料からなり、極めて微細な空孔構造をなす矩形の多孔性シートとされている。 Further, by punching out the non-application region 25 of the positive electrode sheet 23a and the negative electrode sheet 23b, a positive electrode lead 27 having a rectangular shape (substantially rectangular shape) is formed on the upper left end of the positive electrode sheet 23a (on the lid member 13 side). ), And a negative electrode lead 27 having a rectangular shape (substantially rectangular shape) is formed upwardly extending (extending) at the upper right end of the negative electrode sheet 23b. Has been. Therefore, the active material layer 26 is not formed on the surfaces of the positive electrode lead 27 and the negative electrode lead 27 of this embodiment, and forms a part of the non-application region 25. The separator 22 is made of an insulating resin material and is a rectangular porous sheet having an extremely fine pore structure.
そして、電極体21は、セパレータ22を介在させて、正極シート23a、及び負極シート23bを前後方向(厚さ方向)に積層して形成されている。より詳しく言えば、正極シート23a及び負極シート23bは、…→正極シート23a→負極シート23b→正極シート23a…のように、交互に配置されている。本実施形態では、矢印Y3に示す前後方向が電極体21(正極シート23a及び負極シート23b)の積層方向となる。 The electrode body 21 is formed by laminating a positive electrode sheet 23a and a negative electrode sheet 23b in the front-rear direction (thickness direction) with a separator 22 interposed therebetween. More specifically, the positive electrode sheet 23a and the negative electrode sheet 23b are alternately arranged in the order of... → positive electrode sheet 23a.fwdarw.negative electrode sheet 23b.fwdarw.positive electrode sheet 23a. In the present embodiment, the front-rear direction indicated by the arrow Y3 is the stacking direction of the electrode bodies 21 (the positive electrode sheet 23a and the negative electrode sheet 23b).
また、図3に示すように、正極用の各電極リード27は、電極体21の積層方向(前後方向)において複数(本実施形態では6つ)に分割されて、それぞれ複数の電極リード27からなる6つの電極集電部28a,28b,28cを形成している。同様に、負極用の各電極リード27は、電極体21の積層方向(前後方向)において複数(本実施形態では6つ)に分割されて、それぞれ複数の電極リード27からなる6つの電極集電部28を形成している。以下の説明では、電極集電部28a,28b,28cを特に区別しない場合、まとめて電極集電部28と示す。 As shown in FIG. 3, each electrode lead 27 for the positive electrode is divided into a plurality (six in this embodiment) in the stacking direction (front-rear direction) of the electrode body 21, and each electrode lead 27 is separated from the plurality of electrode leads 27. Six electrode current collectors 28a, 28b, and 28c are formed. Similarly, each electrode lead 27 for negative electrode is divided into a plurality (six in this embodiment) in the stacking direction (front-rear direction) of the electrode body 21, and six electrode current collectors each including a plurality of electrode leads 27. A portion 28 is formed. In the following description, the electrode current collectors 28a, 28b, and 28c are collectively referred to as an electrode current collector 28 unless otherwise distinguished.
このように、電極体21の端部(上縁部)には、正極用の電極リード27(電極集電部28)、及び負極用の電極リード27(電極集電部28)が上方(蓋部材13側)に向かって延出形成(延設)されている。本実施形態では、上下方向が各電極リード27(電極集電部28)の延出方向(延設方向)となる。 In this manner, the electrode lead 27 (electrode current collector 28) for the positive electrode and the electrode lead 27 (electrode current collector 28) for the negative electrode are located above (the lid) at the end (upper edge) of the electrode body 21. It is formed to extend (extend) toward the member 13 side. In the present embodiment, the vertical direction is the extending direction (extending direction) of each electrode lead 27 (electrode current collector 28).
そして、図1に示すように、本実施形態の二次電池10において、正極用の電極リード27(電極集電部28)と、正極端子15とは、集電部材としての集電端子30によって電気的に接続されている。また、負極用の電極リード27(電極集電部28)と、負極端子16とは、集電部材としての集電端子31によって電気的に接続されている。以下、集電端子30,31による接続構造(接合構造)について詳しく説明する。 As shown in FIG. 1, in the secondary battery 10 of the present embodiment, the electrode lead 27 for the positive electrode (electrode current collector 28) and the positive electrode terminal 15 are connected by a current collecting terminal 30 as a current collecting member. Electrically connected. Further, the negative electrode lead 27 (electrode current collector 28) and the negative electrode terminal 16 are electrically connected by a current collecting terminal 31 as a current collecting member. Hereinafter, the connection structure (junction structure) by the current collection terminals 30 and 31 is demonstrated in detail.
なお、本実施形態の集電端子31は、集電端子30と同一構成(形状)であるとともに、集電端子31と負極用の電極リード27(電極集電部28)との接続構造は、集電端子30と正極用の電極リード27(電極集電部28)との接続構造と左右対称である。したがって、以下の説明では、主に集電端子30の構成、及び集電端子30と正極用の電極リード27(電極集電部28)との接続構造について詳しく説明し、集電端子31の構成、及び集電端子31と負極用の電極リード27(電極集電部28)との接合構造については、同一符号を付すなどしてその説明を省略又は簡略する。 The current collecting terminal 31 of the present embodiment has the same configuration (shape) as the current collecting terminal 30, and the connection structure between the current collecting terminal 31 and the negative electrode lead 27 (electrode current collecting portion 28) is as follows. This is symmetrical to the connection structure between the current collecting terminal 30 and the positive electrode lead 27 (electrode current collecting portion 28). Therefore, in the following description, the configuration of the current collector terminal 30 and the connection structure between the current collector terminal 30 and the positive electrode lead 27 (electrode current collector 28) will be mainly described in detail. The junction structure between the current collecting terminal 31 and the negative electrode lead 27 (electrode current collecting portion 28) is denoted by the same reference numeral, and the description thereof is omitted or simplified.
