JP5709710B2 - Infrared light reflection layer, infrared light reflection plate, laminated interlayer sheet for glass and laminated glass, and methods for producing them - Google Patents
Infrared light reflection layer, infrared light reflection plate, laminated interlayer sheet for glass and laminated glass, and methods for producing them Download PDFInfo
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- JP5709710B2 JP5709710B2 JP2011211559A JP2011211559A JP5709710B2 JP 5709710 B2 JP5709710 B2 JP 5709710B2 JP 2011211559 A JP2011211559 A JP 2011211559A JP 2011211559 A JP2011211559 A JP 2011211559A JP 5709710 B2 JP5709710 B2 JP 5709710B2
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- infrared light
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- OPYYWWIJPHKUDZ-UHFFFAOYSA-N phenyl cyclohexanecarboxylate Chemical class C1CCCCC1C(=O)OC1=CC=CC=C1 OPYYWWIJPHKUDZ-UHFFFAOYSA-N 0.000 description 1
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- 229920000379 polypropylene carbonate Polymers 0.000 description 1
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- JOUDBUYBGJYFFP-FOCLMDBBSA-N thioindigo Chemical compound S\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2S1 JOUDBUYBGJYFFP-FOCLMDBBSA-N 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 125000005627 triarylcarbonium group Chemical group 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 1
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- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
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Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/26—Reflecting filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10431—Specific parts for the modulation of light incorporated into the laminated safety glass or glazing
- B32B17/1044—Invariable transmission
- B32B17/10449—Wavelength selective transmission
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10761—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10807—Making laminated safety glass or glazing; Apparatus therefor
- B32B17/10816—Making laminated safety glass or glazing; Apparatus therefor by pressing
- B32B17/10825—Isostatic pressing, i.e. using non rigid pressure-exerting members against rigid parts
- B32B17/10834—Isostatic pressing, i.e. using non rigid pressure-exerting members against rigid parts using a fluid
- B32B17/10844—Isostatic pressing, i.e. using non rigid pressure-exerting members against rigid parts using a fluid using a membrane between the layered product and the fluid
- B32B17/10853—Isostatic pressing, i.e. using non rigid pressure-exerting members against rigid parts using a fluid using a membrane between the layered product and the fluid the membrane being bag-shaped
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/208—Filters for use with infrared or ultraviolet radiation, e.g. for separating visible light from infrared and/or ultraviolet radiation
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Optical Filters (AREA)
- Polarising Elements (AREA)
Description
本発明はコレステリック液晶相を固定してなる光反射層を複数有する赤外光反射板であって、主に建造物及び車両等の窓の遮熱に利用される赤外光反射板に関する。また、本発明は、前記赤外光反射板から基板を除いた赤外光反射層、前記赤外光反射層または前記赤外光反射板を利用した赤外光反射性合わせガラス用の積層中間膜シート、前記ガラス用積層中間膜シートを用いた合わせガラス、およびそれらの製造方法に関する。 The present invention relates to an infrared light reflection plate having a plurality of light reflection layers formed by fixing a cholesteric liquid crystal phase, and mainly relates to an infrared light reflection plate used for heat insulation of windows of buildings and vehicles. The present invention also provides an infrared light reflecting layer obtained by removing the substrate from the infrared light reflecting plate, the infrared light reflecting layer, or a laminated intermediate for infrared light reflecting laminated glass using the infrared light reflecting plate. The present invention relates to a film sheet, a laminated glass using the laminated interlayer film sheet for glass, and a method for producing them.
近年、環境・エネルギーへの関心の高まりから省エネに関する工業製品へのニーズは高く、その一つとして住宅及び自動車等の窓ガラスの遮熱、つまり日光による熱負荷を減少させるのに効果のある、ガラス及びフィルムが求められている。日光による熱負荷を減少させるのには、太陽光スペクトルの可視光領域または赤外領域のいずれかの太陽光線の透過を防ぐことが必要である。 In recent years, there has been a great need for industrial products related to energy conservation due to increased interest in the environment and energy, and as one of them, it is effective in reducing the heat load of window glass of houses and automobiles, that is, the heat load caused by sunlight There is a need for glass and film. In order to reduce the heat load due to sunlight, it is necessary to prevent the transmission of sunlight in either the visible light region or the infrared region of the sunlight spectrum.
断熱・遮熱性の高いエコガラスとしてよく用いられるのがLow−Eペアガラスと呼ばれる熱放射を遮断する特殊な金属膜をコーティングした複層ガラスである。特殊な金属膜は、例えば真空成膜法により複数層を積層することで作製できる。真空成膜によって作製される、これらの特殊な金属膜のコーティングは反射性能に非常に優れるものの、真空プロセスは生産性が低く、生産コストが高い。また、金属膜を使うと、電磁波を同時に遮蔽してしまうために携帯電話等の使用では、電波障害を引き起こしたり、自動車に使用した場合にはETCが使えなくなったりするなどの問題がある。 A multi-layer glass coated with a special metal film that cuts off heat radiation, called Low-E pair glass, is often used as eco-glass with high heat insulation and heat shielding properties. The special metal film can be manufactured by laminating a plurality of layers by, for example, a vacuum film forming method. Although these special metal film coatings produced by vacuum film formation have excellent reflection performance, the vacuum process has low productivity and high production cost. In addition, when a metal film is used, electromagnetic waves are simultaneously shielded. Therefore, when a mobile phone or the like is used, there are problems such as causing a radio wave interference or making the ETC unusable when used in an automobile.
実際に、コレステリック液晶相を固定してなる光反射層を有する光反射膜を利用して、特定の波長の光を完全に反射することは困難であり、通常は、1/2波長の位相差を有する位相差板(以下、λ/2板とも言う)やλ/4板などの、特殊な位相差板を利用するのが一般的である。例えば、特許文献1及び2では、同一の方向の旋光性を有し、且つ同一の螺旋ピッチを有する、コレステリック液晶相を固定してなる光反射層を、1/2波長の位相差を有する位相差板の両面にそれぞれ形成することで、所定の波長の右円偏光及び左円偏光を反射する試みがなされている。具体的には、特許文献1には、所定の特性の位相差フィルムと反射型円偏光板とを有する、赤外線に対する反射能を有する積層光学フィルムが開示され、該位相差フィルムとして、コレステリック液晶相を利用した例が開示されている。特許文献2には、可視光透過性サブストレートと赤外光反射性コレステリック液晶層とを備えた赤外光反射性物品が開示されている。 Actually, it is difficult to completely reflect light of a specific wavelength by using a light reflection film having a light reflection layer in which a cholesteric liquid crystal phase is fixed. It is common to use a special retardation plate such as a retardation plate (hereinafter also referred to as λ / 2 plate) having λ or a λ / 4 plate. For example, in Patent Documents 1 and 2, a light reflecting layer having an optical rotation in the same direction and having the same helical pitch and having a fixed cholesteric liquid crystal phase is provided with a phase difference of ½ wavelength. Attempts have been made to reflect right circularly polarized light and left circularly polarized light having a predetermined wavelength by forming them on both surfaces of the phase difference plate, respectively. Specifically, Patent Document 1 discloses a laminated optical film having a retardation film having a predetermined characteristic and a reflective circularly polarizing plate and having reflectivity with respect to infrared rays. As the retardation film, a cholesteric liquid crystal phase is disclosed. An example using is disclosed. Patent Document 2 discloses an infrared light reflective article including a visible light transmissive substrate and an infrared light reflective cholesteric liquid crystal layer.
通常、1/2波長の位相差を有する位相差板は、層面に対して法線方向から入射する光に対しては、1/2波長の位相差を有する位相差板として作用するものの、斜めから入射する光に対しては、厳密には1/2波長の位相差を有する位相差板として機能しない。 Usually, a retardation plate having a phase difference of ½ wavelength acts as a phase difference plate having a phase difference of ½ wavelength with respect to light incident from the normal direction to the layer surface. Strictly speaking, it does not function as a retardation plate having a half-wave phase difference.
また、コレステリック液晶層は、入射光の角度により反射する波長帯域が変化する(入射角が斜めになると、反射帯域が短波長側にシフトする)特徴があるため、赤外光反射を目的としたコレステリック液晶層でも斜め方向では可視光反射性となってしまい、反射光が赤〜黄色味を帯びてしまうことがある。このようなコレステリック液晶層の赤外光反射性物品を例えば住宅や自動車等の窓ガラスに使用した場合、窓ガラスとしての視認性の低下や外観デザイン上の制約などの問題が発生する。 In addition, the cholesteric liquid crystal layer has a feature that the reflected wavelength band changes depending on the angle of incident light (when the incident angle becomes oblique, the reflection band shifts to the short wavelength side), so it is intended for infrared light reflection. Even in the cholesteric liquid crystal layer, it becomes visible light reflective in an oblique direction, and the reflected light may be reddish to yellowish. When such an infrared light reflective article having a cholesteric liquid crystal layer is used for a window glass of, for example, a house or an automobile, problems such as a reduction in visibility as a window glass and restrictions on appearance design occur.
このような斜めからの入射光の反射を改善する方法として、特許文献3には、入射光線の入射角によって入射光線の透過率が異なり、遮蔽された光線は吸収されずに反射するように設計された集光素子に、法線方向の可視光領域の入射光に対しては透過特性を有し、赤外域に反射波長帯域を有し、法線方向に対する入射角が大きくなるにしたがい、反射波長帯域が短波長側に変化する赤外反射層を配置した光学素子が記載されている。特許文献3によればこのような構成により、正面輝度に寄与する垂直入射光線の透過偏光特性を害することなく、長波長域を含む斜め方向の透過光線を効率的に光源側に反射し、かつその反射偏光を正面輝度の向上に寄与しうる光に変換しうると記載されている。
また、特許文献4には、800nm〜1900nmの波長領域において、入射光の40%以上を反射する帯域が200nm以上有するようにコレステリック規則性が調整されたコレステリック液晶層を設けることによって、太陽エネルギー量の高い約900〜約1300nm付近の波長領域にある赤外線の反射率を高くでき、可視光線領域の光線透過率も高くできる断熱部材が記載されている。
As a method of improving the reflection of incident light from such an angle, Patent Document 3 describes that the transmittance of incident light differs depending on the incident angle of the incident light, and the shielded light is reflected without being absorbed. The condensing element has transmission characteristics for incident light in the visible region in the normal direction, has a reflection wavelength band in the infrared region, and reflects as the incident angle with respect to the normal direction increases. An optical element is described in which an infrared reflective layer whose wavelength band changes to the short wavelength side is disposed. According to Patent Document 3, such a configuration efficiently reflects obliquely transmitted light including a long wavelength range toward the light source without impairing transmission polarization characteristics of normal incident light that contributes to front luminance, and It is described that the reflected polarized light can be converted into light that can contribute to improvement of front luminance.
Further, in Patent Document 4, in the wavelength region of 800 nm to 1900 nm, by providing a cholesteric liquid crystal layer whose cholesteric regularity is adjusted so that a band reflecting 40% or more of incident light has 200 nm or more, a solar energy amount is provided. Describes a heat insulating member that can increase the reflectance of infrared rays in the wavelength region of about 900 to about 1300 nm, which is high, and can increase the light transmittance in the visible light region.
しかしながら、特許文献3および4に記載のコレステリック液晶相を固定してなる光反射層を用いた光反射板について斜めからの入射光の反射を検討したところ、斜め方向の反射光の色味変化を抑制する観点からは依然として不満が残るものであり、斜め方向の反射光の色味変化の抑制と高い遮熱性能(日射反射率)を両立できていないことがわかった。
以上より、本発明が解決しようとする課題は、斜め方向の反射光の色味を抑制でき、遮熱性の高い赤外光反射層および赤外光反射板を提供することである。さらに、そのような特性を満たす赤外光反射板を安価に製造することができる、赤外光反射板の製造方法を提供することである。
However, when reflection of incident light from an oblique direction was studied for a light reflection plate using a light reflection layer formed by fixing a cholesteric liquid crystal phase described in Patent Documents 3 and 4, the color change of reflected light in an oblique direction was examined. From the viewpoint of suppression, dissatisfaction still remains, and it has been found that the suppression of the color change of the reflected light in the oblique direction and the high heat shielding performance (solar reflectance) cannot be achieved at the same time.
As described above, the problem to be solved by the present invention is to provide an infrared light reflection layer and an infrared light reflection plate that can suppress the color of reflected light in an oblique direction and have high heat shielding properties. Furthermore, it is providing the manufacturing method of an infrared-light reflecting plate which can manufacture the infrared-light reflecting plate which satisfy | fills such a characteristic at low cost.
前記課題を解決するため、本発明者が鋭意検討した結果、波長1240nm、波長1040nm、波長875nmを高めつつ、波長790nmでの反射率を制御することが、斜め方向の反射光の色味変化の抑制と遮熱性能の両立に大きな影響を与えていることを見出すに至った。このような特定波長における反射率を制御することは従来検討されておらず、実際に特許文献3および4に記載の光反射板はこのような特定波長における反射率を満たしていないものであった。特許文献3には、斜め45°方向の波長をカットするために垂直入射時に波長790nm近辺で反射波長を有する赤外反射層が好ましいと記載がある。また、特許文献4には750〜2000nm(または800〜2000nm)の波長領域において、入射光の40%以上を反射する帯域が200nm以上有するようにコレステリック規則性を調整したコレステリック液晶層を有する態様が開示されているのみであり、790nmにおける反射率を下げる方法や態様については何ら言及されていなかった。実際、特許文献4の実施例1には990〜1226nmの帯域、実施例2には838〜1250nmの帯域、実施例3には944〜1258nmの帯域において近赤外光をそれぞれ40%以上反射する断熱フィルムが記載されていたが、790nmの波長の反射率については記載がなかった。
このような状況のもと、本発明者がさらなる検討をした結果、波長1240nm、波長1040nmおよび波長875nmでの反射率を特定の範囲以上とし、波長790nmでの反射率を特定の範囲以下に制御することにより、斜め方向の反射光の色味変化を抑制しつつ、高い遮熱性能も得られることがわかった。これらの知見に基づき、本発明を完成するに至った。
As a result of intensive studies by the present inventors to solve the above problems, it is possible to control the reflectance at the wavelength of 790 nm while increasing the wavelength of 1240 nm, the wavelength of 1040 nm, and the wavelength of 875 nm. It came to discover that it had a big influence on coexistence of suppression and thermal insulation performance. Controlling the reflectance at such a specific wavelength has not been studied in the past, and the light reflectors described in Patent Documents 3 and 4 actually do not satisfy the reflectance at such a specific wavelength. . Patent Document 3 describes that an infrared reflection layer having a reflection wavelength in the vicinity of a wavelength of 790 nm at the time of vertical incidence is preferable in order to cut a wavelength in an oblique 45 ° direction. Further, Patent Document 4 has an aspect having a cholesteric liquid crystal layer in which cholesteric regularity is adjusted so that a band reflecting 40% or more of incident light has a wavelength of 200 nm or more in a wavelength region of 750 to 2000 nm (or 800 to 2000 nm). It has only been disclosed, and nothing has been said about the method or mode for reducing the reflectance at 790 nm. In fact, Example 1 of Patent Document 4 reflects near infrared light by 40% or more in the band of 990 to 1226 nm, Example 2 in the band of 838 to 1250 nm, and Example 3 in the band of 944 to 1258 nm. Although the heat insulation film was described, there was no description about the reflectance of the wavelength of 790 nm.
Under these circumstances, as a result of further studies by the present inventor, the reflectance at a wavelength of 1240 nm, a wavelength of 1040 nm and a wavelength of 875 nm is set to a specific range or more, and the reflectance at a wavelength of 790 nm is controlled to a specific range or less. As a result, it was found that high heat shielding performance can be obtained while suppressing the color change of the reflected light in the oblique direction. Based on these findings, the present invention has been completed.
上記課題を解決するための手段は、以下のとおりである。
[1] コレステリック液晶相を固定してなる光反射層を有し、波長1240nmでの反射率が40%以上であり、波長1040nmでの反射率が40%以上であり、波長875nmでの反射率が40%以上であり、波長790nmでの反射率が10%以下であり、かつ、赤外線を反射することを特徴とする赤外光反射層。
[2] [1]に記載の赤外光反射層は、それぞれコレステリック液晶相を固定してなる光反射層X1、光反射層X2、および光反射層X3を有し;前記光反射層X1の反射中心波長λ1(nm)が1190〜1290nmの範囲にあり;前記光反射層X2の反射中心波長λ2(nm)が1010〜1070nmの範囲にあり;前記光反射層X3の反射中心波長λ3(nm)が850〜900nmの範囲にあることが好ましい。
[3] [1]または[2]に記載の赤外光反射層は、前記光反射層のうちの少なくとも1つの光反射層が、下層の光反射層の表面に積層された液晶組成物をコレステリック液晶相とし、該コレステリック液晶相を固定することで形成された層であることが好ましい。
[4] [1]〜[3]のいずれか一項に記載の赤外光反射層は、前記光反射層のうちの1つの光反射層の螺旋方向が、他の2つの光反射層の螺旋方向とは異なる方向であることが好ましい。
[5] [1]〜[4]のいずれか一項に記載の赤外光反射層は、前記光反射層のうちで隣接する光反射層の螺旋方向が異なる方向であることが好ましい。
[6] 基板と、該基板の少なくとも一方の表面上に配置された[1]〜[5]のいずれか1項に記載の赤外光反射層を含むことを特徴とする赤外光反射板。
[7] [6]に記載の赤外光反射板は、前記基板が、ポリマーフィルムであることが好ましい。
[8] [6]または[7]に記載の赤外光反射板は、前記基板が、1/2波長の位相差を有する位相差板であることが好ましい。
[9] [1]〜[5]のいずれか1項に記載の赤外光反射層または[6]〜[8]のいずれか一項に記載の赤外光反射板と、該赤外光反射層または該赤外光反射板の少なくとも一方の最外層上に配置された中間膜シートと、を含むことを特徴とするガラス用積層中間膜シート。
[10] [9]に記載のガラス用積層中間膜シートは、前記赤外光反射層または前記赤外光反射板の双方の最外層上に、中間膜シートをそれぞれ有することが好ましい。
[11] 2枚のガラスと、前記2枚のガラスの間に配置された[9]または[10]に記載のガラス用積層中間膜シートとを含むことを特徴とする合わせガラス。
[12] [11]に記載の合わせガラスは、前記2枚のガラスのうち、少なくとも1枚は熱線吸収ガラスであり、該熱線吸収ガラスは標準A光源での可視光透過率が80〜90%の範囲にあり、かつ、標準A光源を用いて測定した主波長が495〜560nmの範囲にあることが好ましい。
[13] [6]〜[8]のいずれか一項に記載の赤外光反射板の一方の表面に、第1の中間膜シートを貼合して第1の積層体を得る第1の工程、及び、前記第1の積層体の前記第1の中間膜シートが貼合されている表面の反対の側の表面に、第2の中間膜シートを貼合する第2の工程を含むことを特徴とする合わせガラス用積層中間膜シートの製造方法。
[14] [13]に記載のガラス用積層中間膜シートの製造方法は、前記赤外光反射板として一方の表面上のみに基板が配置された赤外光反射板を用いて、前記第1の工程が、前記赤外光反射板の前記基板が配置された表面とは反対側の表面に前記第1の中間膜シートとを貼合する工程と、前記赤外光反射板と前記第1の中間膜シートとを貼合する工程と同時またはその後に前記赤外光反射板に含まれる基板を前記第1の積層体から剥離する工程を含み、前記第2の工程が、前記第2の中間膜シートを前記第1の積層体の前記基板を剥離した面に貼合する工程を含むことが好ましい。
[15] [9]または[10]に記載のガラス用積層中間膜シートを2枚のガラス板の間に挟み込んでガラス板に挟持された積層体を製造する工程と、前記ガラス板に挟持された積層体を加熱しながら圧着する工程を含む、合わせガラスの製造方法。
[16] [1]〜[5]のいずれか1項に記載の赤外光反射層、[6]〜[8]のいずれか1項に記載の赤外光反射板、[9]もしくは[10]に記載のガラス用積層中間膜シート、または、[11]もしくは[12]に記載の合わせガラスを用いた、建造物用もしくは車両用の窓用部材。
Means for solving the above problems are as follows.
[1] It has a light reflecting layer formed by fixing a cholesteric liquid crystal phase, has a reflectance of 40% or more at a wavelength of 1240 nm, a reflectance of 40% or more at a wavelength of 1040 nm, and a reflectance at a wavelength of 875 nm. Is an infrared light reflection layer characterized by having a reflectance of 40% or more, a reflectance at a wavelength of 790 nm of 10% or less, and reflecting infrared rays.
[2] The infrared light reflection layer according to [1] includes a light reflection layer X1, a light reflection layer X2, and a light reflection layer X3 each formed by fixing a cholesteric liquid crystal phase; The reflection center wavelength λ1 (nm) is in the range of 1190 to 1290 nm; the reflection center wavelength λ2 (nm) of the light reflection layer X2 is in the range of 1010 to 1070 nm; the reflection center wavelength λ3 (nm) of the light reflection layer X3 ) Is preferably in the range of 850 to 900 nm.
[3] The infrared light reflecting layer according to [1] or [2] is a liquid crystal composition in which at least one of the light reflecting layers is laminated on the surface of the lower light reflecting layer. A layer formed by fixing a cholesteric liquid crystal phase to a cholesteric liquid crystal phase is preferable.
[4] In the infrared light reflection layer according to any one of [1] to [3], the spiral direction of one of the light reflection layers is different from that of the other two light reflection layers. The direction is preferably different from the spiral direction.
[5] The infrared light reflecting layer according to any one of [1] to [4] is preferably a direction in which the spiral direction of the adjacent light reflecting layers is different among the light reflecting layers.
[6] An infrared light reflection plate comprising the substrate and the infrared light reflection layer according to any one of [1] to [5] disposed on at least one surface of the substrate. .
[7] In the infrared light reflector according to [6], the substrate is preferably a polymer film.
[8] In the infrared light reflecting plate according to [6] or [7], it is preferable that the substrate is a retardation plate having a phase difference of ½ wavelength.
[9] The infrared light reflecting layer according to any one of [1] to [5] or the infrared light reflecting plate according to any one of [6] to [8], and the infrared light A laminated interlayer film sheet for glass, comprising: an interlayer film sheet disposed on at least one outermost layer of the reflective layer or the infrared light reflector.
[10] The laminated interlayer film for glass according to [9] preferably has an interlayer sheet on the outermost layers of both the infrared light reflection layer and the infrared light reflection plate.
[11] A laminated glass comprising two sheets of glass and the laminated interlayer sheet for glass according to [9] or [10] disposed between the two sheets of glass.
[12] In the laminated glass according to [11], at least one of the two glasses is a heat ray absorbing glass, and the heat ray absorbing glass has a visible light transmittance of 80 to 90% with a standard A light source. It is preferable that the dominant wavelength measured using a standard A light source is in the range of 495 to 560 nm.
[13] First to obtain a first laminate by bonding a first intermediate film to one surface of the infrared light reflector according to any one of [6] to [8]. Including a step and a second step of bonding a second interlayer sheet on the surface of the first laminate opposite to the surface on which the first interlayer sheet is bonded. A method for producing a laminated interlayer film sheet for laminated glass.
[14] The method for producing a laminated interlayer sheet for glass according to [13] uses the infrared light reflecting plate in which a substrate is disposed only on one surface as the infrared light reflecting plate. The step of bonding the first interlayer film sheet to the surface of the infrared light reflector opposite to the surface on which the substrate is disposed, the infrared light reflector and the first Including the step of peeling the substrate contained in the infrared light reflector from the first laminate simultaneously with or after the step of laminating the intermediate film sheet, and the second step includes the second step. It is preferable to include the process of bonding an intermediate film sheet to the surface of the first laminate from which the substrate has been peeled off.
[15] A step of manufacturing a laminated body sandwiched between two glass plates by sandwiching the laminated interlayer film for glass according to [9] or [10] between two glass plates, and a laminate sandwiched between the glass plates The manufacturing method of a laminated glass including the process of crimping | bonding a body, heating.
[16] The infrared light reflecting layer according to any one of [1] to [5], the infrared light reflecting plate according to any one of [6] to [8], [9] or [ [10] A laminated interlayer film for glass according to [10], or a window member for buildings or vehicles using the laminated glass according to [11] or [12].
本発明によれば、斜め方向の反射光の色味変化を抑制でき、遮熱性の高い赤外光反射層および赤外光反射板を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the tint change of the reflected light of an oblique direction can be suppressed, and the infrared-light reflection layer and infrared light reflecting plate with high heat-shielding property can be provided.
以下、本発明について詳細に説明する。以下に記載する構成要件の説明は、本発明の代表的な実施態様に基づいてなされることがあるが、本発明はそのような実施態様に限定されるものではない。なお、本明細書において「〜」を用いて表される数値範囲は、「〜」の前後に記載される数値を下限値及び上限値として含む範囲を意味する。なお、本明細書中、ガラス板に挟持された積層体とは、ガラス板/中間膜/赤外光反射層(または赤外光反射板)/中間膜/ガラス板の順に積層されたものであり、かつ、加熱しながら圧着される前のもののことを言う。また、合わせガラスとは、前記ガラス板に挟持された積層体を加熱しながら圧着したもののことを言う。 Hereinafter, the present invention will be described in detail. The description of the constituent elements described below may be made based on typical embodiments of the present invention, but the present invention is not limited to such embodiments. In the present specification, a numerical range represented by using “to” means a range including numerical values described before and after “to” as a lower limit value and an upper limit value. In this specification, the laminate sandwiched between glass plates is a laminate of glass plate / intermediate film / infrared light reflecting layer (or infrared light reflecting plate) / intermediate film / glass plate in this order. It means that before being pressure-bonded with heating. Moreover, a laminated glass means what was crimped | bonded, heating the laminated body pinched | interposed into the said glass plate.
