JP5821121B2 - Self-drilling rivet die - Google Patents

Self-drilling rivet die Download PDF

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JP5821121B2
JP5821121B2 JP2011281060A JP2011281060A JP5821121B2 JP 5821121 B2 JP5821121 B2 JP 5821121B2 JP 2011281060 A JP2011281060 A JP 2011281060A JP 2011281060 A JP2011281060 A JP 2011281060A JP 5821121 B2 JP5821121 B2 JP 5821121B2
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die
fastened
self
cavity
rivet
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JP2013128964A (en
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古川 貴之
貴之 古川
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Nippon Pop Rivets and Fasteners Ltd
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Nippon Pop Rivets and Fasteners Ltd
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Priority to EP12198014.8A priority patent/EP2606993B1/en
Priority to US13/724,025 priority patent/US20130160262A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/02Riveting procedures
    • B21J15/025Setting self-piercing rivets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/28Control devices specially adapted to riveting machines not restricted to one of the preceding subgroups
    • B21J15/285Control devices specially adapted to riveting machines not restricted to one of the preceding subgroups for controlling the rivet upset cycle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J15/00Riveting
    • B21J15/10Riveting machines
    • B21J15/36Rivet sets, i.e. tools for forming heads; Mandrels for expanding parts of hollow rivets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/53709Overedge assembling means
    • Y10T29/5377Riveter

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Insertion Pins And Rivets (AREA)
  • Connection Of Plates (AREA)

Description

本発明は、大径の頭部と該頭部から垂下する中空の脚部とを有する自己穿孔型リベットを使用して複数の被締結部材を締結する自己穿孔型リベット締結装置に用いるダイに関する。特に、ダイカスト材等の展延性の悪い材料で出来た被締結部材を締結する場合に使用するダイに関する。   The present invention relates to a die used in a self-piercing rivet fastening device that fastens a plurality of members to be fastened using a self-piercing rivet having a large-diameter head and hollow legs hanging from the head. In particular, the present invention relates to a die for use in fastening a member to be fastened made of a poorly spreadable material such as a die cast material.

自己穿孔型リベットは、被締結部材に予め締結するためのボルト等を挿通する孔を加工しておかなくても、リベットを打ち込むだけで簡単に被接合部材を接合できるという利点がある。
図1は、従来の自己穿孔型リベット締結装置の自己穿孔型リベットを締結する部分の拡大図である。自己穿孔型リベット締結装置1は、ダイ20とノーズ3とによって2つの被締結部材41及び42を強い力(矢印参照)でクランプする。自己穿孔型リベット10は、大径の頭部11と頭部11から垂下する中空円筒の脚部12とを有する。
The self-piercing type rivet has an advantage that the member to be joined can be easily joined simply by driving in the rivet without processing a hole for inserting a bolt or the like for fastening to the member to be fastened in advance.
FIG. 1 is an enlarged view of a portion for fastening a self-piercing rivet of a conventional self-piercing rivet fastening device. The self-piercing rivet fastening device 1 clamps two fastened members 41 and 42 with a strong force (see arrows) by the die 20 and the nose 3. The self-piercing rivet 10 has a large-diameter head 11 and hollow cylindrical legs 12 depending from the head 11.

ダイ20は、上面にキャビティ21を有し、キャビティの底面22はほぼ平面である。ダイ20上に配置された被締結部材41,42に、パンチ4により、自己穿孔型リベット10が打込まれる。自己穿孔型リベット10の脚部先端13はパンチ4に隣接するパンチ側の被締結部材41を貫通し、ダイ20に隣接する受側の被締結部材42は貫通せずに、その中に留まる。自己穿孔型リベット10の脚部12の先端がダイ20により半径方向外方に展開するように変形する。被締結部材42の中で開いた脚部12と頭部11とによって被締結部材41,42が相互に連結される。
図1では、キャビティ21の底面22はほぼ平坦に形成されている。キャビティ21には、この形状とは異なり、その中央にパンチ側に突出する突部が設けられているものもある。
The die 20 has a cavity 21 on the top surface, and the bottom surface 22 of the cavity is substantially flat. The self-piercing rivet 10 is driven into the fastened members 41 and 42 arranged on the die 20 by the punch 4. The leg tip 13 of the self-piercing rivet 10 passes through the punched member 41 adjacent to the punch 4 and the receiving member 42 adjacent to the die 20 does not penetrate but remains in it. The front end of the leg portion 12 of the self-piercing rivet 10 is deformed so as to expand radially outward by the die 20. The fastened members 41 and 42 are connected to each other by the leg 12 and the head 11 that are open in the fastened member 42.
In FIG. 1, the bottom surface 22 of the cavity 21 is formed substantially flat. Unlike this shape, some of the cavities 21 are provided with a protrusion protruding toward the punch at the center.

このような自己穿孔型リベットは、溶接に不向きなアルミニウムボデーパネルの連結に適している。自動車のボデーは軽量化が進められ、アルミニウムボデーも採用され、自己穿孔型リベットの需要は増大している。特に、自己穿孔型リベットは、パンチ側の被締結部材41は穿通するが、ダイ20に隣接する受側の被締結部材42は貫通せずにその中に留まるように打込まれるので、受側の被締結部材42の表面にはリベット穿通孔が形成されない。そのため、受側被締結部材42への密封性が損なわれず、また外観がそのまま維持されるという利点がある。   Such a self-piercing rivet is suitable for connecting aluminum body panels that are not suitable for welding. The weight of automobile bodies has been reduced, and aluminum bodies have also been adopted, and the demand for self-drilling rivets is increasing. In particular, the self-drilling rivet penetrates the clamped member 41 on the punch side, but is driven so that the clamped member 42 on the receiving side adjacent to the die 20 does not penetrate and stays therein. No rivet hole is formed on the surface of the fastened member 42. Therefore, there is an advantage that the sealing performance to the receiving side fastened member 42 is not impaired and the appearance is maintained as it is.

このような、従来のダイ20を用いる自己穿孔型リベット締結装置を使用して、ダイカスト材等の展延性の悪い被締結部材41及び42を締結する場合、パンチによって打込まれる自己穿孔型リベット10の脚部12の先端が被締結部材41,42の中に穿孔して押込まれ、ダイ20のキャビティ21により変形したとき、被締結部材41,42が塑性変形に耐えられず、割れが発生する場合がある。特に、受側の被締結部材42に割れが発生する場合が多い。   When such a conventional self-drilling rivet fastening device using the die 20 is used to fasten the fastened members 41 and 42 having poor spreadability such as die-cast material, the self-drilling rivet 10 to be driven by a punch. When the tip of the leg portion 12 is pierced and pushed into the fastened members 41 and 42 and deformed by the cavity 21 of the die 20, the fastened members 41 and 42 cannot withstand plastic deformation and cracks occur. There is a case. In particular, the receiving-side fastened member 42 is often cracked.

