JP5730007B2 - Dye solution coating device for belt-like fabric - Google Patents

Dye solution coating device for belt-like fabric Download PDF

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JP5730007B2
JP5730007B2 JP2010290012A JP2010290012A JP5730007B2 JP 5730007 B2 JP5730007 B2 JP 5730007B2 JP 2010290012 A JP2010290012 A JP 2010290012A JP 2010290012 A JP2010290012 A JP 2010290012A JP 5730007 B2 JP5730007 B2 JP 5730007B2
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belt
webbing
dye solution
application
fabric
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JP2012136805A (en
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福井章
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Takata Corp
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Takata Corp
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Priority to PCT/JP2011/006791 priority patent/WO2012090396A1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/006—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to the edges of essentially flat articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0813—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/16—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length only at particular parts of the work
    • B05C1/165—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length only at particular parts of the work using a roller or other rotating member which contacts the work along a generating line
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
    • D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
    • D06B1/148—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller the treating material being supplied to the roller by spraying or pouring
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B11/00—Treatment of selected parts of textile materials, e.g. partial dyeing
    • D06B11/0056—Treatment of selected parts of textile materials, e.g. partial dyeing of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P7/00—Dyeing or printing processes combined with mechanical treatment

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Coloring (AREA)
  • Coating Apparatus (AREA)
  • Treatment Of Fiber Materials (AREA)

Description

本発明は、自動車等の車両に装備されるシートベルト装置に用いられて乗員を拘束するウェビング等の細長い可撓性の帯状生地に染料液を塗布する帯状生地の染料液塗布装置の技術分野に属する。   The present invention relates to a technical field of a dye solution coating apparatus for a belt-like fabric, which is used in a seat belt device mounted on a vehicle such as an automobile and applies a dye solution to an elongated flexible belt-like fabric such as webbing that restrains an occupant. Belongs.

従来から自動車等の車両に装備されているシートベルト装置は、車両衝突時等の車両に大きな減速度が生じた緊急時にシートベルトで乗員を拘束する。このようなシートベルトは可撓性の帯状生地である細長いウェビングから構成されている。   2. Description of the Related Art Conventionally, a seat belt device that is installed in a vehicle such as an automobile restrains an occupant with a seat belt in an emergency in which a large deceleration occurs in the vehicle such as a vehicle collision. Such a seat belt is composed of an elongated webbing which is a flexible belt-like fabric.

ところで、従来、シートベルトに用いられるウェビングの生地の両面は種々の色の染料液が塗布されて種々の色に形成されたり、種々の模様が形成されたりしている場合がある。このため、従来から種々の帯状生地の染料液塗布装置が提案されている。   By the way, conventionally, both sides of a webbing fabric used for a seat belt may be formed in various colors or various patterns by applying various color dye solutions. For this reason, various dye solution coating apparatuses for belt-shaped fabrics have been proposed.

従来のこの種の帯状生地の染料液塗布装置として、環境負荷を低減しながら種々の色や模様の印刷を生地の両面に施すことができ、シートベルト装置のウェビングのような帯状の生地の連続印刷に適したインクジェット染色装置が提案されている（例えば、特許文献１参照）。   As a conventional dye solution coating device for this type of belt-like fabric, it can print various colors and patterns on both sides of the fabric while reducing the environmental load. An inkjet dyeing apparatus suitable for printing has been proposed (see, for example, Patent Document 1).

図４は、特許文献１に記載のインクジェット染色装置を示す図である。図中、１はインクジェット染色装置、２は搬入部、２ａは搬入側ダンサーローラ、２ｂは搬入側テンションローラ、３は第１の印刷部、３ａは第１のインクジェットヘッド、３ｂは第１のインクタンク、４は第２の印刷部、４ａは第２のインクジェットヘッド、４ｂは第２のインクタンク、５は第１の表面乾燥部、６は第１の反転部、７は第２の表面乾燥部、８は第２の反転部、９は第１の裏面乾燥部、１０は第２の裏面乾燥部、１１は搬出部、１１ａは搬出側ダンサーローラ、１１ｂは搬出側テンションローラ、１２〜３０は搬送ローラー、３１は制御部、３２はシートベルト用の帯生地であるウェビングである。   FIG. 4 is a diagram showing an inkjet dyeing apparatus described in Patent Document 1. As shown in FIG. In the figure, 1 is an inkjet dyeing apparatus, 2 is a carry-in section, 2a is a carry-in dancer roller, 2b is a carry-in tension roller, 3 is a first printing section, 3a is a first inkjet head, and 3b is a first ink. Tank, 4 is the second printing unit, 4a is the second inkjet head, 4b is the second ink tank, 5 is the first surface drying unit, 6 is the first reversing unit, and 7 is the second surface drying. , 8 is the second reversing unit, 9 is the first back surface drying unit, 10 is the second back surface drying unit, 11 is the unloading unit, 11a is the unloading side dancer roller, 11b is the unloading side tension roller, and 12-30. Is a conveyance roller, 31 is a control unit, and 32 is a webbing that is a belt fabric for a seat belt.

このインクジェット染色装置１においては、ウェビング３２の表裏両面に染料液であるインク液を塗布するにあたり、制御部３１は搬入側ダンサーローラ２ａを回転駆動する。そして、搬入部２からシートベルトの生地であるウェビング３２がインクジェット染色装置１内に搬入される。すると、ウェビング３２は搬入側ダンサーローラ２ａおよび搬入側テンションローラ２ｂを通り、インクジェット染色装置１内に進入する。   In the ink jet dyeing apparatus 1, the control unit 31 rotationally drives the carry-in dancer roller 2 a when applying the ink liquid, which is a dye liquid, on both the front and back surfaces of the webbing 32. Then, the webbing 32 that is the material of the seat belt is carried into the inkjet dyeing apparatus 1 from the carry-in unit 2. Then, the webbing 32 passes through the carry-in side dancer roller 2a and the carry-in side tension roller 2b and enters the inkjet dyeing apparatus 1.

更に、ウェビング３２は搬送ローラ１２〜１４により搬送されてウェビング３２の表面が第１の印刷部３の第１のインクジェット３ａに対向する位置に到達する（表面が上向きである）。すると、制御部３１は第１のインクジェット３ａを作動させ、第１のインクジェット３ａは第１のインクタンク３ｂ内のインク液を噴出してウェビング３２の表面に塗布する。更に、ウェビング３２は搬送ローラ１５により搬送されて第２の印刷部４の第２のインクジェット４ａに対向する位置に到達する。すると、制御部３１は第２のインクジェット４ａを作動させ、第２のインクジェット４ａは第２のインクタンク４ｂ内のインク液を噴出してウェビング３２の表面に塗布する。   Further, the webbing 32 is transported by the transport rollers 12 to 14 so that the surface of the webbing 32 reaches a position facing the first inkjet 3a of the first printing unit 3 (the surface is upward). Then, the control unit 31 operates the first inkjet 3 a, and the first inkjet 3 a ejects the ink liquid in the first ink tank 3 b and applies it to the surface of the webbing 32. Further, the webbing 32 is conveyed by the conveyance roller 15 and reaches a position facing the second inkjet 4 a of the second printing unit 4. Then, the control unit 31 activates the second inkjet 4 a, and the second inkjet 4 a ejects the ink liquid in the second ink tank 4 b and applies it to the surface of the webbing 32.

