JP5809923B2 - Control device for filter press dewatering device, filter press dewatering device, and operation method of filter press dewatering device - Google Patents
Control device for filter press dewatering device, filter press dewatering device, and operation method of filter press dewatering device Download PDFInfo
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- JP5809923B2 JP5809923B2 JP2011230725A JP2011230725A JP5809923B2 JP 5809923 B2 JP5809923 B2 JP 5809923B2 JP 2011230725 A JP2011230725 A JP 2011230725A JP 2011230725 A JP2011230725 A JP 2011230725A JP 5809923 B2 JP5809923 B2 JP 5809923B2
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- 238000000034 method Methods 0.000 title claims description 15
- 239000004744 fabric Substances 0.000 claims description 236
- 230000007246 mechanism Effects 0.000 claims description 96
- 238000005304 joining Methods 0.000 claims description 22
- 238000004140 cleaning Methods 0.000 claims description 20
- 239000003550 marker Substances 0.000 claims description 19
- 238000000926 separation method Methods 0.000 claims description 15
- 238000001914 filtration Methods 0.000 description 15
- 230000001276 controlling effect Effects 0.000 description 8
- 230000018044 dehydration Effects 0.000 description 7
- 238000006297 dehydration reaction Methods 0.000 description 7
- 238000012937 correction Methods 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- 239000011550 stock solution Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 239000000706 filtrate Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 238000011017 operating method Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Filtration Of Liquid (AREA)
- Treatment Of Sludge (AREA)
Description
本発明は、圧接状態と離隔状態との間で移動可能に支持される複数のろ板と、帯状に形成された基布の両端部が接合部で接合されて無端状に形成されたろ布と、前記離隔状態で前記ろ布を各ろ板と離隔して走行可能に支持する支持機構と、前記支持機構で支持された前記ろ布を走行させる駆動機構と、を備えているフィルタプレス脱水装置の制御装置、前記制御装置を備えたフィルタプレス脱水装置、前記フィルタプレス脱水装置の運転方法に関する。 The present invention includes a plurality of filter plates supported so as to be movable between a pressure contact state and a separated state, and a filter cloth formed endlessly by joining both ends of a base fabric formed in a band shape at a joint portion. A filter press dewatering device comprising: a support mechanism that supports the filter cloth so as to be able to travel while being separated from each filter plate in the separated state; and a drive mechanism that causes the filter cloth supported by the support mechanism to travel. The control apparatus of this, the filter press dehydration apparatus provided with the said control apparatus, and the operating method of the said filter press dehydration apparatus.
従来、浄水場や下水処理場で発生する汚泥を脱水してろ液とケーキに分離する汚泥処理工程、或は、カーボン製品やチタン製品等の製造工程で必要となる固液分離工程等、様々な分野で固液分離のためにフィルタプレス脱水装置が用いられている。 Conventionally, various sludge treatment processes such as dewatering sludge generated at water purification plants and sewage treatment plants and separating it into filtrate and cake, or solid-liquid separation processes required in the production process of carbon products, titanium products, etc. Filter press dehydrators are used in the field for solid-liquid separation.
図6(a)には、特許文献1に開示された従来のフィルタプレス脱水装置80が示されている。フィルタプレス脱水装置80は、前フレーム81と後フレーム82の間に架設された一対のサイドフレーム83に複数のろ板84が圧接状態と離隔状態との間で摺動可能に配設され、前フレーム81に設置された油圧シリンダ86の進出作動に伴って、当該油圧シリンダ86に連結された押圧部材85を介して、各ろ板84が後フレーム82方向に押圧された圧接状態に移行し、当該油圧シリンダ86の引退作動に伴って、各ろ板84が互いに離隔した離隔状態に移行するように構成されている。 FIG. 6A shows a conventional filter press dewatering device 80 disclosed in Patent Document 1. In the filter press dewatering device 80, a plurality of filter plates 84 are disposed on a pair of side frames 83 provided between a front frame 81 and a rear frame 82 so as to be slidable between a pressure contact state and a separation state. With the advance operation of the hydraulic cylinder 86 installed in the frame 81, each filter plate 84 is shifted to a pressure contact state pressed in the direction of the rear frame 82 via the pressing member 85 connected to the hydraulic cylinder 86. In accordance with the retraction operation of the hydraulic cylinder 86, each filter plate 84 is configured to shift to a separated state.
無端状のろ布88はろ板84に備えられた支持機構87によって、ろ面が対向するように張架され、圧接状態で各ろ板84に挟持されたろ布88によりろ過室が形成される。原液をろ過室に供給した状態で、ろ板84に備えたダイヤフラムを膨張させることにより、原液が圧搾されて固液分離され、圧搾後に各ろ板84が離隔状態に移行すると、脱水ケーキはろ布88から剥離落下する。 The endless filter cloth 88 is stretched by the support mechanism 87 provided on the filter plate 84 so that the filter surfaces face each other, and a filter chamber is formed by the filter cloth 88 sandwiched between the filter plates 84 in a pressure contact state. In a state where the stock solution is supplied to the filtration chamber, the diaphragm provided in the filter plate 84 is expanded, so that the stock solution is squeezed and separated into solid and liquid. Peel and fall from 88.
前フレーム81と後フレーム82の間であって、各ろ板84の上方空間に上フレーム89が架設され、当該上フレーム89に、ろ布88を走行させる駆動ローラ90と、駆動ローラ90によって巻き上げられたろ布88を洗浄する洗浄機構91と、洗浄後のろ布88に所定の張力を付与する緊張機構92と、緊張されたろ布88の幅方向走行位置を規制する蛇行修正機構93とが設置され、洗浄されたろ布88が再度ろ板84に向けて循環走行するように構成されている。 An upper frame 89 is installed between the front frame 81 and the rear frame 82 and in an upper space of each filter plate 84, and a drive roller 90 that runs the filter cloth 88 is wound around the upper frame 89 and is wound up by the drive roller 90. A cleaning mechanism 91 for cleaning the filter cloth 88, a tension mechanism 92 for applying a predetermined tension to the filtered filter cloth 88, and a meandering correction mechanism 93 for regulating the travel position in the width direction of the strained filter cloth 88 are installed. Then, the washed filter cloth 88 is configured to circulate again toward the filter plate 84.
このような無端状のろ布は、帯状に形成された基布の両端を接合して構成される。 Such an endless filter cloth is configured by joining both ends of a base cloth formed in a band shape.
特許文献2には、図6(b)に示すように、ろ布94の両端を工業用ミシンで上糸95aと下糸95bにより縫い合わせて接続して、無端状のろ布を形成する方法が開示されている。 In Patent Document 2, as shown in FIG. 6B, there is a method of forming an endless filter cloth by connecting both ends of a filter cloth 94 with an industrial sewing machine with an upper thread 95a and a lower thread 95b. It is disclosed.
しかし、従来のフィルタプレス脱水装置は、ろ布を走行させた後は、単にタイマ等で予め設定した時間、例えば、ろ布の一周分の洗浄ができる程度の時間が経過すると走行を停止させるような構成であり、特にろ布の接合部を認識して、その停止位置を制御しているものではなく、以下のような問題があった。 However, the conventional filter press dewatering device is configured to stop running after the filter cloth has traveled, when a time set in advance by a timer or the like, for example, a time that can be washed for one round of the filter cloth has elapsed. In particular, it does not recognize the joint portion of the filter cloth and control its stop position, and has the following problems.
ろ布の接合部は帯状の基布の両端を縫い合わせた構成であるため、ろ布のその他の面に比べてろ液の透過性が悪い。よって、接合部がろ板間で停止した場合には、接合部では圧搾対象物のろ過効率が低下するという問題があった。 Since the joint portion of the filter cloth has a configuration in which both ends of the belt-like base fabric are stitched together, the permeability of the filtrate is poor compared to the other surfaces of the filter cloth. Therefore, when a junction part stopped between filter plates, there existed a problem that the filtration efficiency of a pressing target object fell in a junction part.