また、本明細書において、コレステリック液晶相を固定してなる層の屈折率異方性Δnは、以下のとおり定義される。
本明細書においては、コレステリック液晶相を固定して形成される層の屈折率異方性Δnは、選択反射特性を示す波長(具体的には、波長1000nm近傍)でのΔnを意味する。具体的には、まず、サンプルとして、螺旋軸を膜面に対して均一に配向させたコレステリック液晶相を固定した層を配向処理した、若しくは配向膜を付与した基板(ガラス、フィルム)上に形成する。当該層の選択反射を測定し、そのピーク幅Hwを求める。また、サンプルの螺旋ピッチpを別途測定する。螺旋ピッチは、断面TEM観察することによって測定可能である。これらの値を以下の式に代入することで、サンプルの屈折率異方性Δnを求めることができる。
Δn=Hw/p
In the present specification, the refractive index anisotropy Δn of the layer formed by fixing the cholesteric liquid crystal phase is defined as follows.
In the present specification, the refractive index anisotropy Δn of a layer formed by fixing a cholesteric liquid crystal phase means Δn at a wavelength exhibiting selective reflection characteristics (specifically, near a wavelength of 1000 nm). Specifically, first, as a sample, a layer on which a cholesteric liquid crystal phase in which the helical axis is uniformly oriented with respect to the film surface is fixed is formed on a substrate (glass, film) subjected to orientation treatment or provided with an orientation film. To do. The selective reflection of the layer is measured, and the peak width Hw is obtained. Further, the spiral pitch p of the sample is separately measured. The helical pitch can be measured by observing a cross-section TEM. By substituting these values into the following equation, the refractive index anisotropy Δn of the sample can be obtained.
Δn = Hw / p
また、本明細書中、「反射中心波長」とは、正面方向(実質は、正面から5°以内の方向)から測定した反射スペクトルの最大のピークを示す波長のことを言う。
また、本明細書中、各層の「反射中心波長が(互いに)実質的に等しい」については、本発明が属する技術分野において一般的に許容される誤差も考慮されることは勿論である。一般的には、反射中心波長については±30nm程度の差があっても実質的に等しいとみなされ、±20nm以内の差であることが好ましく、±10nm以内の差であることがより好ましい。
Further, in this specification, the “reflection center wavelength” refers to a wavelength indicating the maximum peak of the reflection spectrum measured from the front direction (substantially, the direction within 5 ° from the front).
Further, in the present specification, regarding “the reflection center wavelengths are substantially equal (to each other)” of each layer, it is a matter of course that an error generally allowed in the technical field to which the present invention belongs is considered. In general, even if there is a difference of about ± 30 nm with respect to the reflection center wavelength, it is considered to be substantially equal, preferably within ± 20 nm, and more preferably within ± 10 nm.
[赤外光反射層、赤外光反射板]
本発明の赤外光反射層は、コレステリック液晶相を固定してなる光反射層を有し、波長1240nmでの反射率が40%以上であり、波長1040nmでの反射率が40%以上であり、波長875nmでの反射率が40%以上であり、波長790nmでの反射率が10%以下であり、かつ、赤外線を反射することを特徴とする。このような構成により、斜め方向の反射光の色味を抑制でき、遮熱性の高い赤外光反射層を提供することができる。
[Infrared light reflection layer, infrared light reflection plate]
The infrared light reflection layer of the present invention has a light reflection layer formed by fixing a cholesteric liquid crystal phase, and has a reflectance of 40% or more at a wavelength of 1240 nm and a reflectance of 40% or more at a wavelength of 1040 nm. The reflectance at a wavelength of 875 nm is 40% or more, the reflectance at a wavelength of 790 nm is 10% or less, and infrared rays are reflected. With such a configuration, the color of reflected light in an oblique direction can be suppressed, and an infrared light reflection layer having high heat shielding properties can be provided.
本発明の赤外光反射層は、波長1240nmでの反射率が42%以上であることが好ましく、44%以上であることがより好ましく、45%以上であることが特に好ましい。
本発明の赤外光反射層は、波長1040nmでの反射率が42%以上であることが好ましく、44%以上であることがより好ましく、45%以上であることが特に好ましい。
本発明の赤外光反射層は、波長875nmでの反射率が42%以上であることが好ましく、44%以上であることがより好ましく、45%以上であることが特に好ましい。
本発明の赤外光反射層は、波長790nmでの反射率が8%以下であることが好ましく、7%以下であることがより好ましく、6%以下であることが特に好ましい。
In the infrared light reflection layer of the present invention, the reflectance at a wavelength of 1240 nm is preferably 42% or more, more preferably 44% or more, and particularly preferably 45% or more.
The infrared light reflective layer of the present invention preferably has a reflectance at a wavelength of 1040 nm of 42% or more, more preferably 44% or more, and particularly preferably 45% or more.
In the infrared light reflection layer of the present invention, the reflectance at a wavelength of 875 nm is preferably 42% or more, more preferably 44% or more, and particularly preferably 45% or more.
The infrared light reflective layer of the present invention preferably has a reflectance at a wavelength of 790 nm of 8% or less, more preferably 7% or less, and particularly preferably 6% or less.
また、本発明の赤外光反射板は、基板と、該基板の少なくとも一方の表面上に配置された本発明の赤外光反射層を含むことを特徴とする。 Moreover, the infrared light reflection plate of the present invention includes a substrate and the infrared light reflection layer of the present invention disposed on at least one surface of the substrate.
本発明の赤外光反射板は、合わせガラス等の他の支持部材に一体化させて用いられてもよい。その際に、光反射層とともに基板も、他の支持部材と一体化してもよいし、基板を剥離して、光反射層を支持部材と一体化してもよい。すなわち、本発明の赤外光反射板は、基板を含んでいても、含んでいなくてもよく、例えば合わせガラスの間に、2枚の合わせガラス用中間膜で挟まれた、基板を含まない赤外光反射層も、本発明に含まれる。特に、本発明の赤外光反射板は総膜厚に制限はないが、合わせガラス化の観点から総膜厚が160μm以下であることが好ましく、110μm以下であることがより好ましく、100μm以下であることが特に好ましい。このように総膜厚を薄くする観点からは、基板を含まない赤外光反射層や、基板の両面に光反射層を積層して基板数を減らした赤外光反射板も好ましい。特に本発明の赤外光反射板が1/2波長の位相差を有する位相差板を含む場合、1/2波長の位相差を有する位相差板の両面に光反射層を積層して、光反射層の積層時に用いた基板を剥離した赤外光反射板とすることが好ましい。
以下、本発明の好ましい態様について説明する。なお、本発明の赤外光反射板と本発明の赤外光反射層に共通する点については、本発明の赤外光反射板の説明に記載する。
The infrared light reflection plate of the present invention may be used by being integrated with another support member such as laminated glass. At that time, the substrate may be integrated with the other supporting member together with the light reflecting layer, or the light reflecting layer may be integrated with the supporting member by peeling the substrate. That is, the infrared light reflection plate of the present invention may or may not include a substrate. For example, the infrared light reflection plate includes a substrate sandwiched between two laminated glass interlayer films. Non-infrared light reflecting layers are also included in the present invention. In particular, the infrared light reflector of the present invention is not limited to the total film thickness, but from the viewpoint of vitrification, the total film thickness is preferably 160 μm or less, more preferably 110 μm or less, and 100 μm or less. It is particularly preferred. From the viewpoint of reducing the total film thickness, an infrared light reflection layer that does not include a substrate or an infrared light reflection plate in which the number of substrates is reduced by laminating light reflection layers on both sides of the substrate is also preferable. In particular, when the infrared light reflection plate of the present invention includes a phase difference plate having a ½ wavelength phase difference, a light reflection layer is laminated on both sides of the phase difference plate having a ½ wavelength phase difference, It is preferable to use an infrared light reflection plate from which the substrate used for laminating the reflective layer is peeled off.
Hereinafter, preferred embodiments of the present invention will be described. The points common to the infrared light reflecting plate of the present invention and the infrared light reflecting layer of the present invention will be described in the description of the infrared light reflecting plate of the present invention.
<赤外光反射層、赤外光反射板の構成>
本発明の赤外光反射層は、コレステリック液晶相を固定してなる光反射層を有することを特徴とする。前記コレステリック液晶相を固定してなる光反射層の積層数に制限はなく、例えば1〜10層とすることができ、2〜8層が好ましく、3〜8層が特に好ましく、3〜6層がより特に好ましい。
<Configuration of infrared light reflection layer and infrared light reflection plate>
The infrared light reflection layer of the present invention has a light reflection layer formed by fixing a cholesteric liquid crystal phase. There is no restriction | limiting in the lamination | stacking number of the light reflection layer formed by fixing the said cholesteric liquid crystal phase, For example, it can be set as 1-10 layers, 2-8 layers are preferable, 3-8 layers are especially preferable, 3-6 layers Is more particularly preferred.
本発明の赤外光反射板は、基板の一方の表面上のみに光反射層を積層した構成であってもよいし、また、基板の双方の表面上に光反射層を積層した構成であってもよい。また、実質的に等しい反射中心波長を示す2組以上の光反射層を有する態様であってもよい。
本発明の赤外光反射板は、基板の一方の表面上のみに光反射層を積層した構成の赤外光反射板2組を、別の基板の両面に積層した態様であることも好ましく、その場合は該別の基板が1/2波長の位相差を有する位相差板であることが好ましい。さらにその場合は、形成した赤外光反射板から基板を剥離し、光反射層/ 1/2波長の位相差を有する位相差板/光反射層の構成とすることがより好ましい。
The infrared light reflecting plate of the present invention may have a structure in which a light reflecting layer is laminated only on one surface of the substrate, or a structure in which light reflecting layers are laminated on both surfaces of the substrate. May be. Moreover, the aspect which has 2 or more sets of light reflection layers which show a substantially equal reflection center wavelength may be sufficient.
The infrared light reflection plate of the present invention is also preferably an embodiment in which two sets of infrared light reflection plates having a structure in which a light reflection layer is laminated only on one surface of a substrate are laminated on both surfaces of another substrate, In that case, it is preferable that the other substrate is a phase difference plate having a phase difference of ½ wavelength. Furthermore, in that case, it is more preferable that the substrate is peeled from the formed infrared light reflection plate to have a structure of a light reflection layer / a retardation plate / light reflection layer having a phase difference of ½ wavelength.
本発明の赤外光反射層は、前記光反射層のうちの少なくとも1つの光反射層が、下層の光反射層の表面に積層された液晶組成物をコレステリック液晶相とし、該コレステリック液晶相を固定することで形成された層であることが好ましい。 In the infrared light reflecting layer of the present invention, a liquid crystal composition in which at least one of the light reflecting layers is laminated on the surface of the lower light reflecting layer is used as a cholesteric liquid crystal phase, and the cholesteric liquid crystal phase is used. A layer formed by fixing is preferable.
本発明の赤外光反射層は、それぞれコレステリック液晶相を固定してなる光反射層X1、光反射層X2、および光反射層X3を有し;前記光反射層X1の反射中心波長λ1(nm)が1190〜1290nmの範囲にあり;前記光反射層X2の反射中心波長λ2(nm)が1010〜1070nmの範囲にあり;前記光反射層X3の反射中心波長λ3(nm)が850〜900nmの範囲にあることが好ましい。
この場合、本発明の赤外光反射層は、前記光反射層のうちの1つの光反射層の螺旋方向が、他の2つの光反射層の螺旋方向とは異なる方向であってもよい。
The infrared light reflection layer of the present invention has a light reflection layer X1, a light reflection layer X2, and a light reflection layer X3 each having a fixed cholesteric liquid crystal phase; the reflection center wavelength λ1 (nm) of the light reflection layer X1 ) Is in the range of 1190 to 1290 nm; the reflection center wavelength λ2 (nm) of the light reflection layer X2 is in the range of 1010 to 1070 nm; the reflection center wavelength λ3 (nm) of the light reflection layer X3 is 850 to 900 nm It is preferable to be in the range.
In this case, in the infrared light reflection layer of the present invention, the spiral direction of one of the light reflection layers may be different from the spiral direction of the other two light reflection layers.
以下、図面を用いて、本発明の赤外光反射層および赤外光反射板の好ましい実施形態について説明する。但し、本発明の赤外光反射板のコレステリック液晶層の態様は、図1〜図5に示す態様に限定されるものではない。 Hereinafter, preferred embodiments of the infrared light reflection layer and the infrared light reflection plate of the present invention will be described with reference to the drawings. However, the mode of the cholesteric liquid crystal layer of the infrared light reflector of the present invention is not limited to the mode shown in FIGS.
図1に示す赤外光反射板は、基板12の一方の表面に、それぞれ、コレステリック液晶相を固定してなる光反射層X1(以下、光反射層14aとも言う)、光反射層X2(以下、光反射層16aとも言う)及び光反射層X3(以下、光反射層18aとも言うを有する。ただし、本発明においては、光反射層14a、16a及び18aの基板12からの積層順は、特に限定されるものではなく、図1の記載される順番以外の積層順の赤外光反射板も本発明に含まれる。 The infrared light reflecting plate shown in FIG. 1 has a light reflecting layer X1 (hereinafter also referred to as light reflecting layer 14a) and a light reflecting layer X2 (hereinafter referred to as light reflecting layer 14a) formed by fixing a cholesteric liquid crystal phase on one surface of the substrate 12, respectively. , Also referred to as a light reflection layer Xa (hereinafter also referred to as a light reflection layer 18a. However, in the present invention, the stacking order of the light reflection layers 14a, 16a and 18a from the substrate 12 is particularly It is not limited, The infrared light reflection board of the lamination | stacking order other than the order described in FIG. 1 is also contained in this invention.
本発明の赤外光反射層および赤外光反射板は、波長790nmでの反射率が10%以下であり、かつ、赤外線を反射することも特徴とする。
図1に示す赤外光反射板10は、光反射層14aによる選択反射の中心波長λ14が、1190〜1290nmの範囲にあり、光反射層16aによる選択反射の中心波長λ16が、1010〜1070nmの範囲にあり、光反射層18aによる選択反射の中心波長λ18が、850〜900nmの範囲にある。選択反射波長がそれぞれ前記範囲である3つの光反射層を利用することで、赤外線の反射効率を改善してもよい。その結果、同一の構成の赤外光反射板と比較して、遮熱性がさらに改善されている。図9に示すとおり、太陽光エネルギー強度のスペクトル分布は、短波長であるほど高エネルギーであるという一般的傾向を示すが、赤外光波長域のスペクトル分布には、波長950〜1130nm、及び波長1130〜1350nmに、2つのエネルギー強度のピークが存在する。本発明者が鋭意検討した結果、選択反射の中心波長が、1010〜1070nm(より好ましくは1020〜1060nm)の範囲にある光反射層と、選択反射の中心波長が、1190〜1290nm(より好ましくは1200〜1280nm)の範囲にある光反射層とを利用することにより、該2つのピークに相当する光をより効率的に反射することができ、その結果、遮熱性をより改善することができる。
また、波長950nm以下の領域に対しては、反射波長帯域が短波長寄りであればある程遮熱性は向上することが認められるが、反射波長帯域が可視光領域にかかると反射光に色味が生じてしまい、問題である。本発明では、斜めからの観察(通常の観察条件として、法線方向から約60°まで傾けた場合を想定している)までを考慮し、短波側の反射波長位置を790nm以上とする(詳しくは、波長790nmでの反射率が10%以下に制御する)ことで、反射光の色味を抑制している。
反射光の色味抑制と遮熱性向上とを両立させるために、光反射層18aの選択反射の中心波長λ18は850〜900nm(より好ましくは850〜880nm)の範囲にあることが好ましい。
The infrared light reflection layer and the infrared light reflection plate of the present invention have a reflectance of 10% or less at a wavelength of 790 nm and are also characterized by reflecting infrared light.
In the infrared light reflection plate 10 shown in FIG. 1, the center wavelength λ 14 of selective reflection by the light reflection layer 14a is in the range of 1190 to 1290 nm, and the center wavelength λ 16 of selective reflection by the light reflection layer 16a is 1010-10. The center wavelength λ 18 of selective reflection by the light reflecting layer 18a is in the range of 850 to 900 nm. Infrared reflection efficiency may be improved by using three light reflecting layers each having a selective reflection wavelength in the above range. As a result, the heat shielding property is further improved as compared with the infrared light reflector having the same configuration. As shown in FIG. 9, the spectral distribution of solar energy intensity shows a general tendency that the shorter the wavelength, the higher the energy, but the spectral distribution in the infrared wavelength region includes wavelengths of 950 to 1130 nm and wavelengths. There are two energy intensity peaks at 1130 to 1350 nm. As a result of intensive studies by the present inventors, a light reflection layer having a selective reflection center wavelength in the range of 1010 to 1070 nm (more preferably 1020 to 1060 nm) and a selective reflection center wavelength of 1190 to 1290 nm (more preferably By utilizing the light reflection layer in the range of 1200 to 1280 nm, light corresponding to the two peaks can be reflected more efficiently, and as a result, the heat shielding property can be further improved.
In addition, for the region of wavelength 950 nm or less, it is recognized that the heat shielding property is improved as the reflection wavelength band is closer to the short wavelength, but when the reflection wavelength band is in the visible light region, the reflected light is tinted. Is a problem. In the present invention, the reflection wavelength position on the short wave side is set to 790 nm or more in consideration of observation from an oblique direction (a normal observation condition is assumed to be inclined to about 60 ° from the normal direction) (details) Is controlled to have a reflectance of 10% or less at a wavelength of 790 nm), thereby suppressing the color of the reflected light.
In order to achieve both suppression of the color of the reflected light and improvement of the heat shielding property, the center wavelength λ 18 of selective reflection of the light reflecting layer 18a is preferably in the range of 850 to 900 nm (more preferably 850 to 880 nm).
上記反射中心波長を示すコレステリック液晶相の螺旋ピッチは、一般的には、波長λ14で760nm〜840nm程度、波長λ16で650〜690nm程度、波長λ18で550〜580nm程度である。
また、各光反射層の厚みは、1μm〜8μm程度(好ましくは3〜7μm程度)である。但し、これらの範囲に限定されるものではない。層の形成に用いる材料(主には液晶材料及びキラル剤)の種類及びその濃度等を調整することで、所望の螺旋ピッチの光反射層を形成することができる。また層の厚みは、塗布量を調整することで所望の範囲とすることができる。
The helical pitch of the cholesteric liquid crystal phase exhibiting the reflection center wavelength is generally about 760 to 840 nm at the wavelength λ 14 , about 650 to 690 nm at the wavelength λ 16 , and about 550 to 580 nm at the wavelength λ 18 .
The thickness of each light reflecting layer is about 1 μm to 8 μm (preferably about 3 to 7 μm). However, it is not limited to these ranges. A light reflecting layer having a desired helical pitch can be formed by adjusting the type and concentration of materials (mainly liquid crystal material and chiral agent) used for forming the layer. Moreover, the thickness of a layer can be made into a desired range by adjusting the application quantity.
図2に、本発明の他の実施態様の赤外光反射板の断面図を示す。図2に示す赤外光反射板10’は、基板12の一方の表面に、光反射層X1(光反射層14a)、光反射層X2(光反射層16b)及び光反射層X3(光反射層18a)を有する。ここで、光反射層16bは、図1に示す赤外光反射板10の光反射層16aに対し、反射中心波長が実質的に等しく、コレステリック液晶相の螺旋方向が逆であることを示す。
本発明者が種々検討した結果、経験則的なデータではあるが、コレステリック液晶相の螺旋方向が異なる層を組み合わせた場合、正面方向から測定した反射スペクトルにはほとんど差は生じないものの、斜めからの測定では反射スペクトルに差が生じ、遮熱性能が向上することがわかっている。斜めからの透過光に対しては、光反射層の反射波長は反射帯域を拡げながら短波側へシフトしているため、隣接している光反射層の反射波長帯域と重複する割合が増えるものと考えられる。隣接する光反射層のコレステリック液晶相の螺旋方向が同じ方向の場合は、反射波長帯域が重複することにより遮熱効率を損ねていることが考えられる。それに対し、隣接する光反射層のコレステリック液晶相の螺旋方向が異なる方向の場合には、反射波長帯域が重複したとしても、反射させる円偏光成分が異なるため、実質的には遮熱効率を損ねることがないと考えられる。
本発明において、コレステリック液晶相の螺旋方向が異なる光反射層は光反射層X2に限定されるものではなく、光反射層X1、光反射層X3のいずれでもよく、また、その積層順も特に限定されるものではない。積層順は、コレステリック液晶相の螺旋方向が異なる層同士が隣接する箇所が多い構成(異なる螺旋方向が交互になっている構成)が好ましい。
In FIG. 2, sectional drawing of the infrared-light reflecting plate of the other embodiment of this invention is shown. 2 has a light reflection layer X1 (light reflection layer 14a), a light reflection layer X2 (light reflection layer 16b), and a light reflection layer X3 (light reflection layer) on one surface of the substrate 12. Layer 18a). Here, the light reflection layer 16b indicates that the reflection center wavelength is substantially equal to the light reflection layer 16a of the infrared light reflection plate 10 shown in FIG. 1, and the spiral direction of the cholesteric liquid crystal phase is opposite.
As a result of various studies by the present inventor, it is empirical data, but when the layers having different spiral directions of the cholesteric liquid crystal phase are combined, there is almost no difference in the reflection spectrum measured from the front direction. It has been found that the measurement results in a difference in the reflection spectrum, improving the heat shielding performance. For transmitted light from an oblique angle, the reflection wavelength of the light reflection layer is shifted to the short wave side while expanding the reflection band, so that the ratio of overlapping with the reflection wavelength band of the adjacent light reflection layer increases. Conceivable. When the spiral directions of the cholesteric liquid crystal phases of the adjacent light reflecting layers are the same, it is considered that the heat shielding efficiency is impaired due to the overlapping reflection wavelength bands. On the other hand, when the spiral directions of the cholesteric liquid crystal phases of the adjacent light reflecting layers are different, even if the reflection wavelength bands overlap, the reflected circularly polarized light components are different, which substantially impairs the heat shielding efficiency. There seems to be no.
In the present invention, the light reflecting layer having a different cholesteric liquid crystal phase spiral direction is not limited to the light reflecting layer X2, and may be either the light reflecting layer X1 or the light reflecting layer X3, and the stacking order thereof is also particularly limited. Is not to be done. The stacking order is preferably a configuration in which layers having different spiral directions of cholesteric liquid crystal phases are adjacent to each other (a configuration in which different spiral directions are alternated).
図3に、本発明の他の実施態様の赤外光反射板の断面図を示す。図1に示す赤外光反射板10の基板12に粘着剤32を貼り付け、それを1/2波長の位相差を有する波長板(λ/2板)22の両面に貼り付けた赤外光反射板である。λ/2板22の両面に、同じ赤外光反射板10を貼り付けることにより、所定の波長の右円偏光及び左円偏光を反射することができ、遮熱性能を大きく向上させることが出来る。1種類の赤外光反射板を準備するだけで、遮熱性能の高い赤外光反射板を作製することができ、製造工程への負荷や製造コストに対して非常に優位な作製方法である。 In FIG. 3, sectional drawing of the infrared-light reflecting plate of the other embodiment of this invention is shown. Infrared light in which an adhesive 32 is pasted on the substrate 12 of the infrared light reflecting plate 10 shown in FIG. 1 and pasted on both surfaces of a wave plate (λ / 2 plate) 22 having a phase difference of ½ wavelength. It is a reflector. By sticking the same infrared light reflection plate 10 on both surfaces of the λ / 2 plate 22, right circularly polarized light and left circularly polarized light having a predetermined wavelength can be reflected, and the heat shielding performance can be greatly improved. . It is possible to produce an infrared light reflecting plate with high heat shielding performance only by preparing one kind of infrared light reflecting plate, which is a manufacturing method that is extremely advantageous with respect to the load on the manufacturing process and the manufacturing cost. .
図4に、本発明の他の実施態様の赤外光反射板の断面図を示す。図1に示す赤外光反射板10の光反射層14aに粘着剤32を貼り付け、λ/2板22の両面に貼り付けた後、それぞれ基板12を剥離した赤外光反射板である。基板12を剥離することにより、赤外光反射板としての総膜厚はかなり薄くすることができ、後の加工工程(ガラス用積層中間膜シート、合わせガラスへの加工)において取り扱い性や加工適性が向上する。光反射層の順番がもともとの赤外光反射板10とは反転した順番となるが、もともとの順番を反転させた赤外光反射板を準備することにより、対応できる。 In FIG. 4, sectional drawing of the infrared-light reflecting plate of the other embodiment of this invention is shown. 1 is an infrared light reflecting plate in which an adhesive 32 is attached to the light reflecting layer 14a of the infrared light reflecting plate 10 shown in FIG. By exfoliating the substrate 12, the total film thickness as an infrared light reflector can be considerably reduced, and handling and processing suitability in subsequent processing steps (processing to a laminated interlayer sheet for glass and laminated glass). Will improve. The order of the light reflecting layers is reversed from that of the original infrared light reflecting plate 10, but it can be dealt with by preparing an infrared light reflecting plate having the original order reversed.
図5に、本発明の他の実施態様の赤外光反射板の断面図を示す。λ/2板22を基板として用い、その両面に、光反射層18a,16a,14aを設置した構成をとっている。
図4に対して、粘着剤32を用いておらず、赤外光反射板としての総膜厚をより薄くすることができている。ただし、λ/2板22を基板として用いるので、光反射層を順次、しかも基材の両面に、積層していく方法で作製することになるため、製造工程の負荷や製造コストが上がることが考えられる。
In FIG. 5, sectional drawing of the infrared-light reflecting plate of the other embodiment of this invention is shown. The λ / 2 plate 22 is used as a substrate, and light reflection layers 18a, 16a, and 14a are installed on both sides thereof.
Compared to FIG. 4, the adhesive 32 is not used, and the total film thickness as the infrared light reflection plate can be made thinner. However, since the λ / 2 plate 22 is used as a substrate, the light reflecting layer is manufactured by a method in which the light reflecting layer is sequentially laminated on both surfaces of the base material, which increases the manufacturing process load and manufacturing cost. Conceivable.
(その他の態様)
また、本発明の赤外光反射板は、反射波長をより広帯域化することを目的として、他の赤外光反射板と組み合わせて用いても勿論よい。また、コレステリック液晶相の選択反射特性以外の原理により所定の波長の光を反射する光反射層を有していてもよい。組合せ可能な部材としては、特表平4−504555号公報に記載の複合膜及びそれを構成している各層、並びに特表2008−545556号公報に記載の多層ラミネート等が挙げられる。
(Other aspects)
In addition, the infrared light reflector of the present invention may be used in combination with other infrared light reflectors for the purpose of broadening the reflection wavelength. Moreover, you may have the light reflection layer which reflects the light of a predetermined wavelength by principles other than the selective reflection characteristic of a cholesteric liquid crystal phase. Examples of the members that can be combined include the composite film described in JP-A-4-504555, each layer constituting the composite film, and the multilayer laminate described in JP-A-2008-545556.
