JP5773529B2 - Injection unit injection unit - Google Patents

Injection unit injection unit Download PDF

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JP5773529B2
JP5773529B2 JP2012013933A JP2012013933A JP5773529B2 JP 5773529 B2 JP5773529 B2 JP 5773529B2 JP 2012013933 A JP2012013933 A JP 2012013933A JP 2012013933 A JP2012013933 A JP 2012013933A JP 5773529 B2 JP5773529 B2 JP 5773529B2
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cylinder
nozzle
hole
path
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JP2013151131A (en
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豊 濱辺
豊 濱辺
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Sodick Co Ltd
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Description

本発明は、樹脂や金属などの成形材料を流動可能な状態で金型内に射出充填したあと、その金型内でその成形材料を固化させて成形品を得るための、プラスチック射出成形機、ゴム射出成形機、液状樹脂射出成形機、金属射出成形機またはダイカスト成形機などの各種射出成形機の射出装置に関して、流動可能な成形材料が外部から供給される射出ユニットに関する。   The present invention is a plastic injection molding machine for obtaining a molded product by injecting and filling a molding material such as resin or metal into a mold in a flowable state, and then solidifying the molding material in the mold. The present invention relates to an injection unit in which a flowable molding material is supplied from the outside in relation to an injection device of various injection molding machines such as a rubber injection molding machine, a liquid resin injection molding machine, a metal injection molding machine or a die casting machine.

流動可能な成形材料を外部から供給される射出ユニットとしては、例えば、特許文献1に代表されるスクリュプリプラ式射出装置の射出ユニットがある(図4と図5)。そのスクリュプリプラ式射出装置1は、可塑化ユニット2と射出ユニット3とそれらを連通する材料供給路60s、40s(特許文献1では、連通路と称する)と、その材料供給路60s、40sを開閉する逆流防止手段61を含み、可塑化ユニット2において、ホッパ23から可塑化シリンダ20内に供給される成形材料を、可塑化シリンダ20の中で回転する可塑化スクリュ21によって可塑化しながら可塑化スクリュ21の先端側に向かって送り出し、その溶融樹脂を材料供給路60s、40sを介して射出ユニット3の射出シリンダ30内に供給して、射出ユニット3において、射出シリンダ30内に形成された射出室32内に供給された溶融樹脂を計量したあと、材料供給路(例えば、材料供給路60s)を逆流防止手段61で閉じてから、射出シリンダ30内を進退方向に摺動する射出軸31(特許文献1では、射出プランジャを代表例としている)によって射出ノズル50の射出路50i(特許文献1では、射出孔と称する)を介して射出する。説明を省略するが、可塑化スクリュ21や射出軸31は、制御装置(図示省略)で制御された各種駆動装置、例えば、可塑化スクリュ21を回転させる回転駆動装置22や射出軸31を進退させる射出駆動装置33によって駆動する。また、逆流防止手段61は、図1で示すチェックバルブに限定されることはなく、その他のロータリバルブなど、その他の逆止機構を用いても良いし、可塑化スクリュ21を僅かに前進または後退させて材料供給路60sの可塑化シリンダ20側の開口を閉塞するようにしても良い。   As an injection unit that is supplied with a flowable molding material from the outside, for example, there is an injection unit of a screw preplar type injection device represented by Patent Document 1 (FIGS. 4 and 5). The screw prep plastic type injection device 1 opens and closes the plasticizing unit 2 and the injection unit 3 and the material supply paths 60 s and 40 s (referred to as communication paths in Patent Document 1) that connect them, and the material supply paths 60 s and 40 s. In the plasticizing unit 2, the plasticizing screw that is supplied from the hopper 23 into the plasticizing cylinder 20 is plasticized by the plasticizing screw 21 that rotates in the plasticizing cylinder 20. An injection chamber formed in the injection cylinder 30 in the injection unit 3 is supplied to the tip end side of the injection unit 21 and the molten resin is supplied into the injection cylinder 30 of the injection unit 3 through the material supply paths 60 s and 40 s. 32. After the molten resin supplied into 32 is weighed, the material supply path (for example, the material supply path 60s) is closed by the backflow prevention means 61. After that, an injection path 50i (referred to as an injection hole in Patent Document 1) of an injection nozzle 50 by an injection shaft 31 (in the Patent Document 1, an injection plunger is a representative example) that slides in the forward / backward direction in the injection cylinder 30. Inject through. Although explanation is omitted, the plasticizing screw 21 and the injection shaft 31 are made to advance and retract the various driving devices controlled by a control device (not shown), for example, the rotary driving device 22 and the injection shaft 31 that rotate the plasticizing screw 21. It is driven by the injection driving device 33. Further, the backflow prevention means 61 is not limited to the check valve shown in FIG. 1, and other check mechanisms such as other rotary valves may be used, and the plasticizing screw 21 is slightly advanced or retracted. Thus, the opening on the plasticizing cylinder 20 side of the material supply path 60s may be closed.

さらに詳しく従来の射出ユニット3を説明する。従来の射出ユニット3は、射出シリンダ30の前端部にノズルシリンダ40(特許文献1では、ノズルアダプタと称する)が取り付けられ、ノズルシリンダ40の前端部に射出路50iを内部に有する射出ノズル50が取り付けられている。また、ノズルシリンダ40には、その外周面に材料供給路60sを内部に有する連結部材60が取り付けられている。また、ノズルシリンダ40は、その軸心に平行でかつその軸心から離れた周縁部に、複数本のボルト70を挿通するようにして射出シリンダ30の前端に取り付けられている。符号40gは、ノズルシリンダ40にボルト70を挿通するための孔である。射出シリンダ30とノズルシリンダ40の間のキー部材71は、射出シリンダ30に対するノズルシリンダ40の取り付け位置を合わせるために備えるものであって、必要に応じてその有無やその個数を決めれば良い。   The conventional injection unit 3 will be described in more detail. In the conventional injection unit 3, a nozzle cylinder 40 (referred to as a nozzle adapter in Patent Document 1) is attached to the front end of the injection cylinder 30, and an injection nozzle 50 having an injection path 50 i inside is provided at the front end of the nozzle cylinder 40. It is attached. Further, a connecting member 60 having a material supply path 60s inside is attached to the outer peripheral surface of the nozzle cylinder 40. The nozzle cylinder 40 is attached to the front end of the injection cylinder 30 so that a plurality of bolts 70 are inserted in a peripheral portion parallel to the axis and away from the axis. Reference numeral 40 g is a hole through which the bolt 70 is inserted into the nozzle cylinder 40. The key member 71 between the injection cylinder 30 and the nozzle cylinder 40 is provided to match the mounting position of the nozzle cylinder 40 with respect to the injection cylinder 30, and the presence or absence and the number thereof may be determined as necessary.

射出シリンダ30には、射出軸31を軸心方向に摺動させるシリンダ孔30aが形成されている。シリンダ孔30a内には、ノズルシリンダ40の後端部と、射出軸31の先端面31aとで囲まれた射出室32が形成されている。ノズルシリンダ40には、その後端部に射出室32の前壁32a(40w)が形成され、射出路の開口40hiと材料供給路の開口40hsが形成され、その内部に射出路の一部となる流路40iや材料供給路の一部となる流路40sが形成されている。また、ノズルシリンダ40は、その前端部に射出ノズル50が取り付けられ、その外周面に連結部材60が取り付けられる。それで、射出路40i、50iは、射出ノズル50の先端の開口から射出室32の開口40hiまで連通されている。また、材料供給路40s、60sは、連結部材60が可塑化シリンダ20にも取り付けられて、可塑化シリンダ20の可塑化室の開口から射出室32の開口40hsまで連通されている。その他、連通路ブッシュ62は、ノズルシリンダ40と連結部材60の接合面から材料供給路40s、60sを流れる溶融樹脂が漏れ出さないように、材料供給路40sと60sを連通路で連通するために備えられている。   The injection cylinder 30 is formed with a cylinder hole 30a for sliding the injection shaft 31 in the axial direction. An injection chamber 32 surrounded by the rear end portion of the nozzle cylinder 40 and the tip end surface 31a of the injection shaft 31 is formed in the cylinder hole 30a. In the nozzle cylinder 40, a front wall 32a (40w) of the injection chamber 32 is formed at the rear end portion thereof, an opening 40hi of the injection path and an opening 40hs of the material supply path are formed, and a part of the injection path is formed therein. A flow path 40 s that is a part of the flow path 40 i and the material supply path is formed. The nozzle cylinder 40 has an injection nozzle 50 attached to the front end thereof, and a connecting member 60 attached to the outer peripheral surface thereof. Thus, the injection paths 40 i and 50 i communicate with the opening 40 hi of the injection chamber 32 from the opening at the tip of the injection nozzle 50. In addition, the material supply paths 40 s and 60 s are connected to the plasticizing cylinder 20 by the connecting member 60 and communicate with the opening 40 hs of the injection chamber 32 from the opening of the plasticizing chamber of the plasticizing cylinder 20. In addition, the communication passage bush 62 communicates the material supply passages 40s and 60s through the communication passage so that the molten resin flowing through the material supply passages 40s and 60s does not leak from the joint surface between the nozzle cylinder 40 and the connecting member 60. Is provided.