また、フィルタプレス脱水装置は、各ろ板の圧接状態では各ろ板の圧接面に数百トンもの圧力がかかる。 Further, in the filter press dewatering device, a pressure of several hundred tons is applied to the pressure contact surface of each filter plate in the pressure contact state of each filter plate.
ろ布の両端を縫い合わして接続している接合部が、ろ板間に位置した状態で、各ろ板を圧接状態とすると、隣接するろ板の圧接面に挟まれるろ布には強い圧力がかかるため、接合部が変形して原液が漏れたり、接合部が破損したりする虞があった。また、接合部の厚みがろ布の厚みより厚い場合には、ろ板間で圧接するとろ板やダイヤフラムが変形したり破損したりする虞があった。 If each filter plate is in a pressure contact state with the joints that are stitched and connected to both ends of the filter cloth between the filter plates, a strong pressure is applied to the filter cloth that is sandwiched between the pressure contact surfaces of adjacent filter plates. Therefore, there is a possibility that the joint portion is deformed and the stock solution leaks or the joint portion is damaged. Further, when the thickness of the joint portion is larger than the thickness of the filter cloth, there is a possibility that the filter plate and the diaphragm may be deformed or damaged when pressed between the filter plates.
また、ろ布の停止位置を制御する構成ではなかったため、無端状のろ布の一周のうち使用頻度が高い箇所と低い箇所が発生し、使用頻度の高い箇所に目詰まりや、変形、破損が発生しやすいという問題があった。 In addition, because it was not configured to control the stop position of the filter cloth, there are places where the frequency of use is high and low in the endless filter cloth, and clogging, deformation, or breakage occurs in areas where the frequency of use is high. There was a problem that it was likely to occur.
本発明は、無端状のろ布の停止位置を調整することで、ろ布を効率的に使用可能なフィルタプレス脱水装置の制御装置、フィルタプレス脱水装置、及びフィルタプレス脱水装置の運転方法を提供することを目的とする。 The present invention provides a control device for a filter press dewatering device, a filter press dewatering device, and a method for operating the filter press dewatering device capable of efficiently using the filter cloth by adjusting the stop position of the endless filter cloth. The purpose is to do.
上述の目的を達成するため、本発明によるフィルタプレス脱水装置の制御装置の特徴構成は、特許請求の範囲の書類の請求項1に記載した通り、圧接状態と離隔状態との間で移動可能に支持される複数のろ板と、帯状に形成された基布の両端部が接合部で接合されて無端状に形成されたろ布と、前記離隔状態で前記ろ布を各ろ板と離隔して走行可能に支持する支持機構と、前記支持機構で支持された前記ろ布を走行させる駆動機構と、を備えているフィルタプレス脱水装置の制御装置であって、前記ろ布のうち、前記接合部の位置を認識する位置認識部と、前記離隔状態で前記駆動機構を作動させて前記ろ布を走行させ、前記位置認識部で認識された前記接合部が前記ろ板間以外の所定位置となるように前記ろ布の停止位置を制御するとともに、前記ろ布の走行時に前記ろ布のスリップ量を計測し、前記スリップ量に基づいて前記ろ布の停止位置を制御する制御値を補正する走行制御部と、を備えている点にある。 In order to achieve the above-mentioned object, the characteristic configuration of the control device of the filter press dewatering device according to the present invention is movable between the pressure contact state and the separation state as described in claim 1 of the claims. A plurality of supported filter plates, a filter fabric formed in an endless shape by joining both ends of a base fabric formed in a band shape, and the filter fabric separated from each filter plate in the separated state A control device for a filter press dewatering device, comprising: a support mechanism that supports the vehicle so that it can travel; and a drive mechanism that travels the filter cloth supported by the support mechanism. A position recognizing unit for recognizing the position of the sensor, and operating the drive mechanism in the separated state to cause the filter cloth to run, and the joint recognized by the position recognizing unit becomes a predetermined position other than between the filter plates. And control the stop position of the filter cloth The amount of slip of said filter cloth during running of the filter cloth is measured, is the point that and a travel control unit for correcting the control value for controlling the stopping position of the filter cloth on the basis of the slip amount.
走行制御部は、各ろ板の離隔状態のときに駆動機構を作動させてろ布を走行させて、脱水ケーキを各ろ板間から離脱させる。その後、ろ布を停止するときには、位置認識部で認識したろ布の接合部の位置が、前記ろ板間以外の所定位置で前記ろ布を停止させるので、各ろ板の圧接状態で前記接合部が各ろ板間に挟まれることが防止できる。 The travel control unit operates the drive mechanism to run the filter cloth when the filter plates are separated from each other, and causes the dehydrated cake to be separated from between the filter plates. Thereafter, when stopping the filter cloth, the position of the filter cloth joint recognized by the position recognition unit stops the filter cloth at a predetermined position other than between the filter plates. The portion can be prevented from being sandwiched between the filter plates.
走行時にろ布が延びたりスリップしたりして、駆動機構による送り量に対してずれるようなことがあっても、走行制御部は、ろ布の走行時にろ布のスリップ量を計測し、前記スリップ量に基づいて、前記接合部が前記ろ板間以外の所定位置で停止するように補正するので、前記接合部が前記ろ板間で停止することを確実に回避することができる。Even if the filter cloth extends or slips during traveling and deviates from the feed amount by the drive mechanism, the traveling control unit measures the slip amount of the filter cloth during traveling of the filter cloth, Since it correct | amends so that the said junction part may stop at the predetermined positions other than between the said filter plates based on slip amount, it can avoid reliably that the said junction part stops between the said filter plates.
これにより、ろ液の透過性の悪い接合部でろ過をするような事態が発生しないので、ろ過効率の低下を防止することができる。 Thereby, since the situation which filters at the junction part with the poor permeability | transmittance of a filtrate does not generate | occur | produce, the fall of filtration efficiency can be prevented.
前記接合部が、隣接するろ板の圧接面に挟まれることがなくなるので、接合部が変形して原液が漏れたり、接合部が破損したりする虞を回避することができる。さらに、ろ板やダイヤフラムが変形したり破損したりする虞を回避することができる。 Since the joining portion is not sandwiched between the pressure contact surfaces of the adjacent filter plates, it is possible to avoid the possibility that the joining portion is deformed and the stock solution leaks or the joining portion is damaged. Furthermore, the risk that the filter plate and the diaphragm are deformed or damaged can be avoided.
同第二の特徴構成は、同請求項2に記載した通り、上述の第一特徴構成に加えて、前記走行制御部は、前記ろ布のうち前記圧接状態で前記ろ板に挟持される領域が均等に使用されるように、前記ろ布の停止位置を可変に制御する点にある。 In the second feature configuration, as described in claim 2, in addition to the first feature configuration described above, the travel control unit is a region of the filter cloth that is clamped by the filter plate in the press-contact state. Is that the stop position of the filter cloth is variably controlled so that is uniformly used.
ろ布の停止位置を可変に制御して、ろ布のうち圧接状態でろ板に挟持される領域を均等に使用することで、ろ布の使用する部分が偏るような場合に比べて、寿命を延ばすことができる。 By variably controlling the stop position of the filter cloth and evenly using the area of the filter cloth that is clamped by the filter plate in the press-contact state, the life of the filter cloth can be reduced compared to the case where the parts used by the filter cloth are biased. Can be extended.
同第三の特徴構成は、同請求項3に記載した通り、上述の第一または第二特徴構成に加えて、前記位置認識部は、予め前記接合部との相対位置が定められ、前記ろ布に付与されたマーカを検知するセンサで構成されている点にある。 In the third feature configuration, as described in claim 3, in addition to the first or second feature configuration described above, the position recognition unit has a relative position with respect to the joint portion defined in advance. It is in the point comprised with the sensor which detects the marker provided to cloth.
ろ布には予め接合部との相対位置が定められたマーカが付与されており、センサで前記マーカを検知することで、前記接合部の位置を認識することができる。 The filter cloth is provided with a marker whose relative position with respect to the joint portion is determined in advance, and the position of the joint portion can be recognized by detecting the marker with a sensor.
