JP5783888B2 - Adhesive composition for forming composite material with high water resistance, composite material, production method thereof, and adhesive for forming composite material with high water resistance - Google Patents

Description

The present invention relates to an adhesive composition for forming a composite material having high water resistance and a composite material.
Specifically, a highly water-resistant adhesive composition for forming a composite material containing a specific amount of a formaldehyde resin and a specific polyol, and a high water resistance obtained by molding a mixture containing the adhesive composition and raw materials The present invention relates to a composite material having the above, a manufacturing method thereof, and a highly water-resistant adhesive for forming a composite material.

  Conventionally, molded products mainly composed of lignocelluloses and inorganic materials are non-combustible materials such as flooring, wall materials, door materials, soundproofing materials, heat insulating materials, tatami core materials, furniture members, automobile materials, floor base materials, gypsum boards, etc. It is used as a wall material. Examples of lignocelluloses include particle boards, wafer boards using large chips, OSBs (oriented strand boards) in which elongated chips (strands) are arranged in one direction, insulation boards, hard boards, medium Insulating fiberboard (MDF) and the like, and inorganic materials include rock wool, glass and alumina.

  Adhesives or binders for molding these include thermosetting urea resin, melamine resin, urea melamine resin, melamine urea resin, phenol resin, phenol melamine resin, melamine phenol resin, etc. (hereinafter formalin adhesive) Is widely used. In particular, formalin-based adhesives have the characteristics that they are inexpensive, have excellent adhesive strength, and cure in a relatively short time.

  However, formaldehyde is released from the obtained molded article, and therefore, it is regarded as an environmental problem. Therefore, by reducing the amount of free formalin in the adhesive and adding a formalin catcher agent when blending the adhesive, the amount of formaldehyde released is reduced, and a certain effect is obtained. There is a problem that the water resistance of the molded product is lowered by reducing formaldehyde.

  Non-formalin adhesives have also been studied (Patent Documents 1 and 2). However, when the adhesive is used together with an isocyanate adhesive, it is excessively bonded. Difficult and impractical. Therefore, as a release agent, for example, an adhesive composition containing a wax or an emulsifier (Patent Document 3), a fluorine-based phosphate ester or a silicon compound (Patent Document 4), or a polyorganosiloxane-containing silicon emulsion (Patent Document 5) Etc. have been proposed. However, in order to obtain a sufficient release effect, it is necessary to add a large amount of a release agent. As a result, the water resistance and physical properties of the molded product are lowered. Furthermore, since the water-repellent component remains on the surface of the obtained molded product, the wettability of the board surface is lowered, making it difficult to use for secondary processing.

  By the way, plywood used for decorative materials is obtained by directing the fiber direction of a single plate and hot pressing, so bending strength, water absorption thickness expansion coefficient at 20 ° C., dimensional stability (thickness at moisture absorption) And the length expansion coefficient at the time of moisture absorption), and demand is high.

  However, in Southeast Asia such as Indonesia and Malaysia, there are regulations on logging of broad-leaved trees (Lawan, etc.) that are used as raw materials for plywood. In Japan, there are areas where the use of domestically produced cedar (thinned wood) is restricted, making it difficult to select and use raw materials strictly. In addition, for example, when used for flooring materials, for example, hardwoods may be used on the front and back of plywood, conifers may be used as a core material, and different types of trees may be used in combination, resulting in twisting and warping. There is a problem. This is because the cells that make up the wood are arranged in three directions, the radial direction (radial direction), the tangential direction (circumferential direction), and the axial direction of the trunk. Depending on the fiber direction, the water absorption and expansion rate differ, and in temperate trees, the growth cycle is repeated by repeating the growth and rest periods in response to climate changes and physical changes (for example, flowering and fruiting). By forming. That is, since it grows from spring to summer and stops from autumn to winter, annual rings are formed. Cells made in the spring of the year are generally called spring wood (early wood), and have a large diameter, thin walls, and a pale color. On the other hand, the cells that are made in summer are generally called summer wood (evening wood), and they appear dark because of their small diameter and thick walls. Also, in tropical rainforests where the seasons are hot and rainy and the seasons change little, trees do not have a fixed growth period or dormancy period of the year, so no annual rings are formed. As described above, the cell structure, fiber diameter, fiber length, and wood density are different depending on the environment in which the tree grows, so that it is considered that twisting and warping occur. Furthermore, in plywood using coniferous trees on the surface, sanding and applying cosmetics in advance, but when the raw wood is cut into a single plate with a rotary lace or the like, missing parts of the nodes that are peculiar to conifers and annual rings ( Due to the presence of spring and summer materials), the surface of the veneer will be uneven, and the surface of the molded product will not be smooth, and it will be difficult to meet the JAS standards due to lack of resistance to dry cracking. . Moreover, in the case of plywood, the crack resistance after secondary processing is poor due to the cracks in the back and the fiber direction being constant when the raw wood is peeled off with a rotary race or the like.

  Measures against twisting and warping are difficult. Sorting before secondary processing, and as a measure against drought cracking, generally thin MDF, paper affixed to the surface of softwood plywood, sealing materials There are methods for improving the smoothness.

However, these methods are not practical because the production process increases and the yield decreases due to sorting and the like, leading to an increase in cost.
Then, examination to the utilization to the composite material which uses lignocellulose and an inorganic material as a main raw material is advanced. Medium-quality fiberboard and particleboard made of lignocellulose are not affected by the import regulations of raw wood, and it is necessary to limit and select tree species such as building waste, domestic thinned wood, and plywood. Therefore, it can be easily molded. Moreover, since the obtained medium quality fiberboard, particle board, etc. are not constant in fiber direction, it is said that the dry cracking resistance is better than that of plywood.

  However, since many molded products have not been used for members with high required performance such as length expansion coefficient and bending strength at the time of moisture absorption where plywood is used, the water absorption thickness expansion coefficient at 20 ° C. Although it meets the JIS standard for bending strength, it does not actually meet the on-site standard and cannot be used. That is, for example, there is a demand for water resistance equivalent to that of plywood, and in actual usage sites, water resistance far exceeding JIS standards (for example, the water absorption thickness expansion coefficient at 20 ° C. is 5% or less) and dimensional stability are required. Therefore, it was difficult to use as an alternative. As an example of this, for example, when using plywood as a flooring material in a wide range such as a gymnasium, no problem occurs on the appearance, but when using a composite material consisting of medium fiberboard or particle board, The floor (molded product) may expand due to the influence of moisture and moisture in the atmosphere, and may break through the wall.

  Since plywood is formed by bonding an odd number of sheets in a straight line with the fiber direction of a single plate, the thickness expansion coefficient and length expansion coefficient during moisture absorption are physically reduced by suppressing fiber expansion on the surface. It has become. However, in fiber board and particle board, it is considered that one of the causes is that the fiber direction in the molded product is not constant, and therefore, the thickness expansion coefficient and length expansion coefficient at the time of moisture absorption are higher than that of plywood. Conceivable.

JP 58-036430 A Japanese Patent Application Laid-Open No. 07-90044 JP 2002-194321 A JP 2002-086456 A JP 2002-248630 A

  The present invention is intended to solve the problems associated with the prior art as described above, and includes lignocelluloses and inorganic materials, and absorbs water and absorbs thickness, absorbs and absorbs length, and flexural strength. An adhesive composition for producing a highly water-resistant composite material excellent in secondary workability and peel strength, a method for producing a highly water-resistant composite material using the adhesive composition, and a high water resistance The objective is to provide a composite material that is compatible.

  As a result of diligent research to solve the above problems, the present inventors have achieved high quality by using a highly water-resistant adhesive composition for forming a composite material containing a specific amount of a formaldehyde resin and a specific polyol. The present inventors have found that a highly water-resistant composite material can be obtained and completed the present invention.

  That is, the highly water-resistant composite material-forming adhesive composition of the present invention has 2 to 8 functional groups and a weight average molecular weight with respect to 100 parts by weight of the solid content of the formaldehyde resin (A). It contains 25 to 160 parts by weight of the polyol (B) that is 60 to 1000.

The highly water-resistant composite material of the present invention is obtained by hot-pressing a mixture containing the adhesive composition of the present invention and lignocelluloses and / or an inorganic material.
The method for producing a highly water-resistant composite material of the present invention is characterized in that the adhesive composition of the present invention is mixed with lignocelluloses and / or an inorganic material and subjected to hot pressing.

  The adhesive for forming a composite material with high water resistance according to the present invention includes a first liquid containing a formaldehyde resin (A), a polyol having 2 to 8 functional groups and a weight average molecular weight of 60 to 1000 ( B), and the polyol (B) in the second liquid is used in an amount of 25 to 160 parts by weight with respect to 100 parts by weight of the solid content of the formaldehyde resin (A) in the first liquid. It is characterized by that.

  According to the present invention, lignocelluloses and inorganic materials can be easily bonded, and water absorption and moisture absorption thickness expansion coefficient, moisture absorption length expansion coefficient, bending strength, secondary workability and peel strength are excellent, and water resistance is extremely high. It is possible to manufacture a high-quality composite material that is excellent in quality.

  In addition, a molded article using the composite material has excellent water absorption thickness expansion coefficient at 20 ° C. and dimensional stability (thickness and length expansion coefficient) at the time of moisture absorption. It has water resistance equivalent to plywood. Therefore, it can be used for members in which plywood has been mainly used in the past, and can be suitably used for flooring material floor boards, gymnasium flooring, and the like, and has high practical value as an alternative to plywood.

  Next, the highly water-resistant adhesive composition for forming a composite material of the present invention, the composite material, and the production method thereof will be specifically described.

