JP5782282B2 - Transfer device - Google Patents

Transfer device Download PDF

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JP5782282B2
JP5782282B2 JP2011072966A JP2011072966A JP5782282B2 JP 5782282 B2 JP5782282 B2 JP 5782282B2 JP 2011072966 A JP2011072966 A JP 2011072966A JP 2011072966 A JP2011072966 A JP 2011072966A JP 5782282 B2 JP5782282 B2 JP 5782282B2
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transfer device
chain conveyor
plate
chip
chain
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JP2012206199A (en
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敏明 田中
敏明 田中
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Tanaka Manufacturing Co Ltd
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Tanaka Manufacturing Co Ltd
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Description

本発明は、移送装置に関するものであり、特に、工作機械等から排出される洗浄液と切り粉とを分離し、切り粉を排出する移送装置に関するものである。   The present invention relates to a transfer device, and more particularly to a transfer device that separates cleaning liquid and chips discharged from a machine tool or the like and discharges the chips.

近年、旋盤等の工作機械から排出される洗浄液と切り粉とを分離し、洗浄液を濾過する濾過装置として各種の濾過装置が提案されている。下記の特許文献1には、本願の出願人が先に出願した濾過装置が記載されている。   In recent years, various filtering devices have been proposed as a filtering device that separates cleaning liquid and chips discharged from a machine tool such as a lathe and filters the cleaning liquid. The following Patent Document 1 describes a filtration device previously filed by the applicant of the present application.

図4は、特許文献1に記載されている従来の移送装置を含む濾過装置の構成を示す正面図、平面図である。廃液槽20の開口部21と反対側の端部は斜め上方に延長されており、上端部にはチェーンコンベア26の軸を駆動するモーター24が装着されている。チェーンコンベア26は廃液槽20の長手方向の側面に沿って、開口部21の下部に設けられたチェーン折り返しのための円板29と上端部のモーター24によって駆動される歯車23との間に装着され、2本のチェーンの間には所定の間隔で、切り粉排出口25から切り粉収納箱に切り粉を掻き出すための、断面がL字状の金属板27が装着されている。   FIG. 4 is a front view and a plan view showing a configuration of a filtration device including a conventional transfer device described in Patent Document 1. The end of the waste liquid tank 20 opposite to the opening 21 extends obliquely upward, and a motor 24 that drives the shaft of the chain conveyor 26 is attached to the upper end. The chain conveyor 26 is mounted along the side surface in the longitudinal direction of the waste liquid tank 20 between a disk 29 for returning the chain provided at the lower portion of the opening 21 and the gear 23 driven by the motor 24 at the upper end. In addition, a metal plate 27 having an L-shaped cross section for scraping the chips from the chip discharge port 25 to the chip storage box is mounted between the two chains at a predetermined interval.

特開2010−137353号公報JP 2010-137353 A

上記した従来の濾過装置の切り粉の移送装置においては、切り粉を断面がL字状の金属板で掻き出していたが、特に切り粉が大量に投入された場合に、長い切り粉が金属板に絡まり、そのまま運転を続けると切り粉が後から投入された切り粉と絡みついて増大し、ドラムフィルターの回転がロックしたり、ドラムフィルターが破損する恐れがあった。従って、濾過装置を停止して絡まった切り粉を手で取り除く作業が必要になり、手間がかかると共に装置の稼働率が低下するという問題点があった。   In the above-described chip transfer device of the conventional filtering device, the chip is scraped off by a metal plate having an L-shaped cross section. When the operation is continued as it is, the swarf is entangled with the swarf added later, and the rotation of the drum filter may be locked or the drum filter may be damaged. Therefore, it is necessary to stop the filtering device and remove the entangled chips by hand, which is troublesome and reduces the operating rate of the device.

本発明は上記したような従来の課題を解決し、大量の切り粉が投入されても切り粉が絡まない移送装置を提供することを目的とする。   An object of the present invention is to solve the conventional problems as described above and to provide a transfer device in which chips do not get entangled even when a large amount of chips is introduced.