更に、ウェビング３２は搬送ローラ１６〜２０により搬送されて第１の表面乾燥部５および第１の反転部６に到達する。このとき、ウェビング３２は搬送ローラ１６〜２０に到達して時点ではその裏面が上向きとなっている。そして、ウェビングは、インク液が塗布されたウェビング３２の表面が第１の表面乾燥部５で乾燥されながら、第１の反転部６で
約９０度転回される。更に、ウェビング３２は搬送ローラ２１により搬送されて第２の表面乾燥部７および第２の反転部８に到達する。すると、ウェビング３２は、インク液が塗布されたウェビング３２の表面が第２の表面乾燥部７で乾燥されながら、第２の反転部６で更に約９０度転回される。こうして、ウェビング３２は１８０度反転されて、搬送ローラ２２に到達した時点ではその表面が上向きとなる。 Further, the webbing 32 is transported by the transport rollers 16 to 20 and reaches the first surface drying unit 5 and the first reversing unit 6. At this time, when the webbing 32 reaches the conveying rollers 16 to 20, the back surface thereof faces upward. The webbing is rotated about 90 degrees by the first reversing unit 6 while the surface of the webbing 32 to which the ink liquid is applied is dried by the first surface drying unit 5. Further, the webbing 32 is conveyed by the conveying roller 21 and reaches the second surface drying unit 7 and the second reversing unit 8. Then, the webbing 32 is further rotated about 90 degrees by the second reversing unit 6 while the surface of the webbing 32 coated with the ink liquid is dried by the second surface drying unit 7. Thus, the webbing 32 is inverted 180 degrees, and when the webbing 32 reaches the conveying roller 22, the surface thereof is directed upward.

更に、ウェビング３２は搬送ローラ２２,２３により搬送されて再び搬送ローラ１３に
到達する。このとき、搬送ローラ１３においては、搬入部２から搬送されてくるウェビング３２と、搬送ローラ２２,２３によって搬送されかつ表面にインク液が塗布されたウェ
ビング３２とが、搬送ローラ１３の軸方向にずれて並行に搬送される。以後、これらの２つのウェビング３２は、搬送ローラ１３から搬送ローラー１８まで並行して搬送される。そして、２つの並行し搬送されるウェビング３２は、ともに第１の印刷部３の第１のインクジェット３ａに対向する位置に到達する。このとき、搬入部２から搬送されてくるウェビング３２は表面が上向きとなるとともに、表面にインク液が塗布されたウェビング３２は裏面が上向きとなろ。したがって、作動している第１のインクジェット３ａは前述と同様にしてインク液を一方のウェビング３２の表面と他方のウェビング３２の裏面とに塗布する。更に、２つのウェビング３２は並行して第２の印刷部４の第２のインクジェット４ａに対向する位置に搬送される。すると、第２の印刷部４の第２のインクジェット４ａは、同様にしてインク液を一方のウェビング３２の表面と他方のウェビング３２の裏面とに塗布する。 Further, the webbing 32 is transported by the transport rollers 22 and 23 and reaches the transport roller 13 again. At this time, in the transport roller 13, the webbing 32 transported from the carry-in unit 2 and the webbing 32 transported by the transport rollers 22 and 23 and coated with ink liquid on the surface thereof are in the axial direction of the transport roller 13. Misaligned and transported in parallel. Thereafter, these two webbings 32 are transported in parallel from the transport roller 13 to the transport roller 18. The two webbings 32 transported in parallel reach the position facing the first inkjet 3 a of the first printing unit 3. At this time, the front surface of the webbing 32 conveyed from the carry-in unit 2 is directed upward, and the back surface of the webbing 32 coated with ink liquid is directed upward. Accordingly, the operating first ink jet 3 a applies the ink liquid to the surface of one webbing 32 and the back surface of the other webbing 32 in the same manner as described above. Further, the two webbings 32 are conveyed in parallel to a position facing the second inkjet 4 a of the second printing unit 4. Then, the second inkjet 4 a of the second printing unit 4 applies the ink liquid to the front surface of one webbing 32 and the back surface of the other webbing 32 in the same manner.

更に、２つの並行し搬送されるウェビング３２は搬送ローラ１８に到達すると、表面だけインク液が塗布された一方のウェビング３２は前述と同様にして第１の表面乾燥部５の方へ搬送され、以後前述と同様に塗布処理される。一方、表裏両面にインク液が塗布された他方のウェビング３２は搬送ローラ２４の方へ搬送される。そして、ウェビング３２は搬送ローラ２４に到達すると、搬送ローラ２４,２５により搬送されて第１の裏面乾燥部
９に到達する。これにより、ウェビング３２は、インク液が塗布されたウェビング３２の裏面が第１の裏面乾燥部９で乾燥される。更に、ウェビング３２は搬送ローラ２６,２７
で搬送されて第２の裏面乾燥部１０に到達する。これにより、ウェビング３２は、インク液が塗布されたウェビング３２の裏面が第２の裏面乾燥部１０で乾燥される。更に、ウェビング３２は搬送ローラ２８〜３０により搬送されて搬出部１１に進入する。すると、ウェビング３２は搬出側テンションローラ１１ｂおよび搬出側ダンサーローラ１１ａを通ってインクジェット染色装置１の外へ搬出される。
こうして、インクジェット染色装置１により細長いウェビング３２の表裏両面にインク液が連続して塗布される。 Further, when the two webbings 32 conveyed in parallel reach the conveyance roller 18, the one webbing 32 coated with the ink only on the surface is conveyed toward the first surface drying unit 5 in the same manner as described above. Thereafter, the coating process is performed in the same manner as described above. On the other hand, the other webbing 32 having the ink liquid applied to both the front and back surfaces is conveyed toward the conveying roller 24. When the webbing 32 reaches the transport roller 24, the webbing 32 is transported by the transport rollers 24 and 25 and reaches the first back surface drying unit 9. As a result, the back surface of the webbing 32 to which the ink liquid is applied is dried by the first back surface drying unit 9. Further, the webbing 32 is provided with conveying rollers 26, 27.
And reaches the second back surface drying unit 10. As a result, the back surface of the webbing 32 to which the ink liquid is applied is dried by the second back surface drying unit 10. Further, the webbing 32 is transported by the transport rollers 28 to 30 and enters the carry-out unit 11. Then, the webbing 32 is carried out of the inkjet dyeing apparatus 1 through the carry-out side tension roller 11b and the carry-out side dancer roller 11a.
Thus, the ink liquid is continuously applied to both the front and back surfaces of the elongated webbing 32 by the inkjet dyeing apparatus 1.

特開２０１０−５３４９７号公報。JP 2010-53497 A.

ところで、シートベルトの生地であるウェビング３２のような帯状生地の中には、帯状生地の表裏両面に染料液が塗布されるだけではなく、細長い帯状生地の両側縁にも染料液を塗布することが求められる帯状生地もある。   By the way, in the belt-like fabric such as the webbing 32 which is the fabric of the seat belt, the dye solution is applied not only on both the front and back sides of the belt-like fabric, but also on both side edges of the elongated belt-like fabric. Some belt-like fabrics are required.

しかしながら、前述の特許文献１に記載のインクジェット染色装置１ではウェビング３２の表裏両面にインク液を効果的に塗布することはできるが、ウェビング３２の両側縁にインク液を塗布することは難しい。   However, in the inkjet dyeing apparatus 1 described in Patent Document 1, it is possible to effectively apply the ink liquid to both the front and back surfaces of the webbing 32, but it is difficult to apply the ink liquid to both side edges of the webbing 32.

本発明は、このような事情に鑑みてなされたものであって、その目的は、細長い帯状生地の表裏両面の少なくとも一方の面および両側縁の少なくとも一方の側縁のいずれにも染料液を効果的に塗布することができる帯状生地の染料液塗布装置を提供することである。   The present invention has been made in view of such circumstances, and an object thereof is to provide an effect of applying a dye solution on at least one of the front and back surfaces of the elongated strip-shaped fabric and at least one side edge of both side edges. It is an object to provide a dye solution coating apparatus for a belt-shaped fabric that can be applied in an automatic manner.

