JP5732211B2 - Heat exchanger - Google Patents

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JP5732211B2
JP5732211B2 JP2010160773A JP2010160773A JP5732211B2 JP 5732211 B2 JP5732211 B2 JP 5732211B2 JP 2010160773 A JP2010160773 A JP 2010160773A JP 2010160773 A JP2010160773 A JP 2010160773A JP 5732211 B2 JP5732211 B2 JP 5732211B2
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heat exchange
heat exchanger
steam
supply pipe
fluid
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JP2012021723A (en
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高之 森井
高之 森井
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Tlv Co Ltd
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Description

本発明は、熱交換器内で被熱交換物を間接的に熱交換して、被熱交換物を加熱する熱交換装置に関する。 The present invention relates to a heat exchange apparatus that heats a heat exchange object by indirectly exchanging the heat exchange object in a heat exchanger.

従来の熱交換装置は、熱交換室をエゼクタと連通して、当該エゼクタにタンクを介して循環ポンプと接続すると共に、当該タンクへ冷却水を供給することによるタンク内水温の制御部を設けることによって、蒸気の急凝縮に起因するハンマー現象に伴う振動や衝撃を防止することができるものである。 A conventional heat exchange device has a heat exchange chamber connected to an ejector, connected to the circulation pump through the tank to the ejector, and provided with a tank temperature control unit by supplying cooling water to the tank. Thus, vibrations and impacts associated with the hammer phenomenon caused by the rapid condensation of steam can be prevented.

上記従来の熱交換装置では、加熱時に、単位時間当りの熱交換量を十分に確保することができないために、熱交換効率をある程度以上に向上させることができない問題があった。   The conventional heat exchange apparatus has a problem that the heat exchange efficiency cannot be improved to a certain extent because a sufficient amount of heat exchange per unit time cannot be ensured during heating.

特公平5−34054号公報Japanese Patent Publication No. 5-34054

解決しようとする課題は、単位時間当りの熱交換量を十分に確保できるようにして、熱交換効率を向上させることである。   The problem to be solved is to improve the heat exchange efficiency by ensuring a sufficient amount of heat exchange per unit time.

本発明は、被熱交換物を加熱する熱交換器と、当該熱交換器の熱交換部材に加熱用の蒸気を供給する蒸気供給管と、熱交換部材内の流体を吸引する吸引手段を接続したものにおいて、熱交換部材の内側と外側の両方に熱交換器を配置したものである。   The present invention connects a heat exchanger for heating an object to be heat exchanged, a steam supply pipe for supplying steam for heating to the heat exchange member of the heat exchanger, and a suction means for sucking fluid in the heat exchange member In this case, heat exchangers are arranged on both the inside and the outside of the heat exchange member.

本発明は、熱交換部材の内側と外側の両方に熱交換器を配置したことにより、熱交換するための面積を増大することができ、単位時間当たりの熱交換量を十分に確保して、熱交換効率を向上させることができる。   The present invention can increase the area for heat exchange by arranging heat exchangers on both the inside and outside of the heat exchange member, sufficiently securing the amount of heat exchange per unit time, Heat exchange efficiency can be improved.

本発明に係る熱交換装置の実施例を示す構成図。The block diagram which shows the Example of the heat exchange apparatus which concerns on this invention.

本発明は、熱交換部材の内側と外側の双方に熱交換器を配置するものであるが、例えば、熱交換器が反応釜である場合は、熱交換部材をジャケット部とし、一方、ジャケット部の外側に副熱交換器を取り付けることができる。 In the present invention, the heat exchanger is arranged on both the inside and the outside of the heat exchange member. For example, when the heat exchanger is a reaction kettle, the heat exchange member is a jacket portion, while the jacket portion is A secondary heat exchanger can be attached to the outside.

図1において、熱交換器としての反応釜1と、反応釜1の外周に配置した熱交換部材としてのジャケット部11と、ジャケット部11の下端と接続した吸引手段2、及び、ジャケット部11の外側に配置した副熱交換器27とで熱交換装置を構成する。   In FIG. 1, a reaction kettle 1 as a heat exchanger, a jacket part 11 as a heat exchange member disposed on the outer periphery of the reaction kettle 1, suction means 2 connected to the lower end of the jacket part 11, and a jacket part 11 The auxiliary heat exchanger 27 arranged outside forms a heat exchange device.