特許3638734号公報Japanese Patent No. 3638734

しかしながら、従来の射出装置1の実稼働後のメンテナンス作業において、射出ユニット3の分解をともなう射出室32内の清掃や射出軸31の交換には、複数本のボルト70で取り付けられているノズルシリンダ40を取り外して、射出シリンダ30のシリンダ孔30aの前端側を開放する必要があったため、手間と時間がかかる場合があった。   However, in the maintenance work after the actual operation of the conventional injection apparatus 1, the nozzle cylinder attached with a plurality of bolts 70 is used to clean the inside of the injection chamber 32 with the disassembly of the injection unit 3 and to replace the injection shaft 31. Since it was necessary to remove 40 and open the front end side of the cylinder hole 30a of the injection cylinder 30, it may take time and effort.

また、従来のノズルシリンダ40の取り付けにおいて、複数本のボルト70でノズルシリンダ40の後端部を射出シリンダ30の前端部に締め付けて固定する際には、各ボルト70による締め付け力均等になるよう行うことに注意を払わなければならなかった。 Further, in the mounting of a conventional nozzle cylinder 40, when fixing by tightening the rear end of the nozzle cylinder 40 to the front end portion of the injection cylinder 30 by a plurality of bolts 70, the tightening force is equalized due to the bolts 70 I had to pay attention to be carried out Ocean.

また、従来のノズルシリンダ40には、その内部に射出室32の前壁32a(40w)や射出路の一部40iや材料供給路の一部40sなどの成形材料と接触する部分が直接形成されていた。そのため、特殊な成形材料を使用したときなどにおいて、成形材料と接触する部分に腐食や摩耗が発生した場合には、ノズルシリンダ40自体を新しいものに交換する必要があった。また、腐食や摩耗を防止するため、成形材料の流路を高価な材料で形成する場合には、ノズルシリンダ40全体をその高価な材料で製作することになり、価格の面でも問題があった。また、腐食や摩耗を防止するためのコーティングを施す場合には、例えば、成形材料の流路の距離が長く、さらに形状が複雑になるため、そのコーティング作業が困難な場合があった。   Further, the conventional nozzle cylinder 40 is directly formed therein with portions that come into contact with the molding material such as the front wall 32a (40w) of the injection chamber 32, a part 40i of the injection path, and a part 40s of the material supply path. It was. Therefore, when a special molding material is used, if corrosion or wear occurs in a portion in contact with the molding material, it is necessary to replace the nozzle cylinder 40 itself with a new one. In addition, in order to prevent corrosion and wear, when the flow path of the molding material is formed with an expensive material, the entire nozzle cylinder 40 is manufactured with the expensive material, which is problematic in terms of price. . Further, when coating for preventing corrosion and wear is performed, for example, the distance of the flow path of the molding material is long and the shape becomes complicated, so that the coating operation may be difficult.

そこで、本発明では、射出装置の射出ユニットに関して、特に、外部から流動可能な成形材料を供給する射出ユニットに関して、成形材料が流動する部分において、当該部分を分解して清掃する作業や当該部分の部品を交換する作業などのメンテナンス作業を容易にし、分解や部品交換のあとの組み立て作業を容易にし、そして、当該部分の交換部品の製作コストを削減することを目的にする。   Therefore, in the present invention, with respect to the injection unit of the injection device, particularly, regarding the injection unit that supplies a molding material that can flow from the outside, in the portion where the molding material flows, the operation of disassembling and cleaning the portion or the portion The purpose is to facilitate maintenance work such as part replacement work, facilitate assembly work after disassembly and part replacement, and reduce the manufacturing cost of replacement parts of the part.

本発明の射出装置の射出ユニットでは、射出シリンダのシリンダ孔内に射出軸を進退方向に摺動可能に有し、前記射出軸の先端面と前記シリンダ孔の前壁との間に射出室を形成し、前記射出室の外部から材料供給路を介して供給される流動可能な成形材料をその射出室内に計量しながら貯留したあと、前記射出軸によって前記射出室内の前記成形材料を射出路を介して射出する射出装置の射出ユニットにおいて、(1)前記射出シリンダの前端部に取り付けられ、前記射出シリンダのシリンダ孔の内径よりも大きい内径のシリンダ孔を有するノズルシリンダと、(2)前記ノズルシリンダのシリンダ孔の内周面の少なくとも一部に形成されるねじ溝と、(3)前記ノズルシリンダのシリンダ孔内に挿嵌され、後端部を前記射出シリンダの前端部に当接することでその射出シリンダのシリンダ孔の前記前壁を成し、一方をその前壁に開口しもう一方を前端部に開口する前記射出路の一部となる流路を有するとともに、一方をその前壁に開口しもう一方を外周面に開口する前記材料供給路の一部となる流路を有するコマ部材と、(4)前記ノズルシリンダのシリンダ孔内に、鍔部又はフランジ部を形成してある後部を挿嵌され、前記コマ部材の前端部に当接することで、一方を前記前壁に開口しもう一方を先端に開口する前記射出路として、前記コマ部材の前記射出路の一部となる流路と連通する前記射出路を有する射出ノズルと、(5)軸心に前記射出ノズルを挿入するとともにその射出ノズルの前記鍔部又は前記フランジ部の外径よりも小さい内径の内孔を有し、前記ノズルシリンダのシリンダ孔のねじ溝に螺合するねじ溝を外周面に形成して、前記ノズルシリンダのシリンダ孔内にねじ込まれることで、後端部が前記鍔部又は前記フランジ部を押圧して、前記射出ノズルを前記コマ部材に押圧するとともにそのコマ部材を前記射出シリンダに押圧する取付部材と、(6)前記コマ部材の外周面に形成された前記開口に面する位置であって、前記ノズルシリンダの外周面から内周面まで貫通する貫通孔と、(7)前記貫通孔に挿入されるとともに、前記コマ部材に有する前記材料供給路の一部となる流路と前記材料供給路を連通するための連通孔を形成してある供給路ブッシュと、を備える。   In the injection unit of the injection device of the present invention, the injection shaft is slidable in the forward / backward direction in the cylinder hole of the injection cylinder, and an injection chamber is provided between the tip surface of the injection shaft and the front wall of the cylinder hole. After forming and storing the flowable molding material supplied from the outside of the injection chamber through the material supply path in the injection chamber, the molding material in the injection chamber is passed through the injection path by the injection shaft. (1) a nozzle cylinder attached to the front end of the injection cylinder and having a cylinder hole having an inner diameter larger than the inner diameter of the cylinder hole of the injection cylinder; and (2) the nozzle A thread groove formed in at least a part of the inner peripheral surface of the cylinder hole of the cylinder, and (3) a rear end portion inserted into the cylinder hole of the nozzle cylinder, the front end of the injection cylinder The front wall of the cylinder hole of the injection cylinder by abutting on, and having a flow path that forms part of the injection path that opens to the front wall and opens the other to the front end, A top member having a flow path that is a part of the material supply path that opens to the front wall and the other to the outer peripheral surface; and (4) a flange or a flange in the cylinder hole of the nozzle cylinder. The formed rear portion is inserted and brought into contact with the front end portion of the piece member, so that one of the openings is opened at the front wall and the other is opened at the tip end of the injection path of the piece member. An injection nozzle having the injection path that communicates with a part of the flow path; and (5) an inner diameter smaller than the outer diameter of the flange portion or the flange portion of the injection nozzle while the injection nozzle is inserted into the axis. The nozzle cylinder having an inner hole By forming a thread groove to be screwed into the thread groove of the cylinder hole of the cylinder hole and screwing it into the cylinder hole of the nozzle cylinder, the rear end portion presses the flange portion or the flange portion, An attachment member for pressing the injection nozzle against the piece member and pressing the piece member against the injection cylinder; and (6) a position facing the opening formed on the outer peripheral surface of the piece member, the nozzle cylinder A through-hole penetrating from the outer peripheral surface to the inner peripheral surface of the material, and (7) the material supply passage is inserted into the through-hole and is a part of the material supply passage of the top member. And a supply path bush having a communication hole formed therein.

