JP5754803B2 - Rotating electrical parts - Google Patents
Rotating electrical parts Download PDFInfo
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- JP5754803B2 JP5754803B2 JP2011136822A JP2011136822A JP5754803B2 JP 5754803 B2 JP5754803 B2 JP 5754803B2 JP 2011136822 A JP2011136822 A JP 2011136822A JP 2011136822 A JP2011136822 A JP 2011136822A JP 5754803 B2 JP5754803 B2 JP 5754803B2
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- outer peripheral
- peripheral wall
- bearing
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- grease
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- 230000002093 peripheral effect Effects 0.000 claims description 96
- 239000004519 grease Substances 0.000 claims description 77
- 238000003780 insertion Methods 0.000 description 17
- 230000037431 insertion Effects 0.000 description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000012778 molding material Substances 0.000 description 3
- 238000004078 waterproofing Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- Details Of Resistors (AREA)
- Adjustable Resistors (AREA)
- Rotary Switch, Piano Key Switch, And Lever Switch (AREA)
Description
本発明は、回転型電気部品に関し、特に防水性を有するエンコーダ、可変抵抗器、スイッチ等の回転型電気部品に関する。 The present invention relates to a rotary electrical component, and more particularly, to a rotary electrical component such as a waterproof encoder, variable resistor, switch, and the like.
従来の防水性を備えた回転型電気部品としては、操作者により回転操作される軸と、軸を回転可能に保持する軸受けとの間にグリスを入れ、軸と軸受けの潤滑効果を得ると共に、軸と軸受けの間の離間した2カ所にOリングを入れ、Oリングを変形させて軸および軸受けに密着させることにより、軸と軸受けの隙間への水の浸入を防止するものが知られている。(例えば、特許文献1参照)。 As a conventional rotary electrical component having waterproofness, grease is inserted between a shaft that is rotated by an operator and a bearing that rotatably holds the shaft, and a lubricating effect of the shaft and the bearing is obtained. It is known that an O-ring is inserted in two spaced locations between a shaft and a bearing, and the O-ring is deformed to adhere to the shaft and the bearing, thereby preventing water from entering the gap between the shaft and the bearing. . (For example, refer to Patent Document 1).
ところで、近年の電気部品では小型化,低価格化が求められており、防水構造も、より簡略化した構造で小型化が可能な構造が求められている。 By the way, recent electric parts are required to be reduced in size and price, and the waterproof structure is also required to have a more simplified structure that can be reduced in size.
前記のような、Oリングを使用した電気部品の防水構造では部品点数の増加が避けられず、また、電気部品の小型化に伴いOリングも小型化せざるを得ないため、Oリング組込用の溝加工の加工精度を高める必要が生じ、部品加工費用の上昇を招いている。さらに、Oリングの小型化により、Oリングの組み込み作業が困難となり組み立て費用の上昇も招いている。 In the waterproof structure of electrical parts using O-rings as described above, an increase in the number of parts is inevitable, and the O-rings must be miniaturized as the electrical parts become smaller. Therefore, it is necessary to increase the processing accuracy of the grooving process, and this increases the cost of processing the parts. Furthermore, the downsizing of the O-ring makes it difficult to assemble the O-ring, resulting in an increase in assembly cost.
本発明は、上記課題に鑑みて、部品点数を削減することができると共に、簡略化された構造で求められる防水特性を得ることができる回転型電気部品を提供することを目的とする。 In view of the above problems, an object of the present invention is to provide a rotating electrical component that can reduce the number of components and that can obtain waterproof characteristics required by a simplified structure.
上記目的を達成するために、本発明の回転型電気部品では、筒状の軸受け部を有する軸受け部材と、前記軸受け部材と対向して配置されるケース部材と、前記軸受け部材と前記ケース部材とを当接状態で挟持する枠部材と、前記軸受け部に回転可能に保持される軸部と当該軸部の一端側に設けられたフランジ部を有し、前記軸部は前記軸受け部に挿通されて他端側が突出し、前記フランジ部が前記軸受け部材と前記ケース部材とにより構成される収容部に収容されてなる軸部材と、前記軸部材の回転動作を検出する検出手段と、を備えた回転型電気部品において、前記軸受け部の内周面に、前記軸部材の回転軸線方向に延びる凹部が周方向に間隔を有して複数個設けられ、前記凹部の一端が、前記軸受け部材の前記収容部側を開放した開放端となっているとともに、当該凹部の他端側が前記軸受け部の途中まで連続して設けられており、前記凹部の前記開放端に対向する前記フランジ部における前記凹部の延長線上の位置に、前記軸部を周回する環状の溝部が設けられ、前記凹部と当該溝部とによりグリス保持部を構成し、当該グリス保持部にグリスが保持されており、前記軸受け部材には、前記ケース部材に対向する面の外周部に沿って全周を周回する第1の外周壁が設けられ、前記ケース部材の前記軸受け部材に対向する面には、前記第1の外周壁と重ね合わされる第2の外周壁が全周にわたり設けられており、重ね合わされる前記第1の外周壁の端部と前記第2の外周壁の端部には、それぞれ前記外周壁の先端側が細くなる傾斜部が設けられ、前記第1の外周壁の傾斜部と前記第2の外周壁の傾斜部とで、その傾斜角度に差を設けたこと、を特徴とする。 In order to achieve the above object, in the rotating electrical component of the present invention, a bearing member having a cylindrical bearing portion, a case member disposed opposite to the bearing member , the bearing member and the case member, A shaft member that is rotatably held by the bearing portion, and a flange portion provided on one end side of the shaft portion, and the shaft portion is inserted into the bearing portion. The other end side protrudes, and the rotation is provided with a shaft member in which the flange portion is housed in a housing portion constituted by the bearing member and the case member, and detection means for detecting the rotational motion of the shaft member. In the type electric component, a plurality of recesses extending in the rotation axis direction of the shaft member are provided on the inner peripheral surface of the bearing portion with a circumferential interval, and one end of the recess is accommodated in the housing of the bearing member. Open end with open side And the other end side of the concave portion is provided continuously to the middle of the bearing portion, and the shaft portion is located at a position on the extension line of the concave portion in the flange portion facing the open end of the concave portion. An annular groove portion is provided to circulate, and the recess and the groove portion constitute a grease holding portion, and the grease holding portion holds the grease, and the bearing member has a surface facing the case member. A first outer peripheral wall that wraps around the entire circumference along the outer peripheral portion is provided, and a second outer peripheral wall that overlaps the first outer peripheral wall is entirely formed on a surface of the case member that faces the bearing member. The first outer peripheral wall end and the second outer peripheral wall end, which are provided over the circumference, are each provided with an inclined portion in which the front end side of the outer peripheral wall becomes narrow, Inclined part of front wall and front In the inclined portion of the second outer peripheral wall, providing the difference in angle of inclination, and wherein.
この特徴により、本発明の回転型電気部品では、軸受け部の内周面に設けた凹部に保持されたグリスが軸受け部材の軸受け部と軸部材の軸部との空隙を埋めるため、グリスだけで防水特性を得ることができる。これにより、Oリング等が不要となり、部品点数を削減することができると共に、簡略化された構造で求められる防水特性を得ることができる。また、グリスは複数の凹部に充填されると共に環状の溝部に充填され、凹部に充填されたグリスと溝部に充填されたグリスがつながっているため、複数の凹部間でグリスの充填量に差が生じても、軸部材が回転操作されることにより環状の溝部を介して、グリスの充填量が多い凹部からグリスの充填量が少ない凹部にグリスが供給されるので、複数の凹部のグリス充填量が調整され均一なグリス充填状態とすることができる。これにより安定した防水特性を得ることができる。また、第1の外周壁の端部の傾斜部と第2の外周壁の端部の傾斜部とで、傾斜角度に差があるので、傾斜角度の大きい方の外周壁の先端が他方の外周壁の傾斜部と必ず係合するため、係合部分が明瞭になり、部品の精度管理が容易となるので、当接部の密閉性を確実に維持でき、軸受け部材とケース部材間の防水性能を高めることができる。 With this feature, in the rotating electrical component of the present invention, the grease held in the recess provided on the inner peripheral surface of the bearing portion fills the gap between the bearing portion of the bearing member and the shaft portion of the shaft member. Waterproof properties can be obtained. As a result, an O-ring or the like is not required, the number of parts can be reduced, and waterproof characteristics required with a simplified structure can be obtained. In addition, the grease fills the plurality of recesses and fills the annular groove, and since the grease filled in the recesses and the grease filled in the grooves are connected, there is a difference in the amount of grease filling between the plurality of recesses. Even if it occurs, the grease is supplied to the recesses with a small amount of grease from the recesses with a large amount of grease through the annular groove by rotating the shaft member. Can be adjusted to obtain a uniform grease filling state. Thereby, a stable waterproof characteristic can be obtained. In addition, since there is a difference in the inclination angle between the inclined portion at the end of the first outer peripheral wall and the inclined portion at the end of the second outer peripheral wall, the tip of the outer peripheral wall with the larger inclination angle is the other outer periphery. Since it always engages with the inclined part of the wall, the engaging part becomes clear and the accuracy control of the parts becomes easy, so that the sealing of the contact part can be reliably maintained, and the waterproof performance between the bearing member and the case member Can be increased.