図3に示すように、集電端子30は、金属(例えばアルミニウムや銅)からなり、全体として、電極体21の積層方向及び電極リード27(電極集電部28)の延出方向と直交する方向(左右方向)に沿って延びる平板状の本体部30aを有している。即ち、本体部30a(集電端子30)は、正極シート23aを構成する金属箔24aの上縁部24bが延びる方向に沿って形成されている。本体部30aにおける前後方向の幅は、電極体21における前後方向の厚さと同一(略同一)とされているとともに、本体部30aにおける左右方向の長さは、各電極集電部28における左右方向の外側縁部(本実施形態では左縁部)、及び電極体21における左右方向の縁部(本実施形態では左側縁部)と面一(略面一)となる長さとされている。本体部30aは、金属箔24aの上縁部24bが延びる方向における一方の端部である基端部30bと、他方の端部である先端部30cとを有する。本実施形態の基端部30b、及び先端部30cは、何れも面状に形成されている。 As shown in FIG. 3, the current collecting terminal 30 is made of metal (for example, aluminum or copper), and is orthogonal to the stacking direction of the electrode body 21 and the extending direction of the electrode lead 27 (electrode current collecting portion 28) as a whole. It has a flat plate-like main body 30a extending along the direction (left-right direction). That is, the main body 30a (the current collecting terminal 30) is formed along the direction in which the upper edge 24b of the metal foil 24a constituting the positive electrode sheet 23a extends. The width in the front-rear direction of the main body 30a is the same (substantially the same) as the thickness in the front-rear direction of the electrode body 21, and the length in the left-right direction of the main body 30a is the left-right direction in each electrode current collector 28. The outer edge portion (left edge portion in the present embodiment) and the left and right edge portions (left edge portion in the present embodiment) of the electrode body 21 are flush with each other (substantially flush). The main body 30a has a base end 30b that is one end in the direction in which the upper edge 24b of the metal foil 24a extends, and a tip 30c that is the other end. Both the base end portion 30b and the tip end portion 30c of the present embodiment are formed in a planar shape.
そして、本体部30aのうち先端部30c側は、基端部30b側から左右方向の外側(先端部30c側)に向かって延びる平面視で二等辺三角形状をなしている。これにより、本実施形態の本体部30aには、金属箔24aの上縁部24bが延びる方向と直交する面で切断した断面積Sが、基端部30b側から先端部30c側に向かって小さくなる縮小部32が形成されている。 And the front-end | tip part 30c side among the main-body parts 30a has comprised the isosceles triangle shape by planar view extended toward the outer side (front-end | tip part 30c side) of the left-right direction from the base end part 30b side. Thereby, the cross-sectional area S cut | disconnected by the surface orthogonal to the direction where the upper edge part 24b of the metal foil 24a extends is small in the main-body part 30a of this embodiment toward the front-end | tip part 30c side from the base end part 30b side. A reduced portion 32 is formed.
即ち、本体部30aは、縮小部32において、断面積Sが先端部30c側から基端部30b側に向かって大きくなる。なお本体部30aにおいて、縮小部32よりも基端部30b側は、断面積Sが一定に形成されている。また、本実施形態の集電端子30は、縮小部32のうち基端部30b側の位置において正極端子15と電気的に接続されている。 That is, the cross-sectional area S of the main body portion 30a increases from the distal end portion 30c side to the proximal end portion 30b side in the reduced portion 32. In the main body portion 30a, the cross-sectional area S is formed to be constant on the base end portion 30b side of the reduction portion 32. In addition, the current collecting terminal 30 of the present embodiment is electrically connected to the positive electrode terminal 15 at a position on the base end portion 30 b side in the reduced portion 32.
図3及び図4に示すように、本体部30aの縮小部32において電極体21側に配置される下面(部位)には、正極用の電極リード27(電極集電部28)に電気的に接続されるとともに、各金属箔24aの上縁部24bが延びる方向(左右方向)に並んで複数の接続部35a〜35cが配置(形成)されている。したがって、本実施形態の縮小部32は、各接続部35a〜35cが設けられる位置において形成されている。 As shown in FIGS. 3 and 4, the lower surface (part) disposed on the electrode body 21 side in the reduced portion 32 of the main body 30 a is electrically connected to the positive electrode lead 27 (electrode current collector 28). While being connected, a plurality of connection portions 35a to 35c are arranged (formed) side by side in the direction (left-right direction) in which the upper edge portion 24b of each metal foil 24a extends. Therefore, the reduction part 32 of this embodiment is formed in the position where each connection part 35a-35c is provided.
各接続部35a〜35cは、金属箔24aの上縁部24bが延びる方向に沿って延設され、相互に平行なしている。即ち、各接続部35a〜35cは、電極リード27(正極シート23a及び負極シート23b)の面方向に沿って、縮小部32の下面から垂下されてなる。 Each connection part 35a-35c is extended along the direction where the upper edge part 24b of the metal foil 24a is extended, and is mutually parallel. That is, each connection part 35a-35c is suspended from the lower surface of the reduction | decrease part 32 along the surface direction of the electrode lead 27 (positive electrode sheet 23a and negative electrode sheet 23b).
そして、各接続部35a〜35cのうち、接続部35aは、電極体21における左右方向の外側に配置される左端面が面状をなす先端部30cと面一(略面一)となるように、且つ集電端子30において前後方向の中央に形成されている。また、集電端子30において残る2つの接続部35b,35cは、接続部35aよりも基端部30b側であって、左側面視において接続部35aを前後方向の両側から挟むように配置されている。換言すれば、各接続部35a〜35cは、縮小部32の縁部に沿って設けることにより、平面視で三角形状に配置されている。 And among each connection part 35a-35c, the connection part 35a is set so that the left end surface arrange | positioned in the outer side of the left-right direction in the electrode body 21 may become flush | planar (substantially flush) with the front-end | tip part 30c which makes planar shape. And in the current collection terminal 30, it forms in the center of the front-back direction. Further, the two connection portions 35b and 35c remaining in the current collecting terminal 30 are disposed on the base end portion 30b side with respect to the connection portion 35a so as to sandwich the connection portion 35a from both sides in the front-rear direction in the left side view. Yes. In other words, the connection portions 35 a to 35 c are arranged along the edge of the reduction portion 32, and are arranged in a triangular shape in plan view.
そして、図5に示すように、集電端子30は、各接続部35a〜35cをそれぞれ電極集電部28の間に挿入させるようにして配置されている。具体的に説明すると、接続部35aは、各電極集電部28aの間に挿入されているとともに、接続部35bは、各電極集電部28bの間に挿入され、さらに接続部35cは、各電極集電部28cの間に挿入されている。 As shown in FIG. 5, the current collecting terminal 30 is arranged so that the connecting portions 35 a to 35 c are inserted between the electrode current collecting portions 28. Specifically, the connection portion 35a is inserted between the electrode current collector portions 28a, the connection portion 35b is inserted between the electrode current collector portions 28b, and the connection portion 35c is It is inserted between the electrode current collectors 28c.