また、本発明の赤外線反射板は、勿論、上記2山のピークスペクトル以外の赤外線波長領域(例えば、1400〜2500nm)に対しても、それぞれの波長域に合わせた選択反射特性を有していてもよい。例えば、コレステリック液晶相を固定してなる光反射層を、特には、互いに逆の旋光性(即ち右又は左旋光性)のコレステリック液晶相を固定してなる光反射層をさらに積層することにより、選択反射波長域を広帯域化し、遮熱性能をより向上させることができる。 In addition, the infrared reflector of the present invention has, of course, selective reflection characteristics adapted to the respective wavelength regions with respect to infrared wavelength regions (for example, 1400 to 2500 nm) other than the above two peak spectra. Also good. For example, by further laminating a light reflecting layer formed by fixing a cholesteric liquid crystal phase, in particular, a light reflecting layer formed by fixing cholesteric liquid crystal phases opposite to each other in optical rotation (that is, right or left optical rotation), The selective reflection wavelength region can be broadened, and the heat shielding performance can be further improved.
<各層の材料>
次に、本発明の赤外光反射板の作製に用いられる材料など好ましい例について詳細に説明する。
1.光反射層形成用材料
本発明の赤外光反射板では、各光反射層の形成に、硬化性の液晶組成物を用いるのが好ましい。前記液晶組成物の好ましい一例は、棒状液晶化合物、光学活性化合物(キラル剤)、及び重合開始剤を少なくとも含有する。各成分を2種以上含んでいてもよい。例えば、重合性の液晶化合物と非重合性の液晶化合物との併用が可能である。また、低分子液晶化合物と高分子液晶化合物との併用も可能である。更に、配向の均一性や塗布適性、膜強度を向上させるために、水平配向剤、ムラ防止剤、ハジキ防止剤、及び重合性モノマー等の種々の添加剤から選ばれる少なくとも1種を含有していてもよい。また、前記液晶組成物中には、必要に応じて、さらに重合禁止剤、酸化防止剤、紫外線吸収剤、光安定化剤、色材、金属酸化物微粒子等を、光学的性能を低下させない範囲で添加することができる。
<Material of each layer>
Next, preferable examples such as materials used for producing the infrared light reflection plate of the present invention will be described in detail.
1. Light Reflecting Layer Forming Material In the infrared light reflecting plate of the present invention, it is preferable to use a curable liquid crystal composition for forming each light reflecting layer. A preferred example of the liquid crystal composition contains at least a rod-like liquid crystal compound, an optically active compound (chiral agent), and a polymerization initiator. Two or more of each component may be included. For example, a polymerizable liquid crystal compound and a non-polymerizable liquid crystal compound can be used in combination. Also, a combination of a low-molecular liquid crystal compound and a high-molecular liquid crystal compound is possible. Furthermore, in order to improve alignment uniformity, coating suitability, and film strength, it contains at least one selected from various additives such as a horizontal alignment agent, a non-uniformity inhibitor, a repellency inhibitor, and a polymerizable monomer. May be. Further, in the liquid crystal composition, a polymerization inhibitor, an antioxidant, an ultraviolet absorber, a light stabilizer, a colorant, metal oxide fine particles, and the like are added in a range that does not deteriorate the optical performance, if necessary. Can be added.
(1) 液晶化合物
本発明に使用可能な液晶化合物は、いわゆる棒状液晶化合物であっても、円盤状液晶化合物であってもよく、特に限定されない。その中でも、棒状液晶化合物であることが好ましい。
本発明に使用可能な棒状液晶化合物の例は、棒状ネマチック液晶化合物である。前記棒状ネマチック液晶化合物の例には、アゾメチン類、アゾキシ類、シアノビフェニル類、シアノフェニルエステル類、安息香酸エステル類、シクロヘキサンカルボン酸フェニルエステル類、シアノフェニルシクロヘキサン類、シアノ置換フェニルピリミジン類、アルコキシ置換フェニルピリミジン類、フェニルジオキサン類、トラン類及びアルケニルシクロヘキシルベンゾニトリル類が好ましく用いられる。低分子液晶化合物だけではなく、高分子液晶化合物も用いることができる。
(1) Liquid crystal compound The liquid crystal compound usable in the present invention may be a so-called rod-like liquid crystal compound or a discotic liquid crystal compound, and is not particularly limited. Among these, a rod-like liquid crystal compound is preferable.
Examples of the rod-like liquid crystal compound that can be used in the present invention are rod-like nematic liquid crystal compounds. Examples of the rod-like nematic liquid crystal compounds include azomethines, azoxys, cyanobiphenyls, cyanophenyl esters, benzoates, cyclohexanecarboxylic acid phenyl esters, cyanophenylcyclohexanes, cyano-substituted phenylpyrimidines, alkoxy-substituted Phenylpyrimidines, phenyldioxanes, tolanes and alkenylcyclohexylbenzonitriles are preferably used. Not only low-molecular liquid crystal compounds but also high-molecular liquid crystal compounds can be used.
本発明に利用する棒状液晶化合物は、重合性であっても非重合性であってもよい。重合性基を有しない棒状液晶化合物については、様々な文献(例えば、Y. Goto et.al., Mol.Cryst. Liq. Cryst. 1995, Vol. 260, pp.23−28)に記載がある。
重合性棒状液晶化合物は、重合性基を棒状液晶化合物に導入することで得られる。重合性基の例には、不飽和重合性基、エポキシ基、及びアジリジニル基が含まれ、不飽和重合性基が好ましく、エチレン性不飽和重合性基が特に好ましい。重合性基は種々の方法で、棒状液晶化合物の分子中に導入できる。重合性棒状液晶化合物が有する重合性基の個数は、好ましくは1〜6個、より好ましくは1〜3個である。重合性棒状液晶化合物の例は、Makromol.Chem.,190巻、2255頁(1989年)、Advanced Materials 5巻、107頁(1993年)、米国特許第4683327号明細書、同5622648号明細書、同5770107号明細書、国際公開WO95/22586号公報、同95/24455号公報、同97/00600号公報、同98/23580号公報、同98/52905号公報、特開平1−272551号公報、同6−16616号公報、同7−110469号公報、同11−80081号公報、及び特開2001−328973号公報などに記載の化合物が含まれる。2種類以上の重合性棒状液晶化合物を併用してもよい。2種類以上の重合性棒状液晶化合物を併用すると、配向温度を低下させることができる。
The rod-like liquid crystal compound used in the present invention may be polymerizable or non-polymerizable. The rod-like liquid crystal compound having no polymerizable group is described in various documents (for example, Y. Goto et.al., Mol. Cryst. Liq. Cryst. 1995, Vol. 260, pp. 23-28). .
The polymerizable rod-like liquid crystal compound can be obtained by introducing a polymerizable group into the rod-like liquid crystal compound. Examples of the polymerizable group include an unsaturated polymerizable group, an epoxy group, and an aziridinyl group, preferably an unsaturated polymerizable group, and particularly preferably an ethylenically unsaturated polymerizable group. The polymerizable group can be introduced into the molecule of the rod-like liquid crystal compound by various methods. The number of polymerizable groups possessed by the polymerizable rod-like liquid crystal compound is preferably 1 to 6, and more preferably 1 to 3. Examples of the polymerizable rod-like liquid crystal compound are described in Makromol. Chem. 190, 2255 (1989), Advanced Materials 5, 107 (1993), US Pat. No. 4,683,327, US Pat. No. 5,622,648, US Pat. No. 5,770,107, International Publication WO95 / 22586. No. 95/24455, No. 97/00600, No. 98/23580, No. 98/52905, JP-A-1-272551, No. 6-16616, and No. 7-110469. 11-80081 and JP-A 2001-328773, and the like. Two or more kinds of polymerizable rod-like liquid crystal compounds may be used in combination. When two or more kinds of polymerizable rod-like liquid crystal compounds are used in combination, the alignment temperature can be lowered.
(2) 光学活性化合物(キラル剤)
前記液晶組成物は、コレステリック液晶相を示すものであり、そのためには、光学活性化合物を含有しているのが好ましい。但し、上記棒状液晶化合物が不斉炭素原子を有する分子である場合には、光学活性化合物を添加しなくても、コレステリック液晶相を安定的に形成可能である場合もある。前記光学活性化合物は、公知の種々のキラル剤(例えば、液晶デバイスハンドブック、第3章4−3項、TN、STN用カイラル剤、199頁、日本学術振興会第142委員会編、1989に記載)から選択することができる。光学活性化合物は、一般に不斉炭素原子を含むが、不斉炭素原子を含まない軸性不斉化合物あるいは面性不斉化合物もカイラル剤として用いることができる。軸性不斉化合物または面性不斉化合物の例には、ビナフチル、ヘリセン、パラシクロファンおよびこれらの誘導体が含まれる。光学活性化合物(キラル剤)は、重合性基を有していてもよい。光学活性化合物が重合性基を有するとともに、併用する棒状液晶化合物も重合性基を有する場合は、重合性光学活性化合物と重合性棒状液晶合物との重合反応により、棒状液晶化合物から誘導される繰り返し単位と、光学活性化合物から誘導される繰り返し単位とを有するポリマーを形成することができる。この態様では、重合性光学活性化合物が有する重合性基は、重合性棒状液晶化合物が有する重合性基と、同種の基であることが好ましい。従って、光学活性化合物の重合性基も、不飽和重合性基、エポキシ基又はアジリジニル基であることが好ましく、不飽和重合性基であることがさらに好ましく、エチレン性不飽和重合性基であることが特に好ましい。
また、光学活性化合物は、液晶化合物であってもよい。
(2) Optically active compound (chiral agent)
The liquid crystal composition exhibits a cholesteric liquid crystal phase, and for that purpose, it preferably contains an optically active compound. However, when the rod-like liquid crystal compound is a molecule having an asymmetric carbon atom, the cholesteric liquid crystal phase may be stably formed without adding an optically active compound. The optically active compound is known in various known chiral agents (for example, liquid crystal device handbook, Chapter 3-4-3, TN, chiral agent for STN, 199 pages, edited by Japan Society for the Promotion of Science, 142nd Committee, 1989). ) Can be selected. The optically active compound generally contains an asymmetric carbon atom, but an axially asymmetric compound or a planar asymmetric compound that does not contain an asymmetric carbon atom can also be used as a chiral agent. Examples of the axial asymmetric compound or the planar asymmetric compound include binaphthyl, helicene, paracyclophane, and derivatives thereof. The optically active compound (chiral agent) may have a polymerizable group. When the optically active compound has a polymerizable group and the rod-like liquid crystal compound used in combination also has a polymerizable group, it is derived from the rod-like liquid crystal compound by a polymerization reaction of the polymerizable optically active compound and the polymerizable rod-like liquid crystal compound. A polymer having a repeating unit and a repeating unit derived from an optically active compound can be formed. In this embodiment, the polymerizable group possessed by the polymerizable optically active compound is preferably the same group as the polymerizable group possessed by the polymerizable rod-like liquid crystal compound. Accordingly, the polymerizable group of the optically active compound is also preferably an unsaturated polymerizable group, an epoxy group or an aziridinyl group, more preferably an unsaturated polymerizable group, and an ethylenically unsaturated polymerizable group. Is particularly preferred.
The optically active compound may be a liquid crystal compound.
前記液晶組成物中の光学活性化合物は、併用される液晶化合物に対して、1〜30モル%であることが好ましい。光学活性化合物の使用量は、より少なくした方が液晶性に影響を及ぼさないことが多いため好まれる。従って、キラル剤として用いられる光学活性化合物は、少量でも所望の螺旋ピッチの捩れ配向を達成可能なように、強い捩り力のある化合物が好ましい。この様な、強い捩れ力を示すキラル剤としては、例えば、特開2003−287623号公報に記載のキラル剤が挙げられ、本発明に好ましく用いることができる。 The optically active compound in the liquid crystal composition is preferably 1 to 30 mol% with respect to the liquid crystal compound used in combination. A smaller amount of the optically active compound is preferred because it often does not affect liquid crystallinity. Therefore, the optically active compound used as the chiral agent is preferably a compound having a strong twisting power so that a twisted orientation with a desired helical pitch can be achieved even with a small amount. Examples of such a chiral agent exhibiting a strong twisting force include the chiral agents described in JP-A No. 2003-287623, and can be preferably used in the present invention.
(3) 重合開始剤
前記光反射層の形成に用いる液晶組成物は、重合性液晶組成物であるのが好ましく、そのためには、重合開始剤を含有しているのが好ましい。本発明では、紫外線照射により硬化反応を進行させるので、使用する重合開始剤は、紫外線照射によって重合反応を開始可能な光重合開始剤であるのが好ましい。光重合開始剤の例には、α−カルボニル化合物(米国特許第2367661号、同2367670号の各明細書記載)、アシロインエーテル(米国特許第2448828号明細書記載)、α−炭化水素置換芳香族アシロイン化合物(米国特許第2722512号明細書記載)、多核キノン化合物(米国特許第3046127号、同2951758号の各明細書記載)、トリアリールイミダゾールダイマーとp−アミノフェニルケトンとの組み合わせ(米国特許第3549367号明細書記載)、アクリジン及びフェナジン化合物(特開昭60−105667号公報、米国特許第4239850号明細書記載)及びオキサジアゾール化合物(米国特許第4212970号明細書記載)等が挙げられる。
(3) Polymerization initiator The liquid crystal composition used for forming the light reflecting layer is preferably a polymerizable liquid crystal composition, and for that purpose, it preferably contains a polymerization initiator. In the present invention, since the curing reaction is advanced by irradiation with ultraviolet rays, the polymerization initiator to be used is preferably a photopolymerization initiator capable of starting the polymerization reaction by irradiation with ultraviolet rays. Examples of the photopolymerization initiator include α-carbonyl compounds (described in US Pat. Nos. 2,367,661 and 2,367,670), acyloin ether (described in US Pat. No. 2,448,828), α-hydrocarbon substituted aromatics. Group acyloin compounds (described in US Pat. No. 2,722,512), polynuclear quinone compounds (described in US Pat. Nos. 3,046,127 and 2,951,758), combinations of triarylimidazole dimers and p-aminophenyl ketone (US patents) No. 3549367), acridine and phenazine compounds (JP-A-60-105667, US Pat. No. 4,239,850), oxadiazole compounds (US Pat. No. 4,221,970), and the like. .
光重合開始剤の使用量は、液晶組成物(塗布液の場合は固形分)の0.1〜20質量%であることが好ましく、1〜8質量%であることがさらに好ましい。 The amount of the photopolymerization initiator used is preferably 0.1 to 20% by mass, more preferably 1 to 8% by mass, based on the liquid crystal composition (solid content in the case of a coating liquid).
(4) 配向制御剤
前記液晶組成物中に、安定的に又は迅速にコレステリック液晶相となるのに寄与する配向制御剤を添加してもよい。配向制御剤の例には、含フッ素(メタ)アクリレート系ポリマー、及び下記一般式(X1)〜(X3)で表される化合物が含まれる。これらから選択される2種以上を含有していてもよい。これらの化合物は、層の空気界面において、液晶化合物の分子のチルト角を低減若しくは実質的に水平配向させることができる。尚、本明細書で「水平配向」とは、液晶分子長軸と膜面が平行であることをいうが、厳密に平行であることを要求するものではなく、本明細書では、水平面とのなす傾斜角が20度未満の配向を意味するものとする。液晶化合物が空気界面付近で水平配向する場合、配向欠陥が生じ難いため、可視光領域での透明性が高くなり、また赤外領域での反射率が増大する。一方、液晶化合物の分子が大きなチルト角で配向すると、コレステリック液晶相の螺旋軸が膜面法線からずれるため、反射率が低下したり、フィンガープリントパターンが発生し、ヘイズの増大や回折性を示したりするため好ましくない。
配向制御剤として利用可能な前記含フッ素(メタ)アクリレート系ポリマーの例は、特開2007−272185号公報の[0018]〜[0043]等に記載がある。
(4) Alignment control agent An alignment control agent that contributes to stable or rapid cholesteric liquid crystal phase may be added to the liquid crystal composition. Examples of the orientation control agent include fluorine-containing (meth) acrylate polymers and compounds represented by the following general formulas (X1) to (X3). You may contain 2 or more types selected from these. These compounds can reduce the tilt angle of the molecules of the liquid crystal compound or can be substantially horizontally aligned at the air interface of the layer. In this specification, “horizontal alignment” means that the major axis of the liquid crystal molecule is parallel to the film surface, but it is not required to be strictly parallel. An orientation with an inclination angle of less than 20 degrees is meant. When the liquid crystal compound is horizontally aligned in the vicinity of the air interface, alignment defects are unlikely to occur, so that the transparency in the visible light region is increased and the reflectance in the infrared region is increased. On the other hand, when the molecules of the liquid crystal compound are aligned at a large tilt angle, the spiral axis of the cholesteric liquid crystal phase is shifted from the normal to the film surface, resulting in a decrease in reflectivity, a fingerprint pattern, an increase in haze and diffraction. It is not preferable because it is shown.
Examples of the fluorine-containing (meth) acrylate-based polymer that can be used as an orientation control agent are described in JP-A No. 2007-272185, [0018] to [0043].
以下、配向制御剤として利用可能な、下記一般式(X1)〜(X3)について、順に説明する。 Hereinafter, the following general formulas (X1) to (X3) that can be used as the alignment control agent will be described in order.
式中、R1、R2及びR3は各々独立して、水素原子又は置換基を表し、X1、X2及びX3は単結合又は二価の連結基を表す。R1〜R3で各々表される置換基としては、好ましくは置換もしくは無置換の、アルキル基(中でも、無置換のアルキル基又はフッ素置換アルキル基がより好ましい)、アリール基(中でもフッ素置換アルキル基を有するアリール基が好ましい)、置換もしくは無置換のアミノ基、アルコキシ基、アルキルチオ基、ハロゲン原子である。X1、X2及びX3で各々表される二価の連結基は、アルキレン基、アルケニレン基、二価の芳香族基、二価のヘテロ環残基、−CO−、―NRa−(Raは炭素原子数が1〜5のアルキル基又は水素原子)、−O−、−S−、−SO−、−SO2−及びそれらの組み合わせからなる群より選ばれる二価の連結基であることが好ましい。二価の連結基は、アルキレン基、フェニレン基、−CO−、−NRa−、−O−、−S−及び−SO2−からなる群より選ばれる二価の連結基又は該群より選ばれる基を少なくとも二つ組み合わせた二価の連結基であることがより好ましい。アルキレン基の炭素原子数は、1〜12であることが好ましい。アルケニレン基の炭素原子数は、2〜12であることが好ましい。二価の芳香族基の炭素原子数は、6〜10であることが好ましい。 In the formula, R 1 , R 2 and R 3 each independently represent a hydrogen atom or a substituent, and X 1 , X 2 and X 3 each represent a single bond or a divalent linking group. The substituent represented by each of R 1 to R 3 is preferably a substituted or unsubstituted alkyl group (more preferably an unsubstituted alkyl group or a fluorine-substituted alkyl group), an aryl group (particularly a fluorine-substituted alkyl). An aryl group having a group is preferred), a substituted or unsubstituted amino group, an alkoxy group, an alkylthio group, and a halogen atom. The divalent linking groups represented by X 1 , X 2 and X 3 are each an alkylene group, an alkenylene group, a divalent aromatic group, a divalent heterocyclic residue, —CO—, —NRa— (Ra Is a divalent linking group selected from the group consisting of an alkyl group having 1 to 5 carbon atoms or a hydrogen atom), —O—, —S—, —SO—, —SO 2 — and combinations thereof. Is preferred. The divalent linking group is selected from the group consisting of an alkylene group, a phenylene group, —CO—, —NRa—, —O—, —S— and —SO 2 —, or the group. It is more preferably a divalent linking group in which at least two groups are combined. The alkylene group preferably has 1 to 12 carbon atoms. The alkenylene group preferably has 2 to 12 carbon atoms. The number of carbon atoms of the divalent aromatic group is preferably 6-10.
式中、Rは置換基を表し、mは0〜5の整数を表す。mが2以上の整数を表す場合、複数個のRは同一でも異なっていてもよい。Rとして好ましい置換基は、R1、R2、及びR3で表される置換基の好ましい範囲として挙げたものと同様である。mは、好ましくは1〜3の整数を表し、特に好ましくは2又は3である。 In the formula, R represents a substituent, and m represents an integer of 0 to 5. When m represents an integer greater than or equal to 2, several R may be same or different. Preferred substituents for R are the same as those listed as preferred ranges for the substituents represented by R 1 , R 2 , and R 3 . m preferably represents an integer of 1 to 3, particularly preferably 2 or 3.
式中、R4、R5、R6、R7、R8及びR9は各々独立して、水素原子又は置換基を表す。R4、R5、R6、R7、R8及びR9でそれぞれ表される置換基は、好ましくは一般式(XI)におけるR1、R2及びR3で表される置換基の好ましいものとして挙げたものと同様である。 In the formula, R 4 , R 5 , R 6 , R 7 , R 8 and R 9 each independently represent a hydrogen atom or a substituent. The substituents represented by R 4 , R 5 , R 6 , R 7 , R 8 and R 9 are each preferably a substituent represented by R 1 , R 2 and R 3 in the general formula (XI). It is the same as that mentioned as a thing.
本発明において配向制御剤として使用可能な、前記式(X1)〜(X3)で表される化合物の例には、特開2005−99248号公報に記載の化合物が含まれる。
なお、本発明では、配向制御剤として、前記一般式(X1)〜(X3)で表される化合物の一種を単独で用いてもよいし、二種以上を併用してもよい。
Examples of the compounds represented by the formulas (X1) to (X3) that can be used as the alignment control agent in the present invention include compounds described in JP-A-2005-99248.
In the present invention, as the alignment control agent, one type of the compounds represented by the general formulas (X1) to (X3) may be used alone, or two or more types may be used in combination.
前記液晶組成物中における、一般式(X1)〜(X3)のいずれかで表される化合物の添加量は、液晶化合物の質量の0.01〜10質量%が好ましく、0.01〜5質量%がより好ましく、0.02〜1質量%が特に好ましい。 The addition amount of the compound represented by any one of the general formulas (X1) to (X3) in the liquid crystal composition is preferably 0.01 to 10% by mass, and 0.01 to 5% by mass of the liquid crystal compound. % Is more preferable, and 0.02 to 1% by mass is particularly preferable.
2. 基板
本発明の赤外光反射板は、基板を有する。但し、本発明の赤外光反射板は、その使用態様により、基板を含まない本発明の赤外光反射層として用いてもよい。
当該基板は自己支持性があり、上記光反射層を支持するものであれば、材料及び光学的特性についてなんら限定はない。用途によっては、紫外光に対する高い透明性が要求されるであろう。
2. Substrate The infrared light reflector of the present invention has a substrate. However, the infrared light reflection plate of the present invention may be used as an infrared light reflection layer of the present invention that does not include a substrate, depending on the use mode.
The substrate is self-supporting, and there is no limitation on the material and optical characteristics as long as it supports the light reflecting layer. Depending on the application, high transparency to ultraviolet light will be required.
前記基板(図1や図2などにおける基板12)は、例えば、ポリマーフィルムであり、その光学特性については特に制限はない。本発明の赤外光反射板は、前記基板が、ポリマーフィルムであることが好ましい。本発明では、特に、面内レターデーションReについてバラツキのある部材を基板として用いてもよい。 The substrate (substrate 12 in FIGS. 1 and 2, etc.) is, for example, a polymer film, and the optical properties thereof are not particularly limited. In the infrared light reflecting plate of the present invention, the substrate is preferably a polymer film. In the present invention, in particular, a member having variations in the in-plane retardation Re may be used as the substrate.
具体的には、基板12の光学特性については特に制限はなく、位相差を示す位相差板であっても、又は光学的に等方性の基板であってもよい。即ち、基板12は、その光学特性が厳密に調整された、1/2波長の位相差を有する位相差板等の位相差板である必要はない。本発明においては、基板12の波長1000nmにおける面内レターデーションRe(1000)のバラツキが、20nm以上であるポリマーフィルム等からなっていてもよい。さらに、Re(1000)のバラツキが100nm以上であるポリマーフィルム等からなっていてもよい。また基板の面内レターデーションについても特に制限はなく、例えば、波長1000nmの面内レターデーションRe(1000)が、800〜13000nmである位相差板等を用いることができる。 Specifically, the optical characteristics of the substrate 12 are not particularly limited, and may be a phase difference plate showing a phase difference or an optically isotropic substrate. That is, the substrate 12 does not have to be a retardation plate such as a retardation plate having a phase difference of ½ wavelength whose optical characteristics are strictly adjusted. In the present invention, the in-plane retardation Re (1000) at a wavelength of 1000 nm of the substrate 12 may be made of a polymer film or the like having a variation of 20 nm or more. Furthermore, it may be made of a polymer film or the like having a variation of Re (1000) of 100 nm or more. The in-plane retardation of the substrate is not particularly limited. For example, a retardation plate having an in-plane retardation Re (1000) of a wavelength of 1000 nm of 800 to 13000 nm can be used.
可視光に対する透過性が高いポリマーフィルムとしては、液晶表示装置等の表示装置の部材として用いられる種々の光学フィルム用のポリマーフィルムが挙げられる。前記基板としては、例えばポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート、ポリエチレンナフタレート(PEN)等のポリエステルフィルム;ポリカーボネート(PC)フィルム、ポリメチルメタクリレートフィルム;ポリエチレン、ポリプロピレン等のポリオレフィンフィルム;ポリイミドフィルム、トリアセチルセルロース(TAC)フィルム、などが挙げられる。ポリエチレンテレフタレート、トリアセチルセルロースが好ましい。 Examples of the polymer film having high transparency to visible light include polymer films for various optical films used as members of display devices such as liquid crystal display devices. Examples of the substrate include polyester films such as polyethylene terephthalate (PET), polybutylene terephthalate, and polyethylene naphthalate (PEN); polycarbonate (PC) films and polymethyl methacrylate films; polyolefin films such as polyethylene and polypropylene; polyimide films, An acetyl cellulose (TAC) film etc. are mentioned. Polyethylene terephthalate and triacetyl cellulose are preferred.
