JP5797538B2 - Curved pipe manufacturing equipment - Google Patents

Curved pipe manufacturing equipment Download PDF

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JP5797538B2
JP5797538B2 JP2011267440A JP2011267440A JP5797538B2 JP 5797538 B2 JP5797538 B2 JP 5797538B2 JP 2011267440 A JP2011267440 A JP 2011267440A JP 2011267440 A JP2011267440 A JP 2011267440A JP 5797538 B2 JP5797538 B2 JP 5797538B2
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core
mold
carrier
pipe
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JP2013119186A (en
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阪口 昇
昇 阪口
陽亮 阪口
陽亮 阪口
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株式会社阪口製作所
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Description

この発明は、射出成形によって曲管を製造する曲管製造装置に関し、より詳しくは、径の大きさの割に曲率が大きい形状の曲管でも製造できるような曲管製造装置に関する。 The present invention relates to a bent pipe manufacturing apparatus that manufactures a bent pipe by injection molding, and more particularly to a bent pipe manufacturing apparatus that can manufacture even a bent pipe having a large curvature with respect to the diameter.

射出成形による曲管の製造は、例えば下記特許文献1などに開示されているような装置で行われていた。この装置は、いわゆるU字管と称される湾曲管を製造するためのもので、湾曲管の外周側を成形する外型と、湾曲管の内面を成形する内型を有し、この内型は、成形品たるU字管の両端の直線状部分を成形する左右一対の基部コア部と、これら基部コア部の内端部に可動軸を介して連結されU字管の湾曲した部分を成形する可動コア部を備えた構造である。可動軸を引くことで可動コア部を基部コア部に接合一体化でき、可動軸の牽引を解除することで可動コア部が基部コア部から離れ、U字管の軸心を屈曲する方向で回動可能になる。   Production of a curved pipe by injection molding has been performed by an apparatus as disclosed in, for example, Patent Document 1 below. This apparatus is for manufacturing a so-called U-shaped bending tube, and has an outer mold for molding the outer peripheral side of the bending tube and an inner mold for molding the inner surface of the bending tube. Is a pair of left and right base core parts that form the linear parts at both ends of the U-shaped tube, which is a molded product, and a curved part of the U-shaped pipe that is connected to the inner ends of these base core parts via a movable shaft. It is the structure provided with the movable core part to do. By pulling the movable shaft, the movable core portion can be joined and integrated with the base core portion, and by releasing the pulling of the movable shaft, the movable core portion is separated from the base core portion and rotated in the direction of bending the axis of the U-shaped tube. It becomes possible to move.

この装置によれば、基部コア部と可動コア部を接合一体化するとともに左右の可動コア部同士を接合一体化した内型を、外型内に納めて射出成形を行い、成形後に、可動コア部の牽引を解くことで、内型の引き抜きに伴い可動コア部がU字管内を滑ってU字管の両端から真っ直ぐに抜けるようになる。このため、U字管の製造が可能である。   According to this apparatus, the inner core, in which the base core portion and the movable core portion are joined and integrated, and the left and right movable core portions are joined and integrated, is placed in the outer mold for injection molding. By unraveling the part, the movable core part slides in the U-shaped tube as the inner mold is pulled out, and comes out straight from both ends of the U-shaped tube. For this reason, it is possible to manufacture a U-shaped tube.

特開2009−114700号公報JP 2009-114700 A

しかし、このようなU字管は、径の大きさの割に曲率が小さい形状であるからこそ、基部コア部に連結する1個の可動コア部を可動軸で操作して引き抜き可能な状態にすることが可能なるのであって、径の大きさの割に曲率が大きい湾曲管の製造には、特許文献1のような構成を採用することができない。   However, since such a U-shaped tube has a shape with a small curvature for the size of the diameter, it can be pulled out by operating one movable core portion connected to the base core portion with a movable shaft. Therefore, it is impossible to adopt the configuration as in Patent Document 1 for manufacturing a bent tube having a large curvature for the diameter.

つまり、径の大きさの割に曲率が小さい曲管では、可動コア部の外側の円弧状の輪郭が径の大きさの割に小さいので、可動コア部が回転してその軸心を立てるような姿勢、換言すれば内外の円弧状の輪郭が左右に位置する立てた姿勢になった場合でも径の大きさと比較して左右の幅を比較的小さく収めることができる。このため、可動コア部がU字管における接続のための大径部内で前記の姿勢に回動することが可能である。しかし、径の大きさの割に曲率が大きい湾曲管の場合には、可動コア部が長くならざるを得ず、立てた姿勢での左右の幅は径の大きさと比較して格段に大きくなってしまい、U字管内で回転させることはできない。   In other words, in a curved pipe with a small curvature relative to the size of the diameter, the arcuate contour on the outside of the movable core portion is small relative to the size of the diameter, so that the movable core portion can rotate and set its axis. In other words, even when the inner and outer arcuate contours are standing upright and leftward, the left and right widths can be kept relatively small compared to the size of the diameter. For this reason, it is possible for the movable core part to turn to the above-mentioned posture within the large diameter part for connection in the U-shaped tube. However, in the case of a curved tube with a large curvature relative to the size of the diameter, the movable core part must be long, and the left and right widths in an upright position are much larger than the size of the diameter. Therefore, it cannot be rotated in the U-shaped tube.

また、特許文献1のような従来の構成は、言い換えれば内型が左右の基部コア部に1個ずつの可動コア部を有するものであり、このような構成であるため、曲管のなかでも、両端の軸心がねじれの位置関係にあるねじれ管を製造することは到底できなかった。   In addition, in the conventional configuration as in Patent Document 1, in other words, the inner mold has one movable core portion in each of the left and right base core portions. Thus, it has been impossible to produce a twisted tube in which the axial centers of both ends are in a twisted positional relationship.

そこで、この発明は、径の大きさの割に曲率が大きい湾曲管の製造ができるようにするとともに、両端の軸心がねじれの位置関係にあるねじれ管の製造も可能にすることを主な目的とする。   Therefore, the present invention mainly enables the manufacture of a bent tube having a large curvature for the size of the diameter, and also enables the manufacture of a twisted tube in which the axial centers of both ends are in a twisted positional relationship. Objective.