そして、各電極集電部28aは、接続部35aの前面及び後面に対してそれぞれ接合されているとともに、各電極集電部28bは、接続部35bの前面及び後面に対してそれぞれ接合され、さらに電極集電部28cは、接続部35cの前面及び後面に対してそれぞれ接合されている。各電極集電部28は、各接続部35a〜35c側にそれぞれ寄り合わせた(寄せ集めた)状態で、例えば超音波溶接や、抵抗溶接(スポット溶接)によって接合されている。 Each electrode current collector 28a is bonded to the front surface and the rear surface of the connection portion 35a, and each electrode current collector 28b is bonded to the front surface and the rear surface of the connection portion 35b. The electrode current collector 28c is joined to the front surface and the rear surface of the connection portion 35c. Each of the electrode current collectors 28 is joined by, for example, ultrasonic welding or resistance welding (spot welding) in a state where the electrode current collectors 28 are close to (connected to) the connection portions 35a to 35c.
超音波溶接により接合する場合には、棒状に形成されたホーン及び受冶具を左右方向の端部から電極集電部28の間に挿入することにより、溶接しようとする接続部及び電極集電部28を挟持した状態とし、当該状態において所定の荷重を与えつつホーンを振動させることにより行う。また、抵抗溶接により接合する場合には、棒状に形成された一対の電極を左右方向の端部から電極集電部28の間に挿入することにより、溶接しようとする接続部及び電極集電部28を挟持した状態とし、当該状態において所定の荷重を与えつつ通電させることにより行う。 When joining by ultrasonic welding, a connecting portion and an electrode current collector to be welded are inserted by inserting a horn formed in a rod shape and a jig from the end in the left-right direction between the electrode current collectors 28. 28 is performed in such a state that the horn is vibrated and the horn is vibrated while applying a predetermined load in this state. Also, when joining by resistance welding, a pair of electrodes formed in a rod shape are inserted between the electrode current collectors 28 from the ends in the left-right direction, so that the connection parts and electrode current collectors to be welded are inserted. 28 is performed by energizing the substrate 28 while applying a predetermined load in this state.
次に、上記のように構成した二次電池10(接続構造)の作用について説明する。
図5に示すように、正極端子15、及び負極端子16を介して放電又は充電がなされると、集電端子30を介して、正極端子15と正極用の電極リード27(電極集電部28)との間で電流が流れる(矢印Y4に示す)。このとき、本体部30a(集電端子30)を流れる電流は、単一の接続部35aを設けた先端部30c側から、2つの接続部35b,35cを設けた基端部30b側(正極端子15側)に向かって大きくなり、基端部30b側で発熱(ジュール発熱)し易くなる虞がある。しかしながら、本実施形態の集電端子30では、特に接続部35a〜35cが形成された位置において、上縁部24bが延びる方向と直交する方向の断面積Sが基端部30bに近接するほど大きくなるように、縮小部32が形成されている。このため、接続部35a〜35cが形成される位置における電気抵抗(抵抗値)は、基端部30bに近接するほど小さくなる。なお、集電端子30と同一構成とされた集電端子31についても同様である。
Next, the operation of the secondary battery 10 (connection structure) configured as described above will be described.
As shown in FIG. 5, when discharging or charging is performed via the positive terminal 15 and the negative terminal 16, the positive terminal 15 and the positive electrode lead 27 (electrode current collector 28) are connected via the current collecting terminal 30. ) (Current indicated by arrow Y4). At this time, the current flowing through the main body 30a (the current collecting terminal 30) flows from the distal end portion 30c side where the single connection portion 35a is provided to the base end portion 30b side where the two connection portions 35b and 35c are provided (positive electrode terminal). 15 side) and may easily generate heat (Joule heat generation) on the base end 30b side. However, in the current collecting terminal 30 of the present embodiment, the cross-sectional area S in the direction orthogonal to the direction in which the upper edge portion 24b extends particularly increases at the positions where the connection portions 35a to 35c are formed. The reduction | decrease part 32 is formed so that it may become. For this reason, the electrical resistance (resistance value) at the position where the connection portions 35a to 35c are formed becomes smaller as the proximity to the proximal end portion 30b. The same applies to the current collecting terminal 31 having the same configuration as the current collecting terminal 30.
したがって、本実施形態では、本体部30aのうち縮小部32を流れる電流が基端部30bに近接するほど大きくなっても、通電に伴う発熱を好適に抑制することができる。なお、各集電端子30,31が過度に発熱する場合には、ケース11内(電極体21)の温度上昇を招き、これにより例えば熱暴走が発生し易くなったり、熱暴走の発生を防止するために行う二次電池10の温度調節(特に冷却)に要するエネルギー量が大きくなったりするなど、二次電池10(電極体21)としての性能に悪影響を及ぼす可能性がある。 Therefore, in the present embodiment, even when the current flowing through the reduced portion 32 in the main body portion 30a increases as it approaches the base end portion 30b, heat generation due to energization can be suitably suppressed. In addition, when each current collection terminal 30 and 31 generate | occur | produces excessive heat | fever, the temperature rise in case 11 (electrode body 21) will be caused, and it will become easy to generate | occur | produce thermal runaway by this, for example, or generation | occurrence | production of thermal runaway is prevented. For example, the amount of energy required for temperature adjustment (particularly cooling) of the secondary battery 10 to be increased may adversely affect the performance of the secondary battery 10 (electrode body 21).