[Adhesive composition and adhesive]
The highly water-resistant composite material-forming adhesive composition of the present invention (also referred to as an adhesive composition) contains a specific amount of formaldehyde resin (A) and a specific polyol (B).
Moreover, you may add additives, such as an organic isocyanate type compound (C) and a mold release agent, to an adhesive composition or an adhesive agent in the range which has the effect of this invention as needed.

  In the present invention, the polyol (B) is usually 25 to 160 parts by weight with respect to 100 parts by weight of the solid content of the formaldehyde resin (A), and is more preferable for the purpose of improving the water resistance and physical strength of the molded product. Is 25 to 150 parts by weight.

  When the ratio of the formaldehyde resin (A) and the polyol (B) is in the above range, the water resistance of the molded product is improved. The reason for this is not clear, but is estimated as follows, for example.

  If the polyol (B) exceeds 160 parts by weight with respect to 100 parts by weight of the solid content of the formaldehyde resin (A), the amount of residual hydroxyl groups in the polyol becomes too large. It is presumed that water is easily adsorbed on the adherend in the composite material, the water absorption thickness expansion coefficient and the dimensional stability (linear expansion coefficient) of the molded body are decreased, and the water resistance is decreased. On the other hand, if the amount is less than 25 parts by weight, the amount of formaldehyde resin must be increased in order to obtain the water resistance of the molded product. As a result, the amount of formaldehyde released cannot be reduced, resulting in a health hazard. The effect of. If the amount is within the above range, the amount of free hydroxyl groups in the polyol is moderately present, and water such as moisture and moisture in the air is contained in the polyol rather than adsorbed on the adherend in the composite material. It is presumed that the water resistance of the molded product is improved by being easily added to a free hydroxyl group and as a result of being present as free water in the polyol. Also, within this range, the amount of formaldehyde-based resin can be reduced, and the amount of formaldehyde released can be reduced, thereby preventing an adverse effect on health. Furthermore, if it is this range, the molded article excellent in water resistance can be obtained.

  In the adhesive composition for forming a highly water-resistant composite material of the present invention, the polyol (B) is 25 to 160 parts by weight, preferably 25, based on 100 parts by weight of the solid content of the formaldehyde resin (A). Even if it consists only of -150 weight part, it can use suitably for formation of the highly water-resistant composite material which has the effect of this invention. In addition, in this aspect, as long as the effect of this invention is produced, a well-known mold release agent and additive can be added.

<(A) Formaldehyde resin>
The formaldehyde resin (A) can be produced by a known method and is not particularly limited. For example, urea-formaldehyde resin, melamine-formaldehyde resin, urea-melamine-formaldehyde resin, melamine-urea-formaldehyde resin, phenol-formaldehyde resin Phenol-melamine-formaldehyde resin, melamine-phenol-formaldehyde resin, and the like. Since the resin (A) is water-soluble, the resin part tends to remain on the surface of the lignocellulosic material, particularly with respect to the lignocellulosic material, when used within a specific range with the polyol (B) described later. On the other hand, it is estimated that the water resistance of the composite material is further improved because water in the adhesive penetrates into the lignocellulose fibers.

  Among these, urea-melamine-formaldehyde resin, melamine-urea-formaldehyde resin, and melamine-formaldehyde resin are preferable because of the water resistance of the adhesive itself and the moldability of the composite material. Furthermore, urea-melamine-formaldehyde resin and melamine-urea-formaldehyde resin are more preferable from the reactivity of the adhesive and the moldability of the composite material. Formaldehyde resin (A) may be used individually by 1 type, and may be used in combination of 2 or more type.

  In the present invention, for example, by using a resin satisfying the classification “F ☆☆” according to the amount of formaldehyde emission described in JIS A-5905 (fiber board) and JIS A-5908 (particle board). By adding a small amount of formaldehyde catcher that does not inhibit the curing of the formaldehyde resin, composite materials of F ☆☆☆ or F ☆☆☆☆ can be easily obtained.

  Moreover, when using the conventional formaldehyde resin, it can also be used in combination. In addition, building waste materials may be used. In such a case, the amount of formaldehyde emitted from the composite material does not become zero. Therefore, in such a case, it is effective to add a formaldehyde catcher agent to the surface layer and / or the core layer part in order to reduce the amount of formaldehyde. Any formaldehyde catcher may be used as long as it reacts with formaldehyde, and examples thereof include acid ammonium salts and alkali metal sulfites. Among them, an amino group having, for example, urea, guanylurea, melamine, ammonia or the like is preferable. As a method of addition, it is sufficient that a formaldehyde catcher agent is present in the composite material at the time of manufacturing the composite material, and it may be added to the adhesive composition, the composition, or to the raw material before drying, or at the time of applying the adhesive. You may mix. Further, a formaldehyde catcher agent may be dissolved in water and applied or sprayed after hot pressing of the composite material.

  A formaldehyde catcher agent may be used individually by 1 type, and may be used in combination of 2 or more type.

<(B) polyol>
The polyol (B) according to the present invention is not particularly limited as long as it satisfies the following number of functional groups and weight average molecular weight.

  The number of functional groups of the polyol (B) according to the present invention is usually from 2 to 8, more preferably from 3 to 8, and more preferably from the reason for the activity of the hydroxyl group in the polyol and the bonding strength after curing with the formaldehyde resin. 3-6. When violol is monofunctional, the water retention of the polyol itself is weak, and it is difficult to obtain the water resistance of the molded composite material. In addition, in the case of monofunctional, water retention and binding strength are weaker than that of a bifunctional or higher polyol, and water resistance cannot be obtained in addition to physical strength.

  Moreover, the weight average molecular weight of a polyol (B) is 60-1000 normally, Preferably it is 60-700 from the reason of water retention and active hydroxyl group content. When the molecular weight is less than 60, the resulting molded article has low physical strength and it is difficult to improve water resistance. On the other hand, when the molecular weight exceeds 1000, the hydrophilicity of the polyol also decreases, the water retention becomes weak and the molded product tends to be soft, the physical strength of the obtained molded product is low, and the water resistance is also improved. do not do.

  The hydroxyl value (OHV) of the polyol (B) is usually 110 to 3800 mgKOH / g, preferably 140 to 3000 mgKOH / g, more preferably 160 to 2000 mgKOH / g based on the active hydroxyl content and the hardness of the cured product when the resin is cured. g.

  The weight average molecular weight is calculated from the formula [2] using the hydroxyl value (OHV) of the polyether and / or polyester polyol and the number of functional groups (f) of the initiator when producing the polyether and / or polyester polyol. Can be sought.

Weight average molecular weight = 56,100 × f / OHV [2].
The hydroxyl value (OHV: (mgKOH / g)) in the formula [2] can be measured, for example, according to the plastic-polyurethane raw material polyol test method of JIS K-1557-1. The number of functional groups (f) in the formula [2] is the number of hydroxyl groups of the polyhydric alcohol having a hydroxyl group. For example, the number of functional groups of ethylene glycol and propylene glycol is f = 2, sucrose is f = 8, sorbitol F = 6, pentaerythritol f = 4, and trimethylolpropane and glycerin f = 3.

  Examples of the polyol (B) include ethylene glycol, diethylene glycol, propylene glycol, pentaerythritol, trimethylolpropane, glycerin, sorbitol, granulated sugar, polypropylene glycol, diethylene glycol, polyethylene glycol, hexanetriol, butylene glycol, dihydroxy diphenylpropane, Hexanetriol, sucrose, dipropylene glycol, dihydroxy diphenyl propane, dihydroxy diphenyl ether, dihydroxy diphenyl methane, dihydroxy biphenyl, hydrocunone, naphthalene diol, resorcinol, aminophenol, aminonaphthol, methyldiethanolamine, phloroglucin, ethyl diisopropanol , Ethanolamines such as diethanolamine and triethanolamine, ethylenediamine, diethylenetriamine, orthotolylenediamine, metatolylenediamine, 4,4'-diphenylmethanediamine, hexamethylenediamine, bis (p-aminocyclohexanone) tolylenediamine, diphenylmethane Examples thereof include diamine, naphthalenediamine, diethylenetriamine, polymethylpolyphenylpolyamine, and aniline.

  These polyols may be used as they are. From the viewpoint of ease of handling, ethylene glycol, diethylene glycol, propylene glycol, glycerin, methyldiethanolamine, triethanolamine, and ethylenediamine are preferable.

Among these, diethylene glycol, propylene glycol, glycerin, triethanolamine, and ethylenediamine are more preferable from the viewpoints of adhesiveness and reactivity.
The polyol (B) can also be produced by adding a cyclic ether to the above polyhydric alcohol as an initiator (starting material). In addition, 1 type, or 2 or more types can be used with monohydric alcohol and cyclic ether. The method for producing these polyols is not particularly limited.

  Examples of the cyclic ether include ethylene oxide, propylene oxide, styrene oxide, butylene oxide, and the like. Among these, ethylene oxide and propylene oxide are preferable from the viewpoint of reactivity with the organic isocyanate compound.

  Among these, from the viewpoint of reactivity with organic isocyanate compounds and adhesiveness, ethylene glycol, propylene glycol, dipropylene glycol, granulated sugar, sorbitol, pentaerythritol, trimethylolpropane, glycerin, ethylenediamine, and these are cyclic. Polyols in which one or more formula ethers are added are preferable, and ethylene glycol, sorbitol, pentaerythritol, trimethylolpropane, glycerin, and polyols in which one or two or more cyclic ethers are added are more preferable.