本発明の移送装置は、切り粉が混ざった洗浄液から切り粉と洗浄液を分離して前記切り粉を移送する移送装置において、チェーンコンベアの2本のチェーンに渡るようにチェーンの移動方向と平行に装着された複数の押さえ板と、後端の前記押さえ板に固着され、前記切り粉を押して移動させる掻き板を備えた切り粉移送器を設けたことを主要な特徴とする。   The transfer device according to the present invention is a transfer device that separates the swarf and the cleaning liquid from the cleaning liquid mixed with the swarf and transfers the swarf, in parallel with the movement direction of the chain so as to cross over the two chains of the chain conveyor. The main feature of the present invention is that a chip transfer device including a plurality of mounted pressing plates and a scraping plate that is fixed to the pressing plate at the rear end and moves the pressing chips is provided.

また、前記した移送装置において、前記押さえ板は前記チェーンコンベアの2本のチェーンの駒の間隔とほぼ同じ幅を備え、前記チェーンコンベアの2本のチェーンに渡る軸回動可能に嵌合され、隣接する押さえ板と蝶つがい状に連結している点にも特徴がある。 Further, the transfer device described above, the pressing plate is provided with approximately the same width as the spacing of the frame of the two chains of the chain conveyor, pivotably fitted to the shaft over two chains of the chain conveyor, It is also characterized by the fact that it is connected in the shape of a butterfly that is adjacent to the holding plate.

また、前記した移送装置において、前記押さえ板は前記チェーンコンベアの2本のチェーンの駒の間隔とほぼ同じ幅を備え、それぞれが前記チェーンコンベアの2本のチェーンの各駒に固着されている点にも特徴がある。   Further, in the transfer device described above, the pressing plate has a width substantially the same as the interval between the two chain pieces of the chain conveyor, and each is fixed to each piece of the two chains of the chain conveyor. There is also a feature.

本発明の移送装置は上記したような構成によって、以下のような効果を奏する。(1)大量の切り粉が投入されても切り粉が絡まずに排出できるので、手間がかからず、装置の稼働率が向上する。   The transfer device of the present invention has the following effects by the above-described configuration. (1) Even if a large amount of chips is input, the chips can be discharged without being entangled, so that it does not take time and the operating rate of the apparatus is improved.

(2)掻き板に絡まった切り粉が歯車の上部で脱落し、歯車の軸に絡まることを防止できる。 (2) It is possible to prevent chips entangled in the scraper from dropping off at the upper part of the gear and entangled with the gear shaft.

(3)1つの切り粉移送器によって移送できる切り粉の量が増える。 (3) The amount of chips that can be transferred by one chip transfer device increases.

図1は本発明の移送装置を含む濾過装置の構成を示す正面図である。FIG. 1 is a front view showing a configuration of a filtration device including a transfer device of the present invention. 図2は本発明の移送装置の実施例1のチェーンコンベアの構成を示す平面図および断面図である。FIG. 2 is a plan view and a cross-sectional view showing the configuration of the chain conveyor according to the first embodiment of the transfer device of the present invention. 図3は本発明の移送装置の実施例2のチェーンコンベアの構成を示す平面図および断面図である。FIG. 3 is a plan view and a cross-sectional view showing the configuration of the chain conveyor of the transfer apparatus according to the second embodiment of the present invention. 図4は従来の移送装置を含む濾過装置の構成を示す正面図、平面図である。FIG. 4 is a front view and a plan view showing a configuration of a filtration device including a conventional transfer device.

以下実施例について図面を参照して説明する。   Embodiments will be described below with reference to the drawings.

図1は本発明の移送装置を含む濾過装置の構成を示す正面図である。この濾過装置は大きく、廃液槽20と濾過された洗浄液が溜まる濾過液槽10に分けられる。廃液槽20は濾過液槽10の内部に配置されている。廃液槽20の一端の上部には図示しない旋盤等の工作機械から切り粉(金属片)40が混ざった使用済みの洗浄液(廃液)が流入する開口部21が設けられている。   FIG. 1 is a front view showing a configuration of a filtration device including a transfer device of the present invention. This filtration apparatus is large and is divided into a waste liquid tank 20 and a filtrate tank 10 in which the filtered cleaning liquid is accumulated. The waste liquid tank 20 is disposed inside the filtrate tank 10. An opening 21 through which a used cleaning liquid (waste liquid) mixed with chips (metal pieces) 40 flows from a machine tool such as a lathe (not shown) is provided at an upper portion of one end of the waste liquid tank 20.

