JP5775824B2 - Carpet backlight system with anti-tip coating - Google Patents

Description

  The present invention relates to a carpet backlight system, a carpet structure having a carpet backlight system, and a method for manufacturing a carpet backlight system.

  Lighting on or in the floor is conventionally known. European patent EP032682 covers, for example, a building floor, where some of the modular tiles are signal units with a light-transmitting module plastic housing located in the opening and a light-emitting diode located in the housing. An apparatus for guiding a building occupant along a path of movement in a building having such modular carpet tiles arranged as described above. The light emitting diode is energized via an electrical cable, thereby providing a visually identifiable path on the floor.

  US Patent Application Publication US 20070037462 describes a method of manufacturing a dispersive optical fiber scrim having functional optical fibers, a functional optical fiber scrim thus manufactured, and a composite incorporating the optical fiber scrim. .

  US patent publication US 4794373 describes an apparatus for visually guiding a resident in a building in a path of travel along the floor in the building. This device consists of a carpet above the floor and a lighting strip located below the carpet. The lighting strip has an elongated ribbon, and a group of laterally spaced conductors extends into the ribbon of sheet material and extends longitudinally. A series of light transmissive plastic housings are connected and arranged longitudinally along a common outer surface of a ribbon of plastic sheet material. The light emitting means is disposed in each of the housings and is electrically connected to a predetermined conductor of a group of conductors contained in a ribbon of sheet material. The carpet has holes extending in series arranged corresponding to a series of light transmissive housings on the lighting strip.

  A problem associated with under-lighting lighting systems is that the carpet or carpet tile is not anchoring on the floor, and the carpet or carpet tile moves or curves. Thus, it is desirable that the carpet or carpet tile remain in place even when using a backlight system. Thus, it is an aspect of the present invention to provide an alternative backlight system that preferably avoids at least in part the above problems.

  Here, the proposed solution provides an anti-tip coating on at least part of the front side (preferably of the non-light emitting element) of the backlight system, and preferably on the back side of at least part of the backlight system. That is. In this way, the lighting system takes over the fall-preventing function at least partially in the area where the floor is covered with the backlight system. In this way, the backlight system that covers the fall prevention on the floor (otherwise) provided with a backlight arrangement at least partially takes over this fall prevention function.

  In the first aspect, the present invention includes a carpet backlight unit having a backlight unit front side and a backlight unit back side, and the backlight unit front side includes a light source for generating light and a fall prevention coating. A carpet backlight system is provided. The carpet backlight system can be applied as a backlight on the back of the carpet unit of a light transmissive carpet unit, such as a carpet, a single carpet tile or a plurality of carpet tiles. Here, the term “suitable” refers to the fact that the carpet backlight system as proposed is suitable to be provided as a carpet backlight system for a light transmissive carpet unit.

  Thus, in a particular embodiment, the present invention is a carpet having a backlight unit front side and a unit back, which is suitable as a backlight on the back of the carpet unit of a light transmissive carpet unit selected from the group consisting of carpet and carpet tile. A carpet backlight system having a backlight unit, wherein a front surface of the backlight unit has a light source for generating light and an anti-tip coating. Preferably, the carpet backlight system has a plurality of light sources. The term “carpet unit” specifically refers to a carpet, a carpet tile or a plurality of carpet tiles.

  Thus, in an embodiment, the carpet backlight system is used as a display that is arranged to generate lighting through the carpet unit that provides information to the person using the carpet unit.

  The backlight system has a plurality of light sources in embodiments where there are a plurality of carpet backlight units and / or in embodiments where there are a plurality of light sources included in the carpet backlight unit. Preferably, the light source is an LED (light emitting diode), in particular a semiconductor LED.

  Preferably, the carpet backlight system also provides a tip-over function that would otherwise be lost due to the presence of the backlight system.

  In the embodiment, the back of the unit also has a fall prevention coating. The fall-preventing coating has a tackifier (tackifier). The anti-tip coating also has a rubber such as silicon rubber. In addition, the anti-tip coating has (further) a rust inhibitor, for example to protect the metal parts or metal floors of the light source and attached electronic components.

  In an embodiment, the front surface of the backlight unit has a substrate recess, and one or more of the light source and associated electronic circuits are disposed in the substrate recess. In a particular embodiment, the carpet backlight system has a substrate having a light source, preferably a printed circuit board (PCB). Such a substrate has a maximum height of up to 1 mm, and a backlight unit including any optical components has an overall maximum height of at most 3 mm. In particular, the overall height is not more than 1 mm or at most 1.5 mm, such as 0.2-1.5 mm.

  The carpet backlight system is configured to receive one or more input signals and configured to generate one or more output signals to control the light of the light source in response to one or more input signals The control unit is further provided.

  In particular, the present invention also provides a carpet structure having an arrangement of light transmissive carpet units and carpet backlight systems as defined herein, wherein the backlight system comprises one or more backlight units. The light transmitting carpet unit is adjacent to the front surface of the backlight unit of one or more backlight units and the rear surface of the carpet unit of the light transmitting carpet unit, and the light transmitting carpet unit travels in the direction from the rear surface of the carpet unit to the front surface of the carpet unit. Is provided so as to transmit at least a part of. This results in light from the light source being emitted from the tufted surface.

  According to another aspect, the present invention provides a method for manufacturing a carpet backlight unit comprising the steps of supplying a substrate and supplying an anti-tip coating and a light source to the substrate. In an embodiment, the anti-tip coating has a rust inhibitor.

  In an embodiment, the method includes supplying the anti-tip coating to the substrate and supplying the light source to the substrate having the anti-tip coating. In yet another embodiment, the method includes supplying the light source to the substrate and applying the anti-tip coating to the substrate having the light source. In a special embodiment, the method comprises screen printing the anti-tip coating on the substrate having the light source.

  The term “light sensor” relates to a device that is known in the art and can detect light. In certain embodiments, the sensor is tuned to detect visible light. Although the term sensor herein relates specifically to an optical sensor, in certain embodiments it may relate to other types of sensors. When a sensor senses light, the term sensor refers to a light sensor, and such a sensor is specifically configured to sense visible light. As will be apparent to those skilled in the art, multiple sensors may be applied.

  The invention is based inter alia on the use of carpet units in combination with light. Light is transmitted through at least a portion of the carpet to provide light to the user on the front side of the carpet unit, but instead is detected by a light sensor (integrated in the carpet unit or on its back) Or in addition, light above the carpet may be transmitted through at least a portion of the carpet unit.

  While the light source is not visible through the tuft, the carpet unit is specifically provided so that light leaks from the front side of the carpet unit, particularly from the back of the main backing layer. Thus, preferably the light source is not visible. Thus, the term “light transmissive carpet unit” does not include carpets with holes that the light source is visible through the hole or through which the light source passes. As noted below, the light source will not be visible to the viewer on the carpet unit front side, since at least the yarn and the main backing layer do not allow. Thus, the main backing layer and tuft, as well as any other layers (in embodiments where the light source is placed on the back of such an optional layer) are light transmissive to the light of the light source.

  In some embodiments, even if the fabric is opaque to the human eye, the present invention forms a structure with sufficient openings for the yarns forming the tufts of the carpet unit to transmit light. The fact of doing is preferably used. For appearance reasons, the tufts are preferably supplied in such a way that the main backing layer is not visible, but the light can still pass through the tuft structure. Placing a light source or other component (eg, sensor) of the lighting system on the back of the main backing layer that is transparent to light results in light from the light source being emitted from the surface of the tuft. Become. In this application, the term “primary backing layer with tufts” relates to the main backing layer with tufts.

  In an embodiment, the carpet unit may be combined with a carpet backlight system, but alternatively or additionally, a light source may be embedded in the carpet unit. The combination of the carpet unit and the carpet backlight system is also indicated herein as “carpet structure”.

  In yet another embodiment, having a carpet backlight unit having a unit back and a backlight unit front side, suitable as a backlight on the back of the carpet unit of a light transmissive carpet unit selected from the group consisting of carpets and tiles. A carpet backlight system is provided, wherein the backlight unit front side has a light source and an attached optical component provided to generate light, said optical component directing light to the light transmissive carpet unit. The optical component is suitable for being provided so as to penetrate at least a part of the light transmission carpet unit. Preferably, the shorter the path length the light travels, the less light loss. Furthermore, the optical component may contribute to keeping the carpet unit in place. The carpet unit backing, such as the carpet second backing or the tile tile backing, has a relatively low permeability. By penetrating at least part of the backing, this problem is at least partially avoided.

  In yet another embodiment, a carpet structure having an arrangement of light transmissive carpet units and carpet backlight systems as defined herein is provided, wherein the backlight system has one or more backlight units. The front surface of the backlight unit of one or more backlight units and the rear surface of the carpet unit of the light transmission carpet unit are adjacent to each other, the optical component penetrates at least a part of the carpet unit, and the light transmission carpet unit is the carpet unit. It is provided so as to transmit at least part of the light traveling in the direction from the back surface to the carpet unit front surface. Preferably, the light transmission carpet unit has a recess having a predetermined shape provided so as to at least partially receive a plurality of optical components. Thus, in one aspect, the present invention also provides a light transmissive carpet having one or more recesses provided to at least partially contain one or more optical components of a backlight unit of a carpet backlight system. Supply tiles.

  The optical component described above has one or more materials selected from the group consisting of organic and inorganic transmissive materials. Preferably, the optical component has a pointed tip surface. In an embodiment, the optical component has a structure having a shape selected from the group consisting of a conical shape, a pyramid shape, a cylindrical shape, and a cubic shape. In a preferred embodiment, the optical component has an electrical conductor such as a wire disposed on at least a portion of the outer surface of the optical component. When the carpet unit is applied to a backlight system, an electric current is generated with the conducting wire and also to heat the electrically conducting wire, preferably to a temperature in the range of 50-200 ° C. In this way, a portion of the tile backing melts, thereby making it easier to penetrate the backing and accommodate at least a portion of the optical components.

  In yet another embodiment, the carpet unit is combined with a light sensor provided to receive light passing through at least a portion of the carpet unit. Thus, in another aspect, the invention provides a carpet unit having a stack of tufted primary backing layers that supply the carpet unit upper surface, an intermediate adhesive layer, and a backing layer that provides the back of the carpet unit; The carpet unit is selected from the group consisting of carpet and carpet tile, and the carpet unit further comprises a light sensor that generates a sensor signal, said light sensor being provided behind the main backing layer as viewed from the carpet unit top surface. The carpet unit transmits light from the upper surface of the carpet unit to the light sensor. In an embodiment, the optical sensor is embedded in one or more of the intermediate adhesive layer and the backing layer. In yet another embodiment, the light sensor is behind the back of the carpet unit as viewed from the top surface of the carpet unit. In yet another embodiment, the adhesive layer comprises a light transmissive latex adhesive or a light transmissive acrylic adhesive. Of course, the carpet unit may have a plurality of optical sensors.