  Moreover, it can also manufacture by making a polyhydric alcohol and the compound (polybasic acid) which has a carboxyl group react with these as a polyol (B). In addition, 1 type, or 2 or more types can be used for both a polyhydric alcohol and a polybasic acid. The method for producing these polyols is not particularly limited.

  Although it does not specifically limit as polyhydric alcohol, For example, ethylene glycol, diethylene glycol, polyethylene glycol, propylene glycol, dipropylene glycol, trimethylene glycol, 1, 3- or 1, 4-butylene glycol, neopentyl glycol, 1, 6-hexamethylene glycol, decamethylene glycol, propylene oxide and / or ethylene oxide adduct of bisphenol A, propylene oxide and / or ethylene oxide adduct of bisphenol F, p-xylylene glycol, 1,4-cyclohexanediol, 1 , 4-cyclohexanedimethanol, glycerin, trimethylolpropane, hexanetriol, alkylene oxide adduct of pentaerythritol , Ethanolamines such as ethyldiisopropanolamine, diethanolamine, triethanolamine, ethylenediamine, diethylenetriamine, orthotolylenediamine, metatolylenediamine, 4,4'-diphenylmethanediamine, hexamethylenediamine, bis (p-aminocyclohexanone) Examples include tolylenediamine, diphenylmethanediamine, naphthalenediamine, diethylenetriamine, polymethylpolyphenylpolyamine, and aniline.

In addition, the compound having a carboxyl group (polybasic acid) is not particularly limited. For example, adipic acid, hymelic acid, sebacic acid, azelaic acid, maleic acid, itaconic acid, fumaric acid, phthalic acid, terephthalic acid, malon Examples include acids, succinic acid, glutaric acid, oxalic acid, isophthalic acid, hexahydrophthalic acid, fatty acids such as castor oil, and esterification reaction of fatty acids such as castor oil. In addition, cyclic esters such as propiolactone, butyrolactone and caprolactone can also be used.
These polyols can be used alone or in combination.

<(C) Organic isocyanate compound>
An organic isocyanate compound (C) may be added to the adhesive composition of the present invention within a range that does not impair the object of the present invention. It is preferable to add the compound (C) in an amount within a certain range to the adhesive composition of the present invention because the water resistance of the cured product and the physical strength of the molded product are improved.

  Although an organic isocyanate type compound (C) is not specifically limited, Preferably it is 30-120 weight part with respect to 100 weight part of solid content of resin (A), More preferably, it is 30-100 weight part, More preferably, it is 50. ~ 80 parts by weight. When the compound (C) is less than 30 parts by weight, there is little effect of improving water resistance and physical strength when added, and there is no meaning to add. On the other hand, when it exceeds 120 parts by weight, the free hydroxyl group in the polyol (B) decreases due to reaction with the polyol, the adherend in the composite material easily absorbs moisture, and the water absorption thickness expansion coefficient of the molded body In addition, the dimensional stability (linear expansion coefficient) may decrease, and the water resistance may decrease.

  The organic isocyanate compound (A) is not particularly limited as long as it is a compound having an isocyanate group that is usually used in the production of polyurethane and the like. Examples thereof include aliphatic polyisocyanates, alicyclic polyisocyanates, araliphatic polyisocyanates, aromatic polyisocyanates, and derivatives and modified products of these isocyanates.

  Examples of the aliphatic polyisocyanate include trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 1,2-butylene diisocyanate, 2,3-butylene diisocyanate, 1,3- Aliphatic diisocyanates such as butylene diisocyanate, 2,4,4- or 2,2,4-trimethylhexamethylene diisocyanate, 2,6-diisocyanate methyl caproate; lysine ester triisocyanate, 1,4,8-triisodia Nate octane, 1,6,11-triisocyanate undecane, 1,8-diisocyanate-4-isocyanate methyloctane, 1,3,6-triisocyanate hexa , 3,5,7 and aliphatic triisocyanates such as trimethyl-1,8-diisocyanate-5-isocyanatomethyl octane.

  Examples of the alicyclic polyisocyanate include 1,3-cyclopentene diisocyanate, 1,4-cyclohexane diisocyanate, 1,3-cyclohexane diisocyanate, 3-isocyanate methyl-3,5,5-trimethylcyclohexyl isocyanate (hereinafter, isophorone diisocyanate). 4,4'-methylenebis (cyclohexyl isocyanate), methyl-2,4-cyclohexane diisocyanate, methyl-2,6-cyclohexane diisocyanate, 1,3- or 1,4-bis (isocyanatomethyl) cyclohexane ( (Hereinafter also referred to as hydrogenated xylylene diisocyanate)) or a mixture thereof, alicyclic diisocyanate such as norbornane diisocyanate; 1,3,5-triisocyanate Hexane, 1,3,5-trimethylisocyanatocyclohexane, 2- (3-isocyanatopropyl) -2,5-di (isocyanatomethyl) -bicyclo (2,2,1) heptane, 2- (3-isocyanatopropyl)- 2,6-di (isocyanatomethyl) -bicyclo (2,2,1) heptane, 3- (3-isocyanatopropyl) -2,5-di (isocyanatomethyl) -bicyclo (2,2,1) heptane, 5 -(2-isocyanatoethyl) -2-isocyanatomethyl-3- (3-isocyanatopropyl) -bicyclo (2,2,1) heptane, 6- (2-isocyanatoethyl) -2-isocyanatomethyl-3- (3 -Isocyanatopropyl) -bicyclo (2,2,1) heptane, 5- (2-isocyanatoethyl)- -Isocyanatomethyl-2- (3-isocyanatopropyl) -bicyclo (2,2,1) -heptane, 6- (2-isocyanatoethyl) -2-isocyanatomethyl-2- (3-isocyanatopropyl) -bicyclo (2 , 2, 1) Alicyclic triisocyanates such as heptane.

  Examples of the araliphatic polyisocyanate include 1,3- or 1,4-xylylene diisocyanate or a mixture thereof, ω, ω′-diisocyanate-1,4-diethylbenzene, 1,3- or 1,4-bis ( 1-isocyanate-1-methylethyl) benzene (hereinafter also referred to as tetramethylxylylene diisocyanate) or a mixture thereof; an araliphatic diisocyanate such as 1,3,5-triisocyanate methylbenzene; Is mentioned.

  Examples of the aromatic polyisocyanate include m-phenylene diisocyanate, p-phenylene diisocyanate, 4,4′-diphenyl diisocyanate, 1,5-naphthalene diisocyanate, 2,4- or 4,4′-diphenylmethane diisocyanate (hereinafter referred to as MDI). Or a mixture thereof, 2,4- or 2,6-tolylene diisocyanate (hereinafter also referred to as TDI) or a mixture thereof, 4,4′-toluidine diisocyanate, 4,4′-diphenyl ether diisocyanate, and the like. Aromatic diisocyanates; triphenylmethane-4,4 ′, 4 ″ -triisocyanate, 1,3,5-triisocyanatebenzene, 2,4,6-triisocyanate toluene; Enirumetan 2,2 ', and aromatic tetraisocyanates, such as 5,5' isocyanate.

  Examples of these polyisocyanate derivatives include dimer, trimer, biuret, allophanate, carbodiimide, uretdione, oxadiazine trione, polymethylene polyphenyl polyisocyanate (hereinafter also referred to as crude MDI or polymeric MDI). .) And Crude TDI.

  Examples of the modified polyisocyanate include, for example, the above polyisocyanate or a polyisocyanate derivative and a low molecular weight polyol or a low molecular weight polyamine, which will be described later, so that an isocyanate group remains, that is, an isocyanate of polyisocyanate or a derivative thereof. Examples thereof include a polyol-modified product and a polyamine-modified product of isocyanate obtained by reacting a group in an excess ratio with respect to a hydroxyl group of a low molecular weight polyol or an amino group of a low molecular weight polyamine.

  These organic polyisocyanate compounds may be used individually by 1 type, and may be used in combination of 2 or more type. Of the organic polyisocyanate compounds exemplified above, aromatic diisocyanate is preferable, and polymeric MDI is more preferable from the viewpoint of working environment during handling and ease of handling.

<Release agent>
A release agent may be added to the adhesive composition or adhesive of the present invention as long as the object of the present invention is not impaired.

  The release agent is not particularly limited, and examples thereof include silicon, fluorine, carnauba wax, montan wax, paraffin, and polyethylene. Among these, polyethylene and carnauba wax are preferable from the viewpoint of secondary processability of the obtained composite material.

  These mold release agents can be used as an internal mold release agent to be added to and utilized in inorganic materials and / or lignocelluloses as raw materials for composite materials, but depending on the equipment for hot pressing, the press surface, It can also be used as an external mold release agent by coating it on the front and back surfaces of mats and / or steel belts of raw materials for coal boards, composite materials and / or lignocelluloses. The combination of the internal mold release agent and the external mold release agent is not particularly limited, and can be independently selected from the above exemplified release agents.

  The amount of the internal mold release agent is generally preferably 0.1 to 1.0% by weight, more preferably solid content, based on the dry weight (total amount) of the inorganic material and / or lignocellulose. 0.2 to 0.7% by weight. If the amount of the internal mold release agent is too small, sufficient releasability cannot be obtained, and if it exceeds 1.0% by weight, the water resistance of the molded product may be reduced, and sufficient mold release is possible. However, it is difficult to obtain the physical strength of the secondary processed product because the production cost is increased and the adhesiveness during the secondary processing of the composite material is greatly reduced.