特許文献1は、セルフピアス(自己穿孔型)リベットを用いて、低延性材で出来た被接合部材を接合することを開示する。特許文献1は、セルフピアスリベットを打ち込むとき、リベット打ち込み点を中心として被接合部材を加熱することにより、被接合部材が低延性材であるときでも、リベット打ち込みによる亀裂などの不具合の発生を防止できるとしている。
しかし、特許文献1の接合方法は、被接合部材を加熱するための加熱装置が必要であり、また被接合部材を加熱するので、接合時間がかかるという欠点があった。
Patent document 1 discloses joining a member to be joined made of a low ductility material using a self-piercing (self-piercing type) rivet. Patent Document 1 discloses that when a self-piercing rivet is driven, the member to be bonded is heated around the rivet driving point to prevent occurrence of defects such as cracks due to rivet driving even when the member to be bonded is a low ductility material. I can do it.
However, the bonding method of Patent Document 1 requires a heating device for heating the member to be bonded, and also has a drawback that it takes a long time to bond since the member to be bonded is heated.

特許文献2は自己穿孔型リベットにより、薄板材料を締結する方法を開示する。特許文献2の方法は、接合する部材の少なくとも一方の締結部に貫通孔を形成するか、又は部分的に薄くして、リベットで締結しやすくしている。
しかし、特許文献2の締結方法は、被締結部材の接合部に貫通孔をあける、又は薄く皿孔加工する等、被締結部材を予め加工しておく必要があり、被締結部材の加工が面倒であった。特許文献2は、被締結部材の予め孔をあけておかなくて良いという、自己穿孔リベットの利点が損なわれてしまう。
Patent Document 2 discloses a method for fastening a thin plate material by a self-piercing rivet. In the method of Patent Document 2, a through-hole is formed in at least one fastening portion of the members to be joined or partially thinned to facilitate fastening with rivets.
However, in the fastening method of Patent Document 2, it is necessary to process the member to be fastened in advance, such as making a through hole in the joint portion of the member to be fastened, or thinly processing the countersunk hole. Met. In Patent Document 2, the advantage of the self-drilling rivet that the hole to be fastened does not have to be made in advance is impaired.

このように、自己穿孔型リベットは、被締結部材に孔あけ加工しておかなくても簡単に被接合部材を接合できるが、ダイカスト等により作成された展延性の悪い被締結部材は、自己穿孔型リベットにより締結すると、ダイ側の締結合部材に割れが発生する場合が多い。
特許文献1〜2の自己穿孔型リベットによる接合方法は、被締結部材に割れが発生しにくいが、締結する際付加的な作業が必要になり、本来簡単である締結作業が複雑になるという欠点がある。
そのため、展延性の悪い被締結部材を自己穿孔型リベットにより締結する場合に、被締結部材に割れが発生するのを防止する自己穿孔型リベット締結装置と締結方法が求められていた。
In this way, the self-piercing rivet can easily join the member to be fastened without drilling the member to be fastened, but the member to be fastened made by die-casting or the like is not self-piercing. When fastening with a mold rivet, cracks often occur in the fastening coupling member on the die side.
In the joining method using the self-piercing rivets of Patent Documents 1 and 2, it is difficult for the member to be fastened to crack, but additional work is required for fastening, and the fastening work that is originally simple is complicated. There is.
For this reason, there has been a demand for a self-piercing rivet fastening device and a fastening method for preventing cracks in the fastened member when fastening a fastened member having poor spreadability with a self-piercing rivet.

特開2006−7266号公報JP 2006-7266 A 特表平10−501744号公報Japanese National Patent Publication No. 10-501744

本発明の目的は、自己穿孔型リベットにより、展延性が悪い被締結部材を簡単に割れが発生しないように締結することが出来る自己穿孔型リベット締結装置用のダイを提供することである。   An object of the present invention is to provide a die for a self-piercing rivet fastening device that can fasten a fastened member having poor spreadability easily so as not to be cracked by a self-piercing rivet.

この目的を達成するため、本発明者は、ダイのキャビティの深さを浅くし、キャビティの面を単一のRの凹状の球面で形成、または、キャビティを底面とその周りの斜面で形成し、斜面と底面の角度を165°〜173°で形成することにより、被締結部材の変形を最小限に押さえることができ、被締結部材が割れにくくなることを見出した。   To achieve this goal, the inventors have reduced the cavity depth of the die and formed the cavity surface with a single R concave spherical surface, or formed the cavity with a bottom surface and a surrounding ramp. It has been found that by forming the angle between the inclined surface and the bottom surface at 165 ° to 173 °, deformation of the fastened member can be suppressed to the minimum, and the fastened member becomes difficult to break.

本発明の1態様は、大径の頭部と前記頭部から垂下する中空の脚部とを有する自己穿孔型リベットを、自己穿孔型リベット締結装置のパンチにより、ダイ上に配置された被締結部材に打込むように構成された自己穿孔型リベット用ダイであって、
前記ダイの上面には、前記パンチにより打込まれた前記自己穿孔型リベットによって突き出された前記被締結部材の部分を受入れるキャビティが形成され、前記キャビティは、前記キャビティの中心軸上に中心を持つ単一の半径の球面で形成されているダイである。
In one aspect of the present invention, a self-piercing rivet having a large-diameter head and a hollow leg hanging from the head is fastened on a die by a punch of a self-piercing rivet fastening device. A self-piercing rivet die configured to be driven into a member,
A cavity is formed on the upper surface of the die to receive a portion of the fastened member projected by the self-piercing rivet driven by the punch, and the cavity has a center on a central axis of the cavity. A die formed of a single radius spherical surface.

キャビティが単一の半径の球面で形成されていると、キャビティの底面は中心部から周辺に滑らかに連続するので、被締結部材がキャビティにより受け止められるとき、被締結部材が急角度で曲げられることがなく、被締結部材の変形を小さく抑えることが出来る。その結果、被締結部材の割れの発生が少なくなる。   If the cavity is formed with a spherical surface with a single radius, the bottom surface of the cavity will continue smoothly from the center to the periphery, so that when the member to be fastened is received by the cavity, the member to be fastened will be bent at a steep angle. The deformation of the fastened member can be kept small. As a result, the occurrence of cracks in the fastened member is reduced.