また、本実施形態では、各集電端子30,31に複数の接続部35a〜35cを設けている。このため、電極リード27を複数の電極集電部28(電極集電部28a,28b,28c)に小分けにして各接続部35a〜35cに接続することが可能となる。例えば、全ての電極リード27を寄り合わせて1つの接続部に接続する場合には、電極体21の積層方向(前後方向)において、接続部に近接する正極シート23a又は負極シート23bの電極リード27ほど先端部に余りが生じ、これにより電極集電部28の上端には、前後方向に傾斜するようにズレが生じる。しかしながら、本実施形態では、各接続部35a〜35cを設けることで、電極リード27を分割して接合させ、各電極集電部28の上端に生じるズレを小さくしてデッドスペースの発生を抑制している。 In the present embodiment, the current collector terminals 30 and 31 are provided with a plurality of connection portions 35a to 35c. Therefore, the electrode lead 27 can be divided into a plurality of electrode current collectors 28 (electrode current collectors 28a, 28b, 28c) and connected to the connection portions 35a to 35c. For example, when all the electrode leads 27 are brought close to each other and connected to one connection portion, the electrode leads 27 of the positive electrode sheet 23a or the negative electrode sheet 23b that are close to the connection portion in the stacking direction (front-rear direction) of the electrode bodies 21. As a result, there is a surplus at the tip, which causes a shift in the upper end of the electrode current collector 28 so as to incline in the front-rear direction. However, in this embodiment, by providing each connection part 35a-35c, the electrode lead 27 is divided | segmented and joined, the gap | deviation produced in the upper end of each electrode current collection part 28 is made small, and generation | occurrence | production of a dead space is suppressed. ing.
したがって、本実施形態によれば、以下のような効果を得ることができる。
(1)集電端子30の本体部30aは、活物質が塗布されていない電極リード27(非塗布領域25)が電気的に接続される接続部35a〜35cが設けられた位置において、上縁部24bの延びる方向に直交する面で切断した断面積Sが基端部30bから先端部30cに向かって小さくなる縮小部32を有している。そして、集電端子30は、集電端子30の縮小部32における基端部30b側の位置において正極端子15と電気的に接続されている。このため、集電端子30(本体部30a)のうち、接続部35a〜35cが設けられる位置における電気抵抗(抵抗値)は、集電端子30と正極端子15との接続位置に近接するほど小さくなる。集電端子31と負極端子16との接続構造についても同様である。したがって、通電に伴う発熱を抑制することができる。
Therefore, according to the present embodiment, the following effects can be obtained.
(1) The main body portion 30a of the current collecting terminal 30 has an upper edge at a position where the connection portions 35a to 35c to which the electrode leads 27 (non-application region 25) not coated with the active material are electrically connected are provided. The cross-sectional area S cut | disconnected by the surface orthogonal to the direction where the part 24b extends has the reduction | decrease part 32 which becomes small toward the front-end | tip part 30c from the base end part 30b. The current collecting terminal 30 is electrically connected to the positive electrode terminal 15 at a position on the base end portion 30 b side in the reduced portion 32 of the current collecting terminal 30. For this reason, the electrical resistance (resistance value) in the position where the connection parts 35 a to 35 c are provided in the current collecting terminal 30 (main body part 30 a) becomes smaller as it is closer to the connection position between the current collecting terminal 30 and the positive electrode terminal 15. Become. The same applies to the connection structure between the current collecting terminal 31 and the negative electrode terminal 16. Therefore, heat generation due to energization can be suppressed.
(2)そして、本実施形態では、本体部30a(各集電端子30,31)が通電に伴って発熱することを抑制し、この発熱によって二次電池10としての性能に悪影響を及ぼすことを抑制できる。 (2) And in this embodiment, it suppresses that the main-body part 30a (each current collection terminal 30 and 31) generate | occur | produces a heat | fever with electricity supply, and adversely affects the performance as the secondary battery 10 by this heat_generation | fever. Can be suppressed.
(3)また本体部30aには、複数の接続部35a〜35cが設けられている。このため、電極リード27を小分けにして各接続部35a〜35cに接続することが可能となり、全ての電極リード27を寄り合わせて1つの接続部に接続する構成と比較して、電極リード27と接続部とを接続することで生じる電極リード27(電極集電部28)の端面のズレを小さくできる。したがって、ケース11内におけるデッドスペースを小さくすることができる。 (3) The main body 30a is provided with a plurality of connecting portions 35a to 35c. For this reason, the electrode lead 27 can be divided into small portions and connected to the connection portions 35a to 35c. Compared to the configuration in which all the electrode leads 27 are connected to each other and connected to one connection portion, It is possible to reduce the deviation of the end face of the electrode lead 27 (electrode current collector 28) generated by connecting the connecting portion. Therefore, the dead space in the case 11 can be reduced.
(4)各接続部35a〜35cには、各接続部35a〜35cをそれぞれ挟むように電極集電部28が接続されていることから、各接続部35a〜35cと電極集電部28との接続部分における電気抵抗(抵抗値)を小さくすることができる。
(第2の実施形態)
次に、本発明を具体化した第2の実施形態を図6〜図9にしたがって説明する。なお、以下の説明では、既に説明した実施形態と同一構成について同一符号を付すなどし、その重複する説明を省略又は簡略する。
(4) Since the electrode current collectors 28 are connected to the connection portions 35a to 35c so as to sandwich the connection portions 35a to 35c, the connection portions 35a to 35c and the electrode current collectors 28 are connected to each other. The electrical resistance (resistance value) at the connection portion can be reduced.
(Second Embodiment)
Next, a second embodiment of the present invention will be described with reference to FIGS. In the following description, the same reference numerals are given to the same configurations as those of the already described embodiments, and the overlapping description is omitted or simplified.
図6に示すように、本実施形態の電極体21は、セパレータ22、正極シート23a、及び負極シート23bを帯状(長尺のシート状)に形成するとともに、間にセパレータ22を介在させた状態(挟んだ状態)で正極シート23a及び負極シート23bを渦まき状に捲回し、正極シート23a及び負極シート23bが層状をなすように形成されている。 As shown in FIG. 6, the electrode body 21 of the present embodiment is a state in which the separator 22, the positive electrode sheet 23 a, and the negative electrode sheet 23 b are formed in a strip shape (long sheet shape) and the separator 22 is interposed therebetween. In the sandwiched state, the positive electrode sheet 23a and the negative electrode sheet 23b are wound in a spiral shape so that the positive electrode sheet 23a and the negative electrode sheet 23b are layered.