The external mold release agent is used after being sprayed or coated on the press surface, a coal board, an inorganic material as a composite material raw material and / or a mat front / back surface of lignocellulose, a steel belt, or the like. The amount of application and application is not particularly limited, but is usually 0.05 to 30 g / m ² in terms of solid content, preferably 0.1 to 20 g / m ² in terms of solid content. If the amount of external mold release agent applied and applied is small, good releasability cannot be obtained. If the amount is large, adhesion of the resulting composite material during secondary processing and physical strength of the secondary processed product can be obtained. It's hard to be done.

<Others>
In addition to the above, the adhesive composition or adhesive of the present invention may include other adhesives, curing agents, curing accelerators, chain extenders, cross-linking agents, communication agents, flame retardants, and pigments as necessary. , Plasticizer, UV absorber, antioxidant, UV absorber, silane coupling agent, metal catalyst, water repellent, antifoaming agent, mold release aid, tackifier, formaldehyde catcher agent, crosslinking agent, stabilizer Additives generally used in the production of composite materials such as and the like can be used as long as the object of the present invention is not impaired.

  Examples of the additive include No. 1 Matsudaira and Tetsuro Maeda “Polyurethane” 8th Printing Bookstore (1964), pages 134 to 137, Hitoshi Matsuo, Nobuaki Kunii and Kiyoshi Tanabe “Functional Polyurethane” 1st printing stock. Additives described in, for example, pages 54 to 68 of CMC (1989) can be referred to.

  Examples of other adhesives include epoxy adhesives, acrylic adhesives, synthetic rubber adhesives, and vinyl acetate adhesives. These adhesives can be used alone or in admixture of two or more.

  Epoxy adhesives include epichlorohydrin and bisphenol A type resins, epichlorohydrin and bisphenol F type resins, epoxy resins based on methyl epichlorohydrin, chain epoxy resins, and polyalkylene ether type epoxies based on raw materials having glycidyl groups. Resin, novolak epoxy resin, cycloaliphatic epoxy resin and other main ingredients and organic polyamines are used, simple aliphatic amines, intrinsic amine adducts, separation adducts, combined with polyamide resins, aromatic amines, amine precondensates, amine salts, etc. Curing with organic acid anhydrides, curing with amino / phenolic resins, curing with esterification with fatty acids, curing with alkyd resin modification, curing agents such as amino groups and mercaptans, hydrazine as a latent curing agent, etc. Solid at room temperature with heat Agents can be cited adhesive of one-pack type curing liquefied.

  Acrylic adhesives include aromatic vinyl monomers such as styrene, α-methylstyrene, divinylbenzene, and unsaturated ester monomers such as methyl methacrylate, ethyl acrylate, isobutyl methacrylate, tert butyl methacrylate, vinyl acetate, Acrylic acid or methacrylic acid ester having 4 to 12 alkyl groups such as acrylonitrile, isobutyl acrylate, n-butyl acrylate, 2 ethylhexyl acrylate, 2 ethylhexyl methacrylate, lauryl methacrylate, acrylamide as an acrylic monomer having an amide group, Methacrylamide, maleimide, N-methylolacrylamide, N-methylolmethacrylamide, N-methoxymethylacrylamide, N Isopropoxymethyl acrylamide, N-butoxymethyl acrylamide, N-isobutoxymethyl acrylamide, N-octyloxymethyl acrylamide, N-carboxymethyl acrylamide, etc. As unsaturated carboxylic acid, acrylic acid, methacrylic acid, croton as monocarboxylic acid Examples of the acid and dicarboxylic acid include emulsions made from itaconic acid, maleic acid, fumaric acid and the like.

  Synthetic rubber adhesives include butadiene and aromatic vinyl monomers such as styrene, α-methylstyrene, divinylbenzene, and unsaturated carboxylic acid ester monomers include methyl methacrylate, ethyl acrylate, isobutyl methacrylate, tert Acrylic acid or methacrylic acid ester having 4 to 12 alkyl groups such as butyl methacrylate, vinyl acetate, acrylonitrile, isobutyl acrylate, n-butyl acrylate, 2 ethyl hexyl acrylate, 2 ethyl hexyl methacrylate, lauryl methacrylate, amide group Examples of acrylic monomers having acrylamide include acrylamide, methacrylamide, maleimide, N-methylol acrylamide, N-methylol methacrylamide, and N-methoxy. Methyl acrylamide, N-isopropoxymethyl acrylamide, N-butoxymethyl acrylamide, N-isobutoxymethyl acrylamide, N-octyloxymethyl acrylamide, N-carboxymethyl acrylamide, etc. As unsaturated carboxylic acids, acrylic acid as monocarboxylic acid Examples of dicarboxylic acids such as methacrylic acid, crotonic acid, etc. include emulsions made from itaconic acid, maleic acid, fumaric acid and the like.

  Examples of the vinyl acetate adhesive include protective colloid polymerization using the monomers described in the above acrylic adhesive mainly made of vinyl acetate monomer.

[Adhesive composition or method of using adhesive, adhesive method]
The method of using the highly water-resistant composite material molding adhesive composition or composite material molding adhesive of the present invention is not particularly limited. For example, a formaldehyde resin (A) and a specific polyol (B ) In a specific amount, and a composition obtained by uniformly mixing the two liquids immediately before being applied or dispersed may be used by being applied or dispersed in an inorganic material and / or lignocellulose as a raw material for a composite material, You may apply | coat or disperse | distribute each separately. In consideration of productivity, workability, and particularly maintenance, a method in which formaldehyde resin and polyol are separately applied or dispersed as the first liquid and the second liquid, respectively, is preferable. The polyol may be applied or dispersed in a uniform manner, and may be used after being dispersed in water in advance, or may be used as it is, but it is more uniformly applied or dispersed if it is used after being dispersed in water. This is more preferable.

  Various methods can be used for coating or dispersing, but there is no particular limitation as long as it can be uniformly coated or dispersed on the raw material for the composite material using a spray or the like. The use ratio of the formaldehyde resin (first liquid) and the raw material for the composite material is that the first liquid and the raw material, which are active ingredients, are usually 6: 100 to 30: 100 (first agent: raw material) in a total dry weight ratio. And preferably 8: 100 to 20: 100. If the first agent is less than 6 parts by weight with respect to 100 parts by weight of the raw material, the effect as an adhesive tends to be difficult to obtain, and if it exceeds 30 parts by weight, it is costly and industrially useless. As described above, in the present invention, it is possible to obtain a molded product having high water resistance that can be bonded to a raw material with a small amount of formaldehyde resin.

  The organic isocyanate compound (C) may be applied or dispersed separately to the raw material, or may be used by mixing with an adhesive composition immediately before being applied or dispersed. In view of the above, a method of applying or dispersing them separately is desirable.

  If necessary, the release agent and other additives may be separately applied or dispersed in the raw material, or may be mixed and used in the adhesive composition immediately before being applied or dispersed. Considering productivity, workability, etc., a method of applying or dispersing each of them separately is desirable. Further, the release agent and other additives may be used by mixing them with either the first liquid or the second liquid, but it is preferable to use them mixed with the first liquid.

(Binder system)
In the present invention, the adhesive composition or the adhesive is applied or dispersed to the raw material by the various methods described above, and bonded by hot pressure or cold pressure to obtain a highly water-resistant composite material. A system for obtaining a composite material by applying or dispersing an organic resin (A), a polyol (B), and, if necessary, an organic isocyanate compound (C), a release agent or other additives, is referred to as a binder system. .

[Composite material and manufacturing method thereof]
<Composite material>
The composite material according to the present invention is formed by applying or dispersing the adhesive composition or adhesive of the present invention to inorganic materials and / or lignocelluloses described later by various methods, and then performing hot pressure or cold pressure molding. It can be obtained by adhering. In consideration of productivity and smoothness of the surface of the molded product, hot pressing is preferable.

  Composite material is excellent in water absorption and moisture absorption thickness expansion coefficient, dimensional stability (thickness at moisture absorption and length expansion coefficient at moisture absorption), bending strength, secondary workability, productivity and peel strength. By using the adhesive composition of the present invention, the water resistance is very excellent.

  In the water absorption thickness expansion coefficient test described in JIS A-5905 (fiber board) and JIS A-5908 (particle board), the thickness of the composite material is dial gage or micrometer up to 0.05 mm in advance. It was measured and placed horizontally in water at 20 ° C. ± 1 ° C. 3 cm below the water surface and immersed for 24 hours. Thereafter, the composite material was taken out, wiped off moisture, and the thickness was measured. The water absorption thickness expansion coefficient at this time is usually 12% or less in JIS regulations, but it can be substituted as a member for which plywood has been used. For example, a floor board for a flooring material or a floor of a gymnasium that requires high water resistance It is preferably 7% or less, more preferably 5% or less, in that it can be suitably used for materials.

The expansion coefficient is calculated according to the following formula [3] using a 50 mm square composite material test piece. In addition, although the thickness of a test piece is not specifically limited, For example, it is about 9 mm-15 mm.
Water absorption thickness expansion rate (%) = (Thickness after water absorption−Thickness before water absorption) / Thickness before water absorption × 100 (3).

  In addition, the hygroscopic thickness expansion coefficient of the composite material is not specified by JIS, but it can be substituted as a member for which plywood has been used. For example, a floor board for a flooring material that requires high water resistance, a flooring of a gymnasium, etc. In view of the fact that it can be suitably used, it is usually at most 8%, preferably at most 7%, more preferably at most 6%, further preferably at most 5%. Further, the hygroscopic length expansion coefficient of the composite material is not regulated by JIS, but is usually 0.20% or less, preferably 0.15% or less. The hygroscopic length expansion coefficient of plywood is generally said to be about 0.2%, although it depends on the lignocellulose material used. In the measurement of these expansion coefficients, the measurement methods such as thickness were in accordance with JIS A-5905 and JIS A-5908 as described above.