また、本発明の射出装置の射出ユニットでは、射出シリンダのシリンダ孔内に射出軸を進退方向に摺動可能に有し、前記射出軸の先端面と前記シリンダ孔の前壁との間に射出室を形成し、前記射出室の外部から材料供給路を介して供給される流動可能な成形材料をその射出室内に計量しながら貯留したあと、前記射出軸によって前記射出室内の前記成形材料を射出路を介して射出する射出装置の射出ユニットにおいて、(1)前記射出シリンダの前端部に取り付けられ、前記射出シリンダのシリンダ孔の内径よりも大きい内径のシリンダ孔を有するノズルシリンダと、(2)前記ノズルシリンダのシリンダ孔の内周面の少なくとも一部に形成されるねじ溝と、(3)前記ノズルシリンダのシリンダ孔内に挿嵌され、後端部を前記射出シリンダの前端部に当接することでその射出シリンダのシリンダ孔の前記前壁を成し、一方をその前壁に開口しもう一方を前端部に開口する前記射出路の一部となる流路を有するとともに、一方をその前壁に開口しもう一方を外周面に開口する前記材料供給路の一部となる流路を有するコマ部材と、(4)前記ノズルシリンダのシリンダ孔に形成した前記ねじ溝に螺合するねじ溝を後部の外周面に形成し、前記後部を前記ノズルシリンダのシリンダ孔内にねじ込むことで、前記コマ部材を押圧するとともに前記コマ部材を前記射出シリンダに押圧させ、前記コマ部材の前端部に当接することで、一方を前記前壁に開口しもう一方を先端に開口する前記射出路として、前記コマ部材の前記射出路の一部となる流路と連通する前記射出路を有する射出ノズルと、(5)前記コマ部材の外周面に形成された前記開口に面する位置であって、前記ノズルシリンダの外周面から内周面まで貫通する貫通孔と、(6)前記貫通孔に挿入されるとともに、前記コマ部材に有する前記材料供給路の一部となる流路と前記材料供給路を連通するための連通孔を形成してある供給路ブッシュと、を備える。In the injection unit of the injection device of the present invention, the injection shaft is slidable in the forward / backward direction in the cylinder hole of the injection cylinder, and the injection is made between the tip surface of the injection shaft and the front wall of the cylinder hole. After forming a chamber and storing the flowable molding material supplied from the outside of the injection chamber through the material supply passage in the injection chamber while measuring it, the molding material in the injection chamber is injected by the injection shaft. In an injection unit of an injection device for injecting through a path, (1) a nozzle cylinder attached to a front end portion of the injection cylinder and having a cylinder hole having an inner diameter larger than an inner diameter of a cylinder hole of the injection cylinder; A thread groove formed in at least a part of an inner peripheral surface of a cylinder hole of the nozzle cylinder; and (3) a rear end portion inserted into the cylinder hole of the nozzle cylinder. The front wall of the cylinder hole of the injection cylinder is formed by coming into contact with the front end, and has a flow path that becomes a part of the injection path that opens to the front wall and opens the other to the front end. A top member having a flow path that is a part of the material supply path, one of which is opened on the front wall and the other is opened on the outer peripheral surface; and (4) the thread groove formed in the cylinder hole of the nozzle cylinder. A thread groove to be screwed is formed on the outer peripheral surface of the rear part, and the rear part is screwed into a cylinder hole of the nozzle cylinder, thereby pressing the top member and pressing the top member against the injection cylinder. The injection path that communicates with the flow path that forms a part of the injection path of the top member as one of the injection paths that opens to the front wall and opens the other end to the front end. Having injection nose And (5) a through hole formed in the outer peripheral surface of the top member and facing the opening and penetrating from the outer peripheral surface to the inner peripheral surface of the nozzle cylinder, and (6) inserted into the through hole. And a supply passage bush that forms a part of the material supply passage in the top member and a communication hole for communicating the material supply passage.

また、本発明の射出装置の射出ユニットでは、前記射出シリンダと前記ノズルシリンダを一体に形成しても良い。In the injection unit of the injection apparatus of the present invention, the injection cylinder and the nozzle cylinder may be formed integrally.

また、本発明の射出装置の射出ユニットでは、前記射出ノズルと前記コマ部材を一体に形成しても良い。In the injection unit of the injection apparatus of the present invention, the injection nozzle and the piece member may be integrally formed.

また、本発明の射出装置の射出ユニットでは、前記ノズルシリンダのシリンダ孔内に前記コマ部材を取り付ける際に、前記供給路ブッシュの前記連通孔と、前記コマ部材の外周面に開口する前記材料供給路の一部となる流路と、を連通するために、その供給路ブッシュの連通孔の開口とそのコマ部材の外周面の開口とが対面する相対的な回転角度で回転不能にするために、そのノズルシリンダのシリンダ孔の内周面とそのコマ部材の外周面の間、あるいは、前記射出シリンダの前端部とそのコマ部材の後端部の間に回転禁止キー部材を備えても良い。   Further, in the injection unit of the injection device of the present invention, when the piece member is mounted in the cylinder hole of the nozzle cylinder, the material supply opening to the communication hole of the supply path bush and the outer peripheral surface of the piece member. In order to communicate with the flow path that is a part of the path, in order to make the rotation impossible at the relative rotation angle at which the opening of the communication hole of the supply path bush and the opening of the outer peripheral surface of the top member face each other A rotation-inhibiting key member may be provided between the inner peripheral surface of the cylinder hole of the nozzle cylinder and the outer peripheral surface of the piece member, or between the front end portion of the injection cylinder and the rear end portion of the piece member.

また、本発明のスクリュプリプラ式射出装置は、前述された本発明の射出装置の射出ユニットを備えるスクリュプリプラ式射出装置であって、樹脂材料を可塑化シリンダ内で可塑化する可塑化ユニットと、その可塑化ユニットから供給される溶融樹脂を前記射出シリンダの前記射出室内に計量しながら貯留したあと、前記射出軸によって射出する前記射出ユニットと、前記可塑化シリンダ内の可塑化室と前記射出シリンダ内の前記射出室とを連通する前記材料供給路を内部に形成するとともに、前記射出シリンダを取り付ける面に前記供給路ブッシュの一端を挿入してその材料供給路を連通するための挿入穴を有する連結部材と、を備えても良い。   The screw prep plastic injection device of the present invention is a screw prep plastic injection device comprising the injection unit of the injection device of the present invention described above, and a plasticizing unit for plasticizing a resin material in a plasticizing cylinder; The injection unit that injects the molten resin supplied from the plasticizing unit while being measured in the injection chamber of the injection cylinder and then injected by the injection shaft, the plasticizing chamber in the plasticizing cylinder, and the injection cylinder The material supply path that communicates with the injection chamber inside is formed inside, and an insertion hole for inserting one end of the supply path bush into the surface to which the injection cylinder is attached and communicating the material supply path is provided. And a connecting member.

(a)本発明の射出装置の射出ユニットでは、ノズルシリンダにシリンダ孔を設けて、そのシリンダ孔に、まずは射出室の前壁や射出路の一部や材料供給路の一部を形成したコマ部材を挿入し、次に射出路を形成した射出ノズルの後端部を挿入し、そのあと、1つのねじ・ナット機構、すなわち、取付部材をノズルシリンダのシリンダ孔にねじ込んで、コマ部材と射出ノズルを固定してある。そして、ノズルシリンダのシリンダ孔の内径は、射出シリンダのシリンダ孔よりも大きく形成してある。そのため、本発明の射出ユニットでは、1つのねじ・ナット機構、すなわち、1つの取付部材を取り外すだけで、射出ノズルやコマ部材を容易に取り外すことが可能であって、さらに、ノズルシリンダを射出シリンダから取り外さなくても、射出軸をノズルシリンダの前端側から抜き差しすることが可能になる。また、本発明の射出ユニットは、1つのねじ・ナット機構によって、最終的にコマ部材の後端部と射出シリンダの前端部を締め付けて、射出室の前壁周縁を封止(シール)するので、シール面の面圧を全周にわたって均一にする作業が容易になる。したがって、本発明の射出ユニットは、総じてメンテナンスを非常に容易にして、メンテナンス作業の時間を短縮できるとともに、取り付け作業の正確性を向上させることができる。(b)本発明の射出装置の射出ユニットでは、ノズルシリンダに外周面から内周面に貫通孔を設けて、その貫通孔の中に供給路ブッシュを着脱可能に取り付けることで、コマ部材の中の材料供給路と供給路ブッシュの中の連通孔とを連通して、射出室内と射出ユニットの外部を連通することが可能である。(c)本発明の射出装置の射出ユニットでは、ノズルシリンダ内に着脱可能に取り付けられたコマ部材の後端部に射出室の前壁が形成されているので、射出室の前壁が摩耗や腐食しても、コマ部材のみを交換すれば良い。(d)本発明の射出装置の射出ユニットでは、ノズルシリンダ内に着脱可能に取り付けられたコマ部材や供給路ブッシュに形成された流路の中を成形材料が流動するため、それら流路が摩耗や腐食しても、コマ部材や供給路ブッシュを交換すれば良い。(e)本発明の射出装置の射出ユニットでは、ノズルシリンダに比べてはるかに小さい部品であるコマ部材や供給路ブッシュを交換すれば良いので、交換部品の製作コストならびに交換部品の購入コストを低減できる。特に、摩耗や腐食に強いとされる高価な材料で、それら部品を製作する際には、ノズルシリンダ全体を製作するよりもコストを大きく抑えることができる。また、コマ部材や供給路ブッシュの中に形成される成形材料の流路は、その距離が短く、さらにその形状が単純な形状に形成できるので、そのような流路に対して腐食や摩耗を防止するためのコーティングを容易に施すことができる。また、コマ部材の後端部によって形成される射出室の前壁にコーティングを施す場合にも、コマ部材自体がノズルシリンダに比べて小さい部品であるため、コーティングを行う作業が容易である。(f)本発明の射出装置の射出ユニットでは、コマ部材の後端部に射出室の前壁が形成され、その前壁に少なくとも射出路と材料供給路の開口が形成されているので、その開口の位置やその開口の数やその開口の内径寸法が違う複数種類のコマ部材を用意して、その複数種類のコマ部材の中から射出成形する成形品の形状や成形材料の種類や射出室の滞留状態などに応じて適宜選定して、容易に交換することが可能になる。 (A) In the injection unit of the injection apparatus according to the present invention, a cylinder hole is provided in the nozzle cylinder, and a front wall of the injection chamber, a part of the injection path, and a part of the material supply path are first formed in the cylinder hole. Insert the member, then insert the rear end of the injection nozzle that formed the injection path, and then screw one screw and nut mechanism, that is, the mounting member into the cylinder hole of the nozzle cylinder, and the top member and injection The nozzle is fixed. The inner diameter of the cylinder hole of the nozzle cylinder is formed larger than the cylinder hole of the injection cylinder. Therefore, in the injection unit of the present invention, it is possible to easily remove the injection nozzle and the piece member by simply removing one screw / nut mechanism, that is, one mounting member. The injection shaft can be inserted and removed from the front end side of the nozzle cylinder without being removed from the nozzle cylinder. In addition, the injection unit of the present invention finally seals the periphery of the front wall of the injection chamber by tightening the rear end of the top member and the front end of the injection cylinder by one screw / nut mechanism. The work of making the surface pressure of the sealing surface uniform over the entire circumference becomes easy. Therefore, the injection unit of the present invention generally makes maintenance very easy, shortens the maintenance work time, and improves the accuracy of the attachment work. (B) In the injection unit of the injection device of the present invention, the nozzle cylinder is provided with a through hole from the outer peripheral surface to the inner peripheral surface, and the supply path bush is detachably attached in the through hole, so It is possible to communicate between the injection chamber and the outside of the injection unit by communicating the material supply path and the communication hole in the supply path bush. (C) In the injection unit of the injection apparatus according to the present invention, the front wall of the injection chamber is formed at the rear end of the top member detachably mounted in the nozzle cylinder. Even if it corrodes, it is only necessary to replace the top member. (D) In the injection unit of the injection apparatus according to the present invention, the molding material flows in the flow passage formed in the top member and the supply passage bush that are detachably attached in the nozzle cylinder, so that the flow passages are worn. Even if it is corroded or corroded, the top member and the supply path bush may be replaced. (E) In the injection unit of the injection apparatus of the present invention, it is only necessary to replace the coma member and supply path bush, which are parts that are much smaller than the nozzle cylinder, thereby reducing the manufacturing cost of replacement parts and the purchase cost of replacement parts. it can. In particular, when these parts are manufactured using expensive materials that are resistant to wear and corrosion, the cost can be greatly reduced as compared to manufacturing the entire nozzle cylinder. In addition, the flow path of the molding material formed in the top member and the supply path bush is short in distance and can be formed into a simple shape. The coating for preventing it can be easily applied. Also, when coating the front wall of the injection chamber formed by the rear end portion of the top member, the top member itself is a small part compared to the nozzle cylinder, so that the coating operation is easy. (F) In the injection unit of the injection device of the present invention, the front wall of the injection chamber is formed at the rear end of the top member, and at least the opening of the injection path and the material supply path is formed on the front wall. Prepare multiple types of piece members with different opening positions, number of openings and inner diameter of the openings, and shape of molded product, type of molding material, and injection chamber from among the multiple types of piece members It is possible to easily select and replace them appropriately according to the staying state.