  Another advantage is that since the light sensor is hidden in or behind the carpet unit, the sensor (and / or light source) does not need to be cleaned, and the carpet unit substantially has the carpet unit. Only the upper surface is cleaned in the normal cleaning process of the carpet unit. If the sensor and / or light source had penetrated the entire carpet unit or extended from the main backing layer between the tufts, the sensor and / or light source would be damaged during the (normal) cleaning process. Or would have been dirty.

  Therefore, in another aspect, the present invention includes a light source that generates light, a control unit, and a carpet unit, and the control unit receives an input signal from the light sensor and is generated by the light source. An illumination device is provided that generates an output signal in response to the input signal to control light, wherein at least one input signal is received from a sensor, in particular from a light sensor (eg, as described above). This (light) sensor is provided in the carpet unit, behind the carpet unit or outside the carpet unit. It should be noted that this light source may be provided outside the carpet unit somewhere in the room where the carpet unit is provided, but may also be provided behind the carpet unit top surface. As will be apparent to those skilled in the art, multiple sensors may be applied.

  In certain embodiments, the light sensor detects a person and generates a corresponding sensor signal. For example, in other embodiments, the optical sensor detects an encoded optical signal and generates a corresponding sensor signal.

  In another aspect, the invention is a lighting device comprising a carpet structure and a control unit as defined herein, wherein the carpet structure comprises a backlight unit table having a light source for generating light. A carpet backlight system having a carpet backlight unit having a side surface and a back surface of the backlight unit, the carpet backlight system further comprising a plurality of the light sources, and a light transmitting carpet unit having a carpet unit front side surface and a carpet unit back surface. The light transmissive carpet unit is selected from the group consisting of carpets and carpet tiles, and a surface side of the backlight unit of the carpet backlight unit and the carpet unit of the light transmissive carpet unit. The light transmitting carpet unit transmits at least part of the light traveling in the direction from the back surface of the carpet unit toward the front surface of the carpet unit, and the control unit receives one or more input signals. And providing an illumination device that generates one or more output signals for controlling light generated by the light source in response to the one or more input signals. Such a lighting device can satisfy all kinds of functions, as will be seen below.

  In a particular embodiment, the lighting device further comprises a user-controllable input device for inputting directions for one or more people, and the control unit is configured to control one or more people according to the input directions. It is further provided to control the light generated by the light source so that it has an illumination pattern shape that indicates the direction for. In yet another embodiment, the lighting device further comprises a sensor provided to generate the sensor signal, and the control unit is further provided to control the light generated by the light source in response to the sensor signal. . In a specific embodiment, the control unit is provided to obtain the position of the person from the sensor signal and is generated by the light source so that it is an illumination pattern shape that indicates the direction for the person depending on the position of the person. It is provided to control the light. In particular, the control unit is further provided to obtain the direction of movement of the person from the sensor signal, and is arranged to control the light generated by the light source depending on the direction of movement of the person. In an embodiment, the sensor is a pressure sensor.

  In an embodiment, the lighting device further comprises one or more sensors that generate a sensor signal and a user input device that generates a user input device signal, in response to one or more of the sensor signal and the user input device signal. The control unit is provided to control the light of the light source.

  According to another aspect, the present invention also provides a method for supplying information to a person by displaying a lighting pattern of a light transmissive carpet unit comprising a lighting device. For example, the information includes navigation information for a person. In a special embodiment, the lighting device further comprises a sensor provided for generating a sensor signal, comprising a tag that can be sensed by a person, the control unit depending on the sensor signal, It is set to control the navigation information. The information supplied (also) has one or more of a trademark, a company name, a logo, and an advertisement.

  The lighting device includes a personalized in-building navigation system, a dating carpet unit, a carpet unit for indicating illuminated footprints, a carpet unit in response to sound, and a carpet unit for indicating the presence of a person or item on the carpet unit. One or more selected from the group consisting of: a carpet, a carpet guide unit, a seat guide carpet unit, an advertising carpet unit, a dynamic carpet indicator unit, a game carpet unit, an emergency exit carpet unit, a weigh scale carpet unit, and an anti-tip carpet It may be used as a carpet unit.

  In particular, a carpet comprising (a) a (back) light system having a plurality of light sources (arranged on the floor), and (b) a plurality of light-transmitting multilayer carpet units disposed on the backlight system. A floor is provided (also referred to herein as a “carpet structure”). Thus, the carpeted floor is used to provide (carpet) light, ie, light emitted from carpet tiles (when one or more light sources of the lighting system are switched on). The advantage of the backlight system is that the light source is not embedded in the carpet unit, improving the flexibility of designing light effects (non-standard carpet + required lighting products), and in the future backlight system The possibility of changing or replacing is also improved. In particular, in an embodiment such a carpet structure floor is used to provide information to the light, i.e. to specifically create a lighting pattern on the floor. Such a carpet structure or carpeted floor may be part of a lighting device (see also above). According to yet another aspect, the present invention provides a step of providing a backlight system on the floor, optionally integrated with or placed on the pad, and a carpet or a plurality of carpets on the lighting system (wide carpet). Providing a carpeted floor having a step of providing tiles.

  Furthermore, a control unit arranged to control the light source (s) may be provided which may be provided externally from the carpet unit, but may be integrated into the carpet unit. In this way, information such as arrows pointing in a specific direction and commercial information is also provided. One or more of the color, on / off status, intensity, pattern shape and information content of the carpet light (ie light generated by the light source in the carpet unit or embedded in the back) is variable and the control unit Controlled by Furthermore, one or more of light color, on / off behavior, intensity, pattern shape and information content depend on the sensor signal of the sensor (such as touch or proximity / presence sensor or fire detector), for example A sensor is provided to sense an object on or near the carpet unit, and the control unit depends on the sensor signal, the color of the light, the state of on / off operation, the intensity, the pattern shape and the information content Are provided to control one or more. Thus, in yet another embodiment, the carpet unit may further include a sensor such as a touch or proximity sensor that may be located externally from the carpet unit but may be integrated within the carpet unit.

  In yet another embodiment, the present invention provides a carpet unit combined with a sensor and control unit, wherein the sensor is provided to provide a sensor signal when the sensor is approached or touched. , The control unit is supplied by lighting parameters (such as one or more of color, color distribution, light intensity, light intensity distribution, blinking frequency, etc.), light pattern shape of multiple light sources and light of multiple light sources It is provided to control one or more parameters selected from a group of information content to be processed. The pattern or information is generally supplied by multiple light sources.

The term “light source” also refers to a plurality of light sources, such as a plurality of LEDs. Thus, the light source may refer to a plurality of light sources. In certain embodiments, the term “LED” also refers to a plurality of LEDs. The term “plurality of LEDs” may refer to two or more LEDs, in particular 2-100,000 LEDs, for example 2-10,000, such as 4-300, such as 16-256. Thus, a carpet tile or lighting system may have multiple LEDs. Generally, carpet units have 2-40,000 LEDs / m ² , in particular 25-10,000 LEDs / m ² . The light source has any light source, such as a small incandescent lamp, a fiber chip, or an irregular fiber (provided that light escapes from the fiber (this embodiment has the advantage of being relatively inexpensive)) In particular, it has an LED (light emitting diode) (as a light source). A special advantage of using LEDs is that the LEDs are relatively small, and thus fit well in or under the carpet unit (recess). As mentioned above, the total thickness of the illumination system less than 1 mm is preferred, which is achieved with only LEDs. The term LED may refer to OLED, but specifically refers to solid state lighting. Unless otherwise stated, the term LED herein further refers to a semiconductor LED. In particular, the light source is part of an illumination system having a plurality of light sources. Such a lighting system may be integrated under a carpet pad or under the floor.

  In a preferred embodiment, the light source has one or more LEDs. According to another embodiment where a plurality of LEDs as light sources are applied, the LEDs are red, green and blue (RGB) LEDs. For example, some of the LEDs are red LEDs, some are green LEDs, and another is a blue LED. Since this allows the carpet color to be changed, the use of RGB LEDs is advantageous. For example, when white tufts are used in combination with RGB LEDs, the color of the carpet can be changed to the desired color. For example, by setting the RGB LEDs for a color to green, the carpet tuft looks green. However, blue and yellow, or other color combinations such as blue, yellow and red can also be used as much as more than two or more colors are used. Also, the carpet need not be white. For example, the carpet top surface may be brown, gray, or even black. This is not possible with technologies such as projectors or beamers that always require that all colors be generated on a white surface.

  The term “blue light” or “blue radiation” is particularly relevant to light having a wavelength in the range of about 410 to 490 nm. The term “green light” is particularly relevant to light having a wavelength in the range of about 500 to 570 nm. The term “red light” is particularly relevant to light having a wavelength in the range of about 590 to 650 nm. The term “yellow light” is particularly relevant to light having a wavelength in the range of about 560 to 590 nm. The term “light” in this application is particularly relevant to visible light, ie light having a wavelength selected from within the range of about 380 to 780 nm. The light emitted from the carpet, i.e. from the top surface of the carpet tile, into the space on the carpet is also referred to herein as "carpet light". The term “white light” in this application is known to those skilled in the art. It is particularly relevant for light having a correlated color temperature (CCT) of about 2000-20000K, in particular 2700-20000K, in the range of about 2700K and 6500K especially for general lighting, especially about 7000K for backlighting purposes and There is a relationship in the range of 20000K, particularly within about 15 SDCM (equal color standard deviation) from BBL (black body locus), in particular within about 10 SDCM from BBL, and more particularly within about 5 SDCM from BBL.

  The terms “transparent”, “transparent to light”, “transparent to light” or “optical transparency” relate to light transmitted by a material such as a layer. In the present application, the term “transmitted” or “transmitted” means intact transmission (substantially no scattering in the material) and / or blocked transmission (after being scattered, as in a translucent material). Related to. Thus, the terms “transparent to light” or “light transmissive” may also be indicated herein as “transmissive”. Transmission or transmission provides light to a material at a specific wavelength with a first intensity, and integrates the intensity of the light at that wavelength measured after transmission through the material into the material at that specific wavelength. It can be determined by relating it to the first intensity of the light supplied (see Chemistry and Physics, 69th edition, 1088-1989, CRCHbook E-208 and E-406). Note that even low transmission is possible for this application, especially when using high power LEDs. In general, the light transmission of the primary backing layer, the second backing layer and the adhesive layer is specifically determined in relation to the visible light traveling in the direction toward the top layer of the carpet. In general, the transmission across the carpet unit is measured, i.e., light striking substantially perpendicular to the top surface of the carpet unit or the back of the carpet unit measures its light transmission through (at least a portion of) the carpet unit. Used for.