前記基板は、所定の光学特性を満足するように、生産工程を管理して製造される、1/2波長の位相差を有する位相差板等の特殊の位相差板であってもよいし、所定の位相差板としては使用不可能なポリマーフィルム等であってもよい。その中でも、本発明の赤外反射板は、前記基板が、1/2波長の位相差を有する位相差板であることが好ましい。また、1/2波長の位相差を有する位相差板を設けることにより、光反射層の積層数を抑えることが、コストや製造負荷、光学特性(ヘイズ)や塗布面状を高める観点から好ましい。なお、1/2波長の位相差を有する位相差板を利用することにより、片方の螺旋方向のコレステリック液晶相を固定した光反射層のみで右円偏光および左円偏光の両方の円偏光を反射でき、コストや製造負荷を抑えることができる。
前記1/2波長の位相差を有する位相差板としては特に制限はなく、必要に応じて適宜変更して好ましいものを用いることができる。
The substrate may be a special retardation plate such as a retardation plate having a half-wave retardation manufactured by managing a production process so as to satisfy predetermined optical characteristics, The predetermined retardation plate may be a polymer film that cannot be used. Among them, in the infrared reflecting plate of the present invention, it is preferable that the substrate is a retardation plate having a phase difference of ½ wavelength. In addition, it is preferable to suppress the number of laminated light reflecting layers by providing a retardation plate having a half-wave retardation from the viewpoint of increasing cost, manufacturing load, optical characteristics (haze), and coated surface. In addition, by using a phase difference plate having a phase difference of ½ wavelength, both right circularly polarized light and left circularly polarized light are reflected only by a light reflecting layer in which a cholesteric liquid crystal phase in one spiral direction is fixed. Cost and manufacturing load can be reduced.
There is no restriction | limiting in particular as a phase difference plate which has the said 1/2 wavelength phase difference, It can change suitably as needed and can use a preferable thing.
1/2波長の位相差を有する位相差板は、例えば、透明樹脂からなるフィルムを延伸して得られるものを用いることができる。また、特開2002−40258号公報に記載の位相差板も本発明に1/2波長の位相差を有する位相差板として用いることができ、特開2002−40258号公報に記載の内容を本発明に引用して用いることができる。
前記透明樹脂としては、特に制限されないが、0.1mm程度の厚みで全光線透過率が80%以上のものであることが好ましい。前記透明樹脂は、トリアセチルセルロースの如きアセテート系樹脂、ポリエステル系樹脂、ポリエーテルスルホン系樹脂、ポリカーボネート系樹脂、鎖状ポリオレフィン系樹脂、脂環式構造を有する重合体樹脂、アクリル系樹脂、ポリビニルアルコール系樹脂、ポリ塩化ビニル系樹脂、等が挙げられる。なかでも、ポリカーボネート系樹脂又は脂環式構造を有する重合体樹脂が好ましい。脂環式構造含有重合体樹脂は、具体的には、(1)ノルボルネン系重合体、(2)単環の環状オレフィン系重合体、(3)環状共役ジエン系重合体、(4)ビニル脂環式炭化水素重合体、及びこれらの水素添加物などが挙げられる。
As the retardation plate having a half-wave retardation, for example, a retardation plate obtained by stretching a film made of a transparent resin can be used. A retardation plate described in JP-A-2002-40258 can also be used as a retardation plate having a half-wave retardation in the present invention. It can be used with reference to the invention.
The transparent resin is not particularly limited, but preferably has a thickness of about 0.1 mm and a total light transmittance of 80% or more. The transparent resin includes acetate resin such as triacetyl cellulose, polyester resin, polyethersulfone resin, polycarbonate resin, chain polyolefin resin, polymer resin having alicyclic structure, acrylic resin, polyvinyl alcohol. Resin, polyvinyl chloride resin, and the like. Among these, a polycarbonate resin or a polymer resin having an alicyclic structure is preferable. Specifically, the alicyclic structure-containing polymer resin includes (1) a norbornene polymer, (2) a monocyclic olefin polymer, (3) a cyclic conjugated diene polymer, and (4) vinyl fat. Examples thereof include cyclic hydrocarbon polymers and hydrogenated products thereof.
前記樹脂には、必要に応じて、酸化防止剤、熱安定剤、光安定剤、紫外線吸収剤、帯電防止剤、分散剤、塩素捕捉剤、難燃剤、結晶化核剤、ブロッキング防止剤、防曇剤、離型剤、顔料、有機又は無機の充填材、中和剤、滑剤、分解剤、金属不活性化剤、汚染防止材、抗菌剤や熱可塑性エラストマーなどの公知の添加剤を添加することができる。 If necessary, the resin may include an antioxidant, a heat stabilizer, a light stabilizer, an ultraviolet absorber, an antistatic agent, a dispersant, a chlorine scavenger, a flame retardant, a crystallization nucleating agent, an antiblocking agent, an antiblocking agent. Add known additives such as clouding agents, mold release agents, pigments, organic or inorganic fillers, neutralizing agents, lubricants, decomposition agents, metal deactivators, antifouling agents, antibacterial agents and thermoplastic elastomers be able to.
また、1/2波長の位相差を有する位相差板として、液晶化合物を透明樹脂上に塗布・配向・固定化したものや、水晶やサファイアなどの無機結晶、微細な凹凸を樹脂やガラス基板上に設けた構造性複屈折板を用いることもできる。 In addition, as a phase difference plate having a half-wave phase difference, a liquid crystal compound applied, oriented, and fixed on a transparent resin, an inorganic crystal such as crystal or sapphire, and fine irregularities on a resin or glass substrate It is also possible to use a structural birefringent plate provided in the above.
赤外光反射層を合わせはさむガラスのかわりに、ガラス代替樹脂形成体、もしくはガラス代替樹脂形成体とガラスの組み合わせたものを用いることができる。ガラス代替樹脂の例としては、ポリカーボネート樹脂やアクリル系樹脂、メタクリル系樹脂などがあげられる。こうしたガラス代替樹脂上にハードコート層をコーティングしたものを用いることもできる。ハードコート層の例としては、アクリル系ハードコート材、シリコーン系ハードコート材、メラミン系ハードコート材や、これらのハードコート材の中にシリカやチタニア、アルミナ、ジルコニアなどの無機微粒子を分散させたものがあげられる。
本発明のλ/2波長の位相差を有する位相差板が入る構成では、前記コレステリック液晶相を固定してなる液晶膜が3層以上の積層体であることが好ましい。この構成では、コレステリック液晶相を固定してなる液晶膜/ λ/2波長の位相差を有する位相差板 /コレステリック液晶相を固定してなる液晶膜となり、全体としては、コレステリック液晶が6層以上積層された積層体となる。
Instead of the glass sandwiching the infrared light reflection layer, a glass substitute resin formed body or a combination of the glass substitute resin formed body and glass can be used. Examples of glass substitute resins include polycarbonate resins, acrylic resins, and methacrylic resins. It is also possible to use a glass substitute resin coated with a hard coat layer. Examples of hard coat layers include acrylic hard coat materials, silicone hard coat materials, melamine hard coat materials, and inorganic fine particles such as silica, titania, alumina, and zirconia dispersed in these hard coat materials. Things can be raised.
In the configuration containing the retardation plate having a retardation of λ / 2 wavelength according to the present invention, the liquid crystal film formed by fixing the cholesteric liquid crystal phase is preferably a laminate of three or more layers. In this configuration, a liquid crystal film in which a cholesteric liquid crystal phase is fixed / a phase difference plate having a phase difference of λ / 2 wavelength / a liquid crystal film in which a cholesteric liquid crystal phase is fixed is formed. It becomes the laminated body laminated | stacked.
3.非光反射性の層
また、本発明の赤外光反射板は、有機材料及び/又は無機材料を含む非光反射性の層を有していてもよい。本発明に利用可能な前記非光反射性の層の一例には、他の部材(例えば、中間膜シート等)と密着するのを容易とするための易接着層が含まれる。易接着層は、一方又は双方の最外層として配置されているのが好ましい。例えば、光反射層を基板の一方の表面に配置した態様では、最上層の光反射層の上に、易接着層を配置することができる。及び/又は、基板の裏面(光反射層が配置されていない側の基板の面)に、易接着層を配置することもできる。易接着層の形成に利用される材料は、当該易接着層を光反射層に隣接して形成するか、もしくは基板に隣接して形成するかによって、又は接着する他の部材の材質等によって、種々の材料から選択される。また、本発明に利用可能な前記非光反射性の層の他の例には、コレステリック液晶相の光反射層と、基板との密着力を上げる下塗り層、及び光反射層を形成する際に利用される、液晶化合物の配向方向をより精密に規定する配向層が含まれる。下塗り層及び配向層は、前記少なくとも1つの光反射層と基板との間に配置されるのが好ましい。また配向層を、光反射層間に配置してもよい。
3. Non-light reflecting layer The infrared light reflecting plate of the present invention may have a non-light reflecting layer containing an organic material and / or an inorganic material. An example of the non-light-reflective layer that can be used in the present invention includes an easy-adhesion layer for facilitating close contact with other members (for example, an interlayer film or the like). The easy-adhesion layer is preferably arranged as one or both outermost layers. For example, in the aspect in which the light reflecting layer is disposed on one surface of the substrate, the easy adhesion layer can be disposed on the uppermost light reflecting layer. And / or an easily bonding layer can also be arrange | positioned on the back surface (surface of the board | substrate of the side in which the light reflection layer is not arrange | positioned) of a board | substrate. The material used for forming the easy-adhesion layer is, depending on whether the easy-adhesion layer is formed adjacent to the light reflecting layer or the substrate, or depending on the material of other members to be bonded, etc. It is selected from various materials. Other examples of the non-light-reflective layer that can be used in the present invention include forming a light-reflective layer of a cholesteric liquid crystal phase, an undercoat layer that increases adhesion between the substrate, and a light-reflective layer. Included is an alignment layer that more precisely defines the alignment direction of the liquid crystal compound. The undercoat layer and the alignment layer are preferably disposed between the at least one light reflecting layer and the substrate. An alignment layer may be disposed between the light reflecting layers.
(易接着層)
本発明の赤外光反射板は、一方又は双方の最外層として、易接着層を有していてもよい。易接着層は、例えば、合わせガラス用中間膜との接着性を改善する機能を有する。より具体的には、易接着層は、コレステリック液晶相の光反射層及び/又は基板と、合わせガラス用中間膜との接着性を改善する機能を有する。易接着層の形成に利用可能な材料としては、ポリビニルブチラール(PVB)樹脂が挙げられる。ポリビニルブチラール樹脂は、ポリビニルアルコール(PVA)とブチルアルデヒドを酸触媒で反応させて生成するポリビニルアセタールの一種であり、下記構造の繰り返し単位を有する樹脂である。
(Easily adhesive layer)
The infrared light reflection plate of the present invention may have an easy adhesion layer as one or both outermost layers. The easy-adhesion layer has a function of improving adhesiveness with an interlayer film for laminated glass, for example. More specifically, the easy-adhesion layer has a function of improving the adhesion between the cholesteric liquid crystal phase light reflection layer and / or substrate and the interlayer film for laminated glass. Examples of a material that can be used for forming the easy-adhesion layer include polyvinyl butyral (PVB) resin. The polyvinyl butyral resin is a kind of polyvinyl acetal produced by reacting polyvinyl alcohol (PVA) and butyraldehyde with an acid catalyst, and is a resin having a repeating unit having the following structure.
前記易接着層は、塗布により形成するのが好ましい。例えば、コレステリック液晶相の光反射層の表面及び/又は基板の裏面(光反射層が形成されていない側の面)に、塗布により形成してもよい。より具体的には、ポリビニルブチラール樹脂の1種を有機溶媒に溶解して塗布液を調製し、該塗布液を、コレステリック液晶相の光反射層の表面及び/又は基板の裏面に塗布して、所望により加熱して乾燥し、易接着層を形成することができる。塗布液の調製に用いる溶媒としては、例えば、メトキシプロピルアセテート(PGMEA)、メチルエチルケトン(MEK)、イソプロパノール(IPA)等を用いることができる。塗布方法としては、従来公知の種々の方法を利用することができる。乾燥時の温度は、塗布液の調製に用いた材料によって好ましい範囲が異なるが、一般的には、140〜160℃程度であるのが好ましい。乾燥時間についても特に制限はないが、一般的には、5〜10分程度である。 The easy adhesion layer is preferably formed by coating. For example, you may form by the application | coating to the surface of the light reflection layer of a cholesteric liquid crystal phase, and / or the back surface (surface in which the light reflection layer is not formed) of a board | substrate. More specifically, one type of polyvinyl butyral resin is dissolved in an organic solvent to prepare a coating solution, and the coating solution is applied to the surface of the light reflecting layer of the cholesteric liquid crystal phase and / or the back surface of the substrate, If desired, it can be heated and dried to form an easy-adhesion layer. As a solvent used for preparing the coating solution, for example, methoxypropyl acetate (PGMEA), methyl ethyl ketone (MEK), isopropanol (IPA) and the like can be used. Various conventionally known methods can be used as the coating method. The preferred temperature of the drying temperature varies depending on the material used for the preparation of the coating solution, but generally it is preferably about 140 to 160 ° C. Although there is no restriction | limiting in particular also about drying time, Generally, it is about 5 to 10 minutes.
また、前記易接着層は、いわゆるアンダーコート層といわれる、アクリル樹脂、スチレン/アクリル樹脂、ウレタン樹脂、ポリエステル樹脂等からなる層であってもよい。これらの材料からなる易接着層も塗布により形成することができる。なお、市販されているポリマーフィルムの中には、アンダーコート層が付与されているものもあるので、それらの市販品を基板として利用することもできる。
なお、易接着層の厚みは、0.1〜2.0μmが好ましい。
The easy-adhesion layer may be a layer made of an acrylic resin, a styrene / acrylic resin, a urethane resin, a polyester resin, or the like, so-called an undercoat layer. An easy adhesion layer made of these materials can also be formed by coating. Some commercially available polymer films are provided with an undercoat layer. Therefore, these commercially available products can be used as a substrate.
In addition, as for the thickness of an easily bonding layer, 0.1-2.0 micrometers is preferable.
(下塗り層)
本発明の赤外光反射板は、コレステリック液晶相の光反射層と基板との間に下塗り層を有していてもよい。コレステリック液晶相の光反射層と基板との密着力が弱いと、コレステリック液晶相の光反射層を積層して製造する際の工程で剥離故障が起き易くなったり、赤外光反射板として合わせガラスにした際の強度(耐衝撃性)低下を引き起こす。よって、下塗り層として、コレステリック液晶層と基板との接着性を向上させることができる層を利用することができる。一方で、基板、又は基板と下塗り層とを剥離して、中間膜シート等の部材と光反射層を一体化する場合は、基板と下塗り層、又は下塗り層とコレステリック液晶相の光反射層との界面には、剥離可能な程度の接着性の弱さが必要である。後工程で積層中間膜シートにすることを考えると、下塗り層と基板との界面で剥離する方が好ましい。
下塗り層の形成に利用可能な材料の例には、アクリル酸エステル共重合体、ポリ塩化ビニリデン、スチレンブタジエンゴム(SBR)、水性ポリエステル等が含まれる。また、下塗り層の表面を中間膜と接着する態様では、下塗り層と中間膜との接着性が良好であるのが好ましく、その観点では、下塗り層は、ポリビニルブチラール樹脂も、前記材料とともに含有しているのが好ましい。また、下塗り層は、上記したように密着力を適度に調節する必要があるので、グルタルアルデヒド、2,3−ジヒドロキシ−1,4−ジオキサン等のジアルデヒド類またはホウ酸等の硬膜剤を適宜用いて硬膜させることが好ましい。硬膜剤の添加量は、下塗り層の乾燥質量の0.2〜3.0質量%が好ましい。
下塗り層の厚みは、0.05〜0.5μmが好ましい。
(Undercoat layer)
The infrared light reflection plate of the present invention may have an undercoat layer between the light reflection layer of the cholesteric liquid crystal phase and the substrate. If the adhesion between the cholesteric liquid crystal phase light reflecting layer and the substrate is weak, peeling failure is likely to occur in the process of stacking and manufacturing the cholesteric liquid crystal phase light reflecting layer, or laminated glass as an infrared light reflecting plate. Cause a decrease in strength (impact resistance). Therefore, a layer that can improve the adhesion between the cholesteric liquid crystal layer and the substrate can be used as the undercoat layer. On the other hand, when the substrate or the substrate and the undercoat layer are peeled off and the member such as the intermediate film and the light reflecting layer are integrated, the substrate and the undercoat layer, or the undercoat layer and the light reflecting layer of the cholesteric liquid crystal phase The interface needs to be weak enough to be peelable. In view of making the laminated interlayer sheet in a subsequent process, it is preferable to peel at the interface between the undercoat layer and the substrate.
Examples of materials that can be used to form the undercoat layer include acrylate copolymer, polyvinylidene chloride, styrene butadiene rubber (SBR), aqueous polyester, and the like. Further, in an embodiment in which the surface of the undercoat layer is bonded to the intermediate film, it is preferable that the adhesion between the undercoat layer and the intermediate film is good. From this viewpoint, the undercoat layer also contains a polyvinyl butyral resin together with the material. It is preferable. Moreover, since it is necessary to adjust adhesive force moderately as above-mentioned for undercoat, dialdehydes, such as glutaraldehyde and 2, 3- dihydroxy- 1, 4- dioxane, or hardening agents, such as a boric acid, are used. It is preferable to use the film appropriately. The addition amount of the hardener is preferably 0.2 to 3.0% by mass of the dry mass of the undercoat layer.
The thickness of the undercoat layer is preferably 0.05 to 0.5 μm.
(配向層)
本発明の赤外光反射板は、コレステリック液晶相の光反射層と基板との間に配向層を有していてもよい。配向層は、コレステリック液晶層中の液晶化合物の配向方向をより精密に規定する機能を有する。配向層は、有機化合物(好ましくはポリマー)のラビング処理、無機化合物の斜方蒸着、マイクログルーブを有する層の形成等の手段で設けることができる。さらには、電場の付与、磁場の付与、或いは光照射により配向機能が生じる配向層も知られている。配向層は、ポリマーの膜の表面に、ラビング処理により形成するのが好ましい。
配向層は、コレステリック液晶相の光反射層と隣接する必要があるので、コレステリック液晶相の光反射層と基板又は下塗り層との間に設けるのが好ましい。但し、下塗り層が配向層の機能を有していてもよい。また、光反射層の間に配向層を有していてもよい。
(Orientation layer)
The infrared light reflection plate of the present invention may have an alignment layer between the light reflection layer of the cholesteric liquid crystal phase and the substrate. The alignment layer has a function of more precisely defining the alignment direction of the liquid crystal compound in the cholesteric liquid crystal layer. The alignment layer can be provided by means such as a rubbing treatment of an organic compound (preferably a polymer), oblique vapor deposition of an inorganic compound, or formation of a layer having a microgroove. Furthermore, an alignment layer in which an alignment function is generated by application of an electric field, application of a magnetic field, or light irradiation is also known. The alignment layer is preferably formed on the surface of the polymer film by rubbing treatment.
Since the alignment layer needs to be adjacent to the light reflecting layer of the cholesteric liquid crystal phase, it is preferably provided between the light reflecting layer of the cholesteric liquid crystal phase and the substrate or the undercoat layer. However, the undercoat layer may have a function of an alignment layer. Moreover, you may have an orientation layer between the light reflection layers.
配向層は、隣接する、コレステリック液晶相の光反射層、及び下塗り層又は基板のいずれに対しても、ある程度の密着力を有することが好ましい。ただし、後述する本発明の実施態様の一例である、コレステリック液晶相の光反射層から基板を剥離しながら1/2波長の位相差を有する位相差板と貼り合わせて赤外光反射板を作製したり、積層中間膜シートを作製する場合には、コレステリック液晶相の光反射層/配向層/下塗り層/基板のいずれかの界面にて、剥離ができる程度の弱さが必要である。剥離する界面は、どの界面でも構わないが、後工程で積層中間膜シートにすることを考えると、配向層と下塗り層との界面で剥離する方が好ましい。 The alignment layer preferably has a certain degree of adhesion to the adjacent light reflecting layer of the cholesteric liquid crystal phase, and the undercoat layer or the substrate. However, as an example of an embodiment of the present invention to be described later, an infrared light reflection plate is manufactured by laminating a substrate from a light reflection layer of a cholesteric liquid crystal phase and pasting it with a phase difference plate having a half wavelength retardation. In the case of producing a laminated interlayer film sheet, it is necessary to have a weakness that can be peeled off at any of the interfaces of the light reflecting layer / alignment layer / undercoat layer / substrate of the cholesteric liquid crystal phase. The interface to be peeled may be any interface, but it is preferable to peel at the interface between the alignment layer and the undercoat layer in consideration of making a laminated interlayer sheet in a subsequent step.
配向層として用いられる材料としては、有機化合物のポリマーが好ましく、それ自体が架橋可能なポリマーか、或いは架橋剤により架橋されるポリマーがよく用いられる。当然、双方の機能を有するポリマーも用いられる。ポリマーの例としては、ポリメチルメタクリレ−ト、アクリル酸/メタクリル酸共重合体、スチレン/マレインイミド共重合体、ポリビニルアルコ−ル及び変性ポリビニルアルコ−ル、ポリ(N−メチロ−ルアクリルアミド)、スチレン/ビニルトルエン共重合体、クロロスルホン化ポリエチレン、ニトロセルロース、ポリ塩化ビニル、塩素化ポリオレフィン、ポリエステル、ポリイミド、酢酸ビニル/塩化ビニル共重合体、エチレン/酢酸ビニル共重合体、カルボキシメチルセルロ−ス、ゼラチン、ポリエチレン、ポリプロピレン及びポリカーボネート等のポリマー及びシランカップリング剤等の化合物を挙げることができる。好ましいポリマーの例としては、ポリ(N−メチロ−ルアクリルアミド)、カルボキシメチルセルロ−ス、ゼラチン、ポリビルアルコール及び変性ポリビニルアルコール等の水溶性ポリマーであり、さらにゼラチン、ポリビルアルコール及び変性ポリビニルアルコールが好ましく、特にポリビルアルコール及び変性ポリビニルアルコールを挙げることができる。また、配向層の表面を中間膜と接着する態様では、配向層と中間膜との接着性が良好であるのが好ましく、その観点では、配向層は、ポリビニルブチラール樹脂も、前記材料とともに含有しているのが好ましい。
前記配向層の厚みは、0.1〜2.0μmが好ましい。
As a material used for the alignment layer, a polymer of an organic compound is preferable, and a polymer that can be crosslinked by itself or a polymer that is crosslinked by a crosslinking agent is often used. Of course, polymers having both functions are also used. Examples of the polymer include polymethyl methacrylate, acrylic acid / methacrylic acid copolymer, styrene / maleimide copolymer, polyvinyl alcohol and modified polyvinyl alcohol, and poly (N-methylol acrylamide). , Styrene / vinyl toluene copolymer, chlorosulfonated polyethylene, nitrocellulose, polyvinyl chloride, chlorinated polyolefin, polyester, polyimide, vinyl acetate / vinyl chloride copolymer, ethylene / vinyl acetate copolymer, carboxymethyl cellulose And polymers such as silica, gelatin, polyethylene, polypropylene and polycarbonate, and compounds such as silane coupling agents. Examples of preferred polymers are water-soluble polymers such as poly (N-methylacrylamide), carboxymethyl cellulose, gelatin, polyville alcohol, and modified polyvinyl alcohol, and gelatin, polyville alcohol, and modified polyvinyl alcohol. Are preferable, and in particular, polyvinyl alcohol and modified polyvinyl alcohol can be mentioned. Further, in the embodiment in which the surface of the alignment layer is bonded to the intermediate film, it is preferable that the adhesion between the alignment layer and the intermediate film is good. It is preferable.
The thickness of the alignment layer is preferably 0.1 to 2.0 μm.
4.添加剤
また、本発明の赤外光反射層および赤外光反射板の遮熱効果は、反射特性のみならず、材料の光吸収特性によって遮熱効果を改善することもできる。本発明の赤外光反射層および赤外光反射板は、添加剤を任意の層に含んでいてもよい。
例えば、近赤外光域、好ましくは、780〜940nm程度の波長域範囲に吸収特性を示す色材を、基板もしくは少なくとも一つの光反射層に添加することによって、又は該色材を含有する層を別途配置することによって、近赤外域の光を吸収し、遮熱性をさらに改善することもできる。
4). Additives Further, the heat shielding effect of the infrared light reflecting layer and the infrared light reflecting plate of the present invention can be improved not only by the reflection property but also by the light absorption property of the material. The infrared light reflection layer and infrared light reflection plate of the present invention may contain an additive in an arbitrary layer.
For example, a color material exhibiting absorption characteristics in the near-infrared light region, preferably in the wavelength region range of about 780 to 940 nm is added to the substrate or at least one light reflection layer, or a layer containing the color material By separately arranging, light in the near infrared region can be absorbed and the heat shielding property can be further improved.
また、金属酸化物微粒子の中には、赤外域、具体的には1400nm〜2500nmに、吸収特性及び/又は反射特性を有する材料も存在する。本発明では、当該性質を示す金属酸化物微粒子を利用することもでき、例えば、当該金属酸化物微粒子を、基板もしくは少なくとも一つの光反射層に添加することによって、又は該金属酸化物微粒子を含有する層を別途配置することによって、1400〜2500nm程度の波長域範囲の光を吸収及び/又は反射し、遮熱性をさらに改善することもできる。 Further, among the metal oxide fine particles, there are also materials having absorption characteristics and / or reflection characteristics in the infrared region, specifically, 1400 nm to 2500 nm. In the present invention, metal oxide fine particles exhibiting the properties can also be used, for example, by adding the metal oxide fine particles to a substrate or at least one light reflecting layer, or containing the metal oxide fine particles. By separately disposing the layer to be absorbed, light in the wavelength range of about 1400 to 2500 nm can be absorbed and / or reflected, and the heat shielding property can be further improved.