廃液槽20の中央には、軸が水平になるように設置され、チェーンコンベア36の2本のチェーンと歯車によって係合して回転する円筒形状のドラムフィルター22が配置されている。ドラムフィルター22はドラム外部から内部へ廃液17を濾過して廃液槽20の側面の開口部から濾過液槽10に流出させるようになっている。   In the center of the waste liquid tank 20, a cylindrical drum filter 22 is disposed so that the shaft is horizontal and is rotated by being engaged with two chains of the chain conveyor 36 by gears. The drum filter 22 is configured to filter the waste liquid 17 from the outside to the inside of the drum so as to flow out from the side opening of the waste liquid tank 20 to the filtrate tank 10.

ドラムフィルター22は円筒形状の側面全体に細かい金網製又は布製のフィルターを備え、洗浄液の中で回転し、更にフィルターの内側から洗浄液を噴射することによってフィルターの目詰まりを防止している。切り粉40は廃液槽20の底部に残るので、この切り粉40をチェーンコンベア35に取り付けられた切り粉移送器30によって掻き出すことによって切り粉40と洗浄液17が分離される。   The drum filter 22 is provided with a fine wire mesh or cloth filter on the entire side surface of the cylindrical shape, rotates in the cleaning liquid, and further sprays the cleaning liquid from the inside of the filter to prevent clogging of the filter. Since the chips 40 remain at the bottom of the waste liquid tank 20, the chips 40 and the cleaning liquid 17 are separated by scraping the chips 40 by the chip transfer device 30 attached to the chain conveyor 35.

廃液槽20の開口部21と反対側の端部は斜め上方に延長されており、上端部にはチェーンコンベア35の軸を駆動するモーター24が装着されている。本発明の移送装置を構成するチェーンコンベアの2本のチェーン35は廃液槽20の長手方向の側面に沿って、開口部21の下部に設けられたチェーン折り返しのための円板29と上端部のモーター24によって駆動される歯車23との間に装着されている。   The end of the waste liquid tank 20 opposite to the opening 21 extends obliquely upward, and a motor 24 that drives the shaft of the chain conveyor 35 is attached to the upper end. The two chains 35 of the chain conveyor constituting the transfer device of the present invention are arranged along the side surface in the longitudinal direction of the waste liquid tank 20 and a circular plate 29 provided at the lower part of the opening 21 for turning back the chain. It is mounted between the gear 23 driven by the motor 24.

2本のチェーン35の間には、所定の間隔で切り粉排出口25から切り粉収納箱に切り粉40を掻き出すための切り粉移送器30が装着されている。切り粉移送器30の長さは装着間隔よりも短く、隣接する切り粉移送器30の間には隙間が空いている。チェーン35は廃液槽20の底面と一定の距離を保って底面と平行に移動し、切り粉移送器30の掻き板31によって底面に溜まった切り粉40が移送される。   A chip transfer device 30 for scraping the chips 40 from the chip discharge port 25 to the chip storage box is mounted between the two chains 35 at a predetermined interval. The length of the chip transfer device 30 is shorter than the mounting interval, and there is a gap between adjacent chip transfer devices 30. The chain 35 moves in parallel with the bottom surface at a certain distance from the bottom surface of the waste liquid tank 20, and the chips 40 accumulated on the bottom surface are transferred by the scraping plate 31 of the chip transfer device 30.

濾過液槽10は廃液槽20の側面の開口部から流出した濾過液を溜める容器であり、濾過液槽10には水位計、濾過液を図示しない工作機械へ送出するための複数のポンプ、ストレーナ(フィルタ)および圧力計を介してフィルター洗浄用の濾過液をドラムフィルター22へ送出するためのポンプを備えている。キャスター14は濾過装置全体を移動させるための脚輪である。   The filtrate tank 10 is a container for accumulating the filtrate flowing out from the opening on the side surface of the waste liquid tank 20, and the filtrate tank 10 includes a water level gauge, a plurality of pumps and strainers for sending the filtrate to a machine tool (not shown). (Filter) and a pump for sending the filtrate for cleaning the filter to the drum filter 22 through a pressure gauge. The caster 14 is a leg ring for moving the entire filtering device.