詳しく説明すると、図7に示すように、正極シート23a(金属箔24a)において、幅方向(矢印Y1に示す)の一方の1辺となる縁部24c(本実施形態では左縁部)には、正極シート23aの長さ方向(矢印Y5に示す)に沿って延びるように非塗布領域25が形成されているとともに、この非塗布領域25は、幅方向の外側(左側)へ延出形成された正極用の電極リード27とされている。同様に、負極シート23bにおいて、幅方向の他方の1辺となる縁部24c(本実施形態では右縁部)には、負極シート23bの長さ方向に沿って延びるように非塗布領域25が形成されているとともに、この非塗布領域25は、幅方向の外側(右側)へ延出形成された負極用の電極リード27とされている。 More specifically, as shown in FIG. 7, in the positive electrode sheet 23a (metal foil 24a), an edge 24c (left edge in the present embodiment) which is one side in the width direction (shown by an arrow Y1) is provided. The non-application region 25 is formed so as to extend along the length direction (indicated by the arrow Y5) of the positive electrode sheet 23a, and the non-application region 25 is formed to extend to the outer side (left side) in the width direction. The positive electrode lead 27 is used. Similarly, in the negative electrode sheet 23b, an uncoated region 25 extends along the length direction of the negative electrode sheet 23b at the edge 24c (the right edge in the present embodiment) which is the other side in the width direction. The non-application area 25 is formed as an electrode lead 27 for a negative electrode extending outward (right side) in the width direction.
そして、セパレータ22を介在させた状態で正極シート23a、及び負極シート23bを捲回することにより、電極体21の左端部には、正極用の電極リード27が複数層にわたって層状をなす正極用の電極集電部28が形成されている。同様に、電極体21の右端部には、負極用の電極リード27が複数層にわたって層状をなす負極用の電極集電部28が形成されている。即ち、電極体21における捲回軸線が延びる方向(左右方向)の両端部(両縁部)には、それぞれ電極リード27(電極集電部28)が形成されているとともに、この電極リード27(電極集電部28)は、電極体21の周方向に連続する扁平な円環状をなしているといえる。本実施形態では、左右方向が各電極リード27(電極集電部28)の延出方向となる。 Then, by winding the positive electrode sheet 23a and the negative electrode sheet 23b with the separator 22 interposed, a positive electrode lead 27 is formed in a layered manner over a plurality of layers at the left end portion of the electrode body 21. An electrode current collector 28 is formed. Similarly, at the right end of the electrode body 21, a negative electrode current collector 28 is formed in which a negative electrode lead 27 is layered over a plurality of layers. That is, electrode leads 27 (electrode current collectors 28) are respectively formed at both ends (both edges) of the electrode body 21 in the direction in which the winding axis extends (left and right direction), and the electrode leads 27 ( It can be said that the electrode current collector 28) has a flat annular shape that continues in the circumferential direction of the electrode body 21. In the present embodiment, the horizontal direction is the extending direction of each electrode lead 27 (electrode current collector 28).
また、図8に示すように、本実施形態の集電端子30において、本体部30aは、金属板を直角に折り曲げることにより、電極体21の上縁部及び左縁部に沿って配置された正面視で逆L字型に形成されている。換言すれば、本体部30aは、左右方向のうち電極体21の外側(左方)に向かって延びる矩形平板状をなす延設部33a、及び当該延設部33aの外側端(左端)から、正極用の電極集電部28(電極リード27)の左縁部に沿って延びるように垂下された平板状の垂下部33bから構成されている。即ち、本実施形態において、集電端子30の垂下部33bは、正極シート23aの電極リード27(縁部24c)が延びる方向(上下方向)に沿って形成されている。 Further, as shown in FIG. 8, in the current collecting terminal 30 of the present embodiment, the main body 30a is disposed along the upper edge and the left edge of the electrode body 21 by bending the metal plate at a right angle. It is formed in an inverted L shape when viewed from the front. In other words, the main body 30a extends from the extending portion 33a having a rectangular flat plate shape extending toward the outside (left) of the electrode body 21 in the left-right direction, and the outer end (left end) of the extending portion 33a. It is comprised from the flat hanging part 33b suspended so that it might extend along the left edge part of the electrode current collection part 28 (electrode lead 27) for positive electrodes. That is, in the present embodiment, the hanging portion 33b of the current collecting terminal 30 is formed along the direction (vertical direction) in which the electrode lead 27 (edge portion 24c) of the positive electrode sheet 23a extends.
垂下部33bは、延設部33aから下方に向かって延びる側面視で二等辺三角形状をなしている。これにより、集電端子30のうち垂下部33bでは、電極リード27を構成する金属箔24aの縁部24cが延びる方向(上下方向)と直交する面で切断した断面積Sが、基端部30b側から先端部30c側に向かって小さくなる縮小部32が形成されている。本実施形態の集電端子30は、延設部33aにおいて正極端子15と電気的に接続されていることから、本体部30aにおける縮小部32よりも基端部30b側の位置において正極端子15と電気的に接続されている。 The hanging portion 33b has an isosceles triangular shape in a side view extending downward from the extending portion 33a. Thereby, in the drooping portion 33b of the current collecting terminal 30, the cross-sectional area S cut along a plane perpendicular to the direction (vertical direction) in which the edge 24c of the metal foil 24a constituting the electrode lead 27 extends is the base end portion 30b. A reduced portion 32 is formed that decreases from the side toward the distal end portion 30c. Since the current collecting terminal 30 of the present embodiment is electrically connected to the positive electrode terminal 15 in the extending portion 33a, the current collecting terminal 30 is connected to the positive electrode terminal 15 at a position closer to the base end portion 30b than the reduced portion 32 in the main body portion 30a. Electrically connected.
また、垂下部33b(縮小部32)において電極体21側に配置される面(部位)には、正極用の電極リード27(電極集電部28)に電気的に接続されるとともに、正極シート23aを構成する金属箔24aの縁部24cが延びる方向(左右方向)に並んで複数の接続部35a,35bが配置(形成)されている。 In addition, a surface (part) disposed on the electrode body 21 side in the hanging portion 33b (reduced portion 32) is electrically connected to the electrode lead 27 (electrode current collecting portion 28) for the positive electrode, and the positive electrode sheet A plurality of connection portions 35a and 35b are arranged (formed) side by side in the direction (left-right direction) in which the edge portion 24c of the metal foil 24a constituting the portion 23a extends.