この様に、色材及び/又は金属酸化物微粒子を利用して、遮熱性を改善した態様は、コレステリック液晶相を固定した光反射層をさらに積層することで広帯域化するよりも、製造適性及び製造コストの点で好ましい。 As described above, the aspect in which the heat shielding property is improved by using the color material and / or the metal oxide fine particles is more suitable for the production than the band broadening by further laminating the light reflecting layer in which the cholesteric liquid crystal phase is fixed. It is preferable in terms of manufacturing cost.
また、コレステリック液晶相を固定して形成される各光反射層は、紫外光照射によって、劣化する傾向があり、特に、380nm以下の波長の紫外光に対する劣化が顕著であることが、本発明者の検討によりわかった。よって、本発明では、例えば、当該波長域の光を吸収する材料(紫外線吸収剤)を、基板もしくは少なくとも一つの光反射層に添加することによって、又は当該材料を含有する層を別途配置することによって、劣化を顕著に抑制することができるので好ましい。 Further, each light reflecting layer formed by fixing a cholesteric liquid crystal phase has a tendency to be deteriorated by irradiation with ultraviolet light, and in particular, the present inventor shows that deterioration with respect to ultraviolet light having a wavelength of 380 nm or less is remarkable. It became clear by examination. Therefore, in the present invention, for example, a material that absorbs light in the wavelength range (ultraviolet absorber) is added to the substrate or at least one light reflecting layer, or a layer containing the material is separately disposed. Is preferable because deterioration can be remarkably suppressed.
なお、色材、金属酸化物微粒子及び紫外線吸収剤等は、液晶の配向に影響する場合があるので、これらの材料は、基板もしくは光反射層以外の他の層中に添加する、又は光反射層が他の部材と一体化される場合は、当該部材中に添加することが好ましい。これらの材料は同一の層に添加されていてもよいし、互いに異なる層にそれぞれ添加されていてもよい。それぞれの材料の機能による効果をより効率的に得られるように、それぞれの材料を添加する部材(層、基板等)が決定されるであろう。また、これらの材料の種々の性質(ヘイズに与える影響、溶解性、溶融性、塗布性、溶融性)を考慮して、面状故障などが生じず、透明性を顕著に低下させないように、添加される部材が決定されるであろう。
例えば、紫外線吸収剤は、光反射層と比較して、より先に光が入射する部材に添加されるのが好ましい。当該部材に紫外線吸収剤を添加することにより、光反射層が紫外線によって劣化するのを抑制することができる。
また、色材や金属酸化物微粒子は、光反射層と比較して、より後に光が入射する部材に添加されるのが好ましい。
In addition, since coloring materials, metal oxide fine particles, ultraviolet absorbers, and the like may affect the alignment of the liquid crystal, these materials are added to the substrate or other layers other than the light reflecting layer, or light reflecting. When the layer is integrated with another member, it is preferably added to the member. These materials may be added to the same layer, or may be added to different layers. The member (layer, substrate, etc.) to which each material is added will be determined so that the effect of the function of each material can be obtained more efficiently. In addition, in consideration of various properties of these materials (effect on haze, solubility, meltability, applicability, meltability), surface defects do not occur and transparency is not significantly reduced. The member to be added will be determined.
For example, it is preferable that the ultraviolet absorber is added to a member into which light enters earlier than the light reflecting layer. By adding an ultraviolet absorber to the member, it is possible to suppress the light reflecting layer from being deteriorated by ultraviolet rays.
Further, it is preferable that the coloring material and the metal oxide fine particles are added to a member into which light enters later, as compared with the light reflecting layer.
図面には例示していないが、紫外線吸収剤、色材、金属酸化物微粒子などの添加剤は、本発明の態様において、本発明の赤外光反射層および赤外光反射板の任意の層に含まれていてもよい。その中でも、前記添加剤は、前記基板または前記非光反射性の層に含まれていることが好ましく、例えば、易接着層、配向層、下塗り層、基板のいずれかに含有させるのが好ましい。いずれの層に添加するかは、コレステリック液晶相の光反射層と太陽光との位置関係に応じて、選択される。紫外線吸収剤は、コレステリック液晶相の光反射層よりも太陽光に近い側の層に含有させるのが好ましく、色材、金属酸化物微粒子は、コレステリック液晶相の光反射層よりも太陽光に遠い側の層に含有させるのが好ましい。実施態様により、紫外線吸収剤、色材、金属酸化物微粒子それぞれを含有させるのに好ましい層が入れ替わるため、各素材については、適宜、組成や溶媒、使用量などを調整し、最適と思われる含有方法をとることが必要とされる。 Although not illustrated in the drawings, additives such as ultraviolet absorbers, coloring materials, metal oxide fine particles, etc., in the embodiment of the present invention, are optional layers of the infrared light reflection layer and infrared light reflection plate of the present invention. May be included. Among these, it is preferable that the additive is contained in the substrate or the non-light-reflective layer, and for example, it is preferably contained in any one of an easy-adhesion layer, an alignment layer, an undercoat layer, and a substrate. Which layer is added is selected according to the positional relationship between the light reflecting layer of the cholesteric liquid crystal phase and sunlight. The ultraviolet absorber is preferably contained in a layer closer to sunlight than the light reflecting layer of the cholesteric liquid crystal phase, and the coloring material and metal oxide fine particles are farther from sunlight than the light reflecting layer of the cholesteric liquid crystal phase. It is preferably contained in the side layer. Depending on the embodiment, the preferred layers for containing each of the ultraviolet absorber, the coloring material, and the metal oxide fine particles are replaced. Therefore, for each material, the composition, the solvent, the amount of use, etc. are adjusted as appropriate, It is necessary to take a method.
(紫外線吸収剤)
本発明の赤外光反射板は、光反射層、易接着層、下塗り層、配向層、及び基板の少なくとも1つに、紫外線吸収剤を含有するのが好ましい。紫外線吸収剤の種類によっては、液晶の配向に影響を与えるため、光反射層以外の部材(層、基板等)に添加するのが好ましい。本発明の実施態様は、種々の形態をとり得るが、光反射層と比較して、より先に光が入射する部材中に添加することが好ましい。例えば、屋外側に配置されるガラス板と、コレステリック液晶相の光反射層との間に配置される層中に添加するのが好ましい。或いは、屋外側に配置されるガラス板に接着させられる中間膜や屋外側に配置されるガラス板そのものに含有させることも好ましい。
紫外線吸収剤として使用可能な化合物の例としては、ベンゾトリアゾール系、ベンゾジチオール系、クマリン系、ベンゾフェノン系、サリチル酸エステル系、シアノアクリレート系等の紫外線吸収剤;酸化チタン、酸化亜鉛などが挙げられる。特に好ましい紫外線吸収剤の例には、Tinuvin326,328,479(いずれもチバ・ジャパン社製)等が含まれる。また、紫外線吸収剤の種類、配合量は特に制限はなく、目的に応じて適宜選択することができる。特に、紫外線吸収剤を含有する部材が、波長380nm以下の紫外線の透過率を0.1%以下にする作用があると、光反射層の劣化を顕著に軽減でき、紫外線による黄変を格段に軽減できるので好ましい。よって、この特性を満足する様に、紫外線吸収剤の種類及び配合量を決定するのが好ましい。
(UV absorber)
The infrared light reflection plate of the present invention preferably contains an ultraviolet absorber in at least one of the light reflection layer, the easy adhesion layer, the undercoat layer, the alignment layer, and the substrate. Depending on the type of the UV absorber, it may affect the alignment of the liquid crystal, so it is preferable to add it to members (layers, substrates, etc.) other than the light reflecting layer. The embodiment of the present invention may take various forms, but it is preferably added to a member into which light enters earlier than the light reflecting layer. For example, it is preferable to add to a layer disposed between the glass plate disposed on the outdoor side and the light reflecting layer of the cholesteric liquid crystal phase. Or it is also preferable to make it contain in the intermediate film adhere | attached on the glass plate arrange | positioned on the outdoor side, or the glass plate itself arrange | positioned on the outdoor side.
Examples of compounds that can be used as ultraviolet absorbers include ultraviolet absorbers such as benzotriazole-based, benzodithiol-based, coumarin-based, benzophenone-based, salicylic acid ester-based, and cyanoacrylate-based materials; titanium oxide, zinc oxide, and the like. Examples of particularly preferable ultraviolet absorbers include Tinuvin 326, 328, 479 (all manufactured by Ciba Japan). Moreover, the kind and compounding quantity of a ultraviolet absorber do not have a restriction | limiting in particular, According to the objective, it can select suitably. In particular, when the member containing the ultraviolet absorber has an effect of reducing the transmittance of ultraviolet rays having a wavelength of 380 nm or less to 0.1% or less, the deterioration of the light reflecting layer can be remarkably reduced, and yellowing due to ultraviolet rays is remarkably reduced. Since it can reduce, it is preferable. Therefore, it is preferable to determine the type and blending amount of the ultraviolet absorber so as to satisfy this characteristic.
(色材)
本発明の赤外光反射板は、光反射層、易接着層、下塗り層、配向層、及び基板の少なくとも1つに、色材を含有するのが好ましい。色材の種類によっては、液晶の配向に影響を与えるため、光反射層以外の部材(層、基板等)に添加するのが好ましい。なお、色材を含有する部材を光が通過する際に生じる拡散や吸収等により、コレステリック液晶相の光反射層での赤外光反射の効率を低下させ、遮熱性能を低下させる場合がある。よって、本発明の実施態様は、種々の形態をとり得るが、光反射層と比較して、より後に光が入射する部材中に添加することが好ましい。より具体的には、室内側に配置されるガラス板と、コレステリック液晶相の光反射層との間に配置される層中に含有するのが好ましい。或いは、室内側に配置されるガラス板に接着させられる中間膜や室内側に配置されるガラス板そのものに含有されることも好ましい。
(Color material)
The infrared light reflection plate of the present invention preferably contains a color material in at least one of the light reflection layer, the easy adhesion layer, the undercoat layer, the alignment layer, and the substrate. Depending on the type of the color material, it affects the alignment of the liquid crystal, so it is preferable to add it to a member (layer, substrate, etc.) other than the light reflecting layer. In addition, due to diffusion or absorption that occurs when light passes through a member containing a coloring material, the efficiency of infrared light reflection in the light reflection layer of the cholesteric liquid crystal phase may be reduced, and the heat shielding performance may be reduced. . Therefore, the embodiment of the present invention can take various forms, but it is preferably added to a member into which light enters later, compared with the light reflection layer. More specifically, it is preferable to contain in the layer arrange | positioned between the glass plate arrange | positioned indoors, and the light reflection layer of a cholesteric liquid crystal phase. Or it is also preferable to contain in the intermediate film adhere | attached on the glass plate arrange | positioned indoors, or the glass plate itself arrange | positioned indoors.
色材としては、染料、顔料いずれも用いることができる。特に、780〜940nmの波長領域に対する吸収材特性を示す材料を用いると、遮熱性をより改善できるので好ましい。また、着色を軽減できる点でも好ましい。780〜940nmの波長領域に対する吸収材料としては、シアン染料、シアン顔料が好ましい。
シアン染料として用いられる染料の例としては、インドアニリン染料、インドフェノール染料のようなアゾメチン染料;シアニン染料、オキソノール染料、メロシアニン染料のようなポリメチン染料;ジフェニルメタン染料、トリフェニルメタン染料、キサンテン染料のようなカルボニウム染料;フタロシアニン染料;アントラキノン染料;例えばカップリング成分としてフェノール類、ナフトール類、アニリン類を有するアリールもしくはヘテリルアゾ染料、インジゴ・チオインジゴ染料を挙げることができる。これらの染料は、クロモフォアの一部が解離して初めてシアンを呈するものであってもよく、その場合のカウンターカチオンはアルカリ金属や、アンモニウムのような無機のカチオンであってもよいし、ピリジニウム、4級アンモニウム塩のような有機のカチオンであってもよく、さらにはそれらを部分構造に有するポリマーカチオンであってもよい。また、ポリアゾ染料などのブラック染料も使用することができる。
As the color material, both dyes and pigments can be used. In particular, it is preferable to use a material exhibiting absorber characteristics with respect to a wavelength region of 780 to 940 nm because the heat shielding property can be further improved. Moreover, the point which can reduce coloring is also preferable. As an absorbing material for a wavelength region of 780 to 940 nm, a cyan dye and a cyan pigment are preferable.
Examples of dyes used as cyan dyes include azomethine dyes such as indoaniline dyes and indophenol dyes; polymethine dyes such as cyanine dyes, oxonol dyes and merocyanine dyes; diphenylmethane dyes, triphenylmethane dyes and xanthene dyes Specific examples of carbonium dyes; phthalocyanine dyes; anthraquinone dyes; aryl or heteryl azo dyes having phenols, naphthols and anilines as coupling components, and indigo / thioindigo dyes. These dyes may exhibit cyan only after a part of the chromophore is dissociated, and the counter cation in that case may be an alkali metal or an inorganic cation such as ammonium, pyridinium, It may be an organic cation such as a quaternary ammonium salt, or may be a polymer cation having these in a partial structure. Also, black dyes such as polyazo dyes can be used.
シアン顔料として用いられる顔料の例としては、フタロシアニン顔料、アントラキノン系のインダントロン顔料(たとえばC. I. Pigment Blue 60など)、染め付けレーキ顔料系のトリアリールカルボニウム顔料が好ましく、特にフタロシアニン顔料(好ましい例としては、C. I. Pigment Blue 15:1、同15:2、同15:3、同15:4、同15:6などの銅フタロシアニン、モノクロロないし低塩素化銅フタロシアニン、アルニウムフタロシアニンでは欧州特許860475号に記載の顔料、C. I. Pigment Blue 16である無金属フタロシアニン、中心金属がZn、Ni、Tiであるフタロシアニンなど、中でも好ましいものはC. I. Pigment Blue 15:3、同15:4、アルミニウムフタロシアニン)が最も好ましい。 Examples of pigments used as cyan pigments include phthalocyanine pigments, anthraquinone-based indantron pigments (for example, CI Pigment Blue 60), and dyed lake pigment-based triarylcarbonium pigments. CI Pigment Blue 15: 1, 15: 2, 15: 3, 15: 4, 15: 6, copper phthalocyanine, monochloro or low chlorinated copper phthalocyanine, and arnium phthalocyanine described in European Patent No. 860475 CI Pigment Blue 15: 3, 15: 4, and aluminum phthalocyanine) are the most preferable, such as CI Pigment Blue 16, a metal-free phthalocyanine that is CI Pigment Blue 16, and phthalocyanine whose central metals are Zn, Ni, and Ti.
上記したとおり、光吸収素材である色材を利用すると、可視光線波長領域の透過率スペクトルに偏りが生じ、透過光に色味が生じる場合がある。用途によっては、この特性を積極的に利用して、所望の色となるように色材を選択することができる。一方、用途によっては(例えば、車のフロントガラス等)では、着色が好ましくない場合もある。本発明者が検討したところ、吸収極大波長が780〜940nmである吸収材料とともに、他の吸収特性を示す吸収材料を併用することで、色味をニュートラルに調整し得ることがわかった。例えば、赤外光反射板の透過光の色味をニュートラルな方向に調整するためには、上記シアン染料、及び/又はシアン顔料とともに、それ以外の色材(イエロー染料、イエロー顔料、マゼンタ染料、マゼンタ顔料等)を用いることが好ましい。これら色材は、各種文献に記載されている公知のものが利用できる。(染料は特開2005−105175号公報等に、顔料は特開2009−67956号公報等に記載されている。) As described above, when a color material that is a light-absorbing material is used, the transmittance spectrum in the visible light wavelength region is biased, and the transmitted light may be colored. Depending on the application, this characteristic can be actively used to select a color material so as to obtain a desired color. On the other hand, depending on the application (for example, a windshield of a car), coloring may not be preferable. When this inventor examined, it turned out that a color can be neutrally adjusted by using together the absorption material which has another absorption characteristic with the absorption material whose absorption maximum wavelength is 780-940 nm. For example, in order to adjust the color of the transmitted light of the infrared light reflector in a neutral direction, in addition to the cyan dye and / or cyan pigment, other color materials (yellow dye, yellow pigment, magenta dye, It is preferable to use a magenta pigment or the like. As these coloring materials, known materials described in various documents can be used. (The dye is described in JP-A-2005-105175 and the like, and the pigment is described in JP-A-2009-67956 and the like.)
(金属酸化物微粒子)
本発明の赤外光反射板は、光反射層、易接着層、下塗り層、配向層、及び基板の少なくとも1つに、1400〜2500nmの範囲に吸収及び/又は反射特性を有する金属酸化物微粒子を含有するのが好ましい。金属酸化微粒子の種類によっては、液晶の配向に影響を与えるため、光反射層以外の部材(層、基板等)に添加するのが好ましい。なお、金属酸化微粒子を含有する部材を光が通過する際に生じる拡散や吸収等により、コレステリック液晶相の光反射層での赤外光反射の効率を低下させ、遮熱性能を低下させる場合がある。よって、本発明の実施態様は、種々の形態をとり得るが、光反射層と比較して、より後に光が入射する部材中に添加することが好ましい。より具体的には、室内側に配置されるガラス板と、コレステリック液晶相の光反射層との間に配置される層中に含有するのが好ましい。或いは、室内側に配置されるガラス板に接着させられる中間膜や室内側に配置されるガラス板そのものに含有されることも好ましい。
(Metal oxide fine particles)
The infrared light reflection plate of the present invention is a metal oxide fine particle having absorption and / or reflection characteristics in the range of 1400 to 2500 nm in at least one of a light reflection layer, an easy adhesion layer, an undercoat layer, an alignment layer, and a substrate. It is preferable to contain. Depending on the type of the metal oxide fine particles, the liquid crystal orientation is affected, and therefore, it is preferably added to a member (layer, substrate, etc.) other than the light reflecting layer. In addition, due to diffusion or absorption that occurs when light passes through a member containing metal oxide fine particles, the efficiency of infrared light reflection in the light reflection layer of the cholesteric liquid crystal phase may be reduced, and the heat shielding performance may be reduced. is there. Therefore, the embodiment of the present invention can take various forms, but it is preferably added to a member into which light enters later, compared with the light reflection layer. More specifically, it is preferable to contain in the layer arrange | positioned between the glass plate arrange | positioned indoors, and the light reflection layer of a cholesteric liquid crystal phase. Or it is also preferable to contain in the intermediate film adhere | attached on the glass plate arrange | positioned indoors, or the glass plate itself arrange | positioned indoors.
使用可能な金属酸化物微粒子の例としては、Zn、Ge、Ti、Zr、Hf、Si、Sn、Mn、Ga、Mo、In、Sb、Ta、V、Y、及びNbから選択される少なくとも1種の金属酸化物、又はこれらの金属の2種以上を組み合わせてなる複合金属酸化物を含有することが好ましい。
金属酸化物としては、例えば、ZnO、GeO2、TiO2、ZrO2、HfO2、SiO2、Sn2O3、Mn2O3、Ga2O3、Mo2O3、In2O3、Sb2O3、Ta2O5、V2O5、Y2O3、Nb2O5などが挙げられる。
前記複合金属酸化物としては、例えばチタンとジルコニウムの複合酸化物、チタンとジルコニアとハフニウムの複合酸化物、チタンとバリウムの複合酸化物、チタンとケイ素の複合酸化物、チタンとジルコニウムとケイ素の複合酸化物、チタンと錫の複合酸化物、チタンとジルコニアと錫の複合酸化物などが挙げられる。
Examples of usable metal oxide fine particles include at least one selected from Zn, Ge, Ti, Zr, Hf, Si, Sn, Mn, Ga, Mo, In, Sb, Ta, V, Y, and Nb. It is preferable to contain a metal oxide of a kind or a composite metal oxide formed by combining two or more of these metals.
As the metal oxide, e.g., ZnO, GeO 2, TiO 2 , ZrO 2, HfO 2, SiO 2, Sn 2 O 3, Mn 2 O 3, Ga 2 O 3, Mo 2 O 3, In 2 O 3, sb 2 O 3, Ta 2 O 5, V 2 O 5, Y 2 O 3, etc. Nb 2 O 5 and the like.
Examples of the composite metal oxide include a composite oxide of titanium and zirconium, a composite oxide of titanium, zirconia and hafnium, a composite oxide of titanium and barium, a composite oxide of titanium and silicon, and a composite of titanium, zirconium and silicon. Examples thereof include oxides, composite oxides of titanium and tin, and composite oxides of titanium, zirconia, and tin.
金属酸化物微粒子の製造方法としては、特に限定されるものではなく、公知のいずれの方法も用いることができる。例えば、金属塩や金属アルコキシドを原料に用い、水を含有する反応系において加水分解することにより、所望の酸化物微粒子を得ることができる。 The method for producing metal oxide fine particles is not particularly limited, and any known method can be used. For example, desired oxide fine particles can be obtained by using a metal salt or metal alkoxide as a raw material and hydrolyzing in a reaction system containing water.
また、水中で加水分解させる方法以外には有機溶媒中や熱可塑性樹脂が溶解した有機溶媒中で無機微粒子を作製してもよい。これらの方法に用いられる溶媒としては、例えばアセトン、2−ブタノン、ジクロロメタン、クロロホルム、トルエン、酢酸エチル、シクロヘキサノン、アニソール等が例として挙げられる。これらは、1種類を単独で使用してもよく、また複数種を混合して使用してもよい。 In addition to the method of hydrolyzing in water, the inorganic fine particles may be produced in an organic solvent or an organic solvent in which a thermoplastic resin is dissolved. Examples of the solvent used in these methods include acetone, 2-butanone, dichloromethane, chloroform, toluene, ethyl acetate, cyclohexanone, anisole and the like. These may be used alone or as a mixture of two or more.
<赤外光反射板の製造方法>
本発明の赤外光反射板における、各光反射層は、種々の方法で形成することができる。一例は、後述する塗布により形成する方法であり、より具体的には、コレステリック液晶相を形成し得る硬化性液晶組成物を、基板、配向層、又は光反射層等の表面に塗布し、当該組成物をコレステリック液晶相とした後、硬化反応(例えば、重合反応や架橋反応等)を進行させることで硬化させて、形成することができる。
本発明の赤外光反射板は、塗布方法によって作製されるのが好ましい。製造方法の一例は、
(1) 基板等の表面に、硬化性の液晶組成物を塗布して、コレステリック液晶相の状態にすること、
(2) 前記硬化性の液晶組成物に紫外線を照射して硬化反応を進行させ、コレステリック液晶相を固定して光反射層を形成すること、
を少なくとも含む製造方法である。
(1)及び(2)の工程を、基板の一方の表面上で3回繰り返すことで図1に示す構成と同様の構成の赤外光反射板を作製することができる。
なお、コレステリック液晶相の旋回の方向は、用いる液晶の種類又は添加されるキラル剤の種類によって調整でき、螺旋ピッチ(すなわち、中心反射波長)は、これらの材料の濃度によって任意に調整できる。また、光反射層の反射する特定の領域の波長は、製造方法のさまざまな要因によってシフトさせることができることが知られており、キラル剤などの添加濃度のほか、コレステリック液晶相を固定するときの温度や照度と照射時間などの条件などでシフトさせることができる。
<Infrared light reflector manufacturing method>
Each light reflection layer in the infrared light reflection plate of the present invention can be formed by various methods. An example is a method of forming by coating, which will be described later. More specifically, a curable liquid crystal composition capable of forming a cholesteric liquid crystal phase is applied to the surface of a substrate, an alignment layer, a light reflection layer, or the like. After the composition is made into a cholesteric liquid crystal phase, it can be formed by curing by advancing a curing reaction (for example, a polymerization reaction or a crosslinking reaction).
The infrared light reflector of the present invention is preferably produced by a coating method. An example of a manufacturing method is
(1) Applying a curable liquid crystal composition to the surface of a substrate or the like to make a cholesteric liquid crystal phase;
(2) irradiating the curable liquid crystal composition with ultraviolet rays to advance a curing reaction, fixing a cholesteric liquid crystal phase, and forming a light reflection layer;
Is a production method comprising at least
By repeating the steps (1) and (2) three times on one surface of the substrate, an infrared light reflector having the same configuration as that shown in FIG. 1 can be produced.
Note that the direction of rotation of the cholesteric liquid crystal phase can be adjusted by the type of liquid crystal used or the type of chiral agent added, and the helical pitch (that is, the central reflection wavelength) can be arbitrarily adjusted by the concentration of these materials. In addition, it is known that the wavelength of a specific region reflected by the light reflecting layer can be shifted by various factors of the manufacturing method. In addition to the concentration of addition of a chiral agent or the like, when fixing a cholesteric liquid crystal phase It can be shifted depending on conditions such as temperature, illuminance, and irradiation time.
前記(1)工程では、まず、基板又は下層の光反射層の表面に、前記硬化性液晶組成物を塗布する。前記硬化性の液晶組成物は、溶媒に材料を溶解及び/又は分散した、塗布液として調製されるのが好ましい。前記塗布液の塗布は、ワイヤーバーコーティング法、押し出しコーティング法、ダイレクトグラビアコーティング法、リバースグラビアコーティング法、ダイコーティング法等の種々の方法によって行うことができる。また、インクジェット装置を用いて、液晶組成物をノズルから吐出して、塗膜を形成することもできる。 In the step (1), first, the curable liquid crystal composition is applied to the surface of the substrate or the lower light reflection layer. The curable liquid crystal composition is preferably prepared as a coating solution in which a material is dissolved and / or dispersed in a solvent. The coating liquid can be applied by various methods such as a wire bar coating method, an extrusion coating method, a direct gravure coating method, a reverse gravure coating method, and a die coating method. Alternatively, a liquid crystal composition can be discharged from a nozzle using an ink jet apparatus to form a coating film.