そのための手段は、開閉可能な外型と、該外型内に収容された内型で、曲がった部分を有する曲管に対応する曲管形状のキャビティが構成され、該キャビティに溶融樹脂を射出して成形を行ったのち、成形品としての前記曲管を前記外型と前記内型から外す曲管製造装置であって、前記内型が、前記曲管内を長手方向に二分し、先端同士が接離可能な一対の内型を備え、これら内型のうち前記曲管の曲がった部分を成形する内型が、前記曲管の最も端部側に位置する内型基部担体と、該内型基部担体よりも先端側に位置して前記曲管の曲がった部分を成形する複数の内型曲がり部担体を有し、該内型曲がり部担体のうち先端の内方曲がり部担体には、牽引することによって前記内型基部担体と内型曲がり部担体を前記内型の軸心方向で並ぶように拘束して一体化し、緩めることによって相互を離間可能にする主牽引手段が固定され、前記内型曲がり部担体のうち前記先端の内型曲がり部担体より前記曲管の端部側の内型曲がり部担体には、牽引することによって抜き方向に移動させる従牽引手段が固定され、前記内型曲がり部担体が、前記内型の軸心を屈曲させる方向に変位可能に形成された曲管製造装置である。 As means for the open and closed possible outer mold, the inner mold housed within the outer mold, is configured cavities of the bend shape corresponding to the curved pipe having a curved portion, the molten resin into the cavity An apparatus for producing a bent pipe after molding by injection and removing the bent pipe as a molded product from the outer mold and the inner mold, wherein the inner mold bisects the inside of the bent pipe in the longitudinal direction, A pair of inner molds that can be contacted and separated from each other, and an inner mold for forming a bent portion of the bent pipe among these inner molds, an inner mold base carrier located on the most end side of the bent pipe, It has a plurality of inner-type bent portion carriers that are located on the tip side of the inner-type base carrier and mold the bent portion of the bent tube, and among the inner-type bent portion carriers, the inner-bend portion carrier at the tip includes By pulling, the inner base carrier and the inner bent portion carrier are aligned in the axial direction of the inner mold. The main traction means is fixed so as to be able to be separated from each other by being constrained to be integrated and loosened, and the inner mold on the end side of the bent pipe from the inner bent portion carrier at the tip of the inner mold bent portion carrier. A bent tube manufacturing device in which a follower pulling means that moves in a pulling direction by being pulled is fixed to the bent portion carrier, and the inner mold bent portion carrier is formed to be displaceable in a direction in which the axis of the inner mold is bent. Device.

この構成では、曲管内を長手方向に二分する一対の内型のうち曲管の曲がった部分を有する内型が、内型基部担体と複数の内型曲がり部担体を備え、内型抜き工程の前段で、内型基部担体を抜き方向に相対移動して複数の内型曲がり部の拘束を解除して離間可能にする拘束解除工程を行う。この拘束解除工程により、複数の内型曲がり部担体の間と、内型基部担体および内型曲がり部担体の間には隙間ができ、各内型曲がり部担体は、少なくとも内型の軸心を屈曲させる方向に変位可能となる。このため、各内型曲がり部担体は曲管内で曲管の曲がった部分に沿って移動可能となり、後段の内型抜き工程によって内型曲がり部担体の相対的な牽引によって内型曲がり部担体は曲管内で抜き方向に移動して基部側の内型曲がり部担体から順に抜け、離型がなされる。   In this configuration, the inner mold having the bent portion of the curved pipe among the pair of inner molds that bisect the inside of the curved pipe in the longitudinal direction includes an inner mold base carrier and a plurality of inner mold bent section carriers, In the former stage, a constraint releasing step is performed in which the inner mold base carrier is relatively moved in the drawing direction to release the constraints of the plurality of inner mold bent portions so that they can be separated. By this restraint releasing step, a gap is formed between the plurality of inner-type bent portion carriers and between the inner-type base carrier and the inner-type bent portion carrier, and each inner-type bent portion carrier has at least the inner-type axis center. It can be displaced in the direction of bending. For this reason, each inner type bent portion carrier can be moved along the bent portion of the bent tube in the bent pipe, and the inner bent portion carrier can be moved by the relative traction of the inner bent portion carrier in the subsequent inner die removing process. It moves in the drawing direction within the curved pipe, and then comes out of the inner bent portion carrier on the base side in order, and is released from the mold.

前記複数の内型曲がり部担体は、径の大きさの割に曲率が大きく湾曲した曲管においても成形と離型の両立を可能にするとともに、内型曲がり部担体を有する一対の内型は、大きく湾曲したU字管の中間部をねじったようなねじれ管の成形も可能にする。   The plurality of inner-type bent portion carriers can be formed and released even in a curved pipe having a large curvature with respect to the size of the diameter, and a pair of inner molds having the inner-shaped bent portion carrier are Further, it is possible to form a twisted tube in which a middle portion of a U-shaped tube that is greatly curved is twisted.

以上のように、この発明によれば、曲管の曲がった部分を成形する内型曲がり部担体が複数備えられているので、径の大きさの割に曲率が大きい湾曲管の製造が行える上に、ねじれ管の製造も可能にすることができる。   As described above, according to the present invention, since a plurality of inner-type bent portion carriers for forming a bent portion of the bent tube are provided, it is possible to manufacture a bent tube having a large curvature for the size of the diameter. In addition, it is possible to manufacture twisted tubes.

内型の一方を示す斜視図。The perspective view which shows one side of an inner type | mold. 成形品たる曲管の斜視図。The perspective view of the curved pipe which is a molded article. 曲管の平面図と正面図と一部破断右側面図。The top view and front view of a curved pipe, and a partially broken right side view. 金型の概略構造を示す斜視図。The perspective view which shows schematic structure of a metal mold | die. 一対の内型を示す斜視図。The perspective view which shows a pair of inner mold | type. 内型の断面図。A sectional view of an inner mold. 内型の分解状態の片側断面図。The half sectional view of the decomposition | disassembly state of an inner type. 型締め工程の断面図。Sectional drawing of a mold clamping process. 図8のA−A断面図。AA sectional drawing of FIG. 射出工程の断面図。Sectional drawing of an injection process. 図10のB−B断面図。BB sectional drawing of FIG. 外型開き工程の断面図。Sectional drawing of an outer mold opening process. 内型抜き工程の断面図。Sectional drawing of an inner die cutting process. 内型抜き工程の断面図。Sectional drawing of an inner die cutting process. 内型抜き工程が完了した状態の断面図。Sectional drawing of the state which the inner die cutting process was completed.