  The hygroscopic thickness expansion coefficient and the hygroscopic length expansion coefficient were determined by cutting the composite material into test pieces having a width of 50 mm and a length of 300 mm, measuring the thickness, weight, and length, and then wet heat at a temperature of 40 ° C. and a humidity of 90%. It is allowed to stand in an oven for 1 week, and the thickness, weight and length after being left are measured and calculated according to the following equations [4] and [5]. In addition, although the thickness of a test piece is not specifically limited, For example, it is about 9 mm-15 mm. Further, the length in the length direction is used as the hygroscopic length expansion coefficient.

Hygroscopic thickness expansion rate (%) = (Thickness after moisture absorption−Thickness before moisture absorption) / Thickness before moisture absorption × 100 (4).
Moisture absorption length expansion rate (%) = (length after moisture absorption−length before moisture absorption) / length before moisture absorption × 100 (5).

  The inorganic material and / or lignocellulose may be in the form of chips, plates, strands, thinly sliced flakes, finely pulverized powders, or fibers, or a mixed form thereof.

Examples of inorganic materials include porous permite, vermiculite, foamed shirasu, glass, alumina, fly ash, cinnabar, tribute, etc., obtained by heating and foaming rock wool, pearlite, obsidian, leechite, shirasu, etc. Examples include glass balloons, shirasu balloons, calcium carbonate, aluminum hydroxide, etc., which are made of rocks and the like and made into a hollow body. In order to obtain a lightweight molded body, the bulk density of the inorganic foam-containing particles is desirably 0.3 g / cm ³ or less. The inorganic foam-containing particles may be subjected to a surface treatment using a silane coupling agent or the like in order to improve adhesiveness with the binder.

  As lignocelluloses, strand chips that are wood chips used for particle boards (PB, chipboard), OSB (oriented strand board), wafer board, LSL (laminated strand lumber) Agricultural products such as dust chips, flake chips, fibers used in IB (soft fiber plate), medium fiber board (MDF), HB (hard fiber plate) and sorghum, bagasse, rice husk, rice grass, wheat grass, etc. As mentioned.

These inorganic materials and lignocelluloses may be used alone or in combination of two or more.
In the present invention, as the lignocellulose, a desired highly water-resistant composite material can be obtained even when a particle board is used. In general, a particle board consisting of three or more layers uses dust chips on powder for the surface layer, and needle-shaped strand chips for the core layer. The compression ratio is different, and the core layer portion has a low compression ratio. When a lignocellulosic material is used, water is easily absorbed. Furthermore, unlike single-layer boards, it is difficult to obtain a highly water-resistant composite material because the amount of adhesive used for the core layer is small. However, by using the formaldehyde resin (A) and the specific polyol (B) and, if necessary, the organic isocyanate compound (C) in a specific range, the adhesive composition or adhesive of the present invention is Since it has high water retention, it is possible to obtain a composite material having water resistance that has not been obtained in the past. Therefore, in this invention, it can use suitably also in a particle board and can obtain a desired highly water-resistant composite material.

  The structure of the composite material is not particularly limited. For example, a single layer structure, or a three-layer structure composed of a surface layer / core layer / surface layer structure, or two or more surface layers / two or more core layers / surface layer 2 Examples thereof include a multilayer structure composed of layers or more. Further, it may have a multilayer structure randomly such as a mixture of an inorganic material and a lignocellulose material, or a lignocellulose material / inorganic material / lignocellulose material, or an inorganic material / lignocellulose material / inorganic material.

<Production method of composite material>
An example of a method for producing a composite material having high water resistance according to the present invention will be described below.
The method for producing the composite material is not particularly limited, and there are wet and dry methods as in the known wood board production method.

A method for producing a single-layer composite material by a dry method will be described in detail below.
A predetermined amount of the adhesive composition and, if necessary, an internal mold release agent are attached to the raw material. As this adhesion method, a conventionally known method used for board production, for example, means such as spraying can be applied.

  Forming the adhering raw material on a coal board pre-applied with an external release agent as necessary, pre-pressing as necessary, forming a mat, and obtaining a composite material by hot pressing Can do. Note that an external release agent is applied in advance to the upper surface of the press at the time of hot-pressure forming, if necessary. Pre-pressing is usually preferably performed at a pressure of 0.2 to 1.5 MPa for 10 to 30 seconds, so that the mat does not collapse. The pressure at the time of hot pressing is usually 0.5 to 7.0 MPa, and the temperature is usually 90 to 220 ° C., preferably 110 to 220 ° C., more preferably 120 to 200 ° C., and 5 to 30 seconds / It is desirable to carry out at mm (composite material thickness mm × second = hot pressing time). When the temperature is higher than the lower limit value, the composite material is excellent in curability during hot pressing, and when the temperature is lower than the upper limit value, the hot press forming property and the surface property of the composite material after hot pressing are excellent.

A method for producing a three-layer composite material by a dry method will be described in detail below.
A predetermined amount of the adhesive composition and, if necessary, an internal release agent are adhered to the raw material for the surface layer. On the other hand, a predetermined amount of the adhesive composition is adhered to the raw material for the core layer. The attachment method is the same as described above.

  The attached surface layer raw material is formed on a coal board preliminarily coated with an external release agent, if necessary, and the attached core layer raw material and the attached surface layer raw material are laminated in this order. A three-layer composite material can be obtained by pre-pressing as necessary to form a mat consisting of a surface layer / core layer / surface layer and hot pressing. Note that an external release agent is applied in advance to the upper surface of the press at the time of hot-pressure forming, if necessary. The prepress conditions are the same as those for the single-layer composite material.

〔Molding〕
Since the molded article using the composite material according to the present invention is very excellent in the water absorption thickness expansion coefficient and dimensional stability (thickness and length expansion coefficient during moisture absorption) at 20 ° C., moisture and moisture in the atmosphere Furthermore, it is possible to obtain a moisture absorption length expansion rate equivalent to that of plywood, and suitable for, for example, flooring materials, gymnasium flooring materials that require water resistance and moisture absorption resistance, etc. Can be used. It can also be used as a substitute for plywood and has high practical value.

  The production examples, examples, and comparative examples of the present invention will be described below, but the present invention is not limited to these examples. Further, parts and% in the examples are based on weight unless otherwise specified. In the present invention, each physical property was evaluated as follows.

[Various measurement conditions and manufacturing conditions]
(1) Hydroxyl value (OHV)
It measured according to the plastic-polyurethane raw material polyol test method of JIS K-1557-1 (2007).

(2) Weight average molecular weight The weight average molecular weight is calculated by using the hydroxyl value (OHV: mgKOH / g) of the polyol and the number of functional groups (number of hydroxyl groups) (f) of the initiator when producing the polyol as shown in the above formula [ 2].

(3) Amount of free formaldehyde The amount of free formaldehyde was obtained in accordance with the method for measuring free formaldehyde of JIS K-6801.

(4) Board manufacturing conditions The board has a set thickness of 15 mm, a set density of 750 kg / m ³ , a surface layer ratio: 45% by weight of the surface layer, 55% by weight of the core layer (in the case of a board having a three-layer structure), and a hot press temperature: It was manufactured under the conditions of 190 ° C., press pressure: 40 Kgf / cm ² , press time: 3 minutes 30 seconds.

(5) Board evaluation test The board was evaluated according to the test items of the fiber board of JISA5905 and the particle board of JISA5908.

1. Normal bending strength (N / mm ² )
The obtained board was cut into a width of 50 mm, a length of 275 mm (span of 225 mm), and a thickness of 15 mm, a bending strength test was performed using three test pieces, and an average value was calculated. The length of the test piece is the length (span + 50 mm) as specified in JISA5905 and JISA5908. The span is 15 times the nominal thickness and 150 mm or more, and 15 mm × 15 = 225 mm (span ) +50 mm and a length of 275 mm.

2. Wet A bending strength (A test: N / mm ² )
The board was cut in the same manner as the bending strength to obtain three test pieces. Next, each test piece was immersed in warm water at 70 ° C. for 2 hours, immersed in room temperature water for 1 hour and returned to room temperature, and then subjected to a bending strength test in a wet state to calculate an average value. .

3. Core peeling test (N / mm ² )
The board was cut into 50 mm square and 15 mm thick test pieces, and the core peel strength was tested using five test pieces, and the average value was calculated.

4. 20 ° C water absorption thickness expansion coefficient (%)
The board was cut in the same manner as in the core peeling test to obtain five test pieces. Next, using each test piece, the water absorption thickness expansion coefficient was calculated according to the above equation [3].

5. Wet heat test The obtained board was cut into a width of 50 mm, a length of 300 mm, and a thickness of 15 mm to obtain three test pieces. Next, using each test piece, the moisture absorption thickness expansion coefficient (%) and the moisture absorption length expansion coefficient (%) were calculated according to the above equations [4] and [5].

〔material〕
<Formaldehyde resin (A)>
(Melamine-urea-formaldehyde resin (a))
In a 1 liter flask, 598 g of 37% formaldehyde and 221 g of urea are added, the pH is adjusted to about 8 with a 20% NaOH aqueous solution, reacted at 80 to 95 ° C. for 30 minutes in a warm water bath, and then the pH is adjusted to about 4 with formic acid. The reaction was carried out for about 10 minutes, then the pH was adjusted to about 5.2 with 20% NaOH aqueous solution, 181 g of urea was added, the reaction was allowed to proceed for 30 minutes, and then the pH was adjusted to about 8 with 20% NaOH aqueous solution. Cooling was gradually performed until the temperature reached room temperature. The urea-formaldehyde resin had a solid content of 55% by weight, pH of about 7, and free formaldehyde of about 0.1%.

