JP5714320B2 - Multilayer member manufacturing method and surface treatment apparatus - Google Patents

Multilayer member manufacturing method and surface treatment apparatus Download PDF

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JP5714320B2
JP5714320B2 JP2010288861A JP2010288861A JP5714320B2 JP 5714320 B2 JP5714320 B2 JP 5714320B2 JP 2010288861 A JP2010288861 A JP 2010288861A JP 2010288861 A JP2010288861 A JP 2010288861A JP 5714320 B2 JP5714320 B2 JP 5714320B2
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base material
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support member
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JP2012136728A (en
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司 袋田
司 袋田
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Inoac Corp
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Description

本発明は、母材に対して表面処理を行なうことで、該母材の表面に被膜を形成した複層部材の製造方法と、母材の表面に被膜を形成する表面処理装置に関するものである。   The present invention relates to a method for producing a multilayer member in which a coating is formed on the surface of the base material by performing a surface treatment on the base material, and a surface treatment apparatus for forming a coating on the surface of the base material. .

母材に対して表面処理を行なうことで、該母材の表面に被膜を形成した複層部材が、自動車の外装部材や内装部材、その他各種の機器および装置等に装着されている。例えば、図6(a)および図6(b)は、合成樹脂製の母材10の表面に、表面処理によりめっきによる被膜20が形成された複層部材であるめっき部材Mを示す斜視図である。このめっき部材Mは、横長でその長手方向において表側から裏側方向へ湾曲する母材10に、その表側となる表面11および該表面11の外縁に沿って延在する外周面12にクローム等によるめっき被膜20が形成されている。なお、図6に示すめっき部材Mは、裏側に4つの取付部13が設けられており、各取付部13を利用して取付対象物の所要位置に固定される。また、めっき部材Mは、長手方向における一方の端部に壁部14が形成されると共に、該壁部14には通孔15が形成されている。   By subjecting the base material to surface treatment, a multilayer member having a coating formed on the surface of the base material is mounted on an exterior member or interior member of an automobile, or other various devices and devices. For example, FIG. 6A and FIG. 6B are perspective views showing a plated member M that is a multilayer member in which a coating film 20 is formed by plating on the surface of a synthetic resin base material 10. is there. This plating member M is horizontally long and bends in a longitudinal direction in the longitudinal direction from the front side to the back side, on the front surface 11 and on the outer peripheral surface 12 extending along the outer edge of the surface 11 with chrome or the like. A coating 20 is formed. In addition, the plating member M shown in FIG. 6 is provided with four attachment portions 13 on the back side, and is fixed to a required position of the attachment object using each attachment portion 13. The plating member M has a wall portion 14 formed at one end in the longitudinal direction, and a through hole 15 is formed in the wall portion 14.

図7は、表面処理前の母材10にめっき処理を施す従来のめっき処理装置U1を概略的に示す説明図である。このめっき処理装置U1は、前記母材10を裏側から支持すると共に、めっき槽44内に貯留しためっき浴46(図8参照)内に該母材10を浸漬させる支持部材30と、この支持部材30に配設された矯正部材40,40とを備えている。支持部材30は、先端側が二つに分岐して、各々の先端には略L形の電極32が配設されており、中央寄りの2つの取付部13,13におけるレジスト処理が施されていない部位に、各電極32,32を係止して接触させることで、母材10をめっき浴46内で支持すると共に通電することが可能となっている。また、支持部材30の両側に、水平方向へ延出して設けられた矯正部材40,40は、その先端に鉤状部42が形成された弾性変形が可能な棒状部材であって、一方の矯正部材40は、母材10における長手方向の一端側に設けた取付部13に鉤状部42が係止され、他方の矯正部材40は、母材10における長手方向の他端側に設けた壁部14の通孔15に鉤状部42が挿通係止されるようになっている。   FIG. 7 is an explanatory view schematically showing a conventional plating apparatus U1 that performs plating on the base material 10 before the surface treatment. The plating apparatus U1 supports the base material 10 from the back side and supports the base material 10 in a plating bath 46 (see FIG. 8) stored in the plating tank 44, and the support member. And the correction members 40 and 40 disposed in 30. The support member 30 is bifurcated at the tip side, and a substantially L-shaped electrode 32 is disposed at each tip, so that the resist processing is not performed on the two attachment portions 13 and 13 near the center. By locking and bringing the electrodes 32 and 32 into contact with the site, the base material 10 can be supported in the plating bath 46 and energized. Further, the correction members 40, 40 provided on both sides of the support member 30 so as to extend in the horizontal direction are rod-shaped members capable of elastic deformation, having a hook-shaped portion 42 formed at the tip thereof. In the member 40, the hook portion 42 is locked to the attachment portion 13 provided on one end side in the longitudinal direction of the base material 10, and the other correction member 40 is a wall provided on the other end side in the longitudinal direction of the base material 10. The hook-like portion 42 is inserted and locked in the through hole 15 of the portion 14.

前述のように構成された従来のめっき処理装置U1は、図8に示すように、支持部材30の各電極32,32を母材10の中央寄りの各取付部13,13に夫々係止させると共に、各矯正部材40,40を母材10の一端側の取付部13および通孔15に夫々係止させることで、所定の形状に矯正しながら支持した該母材10をめっき槽44内に貯留しためっき浴46内に浸漬する。そしてめっき処理装置U1は、母材10が陰極となるように通電させることで、めっき浴46に溶解した金属イオンが母材10の表面11および外周面12で還元され、該表面11および外周面12にめっき被膜20が形成されて所定の表面処理が行なわれる。このようなめっき処理装置は、特許文献1に開示されている。   As shown in FIG. 8, the conventional plating apparatus U <b> 1 configured as described above locks the electrodes 32 and 32 of the support member 30 to the mounting portions 13 and 13 near the center of the base material 10, respectively. At the same time, the base material 10 supported while being corrected to a predetermined shape is locked in the plating tank 44 by locking each of the correction members 40, 40 to the attachment portion 13 and the through hole 15 on one end side of the base material 10, respectively. Immerse in the stored plating bath 46. The plating apparatus U1 is energized so that the base material 10 becomes a cathode, whereby the metal ions dissolved in the plating bath 46 are reduced at the surface 11 and the outer peripheral surface 12 of the base material 10, and the surface 11 and the outer peripheral surface. 12, a plating film 20 is formed and a predetermined surface treatment is performed. Such a plating apparatus is disclosed in Patent Document 1.

実開平7−12473号公報Japanese Utility Model Publication No. 7-12473

ところで、図8に示すめっき処理装置U1は、支持部材30に配設した各矯正部材40,40が、該支持部材30に取付けられた母材10との係脱を可能とするために弾性変形が可能になっている。このため各矯正部材40は、めっき処理のために母材10を着脱する度に弾性変形が繰り返されるので、塑性変形して捻れや撓みが発生し易い。従って、両矯正部材40,40の各鉤状部42,42の位置ずれが生じると共に間隔が変化してしまい、母材10を所定の形状に矯正して保持できなくなる問題がある。すなわち、従来のめっき処理装置U1および該めっき処理装置U1を利用しためっき処理は、めっき処理後のめっき部材Mの寸法にばらつきが生じて不良発生率が高くなり、めっき部材Mの適切な製品管理ができない問題を内在している。また、不良発生が高くなるから、めっき部材Mの製造効率が低下して製造コストが嵩む問題もある。   Incidentally, the plating apparatus U1 shown in FIG. 8 is elastically deformed so that each of the correction members 40, 40 disposed on the support member 30 can be engaged with and disengaged from the base material 10 attached to the support member 30. Is possible. For this reason, since each correction member 40 is repeatedly elastically deformed every time the base material 10 is attached / detached for the plating process, it is likely to be twisted or bent due to plastic deformation. Therefore, there is a problem that the flanges 42 and 42 of both the correction members 40 and 40 are displaced and the interval is changed, so that the base material 10 cannot be corrected and held in a predetermined shape. That is, the conventional plating processing apparatus U1 and the plating processing using the plating processing apparatus U1 cause variations in the dimensions of the plated member M after the plating process, resulting in a high defect occurrence rate, and appropriate product management of the plated member M. There is an inherent problem that cannot be. Moreover, since defect generation | occurrence | production becomes high, there also exists a problem which the manufacturing efficiency of the plating member M falls and manufacturing cost increases.

そこで本発明は、母材を適切に矯正した状態で表面処理を行ない得る複層部材の製造方法および表面処理装置を提供することを目的とする。   Then, an object of this invention is to provide the manufacturing method and surface treatment apparatus of a multilayer member which can perform surface treatment in the state which corrected the base material appropriately.