蒸気供給管3は図示しないボイラー等の蒸気源と接続すると共に、蒸気圧力調節弁7と開閉弁8を取り付け、流体供給管6を接続し、更に気液分離器4を取り付けて、熱交換器としての反応釜1のジャケット部11と接続する。  The steam supply pipe 3 is connected to a steam source such as a boiler (not shown), a steam pressure control valve 7 and an on-off valve 8 are attached, a fluid supply pipe 6 is connected, and a gas-liquid separator 4 is further attached to the heat exchanger. It connects with the jacket part 11 of the reaction kettle 1 as follows.

本実施例においては、ジャケット部11の右側上部に冷却流体供給管23を接続する。この冷却流体供給管23からジャケット部11に冷却流体を供給することによって、反応釜1を加熱に代えて冷却することができるものである。   In the present embodiment, a cooling fluid supply pipe 23 is connected to the upper right portion of the jacket portion 11. By supplying a cooling fluid from the cooling fluid supply pipe 23 to the jacket portion 11, the reaction kettle 1 can be cooled instead of being heated.

ジャケット部11の外側に配置した副熱交換器27は、半円状のパイプをジャケット部11の外側に螺旋状に巻き付けて形成する。反応釜1の下方に循環ポンプ28を配置して反応釜1内と接続し、この循環ポンプ28の吐出管29を副熱交換器27の下端部と連通し、副熱交換器27の上端部を管路30によって反応釜1の上部から反応釜1内と接続する。   The auxiliary heat exchanger 27 disposed outside the jacket part 11 is formed by spirally winding a semicircular pipe around the jacket part 11. A circulation pump 28 is disposed below the reaction kettle 1 and connected to the inside of the reaction kettle 1. A discharge pipe 29 of the circulation pump 28 communicates with a lower end portion of the auxiliary heat exchanger 27, and an upper end portion of the auxiliary heat exchanger 27. Is connected to the inside of the reaction kettle 1 from the upper part of the reaction kettle 1 through a pipe 30.

循環ポンプ28を駆動することにより、反応釜1内の被熱交換物がこの循環ポンプ28によって反応釜1内から副熱交換器27を通って再度、反応釜1内へと循環されるものである。本実施例においては、熱交換部材としてのジャケット部11の内側に熱交換器としての反応釜1と、ジャケット部11の外側に副熱交換器27を配置したことによって、ジャケット部11の両面で被熱交換物が熱交換され、熱交換するための面積を増大することができ、単位時間当たりの熱交換量を十分に確保して、熱交換効率を向上させることができる。   By driving the circulation pump 28, the heat exchange material in the reaction vessel 1 is circulated again from the reaction vessel 1 through the auxiliary heat exchanger 27 into the reaction vessel 1 by the circulation pump 28. is there. In the present embodiment, the reaction vessel 1 as a heat exchanger is disposed inside the jacket portion 11 as a heat exchange member, and the auxiliary heat exchanger 27 is disposed outside the jacket portion 11. The heat exchanged material is subjected to heat exchange, the area for heat exchange can be increased, a sufficient amount of heat exchange per unit time can be secured, and the heat exchange efficiency can be improved.

反応釜1のジャケット部11の下端を、蒸気トラップ12とバルブ13を介して吸引手段2のエゼクタ14と接続する。吸引手段2は、エゼクタ14とタンク5と循環ポンプ15に循環路16を介して接続した組み合わせポンプとして構成する。エゼクタ14はタンク5内の流体を循環ポンプ15で循環して通過させることにより、その流体温度に応じた吸引力を生じるものである。 The lower end of the jacket portion 11 of the reaction kettle 1 is connected to the ejector 14 of the suction means 2 through a steam trap 12 and a valve 13. The suction means 2 is configured as a combination pump connected to the ejector 14, the tank 5, and the circulation pump 15 via the circulation path 16. The ejector 14 causes the fluid in the tank 5 to circulate and pass through the circulation pump 15, thereby generating a suction force according to the fluid temperature.

循管路16を分岐して、余剰流体排出管9と流体供給管6を連通する。余剰流体排出管9には開閉弁10を取り付けて、図示しないタンク5内のレベル計と連動してタンク5内の液位を所定レベルに維持する。 The circulation path 16 is branched to connect the surplus fluid discharge pipe 9 and the fluid supply pipe 6. An open / close valve 10 is attached to the surplus fluid discharge pipe 9 to maintain the liquid level in the tank 5 at a predetermined level in conjunction with a level meter in the tank 5 (not shown).