本発明の回転型電気部品では、前記フランジ部は前記軸部よりも径が大きく形成され、前記軸受け部材の前記収容部側の面には前記フランジ部の一部を収容する窪み部を設け、当該窪み部の内底面に前記凹部の前記開放端を露出させ、前記溝部の外周側に位置する前記フランジ部の一端面と前記窪み部の前記内底面との間に、前記グリス保持部と繋がる第1の空隙部を設けると共に、前記フランジ部の外周面と前記窪み部の内周面との間に前記第1の空隙部と繋がる第2の空隙部を設けたこと、を特徴とする。 In the rotating electrical component of the present invention, the flange portion is formed to have a diameter larger than that of the shaft portion, and a recess portion that accommodates a part of the flange portion is provided on the surface of the bearing member on the housing portion side. The open end of the recess is exposed on the inner bottom surface of the recess, and is connected to the grease holding portion between one end surface of the flange portion located on the outer peripheral side of the groove and the inner bottom surface of the recess. A first gap is provided, and a second gap connected to the first gap is provided between the outer peripheral surface of the flange and the inner peripheral surface of the recess.
この特徴により、本発明の回転型電気部品では、グリスは、複数の凹部と環状の溝部よりなるグリス保持部に充填されると共に、グリス保持部に連続する第1の空隙部、および第1の空隙部に連続する第2の空隙部に充填可能となるため、グリス充填量が過多の場合でもグリスは第1の空隙部および第2の空隙部に保持され、第2の空隙部よりはみ出しにくい。これによりグリス充填量の管理が容易となるので、グリス保持部を充分に充填できる量のグリスを塗布することができ、安定した防水特性を得ることができる。 With this feature, in the rotary electric component according to the present invention, the grease is filled in the grease holding portion including the plurality of concave portions and the annular groove portion, and the first gap portion continuing to the grease holding portion, and the first Since it becomes possible to fill the second gap portion continuous to the gap portion, the grease is held in the first gap portion and the second gap portion even when the grease filling amount is excessive, and is difficult to protrude from the second gap portion. . This facilitates the management of the grease filling amount, so that a sufficient amount of grease can be applied to fill the grease holding portion, and a stable waterproof property can be obtained.
本発明の回転型電気部品では、前記軸部材の前記フランジ部と対向する前記ケース部材の底面に断面円形状の突出部または穴部を設け、前記ケース部材の前記底面と対向する前記フランジ部に断面円形状の穴部または突出部を設け、前記フランジ部の前記穴部または前記突出部と前記ケース部材の前記突出部または前記穴部とが回転自在に係合されていること、を特徴とする。 In the rotary electrical component of the present invention, a projecting portion or a hole having a circular cross section is provided on the bottom surface of the case member facing the flange portion of the shaft member, and the flange portion facing the bottom surface of the case member is provided. A hole or protrusion having a circular cross section is provided, and the hole or protrusion of the flange and the protrusion or hole of the case member are rotatably engaged. To do.
この特徴により、本発明の回転型電気部品が回転操作されたときに、軸部材は、軸受け部材の筒状の軸受け部と、ケース部材の底面に設けられた突出部または穴部の2カ所で保持されながら回転する。これにより回転時の軸部材の振れが小さくなるため、軸部材回転時の軸受け部材の軸受け部と軸部材の軸部の空隙の変化が小さく抑えられ、凹部に充填されたグリスが途切れにくくなるため、安定した防水特性を得ることができる。 Due to this feature, when the rotary electric component of the present invention is rotated, the shaft member is provided at two locations: a cylindrical bearing portion of the bearing member and a protrusion or a hole provided on the bottom surface of the case member. It rotates while being held. As a result, the deflection of the shaft member during rotation is reduced, so that the change in the gap between the bearing portion of the bearing member and the shaft portion of the shaft member during rotation of the shaft member is kept small, and the grease filled in the recess is less likely to be interrupted. Stable waterproof properties can be obtained.
本発明の回転型電気部品では、前記第1の外周壁と前記第2の外周壁はいずれも矩形状とし、前記軸受け部材の前記第1の外周壁の内側のコーナー部に前記ケース部材から遠ざかる方向に窪んだ有底の穴部を設け、前記ケース部材の前記第2の外周壁の内側のコーナー部に前記軸受け部材から遠ざかる方向に窪んだ有底の穴部を設けたこと、を特徴とする。 In the rotary electric component according to the present invention, the first outer peripheral wall and the second outer peripheral wall are both rectangular, and are away from the case member at a corner portion inside the first outer peripheral wall of the bearing member. A bottomed hole portion recessed in a direction is provided, and a bottomed hole portion recessed in a direction away from the bearing member is provided in a corner portion inside the second outer peripheral wall of the case member. To do.
この特徴により、本発明の回転型電気部品では、第1の外周壁と第2の外周壁をいずれも矩形状としたため、意図しない浸水の多くは矩形状の外周壁のコーナー部で発生することとなり、第1の外周壁と第2の外周壁の内側のコーナー部に、それぞれ有底の穴部を設けたことにより、意図しない浸水を当該穴部に捕捉することができるため、軸受け部材とケース部材間の防水性能を高めることができる。 Due to this feature, in the rotating electrical component of the present invention, since both the first outer peripheral wall and the second outer peripheral wall are rectangular, most of unintentional flooding occurs at the corners of the rectangular outer peripheral wall. And by providing holes with bottoms at the inner corners of the first outer peripheral wall and the second outer peripheral wall, respectively, unintentional flooding can be captured in the hole, The waterproof performance between the case members can be enhanced.
本発明の回転型電気部品では、軸受け部の内周面に設けた凹部に保持されたグリスが軸受け部材の軸受け部と軸部材の軸部との空隙を埋めるため、グリスだけで軸受け部材と軸部材との間の防水特性を得ることができるので、これにより、Oリング等が不要となり、部品点数を削減することができると共に、簡略化された構造で求められる防水特性を得ることができる。また、グリスは複数の凹部に充填されると共に環状の溝部に充填され、凹部に充填されたグリスと溝部に充填されたグリスがつながっているため、複数の凹部間でグリスの充填量に差が生じても、軸部材が回転操作されることにより環状の溝部を介して、グリスの充填量が多い凹部からグリスの充填量が少ない凹部にグリスが供給されるので、複数の凹部のグリス充填量が調整され均一なグリス充填状態とすることができる。これにより安定した防水特性を得ることができる。また、第1の外周壁の端部の傾斜部と第2の外周壁の端部の傾斜部とで、傾斜角度に差があるので、傾斜角度の大きい方の外周壁の先端が他方の外周壁の傾斜部と必ず係合するため、係合部分が明瞭になり、部品の精度管理が容易となるので、当接部の密閉性を確実に維持でき、軸受け部材とケース部材間の防水性能を高めることができる。
In the rotating electrical component of the present invention, the grease held in the recess provided on the inner peripheral surface of the bearing portion fills the gap between the bearing portion of the bearing member and the shaft portion of the shaft member. Since the waterproof property between the members can be obtained, this eliminates the need for an O-ring and the like, thereby reducing the number of parts and obtaining the waterproof property required with a simplified structure. In addition, the grease fills the plurality of recesses and fills the annular groove, and since the grease filled in the recesses and the grease filled in the grooves are connected, there is a difference in the amount of grease filling between the plurality of recesses. Even if it occurs, the grease is supplied to the recesses with a small amount of grease from the recesses with a large amount of grease through the annular groove by rotating the shaft member. Can be adjusted to obtain a uniform grease filling state. Thereby, a stable waterproof characteristic can be obtained. In addition, since there is a difference in the inclination angle between the inclined portion at the end of the first outer peripheral wall and the inclined portion at the end of the second outer peripheral wall, the tip of the outer peripheral wall with the larger inclination angle is the other outer periphery. Since it always engages with the inclined part of the wall, the engaging part becomes clear and the accuracy control of the parts becomes easy, so that the sealing of the contact part can be reliably maintained, and the waterproof performance between the bearing member and the case member Can be increased.