前述の課題を解決するために、本発明に係る帯状生地の染料液塗布装置は、帯状生地を搬入する搬入部と、前記搬入部から搬入された前記帯状生地の両面の少なくとも一方の面に染料液を塗布する面塗布部と、前記面塗布部で前記帯状生地の両面の少なくとも一方の面に染料液を塗布された前記帯状生地を搬出する搬出部と、前記搬出部から搬出された前記帯状生地の両側縁の少なくとも一方の側縁に染料液を塗布する側縁塗布部とを有し、前記側縁塗布部が、前記搬出部から搬出された前記帯状生地の各側縁にそれぞれ当接および離間するように位置調整可能であるとともに前記染料液を前記帯状生地の各側縁に塗布するように回転可能な一対の塗布ローラを有することを特徴としている。 In order to solve the above-mentioned problem, a belt-like cloth dye solution coating apparatus according to the present invention is provided with a dye on at least one surface of a carrying-in section for carrying in a belt-like cloth and both sides of the belt-like cloth carried in from the carrying-in part. A surface application unit for applying a liquid; a carry-out unit for carrying out the belt-like fabric coated with a dye solution on at least one surface of the belt-like fabric at the surface application unit; and the belt-like shape carried out from the carry-out unit on at least one side edge of both side edges of the fabric possess a side edge coating unit for coating a dye solution, the side edge coating unit, respectively abut on each side edge of the belt-shaped cloth that has been carried out from the carry-out unit And a pair of application rollers which can be adjusted so as to be separated from each other and which can be rotated so as to apply the dye solution to each side edge of the belt-like cloth .

また、本発明に係る帯状生地の染料液塗布装置は、前記一対の塗布ローラが、それぞれ、回転可能に設けられたローラ本体と、これらのローラ本体にそれぞれ固定されかつ前記染料液が含浸されたシート状の塗布部材とを有することを特徴としている。 Further, in the belt-like fabric dye solution coating apparatus according to the present invention, the pair of application rollers are respectively rotatably provided with roller bodies, and these roller bodies are respectively fixed to and impregnated with the dye solution. It has a sheet-like application member .

更に、本発明に係る帯状生地の染料液塗布装置は、前記一対の塗布ローラが、前記帯状生地の移動に連動して連れ回りで回転することを特徴としている。
更に、本発明に係る帯状生地の染料液塗布装置は、前記一対の塗布ローラが、それぞれそれらの上端部が截頭円錐台形状部または円錐形状部とされており、前記截頭円錐台形状部または前記円錐形状部に前記染料液が滴下あるいは流下されることを特徴としている。 Furthermore, the dye solution coating apparatus for a belt-like cloth according to the present invention is characterized in that the pair of application rollers rotate together with the movement of the belt-like cloth.
Furthermore, in the dye solution coating apparatus for a belt-like cloth according to the present invention, the pair of coating rollers has a truncated cone-shaped portion or a cone-shaped portion at their upper ends, and the truncated cone-shaped portion. Alternatively, the dye liquid is dropped or flowed down on the conical portion.

更に、本発明に係る帯状生地の染料液塗布装置は、前記搬出部から搬出された前記帯状生地に、前記帯状生地の長手方向にテンションを付与するテンション部材を有することを特徴としている。
更に、本発明に係る帯状生地の染料液塗布装置は、前記帯状生地が、シートベルト用ウェビングであることを特徴としている。 Furthermore, the belt-like cloth dye solution coating apparatus according to the present invention is characterized by having a tension member for applying a tension in the longitudinal direction of the belt-like cloth to the belt-like cloth carried out from the carry-out portion.
Furthermore, the belt-like cloth dye solution coating apparatus according to the present invention is characterized in that the belt-like cloth is a webbing for a seat belt.

このように構成された本発明に係る帯状生地の染料液塗布装置によれば、面塗布部と一対の塗布ローラを有する側縁塗布部とが配設される。したがって、面塗布部の搬出部から搬出されて表裏両面の少なくとも一方の面に染料液が塗布された帯状生地の両側縁に、それぞれ側縁塗布部の各塗布ローラによって染料液を塗布することが可能となる。 According to the dye solution coating apparatus of the belt-like fabric according to the present invention will, the side edge coating part having a surface coating portion and a pair of coating rollers are arranged. Thus, on both side edges of the band-shaped fabric dye liquid onto at least one surface of both sides is carried out from the carry-out section of the surface coating portion is applied, applying a dye solution by the application roller in each side edge coating unit Is possible.

その場合、一対の塗布ローラは位置調整可能に配設されるので、帯状生地の両側縁のうち少なくとも一方の側縁の染料液を塗布する必要がない場合には、塗布ローラを塗布する必要がない側縁に当接しないように位置決めすることができる。これにより、帯状生地の側縁への染料液の塗布に対して、柔軟に対応することが可能となる。しかも、側縁塗布部の塗布ローラとして、帯状生地の各側縁にそれぞれ染料液を塗布する一対の塗布ローラとして構成することで、帯状生地の両側縁に染料液を塗布する側縁塗布部の構造を簡単に形成することができる。 In that case, since the pair of application rollers are arranged so that the position can be adjusted, it is necessary to apply the application roller when it is not necessary to apply the dye solution on at least one of the side edges of the belt-like cloth. It can be positioned so that it does not abut against side edges that are not present. Thereby, it becomes possible to respond flexibly to the application of the dye solution to the side edge of the belt-like fabric. Moreover, as the coating roller side edge coating part, by configuring as a pair of application rollers for applying the respective dye solution on each side edge of the band-shaped cloth, the side edge coating unit for coating a dye solution on both side edges of the band-shaped cloth This structure can be easily formed.

更に、一対の塗布ローラを置調整可能に配設することで、帯状生地の両側縁の少なくとも一方の側縁に染料液を塗布する必要がない場合には、染料液を塗布する必要がない側縁に対応する塗布ローラをこの側縁に当接しないように位置決めすることができる。これにより、帯状生地の側縁への染料液の塗布に対して、柔軟に対応することが可能となる。 Further, by arranging the pair of application rollers so as to be adjustable, when it is not necessary to apply the dye solution to at least one of the side edges of the belt-like fabric, the side where the dye solution does not need to be applied The application roller corresponding to the edge can be positioned so as not to contact the side edge. Thereby, it becomes possible to respond flexibly to the application of the dye solution to the side edge of the belt-like fabric.

更に、一対の塗布ローラが、それぞれ、回転可能に設けられたローラ本体にそれぞれ固定されかつ染料液が含浸されたシート状の塗布部材を有している。これにより、帯状生地の側縁に染料液を塗布する塗布部材を安価にかつ簡単に形成することができる。
Further, each of the pair of application rollers has a sheet-like application member that is fixed to a roller body that is rotatably provided and impregnated with a dye solution. Thereby, the application member which apply | coats a dye liquid to the side edge of a strip | belt-shaped cloth | dough can be formed cheaply and easily.

更に、各塗布ローラは帯状生地の移動に連動して連れ回りで回転するようにしている。これにより、各塗布ローラを駆動するためのモータや電磁ソレノイド等の駆動源が不要となる。これにより、側縁塗布部の構造を更に一層簡略化することが可能になるとともにコストを低減することができる。   Further, each application roller is rotated together with the movement of the belt-like cloth. This eliminates the need for a drive source such as a motor or an electromagnetic solenoid for driving each application roller. As a result, the structure of the side edge application portion can be further simplified and the cost can be reduced.

更に、各塗布ローラの上端部が截頭円錐台形状部または円錐形状部とされている。これにより、截頭円錐台形状部または円錐形状部に滴下あるいは流下した染料液を、各塗布ローラを回転させることで、各塗布ローラの外周面の全周にわたって広がりながら流下させることができる。これにより、染料液を各塗布部材の全体に効果的にかつ簡単に含浸させることが可能となる。   Furthermore, the upper end part of each application | coating roller is made into the truncated-conical shape or the cone-shaped part. As a result, the dye liquid dropped or flowing down on the truncated cone-shaped portion or the cone-shaped portion can be caused to flow down while spreading over the entire circumference of the outer peripheral surface of each coating roller by rotating each coating roller. Thereby, it becomes possible to effectively and simply impregnate the entire coating member with the dye solution.