この発明を実施するための一形態を、以下図面を用いて説明する。
図1は、曲がった部分を有する図2、図3に示したような曲管11を製造する曲管製造装置の要部を示す斜視図である。
An embodiment for carrying out the present invention will be described below with reference to the drawings.
FIG. 1 is a perspective view showing a main part of a bent pipe manufacturing apparatus for manufacturing a bent pipe 11 as shown in FIGS. 2 and 3 having a bent portion.

この曲管11は、例えば排水管や給水管のほか、各種装置において流体を通す管などとして使用されるもので、図2に示したように両端の軸心Pがねじれの位置関係になるねじれ管である。より具体的には、図3に示したように平面視(図3(a)参照)も正面視(図3(b)参照)も側面視(図3(c)参照)も略L字状をなす形状であり、換言すれば、半円形に湾曲する管の中間において左右方向の一方のみを軸心周り方向に90度ねじったような形状である。   The bent pipe 11 is used, for example, as a pipe through which a fluid passes in various apparatuses in addition to a drain pipe and a water supply pipe. As shown in FIG. It is a tube. More specifically, as shown in FIG. 3, both the plan view (see FIG. 3A), the front view (see FIG. 3B), and the side view (see FIG. 3C) are substantially L-shaped. In other words, it is a shape in which only one of the left and right directions is twisted 90 degrees around the axis in the middle of the semicircularly curved tube.

すなわち、円を4等分した円弧状をなす2個の曲がり部12と、これら曲がり部12の端部に形成された接続用の大径部13を有する。ただし、2個の曲がり部12は同一太さで円滑に連続しているので、曲がっている部分で軸心の屈曲方向が徐々に変化しており、捩れあるいは捻りがかかった状態となっている。前記大径部13は軸心方向に直線状をなし、この大径部13と前記曲がり部12との間にはテーパ部14が形成されている。   That is, it has two bent portions 12 that form an arc shape obtained by dividing a circle into four equal parts, and a large-diameter portion 13 for connection formed at the end of these bent portions 12. However, since the two bent portions 12 are smoothly continuous with the same thickness, the bending direction of the shaft center is gradually changed at the bent portion, and the twisted portion or the twisted portion is applied. . The large-diameter portion 13 is linear in the axial direction, and a tapered portion 14 is formed between the large-diameter portion 13 and the bent portion 12.

前記曲管製造装置の金型21の概略構造を図4に示す。この図に示したように、開閉可能な外型22と、この外型22内に収容される内型23を備えている。   FIG. 4 shows a schematic structure of the mold 21 of the bent pipe manufacturing apparatus. As shown in this figure, an openable / closable outer mold 22 and an inner mold 23 accommodated in the outer mold 22 are provided.

前記外型22は、内型23の周囲に所望の曲管形状のキャビティ24を形成できるように構成されている。内型23は前記曲管11内を長手方向の中間点において二分した形状をなし、図5に示したように先端同士が接離可能な一対の内型23で構成される。前記曲管11が前述のような形状であるため、一対の内型23は共に曲管11の曲がり部12を成形する部分で、先端面を除いて同一構造である。   The outer mold 22 is configured so that a cavity 24 having a desired curved pipe shape can be formed around the inner mold 23. The inner mold 23 has a shape that bisects the inside of the curved pipe 11 at the middle point in the longitudinal direction, and is composed of a pair of inner molds 23 whose tips can be contacted and separated as shown in FIG. Since the bent tube 11 has the shape as described above, the pair of inner molds 23 are portions for forming the bent portion 12 of the bent tube 11 and have the same structure except for the tip surface.

一対の内型23が基本的に同一構造であるため、一方のみについて説明する。図6に示したように、内型23は3つの部材で構成されている。1つは、曲管11の最も端部側に位置し、曲管11の前記大径部13とテーパ部14を成形する直状コア25である。他の2つは、直状コア25よりも先端側に位置して、曲管11の曲がり部12を成形する曲がりコア26,27(先端曲がりコア26、中間曲がりコア27)である。これらの曲がりコア26,27は同一大に形成され、相対向面には、相互に嵌合する凸部27aと凹部26aが形成されている。すなわち、先端曲がりコア26の後端には凹部26aが形成され、中間曲がりコア27の先端には凸部27aが形成されている。これら凸部27aと凹部26aは、接合したときに軸心周り方向で回り止めする形状である。   Since the pair of inner molds 23 have basically the same structure, only one of them will be described. As shown in FIG. 6, the inner mold 23 is composed of three members. One is a straight core 25 which is located on the most end side of the bent tube 11 and forms the large diameter portion 13 and the tapered portion 14 of the bent tube 11. The other two are bent cores 26 and 27 (the distal bent core 26 and the intermediate bent core 27) that are located on the distal end side of the straight core 25 and that form the bent portion 12 of the bent tube 11. These bent cores 26 and 27 are formed in the same size, and convex portions 27a and concave portions 26a that are fitted to each other are formed on the opposing surfaces. That is, a concave portion 26 a is formed at the rear end of the leading bent core 26, and a convex portion 27 a is formed at the leading end of the intermediate bent core 27. The convex portion 27a and the concave portion 26a have a shape that prevents rotation in the direction around the axis when joined.

同様の凸部25aと凹部27bは、前記中間曲がりコア27と前記直状コア25との間にも形成されている。すなわち、凸部25aが直状コア25の先端に形成され、凹部27bが中間曲がりコア27に形成されている。   Similar convex portions 25 a and concave portions 27 b are also formed between the intermediate bent core 27 and the straight core 25. That is, the convex portion 25 a is formed at the tip of the straight core 25 and the concave portion 27 b is formed in the intermediate bent core 27.

曲がりコア26,27は、この例では2個備えたが、所望する曲管11の形状によっては3個以上とすることもできる。つまり、前記中間曲がりコア27を2個以上備えてもよい。   Although two bent cores 26 and 27 are provided in this example, the number of bent cores 26 and 27 may be three or more depending on the desired shape of the bent pipe 11. That is, two or more intermediate bent cores 27 may be provided.