  Preferably, the carpet unit top surface and the light source or light sensor is embedded in the carpet unit, preferably behind the main lining, or even behind the entire carpet unit (such as at the back of the carpet unit). The light transmission of the carpet unit between the light source, the light sensor, or other parts of such a light source or light sensor (which is arranged) is (under reference perpendicular to visible light, as also referred to below) Measured) is in the range of about 0.5-30%, preferably 0.5-15%, such as the range 0.5-10%. Preferably, the permeability is greater than about 1%, such as at least 5%. Preferably, the transmission through the entire carpet unit is about 0.5-, such as in the range 0.5-10% (measured under visible light normal radiation, as also referred to below). It is in the range of 30%, preferably 0.5-15%. Preferably, the permeability is greater than about 1%, such as at least 5%.

  Unless otherwise stated, where applicable and technically possible, the phrase “selected from the group consisting of” many elements may also refer to combinations of two or more of the listed elements.

  The terms “bottom”, “top”, “top” and “bottom” have a surface on which the carpet or carpet tile is substantially parallel to a substantially horizontal surface or a carpet tile bottom surface on such a surface. It relates to the position or arrangement (arrangement) of the resulting member when placed substantially flat on a substantially horizontal surface. However, this does not preclude the use of other arrangements, such as relative to the wall, ie other (vertical) carpet tiles.

  The term “behind” such as “behind the front surface of the carpet unit” or “behind the front surface” refers to a carpet unit positioned behind or below the front surface of the carpet unit as viewed from the user side, that is, from the front surface. The part is shown generally. It also shows the back part of the carpet unit, ie the back part of the back of the carpet unit. The term “adjacent” is known in the art and specifically means a neighborhood, such as within a range of 0-10 mm. In certain embodiments, the term “adjacent” refers to physical contact. In embodiments where the carpet unit back side and the backlight front side are adjacent, this particularly indicates that at least a portion of the carpet unit and at least a portion of the backlight unit have physical contact.

  As described above, the carpet unit may be a carpet or carpet tile (including a plurality of carpet tiles). Now in some more detail the tufted carpet is described. This part describes, among other things, the light source embedded in the carpet laminate. However, in the preferred embodiment, the light source is located completely behind the carpet stack (ie behind the back of the carpet unit).

  The carpet comprises a primary backing layer comprising threads that form tufts (on the side facing the user during use as a carpet), a secondary backing layer, a primary backing layer, and a secondary backing layer. And generally having a general adhesive layer. The thread penetrates the main backing layer to form tufts that protrude from the deposition surface where people can walk. The yarn is usually loose and needs to be attached with an adhesive (from the adhesive layer). The adhesive layer present on the back of the main backing layer not only adheres the primary backing layer and the second backing layer, but also bonds the tuft to the main backing layer and holds the tuft in place. The latter may be achieved with a second adhesive layer overlying the first adhesive layer.

  Preferably, the carpet light is generated behind the surface of the carpet (also shown here as the front side), more precisely behind the main backing layer, thereby providing a light source (and / or light sensor). Protects and enables fairly uniform lighting.

  The term carpet in the present application refers to a carpet with tufts, but in the examples refers to a tufted rug or in other embodiments to a tufted goblin. In yet another embodiment, the term carpet refers to a car mat with a tuft. Examples are tufted carpets used as walls or roof covers, or tufted bath mats. In the present application, tufted carpets that emit light are further indicated as “carpets” or “tufted carpets”.

  The main backing layer and the second backing layer are laminated together by known techniques. Thus, in this application, a carpet is a laminate also referred to as a “carpet laminate” or simply “laminate”. Preferably, an adhesive layer is applied to adhere the main layer and the second layer to each other. Thus, in an embodiment, a carpet of tufts that emit light comprises an adhesive layer having an adhesive layer top surface and an adhesive layer bottom surface disposed between the main and second backing layers. In addition, the adhesive layer is preferably at least partially transparent to carpet light.

  The present invention, in an embodiment, provides a tufted carpet having a laminate, the laminate comprising a main backing layer, an adhesive layer, and optionally a light source and / or light sensor, and a second backing layer. And have. Thus, in this example, at least a portion of the primary backing layer bottom surface of the primary backing layer is in contact with at least a portion of the adhesive layer top surface of the adhesive layer, and the adhesive layer bottom surface of the adhesive layer. At least a portion of (opposite the adhesive layer upper surface) is in contact with at least a portion of the second backing layer upper surface. Thus, in the present application, a laminate that is a “laminate” of the main backing layer, the adhesive layer, and the second backing layer is supplied.

  The laminate has a top layer (“carpet top layer”) that is the main backing layer carpet surface. This layer has tufts. Furthermore, the laminate has a carpet bottom layer. This carpet bottom layer is, in the embodiment, the second backing layer bottom surface. In one embodiment, the carpet has no second backing layer and only the primary backing layer is supplied.

  However, the laminate may optionally further comprise many layers other than the indicated primary backing layer, optional adhesive layer and optional second backing layer. Such an optional layer is between the primary backing layer and the adhesive layer, between the primary backing layer and the second backing layer (in embodiments where no adhesive layer is present), between the adhesive layer and It may be arranged between the second backing layer or below the second backing layer. Examples of such additional optional layers are the scattering and reflective layers shown below. A plurality of any other layers may be present in the carpet laminate.

  The term “primary backing layer” includes a major backing layer having a plurality of layers. Similarly, the term “second backing layer” includes a second backing layer having a plurality of layers. In particular, even when the carpet appears to be opaque to the human eye, the yarns that form the tuft of carpet form a structure with sufficient openings to transmit light. For reasons of appearance, the tufts are preferably supplied in such a way that the main backing layer is substantially invisible but light can still pass through the tuft structure. Placing the light source behind a primary backing layer that is transparent to light results in light from the light source being emitted from the surface of the tuft. Such tufted carpets have the advantage of having a smaller size limit of the light emitting part. For example, the main backing layer need not be removed at the location of the light emission.

  According to another embodiment of the invention, the main backing layer is transparent to light. As used in this description, the term “light transmissive” or “light transmissive” means that all or part of the visible light can pass through the material, with or without diffusion. means. This has the advantage that the reduction in the intensity of light emitted from the light source by the main backing layer is reduced. Light exceeding 0.5%, such as 1% of the light intensity from the light source reaching the first side of the primary backing layer, exceeding 5%, exceeding 10%, or exceeding 30% Are permeated through the main backing layer (see below).

  The term “a portion of visible light is passable” indicates that all visible light is partially transmitted (ie, less than 100% is transmitted), but instead or additionally, It may also indicate that some part of the visible light spectrum is (partially) transmitted and other parts are not substantially transmitted. As is known to those skilled in the art, particularly the adhesive layer (if it is transparent to light), some parts of the visible spectrum are more transmissive than others in the visible spectrum. .

  According to another embodiment of the invention, the main backing layer has openings that are covered by the tufts. The opening increases the intensity of the emitted (“transmitted”) light. The freedom of choice of material for the main backing layer is high here because there is no restriction that the material of the main backing layer must be transparent to light. For example, a woven fabric may be used as the main backing layer. This has openings between the yarns of the woven structure.

  As used in this description, the term “second backing layer” includes a backing layer that forms the surface of the carpet opposite the deposition surface. Such a layer is usually referred to as a “second backing layer” and is commercially available. These “second backing layers” have the advantage that they are well suited for carpet backing layers and are well adapted to the carpet manufacturing methods used in carpet factories. The advantage of using a second backing layer is not only providing strength to the carpet, but also protecting any light source. Thus, preferably the tufted carpet according to the invention has a second backing layer. However, the present invention is not limited to the presence of the second backing layer, but only on the second backing layer side facing away from the adhesive layer (ie, between the second backing layer bottom surface and the carpet bottom layer). There may also be additional and / or other layers elsewhere (see also above).

  According to another embodiment of the invention, at least one of the primary backing layer and the second backing layer comprises polypropylene, nylon or jute. These materials have the effect that they are relatively low cost. It is easy to produce a light transmissive structure with polypropylene or nylon. Also, the fact that these materials are commonly used in existing tufted carpets makes it easy to produce carpets according to the present invention. Note that these backing layers consist essentially of the materials described above.

According to another embodiment of the present invention, the second backing layer has a breathability of at least about 70 m ³ / min / m ² . The breathability of the second backing layer can be determined according to ASTM D-737 with a pressure differential equal to 0.5 inch (1.27 cm) water. An acceptable value is 250 ft ³ / min / ft ² (76.2 m ³ / min / m ² ), but a more preferred value is 350-800 ft ³ / min / ft ² (106.7-243.8 m). ³ / min / m ² ). A second backing layer with a breathability lower than about 70 ft ³ / min / ft ² (24.4 m ³ / min / m ² ) is considered insufficient for high binder cure rates.

  According to another embodiment of the invention, the carpet has a delamination strength of at least 44.6 kg / m between the primary backing layer and the second backing layer. This requirement is sometimes indicated as “peel strength” and is usually calibrated according to ASTM D-3936.

  The primary backing layer has a primary backing layer carpet surface and sometimes a primary backing layer bottom surface, which is a carpet top layer (sometimes also referred to as a “deposition surface”), and an optional second backing layer is a second backing layer. It has a backing layer top surface and a second backing layer bottom surface. The primary backing layer has a primary backing area, and the (optional) second backing layer has a secondary backing area, which are generally substantially the same and generally substantially carpet areas. Is the same.

  According to another embodiment of the invention, the second backing layer has an opening for the vent passage. The vaporized binder used for the adhesive layer can pass through the openings during the curing of the carpet. This embodiment ensures that the air permeability of the second backing layer is sufficiently high.

Furthermore, with respect to the second backing layer, in the example, this second backing layer is based on an existing product for the second backing layer, such as that known from ActionBac®. This is a lining made of slit film and spun olefin yarn. This is 2.1 ounces per square yard (0.71 grams per 15 square meters) fabric with polypropylene warp tape, 16 warps per inch (per 2.54 cm) and 5 picks per inch (per 2.54 cm) With a woven polypropylene multifilament pick with an average. Such a backing layer provides dimensional stability with good delamination strength of the carpet. This backing layer also has an openness that is well suited for strong cure rates during manufacture. The breathability of this backing layer, determined according to ASTM D-737 with a pressure difference equal to 0.5 inches of water, exceeds about 750 ft ³ / min / ft ² (229 m ³ / min / m ² ), which is strong It is sufficient for the binder cure rate. Another product with a higher count 18x13 crease weave configuration has an average breathability above about 720 ft ³ / min / ft ² (219 m ³ / min / m ² ). This is also well suited for efficient cure rates. Preferably, the second backing layer 20 is highly adhesive compatible with the material used for the adhesive layer 50 so that the carpet 100 is delaminated as in the test described in ASTM D-3936. Will pass the exam. The property providing delamination resistance is preferably such that the backing layer has a delamination strength of at least 2.5 pounds per inch (44.6 kg / m) when laminated with the reference carpet described. There must be. However, suitable values are greater than 3-4 pounds / inch (53.6-71.4 kg / m), more preferably at least 5.5 pounds / inch (98.2 kg / m), and even more preferred. Is at least 6 pounds / inch (107.1 kg / m). Good bonding is required to prevent delamination. Bonding is improved by having sufficient openness so as not to interfere with the path of the binder liquid that evaporates from the carpet during curing.