更に、面塗布部の搬出部から搬出された帯状生地はテンション部材で、帯状生地の長手方向にテンションが付与される。これにより、帯状生地の両側縁が各塗布部材に弱く当接しても帯状生地がその幅方向（長手方向と直交する方向）に撓むことを防止できる。したがって、各塗布部材によって染料液を帯状生地の両側縁に安定して十分に塗布することが可能となる。   Furthermore, the belt-like cloth carried out from the carry-out part of the surface application part is a tension member, and tension is applied in the longitudinal direction of the belt-like cloth. Thereby, even if both side edges of the belt-like cloth are in contact with each application member weakly, the belt-like cloth can be prevented from being bent in the width direction (direction perpendicular to the longitudinal direction). Therefore, the dye solution can be stably and sufficiently applied to both side edges of the belt-like cloth by each application member.

更に、本発明に係る帯状生地の染料液塗布装置によりシートベルト用ウェビングの表裏両面の少なくとも一方の面および帯状生地の両側縁の少なくとも一方の側縁のいずれにも染料液を塗布することで、種々の色のシートベルトや種々の模様のシートベルトを形成することができ、シートベルトに対するユーザーの様々な要望に柔軟対応することが可能となる。   Furthermore, by applying the dye solution to at least one side of both the front and back surfaces of the webbing for seat belts and at least one side edge of the both sides of the belt-like fabric by the belt-like fabric dye solution applying apparatus according to the present invention, Various colors of seat belts and various patterns of seat belts can be formed, and it is possible to flexibly respond to various needs of users for seat belts.

本発明にかかる帯状生地の染料液塗布装置の実施の形態の一例を模式的に示す図である。It is a figure which shows typically an example of embodiment of the dye liquid coating device of the strip | belt-shaped material | dough concerning this invention. 図１に示す側縁塗布部の拡大図である。It is an enlarged view of the side edge application part shown in FIG. 図２におけるIII方向から見た部分拡大図である。It is the elements on larger scale seen from the III direction in FIG. 特許文献１に記載のインクジェット染色装置を示す図である。It is a figure which shows the inkjet dyeing apparatus of patent document 1. FIG.

以下、図面を用いて本発明を実施するための形態について説明する。
図１は、本発明にかかる帯状生地の染料液塗布装置の実施の形態の一例を模式的に示す図である。なお、本発明の実施の形態において、前述の図４に示す従来のインクジェット染色装置１と同じ構成要素には同じ符号を付すことで、それらの詳細な説明は省略する。 Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.
FIG. 1 is a diagram schematically illustrating an example of an embodiment of a dye solution coating apparatus for a belt-shaped dough according to the present invention. In the embodiment of the present invention, the same components as those in the conventional ink jet dyeing apparatus 1 shown in FIG. 4 are denoted by the same reference numerals, and detailed description thereof is omitted.

図１に示すように、この例の帯状生地の染料液塗布装置は、前述と同様にシートベルトの可撓性の帯状生地であるシートベルト用のウェビング３２にインク液を塗布するインクジェット染色装置１である。この例のインクジェット染色装置１は、ウェビング３２の表裏両面にインク液を塗布する面塗布部（あるいは、面印刷部）３３と、ウェビング３２の両側縁にインク液を塗布する側縁塗布部（あるいは、側縁印刷部）３４とを備えている。   As shown in FIG. 1, the belt-like fabric dye solution coating apparatus of this example is an ink-jet dyeing device 1 that applies an ink solution to a webbing 32 for a seat belt, which is a flexible belt-like fabric of a seat belt, as described above. It is. The inkjet dyeing apparatus 1 of this example includes a surface application part (or surface printing part) 33 that applies ink liquid to both front and back surfaces of the webbing 32, and a side edge application part that applies ink liquid to both sides of the webbing 32 (or , Side edge printing section) 34.

面塗布部３３は、特許文献１の図５に記載のインクジェット染色装置と同じ、すなわち前述の図４に示すインクジェット染色装置と同じである。したがって、面塗布部３３の構成および作用効果は、特許文献１の記載および前述の図４に示すインクジェット染色装置の記載を参照すれば容易に理解できるので、以下の説明においては面塗布部３３の詳細な説明は省略する。なお、この例の面塗布部３３において、前述の図４に示すインクジェット染色装置１の構成要素と同じ構成要素には、前述の図４に示す符号と同じ符号を付す。   The surface coating unit 33 is the same as the ink jet dyeing apparatus shown in FIG. 5 of Patent Document 1, that is, the same as the ink jet dyeing apparatus shown in FIG. 4 described above. Therefore, the configuration and operational effects of the surface coating unit 33 can be easily understood by referring to the description in Patent Document 1 and the description of the inkjet dyeing apparatus shown in FIG. 4 described above. Detailed description is omitted. In the surface coating unit 33 of this example, the same components as those of the inkjet dyeing apparatus 1 shown in FIG.

図２は図１に示す側縁塗布部の拡大図、図３は図２におけるIII方向から見た部分拡大
図である。
図２および図３に示すようにこの例のインクジェット染色装置１における側縁塗布部３４は、面塗布部３３の搬出部１１から搬出されてきたウェビング３２の搬送経路に配設されている。この側縁塗布部３４は、一対の塗布ローラ３５,３６、２つのインク液貯留容
器３７,３８、２つの開閉弁３９,４０、２本の可撓性の配管（チューブ）４１,４２、２
つのノズル４３,４４、１本の円柱状または円筒状のガイド４５、および回収容器４６を
備える。 2 is an enlarged view of the side edge application portion shown in FIG. 1, and FIG. 3 is a partially enlarged view seen from the III direction in FIG.
As shown in FIGS. 2 and 3, the side edge coating unit 34 in the inkjet dyeing apparatus 1 of this example is disposed in the conveyance path of the webbing 32 that has been carried out from the carry-out unit 11 of the surface coating unit 33. The side edge application unit 34 includes a pair of application rollers 35 and 36, two ink liquid storage containers 37 and 38, two on-off valves 39 and 40, and two flexible pipes (tubes) 41, 42, and 2.
One nozzle 43, 44, one columnar or cylindrical guide 45, and a collection container 46 are provided.

各塗布ローラ３５,３６はまったく同じ構成を有している。各塗布ローラ３５,３６は、それぞれ各ローラ本体３５ａ,３６ａと、各ローラ本体３５ａ,３６ａに固定された各塗布部材３５ｂ,３６ｂと、被支持部３５ｃ,３６ｃと、固定ねじ３５ｄ,３６ｄとを有する。
各ローラ本体３５ａ,３６ａは、それぞれ各被支持部３５ｃ,３６ｃに突設された回転軸（不図示）に回転可能に支持されている。また、各ローラ本体３５ａ,３６ａは、それぞれ
円筒状部３５ｅ,３６ｅとそれらの上端部に形成された截頭円錐台形状部（または円錐形
状部）３５ｆ,３６ｆから構成されている。 Each application roller 35, 36 has the same configuration. Each coating roller 35, 36 includes a roller body 35a, 36a, each coating member 35b, 36b fixed to each roller body 35a, 36a, supported portions 35c, 36c, and fixing screws 35d, 36d. Have.
Each roller main body 35a, 36a is rotatably supported by a rotation shaft (not shown) projecting from each supported portion 35c, 36c. Each roller main body 35a, 36a is composed of cylindrical portions 35e, 36e and frusto-conical frustoconical portions (or conical portions) 35f, 36f formed at the upper ends thereof.