また、本発明の射出装置の射出ユニットでは、ノズルシリンダのシリンダ孔のねじ溝に螺合するねじ溝を射出ノズルの後部の外周面に形成して、ノズルシリンダのシリンダ孔に射出ノズルをねじ込むことで、射出ノズルの後端部でコマ部材を押し付けて、コマ部材の後端部で射出シリンダの前端部に押し付けるようにすれば、取付部材が不要になる。Further, in the injection unit of the injection apparatus of the present invention, a screw groove that is screwed into a screw groove of the cylinder hole of the nozzle cylinder is formed on the outer peripheral surface of the rear portion of the injection nozzle, and the injection nozzle is screwed into the cylinder hole of the nozzle cylinder. Therefore, if the piece member is pressed at the rear end portion of the injection nozzle and is pressed against the front end portion of the injection cylinder at the rear end portion of the piece nozzle, the mounting member becomes unnecessary.

また、本発明の射出装置の射出ユニットでは、射出シリンダとノズルシリンダを一体に形成しても良く、そのような場合においても、射出ユニットから射出ノズルやコマ部材を容易に取り外すことができるとともに、射出軸をノズルシリンダの前端側から容易に抜き差しすることができることに変わりはない。Further, in the injection unit of the injection device of the present invention, the injection cylinder and the nozzle cylinder may be integrally formed, and even in such a case, the injection nozzle and the piece member can be easily removed from the injection unit, The injection shaft can be easily inserted and removed from the front end side of the nozzle cylinder.

また、本発明の射出装置の射出ユニットでは、射出ノズルとコマ部材を一体に形成しても良く、そのような場合においても、射出ユニットから射出ノズルとコマ部材を一体に形成した部材を容易に取り外すことができるとともに、射出軸をノズルシリンダの前端側から容易に抜き差しすることができることに変わりはない。Further, in the injection unit of the injection apparatus of the present invention, the injection nozzle and the piece member may be formed integrally, and even in such a case, the member in which the injection nozzle and the piece member are formed integrally from the injection unit can be easily formed. While being removable, the injection shaft can be easily inserted and removed from the front end side of the nozzle cylinder.

また、本発明の射出装置の射出ユニットでは、ノズルシリンダのシリンダ孔内にコマ部材を取り付ける際に、そのコマ部材の外周面に形成した材料供給路の一部となる流路の開口と、供給路ブッシュに形成した連通孔の射出シリンダ側の開口とを、最終的に対面する際の相対的な回転角度で回転防止キー部材によって回転不能にすることで、それらの開口を当接させて、その連通孔とその流路が連通するようにコマ部材をノズルシリンダのシリンダ孔に容易に挿嵌できるとともに、取付部材または射出ノズルの回転を受けて一緒にコマ部材が回転して、それらの開口の位置がずれることを防止できる。   Further, in the injection unit of the injection device of the present invention, when the piece member is mounted in the cylinder hole of the nozzle cylinder, the opening of the flow path that becomes a part of the material supply passage formed on the outer peripheral surface of the piece member, and the supply The opening on the injection cylinder side of the communication hole formed in the road bush is made non-rotatable by the rotation prevention key member at the relative rotation angle when finally facing, so that these openings are brought into contact with each other, The coma member can be easily inserted into the cylinder hole of the nozzle cylinder so that the communication hole and the flow path communicate with each other, and the coma member rotates together with the rotation of the mounting member or the injection nozzle to open the openings. Can be prevented from shifting.

また本発明の射出装置の射出ユニットは、スクリュプリプラ式射出装置の射出装置の射出ユニットに搭載することもできる。   Moreover, the injection unit of the injection device of the present invention can be mounted on the injection unit of the injection device of the screw preplar type injection device.

本発明の射出ユニットの実施例を示すとともにその射出ユニットの前部を拡大した図であって、図(a)が縦断面図、図(b)が図(a)のB−B断面図、そして、図(c)が図(a)のC−C矢視図である。It is the figure which expanded the front part of the injection unit while showing the Example of the injection unit of this invention, Comprising: A figure (a) is a longitudinal cross-sectional view, A figure (b) is BB sectional drawing of a figure (a), And FIG. (C) is CC arrow line view of FIG. (A). 本発明の射出ユニットのその他の実施例を示すとともにその射出ユニットの前部を拡大した図であって、図(a)が縦断面図、図(b)が図(a)のB−B断面図、そして、図(c)が図(a)のC−C矢視図である。FIG. 5 is a view showing another embodiment of the injection unit of the present invention and is an enlarged view of the front portion of the injection unit, in which FIG. (A) is a longitudinal sectional view, and FIG. (B) is a BB cross section of FIG. The figure and figure (c) are CC arrow line views of figure (a). 本発明の射出ユニットのその他の実施例を示すとともにその射出ユニットの前部を拡大した図であって、図(a)が縦断面図、図(b)が図(a)のB−B断面図、そして、図(c)が図(a)のC−C矢視図である。FIG. 5 is a view showing another embodiment of the injection unit of the present invention and is an enlarged view of the front portion of the injection unit, in which FIG. (A) is a longitudinal sectional view, and FIG. (B) is a BB cross section of FIG. The figure and figure (c) are CC arrow line views of figure (a). 従来のスクリュプリプラ式射出装置の概略を示す縦断面図である。It is a longitudinal cross-sectional view which shows the outline of the conventional screw prep plastic type injection apparatus. 従来の射出ユニットの前部を拡大した図であって、図(a)が縦断面図、図(b)が図(a)のB−B断面図、そして、図(c)が図(a)のC−C矢視図である。It is the figure which expanded the front part of the conventional injection unit, Comprising: A figure (a) is a longitudinal cross-sectional view, A figure (b) is BB sectional drawing of a figure (a), and a figure (c) is a figure (a). It is a CC arrow line view of).

以下、本発明の射出装置の射出ユニットが、実施例1から実施例3(図1から図3)を挙げて説明される。なお、従来公知の部分の説明は、スクリュプリプラ式射出装置の射出ユニット(図4と図5)を例に既に説明されたので省略する。なお、射出軸31は、プランジャに限定されることなく、チェックリングを有するスクリュなど、射出軸31に相当するものが含まれる。   Hereinafter, the injection unit of the injection apparatus of the present invention will be described with reference to Examples 1 to 3 (FIGS. 1 to 3). The description of the conventionally known portion has already been described by taking the injection unit (FIGS. 4 and 5) of the screw preplar type injection device as an example, and will be omitted. The injection shaft 31 is not limited to a plunger, and includes an equivalent to the injection shaft 31 such as a screw having a check ring.