一対の内型23のうち、前記先端曲がりコア26は、前述のように先端同士が接離可能とするため、位置あわせのための凸部26bまたは凹部26cが形成されている。これら凸部26bと凹部26cは適宜の形状に形成され、図6、図1に示したように半球状に形成するほか、嵌合時に軸心周り方向で回り止めできる角錐形状等に形成することもできる。   Of the pair of inner molds 23, the tip bending core 26 is formed with a convex portion 26b or a concave portion 26c for alignment so that the tips can be brought into contact with each other as described above. These convex portions 26b and concave portions 26c are formed in an appropriate shape, and are formed in a hemispherical shape as shown in FIGS. 6 and 1, or in a pyramid shape that can be prevented from rotating around the axis when fitted. You can also.

前記内型23には、成形時に各コア25,26,27を接合一体化する一方、型抜き時には各コア25,26,27を分離して曲管11からの内型23の引き抜きを可能とするための手段が備えられる。すなわち、図6、図7に示したように、直状コア25と中間曲がりコア27の中央には貫通穴25b,27cが形成され、先端曲がりコア26にも前記貫通穴25b,27cに連通する挿入穴26dが形成されて、この挿入穴26dに主牽引手段28の先端が固定される。   In the inner mold 23, the cores 25, 26, and 27 are joined and integrated at the time of molding. On the other hand, the cores 25, 26, and 27 can be separated and the inner mold 23 can be pulled out from the bent pipe 11 at the time of die cutting. Means are provided for doing this. That is, as shown in FIGS. 6 and 7, through holes 25b and 27c are formed in the center of the straight core 25 and the intermediate bent core 27, and the leading bent core 26 is also communicated with the through holes 25b and 27c. An insertion hole 26d is formed, and the tip of the main traction means 28 is fixed to the insertion hole 26d.

主牽引手段28は、リンク機構やカム機構、ワイヤ等の適宜の部材で構成されるが、この例ではチェーンを用いている。チェーンからなる主牽引手段28は、内型23の軸心を屈曲させる方向のうち一方向の屈曲の自由度が他方向の屈曲の自由度よりも格段に高く、曲管11の曲がり部12では曲がり、直線状の部分では真っ直ぐに延びるように容易に変位する。   The main traction means 28 is constituted by an appropriate member such as a link mechanism, a cam mechanism, or a wire. In this example, a chain is used. The main traction means 28 composed of a chain has a degree of freedom of bending in one direction markedly higher than the direction of bending in the other direction among the directions in which the axis of the inner mold 23 is bent. It bends and easily displaces so as to extend straight at the straight portion.

主牽引手段28は直状コア25と中間曲がりコア27を串刺しにした状態で、製造する曲管11の形状に応じた条件に基づいて、牽引と牽引の解除ができるように曲管製造装置に装着される。   The main traction means 28 has a straight pipe 25 and an intermediate bent core 27 in a state of being skewered, and the traction and traction can be released based on conditions according to the shape of the bent pipe 11 to be manufactured. Installed.

この主牽引手段28を引っ張ると、先端曲がりコア26が後方(曲管11の端部側)に引っ張られ、それの後側に位置する中間曲がりコア27の先端に接触し、中間曲がりコア27を直状コア25に押し付ける。つまり、すべてのコア25,26,27が内型23の軸心方向で並ぶように拘束する。これによって、牽引力が作用している間のすべてのコア25,26,27の一体化を図る。また、主牽引手段28の牽引で、先端曲がりコア26が曲管11から引き抜かれる。   When the main pulling means 28 is pulled, the leading bent core 26 is pulled rearward (the end side of the bent tube 11), contacts the tip of the intermediate bent core 27 located on the rear side thereof, and the intermediate bent core 27 is Press against the straight core 25. That is, all the cores 25, 26, 27 are constrained so as to be aligned in the axial direction of the inner mold 23. As a result, all the cores 25, 26, 27 are integrated while the traction force is acting. Further, the leading bent core 26 is pulled out of the bent tube 11 by the pulling of the main pulling means 28.

主牽引手段28を緩めて拘束を解除すると、すべてのコア25,26,27は交互間で離間可能になり、中間曲がりコア27と直状コア25は、主牽引手段28の長手方向に沿った相対移動と、内型23の軸心をねじる方向での相対回転が許容される。後者の相対回転は、主牽引手段28と、これを収容している貫通穴25b,27cと挿入穴26dの間の隙間が、主牽引手段28の捻りを許容するため、可能となる。捻られた主牽引手段28は、捻る外力がなくなったときに、元のねじれていない状態に自らの形状保持力で復帰する。   When the main traction means 28 is loosened and the restraint is released, all the cores 25, 26, 27 can be separated from each other, and the intermediate bending core 27 and the straight core 25 are arranged along the longitudinal direction of the main traction means 28. Relative movement and relative rotation in the direction of twisting the axis of the inner mold 23 are allowed. The latter relative rotation is possible because the main traction means 28 and the gap between the through holes 25b, 27c and the insertion holes 26d that accommodate it allow the main traction means 28 to be twisted. The twisted main traction means 28 returns to its original untwisted state with its own shape retaining force when the external force to be twisted is lost.

前記中間曲がりコア27には、牽引することによって中間曲がりコア27を直状コア25に押し付けるとともに、曲管11からの抜き方向に移動させる従牽引手段29の先端が固定される。   The intermediate bending core 27 is fixed with a leading end of a follower pulling means 29 that pulls the intermediate bending core 27 against the straight core 25 and moves the intermediate bending core 27 in the pulling direction from the bent tube 11.

この従牽引手段29も、リンク機構やカム機構、チェーンなどの適宜の部材で構成されるが、この例ではワイヤを用いている。   The follower pulling means 29 is also composed of an appropriate member such as a link mechanism, a cam mechanism, or a chain. In this example, a wire is used.

すなわち、直状コア25の前記貫通穴25bの両側には従牽引手段を通す2本の貫通穴25cが形成され、中間曲がりコア27における前記貫通穴25cに対応する部位にも、挿入穴27dが形成され、この挿入穴27dに従牽引手段29の先端の固定部29aを保持する。   That is, two through holes 25c through which the follower pulling means are passed are formed on both sides of the through hole 25b of the straight core 25, and an insertion hole 27d is also formed at a portion corresponding to the through hole 25c in the intermediate bent core 27. The fixed portion 29a formed at the tip of the pulling means 29 is held by the insertion hole 27d.