同第四の特徴構成は、同請求項4に記載した通り、上述の第三特徴構成に加えて、前記ろ布の走行経路に配置され、前記ろ布を洗浄する洗浄機構を備え、前記位置認識部は、前記洗浄機構の下流側に設置されている点にある。 As described in claim 4, the fourth characteristic configuration includes a cleaning mechanism that is disposed in a travel path of the filter cloth and that cleans the filter cloth, in addition to the third characteristic configuration described above, The recognition part is in the point installed downstream of the cleaning mechanism.
位置認識部としてのセンサは、ろ布を洗浄する洗浄機構の下流側に設置されており、マーカは洗浄機構により洗浄されるので、センサは確実にマーカを検知することができる。 Sensor as position recognition unit is installed on the downstream side of the cleaning mechanism for cleaning the filter cloth, since the marker is cleaned by the cleaning mechanism, the sensor can reliably detect the marker.
同第五の特徴構成は、同請求項5に記載した通り、圧接状態と離隔状態との間で移動可能に支持される複数のろ板と、無端状に形成されたろ布と、前記離隔状態で前記ろ布を各ろ板と離隔して走行可能に支持する支持機構と、前記支持機構で支持された前記ろ布を走行させる駆動機構と、を備えているフィルタプレス脱水装置の制御装置であって、前記ろ布のうち、特定位置を認識する位置認識部と、前記離隔状態で前記駆動機構を作動させて前記ろ布を走行させ、前記圧接状態で前記ろ布のうち前記ろ板に挟持される領域が均等に使用されるように、前記位置認識部で認識された前記特定位置を基準に、前記ろ布の停止位置を可変に制御するとともに、前記ろ布の走行時に前記ろ布のスリップ量を計測し、前記スリップ量に基づいて前記ろ布の停止位置を可変に制御する制御値を補正するように構成されている走行制御部と、を備えている点にある。 The fifth characterizing feature of the Ri through described in the claim 5, a plurality of filter plate which is movably supported between a pressure contact state and the separated state, the fabric braze is endlessly formed, the separation A control device for a filter press dewatering device, comprising: a support mechanism that supports the filter cloth so as to be able to travel while being separated from each filter plate in a state; and a drive mechanism that causes the filter cloth supported by the support mechanism to travel The position recognition unit for recognizing a specific position of the filter cloth, the filter mechanism is caused to travel by operating the drive mechanism in the separated state, and the filter plate of the filter cloth in the pressure contact state. The stop position of the filter cloth is variably controlled on the basis of the specific position recognized by the position recognition unit so that the area sandwiched between the filter and the filter is traveled. Measure the slip amount of the cloth, and based on the slip amount, It lies in the are and a driving control unit configured to correct the control value for variably controlling the stop position.
上述の構成によると、位置認識部でろ布のうち特定位置を認識して、前記各ろ板の離隔状態でろ布を走行させるときに、該特定位置を基準にろ布の停止位置を可変に制御して、ろ布のうち圧接状態でろ板に挟持される領域を均等に使用することで、ろ布の使用する部分が偏るような場合に比べて、寿命を延ばすことができる。 According to the above configuration, when the position recognition unit recognizes a specific position in the filter cloth and runs the filter cloth in the separated state of each filter plate, the stop position of the filter cloth is variably controlled based on the specific position. And by using the area | region clamped by the filter board in a press-contact state among filter cloths uniformly, a lifetime can be extended compared with the case where the part which a filter cloth uses is biased.
しかも、走行時にろ布が延びたりスリップしたりして、駆動機構による送り量に対してずれるようなことがあっても、走行制御部は、ろ布の走行時にろ布のスリップ量を計測し、前記スリップ量に基づいて、前記接合部が前記ろ板間以外の所定位置で停止するように補正するので、前記接合部が前記ろ板間で停止することを確実に回避することができる。In addition, even if the filter cloth extends or slips during travel and deviates from the feed amount by the drive mechanism, the travel control unit measures the slip amount of the filter cloth during travel of the filter cloth. Based on the slip amount, the joining portion is corrected so as to stop at a predetermined position other than between the filter plates, so that the joining portion can be reliably prevented from stopping between the filter plates.
本発明によるフィルタプレス脱水装置の特徴構成は、同請求項6に記載した通り、圧接状態と離隔状態との間で移動可能に支持される複数のろ板と、帯状に形成された基布の両端部が接合部で接合されて無端状に形成されたろ布と、前記離隔状態で前記ろ布を各ろ板と離隔して走行可能に支持する支持機構と、前記支持機構で支持された前記ろ布を走行させる駆動機構と、上述した第一から第五の何れかの特徴構成を備えた制御装置を備えている点にある。 The characteristic configuration of the filter press dewatering device according to the present invention includes a plurality of filter plates that are supported so as to be movable between a press-contact state and a separated state, and a base fabric formed in a band shape as described in claim 6 . cloth both ends braze is formed into an endless shape is joined at the junction, said filter cloth and support mechanism for travelable supported spaced apart from the respective filter plate, which is supported by the support mechanism in the previous SL separated state It is in the point provided with the drive mechanism which makes the said filter cloth run, and the control device provided with any one of the 1st to 5th characteristic composition mentioned above.
上述の構成によると、無端状のろ布の停止位置を調整することで、ろ布を効率的に使用することが可能となる。 According to the above configuration, the filter cloth can be used efficiently by adjusting the stop position of the endless filter cloth.
本発明によるフィルタプレス脱水装置の運転方法の第一特徴構成は、同請求項7に記載した通り、圧接状態と離隔状態との間で移動可能に支持される複数のろ板と、帯状に形成された基布の両端部が接合部で接合されて無端状に形成されたろ布と、前記離隔状態で前記ろ布を各ろ板と離隔して走行可能に支持する支持機構と、前記支持機構で支持された前記ろ布を走行させる駆動機構と、を備えているフィルタプレス脱水装置の運転方法であって、前記離隔状態で前記駆動機構を作動させて前記ろ布を走行させる走行ステップと、前記ろ布のうち、前記接合部の位置を認識する位置認識ステップと、前記位置認識ステップで認識された前記接合部が前記ろ板間以外の所定位置となるように前記ろ布の停止位置を制御するとともに、前記ろ布の走行時に前記ろ布のスリップ量を計測し、前記スリップ量に基づいて前記ろ布の停止位置を制御する制御値を補正して前記ろ布を停止させる停止ステップと、を備えている点にある。 The first characteristic configuration of the operation method of the filter press dewatering device according to the present invention is, as described in claim 7 , formed in a strip shape with a plurality of filter plates supported so as to be movable between the pressure contact state and the separation state. A filter cloth formed in an endless shape by joining both ends of the base cloth formed by a joint part, a support mechanism that supports the filter cloth so as to be able to run while being separated from each filter plate in the separated state, and the support mechanism A driving mechanism for running the filter cloth supported by the filter press dehydrating apparatus, and a running step for running the filter cloth by operating the driving mechanism in the separated state; Among the filter cloths, a position recognition step for recognizing the position of the joint portion, and a stop position of the filter cloth so that the joint portion recognized in the position recognition step is a predetermined position other than between the filter plates. And control the filter cloth The slip amount of the filter cloth is measured during line, lies in that it and a stop step of stopping said filter cloth by correcting the control value for controlling the stopping position of the filter cloth on the basis of the slip amount .