次に、表面に塗布され、塗膜となった硬化性液晶組成物を、コレステリック液晶相の状態にする。前記硬化性液晶組成物が、溶媒を含む塗布液として調製されている態様では、塗膜を乾燥し、溶媒を除去することで、コレステリック液晶相の状態にすることができる場合がある。また、コレステリック液晶相への転移温度とするために、所望により、前記塗膜を加熱してもよい。例えば、一旦等方性相の温度まで加熱し、その後、コレステリック液晶相転移温度まで冷却する等によって、安定的にコレステリック液晶相の状態にすることができる。前記硬化性液晶組成物の液晶相転移温度は、製造適性等の面から10〜250℃の範囲内であることが好ましく、10〜150℃の範囲内であることがより好ましい。10℃未満であると液晶相を呈する温度範囲にまで温度を下げるために冷却工程等が必要となることがある。また200℃を超えると、一旦液晶相を呈する温度範囲よりもさらに高温の等方性液体状態にするために高温を要し、熱エネルギーの浪費、基板の変形、変質等からも不利になる。 Next, the curable liquid crystal composition applied to the surface to form a coating film is brought into a cholesteric liquid crystal phase. In the aspect in which the curable liquid crystal composition is prepared as a coating solution containing a solvent, the coating film may be dried and the solvent may be removed to obtain a cholesteric liquid crystal phase. Moreover, in order to set it as the transition temperature to a cholesteric liquid crystal phase, you may heat the said coating film if desired. For example, the cholesteric liquid crystal phase can be stably formed by heating to the temperature of the isotropic phase and then cooling to the cholesteric liquid crystal phase transition temperature. The liquid crystal phase transition temperature of the curable liquid crystal composition is preferably in the range of 10 to 250 ° C., more preferably in the range of 10 to 150 ° C. from the viewpoint of production suitability and the like. When the temperature is lower than 10 ° C., a cooling step or the like may be required to lower the temperature to a temperature range exhibiting a liquid crystal phase. When the temperature exceeds 200 ° C., a high temperature is required to make the isotropic liquid state higher than the temperature range once exhibiting the liquid crystal phase, which is disadvantageous from waste of thermal energy, deformation of the substrate, and alteration.
次に、(2)の工程では、コレステリック液晶相の状態となった塗膜に、紫外線を照射して、硬化反応を進行させる。紫外線照射には、紫外線ランプ等の光源が利用される。この工程では、紫外線を照射することによって、前記液晶組成物の硬化反応が進行し、コレステリック液晶相が固定されて、光反射層が形成される。
紫外線の照射エネルギー量については特に制限はないが、一般的には、100mJ/cm2〜800mJ/cm2程度が好ましい。また、前記塗膜に紫外線を照射する時間については特に制限はないが、硬化膜の充分な強度及び生産性の双方の観点から決定されるであろう。
Next, in the step (2), the coating film in the cholesteric liquid crystal phase is irradiated with ultraviolet rays to advance the curing reaction. For ultraviolet irradiation, a light source such as an ultraviolet lamp is used. In this step, by irradiating ultraviolet rays, the curing reaction of the liquid crystal composition proceeds, the cholesteric liquid crystal phase is fixed, and a light reflecting layer is formed.
No particular limitation is imposed on the amount of irradiation energy of ultraviolet rays, in general, 100mJ / cm 2 ~800mJ / cm 2 is preferably about. Moreover, there is no restriction | limiting in particular about the time which irradiates an ultraviolet-ray to the said coating film, but it will be determined from the viewpoint of both sufficient intensity | strength and productivity of a cured film.
硬化反応を促進するため、加熱条件下で紫外線照射を実施してもよい。また、紫外線照射時の温度は、コレステリック液晶相が乱れないように、コレステリック液晶相を呈する温度範囲に維持するのが好ましい。また、雰囲気の酸素濃度は重合度に関与するため、空気中で所望の重合度に達せず、膜強度が不十分の場合には、窒素置換等の方法により、雰囲気中の酸素濃度を低下させることが好ましい。好ましい酸素濃度としては、10%以下が好ましく、7%以下がさらに好ましく、3%以下が最も好ましい。紫外線照射によって進行される硬化反応(例えば重合反応)の反応率は、層の機械的強度の保持等や未反応物が層から流出するのを抑える等の観点から、70%以上であることが好ましく、80%以上であることがより好ましく、90%以上であることがよりさらに好ましい。反応率を向上させるためには照射する紫外線の照射量を増大する方法や窒素雰囲気下あるいは加熱条件下での重合が効果的である。また、一旦重合させた後に、重合温度よりも高温状態で保持して熱重合反応によって反応をさらに推し進める方法や、再度紫外線を照射する(ただし、本発明の条件を満足する条件で照射する)方法を用いることもできる。反応率の測定は反応性基(例えば重合性基)の赤外振動スペクトルの吸収強度を、反応進行の前後で比較することによって行うことができる。 In order to accelerate the curing reaction, ultraviolet irradiation may be performed under heating conditions. Moreover, it is preferable to maintain the temperature at the time of ultraviolet irradiation in the temperature range which exhibits a cholesteric liquid crystal phase so that a cholesteric liquid crystal phase may not be disturbed. Also, since the oxygen concentration in the atmosphere is related to the degree of polymerization, if the desired degree of polymerization is not reached in the air and the film strength is insufficient, the oxygen concentration in the atmosphere is reduced by a method such as nitrogen substitution. It is preferable. A preferable oxygen concentration is preferably 10% or less, more preferably 7% or less, and most preferably 3% or less. The reaction rate of the curing reaction (for example, polymerization reaction) that proceeds by irradiation with ultraviolet rays is 70% or more from the viewpoint of maintaining the mechanical strength of the layer and suppressing unreacted substances from flowing out of the layer. Preferably, it is 80% or more, more preferably 90% or more. In order to improve the reaction rate, a method of increasing the irradiation amount of ultraviolet rays to be irradiated and polymerization under a nitrogen atmosphere or heating conditions are effective. In addition, after polymerization, a method of further promoting the reaction by a thermal polymerization reaction by maintaining the polymer at a temperature higher than the polymerization temperature, or a method of irradiating ultraviolet rays again (however, irradiation is performed under conditions satisfying the conditions of the present invention). Can also be used. The reaction rate can be measured by comparing the absorption intensity of the infrared vibration spectrum of a reactive group (for example, a polymerizable group) before and after the reaction proceeds.
上記工程では、コレステリック液晶相が固定されて、光反射層が形成される。ここで、液晶相を「固定化した」状態は、コレステリック液晶相となっている液晶化合物の配向が保持された状態が最も典型的、且つ好ましい態様である。それだけには限定されず、具体的には、通常0℃〜50℃、より過酷な条件下では−30℃〜70℃の温度範囲において、該層に流動性が無く、また外場や外力によって配向形態に変化を生じさせることなく、固定化された配向形態を安定に保ち続けることができる状態を意味するものとする。本発明では、紫外線照射によって進行する硬化反応により、コレステリック液晶相の配向状態を固定する。
なお、本発明においては、コレステリック液晶相の光学的性質が層中において保持されていれば十分であり、最終的に光反射層中の液晶組成物がもはや液晶性を示す必要はない。例えば、液晶組成物が、硬化反応により高分子量化して、もはや液晶性を失っていてもよい。
In the above process, the cholesteric liquid crystal phase is fixed and the light reflecting layer is formed. Here, the state in which the liquid crystal phase is “fixed” is the most typical and preferred mode in which the orientation of the liquid crystal compound in the cholesteric liquid crystal phase is maintained. However, it is not limited to this, and specifically, it is usually 0 ° C. to 50 ° C., and under severer conditions, in the temperature range of −30 ° C. to 70 ° C., the layer has no fluidity, and is oriented by an external field or an external force. It shall mean a state in which the fixed orientation form can be kept stable without causing a change in form. In the present invention, the alignment state of the cholesteric liquid crystal phase is fixed by a curing reaction that proceeds by ultraviolet irradiation.
In the present invention, it is sufficient that the optical properties of the cholesteric liquid crystal phase are maintained in the layer, and the liquid crystal composition in the light reflection layer does not need to exhibit liquid crystal properties. For example, the liquid crystal composition may have a high molecular weight due to a curing reaction and may no longer have liquid crystallinity.
[ガラス用積層中間膜シート]
本発明のガラス用積層中間膜シートは、本発明の赤外光反射層または本発明の赤外光反射板と、前記赤外光反射層または前記赤外光反射板の少なくとも一方の最外層上に配置された中間膜シートと、を含むことを特徴とする。
[Laminated interlayer sheet for glass]
The laminated interlayer sheet for glass of the present invention comprises the infrared light reflecting layer of the present invention or the infrared light reflecting plate of the present invention, and the outermost layer of at least one of the infrared light reflecting layer or the infrared light reflecting plate. And an interlayer film disposed on the substrate.
(ガラス用積層中間膜シートの特性)
本発明の赤外光反射層または赤外光反射板の一方及び/又は双方の表面に、中間膜シートを貼合することができる。本発明のガラス用積層中間膜シートは、前記赤外光反射層または前記赤外光反射板の双方の最外層上に、中間膜シートをそれぞれ有することが好ましい。中間膜シートを貼合することにより、合わせガラス用積層中間膜シートとして、合わせガラス中に容易に組み込むことができる。中間膜シートを貼合する際には、基板を残したまま貼合してもよいし、基板を剥離してから貼合してもよいが、後工程で合わせガラスに組み込まれることを考えると、厚みや柔軟性、圧縮耐性を考慮し、基板を剥離してから、中間膜シートと貼合することが好ましい。
中間膜シートとしては、合わせガラスの作製に用いられる一般的な中間膜シートを利用することができる。具体的な例としては、ポリビニルブチラール樹脂又はエチレン・酢酸ビニル共重合体を主原料として含有する組成物から作製されたシート等が挙げられる。
中間膜シートの厚みは、一般的には、380〜760μm程度である。
(Characteristics of laminated interlayer sheet for glass)
An interlayer film can be bonded to one and / or both surfaces of the infrared light reflecting layer or the infrared light reflecting plate of the present invention. The laminated interlayer sheet for glass of the present invention preferably has an interlayer sheet on the outermost layers of both the infrared light reflecting layer and the infrared light reflecting plate. By laminating the interlayer film, it can be easily incorporated into laminated glass as a laminated interlayer film for laminated glass. When pasting the interlayer film, it may be pasted while leaving the substrate, or may be pasted after peeling off the substrate, but considering that it will be incorporated into the laminated glass in a later step In consideration of thickness, flexibility, and compression resistance, it is preferable that the substrate is peeled and then bonded to the interlayer sheet.
As the intermediate film, a general intermediate film used for producing laminated glass can be used. Specific examples include a sheet prepared from a composition containing a polyvinyl butyral resin or an ethylene / vinyl acetate copolymer as a main raw material.
The thickness of the interlayer film is generally about 380 to 760 μm.
[ガラス用積層中間膜シートの製造方法]
本発明の赤外光反射板は、両面を中間膜シートにて貼合されることにより、中間膜シートに挟まれた合わせガラス用積層中間膜シートとすることができる。
本発明のガラス用積層中間膜シートの製造方法は、
(1) 赤外光反射板の一方の表面に、第1の中間膜シートを貼合して第1の積層体を得る第1の工程、及び、
(2) 前記第1の積層体の前記第1の中間膜シートが貼合されている表面の反対の側の表面に、第2の中間膜シートを貼合する第2の工程、
を少なくとも含む製造方法である。第1及び第2の工程は、順次行ってもよいし、同時に行ってもよい。また、一方の工程を実施した後、一旦保管・搬送等し、他方の工程を実施してもよい。
[Method for producing laminated interlayer sheet for glass]
The infrared light reflecting plate of the present invention can be made into a laminated interlayer film for laminated glass sandwiched between interlayer films by bonding both surfaces with an interlayer film.
The method for producing a laminated interlayer film sheet for glass of the present invention,
(1) The 1st process of bonding the 1st interlayer film sheet on one surface of an infrared light reflector, and obtaining the 1st layered product, and
(2) The 2nd process of pasting up the 2nd interlayer film sheet on the surface on the opposite side of the surface where the 1st interlayer film sheet of the 1st layered product is bonded,
Is a production method comprising at least The first and second steps may be performed sequentially or simultaneously. Moreover, after implementing one process, you may once store and convey and implement the other process.
中間膜シートとの貼合には、公知の貼合方法を用いることができるが、ラミネート処理を用いることが好ましい。赤外光反射板と中間膜シートとが加工後に剥離してしまわないように、ラミネート処理を実施する場合には、ある程度の加熱及び加圧条件下にて実施することが好ましい。
ラミネートを安定的に行なうには、中間膜シートの接着する側の膜面温度が50〜130℃であることが好ましく、70〜100℃であることがより好ましい。
ラミネート時には加圧することが好ましい。加圧条件は、2.0kg/cm2未満であることが好ましく、0.5〜1.8kg/cm2の範囲であることがより好ましく、0.5〜1.5kg/cm2の範囲であることがさらに好ましい。
Although a well-known bonding method can be used for bonding with an interlayer film sheet, it is preferable to use a laminating process. In order to prevent the infrared light reflection plate and the interlayer film from being peeled off after processing, it is preferable that the lamination process be performed under some heating and pressurization conditions.
In order to perform lamination stably, the film surface temperature on the side to which the interlayer film sheet adheres is preferably 50 to 130 ° C, and more preferably 70 to 100 ° C.
It is preferable to apply pressure during lamination. Pressurization condition is preferably less than 2.0 kg / cm 2, more preferably in the range of 0.5~1.8kg / cm 2, in the range of 0.5~1.5kg / cm 2 More preferably it is.
また、本発明では、ラミネートと同時に、又はその直後、もしくはその直前に、赤外光反射板から基板(又は少なくとも基板を含む積層体)を剥離してもよい。即ち、ラミネート後に得られる積層中間膜シートには、基板が無くてもよい。例えば、本発明の合わせガラス用積層中間膜シートの製造方法の一例は、前記赤外光反射板として一方の表面上のみに基板が配置された赤外光反射板を用いて、前記第1の工程において、前記赤外光反射板の前記基板が配置された表面とは反対側の表面に前記第1の中間膜シートとを貼合する工程と同時またはその後に、前記赤外光反射板に含まれる基板を前記第1の積層体から剥離する工程と、前記第2の工程において、前記第2の中間膜シートを、前記第1の積層体の前記基板を剥離した面に貼合する工程を含む、ガラス用積層中間膜シートの製造方法である。
この方法により、基板を含まない、ガラス用積層中間膜シートを製造することができ、該ガラス用積層中間膜シートを用いることで、基板を含まない、赤外反射性合わせガラスを容易に作製することができる。破損等無く、安定的に基板を剥離するためには、コレステリック液晶相の光反射層から基板を剥離する際の基板の温度が40℃以上であることが好ましく、40〜60℃であることがより好ましい。
Moreover, in this invention, you may peel a board | substrate (or laminated body containing at least a board | substrate) from an infrared-light reflecting plate simultaneously with a lamination, immediately after that, or just before that. That is, the laminated interlayer sheet obtained after lamination may not have a substrate. For example, an example of a method for producing a laminated interlayer sheet for laminated glass according to the present invention uses the infrared light reflecting plate in which a substrate is disposed only on one surface as the infrared light reflecting plate, In the step, simultaneously with or after the step of bonding the first intermediate film to the surface opposite to the surface on which the substrate of the infrared light reflector is disposed, the infrared light reflector The process of peeling the board | substrate contained from the said 1st laminated body, The process of bonding the said 2nd intermediate film sheet to the surface which peeled the said board | substrate of the said 1st laminated body in the said 2nd process. Is a method for producing a laminated interlayer film sheet for glass.
By this method, a laminated interlayer film sheet for glass that does not include a substrate can be produced. By using the laminated interlayer film sheet for glass, an infrared reflective laminated glass that does not include a substrate can be easily produced. be able to. In order to peel the substrate stably without breakage or the like, the temperature of the substrate when peeling the substrate from the light reflecting layer of the cholesteric liquid crystal phase is preferably 40 ° C. or higher, and preferably 40 to 60 ° C. More preferred.
[合わせガラス]
本発明の合わせガラスは、2枚のガラスと、前記2枚のガラスの間に含まれる本発明のガラス用積層中間膜シートとを含むことを特徴とする。
[Laminated glass]
The laminated glass of the present invention is characterized by comprising two glasses and the laminated interlayer film for glass of the present invention contained between the two glasses.
(合わせガラスの構成)
本発明の合わせガラス用積層中間膜シートは、2枚のガラス板の間に挟んで合わせガラスとすることができる。ガラス板としては、一般的なガラス板を利用することができる。 本発明のコレステリック液晶相を用いた赤外光反射板と組み合わせて遮熱性能を向上させるためには、可視光領域に吸収を有する熱線吸収ガラスを利用することができる。可視光領域の吸収を調整することにより、ガラスとしての視認性(透過率)と遮熱性能とを調整することが可能である。熱線吸収ガラスは、特許第2544035号公報、特許第2617223号等に記載されているように、鉄、錫、ニッケル、コバルト、セレン等の金属酸化物を含有させることにより、可視光領域の吸収やその透過光としての色味を調整することができる。例えば、自動車用フロントガラスとして用いる場合には、合わせガラスとしてJIS−R−3211で規定される「可視光透過率(標準光源A)70%以上」を満たすように可視光領域の吸収を抑え、透過光色味を調整しながら、遮熱性能を高めることが好ましい。熱線吸収ガラスとしては、可視光透過率(標準光源A)が80〜95%の範囲にあり、標準A光源を用いて測定した主波長が495〜560nmの範囲にあるものが好ましい。
ガラス板の厚みについては特に制限はなく、用途に応じて好ましい範囲が変動する。例えば、輸送車両のフロントガラス(ウインドウシールド)の用途では、一般的には、2.0〜2.3mmの厚みのガラス板を用いるのが好ましい。また、家屋やビル等の建物用遮熱性窓材の用途では、一般的には、40〜300μm程度の厚みのガラス板を用いるのが好ましい。ただし、この範囲に限定されるものではない。
(Configuration of laminated glass)
The laminated interlayer sheet for laminated glass of the present invention can be made into a laminated glass by being sandwiched between two glass plates. A general glass plate can be used as the glass plate. In order to improve the heat shielding performance in combination with the infrared light reflector using the cholesteric liquid crystal phase of the present invention, heat ray absorbing glass having absorption in the visible light region can be used. By adjusting the absorption in the visible light region, it is possible to adjust the visibility (transmittance) and the heat shielding performance as glass. As described in Japanese Patent No. 2544035, Japanese Patent No. 2617223, and the like, the heat ray absorbing glass contains a metal oxide such as iron, tin, nickel, cobalt, selenium, etc. The color as the transmitted light can be adjusted. For example, when used as a windshield for automobiles, the absorption in the visible light region is suppressed so as to satisfy “visible light transmittance (standard light source A) 70% or more” defined by JIS-R-3211 as a laminated glass, It is preferable to improve the heat shielding performance while adjusting the transmitted light color. The heat ray absorbing glass preferably has a visible light transmittance (standard light source A) in the range of 80 to 95% and a main wavelength measured using a standard A light source in the range of 495 to 560 nm.
There is no restriction | limiting in particular about the thickness of a glass plate, A preferable range changes according to a use. For example, in the use of windshields (window shields) for transportation vehicles, it is generally preferable to use a glass plate having a thickness of 2.0 to 2.3 mm. Moreover, in the use of the heat-insulating window material for buildings such as houses and buildings, it is generally preferable to use a glass plate having a thickness of about 40 to 300 μm. However, it is not limited to this range.
ガラス板に挟持された積層体は、ガラス板/中間膜/基板/コレステリック液晶を固定してなる光反射層/ 1/2波長の位相差を有する位相差板 /コレステリック液晶を固定してなる光反射層/基板/中間膜/ガラス板の順に積層された構成でもよい。
さらに、赤外光反射板から基板(1/2波長の位相差を有する位相差板以外の製膜時に用いたPETフィルムなど)を剥離したものを用いて、ガラス板/中間膜/コレステリック液晶を固定してなる光反射層/ 1/2波長の位相差を有する位相差板 /コレステリック液晶を固定してなる光反射層/中間膜/ガラス板の順に積層された構成であってもよい。
この際、1/2波長の位相差を有する位相差板の両面のコレステリック液晶を固定してなる液晶相の螺旋方向は、反射中心波長が同じものは同一方向であることが望ましい。
The laminated body sandwiched between the glass plates is a glass plate / intermediate film / substrate / light reflection layer formed by fixing a cholesteric liquid crystal / a retardation plate having a phase difference of 1/2 wavelength / light formed by fixing a cholesteric liquid crystal. A structure in which the reflective layer / substrate / intermediate film / glass plate are laminated in this order may be employed.
Furthermore, a glass plate / intermediate film / cholesteric liquid crystal is obtained by removing a substrate (such as a PET film used for film formation other than a retardation plate having a half-wave retardation) from an infrared light reflection plate. A structure in which a light reflection layer fixed / a phase difference plate having a phase difference of ½ wavelength / a light reflection layer formed by fixing a cholesteric liquid crystal / an intermediate film / a glass plate may be laminated in this order.
At this time, the spiral direction of the liquid crystal phase formed by fixing the cholesteric liquid crystals on both surfaces of the retardation plate having a phase difference of ½ wavelength is preferably the same direction when the reflection center wavelength is the same.
[合わせガラスの製造方法]
本発明の合わせガラス用積層中間膜シートは、2枚のガラス板の間に挟んで合わせガラスとすることができる。
本発明の合わせガラスの製造方法は、合わせガラス用積層中間膜シートを2枚のガラス板の間に挟み込んでガラス板に挟持された積層体を製造する工程と、前記ガラス板に挟持された積層体を加熱しながら圧着する工程を含むことを特徴とする。
詳細な製造方法としては、公知の合わせガラス作製方法を適宜用いることができる。
一般的には、合わせガラス用積層中間膜シートを2枚のガラス板に挟んだ後、加熱処理と加圧処理(ゴムローラーでしごく等)とを数回繰り返し、最後にオートクレーブ等を利用して加圧条件下での加熱処理を行う、という方法がとられる。
[Production method of laminated glass]
The laminated interlayer sheet for laminated glass of the present invention can be made into a laminated glass by being sandwiched between two glass plates.
The method for producing a laminated glass of the present invention comprises a step of producing a laminated body sandwiched between two glass plates by sandwiching a laminated interlayer film sheet for laminated glass and a laminated body sandwiched between the glass plates. It includes a step of pressure bonding while heating.
As a detailed manufacturing method, a known laminated glass manufacturing method can be appropriately used.
In general, after sandwiching the laminated interlayer sheet for laminated glass between two glass plates, heat treatment and pressure treatment (such as ironing with a rubber roller) are repeated several times, and finally using an autoclave or the like. A method of performing heat treatment under a pressurized condition is employed.
本発明の製造方法は、前記ガラス板に挟持された積層体を加熱しながら圧着する工程を含む。
本発明の製造方法では、前記2つの中間膜が互いに接していない前記ガラス板に挟持された積層体を、加熱しながら圧着することが好ましい。
前記ガラス板に挟持された積層体とガラス板との貼りあわせは、例えば、真空バッグなどで減圧下において、温度80〜120℃、時間30〜60分で予備圧着した後、オートクレーブ中、1.0〜1.5MPaの加圧下で120〜150℃の温度で貼り合せ、2枚のガラスに積層体が挟まれた合わせガラスとすることができる。また、粘着材等を用いて貼り合わせてもよい。
このとき、1.0〜1.5MPaの加圧下で120〜150℃の温度での加熱圧着の時間は、20〜90分であることが好ましい。
加熱圧着終了後、放冷の仕方については特に制限はなく、適宜圧力を開放しながら放冷して、合わせガラス体を得てもよい。本発明では、加熱圧着終了後、圧力を保持した状態で降温を行うことが、得られる合わせガラス体のシワや割れをさらに改善する観点から好ましい。ここで、圧力を保持した状態で降温するとは、加熱圧着時(好ましくは130℃)の装置内部圧力から、40℃のときの装置内部圧力が加熱圧着時の75%〜100%となるように降温することを意味する。圧力を保持した状態で降温する方法としては、40℃まで降温したときの圧力が上記範囲内であれば特に制限はないが、圧力装置内部圧力が温度減少に伴って自然と低下していくように装置内部から圧力を漏らさずに降温する態様や、装置内部圧力が温度減少に伴って減少しないように外部からさらに加圧しながら降温する態様が好ましい。圧力を保持した状態で降温する場合、120〜150℃で加熱圧着した後、40℃まで1〜5時間かけて放冷することが好ましい。
本発明では、圧力を保持した状態で降温を行った後、次いで圧力を開放する工程を含むことが好ましい。具体的には、圧力を保持した状態で降温を行った後、オートクレーブ内の温度が40℃以下になった後に圧力を開放して降温することが好ましい。
以上より、本発明の合わせガラス体の製造方法は、前記第一のガラス、前記第一の中間膜、前記赤外線反射層、前記第二の中間膜および前記第二のガラスをこの順で積層する工程と、その後1.0〜1.5MPaの加圧下で120〜150℃の温度で加熱圧着する工程と、圧力を保持した状態で降温を行う工程と、圧力を開放する工程を含むことが好ましい。
The manufacturing method of this invention includes the process of crimping | bonding the laminated body clamped by the said glass plate, heating.
In the production method of the present invention, it is preferable that the laminate sandwiched between the glass plates in which the two intermediate films are not in contact with each other is pressure-bonded while being heated.
The lamination of the laminate sandwiched between the glass plates and the glass plate is performed by, for example, pre-pressing in a vacuum bag or the like under reduced pressure at a temperature of 80 to 120 ° C. for 30 to 60 minutes, and then in an autoclave. Lamination can be performed at a temperature of 120 to 150 ° C. under a pressure of 0 to 1.5 MPa to obtain a laminated glass in which a laminate is sandwiched between two glasses. Moreover, you may bond together using an adhesive material etc.
At this time, it is preferable that the time of thermocompression bonding at a temperature of 120 to 150 ° C. under a pressure of 1.0 to 1.5 MPa is 20 to 90 minutes.