前記課題を克服し、所期の目的を好適に達成するため、請求項1に記載の発明は、
母材に対して電気めっきによる表面処理を行なうことで、該母材の表面にめっきの被膜を形成した複層部材の製造方法であって、
前記母材より剛性を有するように構成されて、前記母材を変形させることで該母材と着脱可能な矯正部材により、該母材を所定形状に矯正しながら保持し、
前記矯正部材で形状が規定された前記母材を、該矯正部材と別体に構成された支持部材で支持した状態で電気めっきによる表面処理を行なうことを要旨とする。
In order to overcome the above-mentioned problems and to suitably achieve the intended object, the invention according to claim 1,
By performing surface treatment by electroplating on the base material, a method for producing a multilayer member in which a plating film is formed on the surface of the base material,
It is configured to be more rigid than the base material, and is held while correcting the base material into a predetermined shape by a correction member detachable from the base material by deforming the base material,
The gist is to perform surface treatment by electroplating in a state where the base material whose shape is defined by the straightening member is supported by a support member that is formed separately from the straightening member.

従って、請求項1に係る発明によれば、矯正部材を変形させずに母材を変形させて、剛性を有する該矯正部材に該母材を保持させるので、矯正部材の変形が抑えられて該矯正部材の精度を維持することができる。すなわち矯正部材は、長期に亘って使用しても変形し難く、電気めっきによる表面処理前の母材を所定形状に安定的に矯正し得る。また、矯正部材と支持部材とが別体に構成されているので、該矯正部材は該支持部材の精度の影響を受けることがない。そして、所定形状とした母材を支持部材に支持して表面処理を行なうので、表面処理後の複層部材は寸法および形状が一定となるから、製品不良の発生率が大幅に低下して製品管理が容易となると共に、製造効率が向上して製造コストを低減することができる。 Therefore, according to the first aspect of the present invention, the base material is deformed without deforming the correction member, and the base material is held by the rigid correction member. The accuracy of the correction member can be maintained. That is, the correction member is not easily deformed even when used for a long period of time, and the base material before the surface treatment by electroplating can be stably corrected into a predetermined shape. Moreover, since the correction member and the support member are configured separately, the correction member is not affected by the accuracy of the support member. Since the base material having a predetermined shape is supported on the support member and the surface treatment is performed, the multi-layer member after the surface treatment has a constant size and shape, so that the incidence of product defects is greatly reduced and the product Management becomes easy and manufacturing efficiency can be improved and manufacturing cost can be reduced.

請求項2に記載の発明は、
前記母材は、前記矯正部材に保持される部位に、前記被膜が形成不能なレジスト処理が予め施され、
前記矯正部材は、前記母材のレジスト処理が予め施された部位を保持することを要旨とする。
従って、請求項2に係る発明によれば、母材における矯正部材に保持された部位は、レジスト処理が施されていて表面処理時に被膜が形成されないので、表面処理後には母材と該矯正部材とを容易に分離することができる。また、母材と矯正部材とを分離する際に、被膜に傷が付いたり該被膜が破損することがない。
The invention described in claim 2
The base material is previously subjected to a resist treatment in which the film cannot be formed on a portion held by the correction member,
The gist of the correction member is to hold a portion where the resist treatment of the base material has been performed in advance.
Therefore, according to the second aspect of the present invention, the portion held by the correction member in the base material is subjected to a resist treatment and no film is formed during the surface treatment. Can be easily separated. Further, when the base material and the correction member are separated, the coating film is not scratched or damaged.

請求項3に記載の発明は、
前記支持部材の一部をなす電極で前記母材を支持し、めっき浴に浸漬した該母材に対して前記電極を介して通電することで、該母材の表面にめっきによる被膜を形成することを要旨とする。
従って、請求項3に係る発明によれば、支持部材の一部をなす電極で母材を支持することで該電極を介して該母材に通電することが可能となり、母材の表面にめっきによる被膜を形成する作業を簡易に行なうことができる。そして支持部材の電極は、矯正部材で所要の形状に予め矯正された母材を支持するから、該矯正による力が該電極に加わることを原因とした破損や損傷を防止し得る。
The invention according to claim 3
The base material is supported by an electrode forming a part of the support member, and the base material immersed in a plating bath is energized through the electrode to form a coating film on the surface of the base material. This is the gist.
Therefore, according to the invention according to claim 3, it is possible to energize the base material through the electrode by supporting the base material with the electrode forming a part of the support member, and plating the surface of the base material It is possible to easily perform the work of forming the coating film. And since the electrode of a support member supports the preform | base_material previously corrected by the correction member in the required shape, it can prevent the failure | damage and damage resulting from the force by this correction being added to this electrode.

同じく前記課題を克服し、所期の目的を好適に達成するため、請求項4に記載の発明は、
母材に対して電気めっきによる表面処理を行なうことで、該母材の表面にめっきの被膜を形成する表面処理装置であって、
前記母材より剛性を有するように構成されて、前記母材を変形させることで該母材と着脱可能で、かつ保持した該母材を所定形状に矯正する矯正部材と、
前記矯正部材と別体に構成され、前記母材を所定の姿勢で支持可能な支持部材とを備え、
前記矯正部材で形状が規定された前記母材を前記支持部材で支持したもとで、該母材の電気めっきによる表面処理を行なうよう構成したことを要旨とする。
In order to overcome the above-mentioned problem and achieve the intended purpose suitably, the invention according to claim 4
By performing a surface treatment by electroplating on a base material, a surface treatment apparatus for forming a plating film on the surface of the base material,
A correction member configured to be more rigid than the base material, detachable from the base material by deforming the base material, and correcting the held base material into a predetermined shape;
A support member configured separately from the correction member and capable of supporting the base material in a predetermined posture;
The gist is that the base material whose shape is defined by the correction member is supported by the support member, and the surface treatment is performed on the base material by electroplating .

従って、請求項4に係る発明によれば、矯正部材を変形させずに母材を変形させて、剛性を有する該矯正部材に該母材を保持させるよう構成されているので、矯正部材の変形が抑えられて該矯正部材の精度を維持することを可能とする。すなわち矯正部材は、長期に亘って使用しても変形し難く、電気めっきによる表面処理前の母材を所定形状に安定的に矯正することが可能となる。また、矯正部材と支持部材とを別体に構成したので、該矯正部材は該支持部材の精度の影響を受けることが防止される。そして、所定形状とした母材を支持部材に支持して表面処理を行なうので、表面処理後の複層部材の寸法および形状を一定とすることができ、製品不良の発生率が大幅に低下して製品管理を容易にし得ると共に、製造効率が向上して製造コストを低減することを可能とする。 Therefore, according to the fourth aspect of the present invention, the base material is deformed without deforming the correction member, and the base material is held by the rigid correction member. Is suppressed, and the accuracy of the correction member can be maintained. That is, the correction member is not easily deformed even when used over a long period of time, and the base material before the surface treatment by electroplating can be stably corrected to a predetermined shape. Further, since the correction member and the support member are configured separately, the correction member is prevented from being affected by the accuracy of the support member. Since the base material having a predetermined shape is supported on the support member and the surface treatment is performed, the dimension and shape of the multilayer member after the surface treatment can be made constant, and the incidence of product defects is greatly reduced. Product management can be facilitated, and manufacturing efficiency can be improved to reduce manufacturing costs.

請求項5に記載の発明は、
前記矯正部材は、前記母材において被膜が形成不能なレジスト処理が予め施された部位を保持する固定部を備えたことを要旨とする。
従って、請求項5に係る発明によれば、矯正部材の固定部により保持された部位は、レジスト処理により表面処理がなされないので、表面処理後に母材と該矯正部材とが容易に分離することを可能とする。また、母材と矯正部材とを分離する際に、被膜に傷が付いたり該被膜が破損することも防止し得る。
The invention described in claim 5
The correction member includes a fixing portion that holds a portion of the base material on which a resist treatment in which a film cannot be formed is previously applied.
Therefore, according to the invention which concerns on Claim 5, since the site | part hold | maintained by the fixing | fixed part of the correction member is not surface-treated by a resist process, a base material and this correction member can isolate | separate easily after surface treatment. Is possible. Further, when the base material and the correction member are separated, the coating film can be prevented from being damaged or damaged.