このとき、固定部29aは、従牽引手段29を牽引したときには中間曲がりコア27を引っ張るが、中間曲がりコア27を従牽引手段29上で後方(抜き方向)に相対移動することもできるように、中間曲がりコア27の前記固定部29aの近傍には移動許容部27eが形成されている。   At this time, the fixed portion 29a pulls the intermediate bent core 27 when the driven pulling means 29 is pulled, but the intermediate bent core 27 can also be relatively moved rearward (pulling direction) on the driven pulling means 29. A movement allowing portion 27 e is formed in the vicinity of the fixed portion 29 a of the intermediate bending core 27.

この移動許容部27eは、先端側が大径となる穴部で構成できる。つまり、従牽引手段29の先端の固定部29aを例えば短円柱状のピンで構成し、このピンが移動許容部27eとしての穴部内で移動可能に構成する。前記穴部27eは、中間曲がりコア27の先端面に貫通している。   The movement allowance portion 27e can be configured by a hole portion having a large diameter on the tip side. In other words, the fixed portion 29a at the tip of the follower pulling means 29 is constituted by, for example, a short cylindrical pin, and this pin is configured to be movable within a hole as the movement allowing portion 27e. The hole portion 27 e passes through the distal end surface of the intermediate bent core 27.

従牽引手段は、直状コア25を串刺しにした状態で、製造する曲管11の形状に応じた条件に基づいて、牽引と牽引の解除ができるように曲管製造装置に装着される。   The secondary traction means is attached to the curved pipe manufacturing apparatus so that the traction and the traction can be released based on the conditions according to the shape of the curved pipe 11 to be manufactured with the straight core 25 being skewered.

ワイヤからなる前記従牽引手段29は、内型23の軸心を屈曲させる方向のすべての方向で屈曲の自由度を有し、曲管の曲がった部分では曲がり、直線状の部分では延びるように変位する。このため、従牽引手段29を引っ張ると、中間曲がりコア27が後方に引っ張られ、それの後側に位置する直状コア25の先端に中間曲がりコア27を押し付ける。つまり、直状コア25と中間曲がりコア27が内型23の軸心方向で並ぶように拘束する。これによって、牽引力が作用している間の直状コア25と中間曲がりコア27の一体化を図る。また、従牽引手段29の牽引で、中間曲がりコア27が曲管11から引き抜かれる。   The follower pulling means 29 made of a wire has a degree of freedom of bending in all directions in which the axis of the inner mold 23 is bent, and bends at a bent portion of the bent tube and extends at a straight portion. Displace. For this reason, when the driven pulling means 29 is pulled, the intermediate bent core 27 is pulled rearward, and the intermediate bent core 27 is pressed against the tip of the straight core 25 located on the rear side thereof. That is, the straight core 25 and the intermediate bent core 27 are constrained so as to be aligned in the axial direction of the inner mold 23. Thus, the straight core 25 and the intermediate bent core 27 are integrated while the traction force is acting. Further, the intermediate bent core 27 is pulled out of the bent tube 11 by the pulling of the follower pulling means 29.

従牽引手段29を緩めて拘束を解除して緩めると、直状コア25と中間曲がりコア27は交互間で離間可能になり、直状コア25は従牽引手段29の長手方向に沿った相対移動が許容され、中間曲がりコア27は内型23の軸心をねじる方向での相対回転が許容される。後者の相対回転は、従牽引手段29と、これを収容している貫通穴25cと挿入穴27dの間の隙間が、従牽引手段29の自由な捻りを許容するため、可能となる。捻られた従牽引手段29は、軸心の両側に2本備えられているので、捻る外力がなくなったときには、元のねじれていない状態に自らの復元力で復帰する。   When the follower pulling means 29 is loosened and the restraint is released and loosened, the straight core 25 and the intermediate bend core 27 can be separated from each other alternately, and the straight core 25 is relatively moved along the longitudinal direction of the follower pulling means 29. Is allowed, and the intermediate bending core 27 is allowed to rotate in the direction in which the axis of the inner mold 23 is twisted. The latter relative rotation is possible because the follower pulling means 29 and the gap between the through hole 25c accommodating the same and the insertion hole 27d allow free twisting of the follower pulling means 29. Two twisted follower pulling means 29 are provided on both sides of the shaft center, so that when the external force to be twisted disappears, the original untwisted state is restored by its own restoring force.

このような主牽引手段28と従牽引手段29を有する内型23は、図1、図6に仮想線で示したように先端曲がりコア26と中間曲がりコア27と直状コア25との間が分離可能であるとともに、図1に太い矢印で示したように、先端曲がりコア26と中間曲がりコア27は、内型23の軸心を屈曲させる方向のうち曲管11の曲がり方向で主に自由に屈曲可能で、その他の方向においても、主牽引手段28および従牽引手段29とそれらを収容している貫通穴25b,25c,27cおよび挿入穴26d,27dの内面との間の隙間の存在によって若干の屈曲が可能である。その上、主牽引手段28および従牽引手段29とその周囲の隙間により、図1に細い矢印で示したように先端曲がりコア26と中間曲がりコア27の若干のねじれ(内型23の軸心をねじる方向での変位)が許容される。   The inner mold 23 having the main traction means 28 and the secondary traction means 29 has a space between the tip bending core 26, the intermediate bending core 27, and the straight core 25 as indicated by phantom lines in FIGS. 1 and 6. In addition to being separable, as shown by thick arrows in FIG. 1, the tip bending core 26 and the intermediate bending core 27 are mainly free in the bending direction of the bending tube 11 in the direction in which the axis of the inner mold 23 is bent. In the other directions, there is a gap between the main traction means 28 and the secondary traction means 29 and the inner surfaces of the through holes 25b, 25c, 27c and the insertion holes 26d, 27d that accommodate them. Some bending is possible. In addition, due to the gap between the main traction means 28 and the secondary traction means 29 and the periphery thereof, as shown by the thin arrows in FIG. 1, the tip bending core 26 and the intermediate bending core 27 are slightly twisted (the axis of the inner mold 23 is aligned). Displacement in the twisting direction) is allowed.