(実施例1)
図1は、本発明の射出ユニット3の一例を示し、その射出ユニット3の前部を拡大した図であって、図(a)が縦断面図を示し、図(b)が図(a)のB−B断面図を示し、図(c)が図(a)のC−C矢視図を示す。射出シリンダ30には、その前端部にノズルシリンダ40が複数のボルト70によって取り付けられ、その軸心に射出軸31が摺動するシリンダ孔30aが形成されている。射出シリンダ30とノズルシリンダ40は、同軸上にある。
Example 1
FIG. 1 shows an example of an injection unit 3 according to the present invention, and is an enlarged view of a front portion of the injection unit 3. FIG. 1 (a) shows a longitudinal sectional view, and FIG. BB sectional drawing of this is shown, and the figure (c) shows the CC arrow line view of figure (a). A nozzle cylinder 40 is attached to the front end portion of the injection cylinder 30 with a plurality of bolts 70, and a cylinder hole 30a in which the injection shaft 31 slides is formed at the axis. The injection cylinder 30 and the nozzle cylinder 40 are coaxial.

ノズルシリンダ40には、射出シリンダ30のシリンダ孔30aよりも大きい内径のシリンダ孔40aが形成されている。また、ノズルシリンダ40のシリンダ孔40aには、少なくともその内周面の一部、例えば、その内周面の前部にねじ溝40nが形成され、その後部に回転禁止キー45が突き出るように取り付けられている。それで、ノズルシリンダ40のシリンダ孔40aには、まずコマ部材41がその軸心に対して回転しないように、回転禁止キー45にガイドされながら挿嵌され、つぎに射出ノズル50の鍔部(またはフランジ部)51を含む後部が挿嵌され、そのあと、ねじ溝40nに螺合するように取付部材42がねじ込まれて、射出ノズル50の鍔部51を押圧するように押し込み、射出ノズル50を介してコマ部材41の後端部を射出シリンダ30の前端部に押し当てるように取り付けられる。また、ノズルシリンダ40には、その外周面からそのシリンダ孔40aまで貫通する貫通孔40bが形成されている。それで、その貫通孔40bには、連通路ブッシュ43をノズルシリンダ40内のコマ部材41の外周面の所定位置に当接するように挿嵌される。   The nozzle cylinder 40 is formed with a cylinder hole 40 a having an inner diameter larger than the cylinder hole 30 a of the injection cylinder 30. The cylinder hole 40a of the nozzle cylinder 40 is attached so that a thread groove 40n is formed in at least a part of its inner peripheral surface, for example, a front portion of the inner peripheral surface, and a rotation prohibiting key 45 protrudes from the rear portion. It has been. Therefore, first, the top member 41 is inserted into the cylinder hole 40a of the nozzle cylinder 40 while being guided by the rotation prohibition key 45 so that the top member 41 does not rotate with respect to the axis thereof, and then the flange (or the injection nozzle 50) (or The rear portion including the flange portion 51 is inserted, and then the attachment member 42 is screwed so as to be screwed into the screw groove 40n, and is pressed so as to press the flange portion 51 of the injection nozzle 50. And the rear end portion of the top member 41 is attached to the front end portion of the injection cylinder 30. Further, the nozzle cylinder 40 is formed with a through hole 40b penetrating from the outer peripheral surface to the cylinder hole 40a. Thus, the communication passage bush 43 is inserted into the through hole 40 b so as to come into contact with a predetermined position on the outer peripheral surface of the top member 41 in the nozzle cylinder 40.

各部材が、さらに詳しく説明される。コマ部材41には、その後端部に射出室32の前壁32aを成す面41wが形成され、その前壁32aを成す面41wの外周に、射出シリンダ30の前端部に開口するシリンダ孔30aの外周と当接するシール面41fが形成されている。射出室32の前壁32aを成す面41wには、射出路の開口41hiを少なくとも1つと材料供給路の開口41hsを少なくとも1つ形成してある。例えば、図1では、射出室32の前壁32aを成す面41wの中心に射出路の開口41hiを形成し、その面41wの上部でかつその面41wの周縁部に材料供給路の開口41hsを形成している。それら開口41hi、41hsの位置は、それに限定されることなく、射出室32内での成形材料の滞留状態などによって適宜の位置に形成すれば良い。コマ部材41には、一方がその前端部に開口し、もう一方がその後端部の射出室32の前壁32aを成す面41wに開口する射出路の一部となる流路41iを少なくとも1つと、一方がその外周面に開口し、もう一方がその後端部の射出室32の前壁を成す面41wに開口する材料供給路の一部となる流路41sを少なくとも1つを、その内部に形成してある。また、コマ部材41の外周面には、そのコマ部材41がノズルシリンダ40のシリンダ孔40aに最終的に取り付けられた際に、後述される供給路ブッシュ43の連通孔43sのコマ部材41側の開口が当接する位置に、前述された材料供給路の一部となる流路41sを開口させる。コマ部材41は、ノズルシリンダ40のシリンダ孔40a内に連通路ブッシュ43が突き出た状態であっても、ノズルシリンダ40のシリンダ孔40aからコマ部材41を着脱することを可能にするために、そのコマ部材41の外周面にその軸心に平行な平面41pを面取りして、その平面41pの所定位置に前述された材料供給路の一部となる流路41sを開口させるようにしても良い(図1)。また、コマ部材41は、後述される別の実施態様(図2や図3)のように、供給路ブッシュ43のコマ部材41(図2では、コマ部材と一体形成された射出ノズル500)側の先端部が収まる幅の溝41t(図2では、符号500t)を、コマ部材41の外周面にその軸心に平行に形成して、その溝41tの所定位置に前述された材料供給路の一部となる流路41s(図2では、500s)を開口させるようにしても良い。その平面41pと連通路ブッシュ43またはその溝41t(500t)と連通路ブッシュ43は、キー溝と回転禁止キーとして利用しても良い。また、コマ部材41には、その軸心に平行して形成されているとともに回転禁止キー45が係合する回転禁止キー溝41kをその外周面に形成しても良い。   Each member is described in more detail. In the top member 41, a surface 41 w that forms the front wall 32 a of the injection chamber 32 is formed at the rear end portion thereof, and a cylinder hole 30 a that opens to the front end portion of the injection cylinder 30 is formed on the outer periphery of the surface 41 w that forms the front wall 32 a. A seal surface 41f that comes into contact with the outer periphery is formed. The surface 41w that forms the front wall 32a of the injection chamber 32 is formed with at least one injection path opening 41hi and at least one material supply path opening 41hs. For example, in FIG. 1, the opening 41hi of the injection path is formed at the center of the surface 41w forming the front wall 32a of the injection chamber 32, and the opening 41hs of the material supply path is formed at the upper part of the surface 41w and at the peripheral edge of the surface 41w. Forming. The positions of the openings 41 hi and 41 hs are not limited to these, and may be formed at appropriate positions depending on the staying state of the molding material in the injection chamber 32. The top member 41 has at least one flow path 41i that is part of an injection path that opens to a front surface 32w that forms the front wall 32a of the injection chamber 32 at one end of the top member 41. , At least one flow path 41 s that is part of a material supply path that opens to the outer peripheral surface and the other opens to the surface 41 w that forms the front wall of the injection chamber 32 at the rear end. It is formed. Further, on the outer peripheral surface of the top member 41, when the top member 41 is finally attached to the cylinder hole 40a of the nozzle cylinder 40, the top side of the communication hole 43s of the supply passage bush 43, which will be described later, on the top member 41 side. The flow path 41s that is a part of the material supply path described above is opened at a position where the opening comes into contact. In order to enable the top member 41 to be attached to and detached from the cylinder hole 40a of the nozzle cylinder 40 even when the communication passage bush 43 protrudes into the cylinder hole 40a of the nozzle cylinder 40, A plane 41p parallel to the axial center of the piece 41 may be chamfered on the outer peripheral surface of the top member 41, and the flow path 41s serving as a part of the material supply path described above may be opened at a predetermined position on the plane 41p ( FIG. 1). Further, the top member 41 is provided on the side of the top member 41 (in FIG. 2, the injection nozzle 500 integrally formed with the top member) of the supply path bush 43, as in another embodiment (FIGS. 2 and 3) described later. A groove 41t (reference numeral 500t in FIG. 2) having a width that fits the tip of the material member is formed on the outer peripheral surface of the top member 41 in parallel to the axis thereof, and the above-described material supply path of the groove 41t is formed at a predetermined position. A part of the flow path 41s (500s in FIG. 2) may be opened. The flat surface 41p and the communication path bush 43 or the groove 41t (500t) and the communication path bush 43 may be used as a key groove and a rotation inhibition key. Further, the top member 41 may be formed with a rotation prohibiting key groove 41k formed on the outer peripheral surface thereof in parallel with the axis thereof and with which the rotation prohibiting key 45 is engaged.

射出ノズル50には、一方がその先端に開口し、もう一方がその後端に開口する射出路の一部となる流路50iを少なくとも1つ形成してある。また、射出ノズル50には、その後部に鍔部51(またはフランジ)が形成してある。また、射出ノズル50には、その鍔部51から前方の部分が取付部材42の内孔42aに挿入できるだけの外径寸法に形成してある。   The injection nozzle 50 is formed with at least one flow path 50i that is part of the injection path, one of which opens at the tip and the other of which opens at the rear end. Further, the injection nozzle 50 has a flange 51 (or flange) formed at the rear part thereof. In addition, the injection nozzle 50 is formed with an outer diameter dimension so that a portion in front of the flange portion 51 can be inserted into the inner hole 42 a of the mounting member 42.