請求項6に記載の発明は、
前記矯正部材および前記支持部材は、前記複層部材を対象物に取付ける際に用いられる取付部を保持するよう構成されたことを要旨とする。
従って、請求項6に係る発明によれば、複層部材を対象物に取付ける際に用いられる取付部を利用して母材と矯正部材とを保持すると共に、該母材を支持部材で保持するので、矯正部材を装着するための部位および支持部材が支持するための部位を母材に別途設ける必要がない。従って、複層部材の製造コストが嵩まないと共に、該複層部材が重くなることを防止し得る。
The invention described in claim 6
The correction member and the support member are configured to hold an attachment portion used when attaching the multilayer member to an object.
Therefore, according to the invention which concerns on Claim 6, while holding a base material and a correction member using the attaching part used when attaching a multilayer member to a target object, this base material is hold | maintained with a support member. Therefore, it is not necessary to separately provide the base material with a part for mounting the correction member and a part for the support member to support. Therefore, the manufacturing cost of the multilayer member is not increased, and the multilayer member can be prevented from becoming heavy.

請求項7に記載の発明は、
前記矯正部材は、前記母材を支持する前記支持部材と干渉しない枠状に構成されたことを要旨とする。
従って、請求項7に係る発明によれば、矯正部材は、該矯正部材を装着した母材を支持部材で支持する際に該支持部材と干渉しないよう構成されているので、該母材を該支持部材で適切に支持することができる。また矯正部材は、枠状に形成されているので、重量が嵩むことなく母材より剛性を高く構成することができる。
The invention described in claim 7
The gist is that the correction member is configured in a frame shape that does not interfere with the support member that supports the base material.
Therefore, according to the invention of claim 7, the correction member is configured not to interfere with the support member when the support member on which the correction member is mounted is supported by the support member. It can be appropriately supported by the support member. Moreover, since the correction member is formed in a frame shape, the rigidity can be higher than that of the base material without increasing the weight.

請求項8に記載の発明は、
前記支持部材は、前記母材を支持する部分が電極として形成され、めっき浴に浸漬した該母材に前記電極を介して通電可能に構成されたことを要旨とする。
従って、請求項8に係る発明によれば、母材を支持部材の電極で支持することで該電極を介して母材への通電が可能となり、めっき浴に浸漬した該母材の表面にめっきによる被膜を形成する作業を簡易に行なうことが可能である。そして支持部材の電極は、矯正部材で所要の形状に予め矯正された母材を支持するから、該矯正による力が該電極に加わることを原因とした破損や損傷を防止し得る。
The invention according to claim 8 provides:
A gist of the support member is that a portion supporting the base material is formed as an electrode, and the base material immersed in a plating bath can be energized through the electrode.
Therefore, according to the invention of claim 8, by supporting the base material with the electrode of the support member, it is possible to energize the base material through the electrode, and the surface of the base material immersed in the plating bath is plated. It is possible to easily perform the operation of forming a coating film. And since the electrode of a support member supports the preform | base_material previously corrected by the correction member in the required shape, it can prevent the failure | damage and damage resulting from the force by this correction being added to this electrode.

本発明に係る複層部材の製造方法によれば、母材を適切に矯正した状態で電気めっきによる表面処理を行なうことができ、表面処理された複層部材の寸法が安定して不良発生を抑えることができる。
別の発明に係る表面処理装置によれば、母材を適切に矯正した状態で電気めっきによる表面処理を行なうことを可能とし、表面処理された複層部材の寸法が安定して不良発生を抑えることを可能とする。
According to the method for manufacturing a multilayer member according to the present invention, it is possible to perform surface treatment by electroplating in a state where the base material is appropriately corrected, and the dimension of the surface-treated multilayer member is stably generated. Can be suppressed.
According to the surface treatment apparatus according to another invention, it is possible to perform surface treatment by electroplating in a state where the base material is properly corrected, and the surface-treated multi-layer member is stably dimensioned to suppress the occurrence of defects. Make it possible.

実施例のめっき処理装置を、めっき浴に浸漬した母材の表面にめっきによる被膜を形成する状態を概略的に示す平面図である。It is a top view which shows roughly the state which forms the film by plating on the surface of the base material which immersed the plating processing apparatus of the Example in the plating bath. 図1のII−II線断面図である。It is the II-II sectional view taken on the line of FIG. 実施例の複層部材の製造方法を示す説明図であって、母材に矯正部材を装着する状態を示す説明図である。It is explanatory drawing which shows the manufacturing method of the multilayer member of an Example, Comprising: It is explanatory drawing which shows the state which mounts a correction member to a base material. 実施例の複層部材の製造方法を示す説明図であって、矯正部材を装着した母材を、支持部材に取付ける状態を示す説明図である。It is explanatory drawing which shows the manufacturing method of the multilayer member of an Example, Comprising: It is explanatory drawing which shows the state which attaches the base material equipped with the correction member to a support member. 矯正部材により所定の形状に矯正された母材を支持部材で支持した状態を示す斜視図である。It is a perspective view which shows the state which supported the base material correct | amended by the correction member by the predetermined shape with the support member. 表面にめっきによる被膜が形成された複層部材としてのめっき部材を示す斜視図であって、(a)は、該めっき部材を表側から見た斜視図であり、(b)は、該めっき部材を裏側から見た斜視図である。It is the perspective view which shows the plating member as a multilayer member by which the film by plating was formed in the surface, Comprising: (a) is the perspective view which looked at this plating member from the front side, (b) is this plating member It is the perspective view which looked at from the back side. 従来のめっき処理装置において、母材を支持部材に支持すると共に矯正部材で矯正する状態を示す説明図である。In a conventional plating apparatus, it is explanatory drawing which shows the state which supports a base material on a support member, and corrects with a correction member. 従来のめっき処理装置により、支持部材および矯正部材で支持した母材の表面にめっきによる被膜を形成する状態を概略的に示す平面図である。It is a top view which shows roughly the state which forms the film by plating on the surface of the base material supported with the supporting member and the correction member with the conventional plating processing apparatus.

次に、本発明に係る複層部材の製造方法および表面処理装置につき、好適な実施例を挙げて、添付図面を参照しながら以下説明する。実施例では、表面処理により製造される複層部材として図6に示すめっき部材Mを例示し、該めっき部材Mを構成する母板10にめっきによる被膜20を形成する表面処理装置としてのめっき処理装置について説明する。なお実施例では、めっき浴に対する母材10の浸漬方向を、めっき処理装置Uの上下方向と指称する。また母材10は、めっき処理装置Uの支持部材50に、長手方向が横方向となると共に短手方向が上下方向となるように支持される。   Next, a method for manufacturing a multilayer member and a surface treatment apparatus according to the present invention will be described below with reference to the accompanying drawings by way of preferred examples. In the embodiment, the plating member M shown in FIG. 6 is exemplified as the multilayer member manufactured by the surface treatment, and the plating treatment as the surface treatment apparatus for forming the coating film 20 by plating on the base plate 10 constituting the plating member M is illustrated. The apparatus will be described. In addition, in an Example, the immersion direction of the base material 10 with respect to a plating bath is called the up-down direction of the plating processing apparatus U. FIG. Further, the base material 10 is supported by the support member 50 of the plating apparatus U so that the longitudinal direction is the lateral direction and the lateral direction is the vertical direction.

実施例のめっき部材Mは、例えば自動車におけるヘッドライトのレンズ外面に装着される車両外装部材である。そこで先ず、めっき部材Mを構成する母材10について説明する。母材10は、横長でその長手方向において表側から裏側方向へ湾曲する板状に形成された合成樹脂製の成形部材であって、導電性フィラー等を混入して導電性が付与されており、その長手方向における一方の端部に壁部14が形成されると共に、裏側には、短手方向に延在する4つの取付部13が、長手方向へ所要間隔に設けられている。各取付部13は、表面処理を実施することでめっきによる被膜(以降「めっき被膜」という)20が形成された当該めっき部材Mを、装着対象物であるヘッドライトに取り付ける際に利用されるものでる。すなわち各取付部13は、母材10の裏面16から離間して短手方向に延在し、該母材10の上縁および下縁に連設される桁部13Aと、該桁部13Aの中間から水平に突出して該母材10の長手方向に横長な突片状の係止部13Bとを備えている。また、前記壁部14の略中央には、ヘッドライトのレンズ外面に形成された突部(図示せず)が突入する通孔15が形成されている。そして母板10は、その表側を構成する表面11、該表面11の外縁に沿って延在する外周面12、壁部14の表面11側にはレジスト処理が施されておらず、裏面16および壁部14の裏面16側は、めっき処理の必要がないのでレジスト処理が予め施されている。また各取付部13は、桁部13Aおよび係止部13Bの全体がレジスト処理が施されるが、長手方向の中央寄りに設けられた2つの取付部13については、桁部13Aにおける母材10の裏面16に対向する面において、支持部材50の一部をなす後述の電極53が接触する電極接触部13Cは、レジスト処理が施されていない。 The plating member M of an Example is a vehicle exterior member with which the lens outer surface of the headlight in a motor vehicle is mounted | worn, for example. First, the base material 10 constituting the plating member M will be described. The base material 10 is a synthetic resin molded member formed in a plate shape that is horizontally long and curved in the longitudinal direction from the front side to the back side direction, and is provided with conductivity by mixing a conductive filler or the like. A wall portion 14 is formed at one end portion in the longitudinal direction, and four attachment portions 13 extending in the short direction are provided at a required interval in the longitudinal direction on the back side. Each mounting portion 13 is used when mounting the plating member M on which a coating film 20 (hereinafter referred to as “plating coating”) 20 is formed by performing a surface treatment to a headlight that is a mounting target. in Ru Oh. That is, each attachment portion 13 is spaced apart from the back surface 16 of the base material 10 and extends in the short direction, and a girder portion 13A continuously provided on the upper and lower edges of the base material 10, and the girder portion 13A A protruding piece-like locking portion 13B that protrudes horizontally from the middle and is horizontally long in the longitudinal direction of the base material 10 is provided. In addition, a through hole 15 into which a protrusion (not shown) formed on the outer surface of the lens of the headlight enters is formed substantially at the center of the wall portion 14. The mother board 10 is not subjected to resist treatment on the front surface 11 constituting the front side, the outer peripheral surface 12 extending along the outer edge of the front surface 11, and the front surface 11 side of the wall portion 14. Since the rear surface 16 side of the wall portion 14 does not require a plating process, a resist process is performed in advance. In addition, each of the attachment portions 13 is subjected to resist processing on the entire beam portion 13A and the locking portion 13B, but the two attachment portions 13 provided closer to the center in the longitudinal direction are the base material 10 in the beam portion 13A. In the surface facing the back surface 16, the electrode contact portion 13 </ b> C with which a later-described electrode 53 that forms a part of the support member 50 contacts is not subjected to a resist treatment.