図2は本発明の移送装置の実施例1のチェーンコンベアの構成を示す平面図および断面図である。切り粉移送器30は所定の間隔(実施例ではチェーンの駒12個分の間隔)でチェーンコンベアの2本のチェーン35に渡るように装着されている。、切り粉移送器30は、切り粉を押さえる複数の金属製の押さえ板32を備え、最後部の押さえ板32には、移動方向とほぼ直角に、切り粉40を押して移動させる金属製の掻き板31が溶接、ネジ止めなどによって固着されている。   FIG. 2 is a plan view and a cross-sectional view showing the configuration of the chain conveyor according to the first embodiment of the transfer device of the present invention. The chip feeder 30 is mounted so as to cross over the two chains 35 of the chain conveyor at a predetermined interval (an interval corresponding to 12 chain pieces in the embodiment). The chip transporter 30 includes a plurality of metal pressing plates 32 for pressing the chips, and the last pressing plate 32 is made of a metal scraper that pushes and moves the chips 40 substantially perpendicular to the moving direction. The plate 31 is fixed by welding, screwing or the like.

複数(実施例では6枚)の押さえ板32はチェーンコンベアの2本のチェーン35の駒の間隔とほぼ同じ幅であり、チェーンコンベアの2本のチェーン35に渡る(貫通している)軸33回動可能に嵌合され、隣接する押さえ板と蝶つがい状に連結している。なお、押さえ板32の枚数は任意である。 Multiple retainer plate 32 (in the embodiment six) is substantially the same width as the distance between the two pieces of chain 35 of the chain conveyor, over the two chains 35 of the chain conveyor (penetrates) the axis 33 is rotatably fitted, it is connected to the adjacent holding plate and hinge-like. Note that the number of pressing plates 32 is arbitrary.

このような切り粉移送器30を所定の間隔でチェーンコンベア35に装着することによって、掻き板31によって押圧された切り粉40が押さえ板32と廃液槽20の底部に挟まれた空間内に収まり、掻き板31によって押圧された切り粉40がチェーンコンベア35の上部にまで盛り上がりって掻き板31に絡まったり、掻き板31とドラムフィルター22の間に挟まってフィルター22が損傷することを防止できる。   By mounting such a chip transfer device 30 on the chain conveyor 35 at a predetermined interval, the chip 40 pressed by the scraper 31 fits in a space sandwiched between the pressing plate 32 and the bottom of the waste liquid tank 20. Further, it is possible to prevent the chips 40 pressed by the scraping plate 31 from rising up to the upper part of the chain conveyor 35 and being entangled with the scraping plate 31 or being sandwiched between the scraping plate 31 and the drum filter 22 and damaging the filter 22. .

また、掻き板31に絡まった切り粉40が歯車23の上部で脱落し、歯車23の軸に絡まることも防止できる。更に、1つの切り粉移送器30によって移送できる切り粉の量が増える。   Further, it is possible to prevent the chips 40 entangled with the scraper plate 31 from dropping off at the upper part of the gear 23 and being entangled with the shaft of the gear 23. Furthermore, the amount of chips that can be transferred by one chip transfer device 30 increases.

図3は本発明の移送装置の実施例2のチェーンコンベアの構成を示す平面図および断面図である。実施例1においては、複数の押さえ板32が蝶つがい状に連結している例を開示したが、この場合には隣接する押さえ板32との隙間に切り粉が絡まる可能性があり、絡まった切り粉は手で取り除く必要がある。図3に示す実施例2は、隣接する押さえ板との隙間に切り粉40が絡み難くしたものである。 FIG. 3 is a plan view and a cross-sectional view showing the configuration of the chain conveyor of the transfer apparatus according to the second embodiment of the present invention. In Example 1, although the example which the some presser plate 32 was connected in the shape of a hinge was disclosed, in this case, there exists a possibility that a chip may get entangled in the clearance gap between the adjacent presser plates 32, and it became entangled. The chips must be removed by hand. In Example 2 shown in FIG. 3, the chips 40 are less likely to get entangled in the gap between adjacent pressing plates.