取付部材42には、その外周面にノズルシリンダ40のシリンダ孔40a内に形成するねじ溝40nに螺合するねじ溝42nが形成されている。また、その取付部材42には、射出ノズルの鍔部51(またはフランジ部)の外径よりも小さく、射出ノズル50の鍔部51よりも前方の部分の外径よりも大きい寸法の内径となる内孔42aを有している。また、その取付部材42には、工具を用いて、取付部材42をノズルシリンダ40内にねじ込む手段を有する。それは、例えば、その前端部の外周を正六角形に形成する(図1の符号42r)など、適宜の手段で行えば良い。   The mounting member 42 is formed with a thread groove 42n on the outer peripheral surface thereof to be screwed into a thread groove 40n formed in the cylinder hole 40a of the nozzle cylinder 40. Further, the mounting member 42 has an inner diameter that is smaller than the outer diameter of the flange portion 51 (or flange portion) of the injection nozzle and larger than the outer diameter of the portion in front of the flange portion 51 of the injection nozzle 50. It has an inner hole 42a. The mounting member 42 has means for screwing the mounting member 42 into the nozzle cylinder 40 using a tool. For example, the outer periphery of the front end portion may be formed by a proper means such as forming a regular hexagon (reference numeral 42r in FIG. 1).

供給路ブッシュ43には、材料供給路の一部となる連通孔43sが形成されている。供給路ブッシュ43は、例えば、射出ユニット3の外部に連結部材60を介して可塑化ユニット2を備えている場合において、連結部材60内とコマ部材41内にそれぞれ有する材料供給路の一部となる流路60sと41sを連通するように取り付けられる。例えば、供給路ブッシュ43は、その両端の一方がコマ部材41の所定位置に押し付けられように当接して、もう一方が連結部材60の所定位置に押し付けられるように当接して、シールされるように取り付けられても良い。   The supply path bush 43 is formed with a communication hole 43 s that becomes a part of the material supply path. For example, in the case where the plasticizing unit 2 is provided outside the injection unit 3 via the connecting member 60, the supply path bush 43 includes a part of the material supply path respectively included in the connecting member 60 and the top member 41. It attaches so that the flow paths 60s and 41s which become may communicate. For example, the supply path bush 43 abuts so that one of its both ends is pressed against a predetermined position of the piece member 41 and the other abuts so as to be pressed against a predetermined position of the connecting member 60 so as to be sealed. It may be attached to.

そのような部材を備える射出ユニット3では、それら部材がノズルシリンダ40内に取り付けられることで、射出路の一部となる流路41iと50iが連通して射出路が形成され、材料供給路の一部となる流路41sと43sが連通して材料供給路が形成される。また、その射出ユニット3では、そのコマ部材41の後端部と射出軸31の先端面31aの間に射出室32が形成され、射出室32の前壁32aに射出路の開口41hiと材料供給路の開口41hsが開口する。したがって、その射出ユニット3では、射出シリンダ30からノズルシリンダ40を着脱する面倒な作業を行うことなく、1つのボルト/ナット機構を着脱する簡単な作業で、各種流路を交換することを可能にし、射出軸31をノズルシリンダ40側から抜き挿し可能にし、そして、射出室32の前壁32aの周りのシール面41fの面圧を容易に均一にすることを可能にする。なお、シール面41の面圧をより均一にするために、コマ部材41は、その後端部の外径が縮径されて、そのシール面41fをきれいな円環状に形成するとなお良い。また、その射出ユニット3では、図1に示すように、ノズルシリンダ40の前端部とコマ部材41の後端部が互いに当接する部分をインロー構造Y1にしてあっても良い。もちろん、この場合のインロー構造では、よりシールの効果を高める目的もあるので、凹側の穴の深さ寸法に対して、凸側の出っ張りの高さ寸法が大きく形成されると良い。   In the injection unit 3 including such a member, the members are mounted in the nozzle cylinder 40, whereby the flow paths 41i and 50i that are part of the injection path communicate with each other to form an injection path, and the material supply path A part of the flow paths 41s and 43s communicate with each other to form a material supply path. Further, in the injection unit 3, an injection chamber 32 is formed between the rear end portion of the piece member 41 and the tip end surface 31 a of the injection shaft 31, and an injection path opening 41 hi and material supply are provided in the front wall 32 a of the injection chamber 32. A road opening 41hs is opened. Therefore, in the injection unit 3, various flow paths can be exchanged by a simple operation of attaching / detaching one bolt / nut mechanism without performing the troublesome operation of attaching / detaching the nozzle cylinder 40 from the injection cylinder 30. The injection shaft 31 can be inserted and removed from the nozzle cylinder 40 side, and the surface pressure of the seal surface 41f around the front wall 32a of the injection chamber 32 can be easily made uniform. In order to make the surface pressure of the seal surface 41 more uniform, it is more preferable that the outer diameter of the rear end portion of the top member 41 is reduced and the seal surface 41f is formed in a clean annular shape. Further, in the injection unit 3, as shown in FIG. 1, the portion where the front end portion of the nozzle cylinder 40 and the rear end portion of the top member 41 abut each other may have an inlay structure Y1. Of course, since the spigot structure in this case also has the purpose of enhancing the sealing effect, it is preferable that the height dimension of the protrusion on the convex side is larger than the depth dimension of the hole on the concave side.

(実施例2)
図2は、本発明の射出ユニットのその他の一例を示し、その射出ユニット3の前部を拡大した図であって、図(a)が縦断面図を示し、図(b)が図(a)のB−B断面図を示し、図(c)が図(a)のC−C矢視図を示す。
(Example 2)
FIG. 2 shows another example of the injection unit according to the present invention, and is an enlarged view of the front part of the injection unit 3. FIG. 2 (a) shows a longitudinal sectional view, and FIG. ) Is a cross-sectional view taken along the line B-B of FIG.

本発明の射出ユニット3では、本実施例の射出ノズル500のように、前述した実施例1のコマ部材41と射出ノズル50を一体に形成しても良い。また、本発明の射出ユニット3では、本実施例のように、材料供給路の一部となる流路500sと射出路500iに加えて、一方が射出室32の前壁32aに開口し、もう一方が射出路500iの途中に開口する射出副路500dを少なくとも1つ形成して良い。例えば、図2では、射出室32の前壁32aを成す面500wの中心に射出路の開口500hiを形成し、その面500wの上部でかつ周縁部に材料供給路の開口500hsを形成し、さらに、その面500wの下部でかつその面500wの周縁部に射出副路の開口500hdを形成している。それらの開口500hi、500hs、500hdの位置は、実施例に限定されることなく、適宜の位置に変更して形成すれば良い。   In the injection unit 3 of the present invention, like the injection nozzle 500 of the present embodiment, the piece member 41 and the injection nozzle 50 of the first embodiment described above may be integrally formed. Further, in the injection unit 3 of the present invention, as in the present embodiment, in addition to the flow path 500s and the injection path 500i that are part of the material supply path, one of them opens to the front wall 32a of the injection chamber 32. At least one injection sub-passage 500d, one of which opens in the middle of the injection passage 500i, may be formed. For example, in FIG. 2, an opening 500hi of the injection path is formed at the center of the surface 500w forming the front wall 32a of the injection chamber 32, and an opening 500hs of the material supply path is formed at the upper part of the surface 500w and at the peripheral portion. The opening 500hd of the injection sub-path is formed below the surface 500w and at the peripheral edge of the surface 500w. The positions of the openings 500hi, 500hs, and 500hd are not limited to the embodiment, and may be formed by changing to appropriate positions.

また、本発明の射出ユニット3では、本実施例のように、射出シリンダ30とノズルシリンダ40が互いに当接部分をインロー構造Y2にすることで、それらを同軸上に容易に取り付けることが可能になる。また、本実施例のように、ノズルシリンダ40に対する射出ノズル500の回転を禁止する手段として、射出ノズル500の軸心に平行なキー溝500kを射出ノズル500の外周面に形成し、そのキー溝500kに係合する回転禁止キー35(実施例1の符号45に相当)を射出シリンダ30との間に設けて良い。   Moreover, in the injection unit 3 of the present invention, the injection cylinder 30 and the nozzle cylinder 40 have the inlay structure Y2 at the abutting portions as in the present embodiment, so that they can be easily mounted on the same axis. Become. Further, as in this embodiment, as a means for prohibiting the rotation of the injection nozzle 500 relative to the nozzle cylinder 40, a key groove 500k parallel to the axis of the injection nozzle 500 is formed on the outer peripheral surface of the injection nozzle 500, and the key groove A rotation inhibition key 35 (corresponding to reference numeral 45 in the first embodiment) that engages with 500 k may be provided between the injection cylinder 30 and the rotation inhibition key 35.

(実施例3)
図3は、本発明の射出ユニット3のその他の一例を示し、その射出ユニット3の前部を拡大した図であって、図(a)が縦断面図を示し、図(b)が図(a)のB−B断面図を示し、図(c)が図(a)のC−C矢視図を示す。
(Example 3)
FIG. 3 shows another example of the injection unit 3 of the present invention, and is an enlarged view of the front part of the injection unit 3. FIG. 3 (a) shows a longitudinal sectional view, and FIG. The BB sectional view of a) is shown, and the figure (c) shows the CC arrow line view of figure (a).