各接続部35a,35bは、正極シート23aを構成する金属箔24aの縁部24cが延びる方向に沿って延設され、相互に平行なしている。換言すれば、各接続部35a,35bは、電極リード27の延出方向に沿って、縮小部32の側面から延出形成されている。 Each connection part 35a, 35b is extended along the direction where the edge part 24c of the metal foil 24a which comprises the positive electrode sheet 23a is extended, and it is mutually parallel. In other words, the connection portions 35 a and 35 b are formed to extend from the side surface of the reduced portion 32 along the extending direction of the electrode lead 27.
そして、図6及び図9に示すように、本実施形態の集電端子30は、電極体21における左右方向の外側(左側)から、各接続部35a,35bが正極用の電極集電部28(電極リード27)の間に挿入されるように配置されている。そして、接続部35aの前面には、一つの電極集電部28aが接合されている一方で、接続部35bの前面には、一つの電極集電部28bが接合されている。 As shown in FIGS. 6 and 9, the current collecting terminal 30 of the present embodiment is configured such that the connection portions 35 a and 35 b are positive electrode collecting portions 28 from the outer side (left side) of the electrode body 21 in the left-right direction. It is arranged so as to be inserted between (electrode leads 27). One electrode current collector 28a is joined to the front surface of the connection portion 35a, while one electrode current collector 28b is joined to the front surface of the connection portion 35b.
なお、本実施形態において、各接続部35a,35bの後面には、電極集電部28が接続(接合)されていない。したがって、超音波溶接により接合する場合には、棒状に形成されたホーン及び受冶具により、溶接しようとする接続部及び電極集電部28を前後方向から挟持した状態とし、当該状態において所定の荷重を与えつつホーンを振動させることにより行う。また、抵抗溶接により接合する場合には、棒状に形成された一対の電極により、溶接しようとする接続部及び電極集電部28を前後方向から挟持した状態とし、当該状態において所定の荷重を与えつつ通電させることにより行う。 In the present embodiment, the electrode current collector 28 is not connected (joined) to the rear surfaces of the connection portions 35a and 35b. Therefore, when joining by ultrasonic welding, the connection part to be welded and the electrode current collector part 28 are sandwiched from the front and rear direction by a horn formed in a rod shape and a jig, and a predetermined load is applied in this state. This is done by vibrating the horn while giving In addition, when joining by resistance welding, the connection part to be welded and the electrode current collector part 28 are sandwiched from the front and rear direction by a pair of electrodes formed in a rod shape, and a predetermined load is applied in this state. It is done by energizing while.
なお、本実施形態の集電端子31は、集電端子30と同一構成(形状)であるとともに、集電端子31と負極用の電極リード27(電極集電部28)との接続構造は、集電端子30と正極用の電極リード27(電極集電部28)との接続構造と左右対称とされている。 The current collecting terminal 31 of the present embodiment has the same configuration (shape) as the current collecting terminal 30, and the connection structure between the current collecting terminal 31 and the negative electrode lead 27 (electrode current collecting portion 28) is as follows. The connection structure between the current collecting terminal 30 and the positive electrode lead 27 (electrode current collecting portion 28) is bilaterally symmetric.
したがって、本実施形態によれば、第1の実施形態の効果(1)〜(4)の効果に加えて、以下のような効果を得ることができる。
(5)正極シート23a及び負極シート23bを捲回することで容易に電極体21を形成することができる。そして、このような捲回式の電極体21であっても、集電端子30の本体部30aにおいて、接続部35a,35bが設けられる位置における電気抵抗(抵抗値)を、集電端子30と正極端子15との接続位置に近接するほど小さくし、通電に伴う発熱を抑制することができる。集電端子31と負極端子16との接続構造についても同様である。
Therefore, according to this embodiment, in addition to the effects (1) to (4) of the first embodiment, the following effects can be obtained.
(5) The electrode body 21 can be easily formed by winding the positive electrode sheet 23a and the negative electrode sheet 23b. Even in such a wound electrode body 21, the electrical resistance (resistance value) at the position where the connecting portions 35 a and 35 b are provided in the main body portion 30 a of the current collecting terminal 30 is the same as that of the current collecting terminal 30. The closer to the connection position with the positive electrode terminal 15, the smaller it is, and the heat generation due to energization can be suppressed. The same applies to the connection structure between the current collecting terminal 31 and the negative electrode terminal 16.
(6)また、本実施形態の電極集電部28は、電極体21における周方向に連続する円環状をなしている。このため、各集電端子30,31に設けた接続部35a,35bを、電極体21の捲回軸線と直交する方向(上下方向及び左右方向)から電極集電部28の間に挿入することができない。しかしながら、本実施形態の各集電端子30,31では、垂下部33bにおいて電極体21側に配置される面(部位)に各接続部35a,35bを設けることで、各接続部35a,35bを電極集電部28の間に容易に挿入可能としている。このため、本実施形態では、各接続部35a,35bと電極リード27(電極集電部28)とを容易に接続することができる。 (6) The electrode current collector 28 of the present embodiment has an annular shape that is continuous in the circumferential direction of the electrode body 21. For this reason, the connecting portions 35a and 35b provided on the current collecting terminals 30 and 31 are inserted between the electrode current collecting portions 28 from the directions (vertical and horizontal directions) perpendicular to the winding axis of the electrode body 21. I can't. However, in each current collection terminal 30 and 31 of this embodiment, each connection part 35a and 35b is provided by providing each connection part 35a and 35b in the surface (part) arrange | positioned at the electrode body 21 side in the hanging part 33b. It can be easily inserted between the electrode current collectors 28. For this reason, in this embodiment, each connection part 35a, 35b and the electrode lead 27 (electrode current collection part 28) can be connected easily.
実施形態は上記のように限定されるものではなく、例えば以下のように具体化してもよい。
○ 第1の実施形態において、各接続部35b,35cのいずれかを省略してもよい。また、図10に示すように、第2の実施形態において、接続部35bに代えて、又は加えて接続部35cを設けてもよい。第2の実施形態において、接続部35b及び接続部35cを形成する場合には、接合用の冶具(ホーン、支持台、又は電極など)を挿入するための挿入孔30dを設けるとよい。
The embodiment is not limited as described above, and may be embodied as follows, for example.
In the first embodiment, any one of the connection portions 35b and 35c may be omitted. Further, as shown in FIG. 10, in the second embodiment, a connecting portion 35c may be provided instead of or in addition to the connecting portion 35b. In the second embodiment, when the connection portion 35b and the connection portion 35c are formed, an insertion hole 30d for inserting a joining jig (horn, support base, electrode, or the like) may be provided.