After the thermocompression bonding, there is no particular limitation on the method of cooling, and the laminated glass body may be obtained by cooling while releasing the pressure as appropriate. In the present invention, it is preferable to lower the temperature while maintaining the pressure after completion of the thermocompression bonding from the viewpoint of further improving the wrinkles and cracks of the obtained laminated glass body. Here, when the temperature is lowered while maintaining the pressure, the pressure inside the apparatus at the time of thermocompression bonding (preferably 130 ° C.) is such that the pressure inside the apparatus at 40 ° C. becomes 75% to 100% at the time of thermocompression bonding. It means to cool down. The method of lowering the temperature while maintaining the pressure is not particularly limited as long as the pressure when the temperature is lowered to 40 ° C. is within the above range, but the pressure inside the pressure device naturally decreases as the temperature decreases. In addition, a mode in which the temperature is lowered without leaking pressure from the inside of the apparatus or a mode in which the temperature is lowered while further pressurizing from the outside so that the internal pressure of the apparatus does not decrease as the temperature decreases is preferable. In the case where the temperature is lowered while maintaining the pressure, it is preferable to cool to 120 ° C. to 150 ° C. and then cool to 40 ° C. over 1 to 5 hours.
In the present invention, it is preferable to include a step of releasing the pressure after the temperature is lowered while the pressure is maintained. Specifically, it is preferable to lower the temperature by releasing the pressure after the temperature in the autoclave becomes 40 ° C. or lower after the temperature is lowered while the pressure is maintained.
As mentioned above, the manufacturing method of the laminated glass body of this invention laminates | stacks said 1st glass, said 1st intermediate film, the said infrared reflective layer, said 2nd intermediate film, and said 2nd glass in this order. Preferably, the method includes a step, a step of thermocompression bonding at a temperature of 120 to 150 ° C. under a pressure of 1.0 to 1.5 MPa, a step of lowering the temperature while maintaining the pressure, and a step of releasing the pressure. .
前記赤外光反射層(または赤外光反射板)と前記中間膜とを熱圧着させる範囲は、前記ガラス板の全面積にわたる範囲でもよいが、前記ガラス板の周縁部のみでもよく、周縁部の熱圧着はシワの発生をより抑制することもできる。 The range in which the infrared light reflection layer (or infrared light reflection plate) and the intermediate film are subjected to thermocompression bonding may be a range over the entire area of the glass plate, or may be only the peripheral portion of the glass plate. The thermocompression bonding can further suppress the generation of wrinkles.
[窓用部材]
本発明の赤外光反射板は、太陽光エネルギーのピークに対応する850〜900nm、1010〜1070nm、1190〜1290nmに反射ピークのある選択反射特性を示す。この様な特性の反射板は、住宅、オフィスビル等の建造物、又は自動車等の車両の窓に、日射の遮熱用の部材として貼付される。又は、本発明の赤外光反射板は、日射の遮熱用の部材そのもの(たとえば、遮熱用ガラス、遮熱用フィルム)として、その用途に供することができる。
[Window materials]
The infrared light reflector of the present invention exhibits selective reflection characteristics having reflection peaks at 850 to 900 nm, 1010 to 1070 nm, and 1190 to 1290 nm corresponding to the peak of solar energy. The reflection plate having such characteristics is attached to a building such as a house, an office building, or a window of a vehicle such as an automobile as a member for heat insulation of solar radiation. Or the infrared-light reflecting plate of this invention can be used for the use as a member for heat insulation of solar radiation itself (for example, glass for heat insulation, a film for heat insulation).
赤外光反射板としてその他の重要な性能は、可視光の透過率とヘイズである。材料の選択及び製造条件等を調整して、用途に応じて、好ましい可視光の透過率及びヘイズを示す赤外光反射板を提供できる。例えば可視光の透過率が高い用途に用いられる態様では、可視光の透過率が90%以上であり、且つ赤外の反射率が上記反応を満足する赤外光反射板とすることができる。
本発明の赤外光反射層、本発明の赤外光反射板、本発明のガラス用積層中間膜シートおよび本発明の合わせガラスは、建造物用もしくは車両用の窓用部材として用いられることが好ましい。
Other important performances as an infrared light reflector are visible light transmittance and haze. By adjusting the selection of materials and manufacturing conditions, etc., an infrared light reflecting plate exhibiting preferable visible light transmittance and haze can be provided according to the application. For example, in an aspect used for an application with high visible light transmittance, an infrared light reflecting plate having a visible light transmittance of 90% or more and an infrared reflectance satisfying the above reaction can be obtained.
The infrared light reflection layer of the present invention, the infrared light reflection plate of the present invention, the laminated interlayer sheet for glass of the present invention, and the laminated glass of the present invention may be used as a window member for buildings or vehicles. preferable.
以下に実施例と比較例(なお比較例は公知技術というわけではない)を挙げて本発明の特徴をさらに具体的に説明する。以下の実施例に示す材料、使用量、割合、処理内容、処理手順等は、本発明の趣旨を逸脱しない限り適宜変更することができる。従って、本発明の範囲は以下に示す具体例により限定的に解釈されるべきものではない。 Hereinafter, the features of the present invention will be described more specifically with reference to examples and comparative examples (note that comparative examples are not known techniques). The materials, amounts used, ratios, processing details, processing procedures, and the like shown in the following examples can be changed as appropriate without departing from the spirit of the present invention. Accordingly, the scope of the present invention should not be construed as being limited by the specific examples shown below.
<塗布液(液晶組成物)の調製>
下記表に示す組成の塗布液(R1)及び(L1)をそれぞれ調製した。
<Preparation of coating liquid (liquid crystal composition)>
Coating solutions (R1) and (L1) having the compositions shown in the following table were prepared.
また、塗布液(R1)のキラル剤LC−756の処方量を下表に示す量に変更しただけで他は同様にして塗布液(R2)〜(R5)を調製した。 Also, coating solutions (R2) to (R5) were prepared in the same manner except that the formulation amount of the chiral agent LC-756 of the coating solution (R1) was changed to the amount shown in the table below.
また、塗布液(L1)のキラル剤(化合物2)の処方量を下表に示す量に変更しただけで他は同様にして塗布液(L2)〜(L3)を調製した。 Also, coating solutions (L2) to (L3) were prepared in the same manner except that the amount of the chiral agent (compound 2) in the coating solution (L1) was changed to the amount shown in the table below.
<赤外光反射板の製造1>
[実施例1]
調製した塗布液(R1)、(R2)、(R3)を用い、下記の手順にて赤外光反射板を作製した。基板としては、富士フイルム(株)製PETフィルム(下塗り層無し、厚み:75μm)を使用した。
(1)各塗布液を、ワイヤーバーを用いて、乾燥後の膜の厚みが6μmになるように、PETフィルム上に、室温にて塗布した。
(2)室温にて30秒間乾燥させて溶剤を除去した後、125℃の雰囲気で2分間加熱し、その後95℃でコレステリック液晶相とした。次いで、フージョンUVシステムズ(株)製無電極ランプ「Dバルブ」(90mW/cm2)にて、出力60%で6〜12秒間UV照射し、コレステリック液晶相を固定して、膜(光反射層)を作製した。
(3)室温まで冷却した後、上記工程(1)及び(2)を繰り返し、3層積層されたコレステリック液晶相の光反射層を有する図1に記載の構成の実施例1の赤外光反射板を作製した。
なお、塗布液は、(R3)、(R2)、(R1)の順番に塗布を行った。
<Manufacture 1 of an infrared light reflector>
[Example 1]
Using the prepared coating liquids (R1), (R2), and (R3), an infrared light reflection plate was produced by the following procedure. As the substrate, a PET film (no undercoat layer, thickness: 75 μm) manufactured by FUJIFILM Corporation was used.
(1) Each coating solution was applied on a PET film at room temperature using a wire bar so that the thickness of the dried film was 6 μm.
(2) After drying at room temperature for 30 seconds to remove the solvent, the mixture was heated in an atmosphere of 125 ° C. for 2 minutes, and then made a cholesteric liquid crystal phase at 95 ° C. Next, UV irradiation was performed for 6 to 12 seconds at an output of 60% with an electrodeless lamp “D bulb” (90 mW / cm 2 ) manufactured by Fusion UV Systems Co., Ltd., and the cholesteric liquid crystal phase was fixed. ) Was produced.
(3) After cooling to room temperature, the steps (1) and (2) are repeated, and the infrared light reflection of Example 1 having the structure shown in FIG. 1 having a light-reflecting layer of a cholesteric liquid crystal phase laminated in three layers A plate was made.
The coating liquid was applied in the order of (R3), (R2), and (R1).
[実施例2]
塗布する塗布液のうち、(R3)を(R4)に変更した以外は実施例1と同様の手順にして図1に記載の構成の実施例2の赤外光反射板を作製した。
[Example 2]
The infrared light reflector of Example 2 having the configuration shown in FIG. 1 was prepared in the same procedure as in Example 1 except that (R3) was changed to (R4) among the coating solutions to be applied.
[比較例1]
塗布する塗布液のうち、(R3)を(R5)に変更した以外は実施例1と同様の手順にして図1に記載の構成の比較例1の赤外光反射板を作製した。
[Comparative Example 1]
The infrared light reflector of Comparative Example 1 having the configuration shown in FIG. 1 was prepared in the same procedure as in Example 1 except that (R3) was changed to (R5) in the coating solution to be applied.
<赤外光反射板の評価1>
[反射率測定及び遮熱性能評価1]
作製した各赤外光反射板について、日本分光(株)製分光光度計「V−670」にて5°正反射スペクトルを測定して、790nmの反射率、875nmの反射率、1040nmの反射率、1240nmの反射率及びさらに正面透過スペクトルを測定して300〜2500nmの波長範囲の日射スペクトルに対する遮熱性能(透過率)を算出した。遮熱性能は、以下の基準に基づいて判定を行った(日射スペクトル透過率は低い方が望ましい。)。
◎:日射スペクトル透過率70%以下
○:日射スペクトル透過率70%より大、80%以下
△:日射スペクトル透過率80%より大、85%以下
×:日射スペクトル透過率85%より大
結果を、下表に示す。
<Evaluation 1 of Infrared Light Reflector 1>
[Reflectance measurement and thermal insulation performance evaluation 1]
About each produced infrared light reflecting plate, a 5 degree regular reflection spectrum was measured with the spectrophotometer "V-670" by JASCO Corporation, the reflectance of 790 nm, the reflectance of 875 nm, the reflectance of 1040 nm The heat shielding performance (transmittance) for the solar radiation spectrum in the wavelength range of 300 to 2500 nm was calculated by measuring the reflectance of 1240 nm and the front transmission spectrum. The heat shielding performance was determined based on the following criteria (the solar radiation transmittance is preferably low).
◎: Solar spectrum transmittance 70% or less ○: Solar spectrum transmittance 70% or more, 80% or less Δ: Solar spectrum transmittance 80% or more, 85% or less ×: Solar spectrum transmittance 85% or less Shown in the table below.
[斜め反射光色味評価1]
作製した各赤外光反射板について、日本分光(株)製分光光度計「V−670」にて60°正反射スペクトルを測定し、D65標準光源に対する色味を算出した後、xy色度図上での標準白色点(x=0.3127、y=0.3290)からの変動度Δxyを算出した。斜め反射光色味の抑制効果は、以下の基準に基づいて判定を行った。
◎:Δxy 0.03以下
○:Δxy 0.03より大、0.04以下
△:Δxy 0.04より大、0.045以下
×:Δxy 0.045より大
結果を、下表に示す。
[Slant reflection light color evaluation 1]
About each produced infrared light reflector, after measuring a 60 degree regular reflection spectrum with the spectrophotometer "V-670" by JASCO Corporation, and calculating the hue with respect to D65 standard light source, xy chromaticity diagram The degree of variation Δxy from the above standard white point (x = 0.127, y = 0.3290) was calculated. The effect of suppressing the oblique reflected light color was determined based on the following criteria.
:: Δxy 0.03 or less ○: Greater than Δxy 0.03, 0.04 or less Δ: Greater than Δxy 0.04, 0.045 or less ×: Greater than Δxy 0.045 The results are shown in the table below.
上記表に示すとおり、反射波長帯域が短波長側になる光反射層の反射中心波長が850nm以上である実施例1の赤外光反射板は、高い遮熱性能を示し、斜め反射光の色味変化が抑えられていた。短波長側になる光反射層の中心波長を860nmにした実施例2は、やや遮熱性能が劣るものの、より、斜め反射光の色味変化を抑えていた。
短波長側になる光反射層の中心波長を840nmにし、波長790nmでの反射率を本発明で規定する範囲の上限値を超える範囲とした比較例1は、実施例1、2と比較して、遮熱性能はやや高くなっていたが、斜め反射光の色味変化は大きく劣っていた。
As shown in the above table, the infrared light reflection plate of Example 1 in which the reflection center wavelength of the light reflection layer whose reflection wavelength band is on the short wavelength side is 850 nm or more exhibits high heat shielding performance, and the color of obliquely reflected light Taste change was suppressed. In Example 2 in which the center wavelength of the light reflection layer on the short wavelength side was set to 860 nm, although the heat shielding performance was slightly inferior, the color change of the oblique reflected light was further suppressed.
Comparative Example 1 in which the center wavelength of the light reflection layer on the short wavelength side is 840 nm and the reflectance at the wavelength of 790 nm exceeds the upper limit of the range defined in the present invention is compared with Examples 1 and 2. Although the heat shielding performance was slightly high, the color change of the oblique reflected light was greatly inferior.
<赤外光反射板の製造2>
[実施例3]
塗布する塗布液の順番を、(R2)、(R3)、(R1)の順番に変更した以外は実施例1と同様の手順にして実施例3の赤外光反射板を作製した。
<Manufacture of infrared light reflector 2>
[Example 3]
An infrared light reflector of Example 3 was prepared in the same procedure as Example 1 except that the order of the coating liquids to be applied was changed to the order of (R2), (R3), and (R1).
[実施例4]
塗布する塗布液の順番を、(R1)、(R2)、(R3)の順番に変更した以外は実施例1と同様の手順にして実施例4の赤外光反射板を作製した。
[Example 4]
An infrared light reflector of Example 4 was prepared in the same procedure as in Example 1 except that the order of the coating liquids to be applied was changed to the order of (R1), (R2), and (R3).
<赤外光反射板の評価2>
[反射率測定及び遮熱性能評価1]
作製した各赤外光反射板について、前記同様に、790nmの反射率、875nmの反射率、1040nmの反射率、1240nmの反射率測定及び遮熱性能評価1を行った。結果を、下表に示す。
<Evaluation 2 of infrared light reflector>
[Reflectance measurement and thermal insulation performance evaluation 1]
About each produced infrared light reflection board, the reflectance of 790 nm, the reflectance of 875 nm, the reflectance of 1040 nm, the reflectance measurement of 1240 nm, and the thermal-insulation performance evaluation 1 were performed similarly to the above. The results are shown in the table below.
[遮熱性能評価2]
作製した各赤外光反射板について、日本分光(株)製分光光度計「V−670」にて60°正反射スペクトル及び60°透過スペクトルを測定して300〜2500nmの波長範囲の斜め60°日射スペクトルに対する遮熱性能(透過率)を算出した。遮熱性能は、以下の基準に基づいて判定を行った(日射スペクトル透過率は低い方が望ましい。)。
◎:日射スペクトル透過率70%以下
○:日射スペクトル透過率70%より大、80%以下
△:日射スペクトル透過率80%より大、85%以下
×:日射スペクトル透過率85%より大
結果を、下表に示す。
[Heat insulation performance evaluation 2]
About each produced infrared light reflector, 60 degree regular reflection spectrum and 60 degree transmission spectrum were measured with the spectrophotometer "V-670" by JASCO Corporation, and 60 degrees diagonal of the wavelength range of 300-2500 nm. The heat shielding performance (transmittance) for the solar radiation spectrum was calculated. The heat shielding performance was determined based on the following criteria (the solar radiation transmittance is preferably low).
◎: Solar spectrum transmittance 70% or less ○: Solar spectrum transmittance 70% or more, 80% or less Δ: Solar spectrum transmittance 80% or more, 85% or less ×: Solar spectrum transmittance 85% or less Shown in the table below.
[斜め反射光色味評価1]
作製した各赤外光反射板について、前記同様に、斜め反射光色味評価1を行った。結果を、下表に示す。
[Slant reflection light color evaluation 1]
About each produced infrared light reflecting plate, the diagonal reflected light color evaluation 1 was performed similarly to the above. The results are shown in the table below.
上記表に示すとおり、赤外光反射層の順番を変更しても、正面方向での反射率や遮熱性能はほとんど変動しない。ただし、斜め60°での遮熱性能や斜め反射の光色味変化には差が生じていた。反射波長が短波側である赤外光反射層をより表面側に設置することにより、斜め60°での遮熱性能は向上し、その反面、斜め反射光の色味変化はやや悪化の傾向を示した。 As shown in the above table, even if the order of the infrared light reflecting layers is changed, the reflectance and heat shielding performance in the front direction hardly change. However, there was a difference in the heat shielding performance at an angle of 60 ° and the light color change of the oblique reflection. By installing an infrared light reflection layer with a shorter reflection wavelength on the surface side, the heat shielding performance at 60 ° obliquely improves, while the color change of obliquely reflected light tends to be somewhat worse. Indicated.
<赤外光反射板の製造3>
[実施例5]
塗布する塗布液のうち、(R1)を(L1)に変更した以外は実施例1と同様の手順にして実施例5の赤外光反射板を作製した。
<Manufacture of infrared light reflector 3>
[Example 5]
The infrared light reflector of Example 5 was produced in the same procedure as in Example 1 except that (R1) was changed to (L1) among the coating liquids to be applied.
[実施例6]
塗布する塗布液のうち、(R2)を(L2)に変更した以外は実施例1と同様の手順にして図2に記載の構成の実施例6の赤外光反射板を作製した。
[Example 6]
The infrared light reflector of Example 6 having the configuration shown in FIG. 2 was prepared in the same procedure as in Example 1 except that (R2) was changed to (L2) in the coating solution to be applied.
[実施例7]
塗布する塗布液のうち、(R3)を(L3)に変更した以外は実施例1と同様の手順にして実施例7の赤外光反射板を作製した。
[Example 7]
The infrared light reflector of Example 7 was prepared in the same procedure as in Example 1 except that (R3) was changed to (L3) among the coating liquids to be applied.
<赤外光反射板の評価3>
[反射率測定及び遮熱性能評価1]
作製した各赤外光反射板について、前記同様に、790nmの反射率、875nmの反射率、1040nmの反射率、1240nmの反射率測定及び遮熱性能評価1を行った。結果を、下表に示す。
<Evaluation of infrared light reflector 3>
[Reflectance measurement and thermal insulation performance evaluation 1]
About each produced infrared light reflection board, the reflectance of 790 nm, the reflectance of 875 nm, the reflectance of 1040 nm, the reflectance measurement of 1240 nm, and the thermal-insulation performance evaluation 1 were performed similarly to the above. The results are shown in the table below.
[遮熱性能評価2]
作製した各赤外光反射板について、前記同様に、遮熱性能評価2を行った。結果を、下表に示す。
[Heat insulation performance evaluation 2]
About each produced infrared light reflecting plate, the heat-shielding performance evaluation 2 was performed similarly to the above. The results are shown in the table below.
[斜め反射光色味評価1]
作製した各赤外光反射板について、前記同様に、斜め反射光色味評価1を行った。結果を、下表に示す。
[Slant reflection light color evaluation 1]
About each produced infrared light reflecting plate, the diagonal reflected light color evaluation 1 was performed similarly to the above. The results are shown in the table below.
上記表に示すとおり、コレステリック液晶層の螺旋方向を異なる向きにした光反射層を含む実施例5〜7は、正面方向での反射率や遮熱性能では実施例1とほぼ同等の性能を示していた。ただし、斜め60°での遮熱性能や斜め反射光色味には若干の差が生じていた。コレステリック液晶層の螺旋方向が異なる層を組み合わせることにより、斜め60°での遮熱性能は向上した。また、斜め反射光色味はやや悪化するものの、その程度は僅かであった。 As shown in the above table, Examples 5 to 7 including the light reflection layer in which the spiral direction of the cholesteric liquid crystal layer is different from each other show almost the same performance as that of Example 1 in terms of reflectance and heat shielding performance in the front direction. It was. However, there was a slight difference in the heat shielding performance at an oblique angle of 60 ° and the oblique reflected light color. By combining layers having different spiral directions of the cholesteric liquid crystal layer, the heat shielding performance at an angle of 60 ° was improved. Further, although the color of the oblique reflected light is slightly deteriorated, the degree is slight.
<赤外光反射板の製造4>
[実施例8]
(1/2波長の位相差板(λ/2板)の作製)
特開2002−40258号公報の実施例4を参考にし、広帯域λ/2板(厚み:73μm)を作製した。
<Manufacture of infrared light reflector 4>
[Example 8]
(Production of half-wave retardation plate (λ / 2 plate))
A broadband λ / 2 plate (thickness: 73 μm) was produced with reference to Example 4 of JP-A-2002-40258.
(λ/2板を含む赤外光反射板の作製)
実施例1で作製した赤外光反射板のPETフィルム側に、住友スリーエム(株)製高透明接着剤転写テープ(基材レス接着剤(粘着材)、厚み:25μm)を貼り付け、接着剤付き赤外光反射板を作製した。作製した接着剤付き赤外光反射板を、上記で作製した広帯域λ/2板を挟みこむようにして両面に貼り付け、図3に記載の構成の実施例8の赤外光反射板を作製した。実施例8の赤外光反射板の総厚みは309μmであった。
(Preparation of infrared light reflector including λ / 2 plate)
A highly transparent adhesive transfer tape (baseless adhesive (adhesive material), thickness: 25 μm) manufactured by Sumitomo 3M Co., Ltd. is attached to the PET film side of the infrared light reflector produced in Example 1, and the adhesive is used. An attached infrared light reflector was prepared. The prepared infrared light reflecting plate with adhesive was attached to both surfaces so as to sandwich the broadband λ / 2 plate prepared above, and an infrared light reflecting plate of Example 8 having the configuration shown in FIG. 3 was produced. The total thickness of the infrared light reflector of Example 8 was 309 μm.
[実施例9]
実施例1で作製した赤外光反射板の赤外光反射層側に、住友スリーエム(株)製高透明接着剤転写テープ(基材レス接着剤、厚み:25μm)を貼り付け、接着剤付き赤外光反射板を作製した。作製した接着剤付き赤外光反射板を、上記で作製した広帯域λ/2板を挟みこむようにして両面に貼り付け、次いで、赤外光反射板からPETフィルムを剥離し、図4に記載の構成の実施例9の赤外光反射板を作製した。実施例9の赤外光反射板の総厚みは159μmであった。
[Example 9]
A highly transparent adhesive transfer tape (baseless adhesive, thickness: 25 μm) manufactured by Sumitomo 3M Co., Ltd. is attached to the infrared light reflecting layer side of the infrared light reflecting plate produced in Example 1, with an adhesive. An infrared light reflector was produced. The prepared infrared light reflecting plate with adhesive is attached to both surfaces so as to sandwich the broadband λ / 2 plate prepared above, and then the PET film is peeled off from the infrared light reflecting plate, and the configuration shown in FIG. The infrared light reflector of Example 9 was prepared. The total thickness of the infrared light reflector of Example 9 was 159 μm.
[実施例10]
実施例4で作製した赤外光反射板の赤外光反射層側に、住友スリーエム(株)製高透明接着剤転写テープ(基材レス接着剤、厚み:25μm)を貼り付け、接着剤付き赤外光反射板を作製した。作製した接着剤付き赤外光反射板を、上記で作製した広帯域λ/2板を挟みこむようにして両面に貼り付け、次いで、赤外光反射板からPETフィルムを剥離し、図4に記載の構成(ただし、14aと18aの位置は入れ替わる)の実施例10の赤外光反射板を作製した。実施例10の赤外光反射板の総厚みは159μmであった。
[Example 10]
A highly transparent adhesive transfer tape (baseless adhesive, thickness: 25 μm) manufactured by Sumitomo 3M Co., Ltd. is attached to the infrared light reflecting layer side of the infrared light reflecting plate produced in Example 4, with an adhesive. An infrared light reflector was produced. The prepared infrared light reflecting plate with adhesive is attached to both surfaces so as to sandwich the broadband λ / 2 plate prepared above, and then the PET film is peeled off from the infrared light reflecting plate, and the configuration shown in FIG. The infrared light reflector of Example 10 (however, the positions of 14a and 18a are interchanged) was produced. The total thickness of the infrared light reflector of Example 10 was 159 μm.
[比較例2]
比較例1で作製した赤外光反射板の赤外光反射層側に、住友スリーエム(株)製高透明接着剤転写テープ(基材レス接着剤、厚み:25μm)を貼り付け、接着剤付き赤外光反射板を作製した。作製した接着剤付き赤外光反射板を、上記で作製した広帯域1/2波長の位相差を有する位相差板を挟みこむようにして両面に貼り付け、次いで、赤外光反射板からPETフィルムを剥離し、図4に記載の構成の比較例2の赤外光反射板を作製した。比較例2の赤外光反射板の総厚みは159μmであった。
[Comparative Example 2]
A highly transparent adhesive transfer tape (baseless adhesive, thickness: 25 μm) manufactured by Sumitomo 3M Co., Ltd. is attached to the infrared light reflecting layer side of the infrared light reflecting plate produced in Comparative Example 1, with an adhesive. An infrared light reflector was produced. The prepared infrared light reflecting plate with adhesive is stuck on both sides so as to sandwich the phase difference plate having the half-wave phase difference produced above, and then the PET film is peeled off from the infrared light reflecting plate. And the infrared-light reflecting plate of the comparative example 2 of the structure as described in FIG. 4 was produced. The total thickness of the infrared light reflector of Comparative Example 2 was 159 μm.
[実施例11]
塗布液(R1)、(R2)、(R3)を用い、実施例1の手順に従い、実施例8で作製した広帯域λ/2板を基板として(R3)、(R2)、(R1)の順番に塗布を行った。塗布は、広帯域λ/2板の両面に行い、図5に記載の構成の実施例11の赤外光反射板を作製した。実施例11の赤外光反射板の総厚みは109μmであった。
[Example 11]
Using the coating solutions (R1), (R2), and (R3) and following the procedure of Example 1, using the broadband λ / 2 plate produced in Example 8 as a substrate, the order of (R3), (R2), and (R1) The coating was performed. Coating was performed on both sides of the broadband λ / 2 plate, and an infrared light reflection plate of Example 11 having the configuration shown in FIG. 5 was produced. The total thickness of the infrared light reflector of Example 11 was 109 μm.