実施例2の切り粉移送器30の押さえ板36はチェーンコンベアの2本のチェーン35の駒の間隔とほぼ同じ幅を備え、それぞれがチェーンコンベアの2本のチェーンの各駒に溶接、ネジ止めあるいは一体形成されるなどして固着されている。   The holding plate 36 of the chip transfer device 30 of the second embodiment has substantially the same width as the interval between the two chains 35 of the chain conveyor, and each is welded, screwed or screwed to each of the two chains of the chain conveyor. It is fixed by being integrally formed.

チェーンコンベアの2本のチェーン35は切り粉40を掻く位置においては歯車23によって牽引されるので、ほぼ直線状になり、隣接する押さえ板36との隙間は僅かとなり、かつ実施例1のような貫通する軸33が無いので、切り粉が絡み難い。   Since the two chains 35 of the chain conveyor are pulled by the gear 23 at the position where the chips 40 are scraped, they are almost straight, and the gap between the adjacent pressing plates 36 is small, and as in the first embodiment. Since there is no penetrating shaft 33, chips are difficult to get entangled.

また、実施例2においては、押さえ板36はチェーン35の複数の軸を含む平面よりも外側に、前記平面と平行に固着されている。従って、チェーン35が歯車23および円板29と嵌合している間はチェーン35が円弧状になるので、隣接する押さえ板36との隙間が広がり、隙間に絡んでいた切り粉が外側に脱落し易くなる。 In the second embodiment, the pressing plate 36 is fixed to the outer side of the plane including the plurality of axes of the chain 35 in parallel with the plane. Thus, since during the chain 35 is in an arc shape chain 35 is fitted with a gear 23 and disc 29, spread the gap between the presser plate 36 adjacent, falling swarf was entangled in the gap is outwardly It becomes easy to do.

以上実施例を説明したが、本発明の移送装置には以下のような変形例も考えられる。実施例においては濾過機能を備えた濾過装置について開示したが、本発明は濾過機能の有無にかかわらず実施可能である。また本発明は水系の洗浄液に限らず、任意の洗浄液、冷却液、潤滑液を使用する装置に適用可能である。   Although the embodiments have been described above, the following modifications may be considered for the transfer device of the present invention. In the embodiments, a filtration device having a filtration function is disclosed, but the present invention can be implemented regardless of the presence or absence of the filtration function. Further, the present invention is not limited to an aqueous cleaning liquid, and can be applied to an apparatus using an arbitrary cleaning liquid, cooling liquid, or lubricating liquid.

実施例2においては、押さえ板36はチェーン35の複数の軸を含む平面よりも外側に、前記平面と平行に固着されている例を開示したが、押さえ板36はチェーン35の複数の軸を含む平面内に、固着されるようにしてもよい。   In the second embodiment, an example in which the pressing plate 36 is fixed to the outer side of a plane including a plurality of axes of the chain 35 in parallel with the plane is disclosed. However, the pressing plate 36 has a plurality of axes of the chain 35. You may make it adhere in the plane to contain.

実施例1あるいは2において、図3(b)、(c)に示すように、各押さえ板32の後端が後の押さえ板の先端の外側にうろこ状に重なり、後部の板の前端を覆うように、押さえ板の後端を延長すると共に、外側に段差状に曲げる(45)か、あるいはチェーン35の複数の軸を含む平面に対して後部ほど離れるように傾斜して固着(46)してもよい。また先頭の押さえ板の前端を円筒状に丸めてもよい。丸めることにより前端への絡まりが減少する。
また、各押さえ板32の下面に弾力性のある薄い金属製あるいは樹脂製の板をうろこ状に重ねて貼ってもよい。板は押さえ板32の後端の隙間を覆うことができる長さ以上の長さとし、後部の板の前端も覆うことが好ましい。板は後端を除く各押さえ板32に装着してもよいが、長い板を任意枚数ごとに1枚装着してもよい。このようにすれば押さえ板32の隙間に切り粉が絡まることを減少させることができる。
In Example 1 or 2, as shown in FIGS. 3B and 3C, the rear end of each presser plate 32 overlaps the outside of the front end of the rear presser plate to cover the front end of the rear plate. In this way, the rear end of the pressing plate is extended and bent outwardly in a stepped shape (45), or fixed so as to be inclined away from the plane including a plurality of axes of the chain 35 (46). May be. Further, the front end of the top pressing plate may be rounded into a cylindrical shape. Rounding reduces tangling to the front end.
Further, an elastic thin metal plate or resin plate may be stacked and pasted on the bottom surface of each pressing plate 32 in a scaly manner. The plate is preferably longer than the length that can cover the gap at the rear end of the pressing plate 32, and preferably covers the front end of the rear plate. The plate may be attached to each pressing plate 32 except for the rear end, but one long plate may be attached every arbitrary number. In this way, it is possible to reduce the entanglement of chips in the gaps between the pressing plates 32.