次に、前記母材10を表面処理して該母材10の表面にめっき被膜20を形成する実施例の表面処理装置としてのめっき処理装置Uについて説明する。実施例のめっき処理装置Uは、図1、図2および図5に示すように、母材10を変形させることで該母材10と着脱可能で、かつ保持した該母材10を所定形状に矯正する矯正部材60と、矯正部材60と別体に構成され、母材10を所定の姿勢で支持可能な支持部材50とを備えている。そしてめっき処理装置Uは、矯正部材60で形状が規定された母材10を支持部材50で支持したもとで、該母材10の表面処理を行なうよう構成されている。   Next, a description will be given of a plating apparatus U as a surface treatment apparatus of an embodiment in which the base material 10 is surface-treated to form a plating film 20 on the surface of the base material 10. As shown in FIGS. 1, 2 and 5, the plating apparatus U of the embodiment can be attached to and detached from the base material 10 by deforming the base material 10, and the held base material 10 is shaped into a predetermined shape. A straightening member 60 to be straightened and a support member 50 that is configured separately from the straightening member 60 and can support the base material 10 in a predetermined posture are provided. The plating apparatus U is configured to perform the surface treatment of the base material 10 while the base material 10 whose shape is defined by the correction member 60 is supported by the support member 50.

支持部材50は、図1、図2、図4および図5に示すように、上下方向に延在する縦支持部51と、該縦支持部51の所要位置から水平方向へ延出する横支持部52とを備えている。横支持部52は、延出方向の中間において該延出方向と水平に直交する方向へ二股に分岐し、水平かつ平行に延出する第1横支持部52Aおよび第2横支持部52Bを備えている。そして、第1横支持部52Aおよび第2横支持部52Bの母板10を支持する各先端部は、前記取付部13に係脱可能に係止されると共に外部電源と電気的に接続された電極53,53となっている。各電極53,53は、母材10の裏側に設けた4つの取付部13における中央寄りに位置する2つの取付部13,13に夫々対応して着脱可能に係止されると共に、該取付部13,13に設けた前記電極接触部13Cに夫々接触可能な略L字形に形成されている。従って支持部材50は、各電極53,53を対応する取付部13,13の桁部13Aに係止させることで、該電極53,53で母材10を支持すると共に該母材10に通電が可能であり、支持した母材10と共にめっき浴71に浸漬されるようになっている(図2)。なお、第1横支持部52Aおよび第2横支持部52Bは、水平方向で先端側(電極53側)が互いに離間するように適宜弾性変形が可能となっており、これにより各電極53,53が取付部13,13に係脱し得る。また、支持部材50の第1横支持部52Aおよび第2横支持部52Bは、母材10および矯正部材60を合わせた荷重が加わっても先端側が下方へ変形しない剛性を備えている。   As shown in FIGS. 1, 2, 4, and 5, the support member 50 includes a vertical support portion 51 that extends in the vertical direction and a horizontal support that extends in a horizontal direction from a required position of the vertical support portion 51. Part 52. The lateral support portion 52 includes a first lateral support portion 52A and a second lateral support portion 52B that are bifurcated in a direction perpendicular to the extending direction in the middle of the extending direction, and extend horizontally and in parallel. ing. And each front-end | tip part which supports the mother board 10 of 52 A of 1st horizontal support parts and the 2nd horizontal support part 52B was latched by the said attachment part 13, and was electrically connected with the external power supply. Electrodes 53 and 53 are formed. Each of the electrodes 53 and 53 is detachably locked in correspondence with the two attachment portions 13 and 13 located near the center of the four attachment portions 13 provided on the back side of the base material 10, and the attachment portions 13 and 13 are formed in a substantially L-shape that can contact the electrode contact portions 13C provided on the 13 and 13, respectively. Therefore, the support member 50 supports the base material 10 by the electrodes 53 and 53 and energizes the base material 10 by locking the electrodes 53 and 53 to the beam portions 13A of the corresponding attachment portions 13 and 13. It is possible to be immersed in the plating bath 71 together with the supported base material 10 (FIG. 2). The first lateral support portion 52A and the second lateral support portion 52B can be appropriately elastically deformed so that the distal end sides (electrode 53 side) are separated from each other in the horizontal direction. Can be engaged with and disengaged from the attachment portions 13 and 13. Further, the first lateral support portion 52A and the second lateral support portion 52B of the support member 50 are provided with rigidity that prevents the distal end side from being deformed downward even when a combined load of the base material 10 and the correction member 60 is applied.

矯正部材60は、図1〜図5に示すように、支持部材50とは別体に構成されていることで、該支持部材50に支持される前の母材10に着脱可能に取付け得るようになっている。矯正部材60は、横長の母材10の形状に合わせて長方形の枠状に形成された金属製の部材であり、長手方向に延在して短手方向に離間した横枠部材61,61と、両横枠部材61,61の両端間において短手方向に延在する縦枠部材62,62と、両横枠部材61,61の長手方向の略中間部間において短手方向に延在する補強枠部材63とを備えている。そして、一方の縦枠部材62には、母材10の長手方向における壁部14と反対の端部寄りに設けた取付部13の係止部13Bに着脱可能に係止される第1固定部64が設けられ、他方の縦枠部材62には、該母材10の長手方向における該壁部14に近接する端部寄りに設けた取付部13の係止部13Bに着脱可能に係止される第2固定部65が設けられている。また矯正部材60は、母材10の長手方向における他方の端部側に設けられた壁部14に設けた前記通孔15に挿通係止されるピン66を備えている。なお矯正部材60は、該矯正部材60を装着した母材10を支持部材50に取付ける際に、横枠部材61、縦枠部材62および補強枠部材63が、該支持部材50の第1横支持部52Aおよび第2横支持部52Bと干渉しない形状となっている。   As shown in FIGS. 1 to 5, the correction member 60 is configured separately from the support member 50 so that the correction member 60 can be detachably attached to the base material 10 before being supported by the support member 50. It has become. The correction member 60 is a metal member formed in a rectangular frame shape in accordance with the shape of the horizontally long base material 10, and extends in the longitudinal direction and separated from the lateral frame members 61, 61 in the lateral direction. The vertical frame members 62, 62 extending in the short direction between both ends of the horizontal frame members 61, 61, and the short frame direction between the substantially intermediate portions in the longitudinal direction of the horizontal frame members 61, 61. And a reinforcing frame member 63. The first fixed portion that is detachably locked to the locking portion 13B of the mounting portion 13 provided on one vertical frame member 62 near the end opposite to the wall portion 14 in the longitudinal direction of the base material 10. 64, and the other vertical frame member 62 is detachably locked to the locking portion 13B of the mounting portion 13 provided near the end portion close to the wall portion 14 in the longitudinal direction of the base material 10. A second fixing portion 65 is provided. The correction member 60 includes a pin 66 that is inserted and locked into the through hole 15 provided in the wall portion 14 provided on the other end side in the longitudinal direction of the base material 10. The correction member 60 has the horizontal frame member 61, the vertical frame member 62, and the reinforcing frame member 63 when the base material 10 on which the correction member 60 is mounted is attached to the support member 50. The shape does not interfere with the portion 52A and the second lateral support portion 52B.