以下、本発明の実施の形態について添付図面を参照して説明する。なお、本実施の形態に係る回転型電気部品は回転型のアブソリュートエンコーダ(以下エンコーダと省略して記載)であるが、発明の用途はこれに限定されるものではなく、回転型のインクリメントエンコーダ,可変抵抗器,スイッチ等の、種々の回転型電気部品に適用することが可能である。 Embodiments of the present invention will be described below with reference to the accompanying drawings. The rotary electrical component according to the present embodiment is a rotary absolute encoder (hereinafter abbreviated as an encoder), but the application of the invention is not limited to this, and the rotary increment encoder, The present invention can be applied to various rotating electrical parts such as variable resistors and switches.
<実施の形態>
図1は、本発明の実施の形態に係るエンコーダの斜視図である。
図1に示すように、本発明の実施の形態に係るエンコーダの外観は、筒状の軸受け部21を有する略箱状の軸受け部材2と、軸受け部材2と対向して配置される略箱状のケース部材3と、軸受け部材2の軸受け部21より突出して回転操作される軸部11を有する軸部材1と、軸受け部材2とケース部材3を保持する枠部材4より構成される。
<Embodiment>
FIG. 1 is a perspective view of an encoder according to an embodiment of the present invention.
As shown in FIG. 1, the external appearance of the encoder according to the embodiment of the present invention is a substantially box-shaped bearing member 2 having a cylindrical bearing portion 21, and a substantially box-like shape arranged opposite to the bearing member 2. The case member 3, the shaft member 1 having a shaft portion 11 that protrudes from the bearing portion 21 of the bearing member 2 and is rotated, and the frame member 4 that holds the bearing member 2 and the case member 3.
以下、図2(a),(b)および図8を参照して、各構成部品の説明を記載する。
図2(a)は本発明の実施の形態におけるエンコーダの構成を示す斜め上方視の分解斜視図で、(b)は斜め下方視の分解斜視図である。
Hereinafter, description of each component is described with reference to FIG. 2 (a), (b) and FIG.
FIG. 2A is an exploded perspective view of the encoder according to the embodiment of the present invention, and is an exploded perspective view obliquely upward, and FIG. 2B is an exploded perspective view obliquely viewed downward.
軸部材1は成形材等により形成され、円柱状の軸部11と、その一端側に軸部11より径が大きいフランジ部12を有し、フランジ部12の軸部11側の端面には軸部11を周回する環状(円環状)の溝部14が形成され、フランジ部12の軸部11側とは反対側には、更に径の大きいコード板取り付け部13が形成されている。なお、コード板取り付け部13もフランジ部12の一部を構成している。 The shaft member 1 is formed of a molding material or the like, and has a cylindrical shaft portion 11 and a flange portion 12 having a diameter larger than that of the shaft portion 11 at one end thereof, and a shaft portion 11 on the end surface of the flange portion 12 on the shaft portion 11 side. An annular (annular) groove portion 14 that circulates around the portion 11 is formed, and a code plate attachment portion 13 having a larger diameter is formed on the opposite side of the flange portion 12 from the shaft portion 11 side. Note that the code plate attachment portion 13 also constitutes a part of the flange portion 12.
コード板取り付け部13の上面(軸部11側の面)には、クリック感触発生用の半円柱状の複数の凸部15が形成されており、コード板取り付け部13の軸部11とは反対側の端面(下面)には、回転動作を検出する検出手段の構成要素である、金属板からなるコード板16がインサート成形等により埋設されて取り付けられ、更に中央に突起を設け、突起の中央に円形の穴部17が設けられている。
また、軸部11の先端部付近は断面D字形状に形成されており、軸部材1を操作するつまみ等の部品の、取り付け用の平面部を設けている。
A plurality of semi-cylindrical convex portions 15 for generating a click feeling are formed on the upper surface (surface on the shaft portion 11 side) of the code plate attachment portion 13, which is opposite to the shaft portion 11 of the code plate attachment portion 13. On the side end surface (lower surface), a code plate 16 made of a metal plate, which is a component of the detecting means for detecting the rotation operation, is embedded and attached by insert molding or the like, and a projection is provided in the center, and the center of the projection A circular hole 17 is provided in the upper part.
Further, the vicinity of the tip portion of the shaft portion 11 is formed in a D-shaped cross section, and a flat portion for mounting a part such as a knob for operating the shaft member 1 is provided.
軸受け部材2は成形材等により形成され、略箱状の本体部22の一方(上方)の面に略円筒状の軸受け部21を有し、軸受け部21に設けられた挿通孔21aは軸受け部21から本体部22まで貫通している。
挿通孔21aの穴径は2段階に変化し、軸受け部21の先端側の方が穴径が小さくなっており、この部分で軸部材1の軸部11を可能な限り小さい隙間で回転可能に保持する。
The bearing member 2 is formed of a molding material or the like, has a substantially cylindrical bearing portion 21 on one (upper) surface of a substantially box-shaped main body portion 22, and an insertion hole 21 a provided in the bearing portion 21 has a bearing portion. 21 to the main body 22.
The hole diameter of the insertion hole 21a changes in two steps, and the hole diameter is smaller on the tip side of the bearing portion 21, and the shaft portion 11 of the shaft member 1 can be rotated with a gap as small as possible at this portion. Hold.
本体部22の、ケース部材3と対向する側の面の中央は略円形状に窪み、軸部材1のコード板取り付け部13を含むフランジ部12の一部を収納する、収容部23となっている。
収容部23の内底面(図2において図示上方側に位置する天井面)の中央は、更に略円形に上方側へ窪み、軸部材1のフランジ部12の一部(上部)を収容するフランジ収容部(窪み部)25となっており、フランジ収容部25につながる収容部23の内底面の中間位置には、回転操作時のクリック感触を発生させる板バネ5を取り付ける円柱状の突起が設けられている。
The center of the surface of the main body portion 22 on the side facing the case member 3 is recessed in a substantially circular shape, and serves as a housing portion 23 that houses a part of the flange portion 12 including the code plate mounting portion 13 of the shaft member 1. Yes.
The center of the inner bottom surface (the ceiling surface located on the upper side in the drawing in FIG. 2) of the housing portion 23 is further recessed in a substantially circular shape toward the upper side, and a flange housing for housing a part (upper part) of the flange portion 12 of the shaft member 1. A cylindrical projection for attaching a leaf spring 5 for generating a click feeling during a rotation operation is provided at an intermediate position of the inner bottom surface of the housing portion 23 connected to the flange housing portion 25. ing.
フランジ収容部25の略円形の内周面の径はフランジ部12の上方側における径よりわずかに大きく設定されており、フランジ部12の上部が挿入されたときにフランジ収容部25の内周面とフランジ部12の上部における外周面との間には、わずかに隙間ができる。
また、フランジ収容部25の内底面(天井面)の中央には、軸受け部21に設けられた挿通孔21aの一端側が開放している。挿通孔21aのフランジ収容部25側の内周面には、一端(下端)がフランジ収容部25の内底面に開放した開放端となっており、他端側が軸部材1の回転軸線方向に挿通孔21aの途中まで延びた複数の凹部24が周方向に間隔を有して設けられている。前述した軸部材1の円環状の溝部14は、複数の凹部24の開放端である一端と対向する位置におけるフランジ部12に形成されている。すなわち、軸部材1の回転軸線方向に延びる複数の凹部24の延長線上に、円環状の溝部14が位置して設けられている。
The diameter of the substantially circular inner peripheral surface of the flange accommodating portion 25 is set to be slightly larger than the diameter on the upper side of the flange portion 12, and the inner peripheral surface of the flange accommodating portion 25 when the upper portion of the flange portion 12 is inserted. There is a slight gap between the outer peripheral surface of the flange portion 12 and the outer peripheral surface.