○ また、図10に示すように、各接続部35a,35bは、本体部30aのうち電極体21側に配置される面(部位)から延出形成するとともに、各接続部35a,35bの延出方向と直交する面で切断した断面積が接続部35a,35bの先端側の端部に向かって小さくなるように形成してもよい。また、接続部35bに代えて、又は加えて接続部35cを形成した場合には、当該接続部35cも同様に構成できる。また、第1の実施形態においても同様に変更できる。これによれば、各接続部35a〜35cを電極リード27(電極集電部28)の間に容易に挿入させることができる。 Further, as shown in FIG. 10, each connection portion 35a, 35b is formed to extend from a surface (part) disposed on the electrode body 21 side of the main body portion 30a, and the extension of each connection portion 35a, 35b. You may form so that the cross-sectional area cut | disconnected by the surface orthogonal to a protrusion direction may become small toward the edge part of the front end side of connection part 35a, 35b. Further, when the connection portion 35c is formed instead of or in addition to the connection portion 35b, the connection portion 35c can be configured in the same manner. Further, the same changes can be made in the first embodiment. According to this, each connection part 35a-35c can be easily inserted between the electrode leads 27 (electrode current collection part 28).
○ 図11に示すように、縮小部32は、金属箔24aの上縁部24bが延びる方向と直交する面で切断した断面積Sが基端部30bから先端部30cに向かって段階的に小さくなるように形成してもよい。このように構成しても、接続部35a〜35cが設けられる位置における電気抵抗(抵抗値)を、集電端子30と正極端子15との接続位置に近接するほど小さくできる。なお、図11では第1の実施形態における集電端子30を例示したが、第2の実施形態における集電端子30についても同様に変更できる。また、集電端子31についても同様に変更できる。 As shown in FIG. 11, the reduced portion 32 has a cross-sectional area S cut along a plane orthogonal to the direction in which the upper edge portion 24b of the metal foil 24a extends, gradually decreasing from the base end portion 30b toward the tip end portion 30c. You may form so that it may become. Even if comprised in this way, the electrical resistance (resistance value) in the position in which the connection parts 35a-35c are provided can be made small, so that it comes close to the connection position of the current collection terminal 30 and the positive electrode terminal 15. FIG. In addition, although the current collection terminal 30 in 1st Embodiment was illustrated in FIG. 11, it can change similarly about the current collection terminal 30 in 2nd Embodiment. Further, the current collecting terminal 31 can be similarly changed.
○ さらに各集電端子30,31における縮小部32は、断面積Sが基端部30bから先端部30cに向かって小さく形成されておれば、その形状を適宜変更することができる。例えば、縮小部32(本体部30a)は、先端部30cを頂点とする円錐状や角錐状に形成されていてもよい。 Further, the shape of the reduced portion 32 in each of the current collecting terminals 30 and 31 can be appropriately changed as long as the cross-sectional area S is formed smaller from the base end portion 30b toward the tip end portion 30c. For example, the reduced portion 32 (main body portion 30a) may be formed in a conical shape or a pyramid shape having the tip portion 30c as a vertex.
○ 集電端子30,31の本体部30aには、その全体にわたって縮小部32が形成されていてもよい。
○ 非塗布領域25は、正極シート23a及び負極シート23bを構成する金属箔24aの縁部(辺)のうち、複数の縁部に沿って形成されていてもよい。
O The reduction | decrease part 32 may be formed in the main body part 30a of the current collection terminals 30 and 31 over the whole.
O The non-application area | region 25 may be formed along the some edge part among the edge parts (side) of the metal foil 24a which comprises the positive electrode sheet 23a and the negative electrode sheet 23b.
○ 各集電端子30,31は、4つ以上の接続部を設けた構成としてもよい。この場合、電極体21には、各集電端子30,31に設けた接続部の数に対応する数の電極集電部28を形成するとよい。 Each of the current collecting terminals 30 and 31 may be configured to have four or more connecting portions. In this case, the electrode body 21 may be formed with the number of electrode current collectors 28 corresponding to the number of connection portions provided in the current collector terminals 30 and 31.
○ 各接続部35a〜35cを平行な2つの壁部が対をなすように形成するとともに、各壁部の間に電極リード27(電極集電部28)を配置してかしめることにより、各接続部35a〜35cと電極リード27とを接続(接合)させてもよい。即ち、電極リード27(電極集電部28)には、当該電極リード27(電極集電部28)を両側から挟むように接続部35a〜35cが接続されていてもよい。これによれば、電極リード27(非塗布領域25)を挟むように接続部35a〜35cが接続されることから、各接続部35a〜35cと電極リード27との接続部分における電気抵抗(抵抗値)を小さくすることができる。 ○ Each of the connecting portions 35a to 35c is formed so that two parallel wall portions make a pair, and an electrode lead 27 (electrode current collecting portion 28) is disposed between each wall portion and caulked, thereby The connecting portions 35a to 35c and the electrode lead 27 may be connected (joined). That is, the connection portions 35a to 35c may be connected to the electrode lead 27 (electrode current collector 28) so as to sandwich the electrode lead 27 (electrode current collector 28) from both sides. According to this, since the connection portions 35 a to 35 c are connected so as to sandwich the electrode lead 27 (non-application region 25), the electrical resistance (resistance value) at the connection portion between each connection portion 35 a to 35 c and the electrode lead 27. ) Can be reduced.
○ 各集電端子30,31における各接続部35a〜35cの配置位置を適宜変更してもよい。この場合には、接続部35a〜35cを設けた位置に縮小部32を形成すればよい。 The arrangement positions of the connection portions 35a to 35c in the current collecting terminals 30 and 31 may be changed as appropriate. In this case, the reduction part 32 may be formed at the position where the connection parts 35a to 35c are provided.
○ 各集電端子30,31は、前後方向の幅、及び左右方向の長さを適宜変更してもよい。
○ 第1の実施形態において、各接続部35a〜35cには、それぞれ1つの電極集電部28を接続してもよい。また、第2の実施形態において、各接続部35a,35bには、前後方向の両面から挟むように電極集電部28を接続してもよい。
The current collecting terminals 30 and 31 may be appropriately changed in the width in the front-rear direction and the length in the left-right direction.