本発明の別の態様は、大径の頭部と前記頭部から垂下する中空の脚部とを有する自己穿孔型リベットを、自己穿孔型リベット締結装置のパンチにより、ダイ上に配置された被締結部材に打込むように構成された自己穿孔型リベット用ダイであって、
前記ダイの上面には、前記パンチにより打込まれた前記自己穿孔型リベットによって突き出された前記被締結部材の部分を受入れるキャビティが形成され、前記キャビティは、前記キャビティの中央の外周が円形の底面と、前記底面と前記ダイの上面との間に形成された斜面とで形成され、前記ダイの上面からの前記斜面の傾きは、7〜15°であるダイである。
According to another aspect of the present invention, a self-piercing rivet having a large-diameter head and hollow legs hanging from the head is placed on a die placed on a die by a punch of a self-piercing rivet fastening device. A self-drilling rivet die configured to be driven into a fastening member,
A cavity is formed on the upper surface of the die to receive a portion of the fastened member protruded by the self-piercing rivet driven by the punch, and the cavity has a circular bottom surface at the center of the cavity. And a slope formed between the bottom surface and the top surface of the die, and the slope of the slope from the top surface of the die is 7 to 15 degrees.

キャビティが、円形の底面と、その周りの緩やかな傾斜の斜面で形成されていると、底面と斜面は緩やかな鈍角で連続するので、被締結部材がキャビティにより受け止められるとき、被締結部材が急角度で曲げられることがなく、被締結部材の変形を小さく抑えることが出来る。   If the cavity is formed with a circular bottom surface and a slope with a gentle slope around it, the bottom surface and the slope continue with a gentle obtuse angle, so that when the member to be fastened is received by the cavity, the fastened member suddenly It is not bent at an angle, and the deformation of the fastened member can be kept small.

前記自己穿孔型リベットを前記被締結部材に打込むとき、前記脚部が前記パンチ側の前記被締結部材を穿通し、脚部先端は前記ダイに隣接する受側の前記被締結部材を下方に押し、前記ダイは、受側の前記被締結部材を受け止め、前記脚部先端を半径方向外方に拡径するように変形させ、前記脚部先端は前記ダイに隣接する受側の被締結部材を貫通せずにその中に留まり、拡径した前記脚部と前記頭部とにより前記複数の被締結部材が相互に締結されることが好ましい。
ダイは、自己穿孔型リベットの脚部を開かせ、脚部先端を受側の被締結部材の中に留まるように変形させる作用をする。
When the self-piercing rivet is driven into the member to be fastened, the leg portion penetrates the member to be fastened on the punch side, and the front end of the leg portion faces down the member to be fastened adjacent to the die. And the die receives the fastened member on the receiving side and deforms the tip of the leg so as to expand radially outward, and the tip of the leg is fastened on the receiving side adjacent to the die. It is preferable that the plurality of members to be fastened are fastened to each other by the leg portion and the head portion which remain in the hole without passing through the head and have an enlarged diameter.
The die acts to open the leg portion of the self-piercing rivet and deform the leg end so as to remain in the receiving member to be fastened.

前記ダイの上面と、前記キャビティの上端部分とは鈍角で連続していることが好ましい。
ダイの上面と、キャビティの上端部分の境界部に当たる被締結部材の部分の変形を小さく抑えることが出来る。
The upper surface of the die and the upper end portion of the cavity are preferably continuous at an obtuse angle.
Deformation of the portion of the fastened member that hits the boundary between the upper surface of the die and the upper end portion of the cavity can be minimized.

前記ダイの上面から前記キャビティの中央部までの深さは、0.5〜1.5mmであることが好ましく、0.5〜0.9mmが更に好ましい。
キャビティが0.5mmより浅いと、自己穿孔型リベットが被締結部材に十分打ち込めず、被締結部材を締結するのが困難になる。キャビティが1.5mmより深くなると、被締結部材の変形が大きくなる。
The depth from the upper surface of the die to the center of the cavity is preferably 0.5 to 1.5 mm, and more preferably 0.5 to 0.9 mm.
If the cavity is shallower than 0.5 mm, the self-piercing rivet cannot be sufficiently driven into the fastened member, and it is difficult to fasten the fastened member. When the cavity becomes deeper than 1.5 mm, the deformation of the fastened member increases.

前記ダイの上面における前記キャビティの径は10〜18mmであることが好ましく、11〜15mmが更に好ましい。キャビティの径が10mmより小さいと、キャビティ内で自己穿孔型リベットの脚部を拡径させるのが難しくなる。キャビティの径が18mmより大きいと、自己穿孔型リベットの脚部が打ち込まれる部分の周囲の部分を支持できず、自己穿孔型リベットにより締結するのが難しくなる。   The diameter of the cavity on the upper surface of the die is preferably 10 to 18 mm, and more preferably 11 to 15 mm. If the diameter of the cavity is smaller than 10 mm, it is difficult to increase the diameter of the legs of the self-drilling rivet within the cavity. When the diameter of the cavity is larger than 18 mm, it is not possible to support the portion around the portion into which the leg portion of the self-piercing rivet is driven, and it is difficult to fasten with the self-piercing rivet.

本発明によれば、従来のダイを用いて自己穿孔型リベットを締結する場合より、被締結部材の変形を少なくすることができ、展延性の悪い被締結部材の割れを少なくすることができる。
その結果、自己穿孔型リベットにより、展延性が悪い被締結部材を簡単に締結することが出来る自己穿孔型リベット締結装置用のダイを提供することが出来る。
According to the present invention, the deformation of the fastened member can be reduced and the crack of the fastened member having poor spreadability can be reduced as compared with the case where the self-piercing rivet is fastened using the conventional die.
As a result, it is possible to provide a die for a self-piercing rivet fastening device that can easily fasten a fastened member having poor spreadability by the self-piercing rivet.