In addition, one end side of an insertion hole 21 a provided in the bearing portion 21 is open at the center of the inner bottom surface (ceiling surface) of the flange housing portion 25. One end (lower end) is an open end opened to the inner bottom surface of the flange accommodating portion 25 on the inner peripheral surface of the insertion hole 21a on the flange accommodating portion 25 side, and the other end is inserted in the rotation axis direction of the shaft member 1. A plurality of recesses 24 extending to the middle of the hole 21a are provided at intervals in the circumferential direction. The annular groove portion 14 of the shaft member 1 described above is formed in the flange portion 12 at a position facing one end which is an open end of the plurality of recesses 24. That is, the annular groove portion 14 is provided on the extension line of the plurality of recesses 24 extending in the rotation axis direction of the shaft member 1.
本体部22には、ケース部材3と対向する側の面の外形に沿って、周囲が閉じた第1の外周壁26が立設されている。矩形状をした第1の外周壁26の端部(下端部)には、図8に示す傾斜角θ1が付けられた傾斜部26aを有する内側面が設けられている。また本体部22のケース部材3と対向する側における、第1の外周壁26と収容部23の窪みの淵とで囲まれるコーナー部には、複数の有底の穴部27が設けられている。 A first outer peripheral wall 26 whose periphery is closed is erected on the main body 22 along the outer shape of the surface facing the case member 3. An end surface (lower end portion) of the first outer peripheral wall 26 having a rectangular shape is provided with an inner surface having an inclined portion 26a with an inclination angle θ1 shown in FIG. Further, a plurality of bottomed hole portions 27 are provided in a corner portion surrounded by the first outer peripheral wall 26 and the recess of the housing portion 23 on the side facing the case member 3 of the main body portion 22. .
板バネ5はバネ性の良いリン青銅等の金属でリング状に形成され、取り付け穴のある略矩形の取り付け部51を対称の位置に2か所配置し、2か所の取り付け部51を左右に繋ぐように2つの半円弧状の腕部を設けている。腕部は取り付け部51の平面と接続する端部で傾斜角を付けて曲げ、それぞれの腕部の中間位置に、周囲を略矩形の平面部53で囲まれた半球状の突出部52が設けられている。 The leaf spring 5 is formed in a ring shape with a metal such as phosphor bronze having good spring properties, and two substantially rectangular attachment portions 51 with attachment holes are arranged at two symmetrical positions, and the two attachment portions 51 are left and right. Two semi-arc-shaped arms are provided so as to be connected to each other. The arm part is bent at an end connected to the plane of the attachment part 51 with an inclination angle, and a hemispherical protrusion part 52 surrounded by a substantially rectangular flat part 53 is provided at an intermediate position of each arm part. It has been.
本発明の実施の形態に係る板バネ5では、突出部52を半球状の突出とし周囲を平面部53とした。これにより、板バネ5が製品に組み込まれ軸部材1のコード板取り付け部13により腕部が弾性変形させられたときに平面部53が変形しにくいため、板バネ5は大きな弾性応力を発生しクリック感触発生用の半円柱状の複数の凸部15を強く押圧するため、良好なクリック感触を得ることができる。 In the leaf spring 5 according to the embodiment of the present invention, the protrusion 52 is a hemispherical protrusion and the periphery is a flat portion 53. As a result, when the leaf spring 5 is incorporated into the product and the arm portion is elastically deformed by the code plate attachment portion 13 of the shaft member 1, the flat portion 53 is not easily deformed, so that the leaf spring 5 generates a large elastic stress. Since a plurality of semi-cylindrical convex portions 15 for generating a click feeling are strongly pressed, a good click feeling can be obtained.
ケース部材3は成形材等により略箱状に形成され、軸受け部材2に対向する側の面の中央に、略円形状の窪みを設け、軸部材1のコード板取り付け部13の一部を収納する収容部31としている。収容部31の内底面の中央には、軸部材1のフランジ部12(コード板取り付け部13)の穴部17と回転自在に係合する、円柱状の突出部34が設けられている。また収容部31の内底面の突出部34の周囲には、軸部材1の回転動作を検出する検出手段の構成要素である、複数の摺動子32が埋設されている。各摺動子32はケース部材3の内部にて延出するとともに、ケース部材3の側面より外部に突出し、先端を折り曲げて、プリント基板(図示せず)等と電気的に接続される端子36となっている。なお、軸部材1の回転動作を検出する検出手段は、軸部材1に設けられたコード板16と、このコード板16に摺接する複数の摺動子32とにより構成される。 The case member 3 is formed in a substantially box shape by a molding material or the like, and a substantially circular recess is provided in the center of the surface on the side facing the bearing member 2, and a part of the code plate attachment portion 13 of the shaft member 1 is accommodated. It is set as the accommodating part 31 to do. At the center of the inner bottom surface of the accommodating portion 31, a columnar protruding portion 34 that is rotatably engaged with the hole portion 17 of the flange portion 12 (code plate attachment portion 13) of the shaft member 1 is provided. A plurality of sliders 32, which are constituent elements of detection means for detecting the rotation operation of the shaft member 1, are embedded around the protruding portion 34 on the inner bottom surface of the housing portion 31. Each slider 32 extends inside the case member 3, protrudes to the outside from the side surface of the case member 3, bends the tip, and is electrically connected to a printed circuit board (not shown) or the like 36. It has become. The detecting means for detecting the rotational movement of the shaft member 1 includes a code plate 16 provided on the shaft member 1 and a plurality of sliders 32 that are in sliding contact with the code plate 16.
ケース部材3には、軸受け部材2と対向する側の面の、外形のやや内側に沿って、周囲が閉じた第2の外周壁33が立設されている。矩形状をした第2の外周壁33の端部(上端部)には、図8に示す傾斜角θ2が付けられた傾斜部33aを有する外側面が設けられている。軸受け部材2の第1の外周壁26の内側の傾斜部26aと、ケース部材3の第2の外周壁33の外側の傾斜部33aは対向する位置に配置されている。また軸受け部材2に対向する側における、第2の外周壁33と収容部31の窪みの淵とで囲まれるコーナー部には、複数の有底の穴部35が設けられている。 The case member 3 is provided with a second outer peripheral wall 33 whose periphery is closed along a slightly inner side of the outer shape of the surface facing the bearing member 2. An end surface (upper end portion) of the rectangular second outer peripheral wall 33 is provided with an outer surface having an inclined portion 33a with an inclination angle θ2 shown in FIG. The inclined portion 26a on the inner side of the first outer peripheral wall 26 of the bearing member 2 and the inclined portion 33a on the outer side of the second outer peripheral wall 33 of the case member 3 are disposed at opposing positions. In addition, a plurality of bottomed hole portions 35 are provided in a corner portion surrounded by the second outer peripheral wall 33 and the recess of the housing portion 31 on the side facing the bearing member 2.
枠部材4は軟鉄鋼板等の加工性の良い金属材を折り曲げ、側面視にてコの字状に形成し、コの字の中央の平坦部には、軸受け部21の貫通用の穴を設け、2つのコの字の先端部分は、それぞれ部分的に延出し、軸受け部材2とケース部材3とを当接状態で保持する2つのカシメ用のツメ部と、プリント基板等に取り付けるためのフック部が形成されている。 The frame member 4 is formed by bending a metal material with good workability, such as a soft steel plate, into a U-shape when viewed from the side, and a hole for penetrating the bearing portion 21 is provided in a flat portion at the center of the U-shape. The two U-shaped tip portions partially extend, and two crimping claws for holding the bearing member 2 and the case member 3 in contact with each other, and a hook for attaching to a printed circuit board or the like The part is formed.
次に、図3から図5を参照して本発明の実施の形態に係るエンコーダの組み立て手順に従いエンコーダの構造を説明する。図3は軸受け部材への板バネの取り付け状態を示す下方視の斜視図で、図4は軸部材へのグリス塗布状態を説明する斜視図、図5はエンコーダの構造を示す図1のA−A断面図である。 Next, the structure of the encoder will be described with reference to FIGS. 3 to 5 according to the assembly procedure of the encoder according to the embodiment of the present invention. FIG. 3 is a perspective view showing a state in which the leaf spring is attached to the bearing member. FIG. 4 is a perspective view illustrating the state of applying grease to the shaft member. FIG. 5 is a perspective view of the encoder shown in FIG. It is A sectional drawing.