  A 1 liter flask is charged with 487 g of 37% formaldehyde, 135 g of methanol and 378 g of melamine, adjusted to a pH of 10 to 13 with a 20% aqueous NaOH solution, kept at 80 to 90 ° C. in a warm water bath, and allowed to react for 30 minutes. Cooled until. The solid content of the melamine-formaldehyde resin was 58% by weight, pH was about 10, and free formaldehyde was about 0.1%.

  The urea-formaldehyde condensation resin has a solid content of 55% by weight, a pH of about 7, and a free formaldehyde of about 0.1%, and the melamine-formaldehyde resin has a solid content of 58% by weight, a pH of about 10, and a free formaldehyde of about 0.1%. 1% resin was mixed at a weight ratio of 1: 1 to obtain a melamine-urea-formaldehyde resin (a) having a solid content of 56.5% by weight and a pH of about 8.5.

<Polyol (B)>
(Polyol a)
Trimethylolpropane and 3 g of potassium hydroxide were charged into an autoclave having an internal volume of 2 L, the inside of the autoclave was replaced with dry nitrogen, stirring and heating were started, and the internal pressure of the reactor was 4.0 kg / cm ² at 110 ° C. Propylene oxide was gradually charged so as to be kept at G or lower, and the reaction was carried out. After completion of charging the propylene oxide raw material, the reaction was carried out by stirring for 6 hours until no decrease in internal pressure was observed. After completion of the reaction, the mixture was neutralized with 85% phosphoric acid, dehydrated under reduced pressure, the phosphate was removed by filtration, and the contents were taken out to obtain polyoxyalkylene polyol (a).

  The number of functional groups of this polyoxyalkylene polyol was 3, the hydroxyl value was 842 mgKOH / g, and the weight average molecular weight was 200.

(Polyol b)
Propylene oxide was added to dipropylene glycol to obtain a polyoxyalkylene polyol (b) having 2 functional groups, a weight average molecular weight of 400, and a hydroxyl value of 281 mgKOH / g.

(Polyol c)
Propylene oxide was added to pentaerythritol to obtain a polyoxyalkylene polyol (c) having a functional group number of 4, a weight average molecular weight of 350, and a hydroxyl value of 641 mgKOH / g.

(Polyol d)
Propylene oxide was added to glycerin to obtain a polyoxyalkylene polyol (d) having a functional group number of 3, a weight average molecular weight of 1000, and a hydroxyl value of 167 mgKOH / g.

(Polyol e)
Propylene oxide and ethylene oxide (3: 1 by weight) were added to ethylenediamine to obtain a polyoxyalkylene polyol (e) having an average number of functional groups of 4, a weight average molecular weight of 300, and a hydroxyl value of 748 mgKOH / g.

(Polyol f)
Equal amounts of propylene oxide and ethylene oxide were added to sorbitol and glycerin (one to one by weight) to obtain a polyoxyalkylene polyol (f) having an average functional group number of 4, a weight average molecular weight of 700, and a hydroxyl value of 321 mgKOH / g. .

(Polyol g)
Propylene oxide was added to granulated sugar and glycerin (weight ratio 4 to 6) to obtain a polyoxyalkylene polyol (g) having an average functional group number of 4.4, a weight average molecular weight of 540, and a hydroxyl value of 460 mgKOH / g.

(Polyol h)
As the polyol (h), propylene glycol (Mitsui Chemicals, Inc., functional group number: 2, weight average molecular weight: 76, hydroxyl value 1476 mgKOH / g) was used.

(Polyol i)
As the polyol (i), ethylene glycol (manufactured by Mitsui Chemicals, Inc., functional group number: 2, weight average molecular weight: 62, hydroxyl value 1810 mgKOH / g) was used.

(Polyol j)
As the polyol (j), glycerin (manufactured by NOF Corporation, functional group number: 3, weight average molecular weight: 92, hydroxyl value 1827 mgKOH / g) was used.

(Polyol k)
Propylene oxide was added to sorbitol to obtain a polyoxyalkylene polyol (k) having a functional group number of 6, a weight average molecular weight of 1000, and a hydroxyl value of 337 mgKOH / g.

(Polyol l)
Propylene oxide was added to glycerin to obtain polyoxyalkylene polyol (l) having a functional group number of 3, a weight average molecular weight of 700, and a hydroxyl value of 240 mgKOH / g.

(Polyol m)
Propylene oxide was added to pentaerythritol to obtain a polyoxyalkylene polyol (m) having a functional group number of 4, a weight average molecular weight of 500, and a hydroxyl value of 449 mgKOH / g.

(Polyol n)
Propylene oxide was added to trimethylolpropane to obtain a polyoxyalkylene polyol (n) having 3 functional groups, a weight average molecular weight of 350, and a hydroxyl value of 481 mgKOH / g.

(Polyol o)
Propylene oxide was added to glycerin to obtain a polyoxyalkylene polyol (o) having a functional group number of 3, a weight average molecular weight of 400, and a hydroxyl value of 421 mgKOH / g.

(Polyol p)
Propylene oxide and ethylene oxide were equimolarly added to pentaerythritol to obtain a polyoxyalkylene polyol (p) having a functional group number of 4, a weight average molecular weight of 950, and a hydroxyl value of 236 mgKOH / g.

(Polyol q)
Propylene oxide was added to glycerin to obtain a polyoxyalkylene polyol (q) having a functional group number of 3, a weight average molecular weight of 2200, and a hydroxyl value of 76.5 mgKOH / g.

(Polyol r)
Propylene oxide and ethylene oxide were added in a 2: 1 molar ratio to ethylenediamine to obtain a polyoxyalkylene polyol (r) having a functional group number of 4, a weight average molecular weight of 850, and a hydroxyl value of 264 mgKOH / g.

(Polyols)
Propylene oxide was added to dipropylene glycol to obtain a polyoxyalkylene polyol (s) having a functional group number of 2, a weight average molecular weight of 3000, and a hydroxyl value of 37 mgKOH / g.

(Polyol t)
Ethylene oxide was added to ethylene glycol to obtain a polyoxyalkylene polyol (t) having 2 functional groups, a weight average molecular weight of 1200, and a hydroxyl value of 93.5 mgKOH / g.

(Polyol u)
As the polyol (u), methyl alcohol, the number of functional groups: 1, a weight average molecular weight: 32, and a hydroxyl value of 1753 mgKOH / g) were used.

(Polyol v)
Propylene oxide was added to ethylenediamine to obtain a polyoxyalkylene polyol (v) having 4 functional groups, a weight average molecular weight of 1800, and a hydroxyl value of 125 mgKOH / g.

<Organic isocyanate compound (C)>
(1) Cosmonate M-200 (trade name) manufactured by Mitsui Chemicals, Inc. was used as the organic isocyanate compound (a) (NCO = 32%).
(2) Cosmonate M-200W (trade name) manufactured by Mitsui Chemicals, Inc. was used as the organic isocyanate compound (b) (NCO = 29%).
(3) Cosmonate M-50 (trade name) manufactured by Mitsui Chemicals, Inc. was used as the organic isocyanate compound (c) (NCO = 32%).

<Raw material for board>
The following fibers, dust chips, and strand chips were used as raw materials for the board.
(Fiber)
As the fiber (a), a fiber obtained by defibrating wood using a defibrator or the like used in the production of ordinary MDF or IB (soft fiber board) was used. In addition, since the moisture content was measured by the total dry method, it was 5.5 weight%, Therefore The fiber was dried using the drier and the moisture content was adjusted to 3 weight%. In Examples and Comparative Examples, fibers whose water content was adjusted as described above were used.

(Dust chip)
As the dust chip for surface layer (a), a woody material was pulverized using a chipper used in a normal PB (chipboard) and sieved and classified into a dust chip for surface layer use. In addition, since the moisture content was measured by the total dry method and found to be 6% by weight, the chip was dried using a drier to adjust the moisture content to 3% by weight. In the examples and comparative examples, the dust chip for the surface layer whose moisture content was adjusted as described above was used.

(Strand chip)
As the core layer strand chip (a), a strand-shaped chip was used which was pulverized with a chipper used in ordinary PB and sieved to classify the core material. In addition, since the water content was measured by the total dry method, it was 5% by weight. Therefore, the chip was dried using a dryer, and the water content was adjusted to 3% by weight. In Examples and Comparative Examples, the surface layer strand chips having the moisture content adjusted as described above were used.

<Release agent>
As the release agent (a), a polyethylene release agent WSR-410 (trade name) manufactured by Mitsui Chemicals, Inc. was used.

Example 1
It measured so that it might become 14% with the weight (solid content 56.5 weight%) of solid content of a melamine-urea-formaldehyde resin (a) with respect to the total dry weight of 4000 g of fiber (a). Next, 60 parts by weight of polyol (a) (amount based on 100 parts by weight of formaldehyde resin (a)) was weighed.

  Next, distilled water was added to the total dry fiber (a), 14% melamine-urea-formaldehyde resin (a) in terms of solid content (solid content 56.5% by weight) and polyol (a ) Was obtained by subtracting 3% of the water content in the fiber and 43.5% by weight (other than the solid content) in the resin (a) from the amount that would be 12% of the total solid content weight.

  4000 g of the fiber (a) was put into a blender, and the resin (a) weighed in advance was gradually sprayed and uniformly dispersed using a spray gun while rotating the blender blade. Next, distilled water and polyol (a), which had been weighed in advance, were similarly sprayed and uniformly dispersed using a spray gun.