流体供給管6は、組み合わせポンプ2の循環流体の一部を蒸気供給管3の上部から矢印方向に供給するものであり、途中に液体エゼクタ20とストレーナ18と弁手段19とを取り付ける。液体エゼクタ20の吸込室22を、管路24を介して蒸気トラップ25の出口側と接続する。 The fluid supply pipe 6 supplies a part of the circulating fluid of the combination pump 2 from the upper part of the steam supply pipe 3 in the direction of the arrow, and a liquid ejector 20, a strainer 18, and a valve means 19 are attached on the way. The suction chamber 22 of the liquid ejector 20 is connected to the outlet side of the vapor trap 25 via a pipe line 24.

流体供給管6に取り付けたストレーナ18は、一般的にY型ストレーナと呼ばれているもので、内部に円筒状の漉し板と漉し網からなるスクリーン部材を有しており、このスクリーン部材を流体が流下することによって、流体中に混入していた錆やスケール等の異物を漉し取ることができ、異物の漉し取られた流体だけが弁手段19側へ流下することができるものである。 The strainer 18 attached to the fluid supply pipe 6 is generally called a Y-type strainer, and has a screen member made up of a cylindrical stencil plate and a screen mesh inside. By flowing down, foreign matter such as rust and scale mixed in the fluid can be removed, and only the fluid from which the foreign matter has been removed can flow down to the valve means 19 side.

ストレーナ18のブロー通路17に自動開閉弁26を接続する。ブロー通路17は、ストレーナ18の入口側と連通しており、スクリーン部材で漉し取られてスクリーン部材内壁に付着している異物をこのブロー通路17から外部へ排除することができる。従って、自動開閉弁26を開弁することによって、ストレーナ18へ流入した流体はスクリーン部材に付着している異物をブローしてブロー通路17と自動開閉弁26から系外へ排除される。 An automatic opening / closing valve 26 is connected to the blow passage 17 of the strainer 18. The blow passage 17 communicates with the inlet side of the strainer 18, and foreign matter that has been scraped off by the screen member and attached to the inner wall of the screen member can be removed from the blow passage 17 to the outside. Therefore, by opening the automatic opening / closing valve 26, the fluid flowing into the strainer 18 blows foreign matter adhering to the screen member and is removed from the system from the blow passage 17 and the automatic opening / closing valve 26.

流体供給管6と反応釜1のジャケット部11の間に気液分離器4を配置する。気液分離器4は、従来から用いられている型式のもので良く、遠心力を利用したものや衝突板に衝突させるもの、あるいは、フィルターを用いたもの等適宜用いることができる。気液分離器4の下部に蒸気トラップ25を取り付け、管路24を介して液体エゼクタ20と連通する。蒸気トラップ25は、蒸気は通過させることがなく、液体としての復水だけを流下させる自動弁の一種であり、気液分離器4で分離された液体としての復水を出口側へ排出するものである。なお、吸引手段2のタンク5の上部には冷却流体補給管21を接続する。  The gas-liquid separator 4 is disposed between the fluid supply pipe 6 and the jacket portion 11 of the reaction kettle 1. The gas-liquid separator 4 may be of a conventionally used type, and can be appropriately used such as one using centrifugal force, one that collides against a collision plate, one that uses a filter, or the like. A vapor trap 25 is attached to the lower part of the gas-liquid separator 4 and communicates with the liquid ejector 20 via a conduit 24. The steam trap 25 is a kind of automatic valve that allows only steam to flow down without passing steam, and discharges the steam as a liquid separated by the gas-liquid separator 4 to the outlet side. It is. A cooling fluid supply pipe 21 is connected to the upper part of the tank 5 of the suction means 2.

反応釜1内の図示しない被加熱物を加熱する場合、蒸気供給管3から加熱用の蒸気をジャケット部11に供給すると共に、循環ポンプ15を駆動してエゼクタ14で吸引力を発生させる。  When heating an object (not shown) in the reaction kettle 1, heating steam is supplied from the steam supply pipe 3 to the jacket portion 11, and the circulation pump 15 is driven to generate a suction force by the ejector 14.