図3に示すように、板バネ5は軸受け部材2の収容部23の内底面に熱カシメ等により固定される。 As shown in FIG. 3, the leaf spring 5 is fixed to the inner bottom surface of the housing portion 23 of the bearing member 2 by heat caulking or the like.
軸部材1の軸部11のフランジ部12のやや上方に、図4に示すように、耐水性を有するグリス6を全周に塗布する。 As shown in FIG. 4, grease 6 having water resistance is applied to the entire circumference slightly above the flange portion 12 of the shaft portion 11 of the shaft member 1.
まず、板バネ5を取り付けた軸受け部材2に枠部材4を、軸受け部材2の軸受け部21側から組み付ける。そののち、グリス6を塗布した軸部材1を軸受け部材2の挿通孔21aに挿入する。次に、ケース部材3を軸受け部材2に組み付け、軸受け部材2の第1の外周壁26側の傾斜部26aと、ケース部材3の第2の外周壁33側の傾斜部33aを当接させる。最後に、枠部材4のツメを折り曲げることにより、図5に示す様に、軸受け部材2とケース部材3とが枠部材4により保持(挟持)され、組み立ては完了する。 First, the frame member 4 is assembled to the bearing member 2 to which the leaf spring 5 is attached from the bearing portion 21 side of the bearing member 2. After that, the shaft member 1 coated with the grease 6 is inserted into the insertion hole 21 a of the bearing member 2. Next, the case member 3 is assembled to the bearing member 2, and the inclined portion 26 a on the first outer peripheral wall 26 side of the bearing member 2 is brought into contact with the inclined portion 33 a on the second outer peripheral wall 33 side of the case member 3. Finally, by bending the tab of the frame member 4, as shown in FIG. 5, the bearing member 2 and the case member 3 are held (clamped) by the frame member 4, and the assembly is completed.
組み立て状態では、板バネ5が軸部材1のコード板取り付け部13の上面の隣り合う2つの凸部15間と係合し、板バネ5のバネ力により軸部材1はケース部材3に押しつけられる。図5に示すように、軸部材1のフランジ部12の一部(上部)は軸受け部材2のフランジ収容部25に収容され、フランジ部12の溝部14の外周側に位置する端面(上面)とフランジ収容部25の内底面との間に第1の空隙部2aが設けられる。また、フランジ部12の側面(外周面)とフランジ収容部25の内側面(内周面)との間には、第2の空隙部2bが形成される。なお、理解を容易にするために、図5においてはグリス6を省略している。 In the assembled state, the plate spring 5 engages between two adjacent convex portions 15 on the upper surface of the code plate attachment portion 13 of the shaft member 1, and the shaft member 1 is pressed against the case member 3 by the spring force of the plate spring 5. . As shown in FIG. 5, a part (upper part) of the flange portion 12 of the shaft member 1 is accommodated in the flange accommodating portion 25 of the bearing member 2, and an end surface (upper surface) located on the outer peripheral side of the groove portion 14 of the flange portion 12. A first gap portion 2 a is provided between the inner bottom surface of the flange housing portion 25. Further, a second gap 2 b is formed between the side surface (outer peripheral surface) of the flange portion 12 and the inner side surface (inner peripheral surface) of the flange housing portion 25. For easy understanding, the grease 6 is omitted in FIG.
本発明の実施の形態に係るエンコーダでは、以下の2か所の部位で防水手段を講じている。
(1)軸部材1と軸受け部材2の挿通孔21aとの間の隙間
(2)軸受け部材2とケース部材3との当接部
以下に、上記の部位に講じた防水手段の項目と、その効果について説明する。
In the encoder according to the embodiment of the present invention, waterproof means are provided at the following two locations.
(1) A gap between the shaft member 1 and the insertion hole 21a of the bearing member 2 (2) Below the abutting portion between the bearing member 2 and the case member 3, items of waterproofing measures taken in the above-mentioned parts, The effect will be described.
上記の防水手段を講じた部位のうち、
(1)軸部材1と軸受け部材2の挿通孔21aとの間の隙間
の防水手段は、隙間へのグリス充填にて行う。
軸部材1と軸受け部材2の挿通孔21aの間は、軸部11の全周にわたり隙間があるため、グリス6が全周にわたり充填され、部分的なグリス切れが発生しないよう、以下に記載する構成としている。
Of the parts where the above waterproofing measures are taken,
(1) The waterproof means for the gap between the shaft member 1 and the insertion hole 21a of the bearing member 2 is performed by filling the gap with grease.
Since there is a gap over the entire circumference of the shaft portion 11 between the insertion hole 21a of the shaft member 1 and the bearing member 2, it will be described below so that the grease 6 is filled over the entire circumference and partial grease breakage does not occur. It is configured.
本発明の実施の形態に係るエンコーダでは、グリス塗布条件を制御できるディスペンサーにより、軸部11の所定位置の全周にわたり均一にグリス6を塗布し、グリス塗布量を規定量に管理する。これにより隙間部分へのグリス充填状態の均一化をはかる。 In the encoder according to the embodiment of the present invention, the grease 6 is uniformly applied over the entire circumference of the predetermined position of the shaft portion 11 by a dispenser capable of controlling the grease application conditions, and the grease application amount is managed to a specified amount. As a result, the grease filling state in the gap portion is made uniform.
さらに、グリス6を保持できる領域を、複数の凹部24とこれら凹部24の延長線上に位置して設けられた環状の溝部14とで構成されるグリス保持部と、第1の空隙部2aと、第2の空隙部2bとし、グリス保持が可能な領域を大きくした。 Furthermore, the area | region which can hold | maintain the grease 6 has the grease holding | maintenance part comprised by the annular groove part 14 provided in the some recessed part 24 and the extension line of these recessed parts 24, and the 1st space | gap part 2a, The region where the grease can be retained was enlarged as the second gap portion 2b.
また、本発明の実施の形態に係るエンコーダでは、組み立ての過程において、第1の空隙部2aの体積が減少することを利用して、軸部材1に塗布したグリス6が複数の凹部24に強制的に充填され、複数の凹部24への充填不足が回避される。
このグリス6の強制的な充填の過程を、図7を参照して、以下に説明する。図7は軸受け部材2に軸部材1を挿入したときのグリスの状態を示す説明図である。なお、図7(d)は軸部材1を最終位置まで挿入し、ケース部材3を取り付けた状態を示している。
In the encoder according to the embodiment of the present invention, the grease 6 applied to the shaft member 1 is forced into the plurality of recesses 24 by utilizing the decrease in the volume of the first gap 2a in the assembly process. Filling is avoided, and insufficient filling of the plurality of recesses 24 is avoided.
The process of forcibly filling the grease 6 will be described below with reference to FIG. FIG. 7 is an explanatory view showing a state of grease when the shaft member 1 is inserted into the bearing member 2. FIG. 7D shows a state where the shaft member 1 is inserted to the final position and the case member 3 is attached.
グリス6が塗布された軸部材1を軸受け部材2の挿通孔21aに挿入すると、軸部材1の挿入量が少ない時点では、図7(a)に示すように、グリス6は塗布された状態のまま、軸受け部材2のフランジ収容部25まで入り込む。 When the shaft member 1 to which the grease 6 is applied is inserted into the insertion hole 21a of the bearing member 2, the grease 6 is in a state of being applied as shown in FIG. The flange member 25 of the bearing member 2 is inserted as it is.
軸部材1を更に挿入すると、図7(b)に示すように、グリス6の一部は複数の凹部24内に引き込まれるが、他の一部(残部)は押し戻されて、軸受け部材2のフランジ収容部25の内底面と軸部材1のフランジ部12の端面により構成される空間内に充填される。 When the shaft member 1 is further inserted, as shown in FIG. 7B, a part of the grease 6 is drawn into the plurality of recesses 24, while the other part (remaining part) is pushed back, and the bearing member 2 The space formed by the inner bottom surface of the flange accommodating portion 25 and the end surface of the flange portion 12 of the shaft member 1 is filled.