The breathability of the second backing layer can be determined according to ASTM standard D-737 with a pressure differential equal to 0.5 inch water (see also above). An acceptable value is 250 ft ³ / min / ft ² , but a more preferred value is in the range of 350-800 ft ³ / min / ft ² . For example, a second backing layer having a value lower than about 70 ft ³ / min / ft ² is considered insufficient for high binder cure rates. As an example, ActionBac® is a very suitable second backing layer, exceeding 750 ft ³ / min / ft ² .

  In the embodiment, when viewed from the front side of the carpet unit, the light source is disposed behind the back of the carpet unit. Such a light source is part of the backlight system and / or attached to the back of the carpet unit. A light source spaced from the carpet unit offers the advantage that the light source can be replaced without having to replace some or the entire carpet unit. This is advantageous because in embodiments where the carpet unit is a (wide carpet) carpet, it is quite complex to produce a wide carpet carpet with embedded LEDs. When carpet tiles are used, it is also advantageous because carpet tiles are generally not glued to the floor and are therefore easy to replace. The carpet unit is simply (partially) removed and the light source is replaced so that the carpet unit can be (substantially) placed in its initial position. When there are multiple light sources, the light sources are arranged according to one or more of the embodiments described herein. Placing the light source after the carpet unit can also replace the carpet without requiring the user to replace the lighting system.

  As will be mentioned later, in some embodiments, the light source is embedded in the carpet adhesive layer.

  According to another embodiment of the present invention, a light source, such as an LED, is integrated into a second backing layer, where the second backing layer allows light transmission from the light source to the adhesive layer. Light transmissive or a light source is provided on the upper surface of the second backing layer. These two arrangements of the light source and the second backing layer ensure that the light from the light source reaches the adhesive layer so that it is further transmitted to the upper surface of the main backing layer of the carpet. The advantage of this approach is that the light source is protected within the laminate structure of the carpet. A light source, such as an LED, is protected from, for example, abrasion or impact that damages the electronic circuit or damages the watertight seal around the electronic circuit. On the front side of the stack, the light source is protected by a main backing layer with tufts, and on the other side of the stack, the LEDs are protected by a second backing layer. Backside protection is especially important during carpet installation. Thus, it is also preferred to utilize the present invention in a carpet light transmissive second backing layer. The reason is that for high quality carpets, a specific breathability of the second backing layer is necessary to achieve high delamination strength.

In some embodiments, a portion of the second backing layer is covered with optical components, electronic circuitry, and a light source. This is acceptable if the second backing layer of the base has a sufficiently high breathability. For example, if 50% of the surface is covered, the breathability is at worst reduced to 50% of normal breathability. Thus, to achieve an acceptable breathability of 250 ft ³ / min / ft ² , a second backing layer with a breathability of greater than 500 ft ³ / min / ft ² should be used. As an example, ActionBac® has a breathability of over 700 ft ³ / min / ft ² and is therefore used for the present invention. It should be noted that any other existing second backing material may be used as a basis for the second backing layer 20 used in the present invention. Other examples are needle felt backing, rubber backing, PVC backing, polyurethane backing, vinyl backing, cushion backing, nylon backing. Needle felt lined fibers are sewn for bonding. It should also be noted that the cushion or pad may be integrated with the second backing. Another example of the second backing material is bitumen. This material is used when extra firm carpet is needed, such as in carpet tiles or in car mats. In some embodiments, bitumen is also used as an adhesive. As mentioned above, preferably a second backing layer is included in the tufted carpet 100 according to the present invention.

  The adhesive layer has an adhesive layer top surface towards the main backing layer and an adhesive layer bottom surface towards the second backing layer. The term “adhesive layer” may also include an adhesive layer having a plurality of adhesive layers (such as a pre-coating layer and an adhesive layer) in an embodiment, In another embodiment, an adhesive layer having a plurality of adhesives (such as) is included. For example, the adhesive layer is on the back side of the main lining, only the tuft is glued to the main lining layer, and the main lining layer and the second lining layer are glued together (eg with the light source in the glue layer) Without holding the tuft in place. Alternatively, the first adhesive layer is on the back of the main lining to bond the tuft to the main lining layer, hold the tuft in place, and bond the main lining layer and the second lining layer ( For example, with the light source in the second adhesive layer), the second adhesive layer is retained on the first adhesive layer. Such an adhesive layer is referred to herein as a single adhesive layer, although optionally based on different adhesives.

  In particular in embodiments where the light source is at least partially provided within the adhesive layer, more particularly the light source is not in physical contact with the main backing layer and is at least partially covered or adhered by the adhesive layer. In the embodiment following the agent layer, it is preferred that the adhesive layer be transparent to carpet light (ie, light leaking from the optical fiber to the exterior of the carpet). Thus, in the example, the adhesive layer is transparent to carpet light. Thus, an adhesive layer that holds the bundle in place is used in an embodiment to hold the light source in place under the main backing layer. The light source is positioned between the main backing layer bottom surface of the main backing layer and the adhesive layer top surface of the adhesive layer. An opening may be provided on the top surface of the adhesive layer facing the main backing layer, where a light source can be placed.

  According to a preferred embodiment of the present invention, the adhesive layer is at least partially transparent to light to allow transmission of light from the light source to the main backing layer. This allows the light source to be placed below the top surface of the adhesive layer. In this case, optionally, the light source is fixed in place with additional bonding means. The light source may be completely encapsulated within the adhesive layer.

  Alternatively, the light source may be placed under the adhesive layer.

According to another embodiment of the invention, the adhesive layer has light scattering particles, also called filler. The filler is effective in reducing the cost of the carpet while at the same time increasing the adhesive. The filler must also meet the flame retardant requirements. This results in the light from the carpet appearing to originate from an area larger than the original radiation spot, as the filler scatters the light. This is advantageous when uniform light emission is desired. Light scattering particles, can be other material such as calcium carbonate or TiO _2. The advantage of calcium carbonate is that it is relatively low cost. Calcium carbonate may be in the form of calcite or chalk. The light scattering particles may be kaolinite such as kaolin filler. Usually, fillers are used in amounts such as 600 grams / liter, but for many embodiments of the present invention it is preferred that very low amounts be used to increase light transmission.

In contrast to the previously described effective properties of the filler, it should preferably be substantially free of light scattering or illumination absorbing particles in order to make the adhesive and in particular the pre-coating layer light transmissive. If this is not possible (eg because of the flame retardant properties of these particles or because they produce the desired lighting effect as described above), the amount of filler should preferably be reduced as much as possible. Don't be. Instead, the filler should preferably be replaced with other fillers that do not scatter light or scatter light less than conventional fillers such as CaCO ₃ . This is achieved, for example, by selecting a filler with a similar refractive index compared to the adhesive. For example, we have found that Al (OH) ₃ combines with latex and has relatively low scattering. We use fillers with a high degree of purity (e.g., -99%) was also found to improve the light transmission (e.g., CaCO ₃ filler normally used in the carpet, because the impurities CaCO ₃ , It is known that the color is brownish).

  According to another embodiment of the present invention, the adhesive layer has conductive particles. The conductive particles impart antistatic properties to the carpet. The conductive particles are, for example, carbon black, potassium formate (HCOOK), tin oxide, indium tin oxide, or silver. According to another embodiment of the present invention, the adhesive layer has an antioxidant. Antioxidants make the adhesive layer more resistant to heat. This is advantageous because light sources such as LEDs generate significant amounts of heat. Latex without antioxidants also ages more rapidly and turns yellow after a while, and therefore begins to absorb light such as light from the light source.

  According to another embodiment of the invention, the adhesive layer comprises a latex. The latex is a light transmissive latex. Note that the adhesive layer consists essentially of latex. Latex is based on a trimer of styrene, butadiene and acidic vinyl monomers. When the adhesive layer consists essentially of a light transmissive latex and has substantially no light scattering particles, light from the light source can effectively leave the carpet. Thus, preferably no light scattering filler is used in the adhesive and the adhesive layer is light transmissive. Thus, in the example, the adhesive layer does not include light scattering particles. The phrase “does not include” and similar phrases or terms specifically indicate that something is “substantially free”. As mentioned above, it may not be possible to eliminate all light scattering particles, for example due to flame retardant requirements, but the amount of light scattering particles should be as low as possible.

  According to another embodiment of the invention, the adhesive layer comprises acrylic. The acrylic may be a light transmissive acrylic. Note that the adhesive layer consists essentially of acrylic. An example of acrylic is a polyacrylate ester. The advantages of acrylic are hardness, flexibility and UV resistance. Acrylic is also highly heat resistant and makes a particularly suitable material for use in combination with a light source such as an LED that produces a relatively large amount of heat. Latex and acrylic may be used in combination.

  In a preferred embodiment, a polyolefin dispersion is used as the pre-coating and / or the adhesive layer itself (eg on the main layer to continue to supply the adhesive layer). A suitable polyolefin dispersion is, for example, HYPOD ™ from Dow Chemical. These are propylene and ethylene based dispersions that combine the performance benefits of high molecular weight thermoplastics and elastomers with the application benefits of high solid aqueous dispersions. Polyolefin dispersion can provide benefits to carpet manufacturers by making it possible to apply thermoplastic support using conventional coating equipment. For example, the use of PVB (polyvinyl butyral) or polypropylene carpet support increases UV transmission while solving UV sensitivity issues. Thus, another suitable polyolefin dispersion is a PVB based dispersion. However, other thermoplastic materials may have even higher light transmission. In some embodiments, the adhesive layer is transmissive to light and has a light source.

  According to another embodiment of the invention, the tufted carpet further has a reflective layer located on the side of the light source facing away from the main backing layer. The reflective layer can direct light to the deposition surface, increasing the intensity of light emitted from the tufted carpet. For example, the reflective layer is provided between the light source and the carpet bottom layer. Alternatively, a reflective layer may be provided between the second backing layer bottom surface and the carpet bottom layer. Assuming that the light source is substantially provided within the adhesive layer, a reflective layer may be provided between the adhesive layer and the second backing layer. Such a reflective layer does not necessarily need to be an integrated layer, and may be composed of parts from the viewpoint of adhesion, for example. The carpet bottom layer may be the reflective layer itself. The reflection may be specular or diffuse. Therefore, the reflective layer may be a scattering layer. Thus, any adhesive layer, any reflective layer, or any scattering layer may be an integrated layer having substantially the same length and width as the main backing layer, but may be composed of parts. For example, a good adhesion between the primary backing layer and the secondary backing layer is also achieved, the “layer region”, ie the component of the primary backing layer and the secondary backing layer is the adhesive layer So that the parts are laminated together without an adhesive layer in between. One skilled in the art will optimize the dimensions of any adhesive layer, any reflective layer, or any scattering layer to achieve the desired result.