また、各塗布部材３５ｂ,３６ｂはインク液を含浸するインク液の含浸性を有するフェ
ルトや発泡材等の薄いシート状の比較的柔らかいインク液含浸部材から形成されている。これらの塗布部材３５ｂ,３６ｂは、それぞれ各ローラ本体３５ａ,３６ａの円筒状部３５ｅ,３６ｅの外周面に巻かれて固定されている。更に、各被支持部３５ｃ,３６ｃはそれぞれ円形の貫通孔３５ｇ,３６ｇを有しており、これらの貫通孔３５ｇ,３６ｇはガイド４５に摺動可能に嵌合されている。その場合、ガイド４５はウェビング３２の搬送方向と直交する方向またはほぼ直交する方向に延設されている。したがって、各塗布ローラ３５,３
６はガイド４５にガイドされてウェビング３２の搬送方向と直交する方向またはほぼ直交する方向に移動可能であり、互いに接近および離間可能にされている。 Each of the application members 35b and 36b is formed of a relatively soft ink liquid impregnated member in the form of a thin sheet such as a felt or foam material having an ink liquid impregnation property. These application members 35b and 36b are wound and fixed on the outer peripheral surfaces of the cylindrical portions 35e and 36e of the roller bodies 35a and 36a, respectively. Further, the supported portions 35c and 36c have circular through holes 35g and 36g, respectively, and these through holes 35g and 36g are slidably fitted to the guide 45. In that case, the guide 45 extends in a direction perpendicular to or substantially perpendicular to the conveyance direction of the webbing 32. Therefore, each application roller 35, 3
6 is guided by a guide 45 and can move in a direction perpendicular to or substantially perpendicular to the conveying direction of the webbing 32, and can be moved toward and away from each other.

各塗布ローラ３５,３６は、それぞれガイド４５の任意の所定位置に各固定ねじ３５ｄ,３６ｄで固定可能とされている。その場合、図３に示すように各塗布ローラ３５,３６は
、それらの塗布部材３５ｂ,３６ｂが搬出部１１から搬出されたウェビング３２の両側縁
３２ａ,３２ｂに比較的弱く当接するように位置決めされて固定される。そして、ウェビ
ング３２の両側縁３２ａ,３２ｂがそれぞれ各塗布部材３５ｂ,３６ｂに当接した状態でウェビング３２が移動すると、各塗布ローラ３５,３６は、このウェビング３２の移動に連
動して連れ回りするようにされている。 The application rollers 35 and 36 can be fixed to arbitrary predetermined positions of the guide 45 by the fixing screws 35d and 36d, respectively. In this case, as shown in FIG. 3, the application rollers 35 and 36 are positioned so that the application members 35 b and 36 b abut relatively weakly on both side edges 32 a and 32 b of the webbing 32 carried out from the carry-out part 11. Fixed. When the webbing 32 moves with both side edges 32a and 32b of the webbing 32 being in contact with the coating members 35b and 36b, the coating rollers 35 and 36 are rotated together with the movement of the webbing 32. Has been.

各インク液貯留容器３７,３８は、それぞれウェビング３２に塗布するインク液４７を
貯留する。その場合、各インク液貯留容器３７,３８には、それぞれインク液の所望の色
に応じて同じ色または異なる色のインク液４７が貯留されている。また、各開閉弁３９,
４０は手動で開閉可能とされているとともに、各配管（チューブ）４１,４２は、それぞ
れ各開閉弁３９,４０が開かれたときに各インク液貯留容器３７,３８内のインク液４７を各ノズル４３,４４に供給する。その場合、各開閉弁３９,４０は開弁量が調整可能とされており、所望の量のインク液４７を各ノズル４３,４４に供給可能となっている。更に、
各ノズル４３,４４は、それぞれ供給されたインク液４７を截頭円錐台形状部（または円
錐形状部）３５ｆ,３６ｆ上に滴下または流下させる。更に、回収容器４６は、各截頭円
錐台形状部（または円錐形状部）３５ｆ,３６ｆ上に滴下または流下されたインク液のう
ち、各塗布部材３５ｂ,３６ｂに含浸されない余剰のインク液を回収して貯留する。 Each of the ink liquid storage containers 37 and 38 stores an ink liquid 47 to be applied to the webbing 32. In that case, ink liquids 47 of the same color or different colors are stored in the ink liquid storage containers 37 and 38 according to the desired color of the ink liquid. Each on-off valve 39,
40 is manually openable and closable, and each pipe (tube) 41 and 42 allows each of the ink liquids 47 in the ink liquid storage containers 37 and 38 to be opened when the respective open / close valves 39 and 40 are opened. The nozzles 43 and 44 are supplied. In this case, the valve opening amounts of the on-off valves 39 and 40 can be adjusted, and a desired amount of ink liquid 47 can be supplied to the nozzles 43 and 44. Furthermore,
The nozzles 43 and 44 respectively drop or flow the supplied ink liquid 47 onto the truncated truncated cone shape portions (or cone shape portions) 35f and 36f. Further, the collection container 46 collects excess ink liquid that is not impregnated in each of the coating members 35b and 36b from among the ink liquid dropped or flowed down on the truncated cone-shaped portions (or conical shape portions) 35f and 36f. And store.

更に、図１に示すようにインクジェット染色装置１は、側縁塗布部３４よりウェビング３２の搬送方向下流側に配設されたテンションローラー４８および搬送ローラ４９,５０
を有する。テンションローラー４８は搬出部１１から搬出されたウェビング３２にテンションを付与してウェビング３２をその長手方向に緊張させる。また、各搬送ローラ４９,
５０は、側縁塗布部３４を通過したウェビング３２をインクジェット染色装置１の近傍の所定位置に用意された搬送台車５１に搬送する。そして、搬送されたウェビング３２は搬送台車５１に収納される。更に、搬送台車５１は収納されたウェビング３２をこのウェビング３２に対する次の工程に搬送する。 Further, as shown in FIG. 1, the inkjet dyeing apparatus 1 includes a tension roller 48 and conveying rollers 49 and 50 disposed on the downstream side in the conveying direction of the webbing 32 from the side edge coating unit 34.
Have The tension roller 48 applies tension to the webbing 32 carried out from the carry-out unit 11 to tension the webbing 32 in the longitudinal direction. In addition, each conveyance roller 49,
50 conveys the webbing 32 that has passed through the side edge application unit 34 to a conveyance carriage 51 prepared at a predetermined position in the vicinity of the inkjet dyeing apparatus 1. The transported webbing 32 is stored in the transport cart 51. Further, the transport carriage 51 transports the stored webbing 32 to the next process for the webbing 32.

このように構成されたこの例のインクジェット染色装置１においては、各塗布ローラ３５,３６の塗布部材３５ｂ,３６ｂが搬出部１１から搬出されたウェビング３２の両側縁３２ａ,３２ｂに比較的弱く当接可能に位置決めされて固定される。また、各開閉弁３９,４０が開かれて、各インク液貯留容器３７,３８内の所定量のインク液４７がそれぞれ各ノ
ズル４３,４４から各塗布ローラ３５,３６の截頭円錐台形状部３５ｆ,３６ｆ上に滴下ま
たは流下される。截頭円錐台形状部３５ｆ,３６ｆ上に滴下または流下されたインク液４
７は、それぞれ截頭円錐台形状部３５ｆ,３６ｆの傾斜面および各ローラ本体３５ａ,３６ａの外周面に沿って流下して各塗布部材３５ｂ,３６ｂに含浸される。各塗布部材３５ｂ,３６ｂに含浸されたインク液４７以外の余剰のインク液４７は回収容器４６内に落下して貯留し、回収される。 In the inkjet dyeing apparatus 1 of this example configured as described above, the application members 35b and 36b of the application rollers 35 and 36 are relatively weakly in contact with both side edges 32a and 32b of the webbing 32 carried out from the carry-out portion 11. Positioned and fixed as possible. Also, the on-off valves 39 and 40 are opened, and a predetermined amount of the ink liquid 47 in the ink liquid storage containers 37 and 38 is supplied from the nozzles 43 and 44 to the frusto-conical frustoconical portions of the application rollers 35 and 36, respectively. Dripping or flowing down on 35f, 36f. Ink liquid 4 dropped or flowed onto the truncated cone-shaped portions 35f, 36f
7 flows down along the inclined surfaces of the frusto-conical frustoconical portions 35f and 36f and the outer peripheral surfaces of the roller bodies 35a and 36a, respectively, and is impregnated in the coating members 35b and 36b. Excess ink liquid 47 other than the ink liquid 47 impregnated in each of the coating members 35b, 36b falls into the collection container 46, and is stored and collected.