この場合、加熱用の蒸気は蒸気圧力調節弁7で所定の圧力まで減圧されるが、圧力が減圧されても保有している熱量はほとんど減少することが無いために、減圧蒸気は過熱蒸気となる。しかしながら、流体供給管6から循環流体の一部が過熱蒸気中に供給されることによって、気液分離器4を流下する間までに過熱蒸気は飽和温度蒸気まで減温される。流体供給管6から供給される流体の量は、弁手段19の開度を適宜調整することにより、制御することができる。 In this case, the steam for heating is depressurized to a predetermined pressure by the steam pressure control valve 7, but even if the pressure is depressurized, the amount of heat possessed hardly decreases, so that the depressurized steam is superheated steam. Become. However, by supplying a part of the circulating fluid from the fluid supply pipe 6 into the superheated steam, the temperature of the superheated steam is reduced to the saturation temperature steam before flowing down the gas-liquid separator 4. The amount of fluid supplied from the fluid supply pipe 6 can be controlled by appropriately adjusting the opening degree of the valve means 19.

気液分離器4で循環流体と蒸気の混合流体はそれぞれ気液分離され、飽和温度となった蒸気はジャケット部11に供給されて反応釜1内の被加熱物を加熱すると共に、分離された液体即ち復水は蒸気トラップ25を通って液体エゼクタ20に吸引される。  In the gas-liquid separator 4, the mixed fluid of the circulating fluid and the steam is separated into gas and liquid, and the steam having reached the saturation temperature is supplied to the jacket portion 11 to heat the object to be heated in the reaction vessel 1 and separated. Liquid or condensate is drawn through the vapor trap 25 into the liquid ejector 20.

1 反応釜
2 吸引手段
3 蒸気供給管
4 気液分離器
5 タンク
6 流体供給管
11 ジャケット部
14 エゼクタ
15 循環ポンプ
17 ブロー通路
18 ストレーナ
19 弁手段
20 液体エゼクタ
23 冷却流体供給管
27 副熱交換器
28 循環ポンプ
DESCRIPTION OF SYMBOLS 1 Reaction kettle 2 Suction means 3 Vapor supply pipe 4 Gas-liquid separator 5 Tank 6 Fluid supply pipe 11 Jacket part 14 Ejector 15 Circulation pump 17 Blow passage 18 Strainer 19 Valve means 20 Liquid ejector 23 Cooling fluid supply pipe 27 Sub heat exchanger 28 Circulation pump

Claims (2)

被熱交換物を加熱する、主熱交換器としての反応釜及び副熱交換器として前記反応釜の外周に配置されたジャケット部と、当該主熱交換器の熱交換部材に加熱用の蒸気を供給する蒸気供給管と、当該熱交換部材内の流体を吸引する吸引手段を接続したものにおいて、
前記熱交換部材としてのジャケット部の内側に前記主熱交換器としての反応釜を配置し、前記ジャケット部の外側に前記副熱交換器として半円状パイプを螺旋状に巻き付けて配置したこと
を特徴とする熱交換装置。
A reaction vessel as a main heat exchanger for heating a heat exchange object and a jacket portion arranged on the outer periphery of the reaction vessel as a sub heat exchanger, and heating steam on a heat exchange member of the main heat exchanger In the connected steam supply pipe and the suction means for sucking the fluid in the heat exchange member,
The reaction kettle as the main heat exchanger is arranged inside the jacket part as the heat exchange member , and a semicircular pipe is spirally wound as the auxiliary heat exchanger outside the jacket part. A heat exchange device.
前記被熱交換物が、前記主熱交換器内から前記副熱交換器を通って、再び前記主熱交換器へと循環する、請求項1に記載の熱交換装置。
The heat exchange device according to claim 1, wherein the heat exchange object is circulated from the main heat exchanger through the sub heat exchanger to the main heat exchanger again.
JP2010160773A 2010-07-15 2010-07-15 Heat exchanger Active JP5732211B2 (en)

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JP2012021723A JP2012021723A (en) 2012-02-02
JP5732211B2 true JP5732211B2 (en) 2015-06-10

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61198872U (en) * 1985-05-31 1986-12-12
JPH11159977A (en) * 1997-11-27 1999-06-15 Nippon Sanso Kk Gas cooling device
JP2002086200A (en) * 2000-09-20 2002-03-26 Shinto Eco Techno:Kk Domestic animal dung heat treating device
JP2009274017A (en) * 2008-05-15 2009-11-26 Tlv Co Ltd Heating/cooling device
JP2010032089A (en) * 2008-07-28 2010-02-12 Kobelco Eco-Solutions Co Ltd Unit for heat exchanger made of glass lining

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