本発明は、工作機械等から排出される洗浄液と切り粉とを分離し、洗浄液を濾過する濾過装置に適用できる。   INDUSTRIAL APPLICABILITY The present invention can be applied to a filtration device that separates cleaning liquid and chips discharged from a machine tool or the like and filters the cleaning liquid.

10…濾過液槽
14…キャスター
17…濾過液
20…廃液槽
21…開口部
22…ドラムフィルター
23…歯車
25…切り粉排出口
28…抑止板
30…切り粉移送器
35…チェーン
DESCRIPTION OF SYMBOLS 10 ... Filtrate tank 14 ... Caster 17 ... Filtrate 20 ... Waste liquid tank 21 ... Opening part 22 ... Drum filter 23 ... Gear 25 ... Chip discharge port 28 ... Deterrent plate 30 ... Chip transfer device 35 ... Chain

Claims (3)

廃液槽の底部に溜まった切り粉をチェーンコンベアに取り付けられた切り粉移送器によって掻き出すことにより、切り粉が混ざった洗浄液から切り粉と洗浄液を分離して前記切り粉を移送する移送装置において、
前記切り粉移送器は、所定の間隔で前記チェーンコンベアに取り付けられ、前記切り粉移送器の長さは前記所定の間隔よりも短く、隣接する切り粉移送器との間には隙間が空いており、
かつ、前記切り粉移送器は、前記チェーンコンベアの2本のチェーンに渡るようにチェーンの移動方向と平行に装着され、前記チェーンコンベアの2本のチェーンの駒の間隔とほぼ同じ幅を備えた複数の押さえ板と、後端の前記押さえ板に移動方向とほぼ直角に固着され、前記廃液槽の底面と一定の距離を保って底面と平行に移動することにより、前記切り粉を押して移動させる掻き板を備えた
ことを特徴とする移送装置。
In the transfer device that separates the swarf and the cleaning liquid from the cleaning liquid mixed with the swarf by scraping off the swarf accumulated at the bottom of the waste liquid tank by the swarf transporter attached to the chain conveyor ,
The chip transporter is attached to the chain conveyor at a predetermined interval, the length of the chip transporter is shorter than the predetermined interval, and there is a gap between adjacent chip transporters. And
The chip transfer device is mounted in parallel with the moving direction of the chain so as to extend over the two chains of the chain conveyor, and has a plurality of widths substantially equal to the interval between the two chain pieces of the chain conveyor. The pressing plate is fixed to the holding plate at the rear end at a substantially right angle to the moving direction, and is moved to move parallel to the bottom surface while maintaining a certain distance from the bottom surface of the waste liquid tank. A transfer device comprising a plate.
前記押さえ板は、前記チェーンコンベアの2本のチェーンに渡る軸回動可能に嵌合され、隣接する押さえ板と蝶つがい状に連結していることを特徴とする請求項1に記載の移送装置。 The pressing plate is pivotally fitted to the shaft over two chains of the chain conveyor, the transfer according to claim 1, characterized in that linked to the adjacent holding plate and hinge-like apparatus. 前記押さえ板は、それぞれが前記チェーンコンベアの2本のチェーンの各駒に固着されており、隣接する押さえ板とは連結していないことを特徴とする請求項1に記載の移送装置。 2. The transfer device according to claim 1, wherein each of the pressing plates is fixed to each piece of two chains of the chain conveyor and is not connected to an adjacent pressing plate .
JP2011072966A 2011-03-29 2011-03-29 Transfer device Active JP5782282B2 (en)

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