同第二の特徴構成は、同請求項8に記載した通り、圧接状態と離隔状態との間で移動可能に支持される複数のろ板と、無端状に形成されたろ布と、前記離隔状態で前記ろ布を各ろ板と離隔して走行可能に支持する支持機構と、前記支持機構で支持された前記ろ布を走行させる駆動機構と、を備えているフィルタプレス脱水装置の運転方法であって、前記離隔状態で前記駆動機構を作動させて前記ろ布を走行させる走行ステップと、前記ろ布のうち、特定位置を認識する位置認識ステップと、前記ろ布のうち前記圧接状態で前記ろ板に挟持される領域が均等に使用されるように、前記位置認識ステップで認識された前記特定位置を基準に、前記ろ布の停止位置を可変に制御するとともに、前記ろ布の走行時に前記ろ布のスリップ量を計測し、前記スリップ量に基づいて前記ろ布の停止位置を可変に制御する制御値を補正して、前記ろ布を停止させる停止ステップと、を備えている点にある。 As described in claim 8 , the second characteristic configuration includes a plurality of filter plates supported so as to be movable between a pressure contact state and a separation state, a filter cloth formed in an endless manner, and the separation state. In the operation method of the filter press dewatering device, comprising: a support mechanism that supports the filter cloth so as to be able to travel apart from each filter plate; and a drive mechanism that causes the filter cloth supported by the support mechanism to travel. A traveling step of operating the drive mechanism in the separated state to travel the filter cloth, a position recognition step of recognizing a specific position of the filter cloth, and the pressure contact state of the filter cloth in the pressure contact state. as the region sandwiched filtration plate is used equally, on the basis of the recognized the specific position by the position recognition step, as well as variably controlling the stop position of the filter cloth, during running of the filter cloth Measure the slip amount of the filter cloth, To correct the control value for variably controlling the stop position of the filter cloth on the basis of a slip amount, in that it and a stop step of stopping said filter cloth.
以上説明した通り、本発明によれば、無端状のろ布の停止位置を調整することで、ろ布を効率的に使用可能なフィルタプレス脱水装置の制御装置、フィルタプレス脱水装置、及びフィルタプレス脱水装置の運転方法を提供することができるようになった。 As described above, according to the present invention, by adjusting the stop position of the endless filter cloth, the control device for the filter press dewatering apparatus that can efficiently use the filter cloth, the filter press dewatering apparatus, and the filter press A method of operating a dehydrator can be provided.
以下に、本発明によるフィルタプレス脱水装置の制御装置、フィルタプレス脱水装置、及びフィルタプレス脱水装置の運転方法を説明する。 Below, the control apparatus of the filter press dehydration apparatus by this invention, the filter press dehydration apparatus, and the operating method of a filter press dehydration apparatus are demonstrated.
図1及び図2に示すように、フィルタプレス脱水装置1は、前フレーム2と、後フレーム3と、前フレーム2と後フレーム3との間に架設された一対のサイドフレーム4を備えている。 As shown in FIGS. 1 and 2, the filter press dewatering device 1 includes a front frame 2, a rear frame 3, and a pair of side frames 4 that are installed between the front frame 2 and the rear frame 3. .
サイドフレーム4には複数のろ板20が摺動可能に支持され、各ろ板20は、前フレーム2に設置された進退機構5により各ろ板20が、図1に示す離隔状態と、図2に示す圧接状態との二状態の何れかに移動するように構成されている。 A plurality of filter plates 20 are slidably supported on the side frame 4, and each filter plate 20 is separated from the separated state shown in FIG. 1 by the advance / retreat mechanism 5 installed in the front frame 2. It is comprised so that it may move to either of two states with the press-contact state shown in 2.
各ろ板20の正面及び背面側には、上下に一対の係合ピン11が突設され、隣接する一対のろ板20の係合ピン11同士が、連結金具に形成された長孔に係合したリンク機構12で連結されている。そして、左端のろ板20が後フレーム3と連結され、右端のろ板20が進退機構5と連結されている。 On the front and back sides of each filter plate 20, a pair of engagement pins 11 are vertically provided, and the engagement pins 11 of a pair of adjacent filter plates 20 are engaged with a long hole formed in the connecting metal fitting. They are connected by a combined link mechanism 12. The left end filter plate 20 is connected to the rear frame 3, and the right end filter plate 20 is connected to the advance / retreat mechanism 5.
進退機構5はロッド5aの先端に押圧部材5bを備えた油圧シリンダ5cで構成されている。油圧シリンダ5cによりロッド5aを進出作動させると、押圧部材5bを介して各ろ板20が後フレーム3に向けて押圧された圧接状態に移行し、ロッド5aを引退作動させると、前フレーム2に向けて各ろ板20が移動して、連結金具に形成された長孔で規定される距離だけ離隔した離隔状態に移行する。 The advance / retreat mechanism 5 is composed of a hydraulic cylinder 5c having a pressing member 5b at the tip of a rod 5a. When the rod 5a is advanced by the hydraulic cylinder 5c, each filter plate 20 shifts to a pressure contact state pressed toward the rear frame 3 via the pressing member 5b, and when the rod 5a is retracted, the front frame 2 is moved. Each of the filter plates 20 moves toward it, and shifts to a separated state separated by a distance defined by a long hole formed in the connection fitting.
前フレーム2の上部には無端状に形成されたろ布7を繰り出す駆動ローラ6が配置され、後フレーム3の上部にはろ布7を洗浄する洗浄機構8が配置されている。 A driving roller 6 for feeding out the endless filter cloth 7 is disposed on the upper part of the front frame 2, and a cleaning mechanism 8 for cleaning the filter cloth 7 is disposed on the upper part of the rear frame 3.
駆動ローラ6で繰り出されたろ布7は、同じく前フレーム2に設置された緊張機構9によって所定の張力に調整された後に、各ろ板20に備えられた支持機構10によってろ面が対向するように掛け渡され、前記離隔状態でろ布7を各ろ板20と離隔して走行可能に支持され、各ろ板20から繰り出された後に洗浄機構8に導かれるように配置されている。 The filter cloth 7 fed out by the drive roller 6 is adjusted to a predetermined tension by the tension mechanism 9 similarly installed in the front frame 2, and then the filter surfaces are opposed to each other by the support mechanism 10 provided in each filter plate 20. In the separated state, the filter cloth 7 is supported so as to be separated from the respective filter plates 20, and is arranged so as to be guided to the cleaning mechanism 8 after being fed out from each filter plate 20.
緊張機構9は、前フレーム2に固定された複数の固定ローラと、固定ローラに対して接近、離間する複数の移動ローラとを備え、移動ローラが固定ローラに対して接近、離間することによって、ろ布7に所定の張力が付与される。所定の張力とは、駆動ローラ6とろ布7がスリップせず安定走行可能な張力をいう。 The tensioning mechanism 9 includes a plurality of fixed rollers fixed to the front frame 2 and a plurality of moving rollers that approach and separate from the fixed roller, and the moving roller approaches and separates from the fixed roller, A predetermined tension is applied to the filter cloth 7. The predetermined tension refers to a tension that allows the drive roller 6 and the filter cloth 7 to run stably without slipping.
ろ布7が駆動ローラ6により安定して搬送されるためには、駆動ローラ6の前後で十分な張力が作用している必要があるが、上述の構成によれば、ろ布7に対する張力が小さくなる駆動ローラ6の下流側で、緊張機構9によってろ布の張力が適正な値に調整されるので、ろ布7が安定して駆動ローラ6で駆動され、その下流側に設置されたろ板20に向けて搬送されるようになる。 In order for the filter cloth 7 to be stably conveyed by the drive roller 6, it is necessary that a sufficient tension is applied before and after the drive roller 6. Since the tension of the filter cloth is adjusted to an appropriate value by the tension mechanism 9 on the downstream side of the driving roller 6 that becomes smaller, the filter cloth 7 is stably driven by the driving roller 6 and is installed on the downstream side of the filter board. It will be transported toward 20.
支持機構10は、各ろ板20に固定されたブラケットに支持された下部ローラ10a及び上部ローラ10bを備え、両ローラ10a,10bによって隣接するろ板20間でろ布7が上下方向に張設されている。 The support mechanism 10 includes a lower roller 10a and an upper roller 10b supported by brackets fixed to the filter plates 20, and the filter cloth 7 is stretched vertically between the adjacent filter plates 20 by both rollers 10a and 10b. ing.
上部ローラ10bの近傍には、ろ板20が離隔状態でろ布7がろ板20及びダイヤフラム22に接触しないように案内するガイドローラ10cが備えられている。 In the vicinity of the upper roller 10b, a guide roller 10c for guiding the filter cloth 7 so as not to contact the filter plate 20 and the diaphragm 22 when the filter plate 20 is separated is provided.