従来の自己穿孔型リベット締結装置の自己穿孔型リベットを締結する部分の拡大図である。It is an enlarged view of the part which fastens the self-drilling type rivet of the conventional self-drilling type rivet fastening device. 本発明の第1の実施形態によるダイの断面図である。1 is a cross-sectional view of a die according to a first embodiment of the present invention. 図2の鎖線部分Aの拡大断面図である。FIG. 3 is an enlarged cross-sectional view of a chain line portion A in FIG. 2. 従来のダイを用いて、自己穿孔型リベットにより被締結部材を締結する前の拡大断面図である。It is an expanded sectional view before fastening a to-be-fastened member by a self-drilling type rivet using the conventional die. 従来のダイを用いて、自己穿孔型リベットにより被締結部材を締結した後の拡大断面図である。It is an expanded sectional view after fastening a to-be-fastened member by a self-drilling type rivet using the conventional die. 本発明の第1の実施形態のダイを用いて、自己穿孔型リベットにより被締結部材を締結する前の拡大断面図である。It is an expanded sectional view before fastening a to-be-fastened member by a self-piercing type rivet using the die of a 1st embodiment of the present invention. 本発明の第1の実施形態のダイを用いて、自己穿孔型リベットにより被締結部材を締結した後の拡大断面図である。It is an expanded sectional view after fastening a member to be fastened with a self-drilling type rivet using a die of a 1st embodiment of the present invention. 本発明の第1の実施形態のダイのキャビティの径φ、深さDと、球面の半径Rの関係をプロットした図である。It is the figure which plotted the relationship of the diameter (phi) of the cavity of the die | dye of the 1st Embodiment of this invention, the depth D, and the radius R of a spherical surface. 本発明の第2の実施形態のダイの図2の鎖線部分Aの拡大断面図である。It is an expanded sectional view of the chain line part A of Drawing 2 of the die of a 2nd embodiment of the present invention. (a)は荷重と変位量の測定に使用した装置の概略図、(b)は荷重と変位量の関係を示すグラフである。(a) is the schematic of the apparatus used for the measurement of a load and a displacement amount, (b) is a graph which shows the relationship between a load and a displacement amount. (a)は実験に使用した従来のダイのキャビティの部分の断面図、(b)は本発明の第1の実施形態のダイのキャビティの部分の断面図である。(a) is sectional drawing of the cavity part of the conventional die used for experiment, (b) is sectional drawing of the cavity part of the die | dye of the 1st Embodiment of this invention.

以下、本発明による自己穿孔型リベット用ダイの第1の実施形態について、図2、3を参照して説明する。自己穿孔型リベット締結装置は、従来のダイ20に代えて本発明の第1の実施形態のダイ30を用いる。ダイ30上に配置された被締結部材41,42にパンチ4により自己穿孔型リベット10を打ち込む。他の点については、図1に示す従来の自己穿孔型リベット締結装置の部分と同じである。   Hereinafter, a first embodiment of a self-piercing rivet die according to the present invention will be described with reference to FIGS. The self-piercing rivet fastening device uses the die 30 of the first embodiment of the present invention instead of the conventional die 20. The self-piercing rivet 10 is driven by the punch 4 into the fastened members 41 and 42 arranged on the die 30. The other points are the same as those of the conventional self-piercing rivet fastening device shown in FIG.

図2は、本発明の第1の実施形態による自己穿孔型リベット締結装置1に用いるダイ30の断面図である。ダイ30は、中心軸の周りに対称であり、円柱形の基部33と、その上の基部33より大きい外径の円柱形である加工部34とを有する。加工部34の上部はリベット10の脚部12を変形させるように、高速度工具鋼等の硬質材料で出来ている。加工部34の上面には、自己穿孔型リベット10の脚部12を変形させるためのキャビティ31が形成されている。
自己穿孔型リベット10の材質はボロン鋼、クロムモリブデン鋼等の曲げ加工しやすい材料であり、脚部12の外径は3〜5.5mmである。
FIG. 2 is a sectional view of the die 30 used in the self-piercing rivet fastening device 1 according to the first embodiment of the present invention. The die 30 is symmetrical around the central axis, and has a cylindrical base portion 33 and a processed portion 34 having a cylindrical shape with an outer diameter larger than that of the base portion 33 thereon. The upper part of the processing part 34 is made of a hard material such as high-speed tool steel so as to deform the leg part 12 of the rivet 10. A cavity 31 for deforming the leg portion 12 of the self-piercing rivet 10 is formed on the upper surface of the processing portion.
The material of the self-piercing rivet 10 is a material that can be easily bent, such as boron steel or chromium molybdenum steel, and the outer diameter of the leg portion 12 is 3 to 5.5 mm.

図3は、図2のダイ30の鎖線部分Aの拡大断面図である。キャビティ31は、中心軸lに対して対称であり、中心軸l上に中心を有する単一の半径Rの凹状の球面で形成されている。加工部34の上面でのキャビティ31の径φは、10〜18mmであり、加工部34の上面からキャビティ31の底面の一番低い点までの深さDは、0.5〜1.5mmである。球面の半径Rは、9〜82mmである。
キャビティ31が比較的浅いと、被締結部材41,42の変形を小さく抑えることが出来、その結果被締結部材の割れが発生しにくくなる。
FIG. 3 is an enlarged cross-sectional view of a chain line portion A of the die 30 of FIG. The cavity 31 is symmetric with respect to the central axis l, and is formed of a concave spherical surface having a single radius R and having a center on the central axis l. The diameter φ of the cavity 31 on the upper surface of the processed part 34 is 10 to 18 mm, and the depth D from the upper surface of the processed part 34 to the lowest point of the bottom surface of the cavity 31 is 0.5 to 1.5 mm. The radius R of the spherical surface is 9 to 82 mm.
If the cavity 31 is relatively shallow, deformation of the fastened members 41 and 42 can be suppressed to a small level, and as a result, cracking of the fastened members is less likely to occur.

ダイ30のキャビティ31の径は自己穿孔型リベットの脚部12の外径より、7mm以上大きいとよい。自己穿孔型リベット10の脚部12の外径が3mmの場合、キャビティ31の径が10mmより小さいと、自己穿孔型リベット10をキャビティ内に受け入れ脚部12を拡径させるのが難しくなる。キャビティの径が18mmより大きいと、被締結部材41,42の自己穿孔型リベット10が打ち込まれる部分の周囲の部分を支持できず、締結するのが難しくなる。   The diameter of the cavity 31 of the die 30 is preferably 7 mm or more larger than the outer diameter of the legs 12 of the self-piercing rivet. When the outer diameter of the leg 12 of the self-piercing rivet 10 is 3 mm and the diameter of the cavity 31 is smaller than 10 mm, it is difficult to receive the self-piercing rivet 10 in the cavity and expand the diameter of the leg 12. If the diameter of the cavity is larger than 18 mm, it is difficult to fasten the fastened members 41 and 42 around the portion into which the self-piercing rivet 10 is driven, so that fastening is difficult.