第1固定部64は、図3に示すように、「コ」字形に形成されて、一方の縦枠部材62と平行に延在する縦規制部64Aと、該縦規制部64Aの上端および下端から水平に延在して先端が該縦枠部材62に接合された横規制部64B,64Bとを備えており、対応する前記取付部13の係止部13Bの挿通を許容する矩形状の空間を画成している。そして第1固定部64は、図4および図5に示すように、縦規制部64Aが係止部13Bにおける母材10の長手方向の側端面に相対し、上側の横規制部64Bが該係止部13Bにおける母材10の短手方向の上端面に相対し、下側の横規制部64Bが該係止部13Bにおける母材10の短手方向の下端面に相対するようになっている。第2固定部65は、図3に示すように、「コ」字形に形成されて、他方の縦枠部材62と平行に延在する縦規制部65Aと、該縦規制部65Aの上端および下端から水平に延在して先端が該縦枠部材62に接合された横規制部65B,65Bとを備えており、対応する前記取付部13の係止部13Bの挿通を許容する矩形状の空間を画成している。そして第2固定部65は、図4および図5に示すように、縦規制部65Aが係止部13Bにおける母材10の長手方向の側端面に相対し、上側の横規制部65Bが該係止部13Bにおける母材10の短手方向の上端面に相対し、下側の横規制部65Bが該係止部13Bにおける母材10の短手方向の下端面に相対するようになっている。なお、第2固定部65が形成された縦枠部材62は、該第2固定部65の上下の横規制部65B,65B間で分離している。   As shown in FIG. 3, the first fixing portion 64 is formed in a “U” shape and extends in parallel with one vertical frame member 62, and the upper and lower ends of the vertical restriction portion 64A. A rectangular space that extends horizontally from the side and includes lateral restriction portions 64B and 64B whose ends are joined to the vertical frame member 62, and allows the engagement portions 13B of the corresponding attachment portions 13 to be inserted. Is defined. As shown in FIGS. 4 and 5, the first fixing portion 64 has a vertical restricting portion 64A opposed to a side end surface in the longitudinal direction of the base material 10 in the locking portion 13B, and an upper lateral restricting portion 64B. The lower lateral regulating portion 64B is opposed to the lower end surface of the base material 10 in the short direction of the locking portion 13B. . As shown in FIG. 3, the second fixing portion 65 is formed in a “U” shape and extends in parallel with the other vertical frame member 62, and the upper and lower ends of the vertical restriction portion 65 </ b> A. A rectangular space that horizontally extends from the front end and is joined to the vertical frame member 62 and that allows the fitting portion 13B of the mounting portion 13 to be inserted. Is defined. As shown in FIGS. 4 and 5, in the second fixing portion 65, the vertical restricting portion 65A is opposed to the side end surface in the longitudinal direction of the base material 10 in the locking portion 13B, and the upper lateral restricting portion 65B is the engaging portion. The lower lateral restriction portion 65B is opposed to the lower end surface of the base material 10 in the short direction of the locking portion 13B. . In addition, the vertical frame member 62 in which the second fixing portion 65 is formed is separated between the upper and lower horizontal regulating portions 65B and 65B of the second fixing portion 65.

このように枠状に形成された矯正部材60は、母材10より剛性が高く形成されると共に、図3に示すように、第1固定部64の縦規制部64Aの空間側外面と第2固定部65の縦規制部65Aの空側側外面との矯正部材60の長手方向での間隔Lが、規定の形状(めっき部材Mの最終製品形状)とした母材10において、該母材10の長手方向の両端部寄りに位置する各取付部13,13の係止部13Bにおける側端面間の距離Wと同じに設定されている。従って矯正部材60は、規定の形状に矯正した母材10を装着し得ると共に、該母材10を規定の形状で保持することが可能となっている。しかも矯正部材60は、母材10より剛性が高く形成されているので、多数の母材10の表面処理に使用しても変形し難くなっている。なお矯正部材60は、取付部13の係止部13Bに接触する第1固定部64および第2固定部65、第1固定部64が配設された縦枠部材62における該第1固定部64が配設された部位、第2固定部65が配設された縦枠部材62における該第2固定部65が配設された部位、そしてピン66は、レジスト処理が予め施されている。従って矯正部材60は、母材10と接触する部位がレジスト処理されているから表面処理時に通電されず、横枠部材61,61、縦枠部材62,62、補強枠部材63、第1固定部54、第2固定部65およびピン66にはめっき被膜20が形成されないようになっている。 The correction member 60 formed in a frame shape in this way is formed to be higher in rigidity than the base material 10, and as shown in FIG. 3, the space-side outer surface of the vertical restricting portion 64 </ b> A of the first fixing portion 64 and the second surface. In the base material 10 in which the distance L in the longitudinal direction of the straightening member 60 from the empty side outer surface of the vertical restricting portion 65A of the fixing portion 65 is a specified shape (the final product shape of the plating member M), the base material 10 It is set to be the same as the distance W between the side end surfaces of the locking portions 13B of the mounting portions 13 and 13 located near both ends in the longitudinal direction. Therefore, the correction member 60 can be mounted with the base material 10 corrected to a specified shape, and can hold the base material 10 in a specified shape. Moreover straightening member 60, the rigidity than the base material 10 is made higher rather form, it is not easily deformed even when used for the surface treatment of a number of the base member 10. The correction member 60 includes the first fixing portion 64 in the vertical frame member 62 in which the first fixing portion 64 and the second fixing portion 65 that are in contact with the locking portion 13B of the mounting portion 13 and the first fixing portion 64 are disposed. The portion where the second fixing portion 65 is provided, the portion where the second fixing portion 65 is provided in the vertical frame member 62 where the second fixing portion 65 is provided, and the pin 66 are subjected to resist processing in advance. Therefore, the correction member 60 is not energized at the time of surface treatment because the portion that comes into contact with the base material 10 is subjected to resist processing, and the horizontal frame members 61 and 61, the vertical frame members 62 and 62, the reinforcing frame member 63, and the first fixing portion. 54, the second fixing portion 65 and the pin 66 are not formed with the plating film 20.

前述のように構成された矯正部材60は、ピン66を通孔15に挿通係止させ、第2固定部65を対応する取付部13の係止部13Bに係止させ、第1固定部64を対応する取付部13の係止部13Bに係止させることで、図4および図5に示すように母材10の後側に取付けられる。この際に、母材10が規定の形状から変形している場合は、ピン66が通孔15に挿通係止されると共に第2固定部65が対応する取付部13の係止部13Bに係止されたもとで、該母材10を適宜変形させて第1固定部64に、対応する取付部13の係止部13Bを整合させることで、矯正部材60と母材10との装着が可能となる。   The correction member 60 configured as described above is inserted and locked to the through hole 15 of the pin 66, and the second fixing portion 65 is locked to the locking portion 13B of the corresponding mounting portion 13, and the first fixing portion 64 is locked. Is attached to the rear side of the base material 10 as shown in FIGS. 4 and 5. At this time, if the base material 10 is deformed from the prescribed shape, the pin 66 is inserted and locked in the through hole 15 and the second fixing portion 65 is engaged with the locking portion 13B of the corresponding mounting portion 13. When the base member 10 is stopped, the corrective member 60 and the base member 10 can be mounted by appropriately deforming the base member 10 and aligning the locking portions 13B of the corresponding mounting portions 13 with the first fixing portions 64. Become.

次に、前述のように構成された実施例のめっき処理装置Uを利用しためっき部材Mの製造方法について説明する。   Next, the manufacturing method of the plating member M using the plating apparatus U of the Example comprised as mentioned above is demonstrated.