The uniformly dispersed fiber was taken out from the blender, weighed into a plastic bag so as to have a set density (750 kg / m ³ ) of 40 cm square and thickness 1.5 cm, and another weighed into a plastic bag.

One of the fibers weighed into a plastic bag with a preset density of 750 kg / m ³ was uniformly formed on a steel call board to a size of 40 cm × 40 cm, and the other steel call board was A single layer board was formed by covering the formed fiber and hot pressing under the above board manufacturing conditions.

  In the other case, a single-layer fiber board was formed in the same manner and left in a well-ventilated place for one week. An evaluation test was performed using the two boards. The formulation is shown in Table 1, and the results are shown in Table 2.

(Example 2)
60 parts by weight of polyol (a) is 30 parts by weight of polyol (b) (amount based on 100 parts by weight of resin (a)), and 14% of the amount of resin (a) relative to the total dry fiber (a) is 16 in terms of solid content. A board was produced in the same manner as in Example 1 except that the percentage was changed to%, and an evaluation test was performed. The formulation is shown in Table 1, and the results are shown in Table 2.

(Example 3)
A board was produced in the same manner as in Example 1 except that 60 parts by weight of polyol (a) was changed to 50 parts by weight of polyol (c) (amount relative to 100 parts by weight of resin (a)), and an evaluation test was conducted. did. The formulation is shown in Table 1, and the results are shown in Table 2.

Example 4
A board was produced in the same manner as in Example 1 except that 60 parts by weight of polyol (a) was changed to 40 parts by weight of polyol (d) (amount relative to 100 parts by weight of resin (a)), and an evaluation test was conducted. did. The formulation is shown in Table 1, and the results are shown in Table 2.

(Example 5)
The weight in terms of solid content of the melamine-urea-formaldehyde resin (a) (solid content 56.5% by weight) was measured to be 14% with respect to the total dry weight of the dust chip (a) for 1500 g of the surface layer. . Next, 60 parts by weight of polyol (e) (amount based on 100 parts by weight of formaldehyde resin (a)) was weighed.

  Next, the distilled water was added to the total dry weight of the dust chip (a) for the dry surface layer, the weight in terms of solid content of the melamine-urea-formaldehyde resin (a) (solid content 56.5% by weight) and the total weight of the polyol (e). Then, the amount obtained by subtracting the amount of water of 3% in the dust chip (a) and 43.5% by weight (other than solid content) in the resin (a) from the amount of 14% is measured to obtain the surface layer adhesive. did.

  Weighed to 8% with the weight in terms of solid content of melamine-urea-formaldehyde resin (a) (solid content 56.5% by weight) with respect to the total dry weight of 2000 g of strand chip for core layer (a). did. Next, 60 parts by weight of polyol (e) (amount based on 100 parts by weight of formaldehyde resin (a)) was weighed.

  Next, distilled water is added to the total weight of the dust chip (a) for the total dry core layer, the solid content of the melamine-urea-formaldehyde resin (a) (solid content 56.5% by weight) and the polyol (e). On the other hand, the amount obtained by subtracting 3% water content in the dust chip (a) and 43.5% by weight (excluding solid content) in the resin (a) from the amount that becomes 8% is measured and bonded to the core layer. An agent was used.

  Next, 1500 g of the dust chip for surface layer (a) was put into the blender, and the resin (a) weighed in advance was gradually sprayed and uniformly dispersed using a spray gun while rotating the blender blade. . Next, distilled water and polyol (e), which were weighed in advance, were sprayed and uniformly dispersed using a spray gun in the same manner to obtain a dust chip for the surface layer.

  Next, 2000 g of the core layer strand chip (a) is put into the blender, and while rotating the blender blade, the resin (a) weighed in advance is gradually sprayed and uniformly dispersed using a spray gun. It was. Next, distilled water and polyol (e), which had been weighed in advance, were similarly sprayed and uniformly dispersed using a spray gun to form a strand chip for a core layer.

  The dust chips for the surface layer that were uniformly dispersed were weighed into two plastic bags so that the surface layer was 45% of the set density weight. The weighed dust chips were weighed into four plastic bags so that they could be used for the front and back sides. Next, the core layer strand chips uniformly dispersed were weighed into two plastic bags so that the core layer was 55% of the set density and weight.

  Next, one surface-use dust chip for the back surface, which had been weighed in advance, was uniformly formed to a size of 40 cm × 40 cm on a steel call board. Next, the core layer strand chip, which has been weighed in advance, is uniformly formed on the surface dust chip, then the surface of the other surface layer dust chip is uniformly formed, and the other steel layer is formed. A coal board was placed on the formed dust chip surface for surface layer, and hot-pressed under the above-mentioned board production conditions to form a three-layer particle board.

  This operation was repeated to form another three-layer particle board and left in a well-ventilated place for one week. An evaluation test was carried out using the two boards. The formulation is shown in Table 1 and the results are shown in Table 2.

(Example 6)
Both the adhesive for the surface layer and the adhesive for the core layer were the same as in Example 5 except that 60 parts by weight of the polyol (e) was changed to 40 parts by weight of the polyol (f) (amount relative to 100 parts by weight of the resin (a)). A board with a three-layer structure was manufactured by the method described above, and an evaluation test was performed. The formulation is shown in Table 1, and the results are shown in Table 2.

(Example 7)
A board was produced in the same manner as in Example 1 except that 60 parts by weight of polyol (a) was changed to 40 parts by weight of polyol (g) (amount based on 100 parts by weight of resin (a)), and an evaluation test was conducted. did. The formulation is shown in Table 1, and the results are shown in Table 2.

(Example 8)
The weight of the melamine-urea-formaldehyde resin (a) in terms of solid content (solid content 56.5% by weight) is measured to 10% with respect to the total dry weight of 4000 g of fiber (a), and polyol ( h) 150 parts by weight (amount relative to 100 parts by weight of formaldehyde resin (a)) was weighed. Next, the organic isocyanate compound (a) was weighed so as to be 50 parts by weight with respect to 100 parts by weight of the solid content of the melamine-urea-formaldehyde resin (a).

  Next, distilled water was added to the total dry fiber (a), the solid content weight of the melamine-urea-formaldehyde resin (a) (solid content 56.5% by weight), the polyol (h) and the organic isocyanate compound (a ) Weighing 12% of the total weight of)), subtracting 43.5% by weight of water in resin (a) (except for solids) and 3% of water in fiber) did.

  4000 g of the fiber (a) was put into the blender, and the resin (a) weighed in advance on the fiber (a) was gradually sprayed and uniformly dispersed using a spray gun while rotating the blender blade. . Next, distilled water and polyol (h), which were weighed in advance, were sprayed and uniformly dispersed using a spray gun in the same manner. Next, a pre-weighed organic isocyanate compound (a) is spray-coated and uniformly dispersed, and then, as an internal mold release agent, 0.5% as an active ingredient with respect to the total dry weight of the fiber (a). An amount of the release agent (a) was gradually sprayed and uniformly dispersed using a spray gun.

The uniformly dispersed fiber was taken out from the blender, weighed into a plastic bag so as to have a set density (750 kg / m ³ ) of 40 cm square and thickness 1.5 cm, and another weighed into a plastic bag.

One of the fibers weighed in a plastic bag with a preset density of 750 Kg / m ³ is placed on a steel call board on which a release agent (a) has been previously applied as an external release agent. Formed uniformly in size and coated with a coated surface of a steel cauld board that has been coated with a release agent (a) as an external release agent in advance, and heated under the above-mentioned board manufacturing conditions. A single-layer fiberboard was formed by pressure pressing.

  Also, the fiber weighed in advance in the other plastic bag was molded into a single-layer fiber board in the same manner as described above, and left for one week in a well-ventilated place. An evaluation test was carried out using the two boards. The formulation is shown in Table 1 and the results are shown in Table 2.

Example 9
150 parts by weight of polyol (h), 80 parts by weight of polyol (i) (amount based on 100 parts by weight of resin (a)), 50 parts by weight of organic isocyanate compound (a), 100 parts by weight of organic isocyanate compound (b) A board was produced by the same method as in Example 8 except that the evaluation test was performed. The formulation is shown in Table 1, and the results are shown in Table 2.

(Example 10)
150 parts by weight of polyol (h) is 130 parts by weight of polyol (j) (amount based on 100 parts by weight of resin (a)), 50 parts by weight of organic isocyanate compound (a) is 80 parts by weight of organic isocyanate compound (c). A board was produced by the same method as in Example 8 except that the evaluation test was performed. The formulation is shown in Table 1, and the results are shown in Table 2.

(Example 11)
A board was produced in the same manner as in Example 1 except that 60 parts by weight of polyol (a) was changed to 80 parts by weight of polyol (k) (amount relative to 100 parts by weight of resin (a)), and an evaluation test was conducted. did. The formulation is shown in Table 1, and the results are shown in Table 2.

(Example 12)
A board was produced in the same manner as in Example 2 except that 30 parts by weight of polyol (b) was changed to 120 parts by weight of polyol (l) (amount relative to 100 parts by weight of resin (a)), and an evaluation test was conducted. did. The formulation is shown in Table 1, and the results are shown in Table 2.

(Example 13)
A board was produced in the same manner as in Example 1 except that 60 parts by weight of polyol (a) was changed to 110 parts by weight of polyol (m) (amount based on 100 parts by weight of resin (a)), and an evaluation test was conducted. did. The formulation is shown in Table 1, and the results are shown in Table 2.