図4A、4Bを参照して、従来の平らな底面22のキャビティ21を有するダイ20を用いて自己穿孔型リベット10により、被締結部材41,42を締結する場合について説明し、次に、図5A、5Bを参照して、本発明の第1の実施形態による単一の半径Rの球面で形成されたキャビティ31を有するダイ30を用いて被締結部材41,42を締結する場合について、比較して説明する。
図4Aは、自己穿孔型リベット締結装置を使用し、従来のダイ20を用いて、自己穿孔型リベット10により被締結部材41,42を締結する前の拡大断面図である。ダイ20は、上面にキャビティ21を有する。キャビティ21の底面22はほぼ平坦であり、側面23はほぼ円筒形である。自己穿孔型リベット10は、大径の頭部11と頭部11から垂下する中空円筒の脚部12とを有する。ダイ20の上面に被締結部材41,42を重ねて配置し、締結部の周りをノーズ(図示せず)により押さえ、締結部の上に自己穿孔型リベット10の脚部先端13が当接する。
With reference to FIGS. 4A and 4B, a description will be given of a case in which fastened members 41 and 42 are fastened by a self-drilling rivet 10 using a die 20 having a cavity 21 with a flat bottom surface 22 according to the related art. 5A and 5B, a comparison is made on the case where the fastened members 41 and 42 are fastened by using the die 30 having the cavity 31 formed of the spherical surface having a single radius R according to the first embodiment of the present invention. To explain.
FIG. 4A is an enlarged cross-sectional view of the self-drilling rivet fastening device before fastening the fastened members 41 and 42 with the self-drilling rivet 10 using the conventional die 20. The die 20 has a cavity 21 on the upper surface. The bottom surface 22 of the cavity 21 is substantially flat and the side surface 23 is substantially cylindrical. The self-piercing rivet 10 has a large-diameter head 11 and hollow cylindrical legs 12 depending from the head 11. The members to be fastened 41 and 42 are arranged on the upper surface of the die 20, and the periphery of the fastening part is pressed by a nose (not shown), and the leg part tip 13 of the self-piercing rivet 10 contacts the fastening part.

図4Bは、ダイ20を用いて、自己穿孔型リベット10により被締結部材41,42を締結した後の拡大断面図である。自己穿孔型リベット10がパンチ4により打込まれると、脚部12は、パンチ4によりパンチ側の被締結部材41を貫通し、受け側の被締結部材42を塑性変形させる。脚部12により被締結部材42は下方へ突き出され、被締結部材42の突き出された部分は、キャビティ21内に受入れられ、被締結部材42の下面の一部はキャビティ21の底面22に当たる。被締結部材42はそれ以上下方へ移動できないので、自己穿孔型リベット10の脚部12は被締結部材42を半径方向外方へ押しながら、半径方向外方に拡径するように変形する。脚部先端13はダイ20に隣接する受側の被締結部材42を貫通せずにその中に留まる。被締結部材42の中で展開した脚部12と頭部11とによって被締結部材41,42が相互に連結される。   FIG. 4B is an enlarged cross-sectional view after the fastened members 41 and 42 are fastened by the self-piercing rivet 10 using the die 20. When the self-piercing rivet 10 is driven by the punch 4, the leg portion 12 penetrates the punch-side fastened member 41 by the punch 4 and plastically deforms the receiving-side fastened member 42. The fastened member 42 is protruded downward by the leg 12, and the protruding portion of the fastened member 42 is received in the cavity 21, and a part of the lower surface of the fastened member 42 hits the bottom surface 22 of the cavity 21. Since the fastened member 42 cannot move any further downward, the leg portion 12 of the self-piercing rivet 10 is deformed so as to expand radially outward while pushing the fastened member 42 radially outward. The leg tip 13 remains in the receiving member 42 adjacent to the die 20 without penetrating it. The fastened members 41 and 42 are connected to each other by the leg 12 and the head 11 developed in the fastened member 42.

ダイ20の底面22と側面23の境界部は曲率が大きく変化するので、被締結部材42の42aで示した部分は変形量が大きいので割れが発生しやすい。また、ダイ20の上面とキャビティ21の側面23の境界部はほぼ直角で、ここに当たる被締結部材42の部分42bにも、割れが発生しやすいと考えられる。   Since the curvature of the boundary between the bottom surface 22 and the side surface 23 of the die 20 changes greatly, the portion indicated by 42a of the fastened member 42 has a large amount of deformation, so that cracking is likely to occur. Further, the boundary portion between the upper surface of the die 20 and the side surface 23 of the cavity 21 is substantially perpendicular, and it is considered that cracks are likely to occur also in the portion 42b of the fastened member 42 that hits here.

次に、図5A、5Bを参照して、本発明の第1の実施形態によるダイ30を用いて、自己穿孔型リベット10により、被締結部材41,42を締結する場合について説明する。
図5Aは、本発明の第1の実施形態によるダイ30を用いて、自己穿孔型リベット10により被締結部材41,42を締結する前の拡大断面図である。ダイ30は、単一の半径Rの凹面の球面で形成されたキャビティ31を有する。ダイ30上に被締結部材41,42をセットし、締結部の外周をノーズ(図示せず)で押さえ、自己穿孔型リベット10の脚部先端13を被締結部材41の表面に当接させる。
Next, with reference to FIGS. 5A and 5B, a case where the fastened members 41 and 42 are fastened by the self-piercing rivet 10 using the die 30 according to the first embodiment of the present invention will be described.
FIG. 5A is an enlarged sectional view before the fastened members 41 and 42 are fastened by the self-piercing rivet 10 using the die 30 according to the first embodiment of the present invention. The die 30 has a cavity 31 formed of a concave spherical surface having a single radius R. The fastened members 41 and 42 are set on the die 30, the outer periphery of the fastened part is pressed with a nose (not shown), and the leg tip 13 of the self-piercing rivet 10 is brought into contact with the surface of the fastened member 41.