軸部材1を更に挿入すると、図7(c)に示すように、軸受け部材2のフランジ収容部25の内底面と軸部材1のフランジ部12の端面により構成される空間にはグリス6が充満し、さらに他の一部は軸受け部材2のフランジ収容部25の内側面(内周面)と軸部材1のフランジ部12の側面(外周面)とにより構成される、第2の空隙部2bに浸入する。 When the shaft member 1 is further inserted, as shown in FIG. 7C, the space formed by the inner bottom surface of the flange accommodating portion 25 of the bearing member 2 and the end surface of the flange portion 12 of the shaft member 1 is filled with the grease 6. In addition, the other part 2b is constituted by the inner side surface (inner peripheral surface) of the flange accommodating portion 25 of the bearing member 2 and the side surface (outer peripheral surface) of the flange portion 12 of the shaft member 1. Infiltrate.
軸部材1を最終挿入位置、すなわち、穴部17の周囲に位置する軸部材1の端面の突起の先端が、ケース部材3の収容部31の底面と当接する位置まで挿入すると、図7(d)に示すように、軸受け部材2のフランジ収容部25の内底面と軸部材1のフランジ部12の端面により構成される空間の体積は減少し、最終挿入位置では僅かな隙間のみとなり、第1の空隙部2aが形成される。 When the shaft member 1 is inserted to the final insertion position, that is, the position where the tip of the protrusion on the end surface of the shaft member 1 located around the hole portion 17 comes into contact with the bottom surface of the housing portion 31 of the case member 3, FIG. ), The volume of the space formed by the inner bottom surface of the flange accommodating portion 25 of the bearing member 2 and the end surface of the flange portion 12 of the shaft member 1 is reduced, and only a slight gap is formed at the final insertion position. Is formed.
この時の、軸受け部材2のフランジ収容部25の内底面と軸部材1のフランジ部12の端面により構成される空間の体積の減少により、この空間に保持されていたグリス6は押し出され、一部は複数の凹部24に浸入し、その他の一部は第2の空隙部2bに浸入する。この時、複数の凹部24の隙間の方が第2の空隙部2bの隙間より大きいため、複数の凹部24側により多くのグリス6が浸入し、複数の凹部24のグリス6の充填不足が解消される。 At this time, the volume of the space formed by the inner bottom surface of the flange accommodating portion 25 of the bearing member 2 and the end surface of the flange portion 12 of the shaft member 1 is reduced, so that the grease 6 held in this space is pushed out. The part enters the plurality of recesses 24 and the other part enters the second gap 2b. At this time, since the gaps between the plurality of recesses 24 are larger than the gaps between the second gaps 2b, more grease 6 enters the plurality of recesses 24 and the insufficient filling of the grease 6 in the plurality of recesses 24 is resolved. Is done.
以上により、軸部材1の軸受け部材2への挿入による、複数の凹部24へのグリス6の強制的な充填が完了する。 As described above, the forced filling of the grease 6 into the plurality of recesses 24 by the insertion of the shaft member 1 into the bearing member 2 is completed.
しかしながら、尚も複数の凹部24へのグリス6の充填が不均一となるおそれがあるため、本発明の実施の形態に係るエンコーダでは、加えて、複数の凹部24の開放端を環状の溝部14に対向させた。これにより、複数の凹部24間でグリス6の充填量がばらついた場合に、軸部材1が回転させられることにより、グリス6の充填量の多い凹部24からは溝部14にグリス6が移動し、グリス6の充填量の少ない凹部24に溝部14からグリス6が補給され、複数の凹部24全体でグリス6の充填状態が略均一化される。 However, since there is still a possibility that the grease 6 is not uniformly filled into the plurality of recesses 24, in the encoder according to the embodiment of the present invention, in addition, the open ends of the plurality of recesses 24 are connected to the annular groove 14. Opposed to. As a result, when the filling amount of the grease 6 varies between the plurality of recesses 24, the shaft member 1 is rotated, so that the grease 6 moves from the recess 24 with a large filling amount of the grease 6 to the groove portion 14, The grease 6 is replenished from the groove 14 to the recess 24 with a small amount of grease 6 filled, and the filling state of the grease 6 is made substantially uniform throughout the plurality of recesses 24.
また、環状の溝部14に連続して第1の空隙部2aを、第1の空隙部2aに連続して第2の空隙部2bを設けることにより、グリス6の塗布量が多い場合は、軸部材1が回転させられることにより、複数の凹部24の過剰なグリス6は第1の空隙部2a、さらには第2の空隙部2bに押し出され、グリス6の塗布量が少ない場合には、軸部材1が回転させられることにより、グリス6が第2の空隙部2bから、さらには第1の空隙部2aから複数の凹部24に引き込まれ、複数の凹部24全体のグリス6の充填状態が更に均一化される。 In addition, by providing the first gap 2a continuously with the annular groove 14 and the second gap 2b continuously with the first gap 2a, when the amount of the grease 6 applied is large, When the member 1 is rotated, excess grease 6 in the plurality of recesses 24 is pushed out into the first gap 2a and further into the second gap 2b, and when the amount of the grease 6 applied is small, the shaft 6 By rotating the member 1, the grease 6 is drawn into the plurality of recesses 24 from the second gap 2 b and further from the first gap 2 a, and the filling state of the grease 6 throughout the plurality of recesses 24 is further increased. It is made uniform.
また、ケース部材3の突出部34で軸受け部材2の端部の穴部17を回転ガイドすることにより、軸部材1の回転を保持する部位は、軸受け部材2の挿通孔21aの先端とケース部材3の突出部34となり、回転を保持する部位の間隔は、取り得る最大長となる。これにより、回転時の軸部材1の振れは最小に押さえられ、軸部材1が回転させられた時の、軸部材1と軸受け部材2の挿通孔21aの間の隙間の変動を最小限にできるため、隙間の変動によるグリス切れの発生を抑えられる。 Further, by rotating and guiding the hole 17 at the end of the bearing member 2 with the projecting portion 34 of the case member 3, the portion that holds the rotation of the shaft member 1 is the tip of the insertion hole 21 a of the bearing member 2 and the case member. 3, and the interval between the portions holding the rotation is the maximum possible length. As a result, the deflection of the shaft member 1 during rotation is suppressed to a minimum, and fluctuations in the gap between the insertion hole 21a of the shaft member 1 and the bearing member 2 when the shaft member 1 is rotated can be minimized. Therefore, it is possible to suppress the occurrence of grease breakage due to the gap variation.
これらの防水手段により、軸部材1と軸受け部材2の挿通孔21aとの間の隙間の防水特性を得ることができる。 By these waterproof means, the waterproof property of the gap between the shaft member 1 and the insertion hole 21a of the bearing member 2 can be obtained.
また、防水手段を講じた部位のうち、
(2)軸受け部材2とケース部材3との当接部
の防水手段は、枠部材4によって挟持される軸受け部材2とケース部材3との当接部(当接面)が確実に密着するような構成とすることで行った。
In addition, of the parts where waterproofing measures are taken,
(2) The waterproof means of the contact portion between the bearing member 2 and the case member 3 ensures that the contact portion (contact surface) between the bearing member 2 and the case member 3 sandwiched by the frame member 4 is in close contact. It was done by having a simple configuration.
すなわち、軸受け部材2とケース部材3とにそれぞれ外周壁を設け、図8に示すように、軸受け部材2の第1の外周壁26の内側面と、ケース部材3の第2の外周壁33の外側面を、それぞれ傾斜角θ1,θ2を付けた傾斜部26a、33aとし、傾斜部同士を当接させることにより、軸受け部材2およびケース部材3の寸法、形状に誤差が生じた場合でも、傾斜部26a,33aのいずれかの部位が必ず当接するようにした。
これにより、軸受け部材2の第1の外周壁26と、ケース部材3の第2の外周壁33とは、傾斜部26a、33aが密着し、軸受け部材2とケース部材3との当接部の防水特性が得られる。
That is, the bearing member 2 and the case member 3 are provided with outer peripheral walls, respectively, and as shown in FIG. 8, the inner surface of the first outer peripheral wall 26 of the bearing member 2 and the second outer peripheral wall 33 of the case member 3. Even if an error occurs in the size and shape of the bearing member 2 and the case member 3 by making the outer side surfaces inclined portions 26a and 33a with inclination angles θ1 and θ2, respectively, and contacting the inclined portions with each other, the inclined surfaces are inclined. One of the parts 26a and 33a is always in contact.
As a result, the inclined portions 26 a and 33 a are in close contact with the first outer peripheral wall 26 of the bearing member 2 and the second outer peripheral wall 33 of the case member 3, and the contact portion between the bearing member 2 and the case member 3 Waterproof properties can be obtained.