実施例の製造方法では、第1作業段階として、図3に示すように、支持部材50に取付ける前の母材10に、矯正部材60を取付ける。すなわち、母材10が規定の形状から変形していた場合には、先ず通孔15にピン66を挿通係止させ、次いで第2固定部65に、対応する取付部13の係止部13Bを突入して係止させ、更に第1固定部64に、母材10を適宜変形させながら対応する取付部13の係止部13Bを突入して係止させることで、母材10の裏側に矯正部材60を装着する。これにより、第1固定部64の縦規制部64Aおよび第2固定部65の縦規制部65Aが、母材10の長手方向の両端部寄りに位置する取付部13,13の各係止部13Bの側端面に当接するので、母材10と矯正部材60とが該母材10の長手方向でずれ動くことが防止される。また、第1固定部64の各横規制部64Bおよび第2固定部65の各横規制部65Bが、母材10の長手方向の両端部寄りに位置する取付部13,13の各係止部13Bの上端面および下端面に夫々当接するので、母材10と矯正部材60とが該母材10の短手方向でずれ動くことも防止される。従って母材10は、長手方向での捻れ変形、短手方向での曲げ変形、表裏方向での撓み変形等が規制され、規定の形状(めっき部材Mの最終製品形状)に矯正されると共に規定の形状に保持される。   In the manufacturing method of the embodiment, as shown in FIG. 3, as a first work stage, the correction member 60 is attached to the base material 10 before being attached to the support member 50. That is, when the base material 10 has been deformed from the specified shape, first, the pin 66 is inserted and locked in the through hole 15, and then the locking portion 13 B of the corresponding mounting portion 13 is connected to the second fixing portion 65. Then, the first fixing portion 64 is inserted into the first fixing portion 64 while the base material 10 is appropriately deformed, and the corresponding locking portion 13B of the mounting portion 13 is inserted into the first fixing portion 64 so as to be corrected on the back side of the base material 10. The member 60 is attached. As a result, the vertical restricting portion 64A of the first fixing portion 64 and the vertical restricting portion 65A of the second fixing portion 65 are engaged with the engaging portions 13B of the attachment portions 13 and 13 that are located near both ends in the longitudinal direction of the base material 10. Therefore, the base material 10 and the correction member 60 are prevented from shifting in the longitudinal direction of the base material 10. In addition, each lateral restricting portion 64B of the first fixing portion 64 and each lateral restricting portion 65B of the second fixing portion 65 are each locking portion of the attachment portions 13 and 13 that are located near both ends in the longitudinal direction of the base material 10. Since the upper end surface and the lower end surface of 13B are in contact with each other, the base material 10 and the correction member 60 are also prevented from being displaced in the short direction of the base material 10. Accordingly, the base material 10 is restricted to twisting deformation in the longitudinal direction, bending deformation in the short direction, bending deformation in the front and back directions, etc., and is corrected to a specified shape (the final product shape of the plated member M) and specified. It is held in the shape of

次に、第2作業段階として、図4に示すように、矯正部材60を装着した母材10を、支持部材50の電極53,53に支持させる。すなわち、支持部材50の第1横支持部52Aの電極53を、母材10の中間に位置する2つの取付部における一方の取付部13の桁部13Aに係止させて電極接触部13Cに接触させると共に、該支持部材50の第2横支持部52Bの電極53を、母材10の中間に位置する2つの取付部における他方の取付部13の桁部13Aに係止させて電極接触部13Cに接触させる。これにより、矯正部材60を装着した母材10は、支持部材50に対して脱落することなく支持されると共に、各電極53と各取付部13とが電気的に導通した状態となる(図5参照)。   Next, as a second work stage, as shown in FIG. 4, the base material 10 on which the correction member 60 is mounted is supported by the electrodes 53 and 53 of the support member 50. That is, the electrode 53 of the first lateral support portion 52A of the support member 50 is engaged with the beam contact portion 13A of the one attachment portion 13 in the two attachment portions located in the middle of the base material 10 to contact the electrode contact portion 13C. At the same time, the electrode 53 of the second lateral support portion 52B of the support member 50 is engaged with the beam portion 13A of the other attachment portion 13 of the two attachment portions located in the middle of the base material 10 to be the electrode contact portion 13C. Contact. As a result, the base material 10 on which the correction member 60 is mounted is supported without dropping off from the support member 50, and the electrodes 53 and the mounting portions 13 are electrically connected to each other (FIG. 5). reference).

次に、第3作業段階として、図1および図2に示すように、母材10を支持した支持部材50をめっき槽70内に貯留しためっき浴71内へ浸漬させ、導電性を有する該母材10が陰極となるよう外部電源を該母材10に印加して通電する。これにより、めっき浴71に溶解した金属イオンが、矯正部材60により規定形状に支持された母材10のレジスト処理がなされていない表面11および外周面12で還元され、該表面11および外周面12にめっき被膜20が形成され始める。そして、所要の処理時間が経過すると、表面11および外周面12に所要厚のめっき被膜20が形成されためっき部材Mが形成される。なお、壁部14の通孔15にピン66を挿通してあるので、めっき処理に際して該通孔15がめっき被膜20で塞がれることがない。   Next, as a third work stage, as shown in FIGS. 1 and 2, the support member 50 that supports the base material 10 is immersed in a plating bath 71 stored in a plating tank 70, and the conductive mother An external power source is applied to the base material 10 so that the material 10 becomes a cathode and is energized. As a result, the metal ions dissolved in the plating bath 71 are reduced on the surface 11 and the outer peripheral surface 12 of the base material 10 supported by the correction member 60 in a defined shape, and the surface 11 and the outer peripheral surface 12 are not subjected to resist treatment. The plating film 20 begins to be formed. When the required processing time elapses, the plating member M in which the plating film 20 having the required thickness is formed on the surface 11 and the outer peripheral surface 12 is formed. Since the pin 66 is inserted into the through hole 15 of the wall portion 14, the through hole 15 is not blocked by the plating film 20 during the plating process.

従って、実施例のめっき部材Mの製造方法によれば、矯正部材60を変形させずに母材10を変形させて、剛性を有する該矯正部材60に該母材10を保持させるので、矯正部材60の変形が抑えられて該矯正部材60の精度を維持することができる。すなわち矯正部材60は、長期に亘って使用しても変形し難く、表面処理前の母材10を所定形状に安定的に矯正し得る。また、矯正部材60と支持部材50とが別体に構成されているので、該矯正部材60は該支持部材50の精度の影響を受けることがない。そして、規定の形状とした導電性を有する母材10を支持部材50に支持して表面処理を行なうので、該母材10のレジスト処理が施されていない表面11および外周面12に所要厚のめっき被膜20を形成することができる。そして、めっき被膜20が形成されためっき部材Mは、寸法および形状が一定となるから、製品不良の発生率が大幅に低下して製品管理が容易となると共に、製造効率が向上して製造コストを低減することができる。   Therefore, according to the manufacturing method of the plating member M of the embodiment, the base material 10 is deformed without deforming the correction member 60 and the base material 10 is held by the rigid correction member 60. The deformation of 60 can be suppressed and the accuracy of the correction member 60 can be maintained. That is, the correction member 60 is not easily deformed even when used over a long period of time, and can stably correct the base material 10 before the surface treatment into a predetermined shape. Further, since the correction member 60 and the support member 50 are configured separately, the correction member 60 is not affected by the accuracy of the support member 50. Since the base material 10 having conductivity having a prescribed shape is supported by the support member 50 and the surface treatment is performed, the surface 11 and the outer peripheral surface 12 of the base material 10 which are not subjected to the resist treatment have a required thickness. The plating film 20 can be formed. Since the plating member M on which the plating film 20 is formed has a constant size and shape, the occurrence rate of product defects is greatly reduced, product management is facilitated, manufacturing efficiency is improved, and manufacturing cost is increased. Can be reduced.

また、実施例の製造方法では、母材10における矯正部材60の第1固定部64および第2固定部65により保持される長手方向の両端部寄りに位置する取付部13,13が、めっき被膜が形成不能なレジスト処理が予め施されるので、該取付部13にめっき被膜20が形成されることが防止され、表面処理後には母材10と該矯正部材60とを容易に分離することができる。また、母材10と矯正部材60とを分離させる際に、めっき被膜20に傷が付いたり該めっき被膜20が破損することがない。また、支持部材50の第1横支持部52Aおよび第2横支持部52Bの一部をなす電極53,53で、母材10の中央寄りに設けた2つの取付部13,13の桁部13Aを支持することで、該桁部13Aに設けた電極接触部13Cと該電極53との接触も同時に図られるから、該電極53,53を介して導電性を有する母材10に通電が可能となり、該母材10の表面11および外周面12にめっき被膜20を形成する作業を簡易に行ない得る。また、支持部材50の電極53,53は、矯正部材60で所要の形状に予め矯正された母材10を支持するだけで該母材10を矯正するために利用されないから、該矯正により発生する力が電極53,53に加わることを原因とした該電極53,53の破損や損傷を防止できる。   Further, in the manufacturing method of the embodiment, the attachment portions 13 and 13 positioned near both ends in the longitudinal direction held by the first fixing portion 64 and the second fixing portion 65 of the correction member 60 in the base material 10 are plated coatings. Since the resist treatment that cannot be formed is applied in advance, the plating film 20 is prevented from being formed on the attachment portion 13, and the base material 10 and the correction member 60 can be easily separated after the surface treatment. it can. Further, when the base material 10 and the correction member 60 are separated, the plating film 20 is not scratched or damaged. In addition, the electrodes 53 and 53 that form part of the first lateral support portion 52A and the second lateral support portion 52B of the support member 50, and the beam portions 13A of the two attachment portions 13 and 13 provided near the center of the base material 10. Since the contact between the electrode contact portion 13C provided on the beam portion 13A and the electrode 53 is simultaneously achieved, the conductive base material 10 can be energized via the electrodes 53 and 53. The operation of forming the plating film 20 on the surface 11 and the outer peripheral surface 12 of the base material 10 can be easily performed. Further, the electrodes 53 and 53 of the support member 50 are generated by the correction because they are only used to support the base material 10 that has been previously corrected to the required shape by the correction member 60 and are not used to correct the base material 10. It is possible to prevent the electrodes 53 and 53 from being broken or damaged due to the force applied to the electrodes 53 and 53.