図5Bは、ダイ30を用いて、自己穿孔型リベット10により被締結部材41,42を締結した後の拡大断面図である。自己穿孔型リベット10がパンチ4により打込まれると、脚部12は、パンチ4によりパンチ側の被締結部材41を貫通し、受け側の被締結部材42を塑性変形させる。脚部12により被締結部材42は下方に突き出され、被締結部材42の突き出された部分は、ダイ30のキャビティ31内に受入れられ、被締結部材42の下面の一部はキャビティ31の底面32に当たる。被締結部材42はそれ以上下方へ移動できないので、自己穿孔型リベット10の脚部12は被締結部材42を半径方向外方へ押しながら、半径方向外方に拡径するように変形する。脚部先端13はダイ30に隣接する受側の被締結部材42を貫通せずにその中に留まる。被締結部材42の中で展開した脚部12と頭部11とによって被締結部材41,42が相互に連結される。   FIG. 5B is an enlarged cross-sectional view after the fastened members 41 and 42 are fastened by the self-piercing rivet 10 using the die 30. When the self-piercing rivet 10 is driven by the punch 4, the leg portion 12 penetrates the punch-side fastened member 41 by the punch 4 and plastically deforms the receiving-side fastened member 42. The fastened member 42 is protruded downward by the legs 12, and the protruding portion of the fastened member 42 is received in the cavity 31 of the die 30, and a part of the lower surface of the fastened member 42 is the bottom surface 32 of the cavity 31. It hits. Since the fastened member 42 cannot move any further downward, the leg portion 12 of the self-piercing rivet 10 is deformed so as to expand radially outward while pushing the fastened member 42 radially outward. The leg tip 13 remains in the receiving member 42 adjacent to the die 30 without penetrating it. The fastened members 41 and 42 are connected to each other by the leg 12 and the head 11 developed in the fastened member 42.

本発明の第1の実施形態によるダイ30は、キャビティ31の底面32が単一のRの球面なので、キャビティ31の底面32と側面との境界部はなく、滑らかに連続している。また、リベット10の脚部12が被締結部材42に食い込む部分では、キャビティ31は浅くなっている。そのため、被締結部材42の42a'で示す部分は、急激に曲げられることはなく変形量は小さい。そのため、割れが発生しにくい。また、ダイ30の上面とキャビティ31の境界部は鈍角である。そのため、ダイ30の上面とキャビティ31の境界部に当たる被締結部材42の部分42b'にも割れが発生しにくい。   In the die 30 according to the first embodiment of the present invention, since the bottom surface 32 of the cavity 31 is a single R spherical surface, there is no boundary between the bottom surface 32 and the side surface of the cavity 31, and the die 30 is smoothly continuous. Further, the cavity 31 is shallow at the portion where the leg portion 12 of the rivet 10 bites into the fastened member 42. Therefore, the portion indicated by 42a ′ of the fastened member 42 is not abruptly bent and the amount of deformation is small. Therefore, it is difficult for cracks to occur. The boundary between the upper surface of the die 30 and the cavity 31 is an obtuse angle. For this reason, the portion 42b ′ of the fastened member 42 that hits the boundary between the upper surface of the die 30 and the cavity 31 is less likely to crack.

本発明の第1の実施形態のダイ30のキャビティ31の最適な形状を求めるため、ダイ30の単一Rのキャビティ31について、キャビティ31の径φ、深さDにより、球面の半径Rがどう変わるかを検討した。
キャビティ31の径φを10〜18mmの範囲で1mm間隔で変化させ、深さDを0.5〜1.5mmの範囲で0.1mm間隔で変化させたとき、キャビティ31の球面の半径Rを計算した。
図6は、径φを10〜18mm、深さDを0.5〜1.5mmの範囲で変えた場合の半径Rの計算結果をプロットした図である。径Φが大きいほど半径Rが大きくなり、深さDが深いほど半径Rが大きくなる。
In order to obtain the optimum shape of the cavity 31 of the die 30 according to the first embodiment of the present invention, the radius R of the spherical surface is determined by the diameter φ and the depth D of the cavity 31 of the single R cavity 31 of the die 30. I examined whether it would change.
The radius R of the spherical surface of the cavity 31 was calculated when the diameter φ of the cavity 31 was changed at intervals of 1 mm in the range of 10 to 18 mm and the depth D was changed at intervals of 0.1 mm in the range of 0.5 to 1.5 mm.
FIG. 6 is a graph plotting the calculation results of the radius R when the diameter φ is changed in the range of 10 to 18 mm and the depth D in the range of 0.5 to 1.5 mm. The radius R increases as the diameter Φ increases, and the radius R increases as the depth D increases.

次に、本発明の第2の実施形態のダイ35について説明する。図7は、第2の実施形態のダイ35を示し、図2のダイ35の加工部34'の鎖線部分Aの拡大断面図である。キャビティ36は、中心軸l'に対して軸対称であり、中心軸l'を中心とし、ダイ35の上面に平行で円形の底面37と、底面37の周囲の斜面38とで形成されている。斜面38は円錐台形である。ダイ35の上面でのキャビティ36の斜面38の外径φは、11〜15mmであり、ダイ35の上面からキャビティ31の底面37までの深さDは、0.5〜0.9mmである。ダイ35の上面からの斜面38の傾きθは、7〜15°である(底面37と斜面38との角度は165〜173°)。   Next, the die | dye 35 of the 2nd Embodiment of this invention is demonstrated. FIG. 7 shows the die 35 of the second embodiment, and is an enlarged cross-sectional view of the chain line portion A of the processed portion 34 ′ of the die 35 of FIG. The cavity 36 is axisymmetric with respect to the central axis l ′, and is formed by a circular bottom surface 37 parallel to the top surface of the die 35 and the inclined surface 38 around the bottom surface 37, with the center axis l ′ as the center. . The slope 38 is frustoconical. The outer diameter φ of the inclined surface 38 of the cavity 36 on the upper surface of the die 35 is 11 to 15 mm, and the depth D from the upper surface of the die 35 to the bottom surface 37 of the cavity 31 is 0.5 to 0.9 mm. The inclination θ of the slope 38 from the upper surface of the die 35 is 7 to 15 ° (the angle between the bottom surface 37 and the slope 38 is 165 to 173 °).

本発明の第2の実施形態によるダイ35は、キャビティ36の底面37が円形の平面で、周囲の斜面38と鈍角でつながっている。そのため、底面37と斜面38の境界付近に接する被締結部材42の部分は、急激に曲げられることはなく変形量は小さい。そのため、割れが発生しにくい。また、ダイ35の上面と斜面38との境界部も鈍角である。そのため、ダイ35の上面と斜面38との境界部に当たる被締結部材42の部分にも割れが発生しにくい。   In the die 35 according to the second embodiment of the present invention, the bottom surface 37 of the cavity 36 is a circular plane and is connected to the surrounding inclined surface 38 at an obtuse angle. Therefore, the portion of the fastened member 42 that is in contact with the vicinity of the boundary between the bottom surface 37 and the slope 38 is not abruptly bent and the amount of deformation is small. Therefore, it is difficult for cracks to occur. The boundary between the upper surface of the die 35 and the slope 38 is also obtuse. Therefore, cracks are unlikely to occur in the portion of the fastened member 42 that hits the boundary between the upper surface of the die 35 and the slope 38.