この状態で、前述の従来と同様にウェビング３２が表裏両面にインク液４７が塗布された後、搬出部１１から搬出される。このとき、搬出されたウェビング３２は側縁塗布部３４を通過してテンションローラ４２に搬送され、テンションローラ４２によってウェビング３２の長手方向にテンションが付与されて緊張される。この状態で、ウェビング３２が移動することで各塗布ローラ３５,３６がウェビング３２の移動の連れ回りで回転する。
そして、各塗布ローラ３５,３６の回転により、截頭円錐台形状部３５ｆ,３６ｆ上に滴下または流下されたインク液４７は各ローラ本体３５ａ,３６ａの円周方向にも流動し、各
ローラ本体３５ａ,３６ａの外周面の全周にわたって広がりながら流下する。これにより
、インク液が各塗布部材３５ｂ,３６ｂの全体に含浸されるようになる。このようにして
、側縁塗布部３４によるウェビング３２の両側縁３２ａ,３２ｂへのインク液４７の塗布
が実質的に開始される。 In this state, the webbing 32 is unloaded from the unloading section 11 after the ink liquid 47 is applied to both the front and back surfaces as in the conventional case. At this time, the unloaded webbing 32 passes through the side edge application unit 34 and is conveyed to the tension roller 42, and the tension roller 42 applies tension in the longitudinal direction of the webbing 32 and is tensioned. In this state, when the webbing 32 moves, the application rollers 35 and 36 rotate as the webbing 32 moves.
Then, by the rotation of the application rollers 35 and 36, the ink liquid 47 dropped or flown on the truncated cone-shaped portions 35f and 36f also flows in the circumferential direction of the roller bodies 35a and 36a, and the roller bodies It flows down while spreading over the entire circumference of the outer peripheral surfaces of 35a and 36a. As a result, the ink liquid is impregnated in the entire coating members 35b and 36b. In this way, the application of the ink liquid 47 to the both side edges 32a and 32b of the webbing 32 by the side edge application part 34 is substantially started.

すなわち、搬出部１１から搬出されたウェビング３２は側縁塗布部３４に到達すると、ウェビング３２の両側縁３２ａ,３２ｂが各塗布部材３５ｂ,３６ｂに弱く当接する。すると、各塗布部材３５ｂ,３６ｂに含浸されているインク液４７がウェビング３２の両側縁
３２ａ,３２ｂに塗布される。このとき、搬出部１１から搬出されたウェビング３２がテ
ンションローラ４２によって長手方向に緊張されているため、ウェビング３２は、その両側縁３２ａ,３２ｂが各塗布部材３５ｂ,３６ｂに弱く当接しても幅方向に撓むことはない。したがって、各塗布部材３５ｂ,３６ｂによってインク液がウェビング３２の両側縁３
２ａ,３２ｂに安定して十分に塗布される。 That is, when the webbing 32 carried out from the carry-out part 11 reaches the side edge application part 34, both side edges 32a and 32b of the webbing 32 abut against the application members 35b and 36b weakly. Then, the ink liquid 47 impregnated in each application member 35b, 36b is applied to both side edges 32a, 32b of the webbing 32. At this time, since the webbing 32 carried out from the carry-out part 11 is tensioned in the longitudinal direction by the tension roller 42, the webbing 32 has a width even if its both side edges 32a and 32b abut against the application members 35b and 36b. It will not bend in the direction. Accordingly, the ink liquid is applied to the side edges 3 of the webbing 32 by the application members 35b and 36b.
2a, 32b is stably and sufficiently applied.

搬出部１１から搬出されて表裏両面にインク液４７が塗布されたウェビング３２は、側縁塗布部３４を通過して更に両側縁３２ａ,３２ｂにインク液４７が塗布された後、搬送
ローラ４９,５０により搬送台車５１に搬送されて収容される。所定量のウェビング３２
がインク液塗布工程が終了して搬送台車５１に収容されると、このウェビング３２は搬送台車５１により次の工程が行われる場所に搬送される。 The webbing 32 unloaded from the unloading unit 11 and coated with the ink liquid 47 on both front and back surfaces passes through the side edge coating unit 34 and further coated with the ink liquid 47 on both side edges 32a and 32b. 50 is transported and accommodated by a transport cart 51. A predetermined amount of webbing 32
However, when the ink liquid application process is finished and the webbing 32 is accommodated in the transport carriage 51, the webbing 32 is transported by the transport carriage 51 to a place where the next process is performed.

なお、ウェビング３２の両側縁３２ａ,３２ｂにインク液４７を塗布する必要がない場
合には、側縁塗布部３４の両塗布ローラ３５,３６は互いに大きく離間されて、各塗布ロ
ーラ３５,３６の塗布部材３５ｂ,３６ｂがウェビング３２の両側縁３２ａ,３２ｂに当接
しないように位置決めされる。また、ウェビング３２の両側縁３２ａ,３２ｂのうち一方
の側縁にインク液４７を塗布するが他方の側縁にインク液４７を塗布する必要がない場合には、両塗布ローラ３５,３６のうち、一方の側縁に対応する塗布ローラはその塗布部材
がウェビング３２の一方の側縁に弱く当接する位置に位置決めされ、また他方の側縁に対
応する塗布ローラはその塗布部材がウェビング３２の一方の側縁に当接しない位置に位置決めされる。 When it is not necessary to apply the ink liquid 47 to the both side edges 32a and 32b of the webbing 32, the two application rollers 35 and 36 of the side edge application unit 34 are greatly separated from each other. The application members 35b and 36b are positioned so as not to contact both side edges 32a and 32b of the webbing 32. Further, when the ink liquid 47 is applied to one side edge of the both side edges 32a and 32b of the webbing 32, but the ink liquid 47 does not need to be applied to the other side edge, of the both application rollers 35 and 36. The application roller corresponding to one side edge is positioned at a position where the application member weakly contacts one side edge of the webbing 32, and the application roller corresponding to the other side edge of the application roller is one side of the webbing 32. It is positioned at a position where it does not come into contact with the side edge.

更に、回収容器４６内に回収されたインク液４７は各インク液貯留容器３７,３８に戻
されて再利用される。また、各インク液貯留容器３７,３８内のインク液４７が所定量以
下に減少したときは、新たなインク液４７が各インク液貯留容器３７,３８内の補充可能
とされている。あるいは、各インク液貯留容器３７,３８内のインク液４７がなくなった
時には、各インク液貯留容器３７,３８をインク液４７が充填されている新しいインク液
貯留容器と交換可能とされている。 Further, the ink liquid 47 collected in the collection container 46 is returned to the ink liquid storage containers 37 and 38 and reused. Further, when the ink liquid 47 in each ink liquid storage container 37, 38 decreases to a predetermined amount or less, a new ink liquid 47 can be replenished in each ink liquid storage container 37, 38. Alternatively, when the ink liquid 47 in each ink liquid storage container 37, 38 runs out, each ink liquid storage container 37, 38 can be replaced with a new ink liquid storage container filled with the ink liquid 47.