各ろ板20には、配列方向に沿って一方の面にダイヤフラム21が取付けられている。進退機構5によってろ板20が圧接状態に移行したときに、当該ダイヤフラム21と隣接するろ板20の背面とで仕切られる空間にろ室が形成される。このとき、ろ室内でろ布7によって仕切られる空間がろ過室となる。 Each filter plate 20 is provided with a diaphragm 21 on one surface along the arrangement direction. When the filter plate 20 shifts to the pressure contact state by the advance / retreat mechanism 5, a filter chamber is formed in a space partitioned by the diaphragm 21 and the back surface of the adjacent filter plate 20. At this time, the space partitioned by the filter cloth 7 in the filter chamber becomes the filtration chamber.
各ろ板20の間には口金13が設けられ、圧接状態で口金13によって各ろ板20の厚み方向に貫通形成された貫通孔が連通するように構成されている。そして、圧接状態で後フレーム3に備えた供給口から当該貫通孔に処理対象物が供給され、口金13に形成された分岐路を介して各ろ過室に処理対象物が充填される。 A base 13 is provided between the filter plates 20, and a through hole formed through the base plate 13 in the thickness direction of the filter plate 20 is communicated with the base 13 in a pressure contact state. Then, the processing object is supplied to the through-hole from the supply port provided in the rear frame 3 in the pressure contact state, and the processing object is filled into each filtration chamber via the branch path formed in the base 13.
各ろ板20の圧接状態で、各ろ板20下方に備えられた加圧水流路から加圧水を供給して、ろ板20に取付けられたダイヤフラム21をろ室側に膨らませることにより、処理対象物が圧搾される。 In a pressure contact state of each filter plate 20, pressurized water is supplied from a pressurized water flow path provided below each filter plate 20, and a diaphragm 21 attached to the filter plate 20 is inflated toward the filter chamber, thereby processing objects. Is squeezed.
脱水処理の後に進退機構5が引退作動した離隔状態で、脱水ケーキをろ布7から離脱させるべく、駆動ローラ6によって所定距離だけろ布7を走行させる走行処理が実行され、その後、進退機構5が進出作動して、同様の処理が繰り返される。尚、駆動ローラ6は減速機構を介して駆動モータに駆動連結され、駆動ローラ6と減速機構と駆動モータによって駆動機構が構成されている。 In the separated state in which the advance / retreat mechanism 5 is retracted after the dehydration process, a driving process is performed in which the filter cloth 7 travels a predetermined distance by the drive roller 6 in order to separate the dehydrated cake from the filter cloth 7. The advance operation is performed, and the same processing is repeated. The drive roller 6 is drivingly connected to a drive motor via a speed reduction mechanism, and the drive mechanism is constituted by the drive roller 6, the speed reduction mechanism, and the drive motor.
最終段のろ過ユニット20から繰り出されたろ布7は、後フレーム3に備えた洗浄機構8によって洗浄された後、蛇行修正機構15を経由して駆動ローラ6に掛け渡される。 The filter cloth 7 fed out from the last-stage filtration unit 20 is washed by the washing mechanism 8 provided in the rear frame 3 and then passed over the drive roller 6 via the meandering correction mechanism 15.
蛇行修正機構15は、前フレーム2の上部に取り付けられた上部フレーム14に設置され、ろ布7の蛇行を検知するセンサ(図示せず)からの信号に基づいて、ろ布7の幅方向走行位置を修正する。 The meandering correction mechanism 15 is installed in the upper frame 14 attached to the upper part of the front frame 2 and travels in the width direction of the filter cloth 7 based on a signal from a sensor (not shown) that detects meandering of the filter cloth 7. Correct the position.
上部フレーム14には、ろ布交換機構16が備えられている。ろ布交換機構16の一例は後述する。 The upper frame 14 is provided with a filter cloth changing mechanism 16. An example of the filter cloth changing mechanism 16 will be described later.
図3に示すように、ろ布7は、帯状に形成されたポリプロピレン等の樹脂製の基布の両端部7a,7bが接合部7cで接合されて無端状に形成されている。 As shown in FIG. 3, the filter cloth 7 is formed in an endless shape by joining both end portions 7a and 7b of a base fabric made of a resin such as polypropylene formed in a band shape at a joining portion 7c.
接合部7cは、樹脂製または金属製のいわゆるレーシングで構成され、基布の端部7aと端部7bに夫々設けられた複数のループ7d,7eとピン7fを備え、ループ7dとループ7eを交互にかみ合わせた状態で、ピン7fを挿入することで、端部7aと端部7bとが接合されるようになっている。 The joint portion 7c is formed of a resin or metal so-called lacing, and includes a plurality of loops 7d and 7e and pins 7f respectively provided at the end portion 7a and the end portion 7b of the base fabric, and the loop 7d and the loop 7e. The end 7a and the end 7b are joined by inserting the pins 7f in a state where they are alternately engaged with each other.
ろ布7には、マーカ7gが予め接合部7cとの相対位置が定められた位置に付与されている。マーカ7gは、例えば、薄い金属板で構成され、ろ布7の表面に形成されたポケットに収納されている。 The filter cloth 7 is provided with a marker 7g at a position where a relative position with the joint 7c is determined in advance. The marker 7g is made of, for example, a thin metal plate and is stored in a pocket formed on the surface of the filter cloth 7.
フィルタプレス脱水装置1には、ろ布7の走行経路であってマーカ7gが検知可能な箇所にセンサが備えられている。センサは、非接触式のセンサ、例えば、静電容量形の近接センサを用いればよく、設置位置は、洗浄機構8の下流側に備えたほうがろ布7が洗浄されて綺麗になっているため確実にマーカ7gを検知できる点で好ましい。 The filter press dewatering device 1 is provided with a sensor at a location along the travel path of the filter cloth 7 where the marker 7g can be detected. The sensor may be a non-contact type sensor, for example, a capacitive proximity sensor, and the installation position is more clean because the filter cloth 7 is cleaned on the downstream side of the cleaning mechanism 8. This is preferable in that the marker 7g can be reliably detected.
なお、マーカ7gに用いられる薄い金属板は、圧搾対象物に含有される金属と異なる金属を用いることで、センサの誤検知を防止することができる。例えば、圧搾対象物に鉄分が含有しているときは、マーカにアルミを用いればよい。 In addition, the thin metal plate used for the marker 7g can prevent misdetection of the sensor by using a metal different from the metal contained in the pressing object. For example, when iron is contained in the object to be compressed, aluminum may be used for the marker.
図4には、フィルタプレス脱水装置1の制御装置30の概略が示されている。 FIG. 4 shows an outline of the control device 30 of the filter press dewatering device 1.
制御装置30は、進退機構5を制御して各ろ板20の圧接状態と離隔状態とを切り替える進退制御部31と、各ろ板20の圧接状態でろ過室への圧搾対象物の供給ポンプを駆動・停止制御する供給制御部32と、圧搾対象物を圧搾するためにダイヤフラム21をろ室側に膨らませる加圧水の供給ポンプを駆動・停止制御する加圧制御部33と、ろ布7のうち特定位置の一例である接合部7cを認識する位置認識部34と、前記離隔状態で駆動ローラ6を作動させてろ布7を走行させる走行制御部35と、ろ布7の走行時にろ布7へ所定の張力が付与されるように緊張機構9の移動ローラの位置を制御する緊張機構制御部36と、洗浄機構8の洗浄水の供給ポンプを駆動・停止制御する洗浄制御部37と、ろ布7の蛇行を検知する蛇行検知センサに基づいて、蛇行修正機構15によってろ布7の蛇行の修正を制御する蛇行修正制御部38等を備え、フィルタプレス脱水装置1の運転を行うように構成されている。なお、各制御部等はシーケンサやマイクロコンピュータで構成されている。 The control device 30 controls the advancing / retreating mechanism 5 to switch the advancing / retreating control unit 31 that switches between the pressure contact state and the separation state of each filter plate 20, and the supply pump of the object to be squeezed to the filtration chamber in the pressure contact state of each filter plate 20. Among the filter cloth 7, a supply control unit 32 that controls driving / stopping, a pressure control unit 33 that controls driving / stopping of a pressurized water supply pump that inflates the diaphragm 21 to the filter chamber side in order to squeeze the object to be compressed. A position recognition unit 34 for recognizing the joint 7c as an example of a specific position, a travel control unit 35 for driving the filter cloth 7 by operating the drive roller 6 in the separated state, and the filter cloth 7 when the filter cloth 7 is traveling. A tensioning mechanism control unit 36 that controls the position of the moving roller of the tensioning mechanism 9 so that a predetermined tension is applied, a cleaning control unit 37 that controls driving / stopping of a cleaning water supply pump of the cleaning mechanism 8, and a filter cloth Meander detection sensor that detects 7 meanders Based on, the meandering correction mechanism 15 includes a meandering correction control unit 38 for controlling the correction of the meandering of the filter cloth 7, is configured to perform the operation of the filter press dewatering device 1. Each control unit is constituted by a sequencer or a microcomputer.