(被締結部材が割れるときの変位量測定)
本発明の第1の実施形態のダイ30のキャビティ31の径φにより、受け側の被締結部材42が割れるときの変位量を求める試験を行った。リベット10の材質はボロン鋼、脚部12の外径は3.35mmのものを用いた。
パンチ側の被締結部材41として厚さ0.65mmの軟鋼板(SCGA270-45)、受け側の被締結部材42として厚さ2.4mmの熱処理していないアルミダイカスト材を用意した。
図8(a)は、荷重と変位量の測定方法を示す概略図である。図8(a)に示すように、ダイ20の上に被締結部材41,42を重ねて置き、従来のダイ20のキャビティ21上の位置にリベット10を配置する。リベット10の上にパンチ4を位置させる。この試験では従来の底面が平らなダイ20を用い、ダイの深さは、被締結部材42が割れる深さより十分に深く設定し、ダイが割れるときの変位量を測定できるようにした。パンチ4を1mm/minの速度で下降させ、そのときにパンチ4にかかる荷重と、パンチ4の変位量を測定した。
(Measurement of displacement when the fastened member breaks)
A test was performed to determine the amount of displacement when the receiving-side fastened member 42 is cracked by the diameter φ of the cavity 31 of the die 30 of the first embodiment of the present invention. The material of the rivet 10 was boron steel, and the outer diameter of the leg 12 was 3.35 mm.
A 0.65 mm thick mild steel plate (SCGA270-45) was prepared as the clamped member 41 on the punch side, and an unheat-treated aluminum die cast material with a thickness of 2.4 mm was prepared as the clamped member 42 on the receiving side.
FIG. 8A is a schematic diagram illustrating a method for measuring a load and a displacement amount. As shown in FIG. 8 (a), the fastened members 41 and 42 are placed on the die 20 and the rivet 10 is placed at a position on the cavity 21 of the conventional die 20. Position punch 4 on rivet 10. In this test, a conventional die 20 having a flat bottom surface was used, and the depth of the die was set sufficiently deeper than the depth at which the fastened member 42 was broken so that the amount of displacement when the die was broken could be measured. The punch 4 was lowered at a speed of 1 mm / min, and the load applied to the punch 4 at that time and the displacement amount of the punch 4 were measured.

図8(b)は荷重と変位量の関係を示すグラフである。B点に示すように荷重が低下したら、被締結部材42に割れが発生したと推測し、パンチを押し込むのを停止する。そのときの受け側の被締結部材42の変形量をマイクロメータで測定した。   FIG. 8B is a graph showing the relationship between load and displacement. When the load decreases as indicated by point B, it is estimated that a crack has occurred in the fastened member 42, and the pressing of the punch is stopped. The deformation amount of the receiving side fastening member 42 at that time was measured with a micrometer.

ダイ30のキャビティ31の径φが異なる5種類のダイを用意し、試料数n=5として、上述した試験を行い、割れが発生したときの被締結部材42の変位量を測定した。その結果は、表1の通りである。被締結部材42の変位量は5つの試料の平均値を示す。ダイ30のキャビティ31の深さDについては、浅いほうが被締結部材41,42の変形を抑えることが出来るので、従来のダイの深さと同じ0.6mmとした。   Five types of dies having different diameters φ of the cavities 31 of the dies 30 were prepared, the number of samples n = 5, the above-described test was performed, and the amount of displacement of the fastened member 42 when a crack occurred was measured. The results are shown in Table 1. The displacement amount of the fastened member 42 represents an average value of five samples. The depth D of the cavity 31 of the die 30 is set to 0.6 mm, which is the same as the depth of the conventional die, because the shallower one can suppress the deformation of the fastened members 41 and 42.

表1

Figure 0005821121
Table 1
Figure 0005821121

試験結果から、ダイ30のキャビティ31の径φが、7.0〜8.0mmの範囲であれば、被締結部材42が割れるまでの変位量はあまり変化しないことが分かる。   From the test results, it can be seen that if the diameter φ of the cavity 31 of the die 30 is in the range of 7.0 to 8.0 mm, the amount of displacement until the fastened member 42 breaks does not change much.

(従来のダイと本発明の第1の実施形態によるダイの締結による割れ試験)
次に、従来の円筒形の側面23と平らな底面22からなるキャビティ21を有するダイ20と、本発明の第1の実施形態の底面32が単一のRで形成されるキャビティ31を有するダイ30とを使用して、自己穿孔型リベット10により、被締結部材を締結し、被締結部材41,42に割れが発生するかどうかの試験を行った。
(A crack test by fastening a conventional die and the die according to the first embodiment of the present invention)
Next, a die 20 having a cavity 21 consisting of a conventional cylindrical side surface 23 and a flat bottom surface 22, and a die having a cavity 31 in which the bottom surface 32 of the first embodiment of the present invention is formed of a single R. 30 was used to fasten the fastened member with the self-drilling rivet 10 and test whether the fastened members 41 and 42 would crack.

図9の(a)は、実験に使用した従来のダイ20のキャビティ21の部分の断面図であり、(b)は本発明の第1の実施形態のダイ30のキャビティ31の部分の断面図である。キャビティ21と31の深さは共に0.60mmとした。パンチ側の被締結部材41として軟鋼板(SCGA270-45、板厚0.65mm)と、受側の被締結部材42としてアルミダイカスト材(板厚2.4mm)とを自己穿孔型リベット10により締結した。自己穿孔型リベット10は、上述の表1の試験に使用したのと同じものを使用した。   9A is a cross-sectional view of the cavity 21 portion of the conventional die 20 used in the experiment, and FIG. 9B is a cross-sectional view of the cavity 31 portion of the die 30 of the first embodiment of the present invention. It is. The depths of the cavities 21 and 31 were both 0.60 mm. A soft steel plate (SCGA270-45, plate thickness 0.65 mm) was fastened as the punched member 41 and an aluminum die-cast material (plate thickness 2.4 mm) was fastened by the self-piercing rivet 10 as the fastened member 42 on the receiving side. The self-piercing rivet 10 was the same as that used in the test of Table 1 above.