さらには、軸受け部材2の第1の外周壁26の傾斜部26aの傾斜角θ1と、ケース部材3の第2の外周壁33の傾斜部33aの傾斜角θ2とに僅かな角度の差を設け、具体的には、本発明の実施の形態に係るエンコーダでは、図8に示すように、軸受け部材2の第1の外周壁26の傾斜部26aを僅かに垂直に近づけた。 Furthermore, a slight angle difference is provided between the inclination angle θ1 of the inclined portion 26a of the first outer peripheral wall 26 of the bearing member 2 and the inclination angle θ2 of the inclined portion 33a of the second outer peripheral wall 33 of the case member 3. Specifically, in the encoder according to the embodiment of the present invention, as shown in FIG. 8, the inclined portion 26 a of the first outer peripheral wall 26 of the bearing member 2 is made slightly vertical.
これにより、図9に示すように、当接部位2cは、軸受け部材2の第1の外周壁26の傾斜部26aの先端と、ケース部材3の第2の外周壁33の傾斜部33aの根元となる。当接部位2cが特定できることにより、部品の寸法管理が容易になると共に、軸受け部材2の第1の外周壁26は、傾斜部26aの先端部が当接するため外周壁の全高にわたり弾性変形するので、第1の外周壁26は弾性変形しやすく、部品形状にうねり等があった場合でも、軸受け部材2の第1の外周壁26が弾性変形し、ケース部材3の第2の外周壁33の形状に倣い、全域が密着しやすいという効果が得られ、軸受け部材2とケース部材3との当接部の防水性が向上する。 As a result, as shown in FIG. 9, the contact portion 2 c includes the tip of the inclined portion 26 a of the first outer peripheral wall 26 of the bearing member 2 and the root of the inclined portion 33 a of the second outer peripheral wall 33 of the case member 3. It becomes. Since the contact portion 2c can be specified, the dimensional management of the parts is facilitated, and the first outer peripheral wall 26 of the bearing member 2 is elastically deformed over the entire height of the outer peripheral wall because the tip portion of the inclined portion 26a contacts. The first outer peripheral wall 26 is easily elastically deformed, and the first outer peripheral wall 26 of the bearing member 2 is elastically deformed even when there is a undulation or the like in the part shape, and the second outer peripheral wall 33 of the case member 3 is deformed. Following the shape, the effect that the entire region is easily adhered is obtained, and the waterproofness of the contact portion between the bearing member 2 and the case member 3 is improved.
また、第1の外周壁26および第2の外周壁33はいずれも略矩形をしているため、矩形の直線部分は容易に弾性変形し確実に密着するが、コーナー部は強固となるため弾性変形しにくい。このため、仮に、コーナー部の傾斜部26a,33aにうねり等が発生すると形状が倣わず、密着が損なわれるおそれがある。この対策として、図6に示すように、軸受け部材2およびケース部材3の、それぞれの外周壁の内側のコーナー部に有底の穴部27、35を設けた。 In addition, since both the first outer peripheral wall 26 and the second outer peripheral wall 33 are substantially rectangular, the straight portion of the rectangle is easily elastically deformed and firmly adhered, but the corner portion is strong and elastic. Difficult to deform. For this reason, if waviness or the like occurs in the inclined portions 26a and 33a of the corner portion, the shape does not follow, and the adhesion may be impaired. As a countermeasure against this, as shown in FIG. 6, bottomed holes 27 and 35 are provided in corner portions inside the outer peripheral walls of the bearing member 2 and the case member 3.
これにより、仮に、コーナー部の密着が損なわれた場合でも、コーナー部に発生する隙間はごく微小で水の浸入量は微量であることから、コーナー部から浸入した水はコーナー部近傍に設けた有底の穴部27、35に捕捉され、エンコーダの内部に水が浸入することは防止される。 As a result, even if the adhesion of the corner portion is impaired, the gap generated in the corner portion is very small and the amount of water intrusion is very small, so the water that has entered from the corner portion is provided in the vicinity of the corner portion. It is captured by the bottomed holes 27 and 35 and water is prevented from entering the encoder.
本発明の実施の形態に係るエンコーダでは、以上のような構成により防水特性を得ているが、例えば、第1の外周壁26の端部と第2の外周壁33の端部との大小関係を逆にしても良い。すなわち、第1の外周壁26の端部における外側面側に傾斜部(26a)を設けるとともに、この傾斜部(26a)の外周側で対向する傾斜部(33a)を第2の外周壁33の端部における内側面側に設けて、両傾斜部同士が当接するように構成しても良い。また、第1の外周壁26の傾斜部26aの傾斜角θ1と第2の外周壁33の傾斜部33aの傾斜角θ2の大小関係を逆にすることも可能である。さらに、軸受け部材2とケース部材3との間に同様の外周壁構造を有する中間部材を追加する等の変更を加えても、同様の防水特性が得られる。 In the encoder according to the embodiment of the present invention, the waterproof property is obtained by the configuration as described above. For example, the magnitude relationship between the end portion of the first outer peripheral wall 26 and the end portion of the second outer peripheral wall 33 is obtained. May be reversed. That is, the inclined portion (26a) is provided on the outer surface side of the end portion of the first outer peripheral wall 26, and the inclined portion (33a) opposed on the outer peripheral side of the inclined portion (26a) is provided on the second outer peripheral wall 33. It may be configured to be provided on the inner side surface at the end so that both inclined portions abut against each other. It is also possible to reverse the magnitude relationship between the inclination angle θ1 of the inclined portion 26a of the first outer peripheral wall 26 and the inclination angle θ2 of the inclined portion 33a of the second outer peripheral wall 33. Furthermore, even if a change such as adding an intermediate member having the same outer peripheral wall structure between the bearing member 2 and the case member 3 is added, the same waterproof property can be obtained.
また、防水特性に影響を及ぼさない変更、例えば摺動子32を可動側とし、コード板16を固定側としても良い。また、軸部材1の回転保持構造を、軸部材1側を凸部(突出部)としケース部材3側を凹部(穴部)とする等の変更を加えても、同等の防水特性が得られる。 Further, a change that does not affect the waterproof property, for example, the slider 32 may be a movable side and the code plate 16 may be a fixed side. Further, even if the rotation holding structure of the shaft member 1 is changed such that the shaft member 1 side is a convex portion (projecting portion) and the case member 3 side is a concave portion (hole portion), equivalent waterproof characteristics can be obtained. .