以上のように構成された曲管製造装置では、次のような方法で曲管11を製造する。   In the bent pipe manufacturing apparatus configured as described above, the bent pipe 11 is manufactured by the following method.

まず、型締め工程を行う(図8、図9参照)。主牽引手段28を牽引して各内型23を構成する各コア25,26,27を接合一体化するとともに、一対の内型23同士を接合し、外型22で覆う。このとき、従牽引手段29も牽引しておくとよい。   First, a mold clamping process is performed (see FIGS. 8 and 9). The cores 25, 26, and 27 constituting each inner mold 23 are pulled and integrated by pulling the main pulling means 28, and the pair of inner molds 23 are bonded together and covered with the outer mold 22. At this time, the subtraction means 29 may be towed.

なお、図8〜図15においては、説明の便宜上、曲管11の曲がり部12部分とそれに対応する金型の部分をねじれていない状態であらわしている。   8 to 15, for the convenience of explanation, the bent portion 12 portion of the bent tube 11 and the corresponding mold portion are not twisted.

つぎに、内型23と外型22の間のキャビティ24に溶融樹脂を射出する射出工程を行う(図10、図11参照)。   Next, an injection process for injecting molten resin into the cavity 24 between the inner mold 23 and the outer mold 22 is performed (see FIGS. 10 and 11).

続いて、保圧工程、冷却工程を経て、型開き工程を行う。型開き工程は、外型22を開く外型開き工程(図12参照)と、この外型開き工程の後に内型23を曲管11から抜く内型抜き工程からなる。   Subsequently, a mold opening process is performed through a pressure holding process and a cooling process. The mold opening process includes an outer mold opening process for opening the outer mold 22 (see FIG. 12), and an inner mold removing process for removing the inner mold 23 from the bent tube 11 after the outer mold opening process.

前述のような形状の曲管11を製造する場合には、一対の内型23の双方が同一形状であるので、いずれの内型23を先に抜いてもよいが、仮に一方の内型23が直線状であるか又は曲がりがより緩やかであるときには、その一方の内型23を先に抜くとよい。   When manufacturing the bent pipe 11 having the shape as described above, since both of the pair of inner molds 23 have the same shape, any one of the inner molds 23 may be pulled out first. Is straight, or when the curve is more gradual, one of the inner molds 23 may be removed first.

内型抜き工程では、まず、直状コア25の抜き方向への相対移動と、主牽引手段28と従牽引手段29の牽引解除を行う。牽引の解除で図6に仮想線で示したように、内型23を構成するすべてのコア25,26,27は離間可能な状態となる。直状コア25を抜き方向へ相対移動する距離は、凸部25a,27aと凹部26a,27bが存在しても、先端曲がりコア26と中間曲がりコア27を内型23の軸心を屈曲させる方向での変位と、内型23の軸心をねじる方向での変位ができるように設定される。   In the inner die cutting step, first, the relative movement in the drawing direction of the straight core 25 and the traction release of the main traction means 28 and the secondary traction means 29 are performed. As shown by the phantom lines in FIG. 6 when the traction is released, all the cores 25, 26, 27 constituting the inner mold 23 are in a state in which they can be separated. The distance that the straight core 25 is relatively moved in the pulling direction is such that even if the convex portions 25a and 27a and the concave portions 26a and 27b exist, the tip bent core 26 and the intermediate bent core 27 are bent in the axis of the inner mold 23. It is set so that the displacement in the direction of twisting the shaft center of the inner mold 23 is possible.

そして、図13、図14、図15に示すように、直状コア25、中間曲がりコア27、先端曲がりコア26を、主牽引手段28および従牽引手段29で牽引したり、外型22のうち曲管11の端部に当接している口部金型22aで曲管11の端面を押したりして、端部側のコアから順番に抜く。   13, 14, and 15, the straight core 25, the intermediate bent core 27, and the tip bent core 26 are pulled by the main pulling means 28 and the secondary pulling means 29, The end surface of the bent tube 11 is pushed by the mouth mold 22a that is in contact with the end of the bent tube 11, and is sequentially removed from the core on the end side.

具体的には、直状コア25を抜き方向に引っ張って後退させ、中間曲がりコア27を主牽引手段28上で移動可能にして全てのコア25,26,27の間に隙間を形成できるようにするとともに、従牽引手段29を牽引したり、口部金型22aで曲管11の端面を押圧したりして、直状コア25と中間曲がりコア27と先端曲がりコア26との間に隙間をつくる。このうえで、すべてのコア25,26,27を曲管11から引き抜く方向に順次、前記隙間をあけた状態で移動させる。   Specifically, the straight core 25 is pulled back in the pulling direction so that the intermediate bent core 27 can be moved on the main traction means 28 so that a gap can be formed between all the cores 25, 26, 27. At the same time, the follower pulling means 29 is pulled or the end face of the bent tube 11 is pressed by the mouth mold 22a, so that a gap is formed between the straight core 25, the intermediate bent core 27 and the tip bent core 26. to make. Then, all the cores 25, 26, and 27 are sequentially moved in the direction in which the cores 25, 26, and 27 are pulled out from the curved pipe 11 with the gaps therebetween.

このとき、直状コア25は、直線状に真っ直ぐに相対移動することで抜け、続く中間曲がりコア27は、曲管11のねじれた内面に沿ってすべり、回転しながら、図13に示したように姿勢を立てるように変位し、図14に示したように、曲管11の大径部13に相対移動する。   At this time, the straight core 25 comes off by linearly moving in a straight line, and the subsequent intermediate bent core 27 slides along the twisted inner surface of the bent tube 11 and rotates as shown in FIG. As shown in FIG. 14, it is displaced relative to the large-diameter portion 13 of the bent tube 11.

大径部13は曲がり部12よりも内径幅が広いので、曲がり部12を二分した先端曲がりコア26と中間曲がりコア27を立てた姿勢にしても、曲がり部12の径と曲率にもよるが、受け入れを許容可能にできる。大径部13への移動に際しては、曲管11の僅かな材料弾性も先端曲がりコア26と中間曲がりコア27の移動を促進する要因となる。大径部13に入った中間曲がりコア27は抜き方向に真っ直ぐ引き出される。   Since the inner diameter width of the large-diameter portion 13 is wider than that of the bent portion 12, even when the bent core 12 is divided into two, the bent core 12 and the intermediate bent core 27 are placed in an upright posture, depending on the diameter and curvature of the bent portion 12. Can be acceptable. When moving to the large-diameter portion 13, the slight material elasticity of the bent tube 11 becomes a factor that promotes the movement of the bent core core 26 and the intermediate bent core 27. The intermediate bent core 27 that has entered the large-diameter portion 13 is pulled straight out in the drawing direction.