(Example 14)
Both the adhesive for the surface layer and the adhesive for the core layer were the same as in Example 5 except that 60 parts by weight of polyol (e) was changed to 90 parts by weight of polyol (n) (amount relative to 100 parts by weight of resin (a)). A board with a three-layer structure was manufactured by the method described above, and an evaluation test was performed. The formulation is shown in Table 1, and the results are shown in Table 2.

(Example 15)
A board was produced in the same manner as in Example 1 except that 60 parts by weight of polyol (a) was changed to 100 parts by weight of polyol (o) (amount relative to 100 parts by weight of resin (a)), and an evaluation test was conducted. did. The formulation is shown in Table 1, and the results are shown in Table 2.

(Comparative Example 1)
A board was produced in the same manner as in Example 1 except that 60 parts by weight of polyol (a) was changed to 180 parts by weight of polyol (p) (amount relative to 100 parts by weight of resin (a)), and an evaluation test was conducted. did. The composition is shown in Table 1, and the results are shown in Table 3.

(Comparative Example 2)
The weight in terms of solid content of the melamine-urea-formaldehyde resin (a) (solid content: 56.5% by weight) was measured to be 10% with respect to the total dry weight of the 1500 g dust chip for surface layer (a). . Next, 50 parts by weight of polyol (q) (amount based on 100 parts by weight of formaldehyde resin (a)) was weighed, and then 50 parts by weight with respect to 100 parts by weight of the solid content of melamine-urea-formaldehyde resin (a). The organic isocyanate compound (a) was weighed so that

  Next, distilled water is used as a dry chip dust chip (a), melamine-urea-formaldehyde resin (a) in terms of solid content (solid content 56.5% by weight), polyol (q), and organic isocyanate compound. The amount obtained by subtracting 3% of the moisture content in the dust chip (a) and 43.5% by weight (other than the solid content) of the resin (a) from the amount of 14% with respect to the total weight of (a). Were weighed and used as a surface layer adhesive.

  Measured so that the total weight of the strand chip (a) for 2000 g of the core layer is 6% in terms of the solid content of the melamine-urea-formaldehyde resin (a) (solid content 56.5% by weight). did. Next, 50 parts by weight of polyol (q) (amount based on 100 parts by weight of formaldehyde resin (a)) was weighed, and then 50 parts by weight with respect to 100 parts by weight of the solid content of melamine-urea-formaldehyde resin (a). The organic isocyanate compound (a) was weighed so that

  Next, distilled water was used for the dry-core layer dust chip (a), melamine-urea-formaldehyde resin (a) in terms of solid content (solid content 56.5% by weight), polyol (q), organic isocyanate type The amount of water 3% in the dust chip (a) and 43.5% by weight (excluding solids) in the resin (a) were subtracted from the amount that would be 6% of the total weight of the compound (a). The amount was weighed to obtain a core layer adhesive.

  Next, 1500 g of the dust chip for surface layer (a) was put into the blender, and the resin (a) weighed in advance was gradually sprayed and uniformly dispersed using a spray gun while rotating the blender blade. . Next, distilled water, polyol (q), and organic isocyanate compound (a), which have been weighed in advance, are sprayed and uniformly dispersed using a spray gun in the same manner, and then the fiber (a). As an internal mold release agent, 0.5% of the release agent (a) as an active ingredient is gradually sprayed and uniformly dispersed using a spray gun, and the dust chip for the surface layer is dispersed. It was.

  Next, 2000 g of the core layer strand chip (a) is put into the blender, and while rotating the blender blade, the resin (a) weighed in advance is gradually sprayed and uniformly dispersed using a spray gun. It was. Next, distilled water, polyol (q), and organic isocyanate compound (a), which have been weighed in advance, are sprayed and uniformly dispersed using a spray gun in the same manner, and strand chips for the core layer. It was.

  The dust chips for the surface layer that were uniformly dispersed were weighed into two plastic bags so that the surface layer was 45% of the set density weight. The weighed dust chips were weighed into four plastic bags so that they could be used for the front and back sides. Next, the core layer strand chips uniformly dispersed were weighed into two plastic bags so that the core layer was 55% of the set density and weight.

One of the fibers weighed in a plastic bag with a preset density of 750 Kg / m ³ is placed on a steel call board on which a release agent (a) has been previously applied as an external release agent. Formed uniformly in size and coated with a coated surface of a steel cauld board that has been coated with a release agent (a) as an external release agent in advance, and heated under the above-mentioned board manufacturing conditions. A single-layer fiberboard was formed by pressure pressing.

  Also, the fiber weighed in advance in the other plastic bag was molded into a single-layer fiber board in the same manner as described above, and left for one week in a well-ventilated place. An evaluation test was carried out using the two boards, and the composition is shown in Table 1 and the results are shown in Table 3.

(Comparative Example 3)
A board was produced in the same manner as in Example 1 except that 60 parts by weight of polyol (a) was changed to 170 parts by weight of polyol (r) (amount relative to 100 parts by weight of resin (a)), and an evaluation test was conducted. did. The composition is shown in Table 1, and the results are shown in Table 3.

(Comparative Example 4)
150 parts by weight of polyol (h), 20 parts by weight of polyol (s) (amount relative to 100 parts by weight of resin (a)), 50 parts by weight of organic isocyanate compound (a), 100 parts by weight of organic isocyanate compound (b) A board was produced by the same method as in Example 8 except that the evaluation test was performed. The composition is shown in Table 1, and the results are shown in Table 3.

(Comparative Example 5)
150 parts by weight of polyol (h), 40 parts by weight of polyol (t) (amount based on 100 parts by weight of resin (a)), 50 parts by weight of organic isocyanate compound (a), 150 parts by weight of organic isocyanate compound (c) A board was manufactured by the same method as in Example 8 except that the part was changed to a part, and an evaluation test was performed. The composition is shown in Table 1, and the results are shown in Table 3.

(Comparative Example 6)
Both the adhesive for the surface layer and the adhesive for the core layer were the same as in Example 5 except that 60 parts by weight of polyol (e) was changed to 30 parts by weight of polyol (u) (amount relative to 100 parts by weight of resin (a)). A board with a three-layer structure was manufactured by the method described above, and an evaluation test was performed. The composition is shown in Table 1, and the results are shown in Table 3.

(Comparative Example 7)
Both the adhesive for the surface layer and the adhesive for the core layer were the same as in Example 5 except that 60 parts by weight of polyol (e) was changed to 70 parts by weight of polyol (v) (amount relative to 100 parts by weight of resin (a)). A board with a three-layer structure was manufactured by the method described above, and an evaluation test was performed. The composition is shown in Table 1, and the results are shown in Table 3.

(Comparative Example 8)
It measured so that it might become 14% with the weight (solid content 56.5 weight%) of solid content of a melamine-urea-formaldehyde resin (a) with respect to the total dry weight of 4000 g of fiber (a).

  Next, distilled water was added to the total dry fiber (a) and the total solid content of 14% melamine-urea-formaldehyde resin (a) in terms of solid content (solid content 56.5% by weight) with respect to the total dry fiber. The amount obtained by subtracting the water content of 3% in the fiber and 43.5% by weight (other than solid content) in the resin (a) from the amount of 12% with respect to the weight was measured.

  4000 g of the fiber (a) was put into a blender, and the resin (a) weighed in advance was gradually sprayed and uniformly dispersed using a spray gun while rotating the blender blade.

The uniformly dispersed fiber was taken out from the blender, weighed into a plastic bag so as to have a set density (750 kg / m ³ ) of 40 cm square and thickness 1.5 cm, and another weighed into a plastic bag.

One of the fibers weighed into a plastic bag with a preset density of 750 kg / m ³ was uniformly formed on a steel call board to a size of 40 cm × 40 cm, and the other steel call board was A single layer board was formed by covering the formed fiber and hot pressing under the above board manufacturing conditions.

  In the other case, a single-layer fiber board was formed in the same manner and left in a well-ventilated place for one week. An evaluation test was performed using the two boards. The composition is shown in Table 1, and the results are shown in Table 3.

Claims (8)

25 to 160 parts by weight of polyol (B) having a functional group number of 2 to 8 and a weight average molecular weight of 60 to 1000 with respect to 100 parts by weight of the solid content of the formaldehyde resin (A) ,
A highly water-resistant composite material-forming adhesive composition comprising 30 to 120 parts by weight of an organic isocyanate compound (C) with respect to 100 parts by weight of the solid content of the formaldehyde resin (A) .   The adhesive composition according to claim 1, comprising 25 to 150 parts by weight of the polyol (B) with respect to 100 parts by weight of the solid content of the formaldehyde resin (A).   The adhesive composition according to claim 1 or 2, wherein the polyol (B) has a weight average molecular weight of 60 to 700. A highly water-resistant composite material obtained by hot pressing a mixture containing the adhesive composition according to any one of claims 1 to 3 and lignocelluloses and / or an inorganic material. A ratio of the adhesive composition according to any one of claims 1 to 3 and lignocelluloses and / or inorganic materials, and the ratio of the formaldehyde resin and the lignocelluloses and / or inorganic materials. Is a highly water-resistant composite material obtained by hot pressing a mixture having a total dry weight ratio of 6: 100 to 30: 100 . The inorganic material and / or lignocellulosic material is in the form of chips, plates, strands, thinly sliced flakes, finely pulverized powders, fibers, or a mixed form thereof. The composite material according to claim 4 or 5 . A method for producing a highly water-resistant composite material, comprising mixing the adhesive composition according to any one of claims 1 to 3 with lignocelluloses and / or an inorganic material and hot pressing. . Furthermore, a mold release agent is used, The manufacturing method of the composite material of Claim 7 characterized by the above-mentioned.