この例のインクジェット染色装置１によれば、面塗布部３３と側縁塗布部３４が配設される。したがって、面塗布部３３の搬出部１１から搬出されて表裏両面にインク液４７が塗布されたウェビング３２の両側縁３２ａ,３２ｂに、側縁塗布部３４の一対の塗布ロー
ラ３５,３６によってインク液４７を塗布することが可能となる。その場合、ウェビング
３２の両側縁３２ａ,３２ｂへのインク液の塗布に、一対の塗布ローラが用いられること
により、ウェビング３２の両側縁３２ａ,３２ｂにインク液を塗布する側縁塗布部３４の
構造を簡単に形成することができる。 According to the inkjet dyeing apparatus 1 of this example, the surface application part 33 and the side edge application part 34 are disposed. Therefore, the ink liquid is ejected by the pair of application rollers 35 and 36 of the side edge application part 34 on both side edges 32a and 32b of the webbing 32 which is carried out from the carry-out part 11 of the surface application part 33 and applied with the ink liquid 47 on both front and back surfaces. 47 can be applied. In that case, the structure of the side edge application portion 34 that applies the ink liquid to the both side edges 32a and 32b of the webbing 32 by using a pair of application rollers for applying the ink liquid to the both side edges 32a and 32b of the webbing 32. Can be easily formed.

また、面塗布部３３の搬出部１１から搬出されたウェビング３２はテンション部材であるテンションローラ４８でウェビング３２の長手方向にテンションが付与されるので、ウェビング３２の両側縁３２ａ,３２ｂが各塗布部材３５ｂ,３６ｂに弱く当接してもウェビング３２がその幅方向（長手方向と直交する方向）に撓むことを防止できる。したがって、各塗布部材３５ｂ,３６ｂによってインク液４７をウェビング３２の両側縁３２ａ,３２ｂに安定して十分に塗布することが可能となる。   Further, since the webbing 32 carried out from the carry-out part 11 of the surface application part 33 is tensioned in the longitudinal direction of the webbing 32 by a tension roller 48 which is a tension member, both side edges 32a and 32b of the webbing 32 are applied to each application member. Even if the webbing 32 is weakly brought into contact with 35b and 36b, it is possible to prevent the webbing 32 from being bent in the width direction (direction perpendicular to the longitudinal direction). Accordingly, the ink liquid 47 can be stably and sufficiently applied to the both side edges 32a and 32b of the webbing 32 by the application members 35b and 36b.

更に、各塗布ローラ３５,３６が、それぞれインク液が含浸されたシート状の塗布部材
３５ｂ,３６ｂを有している。これにより、ウェビング３２の両側縁３２ａ,３２ｂにインク液を塗布する塗布部材３５ｂ,３６ｂを安価にかつ簡単に形成することができる。 Further, the application rollers 35 and 36 have sheet-like application members 35b and 36b impregnated with ink liquid, respectively. Thereby, the application members 35b and 36b for applying the ink liquid to both side edges 32a and 32b of the webbing 32 can be formed inexpensively and easily.

更に、各塗布ローラ３５,３６は位置調整可能に配設されるので、ウェビング３２の両
側縁３２ａ,３２ｂの少なくとも一方の側縁にインク液を塗布する必要がない場合には、
インク液を塗布する必要がない側縁に対応する塗布ローラを、その塗布部材がこの側縁に当接しないように位置決めすることができる。これにより、ウェビング３２の側縁へのインク液の塗布に対して、柔軟に対応することが可能となる。 Further, since each of the application rollers 35 and 36 is disposed so that the position thereof can be adjusted, when it is not necessary to apply the ink liquid to at least one of the side edges 32a and 32b of the webbing 32,
The application roller corresponding to the side edge that does not require application of the ink liquid can be positioned so that the application member does not contact the side edge. Accordingly, it is possible to flexibly cope with the application of the ink liquid to the side edge of the webbing 32.

更に、各塗布ローラ３５,３６はウェビング３２の移動に連動して連れ回りで回転する
ようにしているので、各塗布ローラ３５,３６を回転駆動するためのモータや電磁ソレノ
イド等の駆動源が不要となる。これにより、側縁塗布部３４の構造を簡略化することが可能になるとともにコストを低減することができる。 Furthermore, since each application roller 35, 36 is rotated together with the movement of the webbing 32, a driving source such as a motor or an electromagnetic solenoid for rotating the application roller 35, 36 is not required. It becomes. Thereby, it becomes possible to simplify the structure of the side edge application part 34, and to reduce cost.

更に、各塗布ローラ３５,３６の各ローラ本体３５ａ,３６ａの上端部が截頭円錐台形状部（または円錐形状部）３５ｆ,３６ｆとされているので、截頭円錐台形状部（または円
錐形状部）３５ｆ,３６ｆに滴下あるいは流下したインク液４７を、各塗布ローラ３５,３６を回転させることで、各ローラ本体３５ａ,３６ａの外周面の全周にわたって広がりな
がら流下させることができる。これにより、インク液を各塗布部材３５ｂ,３６ｂの全体
に効果的にかつ簡単に含浸させることが可能となる。 Furthermore, since the upper ends of the roller bodies 35a and 36a of the application rollers 35 and 36 are truncated frustoconical portions (or conical portions) 35f and 36f, the frustoconical truncated cone portion (or conical shape) Part) The ink liquid 47 dropped or flown down on 35f, 36f can be made to flow down while spreading over the entire circumference of the outer peripheral surfaces of the roller bodies 35a, 36a by rotating the application rollers 35, 36. As a result, it is possible to effectively and easily impregnate the entire application member 35b, 36b with the ink liquid.

更に、この例のインクジェット染色装置１によりウェビング３２の表裏両面およびウェビング３２の両側縁３２ａ,３２ｂのいずれにもインク液４７を塗布することで、種々の
色のシートベルト４や種々の模様のシートベルト４を形成することができ、シートベルト
４に対するユーザーの様々な要望に柔軟対応することが可能となる。 Furthermore, by applying the ink liquid 47 to both the front and back sides of the webbing 32 and both side edges 32a and 32b of the webbing 32 by the inkjet dyeing apparatus 1 of this example, the seat belts 4 of various colors and sheets of various patterns are used. The belt 4 can be formed, and it is possible to flexibly cope with various user demands for the seat belt 4.

なお、本発明は前述の例に限定されるものではなく、種々設計変更可能である。例えば、開閉弁３９,４０を手動の開閉弁にしているが電磁開閉弁で構成することもできる。こ
の場合には、電磁開閉弁の開閉制御および開弁量制御は制御部３１で行うようにする。また、ガイド４５に雄ねじを形成するとともに、塗布ローラ３５,３６における被支持部３
５ｃ,３６ｃの貫通孔３５ｇ,３６ｇの内周面にガイド４５の雄ねじが螺合する雌ねじを形成し、モータや電磁ソレノイド等の駆動源でガイド４５を回転することにより、塗布ローラ３５,３６の位置調整を行うようにすることもできる。その場合に、塗布ローラ３５側
のねじと塗布ローラ３６側のねじとは互いに逆ねじに形成することにより、両塗布ローラ３５,３６を互いに接近させたりあるいは離間させたりすることが可能となる。この場合
のガイド４５を回転させる駆動源の駆動制御も、制御部３１で行うようにする。 In addition, this invention is not limited to the above-mentioned example, A various design change is possible. For example, although the on-off valves 39 and 40 are manual on-off valves, they can be configured with electromagnetic on-off valves. In this case, the opening / closing control and the valve opening amount control of the electromagnetic opening / closing valve are performed by the control unit 31. Further, a male screw is formed on the guide 45, and the supported portion 3 in the application rollers 35 and 36 is also provided.
By forming a female screw into which the male screw of the guide 45 is screwed on the inner peripheral surface of the through holes 35g, 36g of 5c, 36c, and rotating the guide 45 with a driving source such as a motor or an electromagnetic solenoid, the coating rollers 35, 36 Position adjustment can also be performed. In this case, the application roller 35 side screw and the application roller 36 side screw are formed as opposite threads, so that the application rollers 35 and 36 can be brought close to or separated from each other. In this case, the control unit 31 also performs drive control of the drive source that rotates the guide 45.