  As described above, the carpet unit is a carpet or carpet tile (including a plurality of carpet tiles). The tufted carpet tile will now be described in more detail.

  While there is a desire to provide lighting functions to the carpet, there is also a desire to be flexible when placing the carpet and lighting on the floor. The latter is provided here by using carpet tiles. In addition, the advantage of carpet tiles is that the carpet tiles do not necessarily have to be glued to the floor, allowing the lighting system mounted under the carpet tiles to be replaced or repaired. However, it is not excluded that carpet tiles are adhered to other structures such as floors or pads provided on such floors.

  A carpet tile is a light transmissive multilayer carpet tile (further indicated as a “carpet tile” or “tile”) having a carpet tile top surface (“pile”) and a carpet tile bottom surface. The carpet tile has a tufted main backing layer having a carpet tile top surface and a main backing layer bottom surface, a front covering layer attached to the main backing layer bottom surface, and the tile backing has a carpet tile bottom surface. And the tile backing attached to the front covering layer.

  Preferably, the multilayer carpet tile is for light transmission from the tile backing to the carpet tile upper surface, preferably 0.5-30%, preferably 0.5 for light transmission with a wavelength in the visible range. -Having light transmissive carpet tile areas with carpet tile light transmission in the range of 15% and more preferably at least 1%, such as at least 2% or at least 5%. In this way, durable carpets are supplied with special attention to permeability when selecting each layer and / or layer material, although based on conventional carpet production processes. Multi-layer carpet structures are preferred to meet carpet tile requirements compared to regular carpets.

  The term “tile lining” is a special type of lining. The term “second backing” may refer to a “tile backing”, but not all second backings are suitable as “tile backings”. For example, the above-mentioned “ActionBak” is not appropriate as “tile lining”.

  The pre-coating layer must in particular meet the requirements of tuft bond strength and preferably flame retardancy, and the tile lining, for example, total amount per unit area, overall squareness and edge linearity, size stability , Curl / hemisphere and cut edge (scratch) damage requirements are required. This is especially valuable for applications in high-end use (eg offices, schools, hotels, libraries, hospitals, transportation vehicles, home specific rooms, etc.).

  Furthermore, the use of tiles is advantageous because if the light source needs to be replaced, repaired or removed, only the relevant carpet tile needs to be removed (temporarily).

  The indicated transmission range, on the other hand, especially for conventional LEDs, preferably for semiconductor LEDs, on the other hand, provides sufficient transparency through carpet tiles, for example to make the light effect visible under typical office lighting conditions. On the other hand, it greatly prevents the visibility of elements (such as light sources) under the carpet tile (or other elements under the carpet tile). Visibility of the floor under the carpet tile or other elements is particularly undesirable because the light source (or other elements such as wires, reflective foils, pads) is no longer hidden.

  Semiconductor LEDs as light sources are particularly desirable due to their small dimensions. Such light sources in the prior art are less than 1 mm thick, even in the range of about 0.2 mm (except for 0.5-1 mm thick support structures such as PCBs (printed circuit boards)), Or smaller. When such a light source (for example, having a total thickness of 1 mm including the support structure) is placed on the floor, the carpet tile is in the presence of the light source at the (local) surface height of the carpet tile. It is placed on the light source without significant influence on the (local) touch of the carpet tile. Nevertheless, when producing carpet tiles, it is preferable to consider the presence of a light source under the carpet tile. Thus, in an embodiment, the tile backing has a recess that is arranged to at least partially surround the light source.

  However, preferably a tile backing material may be chosen that can be (plastically) deformed to shape itself over the light source (and / or lighting system, see below), preferably instead. This is the case with most of the materials proposed in this application.

  Thus, when applying a light source, the carpet tile does not have a recess and the carpet tile is placed on the light source (or on the lighting system, respectively) or the carpet tile has a recess and the carpet tile The recess is located above the light source, or the light source, more particularly the lighting system, is included in the pad and the carpet tile is located on the pad. In another aspect, the light transmissive multilayer carpet tile does not have a recess. In yet another embodiment, the lighting system is included in the pad.

  The light source may be separate from the carpet, i.e., the carpet tile may not include a light source in embodiments. However, in certain embodiments, the light sources may be at least partially integrated within the carpet, particularly within the tile lining. Thus, in an embodiment, the carpet tile has at least one light source. Thus, the present invention provides, in certain embodiments, a light transmissive multilayer carpet tile having a light source, preferably a (semiconductor) light emitting diode (LED).

  In a preferred embodiment, the main backing layer has tufts with light reflecting material. For example, the primary backing is a nonwoven material with tufts of light brown yarn, and the primary backing with tufts has, for example, 1-2% light transmission without applying a pre-coating layer. The use of (reflective) tufts further allows light exiting the carpet and / or improves light distribution and / or reduces light absorption. The reflectivity is in the range of 10-40%, for example.

The choice of material for each of the multiple layers is further related to the transmission of source light through the carpet tile. By way of example, the main backing layer comprises a material selected from the group consisting of polypropylene (PP), nylon and jute, in particular PP. Furthermore, preferably the pre-coating layer comprises a material selected from the group consisting of light transmissive latex, light transmissive acrylic and light transmissive polyolefin dispersion (such as Hypod ™ from DOW). In order to make the precoat or adhesive light transmissive, it should preferably be substantially free of light scattering or light absorbing particles. If this is not possible (for example due to the flame retardant properties of these particles), the amount of filler should preferably be reduced as much as possible. Instead, the filler should preferably be replaced with other fillers that do not scatter light or scatter light less than conventional fillers such as CaCO ₃ . This is achieved, for example, by selecting a filler having a similar optical refractive index as compared to the adhesive. For example, we have found that Al (OH) ₃ has relatively low scattering in combination with latex. We use advanced purity (e.g. -99%) with filler has also been found to improve the light transmission (e.g., CaCO ₃ filler normally used in the carpet, because the impurities CaCO _3, It is known that the color is brownish).

  The majority of carpet tiles currently produced use a bitumen or opaque poly (vinyl chloride) layer as a tile support. These tile liners do not have light transmission and therefore other materials should be used. Thus, in other embodiments, the tile backing is selected from the group consisting of transmissive poly (vinyl chloride) (PVC) or poly (vinyl butyral) (PVB), silicone rubber, or poly (methyl methacrylate) (PMMA). Alternatively, a backing based on polypropylene (PP) or polyethylene (PE) may be used instead. All of these materials can be used as a second backing with some flexibility and some light transmission. Therefore, any one of these light transmitting materials PVC, PVB, silicon rubber, PMMA and the like is applied.

  The tile backing also has an adhesive that is applied to the pre-coating layer. This adhesive layer may optionally have a scrim as described above. Preferably, the adhesive layer used for the tile backing comprises a material selected from the group consisting of permeable PVC (polyvinyl chloride), PVB (polyvinyl butyral), silicone rubber, PMMA, PE and PP. Even more preferably, the tile backing is selected from the group of transparent PVC layers, PVB layers, silicone rubber layers, PMMA layers, PE layers and PP layers. Recently, increased interest in new types of lining for carpet tiles due to the growing demand for sustainable carpet lining, which means that the lining is easy to reuse and should not harm the environment There is. For example, it has been shown that it is now possible to produce a polyolefin backing system using PE (an example is EcoWorx by Shaw). Polyolefin backing is very suitable for the present invention. In combination with a polyolefin backing, the present invention provides an additional advantage to systems where LEDs are embedded in carpet tiles because the lighting system can be easily separated from the carpet tiles and made easier to recycle.

Also, the tile backing is preferably substantially free of light scattering or light absorbing fillers. However, it is necessary to use fillers to meet the standards for carpet tiles. Also, in these cases, light transmission can be improved using fillers with improved purity, using fillers with similar refractive indices. However, the number of suitable fillers is greater for tile backings because it does not have strong flame retardancy. Therefore, transmissive materials such as glass, Al ₂ O ₃ , TiO ₂ etc. are used as the filling material (eg select the filling material while remembering the refractive index to prevent too much scattering) ).

  In a particular embodiment of carpet tile, the primary backing layer comprises polypropylene (nylon or jute) and the pre-coating layer is selected from the group consisting of light transmissive latex, light transmissive acrylic and light transmissive polyolefin dispersion based materials. The tile lining is made of transparent poly (vinyl chloride) (PVC), poly (vinyl butyral) (PVB), silicone rubber, poly (methyl methacrylate) (PMMA), polypropylene (PP) and polyethylene ( A material selected from the group consisting of PE). In this way, carpet tiles having one or more light transmissive carpet tile areas are provided. Accordingly, the present invention also provides a carpet tile having a multilayer structure as defined herein, wherein the multilayer carpet tile is light propagating in a direction from the tile backing to the carpet tile top surface, For light with a wavelength in the visible range, has carpet tile light transmission in the range of 0.5-15%, especially 1-10%, preferably at least 1%, preferably 0.5-30% . Thus, the term “zone” also refers to multiple zones.

  When a particulate filler material is used for the pre-coating layer and / or tile backing, the refractive index ratio of the filling material and the pre-coating layer or tile backing, respectively, is preferably in the range of about 0.95-1.05. .

  Preferably, the primary backing layer is a light transmissive primary backing layer. The adhesive layer or the pre-coating layer is preferably a light-transmitting pre-coating layer. The tile backing is preferably a light transmissive tile backing (layer). In this way, carpet tiles that are light transmissive are provided. The tile lining may be a conventionally known “second lining”. The tile backing may be an adhesive layer. It should be noted that the term “adhesive layer” in this application refers to a layer that adheres (attaches) to another layer, in particular in this application to a pre-coating layer. During production, the tile provides strength, for example, in the formation of a substantially non-adhesive layer except for adhesion of the pre-coating layer to the main backing and adhesion of the tile backing to the pre-coating layer. It undergoes a process such as curing, heating and / or drying as is conventionally known.

  The tile backing may further have a scrim. The scrim is a gauze (or mesh) material such as jute, but may be made of PP, nylon or fiberglass. Therefore, the scrim preferably has a woven fabric having a gauze structure (or mesh structure). The scrim provides additional strength to the carpet tile. The advantage of the mesh (or gauze) structure is that light from the light source is transmitted relatively easily through the mesh (or gauze). Another advantage is that the strength improvement due to the mesh allows for further reduction of the filler material in the tile backing.

  The type of material, the specific composition of the material, the (layer) thickness of the material and the tuft density, height and color are chosen to provide the desired carpet tile light transmission to the tile. Preferably, the light transmissive carpet tile area has a carpet tile light transmission within a range of 0.5-30%, such as 1-15%. However, the light transmission may be even lower, such as in the range of about 0.5-10%, such as 1-5% or 0.5-5%. Preferably, to prevent visibility of objects such as floors (or other elements such as light sources or lighting systems (in the off state)) by an observer looking at the carpet top surface of the carpet tile, The light transmission is selected. Preferably, the light transmission through the light transmissive carpet tile is at least 1%, such as at least 2%. In another aspect, the present invention also relates to a carpet structure, particularly a carpeted floor, having a plurality of light transmissive multilayer carpet tiles, as described herein. Such a carpeted floor is placed on a transparent floor such as a glass floor. In this way, light is supplied from under the carpet tiles to the space where the carpeted floor is located.