位置認識部34と走行制御部35について詳述する。
ろ布7に備えたマーカ7gと接合部7cとの相対位置が予めわかっているため、位置認識部34は、前記近接センサでろ布7に付与されたマーカ7gを検知することで、接合部7cの位置を認識することができる。
The position recognition unit 34 and the travel control unit 35 will be described in detail.
Since the relative position between the marker 7g provided on the filter cloth 7 and the joint portion 7c is known in advance, the position recognition unit 34 detects the marker 7g applied to the filter cloth 7 with the proximity sensor, whereby the joint portion 7c is detected. Can be recognized.
走行制御部35は、ろ布7の走行中に位置認識部34が接合部7cの位置を認識すると、各ろ板20の圧接状態のときに接合部7cが各ろ板20間以外の位置となるように、駆動ローラ6を停止制御する。 When the position recognition unit 34 recognizes the position of the joint portion 7 c while the filter cloth 7 is traveling, the travel control unit 35 determines that the joint portion 7 c is in a position other than the space between the filter plates 20 when the filter plates 20 are pressed. Thus, the drive roller 6 is controlled to stop.
走行制御部35は、タイマを備え、位置認識部34で接合部7cの位置が認識されると、タイマのカウントをスタートし、各ろ板20の圧接状態のときに接合部7cが各ろ板20間以外の位置となるような時間経過後に、駆動ローラ6の停止制御をするように構成すればよい。 The traveling control unit 35 includes a timer. When the position recognizing unit 34 recognizes the position of the joint 7c, the traveling control unit 35 starts counting of the timer. What is necessary is just to comprise so that stop control of the drive roller 6 may be performed after progress of time which will be in positions other than 20 intervals.
走行制御部は、各ろ板20の離隔状態のときに駆動ローラ6を作動させてろ布7を走行させて、脱水ケーキを各ろ板20間から離脱させ、その後ろ布7を停止するときに、位置認識部34で認識したろ布7の接合部7cの位置が、ろ板20間以外の所定位置でろ布7を停止させるので、各ろ板20の圧接状態で接合部7cが各ろ板20間に挟まれることが防止できる。 The travel control unit operates the drive roller 6 when each filter plate 20 is separated to cause the filter cloth 7 to travel so that the dewatered cake is separated from between the filter plates 20 and the rear cloth 7 is stopped. Since the position of the joint portion 7c of the filter cloth 7 recognized by the position recognition unit 34 stops the filter cloth 7 at a predetermined position other than between the filter plates 20, the joint portion 7c is connected to each filter plate in the pressure contact state of each filter plate 20. It can prevent being pinched between 20.
これにより、接合部7cでろ過をするような事態が発生しないので、ろ過効率の低下を防止することができる。 Thereby, since the situation which filters by the junction part 7c does not generate | occur | produce, the fall of filtration efficiency can be prevented.
接合部7cが、隣接するろ板20の圧接面に挟まれることがなくなるので、接合部7cが変形して原液が漏れたり、接合部7cが破損したりする虞を回避することができる。さらに、ろ板20やダイヤフラム21が変形したり破損したりする虞を回避することができる。 Since the joining portion 7c is not sandwiched between the pressure contact surfaces of the adjacent filter plates 20, it is possible to avoid the possibility that the joining portion 7c is deformed and the stock solution leaks or the joining portion 7c is damaged. Furthermore, the possibility that the filter plate 20 and the diaphragm 21 are deformed or damaged can be avoided.
さらに、走行制御部35は、ろ布7のうち前記ろ過室が形成される領域が均等に使用されるように、前記位置認識部34で認識された接合部7cの位置を基準に、ろ布7の停止位置を可変に制御してもよい。 Furthermore, the traveling control unit 35 uses the filter cloth 7 as a reference based on the position of the joint 7c recognized by the position recognition unit 34 so that the region where the filtration chamber is formed is used evenly. 7 stop position may be variably controlled.
ろ布7の停止位置を可変に制御することで、接合部7c以外の領域のろ布7のろ過に使用される部分をずらして、ろ布7のうちろ過室が形成される領域が均等に使用されるので、ろ布の使用する部分が偏るような場合に比べて、ろ布の寿命を延ばすことができる。 By variably controlling the stop position of the filter cloth 7, the part used for the filtration of the filter cloth 7 in the area other than the joint 7c is shifted, and the area of the filter cloth 7 where the filtration chamber is formed is evenly distributed. Since it is used, the life of the filter cloth can be extended as compared with the case where the part used by the filter cloth is biased.
駆動ローラ6のように駆動モータの動力で駆動せずに、ろ布7の走行につれて回転させられるようなローラ、例えば、緊張機構9の固定ローラや、移動ローラ、その他洗浄機構8に備えられたローラの回転を、ロータリーエンコーダのようなセンサで検知して、駆動ローラ6の回転数と比較することで、ろ布7の走行時に発生したスリップ量が計測できる。 A roller that is not driven by the power of the drive motor like the drive roller 6 but is rotated as the filter cloth 7 travels, for example, a fixed roller of the tension mechanism 9, a moving roller, and other cleaning mechanisms 8 are provided. By detecting the rotation of the roller with a sensor such as a rotary encoder and comparing it with the number of rotations of the driving roller 6, the amount of slip generated when the filter cloth 7 travels can be measured.
走行時にろ布7が延びたりスリップしたりして、駆動ローラ6による送り量に対してずれるようなことがあっても、走行制御部35は、ろ布7の走行時にろ布7のスリップ量を計測し、前記スリップ量に基づいて、接合部7cがろ板20間以外の所定位置で停止するように補正するので、接合部7cが前記ろ板間で停止することを確実に回避することができる。 Even if the filter cloth 7 extends or slips during traveling and shifts with respect to the feed amount by the driving roller 6, the travel control unit 35 slips the filter cloth 7 during travel of the filter cloth 7. Since the joining portion 7c is corrected so as to stop at a predetermined position other than between the filter plates 20 based on the slip amount, it is reliably avoided that the joining portion 7c stops between the filter plates. Can do.
以上のように構成されたフィルタプレス脱水装置1及び制御装置30によって、支持機構10で支持されたろ布7のうち、接合部7cの位置を認識する位置認識ステップと、各ろ板20の離隔状態で駆動ローラ6を作動させてろ布7を走行させる走行ステップと、前記位置認識ステップで認識された接合部7cがろ板20間以外の所定位置でろ布7を停止させる停止ステップと、を備えた運転方法が実行される。 Of the filter cloth 7 supported by the support mechanism 10 by the filter press dewatering device 1 and the control device 30 configured as described above, the position recognition step for recognizing the position of the joint portion 7c, and the separation state of each filter plate 20 And a stop step in which the joint 7c recognized in the position recognition step stops the filter cloth 7 at a predetermined position other than between the filter plates 20. The driving method is executed.