また、中間曲がりコア27の変位に際して、中間曲がりコア27には前記移動許容部27eが形成されているので、従牽引手段29を常に適正に牽引操作し続けなくとも、従牽引手段29の固定部29aが移動許容部27e内を適宜移動しながら、前述のような変位がなされる。このため、中間曲がりコア27の変位が曲管11の内面に沿って柔軟に行われる。   Further, when the intermediate bending core 27 is displaced, the intermediate bending core 27 is formed with the movement allowing portion 27e. Therefore, the fixed portion of the driven traction means 29 is not required even if the traction means 29 is not always operated properly. The above-mentioned displacement is made while 29a moves appropriately in the movement allowing portion 27e. For this reason, the displacement of the intermediate bending core 27 is performed flexibly along the inner surface of the bending tube 11.

このような中間曲がりコア27の移動と同期して、先端曲がりコア26も同様に、主牽引手段28の牽引または口部金型22aでの曲管11端面の押圧によって、曲管11の曲がり部12に沿って適宜回転しながら曲管11の大径部13に相対移動し、その後、軸心方向に真っ直ぐ引き出される。   In synchronism with the movement of the intermediate bent core 27, the bent portion of the bent tube 11 is similarly bent by the pulling of the main pulling means 28 or the pressing of the end surface of the bent tube 11 by the mouth portion mold 22a. 12 is rotated relative to the large-diameter portion 13 of the bent tube 11 while being appropriately rotated, and then is drawn straight in the axial direction.

先端曲がりコア26と中間曲がりコア27は図1に矢印で示したように、内型23の軸心を屈曲する方向のみならず、内型23の軸心の軸周りにねじる方向にも変位が可能であり、両者の間には隙間が形成されているので、前述のように中間曲がりコア27と先端曲がりコア26がそれぞれ独自の相対回転を同時に行える。このため、各コア25,26,27の引き抜きに際して、曲がりコア26,27と曲管11は適宜変位しながら前述の内型抜きがなされる。   The tip bent core 26 and the intermediate bent core 27 are displaced not only in the direction of bending the axis of the inner mold 23 but also in the direction of twisting around the axis of the inner mold 23 as indicated by arrows in FIG. Since a gap is formed between the two, the intermediate bent core 27 and the tip bent core 26 can simultaneously perform their own relative rotation as described above. For this reason, when the cores 25, 26, 27 are pulled out, the bent cores 26, 27 and the bent tube 11 are removed as described above while appropriately displacing them.

このようにして内型抜き工程が完了することで、図15に示したように、製品である曲管11の取出しの完了となる。   By completing the inner die removing process in this way, as shown in FIG. 15, the removal of the bent tube 11 as the product is completed.

以上のように、この曲管製造方法と装置では、一対の内型23が3個以上のコア25,26,27で構成され、曲管11の曲がり部12を成形する曲がりコア26,27が2個以上設けられているので、各曲がりコア26,27の外側の円弧状の輪郭が径の大きさの割に小さいてよい。このため、各曲がりコア26,27が回転して立った姿勢になったときでも径の大きさと比較して左右の幅を比較的小さく収めることができる。この結果、各曲がりコア26,27を曲管11の大径部13内に収容可能な状態とすることができ、従来のU字管のように径の大きさの割に曲率が小さい曲管ではなく曲率が大きい曲管11でも製造できる。   As described above, in this bent tube manufacturing method and apparatus, the pair of inner molds 23 is constituted by three or more cores 25, 26, and 27, and the bent cores 26 and 27 that form the bent portion 12 of the bent tube 11 are formed. Since two or more are provided, the arcuate contours on the outer sides of the bent cores 26 and 27 may be small relative to the size of the diameter. For this reason, even when each bending core 26 and 27 is in a standing posture, the left and right widths can be made relatively small compared to the size of the diameter. As a result, the bent cores 26 and 27 can be accommodated in the large-diameter portion 13 of the bent tube 11, and the bent tube has a small curvature relative to the size of the diameter like a conventional U-shaped tube. Instead, the bent pipe 11 having a large curvature can be manufactured.

しかも、先端曲がりコア26と中間曲がりコア27は図1に矢印で示したように、内型23の軸心を屈曲する方向のみならず、内型23の軸心の軸周りにねじる方向にも変位が可能であるので、両端の軸心がねじれの位置関係にある前述のような曲管11(ねじね管)でも内型23の抜き取りが可能である。   Moreover, the tip bending core 26 and the intermediate bending core 27 are not only in the direction of bending the axis of the inner mold 23 but also in the direction of twisting around the axis of the inner mold 23 as indicated by arrows in FIG. Since the displacement is possible, the inner mold 23 can be extracted even with the above-described curved pipe 11 (twisted pipe) in which the axial centers of both ends are in a torsional positional relationship.

このため、従来は製造できなかった、射出成形によるねじれ管の製造も可能となる。   For this reason, it becomes possible to manufacture a twisted tube by injection molding, which could not be manufactured conventionally.

前述のように内型抜き工程は外型22を外してから行うので、成形品たる曲管11の材料弾性も利用できる。つまり、内型23の引き抜きに際して曲管11の僅かな弾性変形を考慮して内型の設計ができるので、一見困難と思われるような曲管でも製造できる。   As described above, since the inner die removing step is performed after the outer die 22 is removed, the material elasticity of the bent tube 11 as a molded product can also be used. That is, since the inner mold can be designed in consideration of slight elastic deformation of the curved pipe 11 when the inner mold 23 is pulled out, it is possible to manufacture a curved pipe that seems to be difficult at first glance.