本発明の射出ユニット3では、本実施例の射出シリンダ300のように、前述した実施例1や実施例2の射出シリンダ30とノズルシリンダ40を一体に形成しても良い。また、本発明の射出ユニット3では、本実施例の射出ノズル550のように、実施例1の射出ノズル50と取付部材42を一体に形成しても良い。また、射出ノズル50と取付部材42を一体に形成する場合は、射出ノズル50の鍔部51(またはフランジ)は省略することができる。 In the injection unit 3 of the present invention, like the injection cylinder 300 of the present embodiment, the injection cylinder 30 and the nozzle cylinder 40 of the first and second embodiments described above may be integrally formed. Further, in the injection unit 3 of the present invention, like the injection nozzle 550 of the present embodiment, the injection nozzle 50 and the mounting member 42 of the first embodiment may be integrally formed. Further, when the injection nozzle 50 and the attachment member 42 are integrally formed, the flange portion 51 (or flange) of the injection nozzle 50 can be omitted.

また、本発明の射出ユニット3では、本実施例のように、コマ部材41の回転を禁止する手段として、供給路ブッシュ43をコマ部材41の外周面に形成した溝41tに係合することで、コマ部材41をその軸心に対する回転を禁止した状態で、着脱可能に取り付けるようにして別途の回転禁止手段の構成を省略しても良い。また、供給路ブッシュ43は、鍔部43b(またはフランジ部)を備えて、供給路ブッシュ43がコマ部材41に当接しているときには、射出シリンダ300の外周面と鍔部43b(またはフランジ部)の間に隙間を有することで、コマ部材41に供給路ブッシュ43の端部を十分に押し付け、コマ部材41が抜き取られたときには、射出シリンダの外周面に鍔部43b(またはフランジ部)が引っ掛かることで、供給路ブッシュ43がそれ以上落ちないようにしても良い。また、本発明の射出ユニット3では、例えば、図3のように、射出室32の前壁32aを成す面41wの中心に射出路41の一部となる流路41iの開口41hiを形成し、その面41wの下部でかつその面41wの周縁部に射出副路41dの開口41hdを形成し、そして、その面41wの上下方向の中心でかつその面41wの周縁部でかつ左右対称の位置に材料供給路の一部となる流路41sの開口41hsを合わせて2つ形成しても良い。その際、コマ部材41の内部に形成される材料供給路の一部の流路41sは、コマ部材41の内部で2つの流路が合流して、コマ部材41sの外周面に開口するように形成すれば良い。なお、それらの開口41hi、41hs、41hdの位置は、実施例に限定されることなく、適宜の位置に変更して形成すれば良い。   Further, in the injection unit 3 of the present invention, as in this embodiment, as a means for prohibiting the rotation of the top member 41, the supply path bush 43 is engaged with a groove 41t formed on the outer peripheral surface of the top member 41. Further, the configuration of the separate rotation prohibiting means may be omitted by detachably attaching the top member 41 in a state in which the rotation of the top member 41 is prohibited. Further, the supply path bush 43 includes a flange portion 43b (or flange portion), and when the supply path bush 43 is in contact with the top member 41, the outer peripheral surface of the injection cylinder 300 and the flange portion 43b (or flange portion). Since the end of the supply path bush 43 is sufficiently pressed against the piece member 41 and the piece member 41 is pulled out, the flange portion 43b (or flange portion) is caught on the outer peripheral surface of the injection cylinder. Thus, the supply path bush 43 may be prevented from falling any further. Further, in the injection unit 3 of the present invention, for example, as shown in FIG. 3, the opening 41 hi of the flow path 41 i that becomes a part of the injection path 41 is formed at the center of the surface 41 w that forms the front wall 32 a of the injection chamber 32, An opening 41hd of the injection sub-passage 41d is formed at the lower portion of the surface 41w and at the peripheral portion of the surface 41w, and at the center in the vertical direction of the surface 41w and at the peripheral portion of the surface 41w and in a symmetrical position Two of the openings 41hs of the flow path 41s that are part of the material supply path may be formed. At that time, a part of the material supply path 41s formed inside the piece member 41 has a flow path 41s that opens in the outer peripheral surface of the piece member 41s by joining the two passages inside the piece member 41. What is necessary is just to form. Note that the positions of the openings 41hi, 41hs, and 41hd are not limited to the embodiment, and may be formed by changing to appropriate positions.

本発明は、ここまで説明した実施例1から実施例3および図1から図3に限定されることなく、本発明の趣旨を逸脱しない範囲で適宜変更が可能である。また、本発明は、ここまで説明した実施例1から実施例3および図1から図3に限定されることなく、そのコマ部材41(実施例2では、符号500)に形成される射出路、材料供給路、または、射出副路などの各種成形材料の流路について、その内径、その本数、その形状、その開口の内径寸法、その開口の位置などは、適宜変更が可能である。   The present invention is not limited to Examples 1 to 3 and FIGS. 1 to 3 described so far, and can be modified as appropriate without departing from the spirit of the present invention. In addition, the present invention is not limited to the first to third embodiments and the first to third embodiments described above, and the injection path formed in the top member 41 (reference numeral 500 in the second embodiment), The inner diameter, the number, the shape, the inner diameter of the opening, the position of the opening, and the like of the flow paths of various molding materials such as the material supply path or the injection sub-path can be appropriately changed.

1 射出装置
2 可塑化ユニット
3 射出ユニット
20 可塑化シリンダ
30 射出シリンダ
30a 射出シリンダのシリンダ孔
31 射出軸
32 射出室
32a 射出室の前壁
40 ノズルシリンダ
40a ノズルシリンダのシリンダ孔
40b ノズルシリンダの貫通孔
40n ノズルシリンダのシリンダ孔の内周面に形成されたねじ溝
41 コマ部材
41i コマ部材に形成された射出路
41hi 射出室の前壁に形成された射出路の開口
41s コマ部材に形成された材料供給路
41hs 射出室の前壁に形成された材料供給路の開口
41w 射出室の前壁を成す面
42 取付部材
42a 取付部材の内孔
42n 取付部材の外周面に形成されたねじ溝
43 連通路ブッシュ
43s 連通路ブッシュに形成された材料供給路
50 射出ノズル
50i 射出ノズルに形成された射出路
60 連結部材
DESCRIPTION OF SYMBOLS 1 Injection apparatus 2 Plasticizing unit 3 Injection unit 20 Plasticizing cylinder 30 Injection cylinder 30a Injection cylinder cylinder hole 31 Injection shaft 32 Injection chamber 32a Injection chamber front wall 40 Nozzle cylinder 40a Nozzle cylinder cylinder hole 40b Nozzle cylinder through hole 40 n Screw groove 41 formed on the inner peripheral surface of the cylinder hole of the nozzle cylinder 41 Top member 41 i Injection path 41 hi formed on the top member Injection path opening 41 s formed on the front wall of the injection chamber Material formed on the top member Supply path 41hs Material supply path opening 41w formed on the front wall of the injection chamber Surface 42 forming the front wall of the injection chamber 42 Mounting member 42a Inner hole 42n of the mounting member Screw groove 43 formed on the outer peripheral surface of the mounting member Bush 43s Material supply passage 50 formed in communication passage bush 50 Injection nozzle 50i Formed in injection nozzle Injection passage 60 connecting member

Claims (6)