また、フィルタプレス脱水装置の運転方法は、支持機構10で支持されたろ布のうち、特定位置を認識する位置認識ステップと、各ろ板20の離隔状態で駆動ローラ6を作動させてろ布7を走行させる走行ステップと、ろ布7のうち前記ろ過室が形成される領域が均等に使用されるように、前記位置認識ステップで認識された前記特定位置を基準に、ろ布7の停止位置を可変に制御する停止ステップと、を備えて構成してもよい。 Further, the operation method of the filter press dewatering apparatus includes a position recognition step for recognizing a specific position among the filter cloths supported by the support mechanism 10, and the filter cloth 7 by operating the driving roller 6 in the separated state of the filter plates 20. The stop position of the filter cloth 7 is determined based on the specific position recognized in the position recognition step so that the traveling step and the area where the filtration chamber is formed in the filter cloth 7 are used evenly. And a stop step that is variably controlled.
図5に示すように、ろ布交換機構16は、例えば、使用済みのろ布7の巻き取りローラ16aと、新たなろ布17の繰り出しローラ16bを備えている。巻き取りローラ16aは、図示しないモータによって駆動して、ろ布を巻き取れるように構成されている。 As shown in FIG. 5, the filter cloth replacement mechanism 16 includes, for example, a winding roller 16 a for the used filter cloth 7 and a feeding roller 16 b for a new filter cloth 17. The take-up roller 16a is configured to be driven by a motor (not shown) to take up the filter cloth.
ろ布7の交換作業は、ろ布7の接合部7cの接合を解消し、両端部のうち進行方向最前の端部7aを巻き取りローラ16aに接続して、進行方向最後端の端部7bを繰り出しローラ16bに載置された新たなろ布17の両端部のうち進行方向最前の端部と接合する。 The replacement work of the filter cloth 7 eliminates the joining of the joining portion 7c of the filter cloth 7, connects the end portion 7a at the foremost direction in the traveling direction to both ends of the winding roller 16a, and ends the end portion 7b at the end in the traveling direction. Are joined to the front end of the new filter cloth 17 placed on the feed roller 16b, at the front end in the traveling direction.
その状態で、巻き取りローラ16a及び駆動ローラ6を駆動すると、使用済みのろ布7の巻き取りに伴って、新たなろ布17が駆動ローラ6、緊張機構9、ろ布の支持機構10、洗浄機構を経てろ布交換機構16まで走行させられる。新たなろ布17の進行方向最前の端部がろ布交換機構16の近傍へ到達すると、使用済みのろ布7と新たなろ布17の接合を解消して、新たなろ布17の進行方向前の端部と最後の端部部を接合して無端状のろ布17となる。 When the take-up roller 16a and the drive roller 6 are driven in this state, the new filter cloth 17 is moved to the drive roller 6, the tension mechanism 9, the filter cloth support mechanism 10, and the cleaning as the used filter cloth 7 is taken up. It is made to travel to the filter cloth changing mechanism 16 through the mechanism. When the foremost end portion of the new filter cloth 17 in the traveling direction reaches the vicinity of the filter cloth changing mechanism 16, the joining of the used filter cloth 7 and the new filter cloth 17 is canceled, and the new filter cloth 17 is moved forward of the traveling direction. The end portion and the last end portion are joined to form an endless filter cloth 17.
本発明によれば、使用済みのろ布7の接合部7cが変形したり破損したりする虞がないため、新たなろ布を容易に接続することができ、交換作業が容易となる。 According to the present invention, since there is no possibility that the joint 7c of the used filter cloth 7 is deformed or damaged, a new filter cloth can be easily connected, and the replacement work is facilitated.
上述の実施例では、マーカが薄いアルミ板である例を説明したが、センサが、圧搾対象物の含有物と区別して検知できるものであればよい。 In the above-described embodiment, the example in which the marker is a thin aluminum plate has been described. However, any sensor may be used as long as the sensor can be distinguished from the contents of the compressed object.
また、近接センサは、静電容量形に限らず誘導形や磁気式の近接センサや、フォトセンサ等の公知のセンサを用いることができる。 The proximity sensor is not limited to a capacitance type, and a known sensor such as an inductive or magnetic proximity sensor or a photosensor can be used.
上述の実施形態では、ろ布7のうち、特定位置がろ布の接合部7cである構成について説明したが、特定位置はろ布の接合部7cである場合に限らず、また、ろ布7に接合部7cが備えられていない場合は、ろ布のうちの任意の特定位置を予め設定し、走行制御部は、その特定位置を基準に、ろ布の停止位置を可変に制御するように構成することで、ろ布のうちろ過室が形成される領域が均等に使用されるので、ろ布の同じ箇所を繰り返しろ過に使うような場合に比べて、寿命を延ばすことができる。 In the above-described embodiment, the configuration in which the specific position of the filter cloth 7 is the filter cloth joint 7c has been described, but the specific position is not limited to the case of the filter cloth joint 7c. When the joint portion 7c is not provided, an arbitrary specific position of the filter cloth is set in advance, and the traveling control unit is configured to variably control the stop position of the filter cloth based on the specific position. By doing so, since the area | region where a filtration chamber is formed among filter cloths is used equally, a lifetime can be extended compared with the case where the same location of a filter cloth is repeatedly used for filtration.
なお、位置認識部34は、予め接合部7cの位置が記憶された記憶部と、駆動ローラ6の直径と回転数に基づいてろ布7の走行距離を計測する計測部40を備え、前記記憶部に記憶された接合部7cの位置から計測部で計測されたろ布7の走行距離に基づいて接合部7cの位置を認識するように構成してもよい。 The position recognition unit 34 includes a storage unit in which the position of the joint 7c is stored in advance, and a measurement unit 40 that measures the travel distance of the filter cloth 7 based on the diameter and the rotational speed of the drive roller 6. The storage unit The position of the joint portion 7c may be recognized based on the travel distance of the filter cloth 7 measured by the measurement unit from the position of the joint portion 7c stored in the above.
位置認識部34は、前記記憶部に記憶された接合部7cの位置から前記計測部で計測されたろ布7の走行距離に基づいて接合部7cの位置を認識するので、接合部7cそのものや接合部7cと相対位置が定められて設けられたマーカを検知しなくてもよい。ろ布7に設けたマーカ7gと、マーカ7gを検知する近接センサを設ける必要がないので、その分をコストダウンすることができる。 The position recognition unit 34 recognizes the position of the joint 7c based on the travel distance of the filter cloth 7 measured by the measurement unit from the position of the joint 7c stored in the storage unit. It is not necessary to detect a marker provided with a position relative to the part 7c. Since it is not necessary to provide the marker 7g provided on the filter cloth 7 and the proximity sensor for detecting the marker 7g, the cost can be reduced.
上述した実施形態は、何れも本発明の一例であり、当該記載により本発明が限定されるものではなく、各部の具体的構成は本発明の作用効果が奏される範囲で適宜変更設計可能であることはいうまでもない。 Each of the above-described embodiments is an example of the present invention, and the present invention is not limited by the description. The specific configuration of each part can be appropriately changed and designed within the range where the effects of the present invention are exhibited. Needless to say.