一方、実施例のめっき処理装置Uによれば、矯正部材60を変形させずに母材10を変形させて、剛性を有する該矯正部材60に該母材10を保持させるよう構成されているので、矯正部材60の変形が抑えられて該矯正部材60の精度を維持することを可能とする。すなわち矯正部材60は、長期に亘って使用しても変形し難く、表面処理前の母材10を所定形状に安定的に矯正することが可能となる。また、矯正部材60と支持部材50とが別体に構成されているので、該矯正部材60は該支持部材50の精度の影響を受けることが防止される。そして、所定形状とした導電性を有する母材10を支持部材50に支持して表面処理を行なうので、該母材10のレジスト処理が施されていない表面11および外周面12に所要厚のめっき被膜20を形成することを可能とする。そして、めっき被膜20が形成されためっき部材Mは、寸法および形状が一定に形成されるから、製品不良の発生率が大幅に低下して製品管理が容易となると共に、製造効率が向上して製造コストを低減することを可能とする。   On the other hand, according to the plating apparatus U of the embodiment, the base material 10 is deformed without deforming the correction member 60, and the base material 10 is held by the rigid correction member 60. The deformation of the correction member 60 is suppressed, and the accuracy of the correction member 60 can be maintained. That is, the correction member 60 is not easily deformed even when used for a long time, and the base material 10 before the surface treatment can be stably corrected into a predetermined shape. Further, since the correction member 60 and the support member 50 are configured separately, the correction member 60 is prevented from being affected by the accuracy of the support member 50. Since the base material 10 having a predetermined shape and having conductivity is supported by the support member 50 and the surface treatment is performed, the surface 11 and the outer peripheral surface 12 of the base material 10 which are not subjected to the resist treatment are plated with a required thickness. The coating 20 can be formed. And since the plating member M in which the plating film 20 is formed is formed with a constant size and shape, the product defect rate is greatly reduced, product management is facilitated, and manufacturing efficiency is improved. Manufacturing costs can be reduced.

そして、実施例のめっき処理装置Uは、矯正部材60における取付部13,13を保持する第1固定部64および第2固定部65が、レジスト処理が予め施されていてめっき被膜20が形成されないので、表面処理後には母材10と矯正部材60とを適切に分離することを可能とする。また、母材10と矯正部材60とを分離させる際に、めっき被膜20に傷が付いたり該めっき被膜20が破損することも防止し得る。しかも、めっき処理装置Uは、めっき部材Mをヘッドライトに取付ける際に用いられる取付部13を利用して該母材10と矯正部材60とを装着すると共に、取付部13を利用して該母材10を支持部材50で支持するよう構成されているので、矯正部材60を装着するための部位および支持部材50で支持するための部位を該母材10に別途設ける必要がない。従って、めっき部材Mの製造コストが嵩まないと共に、該めっき部材Mが重くなることを防止し得る。   In the plating apparatus U of the embodiment, the first fixing portion 64 and the second fixing portion 65 that hold the attachment portions 13 and 13 in the correction member 60 are subjected to resist processing in advance, and the plating film 20 is not formed. Therefore, the base material 10 and the correction member 60 can be appropriately separated after the surface treatment. Further, when the base material 10 and the correction member 60 are separated, the plating film 20 can be prevented from being damaged or damaged. Moreover, the plating apparatus U mounts the base material 10 and the correction member 60 using the mounting portion 13 used when mounting the plating member M to the headlight, and uses the mounting portion 13 to mount the base material 10. Since the material 10 is configured to be supported by the support member 50, it is not necessary to separately provide the base material 10 with a part for mounting the correction member 60 and a part for supporting the correction member 60. Therefore, the manufacturing cost of the plating member M is not increased, and the plating member M can be prevented from becoming heavy.

更に、実施例のめっき処理装置Uは、矯正部材60が、該矯正部材60を装着した母材10を支持部材50で支持する際に支持部材50と干渉しないように構成されているので、該母材10を該支持部材50で適切に支持することができる。また矯正部材60は、枠状に形成されているので、重量が嵩むことを防止しながら母材10より剛性を高く構成することができる。また更に、母材10を支持部材50の電極53,53で支持するよう構成されているので、該電極53,53で母材10を支持すると同時に該母材10への通電が可能となり、該母材10の表面にめっき被膜20を形成する作業を簡易に行なうことが可能である。また、支持部材50の電極53,53は、矯正部材60で所要の形状に予め矯正された母材10を支持するだけで該母材10を矯正するために利用されないように構成されているから、該矯正により発生する力が電極53,53に加わることを原因とした該電極53,53の破損や損傷を防止できる。   Further, the plating apparatus U of the embodiment is configured so that the correction member 60 does not interfere with the support member 50 when the base material 10 on which the correction member 60 is mounted is supported by the support member 50. The base material 10 can be appropriately supported by the support member 50. Further, since the correction member 60 is formed in a frame shape, it can be configured to have higher rigidity than the base material 10 while preventing an increase in weight. Furthermore, since the base material 10 is configured to be supported by the electrodes 53 and 53 of the support member 50, the base material 10 is supported by the electrodes 53 and 53, and at the same time, the base material 10 can be energized. The operation of forming the plating film 20 on the surface of the base material 10 can be easily performed. Further, the electrodes 53 and 53 of the support member 50 are configured not to be used for correcting the base material 10 only by supporting the base material 10 that has been corrected in advance to a required shape by the correction member 60. Further, it is possible to prevent the electrodes 53 and 53 from being broken or damaged due to the force generated by the correction applied to the electrodes 53 and 53.