  Some embodiments of the present invention will be further described with respect to a carpeted floor as an example of a carpet structure. However, the carpet structure may be applied as a ceiling carpet or a wall carpet. As used herein, the term “carpeted floor” relates to a floor that is at least partially covered with a carpet having a plurality of carpet tiles. Thus, the term “carpeted floor” refers to a floor that is at least partially covered with carpet tiles. The term “covered” does not exclude the presence of a light source, lighting system or pad between the floor and the carpet tile.

  An example is a tufted carpet tile used as a wall or roof covering. In the present application, the term “tufted carpet tile” is also indicated as “carpet tile”.

  Embodiments of the present invention will now be described by way of example only with reference to the accompanying schematic drawings in which corresponding reference numerals indicate corresponding parts.

FIG. 1 schematically represents an embodiment of a carpet structure having a carpet unit and in this embodiment a backlight system. 2a and 2b schematically represent an embodiment of a backlight unit (of the backlight system). Figures 3a to 3c schematically represent an example of a carpet unit. Figures 4a to 4d schematically represent a specific embodiment of a backlight unit of a backlight system. FIG. 5 schematically represents a lighting device with a carpet unit, a light source (such as from a backlight device) and a control unit and an optional sensor. FIG. 6 schematically represents a top view of a carpet unit showing arrows (as an example of information). Figures 7a to 7c schematically represent an embodiment of a light emitting carpet. Figures 8a to 8d schematically represent an example of a light-emitting carpet tile. 9a to 9c schematically show an embodiment of a backlight unit overturn prevention application.

  FIG. 1 schematically represents a carpet unit 1 such as a carpet, carpet tile or a plurality of carpet tiles. The carpet unit has a carpet unit front side 2 on which people walk, for example, and are normally directed to the user of the carpet unit 1, and a carpet unit back side 3.

  For example, in this schematically represented embodiment, the backlight unit 110 disposed on the back surface 3 of the carpet unit 1 is represented.

  An advantage of arranging the backlight unit on the back surface 3 is that the backlight unit can be separate from the carpet unit. This allows the backlight unit to be reorganized and can be replaced at any time in the future, which also reduces the cost to the overall system as standardized carpet and lighting combinations need not be made. Later in this description we will focus on backlight units that are separate from carpet units placed on the back of carpet units. However, it should be considered that the backlight unit may be integrated into the carpet unit as described above (eg, the backlight unit is embedded in the adhesive layer of the carpet unit). Each backlight unit 110 has at least one light source (see below). One or more backlight units 110 together form a backlight system indicated by reference numeral 100.

  In this schematically represented embodiment, a modification is shown in which the carpet unit 1 is transmissive to the light 112 of the light source. Therefore, the light 112 leaks from the carpet unit 1 to the front side surface 2. Preferably, the backlight unit 110 is not visible to a user looking at the front side surface 2. The combination of carpet unit 1 and backlight system 100 is also shown herein as carpet structure 10. Thus, the carpet structure 10 has the backlight system and the carpet unit 1, and the back surface 3 of the carpet unit 1 is adjacent to the backlight system 100 (more precisely, adjacent to the front surface of the backlight unit). ,See below).

  2a and 2b schematically illustrate an embodiment of the backlight unit 110, which includes a substrate 140, at least one light source 111 that generates light 112, and at least one light source 111. It has a front side surface 120 and a backlight unit back surface 130. Preferably, the total height is 3 mm or less, in particular 1.5 mm or less.

  FIG. 3 a schematically represents an example of a carpet unit 1 having a laminate 3130. The carpet unit has a primary backing 710 with threads 711 that form tufts 712. The yarn 711 extends from the main backing layer 710 and the tuft 712 extends from the carpet unit front side 2. The stacked body 3130 further includes an adhesive layer 730. In general, the thread 711 partially penetrates the adhesive layer 730 partially. The adhesive layer 730 is “sandwiched” between the main lining 710 and the lining 720. The lining 720 may be a second lining of the carpet or a carpet tile lining for the carpet tile. The lining 720 has an outer surface shown as the carpet unit back 3 (see above).

  Figures 3b and 3c schematically represent an example of a carpet structure 10 having a plurality of carpet tiles 300 (3b) or ("wide carpet") each having a carpet 200 (3c). The former front side 2 and back 3 are (also) indicated by reference numerals 302 and 303, respectively, and the latter front side 2 and back 3 are (also) indicated by reference numerals 202 and 203, respectively.

  4a to 4c schematically illustrate an embodiment of the backlight unit 110. FIG. In FIG. 4a, three variants of the arrangement of the light sources 111 are represented. In the modification (left side), the light source 111 is arranged on the backlight unit front side surface 120, and thus the backlight unit front side surface 120 has the light source 111. In other variations (middle / right side), the backlight unit front side 120 is a light source 111 or an accompanying electronic circuit (such as one or more of a transistor, MOSFET, diode, resistor, microcontroller unit chip, capacitor, etc.) (Not shown) having a substrate recess 122 in which it can be placed. The light source 111 or the electronic circuit is partially (middle) or completely (right side) submerged in the substrate recess 122. The height of the substrate 140 is indicated by h1, and the total height of the backlight unit 110 (including any optical components, see below) is indicated by h2.

  4b and 4c schematically show an embodiment in which the light source 111 further comprises an optical component 70 in side and top views. The optical component 70 is suitable for guiding the light 112 from the light source 111 to the light transmissive carpet unit 1, and the optical component 70 is suitable for penetrating at least part of the light transmissive carpet unit 1 (see below). ). The left and right deformations of FIG. 4 b have a sharp upper surface, shown as a pointed upper surface 71, and the intermediate deformation of FIG. 4 b has a flat upper surface 72. Reference numeral 74 indicates an outer surface of the optical component 70. The optical component 70 has a structure 75 selected from the group consisting of pyramidal, cylindrical, conical and the like. FIG. 4c schematically shows a top view of the deformation, with the deformation on the left side having a pyramid shape, the intermediate deformation having a cylindrical shape, and the deformation on the right side having a conical shape (same as shown in FIG. 4b). Need not be). The height of the optical component is indicated by reference numeral h3.

  The optical component of FIGS. 4c and 4d may include a heating element that melts the carpet unit to facilitate penetration of the optical component into the carpet unit. The heating element is a conductive element, such as a wire or metal platelet, disposed on at least a portion of the outer surface of the optical component. When applying the carpet unit to the backlight system, the heating element is preferably heated to a temperature in the range of 50-200 ° C. In this way, a portion of the backing layer is dissolved, thereby making it easier to penetrate the backing layer and accommodating at least a portion of the optical component. For example, within a conductive wire, an electric current is generated to heat the conductive wire, thereby heating adjacent carpet unit portions. The current is generated by connecting a (external) source to the conductive element to guide the current through the conductive element. In other embodiments, the current is generated by inductive coupling.

  FIG. 4d schematically represents an embodiment in which the carpet unit 1 is pre-formed or has a predetermined shape of the carpet unit recess 5 (left variant). In the middle variant, the light source 111 and / or any electronic circuit sinks in the backlight unit recess 122, and in the right variant, the back surface 3 of the carpet unit 1 is in the presence of the light source 111 (and optionally the backlight unit 110). An example of a backlight unit 110 is shown that is shown to be compatible.

  FIG. 5 schematically represents an embodiment of a lighting device 1000 having a light source 111 (and / or 111 ′) that generates light 112, a control unit 150, and a carpet unit 1 as described herein. The control unit 150 is configured to receive one or more input signals, and the light 112 (and / or 112) generated by the light source 111 (and / or 111 ′) in response to the one or more input signals. ') Is configured to generate one or more output signals to control, wherein at least one input signal is received from sensor 160. The light source 111 may be part of the backlight unit 110 or may be integrated into the carpet unit 1, but in an embodiment (in addition or alternatively) it may be outside the carpet unit 1, Note that later variations are indicated by reference numeral 111 ′ and light 112 ′. Both options are not included in the device 1000. In the present invention, the lighting device 1000 preferably includes at least one light source 111 included in the carpet backlight system 100. Further, by way of example, an embodiment of a sensor 160 integrated into the carpet is represented, an embodiment of the sensor 160 on the back of the carpet unit 3 is represented, and an external sensor 160 is represented. One or more such sensors 160 are applied. Input signals are received from one or more sensors 160 and / or received from user input device 170.

  FIG. 6 schematically shows an example of the carpet unit 1 viewed from the carpet unit upper surface 2, and the light source 111 is used as a light source in the backlight system 100 and / or embedded in the carpet unit 1. Is given behind. In this way, an example of the carpet structure 10 is provided which shows information 400 as an example, in this example an arrow.

  FIGS. 7a-7c illustrate a primary backing layer 710 (FIG. 7a), a primary backing layer 710 and a second backing layer 8120 (FIG. 7b), a primary backing layer 710, an adhesive layer 8130 and a second backing layer. Each example of carpet 200 having a backing layer 8120 is schematically represented, in which the adhesive layer 8130 is disposed between the main backing layer 710 and the second backing layer 8120. The adhesive layer 8130 also has a region (not represented), that is, the adhesive layer 8130 is disposed between a portion of the main backing layer 710 and the second backing layer 8120. Preferably, however, the adhesive layer includes a primary layer and a second layer so that adhesion is guaranteed over the entire surface of the carpet (this is important when cutting the carpet to the desired size). Completely cover the area.

  The primary backing layer 710 has a primary backing layer top surface 7111 and a primary backing layer bottom surface 7112. The second backing layer 8120 has a second backing layer top surface 8121 and a second backing bottom surface 8122. The adhesive layer 8130 has an adhesive layer top surface 8131 and an adhesive layer bottom surface 8131. The carpet has a carpet unit front side 2, that is, a carpet front side intended for walking, resting, or placing objects, and a carpet unit back side 3. The main backing layer 710 and the optional second backing layer 8120 and optional adhesive layer 8130 form a stack or laminate of one or more layers, more precisely, as the “boundary” as the back of the carpet unit. 3 and carpet unit front side 2 are formed.