1:フィルタプレス脱水装置
2:前フレーム
3:後フレーム
4:サイドフレーム
5:進退機構
6:駆動ローラ
7:ろ布
7a,7b:端部
7c:接合部
7g:マーカ
8:洗浄機構
9:緊張機構
10:支持機構
20:ろ板
30:制御装置
34:位置認識部
35:走行制御部
1: filter press dewatering device 2: front frame 3: rear frame 4: side frame 5: advance / retreat mechanism 6: drive roller 7: filter cloth 7a, 7b: end 7c: joint 7g: marker 8: cleaning mechanism 9: tension Mechanism 10: Support mechanism 20: Filter plate 30: Control device 34: Position recognition unit 35: Travel control unit
Claims (8)
帯状に形成された基布の両端部が接合部で接合されて無端状に形成されたろ布と、
前記離隔状態で前記ろ布を各ろ板と離隔して走行可能に支持する支持機構と、
前記支持機構で支持された前記ろ布を走行させる駆動機構と、
を備えているフィルタプレス脱水装置の制御装置であって、
前記ろ布のうち、前記接合部の位置を認識する位置認識部と、
前記離隔状態で前記駆動機構を作動させて前記ろ布を走行させ、前記位置認識部で認識された前記接合部が前記ろ板間以外の所定位置となるように前記ろ布の停止位置を制御するとともに、前記ろ布の走行時に前記ろ布のスリップ量を計測し、前記スリップ量に基づいて前記ろ布の停止位置を制御する制御値を補正する走行制御部と、
を備えているフィルタプレス脱水装置の制御装置。 A plurality of filter plates supported movably between the pressure contact state and the separation state;
A filter cloth formed in an endless shape by joining both ends of the base fabric formed in a belt shape at the joint,
A support mechanism for supporting the filter cloth so as to be able to travel apart from each filter plate in the separated state;
A drive mechanism for running the filter cloth supported by the support mechanism;
A control device for a filter press dewatering device comprising:
Among the filter cloths, a position recognition unit for recognizing the position of the joint part;
In the separated state, the drive mechanism is operated to run the filter cloth, and the stop position of the filter cloth is controlled so that the joint recognized by the position recognition unit is at a predetermined position other than between the filter plates. And a travel control unit that measures a slip amount of the filter cloth during travel of the filter cloth and corrects a control value for controlling a stop position of the filter cloth based on the slip amount ;
A control device for a filter press dewatering device.
前記位置認識部は、前記洗浄機構の下流側に設置されている請求項3記載のフィルタプレス脱水装置の制御装置。 It is arranged in the travel route of the filter cloth, and has a cleaning mechanism for cleaning the filter cloth,
The control device for a filter press dewatering apparatus according to claim 3, wherein the position recognition unit is installed downstream of the cleaning mechanism.
無端状に形成されたろ布と、
前記離隔状態で前記ろ布を各ろ板と離隔して走行可能に支持する支持機構と、
前記支持機構で支持された前記ろ布を走行させる駆動機構と、
を備えているフィルタプレス脱水装置の制御装置であって、
前記ろ布のうち、特定位置を認識する位置認識部と、
前記離隔状態で前記駆動機構を作動させて前記ろ布を走行させ、前記圧接状態で前記ろ布のうち前記ろ板に挟持される領域が均等に使用されるように、前記位置認識部で認識された前記特定位置を基準に、前記ろ布の停止位置を可変に制御するとともに、前記ろ布の走行時に前記ろ布のスリップ量を計測し、前記スリップ量に基づいて前記ろ布の停止位置を可変に制御する制御値を補正するように構成されている走行制御部と、
を備えているフィルタプレス脱水装置の制御装置。 A plurality of filter plates supported movably between the pressure contact state and the separation state;
An endless filter cloth,
A support mechanism for supporting the filter cloth so as to be able to travel apart from each filter plate in the separated state;
A drive mechanism for running the filter cloth supported by the support mechanism;
A control device for a filter press dewatering device comprising:
Of the filter cloth, a position recognition unit that recognizes a specific position;
The position recognition unit recognizes the filter cloth to run by operating the drive mechanism in the separated state and to use evenly the region of the filter cloth that is clamped by the filter plate in the pressure contact state. The filter cloth stop position is variably controlled on the basis of the specified position, the slip amount of the filter cloth is measured during travel of the filter cloth, and the filter cloth stop position is determined based on the slip amount. A travel control unit configured to correct a control value for variably controlling the vehicle;
A control device for a filter press dewatering device.
帯状に形成された基布の両端部が接合部で接合されて無端状に形成されたろ布と、
前記離隔状態で前記ろ布を各ろ板と離隔して走行可能に支持する支持機構と、
前記支持機構で支持された前記ろ布を走行させる駆動機構と、
請求項1から5の何れかに記載の制御装置を備えているフィルタプレス脱水装置。 A plurality of filter plates supported movably between the pressure contact state and the separation state;
A filter cloth formed in an endless shape by joining both ends of the base fabric formed in a belt shape at the joint,
A support mechanism for supporting the filter cloth so as to be able to travel apart from each filter plate in the separated state;
A drive mechanism for running the filter cloth supported by the support mechanism;
And which filter press dewatering apparatus comprises a control device according to any one of claims 1 5.
帯状に形成された基布の両端部が接合部で接合されて無端状に形成されたろ布と、
前記離隔状態で前記ろ布を各ろ板と離隔して走行可能に支持する支持機構と、
前記支持機構で支持された前記ろ布を走行させる駆動機構と、
を備えているフィルタプレス脱水装置の運転方法であって、
前記離隔状態で前記駆動機構を作動させて前記ろ布を走行させる走行ステップと、
前記ろ布のうち、前記接合部の位置を認識する位置認識ステップと、
前記位置認識ステップで認識された前記接合部が前記ろ板間以外の所定位置となるように前記ろ布の停止位置を制御するとともに、前記ろ布の走行時に前記ろ布のスリップ量を計測し、前記スリップ量に基づいて前記ろ布の停止位置を制御する制御値を補正して前記ろ布を停止させる停止ステップと、
を備えているフィルタプレス脱水装置の運転方法。 A plurality of filter plates supported movably between the pressure contact state and the separation state;
A filter cloth formed in an endless shape by joining both ends of the base fabric formed in a belt shape at the joint,
A support mechanism for supporting the filter cloth so as to be able to travel apart from each filter plate in the separated state;
A drive mechanism for running the filter cloth supported by the support mechanism;
An operation method of a filter press dewatering apparatus comprising:
A running step of running the filter cloth by operating the drive mechanism in the separated state;
Of the filter cloth, a position recognition step for recognizing the position of the joint portion;
The stop position of the filter cloth is controlled so that the joint recognized in the position recognition step is a predetermined position other than between the filter plates, and the slip amount of the filter cloth is measured when the filter cloth is running. A stop step for stopping the filter cloth by correcting a control value for controlling the stop position of the filter cloth based on the slip amount ;
A method for operating a filter press dewatering apparatus.
無端状に形成されたろ布と、
前記離隔状態で前記ろ布を各ろ板と離隔して走行可能に支持する支持機構と、
前記支持機構で支持された前記ろ布を走行させる駆動機構と、
を備えているフィルタプレス脱水装置の運転方法であって、
前記離隔状態で前記駆動機構を作動させて前記ろ布を走行させる走行ステップと、
前記ろ布のうち、特定位置を認識する位置認識ステップと、
前記ろ布のうち前記圧接状態で前記ろ板に挟持される領域が均等に使用されるように、前記位置認識ステップで認識された前記特定位置を基準に、前記ろ布の停止位置を可変に制御するとともに、前記ろ布の走行時に前記ろ布のスリップ量を計測し、前記スリップ量に基づいて前記ろ布の停止位置を可変に制御する制御値を補正して、前記ろ布を停止させる停止ステップと、
を備えているフィルタプレス脱水装置の運転方法。 A plurality of filter plates supported movably between the pressure contact state and the separation state;
An endless filter cloth,
A support mechanism for supporting the filter cloth so as to be able to travel apart from each filter plate in the separated state;
A drive mechanism for running the filter cloth supported by the support mechanism;
An operation method of a filter press dewatering apparatus comprising:
A running step of running the filter cloth by operating the drive mechanism in the separated state;
A position recognition step for recognizing a specific position of the filter cloth;
The stop position of the filter cloth is made variable based on the specific position recognized in the position recognition step so that the area sandwiched between the filter plates in the pressure contact state of the filter cloth is evenly used. In addition to controlling , the slip amount of the filter cloth is measured during travel of the filter cloth, the control value for variably controlling the stop position of the filter cloth is corrected based on the slip amount, and the filter cloth is stopped. A stop step;
A method for operating a filter press dewatering apparatus.
Priority Applications (2)
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JP2011230725A JP5809923B2 (en) | 2011-10-20 | 2011-10-20 | Control device for filter press dewatering device, filter press dewatering device, and operation method of filter press dewatering device |
CN 201210399308 CN103055557A (en) | 2011-10-20 | 2012-10-18 | Pressure filtration dehydration device, and control apparatus and operation method thereof |
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