(変更例)
本発明に係る複層部材の製造方法および表面処理は、前述した実施例に限定されず、種々の変更が可能である。
(1)実施例では、複層部材として、母板10およびめっきによる被膜20から構成されためっき部材Mを例示すると共に、表面処理装置として該めっき部材Mを製造するめっき処理装置Uを例示している。本願で説明した電気めっきによる表面処理は、溶融めっき、拡散めっき、蒸着めっき等の各種めっき処理や、プラスチックライニング、コーティング、塗装、熱転写等に応用してもよい。
(2)母材10の形状やサイズは、実施例に例示したものに限定されず、様々な形状、サイズのものが対象とされることは勿論である。そして、めっき処理装置Uにおける支持部材50および矯正部材60は、実施例に例示した形態のものに限定されず、母材10の形状やサイズ、またレジスト処理がなされていない部位の形状や形態に基づいて適宜変更される。
(3)実施例では、矯正部材60が装着された母材10を支持部材50に装着支持した際には、矯正部材60と支持部材50とが干渉しない関係(接触しない関係)となっている場合を例示したが、矯正部材60と支持部材50とは、該支持部材50に対する母材10の着脱に支障を来たさない形態として互いに接触する関係としてもよい。そして、矯正部材60と支持部材50とがこのように接触する関係とした場合には、該矯正部材60を支持部材50に着脱可能に固定する形態としてもよい。このように構成すれば、母材10および矯正部材60の重量が前記電極53を介さずに支持部材50に加わるようにでき、該電極53に対する負荷が軽減されると共に該電極53の形態や配設位置を変更することが可能となる。
(4)矯正部材60は、実施例のような枠状に限定されず、母材10を規定とする所定の形状に矯正すると共に該母材10の変形を規制することができれば、棒状や板状等に変更することが可能である。
(5)実施例では、縦支持部51に対して1つの横支持部52を備えた支持部材50を例示したが、縦支持部51を長尺にして複数の横支持部52を上下方向に所要間隔毎に配設したり、該縦支持部51を挟んだ両側に横支持部52を配設する等、1つの縦支持部51に対して複数の横支持部52を配設すれば、一度のめっき処理作業で複数の母材10に対するめっき処理を行なうことが可能である。また支持部材50は、めっき浴71に完全に浸漬されない形状とすることも可能である。
(6)実施例では、複層部材として、自動車のヘッドライトのレンズ外面に装着されるめっき部材Mを例示したが、本願が対象とする複層部材は、自動車等のボディ外面に装着される各種の車両外装部材、自動車等の車内に装着される各種の車両内装部材、その他各種の装置や機器に装着される部材等である。
(7)実施例では、導電性を有する母材10の表面に電気めっきによりめっき被膜20を形成することを前提として説明したが、導電性を有さない母材10の表面に表面処理を行なってめっき被膜20を形成するようにしてもよい。この場合では、母材10におけるめっき被膜20を形成する部位および電極接触部13Cに、電極53を介して通電可能な導電処理を施すようにすればよい。
(Change example)
The manufacturing method and surface treatment of the multilayer member which concern on this invention are not limited to the Example mentioned above, A various change is possible.
(1) In the embodiment, as multilayer member, as well as illustrate the plating member M which is composed of a film 20 by the base plate 10 and plating, illustrate plating apparatus U for manufacturing the plated member M as a surface treatment apparatus ing. Surface treatment by electroplating described in the present application, molten plating, diffusion plating, and various plating vapor deposition plating, etc., a plastic lining, coating, painting, may be applied to the thermal transfer and the like.
(2) The shape and size of the base material 10 are not limited to those illustrated in the embodiments, and it is a matter of course that various shapes and sizes are targeted. And the support member 50 and the correction member 60 in the plating apparatus U are not limited to the form illustrated in the embodiment, but the shape and size of the base material 10 and the shape and form of the portion where the resist treatment is not performed. It is changed appropriately based on this.
(3) In the embodiment, when the base material 10 on which the correction member 60 is mounted is mounted on and supported by the support member 50, the correction member 60 and the support member 50 do not interfere with each other (not contacted). Although the case has been illustrated, the correction member 60 and the support member 50 may be in contact with each other as a form that does not hinder the attachment and detachment of the base material 10 with respect to the support member 50. And when it is set as the relationship which the correction member 60 and the support member 50 contact in this way, it is good also as a form which fixes this correction member 60 to the support member 50 so that attachment or detachment is possible. With this configuration, the weight of the base material 10 and the correction member 60 can be applied to the support member 50 without passing through the electrode 53, the load on the electrode 53 is reduced, and the configuration and arrangement of the electrode 53 are reduced. The installation position can be changed.
(4) The correction member 60 is not limited to the frame shape as in the embodiment, and may be a rod or plate as long as it can correct the base material 10 to a predetermined shape and restrict deformation of the base material 10. It is possible to change the shape.
(5) In the embodiment, the support member 50 provided with one lateral support portion 52 with respect to the longitudinal support portion 51 is illustrated, but the longitudinal support portion 51 is elongated and a plurality of lateral support portions 52 are vertically arranged. If a plurality of horizontal support portions 52 are provided for one vertical support portion 51, such as being provided at every required interval, or horizontal support portions 52 are provided on both sides of the vertical support portion 51, It is possible to perform a plating process on a plurality of base materials 10 by a single plating process. Further, the support member 50 may have a shape that is not completely immersed in the plating bath 71.
(6) In the embodiment, the plating member M attached to the outer surface of the lens of the headlight of the automobile is illustrated as the multilayer member. However, the multilayer member targeted by the present application is attached to the outer surface of the body of the automobile or the like. These are various vehicle exterior members, various vehicle interior members that are mounted in a vehicle such as an automobile, and other members that are mounted on various devices and devices.
(7) In the embodiment, the description has been given on the assumption that the plating film 20 is formed on the surface of the conductive base material 10 by electroplating. However, the surface treatment is performed on the surface of the non-conductive base material 10. Then, the plating film 20 may be formed. In this case, it is only necessary to apply a conductive treatment to the portion of the base material 10 where the plating film 20 is to be formed and the electrode contact portion 13 </ b> C through the electrode 53.

10 母材,13 取付部(導電部),20 めっき被膜(被膜),50 支持部材
53 電極,60 矯正部材,64 第1固定部,65 第2固定部,71 めっき浴
DESCRIPTION OF SYMBOLS 10 Base material, 13 Attaching part (conductive part), 20 Plating film (film), 50 Support member 53 Electrode, 60 Straightening member, 64 First fixing part, 65 Second fixing part, 71 Plating bath

Claims (8)

母材に対して電気めっきによる表面処理を行なうことで、該母材の表面にめっきの被膜を形成した複層部材の製造方法であって、
前記母材より剛性を有するように構成されて、前記母材を変形させることで該母材と着脱可能な矯正部材により、該母材を所定形状に矯正しながら保持し、
前記矯正部材で形状が規定された前記母材を、該矯正部材と別体に構成された支持部材で支持した状態で電気めっきによる表面処理を行なう
ことを特徴とする複層部材の製造方法。
By performing surface treatment by electroplating on the base material, a method for producing a multilayer member in which a plating film is formed on the surface of the base material,
It is configured to be more rigid than the base material, and is held while correcting the base material into a predetermined shape by a correction member detachable from the base material by deforming the base material,
A method for producing a multilayer member, characterized by performing surface treatment by electroplating in a state in which the base material whose shape is defined by the straightening member is supported by a support member configured separately from the straightening member.
前記母材は、前記矯正部材に保持される部位に、前記被膜が形成不能なレジスト処理が予め施され、
前記矯正部材は、前記母材のレジスト処理が予め施された部位を保持する請求項1記載の複層部材の製造方法。
The base material is previously subjected to a resist treatment in which the film cannot be formed on a portion held by the correction member,
The method for manufacturing a multilayer member according to claim 1, wherein the correction member holds a portion where the resist treatment of the base material has been performed in advance.
前記支持部材の一部をなす電極で前記母材を支持し、めっき浴に浸漬した該母材に対して前記電極を介して通電することで、該母材の表面にめっきによる被膜を形成する請求項1または2記載の複層部材の製造方法。   The base material is supported by an electrode forming a part of the support member, and the base material immersed in a plating bath is energized through the electrode to form a coating film on the surface of the base material. The manufacturing method of the multilayer member of Claim 1 or 2. 母材に対して電気めっきによる表面処理を行なうことで、該母材の表面にめっきの被膜を形成する表面処理装置であって、
前記母材より剛性を有するように構成されて、前記母材を変形させることで該母材と着脱可能で、かつ保持した該母材を所定形状に矯正する矯正部材と、
前記矯正部材と別体に構成され、前記母材を所定の姿勢で支持可能な支持部材とを備え、
前記矯正部材で形状が規定された前記母材を前記支持部材で支持したもとで、該母材の電気めっきによる表面処理を行なうよう構成した
ことを特徴とする表面処理装置。
By performing a surface treatment by electroplating on a base material, a surface treatment apparatus for forming a plating film on the surface of the base material,
A correction member configured to be more rigid than the base material, detachable from the base material by deforming the base material, and correcting the held base material into a predetermined shape;
A support member configured separately from the correction member and capable of supporting the base material in a predetermined posture;
A surface treatment apparatus configured to perform surface treatment by electroplating of the base material while the base material whose shape is defined by the correction member is supported by the support member.
前記矯正部材は、前記母材において被膜が形成不能なレジスト処理が予め施された部位を保持する固定部を備えた請求項4記載の表面処理装置。   The surface treatment apparatus according to claim 4, wherein the correction member includes a fixing portion that holds a portion of the base material on which a resist treatment that cannot form a coating is previously applied. 前記矯正部材および前記支持部材は、前記複層部材を対象物に取付ける際に用いられる取付部を保持するよう構成された請求項4または5記載の表面処理装置。   The surface treatment apparatus according to claim 4, wherein the correction member and the support member are configured to hold an attachment portion used when attaching the multilayer member to an object. 前記矯正部材は、前記母材を支持する前記支持部材と干渉しない枠状に構成された請求項4〜6の何れか一項に記載の表面処理装置。   The surface treatment apparatus according to claim 4, wherein the correction member is configured in a frame shape that does not interfere with the support member that supports the base material. 前記支持部材は、前記母材を支持する部分が電極として形成され、めっき浴に浸漬した該母材に前記電極を介して通電可能に構成された項求項4〜7の何れか一項に記載の表面処理装置。   In any one of claims 4 to 7, wherein the support member is configured such that a portion supporting the base material is formed as an electrode, and the base material immersed in a plating bath can be energized through the electrode. The surface treatment apparatus as described.
JP2010288861A 2010-12-24 2010-12-24 Multilayer member manufacturing method and surface treatment apparatus Expired - Fee Related JP5714320B2 (en)

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