  In FIG. 7 a, the carpet unit back surface 3 substantially coincides with the main backing layer bottom surface 7112. In FIG. 7 b, the main backing layer bottom surface 7112 is adjacent to the second backing layer top surface 8121, and the carpet unit back surface 3 is substantially coincident with the second backing layer bottom surface 8122. In FIG. 7 c, the main backing layer bottom surface 7112 is adjacent to the adhesive top surface 8131, the adhesive bottom surface 302 is adjacent to the second backing layer top surface 8121, and the carpet unit back surface 3 is the second backing layer bottom surface 8122. Substantially matches. The terms “bottom” and “top” are used in a straightforward manner to merely describe different surfaces of an object such as a primary backing layer, an adhesive layer (see below), a second backing layer and a laminate. Note that it is used. The use of the terms “bottom” and “top” does not limit the claimed carpet of the present invention, nor does it limit its use to the configuration schematically represented in the accompanying drawings. The main backing layer 710 comprises the main backing surface 7111 and includes threads 711 that form tufts 712, here closed loop tufts. The carpet unit front side 2 is designated herein as “carpet side” or “side facing the user during its use as a carpet”.

  Instead, in yet another embodiment, the carpet has a primary backing layer 710 and an adhesive layer, but does not have a second backing layer 8120. This is the embodiment schematically represented in FIG. 7c but the embodiment schematically represented in FIG. 7c without the second backing layer 8120, so that the adhesive layer bottom surface 8131 is a carpet unit. It coincides with the back surface (hence the carpet back surface 203 in this case).

  By way of example, FIG. 7c also shows that the carpet 200 has at least one transparent carpet area indicated by reference numeral 7104 (preferably, the transparent carpet area has the same size as the carpet (and therefore 200 means all are permeable))). The light source 111 is disposed under the carpet tile 300. The light source 111 provides illumination 112, at least a portion of which leaks through the carpet 200. The light 112 downstream from the carpet 200 is referred to as “carpet light” and is indicated (also) by reference numeral 112.

  Thus, the carpet 200 is light transmissive having a light transmission preferably in the range of 0.5-30% with respect to the light 112 propagating in the direction from the tile backing 7120 to the carpet front side 302 and having a wavelength in the visible range. It has a carpet tile area 7104.

  FIGS. 8 a-8 d schematically represent an example of a carpet tile 300.

  FIG. 8 a schematically represents an example of a light transmissive multilayer carpet tile 300 having a carpet tile front side 302 and a carpet tile back side 303. The multi-layer carpet tile has a tufted primary backing layer 710 having a carpet tile front side 302 and a primary backing layer bottom surface 7112. The carpet tile top surface is the surface or top of the carpet formed by the tuft indicated by reference numeral 712. Tuft 712 is made of thread 711. The top surface of the main backing 710 is indicated by reference numeral 7111. A thread 712 protrudes through this upper surface 7111 of the main backing layer 710. The thread 711 penetrates the main backing layer 710 to form tufts 712 that protrude from the deposition surface (ie, carpet tile front side 302) where people can walk and the like.

  The yarn 711 is usually loose and needs to be glued with an adhesive (from the adhesive layer or pre-coating layer). The adhesive layer behind the primary backing adheres the tuft to the primary backing layer and holds the tuft 712 in place. Thus, the carpet tile 300 further has a pre-coating layer 7130 that is attached to the main backing layer bottom surface 7112. The pre-coating layer 7130 is coated on the main backing layer bottom surface 7112. In this way, the main backing layer bottom surface 7112 and the top surface of the thus formed pre-coating layer 7130, indicated by reference numeral 7131, are adjacent or intermingled (associated).

  The carpet tile 300 further has a tile backing 7120 that is attached to the pre-coating layer 7130. The tile backing 7120 has a tile backing surface 7121 and a tile backing bottom surface 7122. Since the tile backing consists essentially of adhesive supplied to the front cover layer bottom surface 7132, the former is adjacent to the front cover layer bottom surface 7132. The tile backing 7120 has a carpet tile back surface 303. In this example, tile lining bottom surface 7122 is carpet tile back surface 303.

  The carpet tile 300 has a total height h. The edge of the carpet tile 300 is indicated by reference numeral 7103.

  FIG. 8b is substantially similar to FIG. 8a, but as an example, a looped tuft 712 is schematically represented, while FIG. 8a shows a looped tuft 712.

  FIG. 8c schematically represents an embodiment in which the tile backing 7120 further has a scrim 7135, such as a jute mat. Generally, the scrim is embedded in the adhesive material of the tile backing 7120.

  The carpet tile 300 includes (a) tufting fibers through a light transmissive primary backing (to form a pile), and (b) a primary backing layer of the primary backing 710 with a light transmissive pre-coated adhesive coating. Applying to the bottom surface 7112 (in this way opposite the pile), fixing the opposing fibers to the main backing 710, thereby providing a pre-coating layer 7130; and (c) a light transmissive backing. Applying adhesive to the back of the front cover layer 7130, ie, to the front cover layer bottom surface 7132 and optionally to the scrim 7135, thereby providing a tile backing 7120; and (d) a carpet tile carpet, e.g. And cutting with a size of 5 × 0.5 m.

  Tufted carpets typically have a primary backing layer, in which tufts are usually made using nylon, wool or polypropylene yarn. Thereafter, an adhesive coating such as latex is spread over the bottom of the carpet to lock the bundle in place. This is called the pre-coating (latex) layer. The pre-coating layer 7130 provides strength to the tuft (so-called tuft binding strength). In addition, the pre-coating layer 7130 is used to substantially prevent adhesive from oozing out of the adhesive layer (see below) through the tufts (opening between) in the direction of the carpet tile front side 302. Is done.

The pre-coating layer preferably contains (as much as possible) no light scattering or light absorbing filler material such as calcium carbonate. However, fillers are necessary to achieve the necessary flame retardancy. For these purposes, fillers are added, preferably these fillers are selected in low amounts and the filler is selected with a refractive index as close as possible to the adhesive. As examples of flame retardant materials, the pre-coating layer 7130 (in addition to the adhesive) is composed of aluminum trihydrate (Al (OH ₃ ) (ATH)), magnesium oxide (MgO (MDH)) and zinc borate. It has one or more materials selected from the group consisting of (Zn (BO ₃ ) ₂ (ZB)) and antimony trioxide (Sb ₂ O ₃ (AO)). In experiments, we have found that aluminum trihydrate, in particular, has good light transmission when it is used in combination with latex because of the acceptable match in the refractive index of light.

  After the pre-coating layer has dried, an additional layer of tile backing adhesive, such as the aforementioned materials, can be used (so-called tile backing or To provide a tile backing layer). Optionally, a scrim 7135 (with gauze structure) is applied. Typically, the scrim 7135 is applied to a tile backing layer that has not been cured so that the scrim 7135 sinks into the tile backing adhesive. The purpose of the scrim 7135 is to provide additional strength to the carpet structure. The tile backing adhesive is then cured (the method depends on the type of tile backing material used). Thereafter, the carpet is cut into carpet tiles 300. In this way, the multilayer carpet tile 300 is supplied.

  Thus, tile backing 7120 may be the above-described combination of tile backing adhesive layer 7130 and scrim 7135, but may also be tile backing adhesive itself. Generally, such a scrim 7135 is embedded in the adhesive layer prior to curing / drying the adhesive layer to provide a tile backing 7120.

The difference between carpet and carpet tile 300 is that the latter is stiffer or stiffer. Otherwise, this is important because the carpet tiles will not stay in place when assembled. Typical tile requirements are the total amount per unit area (eg, greater than 3.5 kg / m ² for loosely lying tiles), dimensions (eg ± 0.3% of nominal dimensions, ± 0 for the same batch) .2%), squareness and strength of edges (eg, ± 0.15% in both directions), size stability (eg, shrinkage and extension in both directions is less than 0.2%), curl / hemisphere (eg, plane The maximum deviation of a part of the sample from 2 mm or less) and, for example, no cut edge damage (abrasion). Furthermore, the size of the carpet tile 300 is different from the carpet. In general, the carpet tile 300 has an area of 1 m ² or less, but usually the area is 0.5 × 0.5 m = 0.25 m ² . The carpet tile 300 is further defined to satisfy NEN-EN 1307 (ICS 59.080.60, June 1118), particularly Annex A. Furthermore, a common tuft bond strength test is ASTM D1335. The standard from UM44d is 6.25 pounds for the closed pile and 3.0 pounds for the cut pile average.

  With respect to carpet tile 300, the type of adhesive layer 7130, such as yarn packing density, yarn color and length, type of tile backing 7120, and between the primary backing layer 710 and tile backing 7120, is the carpet tile 300. The carpet tile 300 can be selected to allow light transmission of the light source 111 disposed underneath.

  Carpet tile 300 is specifically provided to be at least partially transmissive. In this application, the term “at least partially permeable” indicates that at least one or more portions of the carpet tile 300 are permeable (ie, in particular (of the bottom surface of the carpet tile 300 (see below)). Light from one side of the carpet tile 300 (such as) can penetrate the carpet tile 300 and reach the opposite side of the carpet tile 300 (such as the top surface of the carpet tile 300 (see below)). Such a part is designated herein as a “transparent carpet tile area”, as seen for example in FIG. 2a. The term “zone” is used to indicate that the transmission varies on the carpet tile 300. However, in the absence of substantial inhomogeneities in each of the primary backing layer 710, the pre-covering layer 7130, and the tile backing 7120, the entire tile 300 may have the transmission shown herein. When light is transmitted from the carpet tile back surface 303 (see below) to the carpet tile front side 302 (see below), it is thus emitted from the tufted surface (ie from the carpet tile front side 302). Light.

  Accordingly, the present invention specifically provides a light transmissive multilayer carpet tile 300 having a carpet tile front side 302 and a carpet tile back side 303, the multilayer carpet comprising: (a) the carpet tile front side 302 and the main backing layer bottom. A tufted primary backing layer 710 having a surface 7112; (b) a pre-covering layer 7130 attached to the primary backing layer bottom surface 7112; and (c) a tile backing 7120 attached to the pre-covering layer 7130. The tile lining has a carpet tile back surface 303, and the multi-layer carpet tile 300 propagates from the tile lining 7120 toward the carpet tile front side 302 and is 1 for light 112 having a wavelength in the visible range. -Carpet tiles in the range of 0.5-30%, such as 10%, 1-15% It has a transfer. FIG. 8d schematically represents an example of a carpet tile 300 with particular reference to light transmission characteristics. The carpet tile 300 has at least one transparent carpet area indicated by reference numeral 7104 (preferably the transparent carpet area has the same size as the carpet tile (this means that the entire carpet tile 300 is transmissive). The light source 111 is disposed below the carpet tile 300. The light source 111 provides light 112, at least a portion of which passes through the carpet tile 300. The light 112 downstream of the carpet tile 300 is denoted by the reference numeral. 112 (also) and referred to as “carpet light”.

  Thus, the multi-layer carpet tile 300 propagates in the direction from the tile backing 7120 to the carpet tile front side 302 and preferably 0.5 to 15% for light 112 having a wavelength in the visible range. It has a light transmissive carpet tile area 7104 with a carpet tile light transmission in the range of 30%, preferably at least 1%.