図9(a)に示す従来の底面22が平らなダイ20を使用して締結した場合、受側の被締結部材42は、ダイ20の底面22に接する部分には割れは発生しなかったが、ダイ20の底面22と側面23の境界部付近の部分で割れが発生した。ダイ20の底面22と側面23の境界部は曲率が大きく変化するので、この部分で被締結部材42は変形量が大きい。また、ダイ20の上面とキャビティ21の側面23の境界部はほぼ直角なので、この部分に被締結部材42が当たるため、割れが発生しやすいと考えられる。   When the conventional bottom surface 22 shown in FIG. 9 (a) is fastened using a flat die 20, the receiving-side fastened member 42 is not cracked at the portion in contact with the bottom surface 22 of the die 20. Cracks occurred in the vicinity of the boundary between the bottom surface 22 and the side surface 23 of the die 20. Since the curvature of the boundary portion between the bottom surface 22 and the side surface 23 of the die 20 changes greatly, the amount of deformation of the fastened member 42 is large at this portion. Further, since the boundary portion between the upper surface of the die 20 and the side surface 23 of the cavity 21 is substantially perpendicular, it is considered that cracking is likely to occur because the fastened member 42 hits this portion.

図9(b)に示す本発明の第1の実施形態の底面32が単一のRで形成されたダイ30を使用して締結した場合、受側の被締結部材42に割れは発生しなかった。キャビティ31の底面32が単一のRの球面なので、キャビティ31の底面と側面との境界部はない。また、周辺部ではキャビティ31は浅くなっている。そのため、被締結部材42の変形量が少なく、割れが発生しなかったものと考えられる。また、ダイ30の上面とキャビティ31の境界部は鈍角である。そのため、ダイ30の上面とキャビティ31の境界部にあたる部分にも割れが発生しなかったものと考えられる。   When the bottom surface 32 of the first embodiment of the present invention shown in FIG. 9 (b) is fastened by using a die 30 formed of a single R, no crack is generated in the receiving member 42 to be fastened. It was. Since the bottom surface 32 of the cavity 31 is a single R spherical surface, there is no boundary between the bottom surface and the side surface of the cavity 31. In addition, the cavity 31 is shallow at the periphery. For this reason, it is considered that the amount of deformation of the fastened member 42 is small and no cracks occurred. The boundary between the upper surface of the die 30 and the cavity 31 is an obtuse angle. Therefore, it is considered that cracks did not occur in the portion corresponding to the boundary between the upper surface of the die 30 and the cavity 31.

本発明の実施形態のダイを使用して、展延性の悪いアルミダイキャスト製の被締結部材を自己穿孔型リベットにより締結すると、被締結部材の変形を少なくすることができ、被締結部材に割れが発生しにくくなる。   When using a die according to an embodiment of the present invention to fasten a fastened aluminum die-cast fastening member with a self-piercing rivet, deformation of the fastened member can be reduced, and the fastened member is cracked. Is less likely to occur.

1 自己穿孔型リベット締結装置
3 ノーズ
4 パンチ
10 自己穿孔型リベット
11 頭部
12 脚部
13 脚部先端
20 従来のダイ
21 キャビティ
22 底面
23 側面
30 本発明の第1の実施形態のダイ
31 キャビティ
32 キャビティ底面
33 基部
34 加工部
35 本発明の第2の実施形態のダイ
36 キャビティ
37 底面
38 斜面
41 (パンチ側)被締結部材
42 (受け側)被締結部材
1 Self-piercing rivet fastening device
3 Nose
4 punch
10 Self-drilling rivets
11 head
12 legs
13 Leg tip
20 Conventional die
21 cavity
22 Bottom
23 Side
30 Die of the first embodiment of the present invention
31 cavity
32 Cavity bottom
33 Base
34 Machining part
35 Die of second embodiment of the present invention
36 cavity
37 Bottom
38 slopes
41 (Punch side) Fastened member
42 (Receiving side) Fastened member

Claims (5)

大径の頭部と前記頭部から垂下する中空の脚部とを有する自己穿孔型リベットを、自己穿孔型リベット締結装置のパンチにより、ダイ上に配置された被締結部材に打込むように構成された自己穿孔型リベット用ダイであって、
前記ダイの上面には、前記パンチにより打込まれた前記自己穿孔型リベットによって突き出された前記被締結部材の部分を受入れるキャビティが形成され、前記キャビティは、前記キャビティの中央部の外周が円形の底面と、前記底面と前記ダイの上面との間に形成された斜面とで形成され、前記ダイの上面からの前記斜面の傾きは、7〜15°であることを特徴とするダイ。
A self-piercing rivet having a large-diameter head and hollow legs hanging from the head is driven by a punch of a self-piercing rivet fastening device into a member to be fastened on a die. Self-drilling rivet die,
A cavity is formed on the upper surface of the die to receive a portion of the fastened member projected by the self-piercing rivet driven by the punch, and the cavity has a circular outer periphery at the center of the cavity. A die comprising: a bottom surface; and a slope formed between the bottom surface and the top surface of the die, wherein the slope of the slope from the top surface of the die is 7 to 15 °.
請求項1に記載のダイにおいて、前記自己穿孔型リベットを前記被締結部材に打込むとき、前記脚部が前記パンチ側の前記被締結部材を穿通し、脚部先端は前記ダイに隣接する受側の前記被締結部材を下方に押し、前記ダイは、受側の前記被締結部材を受け止め、前記脚部先端を半径方向外方に拡径するように変形させ、前記脚部先端は前記ダイに隣接する受側の被締結部材を貫通せずにその中に留まり、前記自己穿孔型リベットの拡径した前記脚部と前記頭部とにより前記複数の被締結部材が相互に締結されるようにするダイ。   2. The die according to claim 1, wherein when the self-piercing rivet is driven into the fastened member, the leg portion penetrates the fastened member on the punch side, and a tip end of the leg portion is adjacent to the die. The member to be fastened on the side is pushed downward, and the die receives the member to be fastened on the receiving side, and deforms the distal end of the leg so as to expand radially outward. The plurality of members to be fastened are fastened to each other by the leg portions and the heads of the self-piercing rivets that are expanded in diameter without staying through the receiving member to be fastened adjacent thereto. Die to make. 請求項1又は2に記載のダイにおいて、前記ダイの上面と、前記キャビティの上端部分とは鈍角で連続しているダイ。 The die according to claim 1 or 2 , wherein the upper surface of the die and the upper end portion of the cavity are continuous at an obtuse angle. 請求項1乃至の何れか1項に記載のダイにおいて、前記ダイの上面から前記キャビティの中央部までの深さは、0.5〜1.5mmであるダイ。 The die according to any one of claims 1 to 3 , wherein a depth from an upper surface of the die to a central portion of the cavity is 0.5 to 1.5 mm. 請求項1乃至の何れか1項に記載のダイにおいて、前記ダイの上面における前記キャビティの径は10〜18mmであるダイ。 The die according to any one of claims 1 to 4 , wherein the diameter of the cavity on the top surface of the die is 10 to 18 mm.
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