射出シリンダのシリンダ孔内に射出軸を進退方向に摺動可能に有し、前記射出軸の先端面と前記シリンダ孔の前壁との間に射出室を形成し、前記射出室の外部から材料供給路を介して供給される流動可能な成形材料をその射出室内に計量しながら貯留したあと、前記射出軸によって前記射出室内の前記成形材料を射出路を介して射出する射出装置の射出ユニットにおいて、
(1)前記射出シリンダの前端部に取り付けられ、前記射出シリンダのシリンダ孔の内径よりも大きい内径のシリンダ孔を有するノズルシリンダと、
(2)前記ノズルシリンダのシリンダ孔の内周面の少なくとも一部に形成されるねじ溝と、
(3)前記ノズルシリンダのシリンダ孔内に挿嵌され、後端部を前記射出シリンダの前端部に当接することでその射出シリンダのシリンダ孔の前記前壁を成し、一方をその前壁に開口しもう一方を前端部に開口する前記射出路の一部となる流路を有するとともに、一方をその前壁に開口しもう一方を外周面に開口する前記材料供給路の一部となる流路を有するコマ部材と、
(4)前記ノズルシリンダのシリンダ孔内に、鍔部又はフランジ部を形成してある後部を挿嵌され、前記コマ部材の前端部に当接することで、一方を前記前壁に開口しもう一方を先端に開口する前記射出路として、前記コマ部材の前記射出路の一部となる流路と連通する前記射出路を有する射出ノズルと、
(5)軸心に前記射出ノズルを挿入するとともにその射出ノズルの前記鍔部又は前記フランジ部の外径よりも小さい内径の内孔を有し、前記ノズルシリンダのシリンダ孔のねじ溝に螺合するねじ溝を外周面に形成して、前記ノズルシリンダのシリンダ孔内にねじ込まれることで、後端部が前記鍔部又は前記フランジ部を押圧して、前記射出ノズルを前記コマ部材に押圧するとともにそのコマ部材を前記射出シリンダに押圧する取付部材と、
(6)前記コマ部材の外周面に形成された前記開口に面する位置であって、前記ノズルシリンダの外周面から内周面まで貫通する貫通孔と、
(7)前記貫通孔に挿入されるとともに、前記コマ部材に有する前記材料供給路の一部となる流路と前記材料供給路を連通するための連通孔を形成してある供給路ブッシュと、
を備えることを特徴とする射出装置の射出ユニット。
An injection shaft is slidable in the advancing and retreating direction in the cylinder hole of the injection cylinder, an injection chamber is formed between the tip surface of the injection shaft and the front wall of the cylinder hole, and the material is formed from the outside of the injection chamber. In an injection unit of an injection apparatus, in which a flowable molding material supplied through a supply path is stored while being measured in the injection chamber, and then the molding material in the injection chamber is injected through the injection path by the injection shaft. ,
(1) a nozzle cylinder attached to a front end portion of the injection cylinder and having a cylinder hole having an inner diameter larger than an inner diameter of a cylinder hole of the injection cylinder;
(2) a thread groove formed in at least a part of the inner peripheral surface of the cylinder hole of the nozzle cylinder;
(3) It is inserted into the cylinder hole of the nozzle cylinder, and the rear end abuts against the front end of the injection cylinder to form the front wall of the cylinder hole of the injection cylinder, and one of the front walls is A flow that is part of the material supply path that has an opening and has a flow path that is a part of the injection path that opens the other end at the front end, and one that opens to the front wall and the other that opens to the outer peripheral surface. A top member having a path;
(4) A rear portion having a flange portion or a flange portion is inserted into the cylinder hole of the nozzle cylinder, and comes into contact with the front end portion of the top member, thereby opening one to the front wall. An injection nozzle having the injection path that communicates with a flow path that is a part of the injection path of the top member,
(5) The injection nozzle is inserted into the shaft center and has an inner hole whose inner diameter is smaller than the outer diameter of the flange portion or the flange portion of the injection nozzle, and is screwed into the thread groove of the cylinder hole of the nozzle cylinder. A thread groove to be formed is formed on the outer peripheral surface and screwed into the cylinder hole of the nozzle cylinder so that the rear end portion presses the flange portion or the flange portion and presses the injection nozzle against the top member. And an attachment member that presses the top member against the injection cylinder;
(6) A through-hole penetrating from the outer peripheral surface of the nozzle cylinder to the inner peripheral surface at a position facing the opening formed on the outer peripheral surface of the top member;
(7) A supply path bush that is inserted into the through-hole and has a communication hole for communicating the material supply path with a flow path that is a part of the material supply path in the top member;
An injection unit for an injection apparatus, comprising:
射出シリンダのシリンダ孔内に射出軸を進退方向に摺動可能に有し、前記射出軸の先端面と前記シリンダ孔の前壁との間に射出室を形成し、前記射出室の外部から材料供給路を介して供給される流動可能な成形材料をその射出室内に計量しながら貯留したあと、前記射出軸によって前記射出室内の前記成形材料を射出路を介して射出する射出装置の射出ユニットにおいて、An injection shaft is slidable in the advancing and retreating direction in the cylinder hole of the injection cylinder, an injection chamber is formed between the tip surface of the injection shaft and the front wall of the cylinder hole, and the material is formed from the outside of the injection chamber. In an injection unit of an injection apparatus, in which a flowable molding material supplied via a supply path is measured and stored in the injection chamber, and then the molding material in the injection chamber is injected via the injection path by the injection shaft. ,
(1)前記射出シリンダの前端部に取り付けられ、前記射出シリンダのシリンダ孔の内径よりも大きい内径のシリンダ孔を有するノズルシリンダと、(1) a nozzle cylinder attached to a front end portion of the injection cylinder and having a cylinder hole having an inner diameter larger than an inner diameter of a cylinder hole of the injection cylinder;
(2)前記ノズルシリンダのシリンダ孔の内周面の少なくとも一部に形成されるねじ溝と、(2) a thread groove formed in at least a part of the inner peripheral surface of the cylinder hole of the nozzle cylinder;
(3)前記ノズルシリンダのシリンダ孔内に挿嵌され、後端部を前記射出シリンダの前端部に当接することでその射出シリンダのシリンダ孔の前記前壁を成し、一方をその前壁に開口しもう一方を前端部に開口する前記射出路の一部となる流路を有するとともに、一方をその前壁に開口しもう一方を外周面に開口する前記材料供給路の一部となる流路を有するコマ部材と、(3) It is inserted into the cylinder hole of the nozzle cylinder, and the rear end abuts against the front end of the injection cylinder to form the front wall of the cylinder hole of the injection cylinder, and one of the front walls is A flow that is part of the material supply path that has an opening and has a flow path that is a part of the injection path that opens the other end at the front end, and one that opens to the front wall and the other that opens to the outer peripheral surface. A top member having a path;
(4)前記ノズルシリンダのシリンダ孔に形成した前記ねじ溝に螺合するねじ溝を後部の外周面に形成し、前記後部を前記ノズルシリンダのシリンダ孔内にねじ込むことで、前記コマ部材を押圧するとともに前記コマ部材を前記射出シリンダに押圧させ、前記コマ部材の前端部に当接することで、一方を前記前壁に開口しもう一方を先端に開口する前記射出路として、前記コマ部材の前記射出路の一部となる流路と連通する前記射出路を有する射出ノズルと、(4) A screw groove that is screwed into the screw groove formed in the cylinder hole of the nozzle cylinder is formed on the outer peripheral surface of the rear portion, and the rear portion is screwed into the cylinder hole of the nozzle cylinder to press the piece member. In addition, by pressing the top member against the injection cylinder and abutting the front end of the top member, the top of the top member serves as the injection path that opens at the front wall and opens the other at the tip. An injection nozzle having the injection path communicating with a flow path that is a part of the injection path;
(5)前記コマ部材の外周面に形成された前記開口に面する位置であって、前記ノズルシリンダの外周面から内周面まで貫通する貫通孔と、(5) a through hole penetrating from the outer peripheral surface of the nozzle cylinder to the inner peripheral surface at a position facing the opening formed on the outer peripheral surface of the top member;
(6)前記貫通孔に挿入されるとともに、前記コマ部材に有する前記材料供給路の一部となる流路と前記材料供給路を連通するための連通孔を形成してある供給路ブッシュと、(6) A supply path bush that is inserted into the through-hole and has a communication hole for communicating the flow path that is part of the material supply path of the top member and the material supply path;
を備えることを特徴とする射出装置の射出ユニット。An injection unit for an injection apparatus, comprising:
前記射出シリンダと前記ノズルシリンダを一体に形成したことを特徴とする請求項1または2記載の射出装置の射出ユニット。The injection unit of an injection apparatus according to claim 1 or 2, wherein the injection cylinder and the nozzle cylinder are integrally formed. 前記射出ノズルと前記コマ部材を一体に形成したことを特徴とする請求項1または3記載の射出装置の射出ユニット。The injection unit of the injection apparatus according to claim 1 or 3, wherein the injection nozzle and the piece member are integrally formed. 前記ノズルシリンダのシリンダ孔内に前記コマ部材を取り付ける際に、前記供給路ブッシュの前記連通孔と、前記コマ部材の外周面に開口する前記材料供給路の一部となる流路と、を連通するために、その供給路ブッシュの連通孔の開口とそのコマ部材の外周面の開口とが対面する相対的な回転角度で回転不能にするために、そのノズルシリンダのシリンダ孔の内周面とそのコマ部材の外周面の間、あるいは、前記射出シリンダの前端部とそのコマ部材の後端部の間に回転禁止キー部材を備えることを特徴とする請求項1から4のいずれか1項記載の射出装置の射出ユニット。   When the piece member is mounted in the cylinder hole of the nozzle cylinder, the communication hole of the supply path bush and the flow path that is a part of the material supply path that opens to the outer peripheral surface of the piece member are communicated. In order to prevent rotation at a relative rotation angle where the opening of the communication hole of the supply passage bush and the opening of the outer peripheral surface of the piece member face each other, the inner peripheral surface of the cylinder hole of the nozzle cylinder 5. The rotation prohibiting key member is provided between an outer peripheral surface of the piece member or between a front end portion of the injection cylinder and a rear end portion of the piece member. Injection unit of the injection device. 前記請求項1から5のいずれか1項記載の射出装置の射出ユニットを備えるスクリュプリプラ式射出装置であって、樹脂材料を可塑化シリンダ内で可塑化する可塑化ユニットと、その可塑化ユニットから供給される溶融樹脂を前記射出シリンダの前記射出室内に計量しながら貯留したあと、前記射出軸によって射出する前記射出ユニットと、前記可塑化シリンダ内の可塑化室と前記射出シリンダ内の前記射出室とを連通する前記材料供給路を内部に形成するとともに、前記射出シリンダを取り付ける面に前記供給路ブッシュの一端を挿入してその材料供給路を連通するための挿入穴を有する連結部材と、を備えることを特徴とするスクリュプリプラ式射出装置。   A screw pre-pull type injection device comprising the injection unit of the injection device according to any one of claims 1 to 5, comprising a plasticizing unit for plasticizing a resin material in a plasticizing cylinder, and the plasticizing unit. The injection unit that injects the molten resin to be supplied while being measured in the injection chamber of the injection cylinder and then injected by the injection shaft, the plasticizing chamber in the plasticizing cylinder, and the injection chamber in the injection cylinder A connecting member having an insertion hole for inserting one end of the supply path bushing into a surface to which the injection cylinder is attached and communicating the material supply path. A screw pre-plastic injection device characterized by comprising:
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