  The terms “light transmissive carpet tile area” and “carpet tile light transmission” are specifically used to indicate that light is transmitted from the tile backing 7120 to the carpet unit front side 2 through the multilayer. The term “having a wavelength in the visible range” indicates that at least one wavelength in the visible wavelength range, the transmissive carpet area 7104 of the carpet tile 300 is transparent to this wavelength. However, the transmissive carpet area 7104 is typically transparent to multiple wavelengths, such as a wavelength band.

  The tile backing 7120, or the main backing layer with tufts, through at least a portion of the tile backing 7120 if there is a recess or the light source is buried in the tile (see below), through the pre-covering layer 7130 The transmission of light traveling through 710 is measured. The light intensity downstream of the carpet tile front side 302 is related to the light intensity upstream of the tile backing 7120. The light emitted to the tile backing 7120 to determine transmission is preferably directed to the tile backing 7120 (or a recess therein) under normal incidence, and the total light emission integrated on the opposite side of the carpet is measured. Is done.

  According to a further embodiment of the invention, the adhesive layer (or pre-coating layer) 7130 comprises a latex. The latex is in particular a light transmissive latex. Note that the adhesive layer consists essentially of latex. Latex is based on a trimer of styrene, butadiene and acidic vinyl monomers. When the adhesive layer (or pre-coating layer) 7130 is substantially composed of a light permeable latex and is substantially free of light scattering or light absorbing particles, light from the light source is efficiently transmitted through the adhesive layer. move on. Thus, preferably, no light scattering or light absorbing filler is used in the adhesive (or pre-coating layer) 7130, and the adhesive layer (or pre-coating layer) 7130 is light transmissive. Thus, in embodiments, the adhesive layer (or pre-coating layer) is free of light scattering or light absorbing particles. The term “absent” and related phrases or terms indicate “substantially free”. If the pre-coating layer 7130 cannot be made free of filler (eg, due to the flame retardancy of these particles), the amount of filler should preferably be reduced as much as possible. Instead, the filler is replaced with another filler that does not substantially scatter light. This is achieved by selecting a filler with a similar optical refractive index compared to the adhesive material.

  According to a further embodiment of the invention, the adhesive layer (or pre-coating layer) 7130 comprises acrylic. This acrylic is a light-transmitting acrylic. Note that the adhesive layer (or pre-coating layer) 7130 consists essentially of acrylic. An example of acrylic is a polyacrylate ester. The advantage of acrylic is hardness. Acrylics are also highly heat resistant, which forms a particularly suitable material for use in combination with LEDs that generate a relatively large amount of heat. Latex and acrylic may be used in combination.

  In the preferred embodiment, a polyolefin dispersion is used as the precoat layer 7130. A suitable polyolefin dispersion is, for example, HYPOD ™ from Dow Chemical. These are propylene and ethylene based dispersions that combine the performance benefits of high molecular weight thermoplastic materials and elastomers with the application benefits of high solid aqueous dispersions. Polyolefin dispersions can provide benefits to carpet manufacturers by allowing manufacturers to apply thermoplastic backings using conventional coating equipment. Examples are, for example, PVB (polyvinyl butyral) or polypropylene. Another suitable polyolefin dispersion is a PVB-based dispersion. Thus, in embodiments, the adhesive layer (or pre-coating layer) preferably comprises one or more of an acrylic adhesive and a polyolefin dispersion adhesive.

  The tile backing 7120 also has an adhesive that is coated on the pre-coating layer 7130. This adhesive layer optionally has a scrim 7135 as described above. Preferably, the adhesive layer used for tile backing 7120 comprises a material selected from the group consisting of permeable PVC (polyvinyl chloride), PVB (polyvinyl butyral), silicone rubber, PMMA, PE and PP. Still more preferably, the tile backing 7120 is selected from the group of transparent PVC layers, PVB layers, silicone rubber layers, PMMA layers, PE layers and PP layers. Recently, due to the increasing demand for sustainable carpet lining, there is an increased interest in new types of lining for carpet tiles, which should be easy to reuse and not harm the environment Means. For example, it has been shown that it is now possible to produce a polyolefin backing system using PE (an example is EcoWorx by Shaw). Polyolefin backing is very suitable for the present invention. In combination with a polyolefin backing, the present invention provides an additional advantage in systems where LEDs are embedded in carpet tiles, since the lighting system can be easily removed from the carpet tile and made easier to recycle.

  In a particular embodiment of the carpet tile 300, the primary backing layer 710 comprises a material selected from the group consisting of polypropylene, nylon and jute, particularly PP, and the pre-coating layer 7130 comprises a latex layer, an acrylic layer and a permeable polyolefin dispersion. The tile backing 7120 has a material selected from the group consisting of a base layer, and the tile backing 7120 is made of a material selected from the group consisting of transparent PVC (polyvinyl chloride), PVB (polyvinyl butyral), silicone rubber, PMMA, PE and PP. Have.

  FIGS. 9 a to 9 c schematically show an embodiment in which a fall prevention coating is applied to the unit front side surface 120 and / or the unit back surface 130 of the backlight unit 110. The former fall-preventing coating is indicated by reference numeral 121 and the latter fall-preventing coating is indicated by reference numeral 131. FIGS. 9 b and 9 c show the light source 111 in the recess 122. The recess 122 in the embodiment shown schematically in FIG. 9 b is supplied by a cavity in the anti-tip coating 121.

  As mentioned above, the preferred method of applying the anti-tip coating is to use a silk screen method. Preferably, the method is similar to the silk screen method commonly used in PCB silk screen printing. Preferably, the silk screen prevents the coating from being applied to a light source such as an LED so that the light is not blocked by the anti-tip coating 121.

  In other embodiments, the anti-tip coating is light transmissive. In this case, the coating is applied on the entire surface of the backlight unit including the light source and other electronic components. The advantage of this approach is that it is easy to manufacture (the coating is applied by spray coating or deposited on the backlight unit), and in addition, the coating has the function of making the backlight unit waterproof.

  A cover layer (similar to a paper sticker cover) may be added to prevent material from sticking to the backlight unit after it has been applied and before the backlight unit is attached. After attachment, the cover layer is removed to expose the anti-tip coating. This is particularly important when a tackifier coating is used.

  If desired, an intermediate layer denoted by reference numeral 125 may be applied and an anti-tip coating 121 is provided to the intermediate layer. Note that the light source 111 need not be completely submerged in the recess 122. The thickness of the anti-tip coating and optional intermediate layer 125 is preferably in the range of 0.5-2 mm. The smaller the overall height h2 (see also FIG. 4a), the backlight unit 110 will have a smaller impact on the carpet unit 1, i.e. the carpet front side 2 will be flatter.

  Fall prevention coatings are known in the art. An example is a tackifier coating that makes the contact area floor sticky or rubbery to prevent loosely lying carpet tiles from moving. However, this still allows the tiles to be easily lifted and replaced. Typically, the tackifier (tackfire) is a solventless acrylic polymer emulsion adhesive that sometimes also includes a rust inhibitor (as is also useful in a raised connection floor). An example of an anti-tip coating is Thomsit T 425 Tackifier (which is an adhesive based on an acrylate-copolymer emulsion). Another example is F Ball Statcobond F41 (including ALKYLPHENOLETHERSULPHATE SODIUM SALT, 1-2%). However, other materials may be applied. As described above, the anti-tip coating 121 (and 131) may also comprise a rubber material such as silicon rubber.

  In general, the backlight system 100 has a plurality of backlight units 110, such as at least four, and each backlight unit 110 generally has a plurality of light sources 111, such as at least four.

  Thus, the present invention provides a carpet structure 10 as shown in FIG. 1 and a lighting device 1000 as shown in FIG. 5 having a backlight system 100 as described above. The present invention also provides a carpet floor having a carpet structure 10.

  While various aspects of the invention are set out in the accompanying independent claims, other aspects of the invention may be found in the features of the independent claims and the described embodiments and / or variations and / or accompanying dependent claims. And combinations are not merely set forth explicitly in the appended claims.

  The term “substantially” as used herein, such as “substantially all emission” or “consisting essentially of” will be understood by those skilled in the art. The term “substantially” also includes embodiments having “totally”, “completely”, “all” and the like. Thus, in the embodiment, the adverb “substantially” may be removed. Where applicable, the term “substantially” also relates to 90% or more, such as 95% or more, including 99%, 99% or more, 99.5% or more. The term “comprising” also includes embodiments in which the term “comprising” means “consisting of”.

  Furthermore, the terms first, second, third, etc. in the specification and claims are used to distinguish between similar elements and do not necessarily describe order or time-series order. Need not be. The terms so used are interchangeable under appropriate circumstances, and the embodiments of the invention described herein can operate in other sequences than those described or illustrated herein. That should be understood. The device of the present application is described in operation in particular. As will be apparent to those skilled in the art, the present invention is not limited to methods of operation or devices during operation.

  It should be noted that the above-described embodiments are illustrative rather than limiting on the present invention, and that those skilled in the art can design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. Use of the verb “comprise” and its derivatives does not exclude the presence of elements or steps other than those stated in a claim. The article “a” or “an” preceding an element does not exclude the presence of a plurality of such elements. In the device claim, several means listed, some of these means may be embodied by the exact same item of hardware. The mere fact that certain measures are re-cited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.

Claims (13)

Has a carpet backlight unit having the backlight unit front plane and the back light unit back, the backlight unit table sides possess a fall prevention cover with a light source for generating light, the fall prevention cover is light A carpet backlight system for use as a backlight on the back of a carpet unit of a light transmissive carpet unit that is transparent and applied on the light source .   The carpet backlight system according to claim 1, wherein the back surface of the backlight unit has a fall prevention coating.   The carpet backlight system according to claim 1, wherein the anti-tip coating has a tackifier.   The carpet backlight system according to claim 1, wherein the anti-tip coating has a rust inhibitor.   The carpet backlight system according to any one of claims 1 to 4, wherein a surface of the backlight unit has a substrate recess, and one or more light sources and attached electronic components are arranged in the substrate recess. .   The carpet backlight system according to claim 1, wherein the light source includes a light emitting diode.   The carpet backlight system according to any one of claims 1 to 6, further comprising a substrate having the light source.   8. The carpet backlight system of claim 7, wherein the substrate has a maximum height of up to 1 mm and the carpet backlight unit including optional optical components has an overall maximum height of up to 3 mm.   The carpet backlight system according to claim 1, further comprising a control unit that receives an input signal and generates an output signal in response to the input signal to control light of the light source.   The carpet backlight system according to any one of claims 1 to 9, comprising a plurality of light sources. A carpet backlight comprising: providing a substrate; and providing an anti-tip coating and a light source to the substrate, the anti-tip coating being light transmissive and applied over the light source. Unit manufacturing method. The method of claim 11 , comprising supplying the light source to the substrate and applying the anti-tip coating to the substrate having the light source. 13. The method of claim 12 , comprising screen printing the anti-tip coating on the substrate having the light source.

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