(Circle) in 1st Embodiment, you may connect one electrode current collection part 28 to each connection part 35a-35c, respectively. Moreover, in 2nd Embodiment, you may connect the electrode current collection part 28 to each connection part 35a, 35b so that it may pinch | interpose from both surfaces of the front-back direction.
○ 電極体21は、セパレータ22を介在させて、正極シート23a及び負極シート23bを蛇腹状に折り曲げて積層してもよい。
○ 電極体21を構成する正極シート23a及び負極シート23bの数は適宜変更してもよい。例えば、正極シート23a及び負極シート23bをそれぞれ1つ備えた電極体21としてもよい。
The electrode body 21 may be laminated by bending the positive electrode sheet 23a and the negative electrode sheet 23b in a bellows shape with the separator 22 interposed therebetween.
(Circle) you may change suitably the number of the positive electrode sheet 23a which comprises the electrode body 21, and the negative electrode sheet 23b. For example, the electrode body 21 may include one positive electrode sheet 23a and one negative electrode sheet 23b.
○ 正極シート23a及び負極シート23bには、金属箔24aの片面のみに活物質を塗布して活物質層26を形成してもよい。即ち、正極シート23a及び負極シート23bには、少なくとも一方の面に活物質を塗布して活物質層26が形成されておればよい。 The active material layer 26 may be formed by applying an active material only to one surface of the metal foil 24a on the positive electrode sheet 23a and the negative electrode sheet 23b. That is, the active material layer 26 may be formed by applying the active material to at least one surface of the positive electrode sheet 23a and the negative electrode sheet 23b.
○ ケース11の形状は、円柱状や、左右方向に扁平な楕円柱状に形成してもよい。
○ 上記実施形態の二次電池10を車両(例えば産業車両や乗用車両など)に搭載し、車両に装備された発電機により充電する一方で、二次電池10から供給する電力によりエアコン用のコンプレッサや、車輪を駆動するための電動モータ、或いはカーナビゲーションシステムなどの電装品を駆動してもよい。これによれば、各集電端子30,31における発熱によって二次電池10としての性能に悪影響を及ぼすことを抑制できる。したがって、二次電池10の交換サイクルが短くなることを抑制できる。
The shape of the case 11 may be formed in a columnar shape or an elliptical column shape that is flat in the left-right direction.
○ The secondary battery 10 of the above embodiment is mounted on a vehicle (for example, an industrial vehicle or a passenger vehicle), and is charged by a generator mounted on the vehicle, while the compressor for an air conditioner is supplied with electric power supplied from the secondary battery 10 Alternatively, an electric motor for driving the wheels or an electrical component such as a car navigation system may be driven. According to this, it can suppress that the performance as the secondary battery 10 is adversely affected by the heat generation at the current collecting terminals 30 and 31. Therefore, it can suppress that the replacement cycle of the secondary battery 10 becomes short.
○ 蓄電装置としての電気二重層キャパシタに適用してもよい。 -You may apply to the electrical double layer capacitor as an electrical storage apparatus.
S…断面積、10…二次電池(蓄電装置)、15…正極端子(外部端子)、16…負極端子(外部端子)、21…電極体、22…セパレータ、23a…正極シート、23b…負極シート、24a…金属箔(金属シート)、24b…上縁部(辺)、24c…縁部(辺)、25…非塗布領域(未塗工部)、27…電極リード、30…集電端子(集電部材)、30a…本体部、30b…基端部、30c…先端部、31…集電端子(集電部材)、32…縮小部、35a〜35c…接続部。 S ... Cross-sectional area, 10 ... Secondary battery (power storage device), 15 ... Positive electrode terminal (external terminal), 16 ... Negative electrode terminal (external terminal), 21 ... Electrode body, 22 ... Separator, 23a ... Positive electrode sheet, 23b ... Negative electrode Sheet, 24a ... Metal foil (metal sheet), 24b ... Upper edge (side), 24c ... Edge (side), 25 ... Non-coated area (uncoated part), 27 ... Electrode lead, 30 ... Current collecting terminal (Current collecting member), 30a ... Main body part, 30b ... Base end part, 30c ... Tip part, 31 ... Current collecting terminal (current collecting member), 32 ... Reduction part, 35a-35c ... Connection part.
Claims (5)
前記正極シートと前記負極シートには、それぞれ活物質が塗布されていない未塗工部が少なくともいずれか1辺に形成されており、
前記集電部材は、前記外部端子に電気的に接続される本体部と、前記本体部に設けられ前記未塗工部に電気的に接続されるとともに前記1辺の延びる方向に並んで複数配置される接続部とを有し、
前記本体部は、前記1辺の延びる方向におけるいずれか一方の端部である基端部と他方の端部である先端部とを有するとともに、前記接続部が設けられる位置において前記1辺の延びる方向に直交する面で切断した断面積が前記基端部から前記先端部に向かって小さくなる縮小部を有し、前記本体部における前記縮小部よりも前記基端部側の位置において前記外部端子と電気的に接続されており、前記接続部は、前記本体部のうち前記電極体側に配置される部位から延出形成されており、前記接続部の延出方向と直交する面で切断した断面積が前記接続部の先端側の端部に向かって小さくなることを特徴とする接続構造。 A layered electrode body with a sheet-like separator sandwiched between a positive electrode sheet and a negative electrode sheet on which at least one surface of the metal sheet is coated with an active material, and the electrode body and external terminals are electrically connected A current collecting member connected electrically, and a connection structure comprising:
The positive electrode sheet and the negative electrode sheet are each formed with at least one uncoated portion where no active material is applied,
A plurality of the current collecting members are arranged side by side in the extending direction of the one side while being electrically connected to the uncoated portion provided on the main body, and a main body electrically connected to the external terminal Having a connection portion,
The main body has a base end that is one end in the extending direction of the one side and a tip that is the other end, and the one side extends at a position where the connecting portion is provided. cross-sectional area taken along a plane perpendicular to the direction having a smaller reduction unit toward the tip end from the base end portion, the outside in the position of the base end side than said reduced portion before Symbol body portion It is electrically connected to a terminal, and the connection portion is formed to extend from a portion of the main body portion that is disposed on the electrode body side, and is cut at a plane orthogonal to the extension direction of the connection portion. connection structure cross-sectional area and wherein a smaller isosamples towards the end of the distal end side of the connecting portion.
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