また、主牽引手段28にはチェーンを用い、従牽引手段29にはとワイヤを用いているので、リンク機構等を用いた場合よりも細い曲管の製造が容易にできる。主牽引手段28もワイヤで構成すれば、更に細い曲管の製造が可能となる。   Further, since a chain is used for the main traction means 28 and a wire is used for the secondary traction means 29, it is possible to easily manufacture a curved pipe that is thinner than when a link mechanism or the like is used. If the main pulling means 28 is also made of a wire, it becomes possible to manufacture a thinner bent pipe.

さらに、中間曲がりコア27には従牽引手段29の先端の移動を許容する移動許容部27eが設けられているので、従牽引手段29によって中間曲がりコア27の微妙な変位が阻害されることはない。このため、牽引制御が容易であるとともに、口部金型22aによる曲管11の端面を押圧しての内型抜き工程が可能となる。   Furthermore, since the intermediate bending core 27 is provided with a movement allowing portion 27e that allows the movement of the tip of the follower pulling means 29, the subtraction means 29 does not hinder subtle displacement of the intermediate bend core 27. . For this reason, traction control is easy and an inner die removing process by pressing the end surface of the bent tube 11 by the mouth portion mold 22a is possible.

この発明の構成と、前記一形態の構成との対応において、
この発明の曲がった部分は、前記曲がり部12に対応し、
以下同様に、
内型基部担体は、前記直状コア25に対応し、
内型曲がり部担体は、先端曲がりコア26と中間曲がりコア27に対応するも、
この発明は前記構成のみに限定されるものではなく、その他の形態を採用することができる。
In correspondence between the configuration of the present invention and the configuration of the one aspect,
The bent portion of the present invention corresponds to the bent portion 12,
Similarly,
The inner base carrier corresponds to the straight core 25,
The inner bending portion carrier corresponds to the tip bending core 26 and the intermediate bending core 27.
The present invention is not limited to the above configuration, and other forms can be adopted.

例えば、曲管として、ねじれ管ではなく例えばU字管などのように両端の軸心が平行または交差する関係になるような曲管を製造することができる。   For example, as a curved pipe, a curved pipe having a relationship in which the axial centers of both ends are parallel or intersecting like a U-shaped pipe instead of a twisted pipe can be manufactured.

また、一対の内型は同一形状でなくともよく、一方の内型は抜きやすい直線状等の形状であってもよい。   Further, the pair of inner molds may not have the same shape, and one inner mold may have a shape such as a straight line that is easy to remove.

11…曲管
12…曲がり部
22…外型
23…内型
24…キャビティ
25…直状コア
26…先端曲がりコア
27…中間曲がりコア
27e…移動許容部
28…主牽引手段
29…従牽引手段
DESCRIPTION OF SYMBOLS 11 ... Bending pipe 12 ... Bending part 22 ... Outer mold 23 ... Inner mold 24 ... Cavity 25 ... Straight core 26 ... End bending core 27 ... Intermediate bending core 27e ... Movement permission part 28 ... Main traction means 29 ... Subtraction traction means

Claims (3)

開閉可能な外型と、該外型内に収容された内型で、曲がった部分を有する曲管に対応する曲管形状のキャビティが構成され、該キャビティに溶融樹脂を射出して成形を行ったのち、成形品としての前記曲管を前記外型と前記内型から外す曲管製造装置であって、
前記内型が、前記曲管内を長手方向に二分し、先端同士が接離可能な一対の内型を備え、
これら内型のうち前記曲管の曲がった部分を成形する内型が、前記曲管の最も端部側に位置する内型基部担体と、
該内型基部担体よりも先端側に位置して前記曲管の曲がった部分を成形する複数の内型曲がり部担体を有し、
該内型曲がり部担体のうち先端の内方曲がり部担体には、牽引することによって前記内型基部担体と内型曲がり部担体を前記内型の軸心方向で並ぶように拘束して一体化し、緩めることによって相互を離間可能にする主牽引手段が固定され、
前記内型曲がり部担体のうち前記先端の内型曲がり部担体より前記曲管の端部側の内型曲がり部担体には、牽引することによって抜き方向に移動させる従牽引手段が固定され、
前記内型曲がり部担体が、前記内型の軸心を屈曲させる方向に変位可能に形成された
曲管製造装置。
An outer mold that can be opened and closed, and an inner mold that is accommodated in the outer mold, a curved pipe-shaped cavity corresponding to a curved pipe having a bent portion is formed, and molding is performed by injecting molten resin into the cavity. After that, a bent pipe manufacturing apparatus for removing the bent pipe as a molded product from the outer mold and the inner mold,
The inner mold bisects the inside of the curved pipe in the longitudinal direction, and includes a pair of inner molds whose tips can be contacted and separated,
Among these inner molds, an inner mold for forming a bent portion of the bent pipe is an inner mold base carrier located on the most end side of the bent pipe,
A plurality of inner-type bent portion carriers for forming a bent portion of the bent tube located on the tip side of the inner-type base carrier;
Of the inner bent portion carriers, the inner bent portion carrier at the tip is constrained and integrated so that the inner mold base carrier and the inner bent portion carrier are aligned in the axial direction of the inner mold by pulling. The main traction means, which can be separated from each other by loosening, are fixed,
The inner bending portion carrier on the end side of the bent tube from the inner bending portion carrier at the tip of the inner bending portion carrier is fixed with a follower pulling means that moves in the pulling direction by pulling.
The bent pipe manufacturing apparatus in which the inner-type bending portion carrier is formed to be displaceable in a direction in which the inner-center axis is bent.
前記内型曲がり部担体が、前記内型の軸心を屈曲させる方向のほかに内型の軸心をねじる方向にも変位可能に形成された
請求項に記載の曲管製造装置。
The bent pipe manufacturing apparatus according to claim 1 , wherein the inner-type bent portion carrier is formed to be displaceable in a direction in which the inner mold axis is twisted in addition to a direction in which the inner mold axis is bent.
前記従牽引手段における前記内型曲がり部担体に対して固定する固定部の近傍には、内型曲がり部担体を従牽引手段上で抜き方向に相対移動可能とする移動許容部が形成された
請求項または請求項に記載の曲管製造装置。
In the vicinity of the fixed portion that fixes the inner bending portion carrier to the inner bending portion carrier in the driven traction means, a movement allowing portion that allows the inner bending portion carrier to relatively move in the pulling direction on the driven traction means is formed. The curved pipe manufacturing apparatus according to claim 1 or 2 .
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