1 軸部材
11 軸部
12 フランジ部
13 コード板取り付け部
14 溝部
15 凸部
16 コード板(検出手段)
17 穴部
2 軸受け部材
21 軸受け部
21a 挿通孔
22 本体部
23 収容部
24 凹部
25 フランジ収容部(窪み部)
26 第1の外周壁
26a 傾斜部
27 有底の穴部
2a 第1の空隙部
2b 第2の空隙部
2c 当接部位
3 ケース部材
31 収容部
32 摺動子(検出手段)
33 第2の外周壁
33a 傾斜部
34 突出部
35 有底の穴部
36 端子
4 枠部材
5 板バネ
6 グリス
θ1 傾斜角
θ2 傾斜角
DESCRIPTION OF SYMBOLS 1 Shaft member 11 Shaft part 12 Flange part 13 Code board attaching part 14 Groove part 15 Convex part 16 Code board (detection means)
17 Hole 2 Bearing member 21 Bearing 21a Insertion hole 22 Main body 23 Housing 24 Recess 25 Flange housing (recessed portion)
26 First outer peripheral wall 26a Inclined portion 27 Bottomed hole portion 2a First gap portion 2b Second gap portion 2c Contact portion 3 Case member 31 Housing portion 32 Slider (detection means)
33 Second outer peripheral wall 33a Inclined portion 34 Protruding portion 35 Bottomed hole portion 36 Terminal 4 Frame member 5 Leaf spring 6 Grease θ1 Inclination angle θ2 Inclination angle
Claims (4)
前記軸受け部材と対向して配置されるケース部材と、
前記軸受け部材と前記ケース部材とを当接状態で挟持する枠部材と、
前記軸受け部に回転可能に保持される軸部と当該軸部の一端側に設けられたフランジ部を有し、前記軸部は前記軸受け部に挿通されて他端側が突出し、前記フランジ部が前記軸受け部材と前記ケース部材とにより構成される収容部に収容されてなる軸部材と、
前記軸部材の回転動作を検出する検出手段と、
を備えた回転型電気部品において、
前記軸受け部の内周面に、前記軸部材の回転軸線方向に延びる凹部が周方向に間隔を有して複数個設けられ、前記凹部の一端が、前記軸受け部材の前記収容部側を開放した開放端となっているとともに、当該凹部の他端側が前記軸受け部の途中まで連続して設けられており、
前記凹部の前記開放端に対向する前記フランジ部における前記凹部の延長線上の位置に、前記軸部を周回する環状の溝部が設けられ、
前記凹部と当該溝部とによりグリス保持部を構成し、当該グリス保持部にグリスが保持されており、
前記軸受け部材には、前記ケース部材に対向する面の外周部に沿って全周を周回する第1の外周壁が設けられ、
前記ケース部材の前記軸受け部材に対向する面には、前記第1の外周壁と重ね合わされる第2の外周壁が全周にわたり設けられており、
重ね合わされる前記第1の外周壁の端部と前記第2の外周壁の端部には、それぞれ前記外周壁の先端側が細くなる傾斜部が設けられ、
前記第1の外周壁の傾斜部と前記第2の外周壁の傾斜部とで、その傾斜角度に差を設けたこと、
を特徴とする回転型電気部品。 A bearing member having a cylindrical bearing portion;
A case member disposed to face the bearing member;
A frame member that holds the bearing member and the case member in contact with each other;
A shaft portion rotatably supported by the bearing portion, and a flange portion provided on one end side of the shaft portion; the shaft portion is inserted into the bearing portion and the other end side protrudes; and the flange portion is A shaft member housed in a housing portion constituted by a bearing member and the case member;
Detecting means for detecting the rotational movement of the shaft member;
In rotary electrical parts with
A plurality of recesses extending in the rotation axis direction of the shaft member are provided on the inner peripheral surface of the bearing portion with a circumferential interval, and one end of the recess opens the housing portion side of the bearing member. While being an open end, the other end side of the concave portion is provided continuously to the middle of the bearing portion,
An annular groove portion that circulates around the shaft portion is provided at a position on an extension line of the recess portion in the flange portion facing the open end of the recess portion,
The concave portion and the groove portion constitute a grease holding portion, and the grease is held in the grease holding portion,
The bearing member is provided with a first outer peripheral wall that goes around the entire circumference along the outer peripheral portion of the surface facing the case member,
On the surface of the case member facing the bearing member, a second outer peripheral wall that is overlapped with the first outer peripheral wall is provided over the entire circumference.
In the end portion of the first outer peripheral wall and the end portion of the second outer peripheral wall that are overlapped, an inclined portion is provided in which the front end side of the outer peripheral wall becomes thinner, respectively.
A difference in inclination angle between the inclined portion of the first outer peripheral wall and the inclined portion of the second outer peripheral wall ;
Rotating electrical parts characterized by
前記軸受け部材の前記収容部側の面には前記フランジ部の一部を収容する窪み部を設け、当該窪み部の内底面に前記凹部の前記開放端を露出させ、
前記溝部の外周側に位置する前記フランジ部の一端面と前記窪み部の前記内底面との間に、前記グリス保持部と繋がる第1の空隙部を設けると共に、
前記フランジ部の外周面と前記窪み部の内周面との間に前記第1の空隙部と繋がる第2の空隙部を設けたこと、
を特徴とする、請求項1に記載の回転型電気部品。 The flange portion is formed to have a larger diameter than the shaft portion,
A surface of the bearing member on the side of the accommodating portion is provided with a recessed portion for accommodating a part of the flange portion, and the open end of the recessed portion is exposed on the inner bottom surface of the recessed portion,
Between the one end surface of the flange portion located on the outer peripheral side of the groove portion and the inner bottom surface of the recess portion is provided with a first gap portion connected to the grease holding portion,
A second gap portion connected to the first gap portion is provided between the outer peripheral surface of the flange portion and the inner peripheral surface of the hollow portion;
The rotating electrical component according to claim 1 , wherein:
前記ケース部材の前記底面と対向する前記フランジ部に断面円形状の穴部または突出部を設け、
前記フランジ部の前記穴部または前記突出部と前記ケース部材の前記突出部または前記穴部とが回転自在に係合されていること、
を特徴とする、請求項1または2に記載の回転型電気部品。 Providing a projecting portion or a hole having a circular cross section on the bottom surface of the case member facing the flange portion of the shaft member,
A hole or protrusion having a circular cross section is provided in the flange portion facing the bottom surface of the case member,
The hole portion or the protruding portion of the flange portion and the protruding portion or the hole portion of the case member are rotatably engaged;
And wherein, rotary electrical component according to claim 1 or 2.
前記軸受け部材の前記第1の外周壁の内側のコーナー部に前記ケース部材から遠ざかる方向に窪んだ有底の穴部を設け、
前記ケース部材の前記第2の外周壁の内側のコーナー部に前記軸受け部材から遠ざかる方向に窪んだ有底の穴部を設けたこと、
を特徴とする、請求項1から3のいずれかに記載の回転型電気部品。 The first outer peripheral wall and the second outer peripheral wall are both rectangular.
Providing a bottomed hole portion recessed in a direction away from the case member at a corner portion inside the first outer peripheral wall of the bearing member;
Providing a bottomed hole portion recessed in a direction away from the bearing member at a corner portion inside the second outer peripheral wall of the case member;
The rotating electrical component according to any one of claims 1 to 3, wherein:
Priority Applications (2)
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JP2011136822A JP5754803B2 (en) | 2011-06-20 | 2011-06-20 | Rotating electrical parts |
CN 201220223116 CN202662514U (en) | 2011-06-20 | 2012-05-17 | Rotating electric part |
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JP2011136822A JP5754803B2 (en) | 2011-06-20 | 2011-06-20 | Rotating electrical parts |
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JP2013004879A JP2013004879A (en) | 2013-01-07 |
JP5754803B2 true JP5754803B2 (en) | 2015-07-29 |
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JP2011136822A Active JP5754803B2 (en) | 2011-06-20 | 2011-06-20 | Rotating electrical parts |
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JP (1) | JP5754803B2 (en) |
CN (1) | CN202662514U (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101482744B1 (en) | 2013-11-21 | 2015-01-14 | 이수정 | Pull-to-turn rotary switch |
CN103618387A (en) * | 2013-12-10 | 2014-03-05 | 国家电网公司 | Intelligent device and method for sensing open and closed positions of high-voltage switch equipment |
KR101947756B1 (en) | 2017-12-08 | 2019-02-13 | (주)이오시스템 | Adapter for night vision |
KR102402527B1 (en) * | 2018-09-14 | 2022-05-27 | 엘지전자 주식회사 | Rotary switch |
KR102068619B1 (en) * | 2018-09-14 | 2020-01-21 | 엘지전자 주식회사 | Rotary switch |
JP7538030B2 (en) | 2020-12-23 | 2024-08-21 | 東洋電装株式会社 | Operating device |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0231963Y2 (en) * | 1986-10-15 | 1990-08-29 | ||
JPH054251Y2 (en) * | 1987-11-30 | 1993-02-02 | ||
JPH01135705U (en) * | 1988-03-10 | 1989-09-18 | ||
JPH07283011A (en) * | 1994-04-08 | 1995-10-27 | Alps Electric Co Ltd | Rotary electronic component |
JPH1012092A (en) * | 1996-06-17 | 1998-01-16 | Teikoku Tsushin Kogyo Co Ltd | Rotary switch |
JP3690111B2 (en) * | 1998-05-12 | 2005-08-31 | 松下電器産業株式会社 | Rotating electronic components for in-vehicle use |
JP4737947B2 (en) * | 2004-05-27 | 2011-08-03 | 株式会社東芝 | Battery pack |
JP2006269841A (en) * | 2005-03-25 | 2006-10-05 | Matsushita Electric Ind Co Ltd | Solid-state imaging device |
JP5463245B2 (en) * | 2010-08-31 | 2014-04-09 | 帝国通信工業株式会社 | Rotating electronic components |
-
2011
- 2011-06-20 JP JP2011136822A patent/JP5754803B2/en active Active
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2012
- 2012-05-17 CN CN 201220223116 patent/CN202662514U/en not_active Expired - Lifetime
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CN202662514U (en) | 2013-01-09 |
JP2013004879A (en) | 2013-01-07 |
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