更に、前述の例では本発明の帯状生地の染料液塗布装置を特許文献１の図５に記載されているインクジェット染色装置に適用するものとしているが、これに限定されることはなく、本発明は特許文献１の他の図に記載されているインクジェット染色装置にも適用することができる。更には、本発明は特許文献１に記載のインクジェット染色装置以外の帯状生地の表裏両面の少なくとも一方の面に染料液を塗布する装置であればどのような装置にも適用することができる。要は、本発明は特許請求の範囲に記載された技術事項の範囲で種々設計変更が可能である。   Furthermore, in the above-described example, the belt-like cloth dye solution coating apparatus of the present invention is applied to the ink jet dyeing apparatus described in FIG. 5 of Patent Document 1, but the present invention is not limited to this. Can also be applied to the inkjet dyeing apparatus described in other figures of Patent Document 1. Furthermore, the present invention can be applied to any device as long as it is a device that applies a dye solution to at least one of the front and back surfaces of a belt-like fabric other than the ink jet dyeing device described in Patent Document 1. In short, the present invention can be modified in various ways within the scope of the technical matters described in the claims.

本発明に係る帯状生地の染料液塗布装置は、自動車等の車両に装備されるシートベルト装置に用いられて乗員を拘束するウェビング等の細長い帯状生地に染料液を塗布する染料液塗布装置に好適に利用することができる。   The belt-like fabric dye solution applying apparatus according to the present invention is suitable for a dye solution applying device that is used in a seat belt device installed in a vehicle such as an automobile and applies a dye solution to an elongated belt-like fabric such as webbing that restrains an occupant. Can be used.

１…インクジェット染色装置、２…搬入部、１１…搬出部、３１…制御部、３２…ウェビング、３２ａ,３２ｂ…側縁、３３…面塗布部（面印刷部）、３４…側縁塗布部（側縁印
刷部）、３５,３６…塗布ローラ、３５ａ,３６ａ…ローラ本体、３５ｂ,３６ｂ…塗布部
材、３５ｃ,３６ｃ…被支持部、３５ｄ,３６ｄ…固定ねじ、３５ｅ,３６ｅ…円筒状部、
３５ｆ,３６ｆ…截頭円錐台形状部、３５ｇ,３６ｇ…貫通孔、３７,３８…インク液貯留
容器、３９,４０…開閉弁、４１,４２…配管（チューブ）、４３,４４…ノズル、４５…
ガイド、４６…回収容器、４７…インク液、４８…テンションローラー、４９,５０…搬
送ローラ、５１…搬送台車 DESCRIPTION OF SYMBOLS 1 ... Inkjet dyeing | staining apparatus, 2 ... Carry-in part, 11 ... Unloading part, 31 ... Control part, 32 ... Webbing, 32a, 32b ... Side edge, 33 ... Surface application part (surface printing part), 34 ... Side edge application part ( Side edge printing part), 35, 36 ... coating roller, 35a, 36a ... roller body, 35b, 36b ... coating member, 35c, 36c ... supported part, 35d, 36d ... fixing screw, 35e, 36e ... cylindrical part,
35f, 36f ... truncated frustoconical part, 35g, 36g ... through hole, 37, 38 ... ink storage container, 39, 40 ... open / close valve, 41, 42 ... pipe (tube), 43, 44 ... nozzle, 45 ...
Guide, 46 ... Recovery container, 47 ... Ink liquid, 48 ... Tension roller, 49, 50 ... Conveying roller, 51 ... Conveying cart

Claims (6)

帯状生地を搬入する搬入部と、
前記搬入部から搬入された前記帯状生地の両面の少なくとも一方の面に染料液を塗布する面塗布部と、
前記面塗布部で前記帯状生地の両面の少なくとも一方の面に染料液を塗布された前記帯状生地を搬出する搬出部と、
前記搬出部から搬出された前記帯状生地の両側縁の少なくとも一方の側縁に染料液を塗布する側縁塗布部と、
を有し、
前記側縁塗布部は、前記搬出部から搬出された前記帯状生地の各側縁にそれぞれ当接および離間するように位置調整可能であるとともに前記染料液を前記帯状生地の各側縁に塗布するように回転可能な一対の塗布ローラを有することを特徴とする帯状生地の染料液塗布装置。 A carry-in section for carrying the belt-shaped dough,
A surface application unit that applies a dye solution to at least one surface of both sides of the belt-shaped fabric carried in from the carry-in unit;
An unloading section for unloading the belt-shaped fabric coated with a dye solution on at least one surface of both surfaces of the belt-shaped fabric in the surface coating section;
A side edge application part that applies a dye solution to at least one side edge of both side edges of the belt-shaped fabric carried out from the carry-out part;
I have a,
The side edge application unit can be adjusted in position so as to abut on and separate from each side edge of the belt-like cloth carried out from the carry-out part, and applies the dye solution to each side edge of the belt-like cloth. A device for applying a dye solution to a belt-like fabric, comprising a pair of rotatable application rollers . 前記一対の塗布ローラは、それぞれ、回転可能に設けられたローラ本体と、これらのローラ本体にそれぞれ固定されかつ前記染料液が含浸されたシート状の塗布部材とを有することを特徴とする請求項１に記載の帯状生地の染料液塗布装置。 The pair of application rollers each include a roller body rotatably provided, and a sheet-shaped application member that is fixed to each of the roller bodies and impregnated with the dye solution. 2. A dye solution coating apparatus for a belt-like fabric according to 1. 前記一対の塗布ローラは、前記帯状生地の移動に連動して連れ回りで回転することを特徴とする請求項１または２に記載の帯状生地の染料液塗布装置。 The pair of coating rollers, dye liquid coating device of the band-shaped cloth according to claim 1 or 2, characterized in that rotate about take in conjunction with movement of the belt-shaped cloth. 前記一対の塗布ローラは、それぞれそれらの上端部が截頭円錐台形状部または円錐形状部とされており、
前記截頭円錐台形状部または前記円錐形状部に前記染料液が滴下あるいは流下されることを特徴とする請求項２または３に記載の帯状生地の染料液塗布装置。 Each of the pair of application rollers has a frustoconical shape or a cone shape at the upper end thereof,
Dye liquid coating device of the band-shaped cloth according to claim 2 or 3, wherein said that the dye solution is dripped or flows down to the truncated frustoconical portion or the conical portion. 前記搬出部から搬出された前記帯状生地に、前記帯状生地の長手方向にテンションを付与するテンション部材を有することを特徴とする請求項１ないし４のいずれか１項に記載の帯状生地の染料液塗布装置。 The belt fabric is unloaded from the unloading unit, the dye solution of the band-shaped cloth according to any one of claims 1 to 4, characterized in that it has a tensioning member for applying a tension in the longitudinal direction of the band fabric Coating device. 前記帯状生地は、シートベルト用ウェビングであることを特徴とする請求項１ないし５のいずれか１項に記載の帯状生地の染料液塗布装置。 The band-shaped cloth, the dye solution-applying apparatus of the band-shaped cloth according to any one of claims 1 to 5, characterized in that a webbing for a seat belt.
JP2010290012A 2010-12-27 2010-12-27 Dye solution coating device for belt-like fabric Active JP5730007B2 (en)

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PCT/JP2011/006791 WO2012090396A1 (en) 2010-12-27 2011-12-05 Device for application of dye solution to strip of fabric

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