<赤外光反射板の評価4>
[反射率測定及び遮熱性能評価1]
作製した各赤外光反射板について、前記同様に、790nmの反射率、875nmの反射率、1040nmの反射率、1240nmの反射率測定及び遮熱性能評価1を行った。そのうち、790nmの反射率測定及び遮熱性能評価1の結果を、下表に示す。
<Evaluation of infrared light reflector 4>
[Reflectance measurement and thermal insulation performance evaluation 1]
About each produced infrared light reflection board, the reflectance of 790 nm, the reflectance of 875 nm, the reflectance of 1040 nm, the reflectance measurement of 1240 nm, and the thermal-insulation performance evaluation 1 were performed similarly to the above. Among them, the results of reflectance measurement at 790 nm and thermal insulation performance evaluation 1 are shown in the table below.
[遮熱性能評価2]
作製した各赤外光反射板について、前記同様に、遮熱性能評価2を行った。結果を、下表に示す。
[Heat insulation performance evaluation 2]
About each produced infrared light reflecting plate, the heat-shielding performance evaluation 2 was performed similarly to the above. The results are shown in the table below.
[斜め反射光色味評価1]
作製した各赤外光反射板について、前記同様に、斜め反射光色味評価1を行った。結果を、下表に示す。
[Slant reflection light color evaluation 1]
About each produced infrared light reflecting plate, the diagonal reflected light color evaluation 1 was performed similarly to the above. The results are shown in the table below.
[ヘイズ]
作製した赤外光反射板について、日本電色工業(株)製ヘイズメーター「NDH2000」にてヘイズを測定した。ヘイズは、以下の基準に基づいて判定を行なった(ヘイズは低い方が望ましい。)。
◎:ヘイズ 0.5%以下
○:ヘイズ 0.5%より大、0.8%以下
△:ヘイズ 0.8%より大、1.0%以下
×:ヘイズ 1.0%より大
結果を、下表に示す。
[Haze]
About the produced infrared light reflecting plate, haze was measured with Nippon Denshoku Industries Co., Ltd. haze meter "NDH2000". The haze was determined based on the following criteria (the haze is preferably lower).
◎: Haze 0.5% or less ○: Haze greater than 0.5%, 0.8% or less △: Haze greater than 0.8%, 1.0% or less ×: Haze greater than 1.0% Shown in the table below.
また、実施例8の赤外光反射板の875nmの反射率は88.1%、1040nmの反射率は85.3%、1240nmの反射率は86.3%であった。実施例9の赤外光反射板の875nmの反射率は88.2%、1040nmの反射率は85.1%、1240nmの反射率は88.7%であった。実施例10の赤外光反射板の875nmの反射率は87.7%、1040nmの反射率は85.7%、1240nmの反射率は88.3%であった。実施例11の赤外光反射板の875nmの反射率は88.3%、1040nmの反射率は85.9%、1240nmの反射率は86.5%であった。 Moreover, the reflectance of 875 nm of the infrared light reflector of Example 8 was 88.1%, the reflectance of 1040 nm was 85.3%, and the reflectance of 1240 nm was 86.3%. In the infrared light reflector of Example 9, the reflectance at 875 nm was 88.2%, the reflectance at 1040 nm was 85.1%, and the reflectance at 1240 nm was 88.7%. The reflectance of 875 nm of the infrared light reflector of Example 10 was 87.7%, the reflectance of 1040 nm was 85.7%, and the reflectance of 1240 nm was 88.3%. In the infrared light reflector of Example 11, the reflectance at 875 nm was 88.3%, the reflectance at 1040 nm was 85.9%, and the reflectance at 1240 nm was 86.5%.
上記表に示すとおり、2枚の赤外光反射板でλ/2板を挟み込むようにして作製した赤外光反射板は、遮熱性能が大幅に向上している。斜め反射光色味は悪化してしまっているが、斜め60°での遮熱性能も大幅に向上しており、赤外光反射板として遮熱性能が向上していることがわかる。また、PETフィルムを剥離して作製した実施例9、10は、PETフィルムごと貼り付けて作製した実施例8に比較して、ヘイズが低めに抑えられ、遮熱性能もやや向上していた。
さらに、λ/2板を基板として直接光反射層を設置した実施例11は、よりヘイズが低めに抑えられていた。
As shown in the above table, an infrared light reflector produced by sandwiching a λ / 2 plate between two infrared light reflectors has greatly improved thermal insulation performance. Although the color of obliquely reflected light has deteriorated, it can be seen that the heat shielding performance at 60 ° obliquely has been greatly improved, and the heat shielding performance is improved as an infrared light reflector. Further, in Examples 9 and 10 prepared by peeling off the PET film, the haze was suppressed to be lower and the heat shielding performance was slightly improved as compared with Example 8 prepared by pasting together the PET film.
Further, in Example 11 in which the light reflection layer was directly installed using the λ / 2 plate as a substrate, the haze was suppressed to be lower.
<赤外光反射板の製造5>
[実施例12]
塗布する塗布液の順番を、(L1)、(R2)、(R3)の順番に変更した以外は実施例1と同様の手順にして実施例12Aの赤外光反射板を作製した。次いで、実施例4の赤外光反射板を、作製した実施例12Aの赤外光反射板に変更した以外は実施例10と同様の手順にして実施例12の赤外光反射板を作製した。実施例12の赤外光反射板の総厚みは159μmであった。
<Manufacture of infrared light reflector 5>
[Example 12]
An infrared light reflector of Example 12A was produced in the same procedure as Example 1 except that the order of the coating liquids to be applied was changed to the order of (L1), (R2), and (R3). Next, an infrared light reflector of Example 12 was produced in the same procedure as Example 10 except that the infrared light reflector of Example 4 was changed to the infrared light reflector of Example 12A produced. . The total thickness of the infrared light reflector of Example 12 was 159 μm.
[実施例13]
塗布する塗布液の順番を、(R1)、(L2)、(R3)の順番に変更した以外は実施例1と同様の手順にして実施例13Aの赤外光反射板を作製した。次いで、実施例4の赤外光反射板を、作製した実施例13Aの赤外光反射板に変更した以外は実施例10と同様の手順にして実施例13の赤外光反射板を作製した。実施例13の赤外光反射板の総厚みは159μmであった。
[Example 13]
An infrared light reflector of Example 13A was produced in the same procedure as Example 1 except that the order of the coating liquids to be applied was changed to the order of (R1), (L2), and (R3). Subsequently, the infrared light reflector of Example 13 was produced in the same procedure as in Example 10 except that the infrared light reflector of Example 4 was changed to the infrared light reflector of Example 13A thus produced. . The total thickness of the infrared light reflector of Example 13 was 159 μm.
[実施例14]
塗布する塗布液の順番を、(R1)、(R2)、(L3)の順番に変更した以外は実施例1と同様の手順にして実施例14Aの赤外光反射板を作製した。次いで、実施例4の赤外光反射板を、作製した実施例14Aの赤外光反射板に変更した以外は実施例10と同様の手順にして実施例14の赤外光反射板を作製した。実施例14の赤外光反射板の総厚みは159μmであった。
[Example 14]
An infrared light reflector of Example 14A was produced in the same procedure as Example 1 except that the order of the coating liquids to be applied was changed to the order of (R1), (R2), and (L3). Subsequently, the infrared light reflector of Example 14 was produced in the same procedure as Example 10 except that the infrared light reflector of Example 4 was changed to the infrared light reflector of Example 14A produced. . The total thickness of the infrared light reflector of Example 14 was 159 μm.
<赤外光反射板の評価5>
[反射率測定及び遮熱性能評価1]
作製した各赤外光反射板について、前記同様に、790nmの反射率、875nmの反射率、1040nmの反射率、1240nmの反射率測定及び遮熱性能評価1を行った。そのうち、790nmの反射率測定及び遮熱性能評価1の結果を、下表に示す。
<Evaluation 5 of Infrared Light Reflector>
[Reflectance measurement and thermal insulation performance evaluation 1]
About each produced infrared light reflection board, the reflectance of 790 nm, the reflectance of 875 nm, the reflectance of 1040 nm, the reflectance measurement of 1240 nm, and the thermal-insulation performance evaluation 1 were performed similarly to the above. Among them, the results of reflectance measurement at 790 nm and thermal insulation performance evaluation 1 are shown in the table below.
[遮熱性能評価2]
作製した各赤外光反射板について、前記同様に、遮熱性能評価2を行った。結果を、下表に示す。
[Heat insulation performance evaluation 2]
About each produced infrared light reflecting plate, the heat-shielding performance evaluation 2 was performed similarly to the above. The results are shown in the table below.
[斜め反射光色味評価1]
作製した各赤外光反射板について、前記同様に、斜め反射光色味評価1を行った。結果を、下表に示す。
[Slant reflection light color evaluation 1]
About each produced infrared light reflecting plate, the diagonal reflected light color evaluation 1 was performed similarly to the above. The results are shown in the table below.
[ヘイズ]
作製した各赤外光反射板について、前記同様に、ヘイズ測定を行なった。結果を、下表に示す。
[Haze]
About each produced infrared-light reflecting plate, haze measurement was performed similarly to the above. The results are shown in the table below.
また、実施例12の赤外光反射板の875nmの反射率は89.5%、1040nmの反射率は88.0%、1240nmの反射率は86.8%であった。実施例13の赤外光反射板の875nmの反射率は87.6%、1040nmの反射率は88.3%、1240nmの反射率は89.4%であった。実施例14の赤外光反射板の875nmの反射率は89.3%、1040nmの反射率は85.4%、1240nmの反射率は85.2%であった。 Moreover, the reflectance of 875 nm of the infrared light reflector of Example 12 was 89.5%, the reflectance of 1040 nm was 88.0%, and the reflectance of 1240 nm was 86.8%. In the infrared light reflector of Example 13, the reflectance at 875 nm was 87.6%, the reflectance at 1040 nm was 88.3%, and the reflectance at 1240 nm was 89.4%. The infrared light reflecting plate of Example 14 had a reflectance of 875 nm of 89.3%, a reflectance of 1040 nm was 85.4%, and a reflectance of 1240 nm was 85.2%.
上記表に示すとおり、コレステリック液晶層の螺旋方向を異なる向きにした光反射層を含む実施例12〜14は、正面方向での反射率や遮熱性能では実施例10とほぼ同等の性能であったが、斜め60°での遮熱性能は向上していた。また、斜め反射光色味の悪化も抑えられていた。特に、コレステリック液晶層の螺旋方向が交互になっている実施例13は、λ/2板を挟むことにより、(透過されてきた円偏光の向きが反転することを考えると、)実質的に赤外光反射層6層全層の螺旋方向が交互になっている状態となり、遮熱性能向上度合いが大きく、かつ、斜め反射光色味がより抑制されていた。 As shown in the above table, Examples 12 to 14 including the light reflecting layer in which the spiral direction of the cholesteric liquid crystal layer is different are substantially the same as those in Example 10 in terms of the reflectance and heat shielding performance in the front direction. However, the heat shielding performance at an angle of 60 ° was improved. Moreover, the deterioration of the color of oblique reflected light was also suppressed. In particular, in Example 13, in which the spiral directions of the cholesteric liquid crystal layers are alternated, the red light is substantially red (considering that the direction of transmitted circularly polarized light is reversed) by sandwiching the λ / 2 plate. The spiral directions of all six layers of the external light reflecting layer were alternated, and the degree of improvement in heat shielding performance was large, and the oblique reflected light color was further suppressed.
<赤外光反射板、合わせガラス用積層中間膜シート、合わせガラスの製造>
[実施例15]
(易接着層用塗布液の調製)
下記に示す組成の易接着層用塗布液を調製した。
ポリビニルブチラール樹脂B1776(長春株式会社(台湾)製) 10質量部
メトキシプロピルアセテート(PGMEA) 100質量部
<Production of infrared light reflector, laminated interlayer sheet for laminated glass, laminated glass>
[Example 15]
(Preparation of coating solution for easy adhesion layer)
A coating solution for an easy-adhesion layer having the composition shown below was prepared.
Polyvinyl butyral resin B1776 (Changchun Co., Ltd. (Taiwan)) 10 parts by mass Methoxypropyl acetate (PGMEA) 100 parts by mass
(赤外光反射板の作製)
実施例8で作製した赤外光反射板の表面(両面)に、上記で調製した易接着層用塗布液を、ワイヤーバーを用いて、乾燥後の膜厚が1.0μmになるように塗布した。その後、150℃で10分間加熱し、乾燥、固化し、易接着層を形成し、実施例15の赤外光反射板を作製した。
(Production of infrared light reflector)
Apply the coating liquid for easy adhesion layer prepared above on the surface (both sides) of the infrared light reflector prepared in Example 8 using a wire bar so that the film thickness after drying becomes 1.0 μm. did. Then, it heated at 150 degreeC for 10 minute (s), dried and solidified, the easily bonding layer was formed, and the infrared-light reflecting plate of Example 15 was produced.
(ガラス用積層中間膜シート、合わせガラスの作製)
次いで、上記で作製した赤外光反射板と合わせガラス用ポリビニルブチラール中間膜シート(厚み:380μm)で挟み、ラミネーター(大成ラミネーター(株)製)を用いてラミネート処理(加熱温度:80℃、加圧力:1.5kg/cm2、搬送速度:0.1m/min)することにより、実施例15のガラス用積層中間膜シートを作製した。
次いで、上記で作製した実施例15のガラス用積層中間膜シートを2枚のクリアガラス(厚さ:2mm)で挟み、ゴムバッグに入れ、真空ポンプで減圧した。その後、減圧下で90℃まで昇温し、30分間保持後、いったん常温常圧まで戻した。その後、オートクレーブ内にて圧力1.3MPa、温度130℃の条件で20分間保持した。これを常温常圧まで戻し、赤外光反射機能付きの実施例15の合わせガラスを作製した。
(Production of laminated interlayer film for glass and laminated glass)
Next, it is sandwiched between the infrared light reflector produced above and a polyvinyl butyral interlayer film for laminated glass (thickness: 380 μm) and laminated using a laminator (manufactured by Taisei Laminator) (heating temperature: 80 ° C., added temperature). (Pressure: 1.5 kg / cm 2 , Conveying speed: 0.1 m / min), a laminated interlayer film sheet for glass of Example 15 was produced.
Next, the laminated interlayer film for glass of Example 15 prepared above was sandwiched between two clear glasses (thickness: 2 mm), placed in a rubber bag, and decompressed with a vacuum pump. Thereafter, the temperature was raised to 90 ° C. under reduced pressure, held for 30 minutes, and then returned to normal temperature and pressure. Thereafter, it was kept in an autoclave for 20 minutes under conditions of a pressure of 1.3 MPa and a temperature of 130 ° C. This was returned to normal temperature and normal pressure, and the laminated glass of Example 15 with an infrared-light reflective function was produced.
[実施例16]
実施例8の赤外光反射板を、実施例10の赤外光反射板に変更した以外は実施例15と同様の手順にして赤外光反射機能付きの実施例16の合わせガラスを作製した。
[Example 16]
A laminated glass of Example 16 with an infrared light reflecting function was produced in the same procedure as in Example 15 except that the infrared light reflecting plate of Example 8 was changed to the infrared light reflecting plate of Example 10. .
[実施例17]
実施例8の赤外光反射板を、実施例11の赤外光反射板に変更した以外は実施例15と同様の手順にして赤外光反射機能付きの実施例17の合わせガラスを作製した。
[Example 17]
A laminated glass of Example 17 with an infrared light reflecting function was produced in the same procedure as in Example 15 except that the infrared light reflecting plate of Example 8 was changed to the infrared light reflecting plate of Example 11. .
[実施例18]
2枚のクリアガラスのうち、赤外光反射板のPETフィルム基板側のクリアガラスを熱線吸収ガラス(標準A光源での可視光透過率85%、主波長550nm)に変更した以外は、実施例15と同様の手順にして、赤外光反射機能付きの実施例18の合わせガラスを作製した。
[Example 18]
Of the two clear glasses, the example is the same except that the clear glass on the PET film substrate side of the infrared light reflector is changed to heat ray absorbing glass (visible light transmittance 85% with standard A light source, main wavelength 550 nm). The laminated glass of Example 18 with an infrared light reflection function was produced in the same procedure as in Example 15.
<合わせガラスの評価>
[可視光透過率]
作製した各赤外光反射機能付きの合わせガラスについて、JIS-R3211に準拠し、日本分光(株)製分光光度計「V−670」にて、コレステリック液晶相反射層側の正面透過スペクトルを測定し、標準光源Aに対する可視光透過率を算出した。可視光透過率は、以下の基準に基づいて判定を行った。
○:可視光透過率70%以上
×:可視光透過率70%未満
結果を、下表に示す。
<Evaluation of laminated glass>
[Visible light transmittance]
Measure the front transmission spectrum on the cholesteric liquid crystal phase reflection layer side of each of the produced laminated glasses with infrared light reflection function in accordance with JIS-R3211, using a spectrophotometer "V-670" manufactured by JASCO Corporation. The visible light transmittance with respect to the standard light source A was calculated. Visible light transmittance was determined based on the following criteria.
○: Visible light transmittance of 70% or more ×: Visible light transmittance of less than 70% The results are shown in the table below.
[遮熱性能評価3]
作製した各赤外光反射機能付きの合わせガラスについて、日本分光(株)製分光光度計「V−670」にて、コレステリック液晶相反射層側の5°正反射スペクトル及び正面透過スペクトルを測定して300〜2500nmの波長範囲の日射スペクトルに対する遮熱性能(透過率)を算出した。遮熱性能は、以下の基準に基づいて判定を行った(日射スペクトル透過率は低い方が望ましい。)。
◎:日射スペクトル透過率50%以下
○:日射スペクトル透過率50%より大、60%以下
△:日射スペクトル透過率60%より大、70%以下
×:日射スペクトル透過率70%より大
結果を、下表に示す。
[Heat insulation performance evaluation 3]
About each produced laminated glass with an infrared light reflection function, the spectrophotometer "V-670" by JASCO Corporation measured the 5 degree regular reflection spectrum and front transmission spectrum by the side of a cholesteric liquid crystal phase reflection layer. The heat shielding performance (transmittance) for the solar radiation spectrum in the wavelength range of 300 to 2500 nm was calculated. The heat shielding performance was determined based on the following criteria (the solar radiation transmittance is preferably low).
◎: Solar spectrum transmittance 50% or less ○: Solar spectrum transmittance 50% or more, 60% or less Δ: Solar spectrum transmittance 60% or more, 70% or less ×: Solar spectrum transmittance 70% or less Shown in the table below.
[斜め反射光色味評価2]
作製した各赤外光反射機能付きの合わせガラスについて、日本分光(株)製分光光度計「V−670」にてコレステリック液晶相反射層側の60°正反射スペクトルを測定し、D65標準光源に対する色味を算出した後、xy色度図上での標準白色点(x=0.3127、y=0.3290)からの変動度Δxyを算出した。斜め反射光色味の抑制効果は、以下の基準に基づいて判定を行った。
◎:Δxy 0.04以下
○:Δxy 0.04より大、0.05以下
△:Δxy 0.05より大、0.06以下
×:Δxy 0.06より大
結果を、下表に示す。
[Slant reflection light color evaluation 2]
About each produced laminated glass with an infrared light reflection function, the 60 degree specular reflection spectrum by the side of a cholesteric-liquid-crystal phase reflection layer is measured with JASCO Corporation spectrophotometer "V-670", and with respect to D65 standard light source After calculating the tint, the degree of variation Δxy from the standard white point (x = 0.3127, y = 0.3290) on the xy chromaticity diagram was calculated. The effect of suppressing the oblique reflected light color was determined based on the following criteria.
:: Δxy 0.04 or less ○: Greater than Δxy 0.04, 0.05 or less Δ: Greater than Δxy 0.05, 0.06 or less ×: Greater than Δxy 0.06 The results are shown in the table below.
上表に示すとおり、実施例15〜18では合わせガラス形態にすることにより、合わせガラス中に挟み込む前の実施例8、10及び11のフィルム形態に比較して、より高い遮熱性能と斜め反射光色味抑制効果を示した。
特に、可視光領域に吸収を有する熱線吸収ガラスを用いて合わせガラスにした実施例18は、非常に高い遮熱性能を示した。
実施例15は、赤外光反射板の総厚みが300μm以上(約311μm)であったため、合わせガラス作製工程での取扱性が悪く、作業負荷があった。それに対し、実施例16、18は赤外光反射板の総厚みが約160μmであり、取扱性が良く、合わせガラス作製工程での作業負荷は少なかった。さらに、実施例17は赤外光反射板の総厚みが約110μmであり、取扱性はより向上し、合わせガラス作製工程での作業負荷はかなり軽減された。
As shown in the above table, in Examples 15 to 18, by making a laminated glass, higher heat shielding performance and oblique reflection compared to the film forms of Examples 8, 10 and 11 before being sandwiched in the laminated glass. The light tint suppression effect was shown.
In particular, Example 18 in which laminated glass was formed using heat-absorbing glass having absorption in the visible light region showed very high heat shielding performance.
In Example 15, since the total thickness of the infrared light reflector was 300 μm or more (about 311 μm), the handleability in the laminated glass production process was poor and there was a work load. On the other hand, in Examples 16 and 18, the total thickness of the infrared light reflector was about 160 μm, the handleability was good, and the work load in the laminated glass production process was small. Furthermore, in Example 17, the total thickness of the infrared light reflecting plate was about 110 μm, the handleability was further improved, and the work load in the laminated glass production process was considerably reduced.
上記の結果より、本発明の実施例によれば、遮熱性能に優れ、かつ、斜め方向の反射光の色味を抑制した赤外光反射板を得られることが示された。
また、合わせガラスにする場合に、可視光領域に吸収を有する熱線吸収ガラスを用いることにより、さらに遮熱性能が向上することも示された。
From the above results, it was shown that according to the examples of the present invention, it is possible to obtain an infrared light reflector that has excellent heat shielding performance and suppresses the color of reflected light in an oblique direction.
Moreover, when using laminated glass, it was also shown that the heat shielding performance is further improved by using heat ray absorbing glass having absorption in the visible light region.
12 基板
14a 光反射層(光反射層X1)
16aおよび16b 光反射層(光反射層X2)
18a 光反射層(光反射層X3)
22 1/2波長の位相差を有する位相差板(λ/2板)
32 粘着材
12 Substrate 14a Light reflecting layer (light reflecting layer X1)
16a and 16b Light reflection layer (light reflection layer X2)
18a Light reflection layer (light reflection layer X3)
Retardation plate (λ / 2 plate) having a phase difference of 22 1/2 wavelengths
32 Adhesive
Claims (16)
前記コレステリック液晶相を固定してなる光反射層は波長1240nmでの反射率が40%以上、波長1040nmでの反射率が40%以上、波長875nmでの反射率が40%以上、波長790nmでの反射率が10%以下であり、かつ、
赤外線を反射することを特徴とする赤外光反射層。 Having a light reflection layer formed by fixing a cholesteric liquid crystal phase;
The cholesteric liquid crystal phase light reflecting layer formed of a fixed reflectance at a wavelength of 1240nm of 40% or more, the reflectance at a wavelength of 1040nm is on 40% or more, the reflectance at a wavelength of 875nm 40% or more, wavelength The reflectance at 790 nm is 10% or less, and
An infrared light reflecting layer that reflects infrared rays.
該赤外光反射層または該赤外光反射板の少なくとも一方の最外層上に配置された中間膜シートと、を含むことを特徴とするガラス用積層中間膜シート。 The infrared light reflection layer according to any one of claims 1 to 5 or the infrared light reflection plate according to any one of claims 6 to 8,
A laminated interlayer sheet for glass, comprising: an interlayer film disposed on at least one outermost layer of the infrared light reflecting layer or the infrared light reflecting plate.
該熱線吸収ガラスは標準A光源での可視光透過率が80〜90%の範囲にあり、かつ、標準A光源を用いて測定した主波長が495〜560nmの範囲にあることを特徴とする請求項11に記載の合わせガラス。 Of the two glasses, at least one is heat-absorbing glass,
The heat ray absorbing glass has a visible light transmittance of 80 to 90% in a standard A light source, and a main wavelength measured using the standard A light source is in a range of 495 to 560 nm. Item 11. The laminated glass according to Item 11.
前記第1の積層体の前記第1の中間膜シートが貼合されている表面の反対の側の表面に、第2の中間膜シートを貼合する第2の工程を含むことを特徴とする合わせガラス用積層中間膜シートの製造方法。 The 1st process of bonding the 1st interlayer film sheet on one surface of the infrared light reflector according to any one of claims 6 to 8, and obtaining the 1st layered product, and
It includes a second step of bonding a second interlayer film on the surface opposite to the surface on which the first interlayer sheet of the first laminate is bonded. A method for producing a laminated interlayer sheet for laminated glass.
前記第1の工程が、前記赤外光反射板の前記基板が配置された表面とは反対側の表面に前記第1の中間膜シートとを貼合する工程と、前記赤外光反射板と前記第1の中間膜シートとを貼合する工程と同時またはその後に前記赤外光反射板に含まれる基板を前記第1の積層体から剥離する工程を含み、
前記第2の工程が、前記第2の中間膜シートを前記第1の積層体の前記基板を剥離した面に貼合する工程を含むことを特徴とする請求項13に記載のガラス用積層中間膜シートの製造方法。 Using an infrared light reflector in which a substrate is disposed only on one surface as the infrared light reflector,
The first step is a step of bonding the first intermediate film sheet to a surface opposite to the surface on which the substrate of the infrared light reflection plate is disposed; and the infrared light reflection plate; Including the step of peeling the substrate contained in the infrared light reflector from the first laminate simultaneously with or after the step of laminating the first intermediate film sheet,
The said 2nd process includes the process of bonding the said 2nd intermediate film sheet to the surface which peeled the said board | substrate of the said 1st laminated body, The lamination | stacking intermediate | middle for glass of Claim 13 characterized by the above-mentioned. Manufacturing method of membrane sheet.
前記ガラス板に挟持された積層体を加熱しながら圧着する工程を含む、合わせガラスの製造方法。 A step of producing a laminated body sandwiched between two glass plates by sandwiching the laminated interlayer film sheet for glass according to claim 9 or 10 between the glass plates;
The manufacturing method of a laminated glass including the process of crimping | bonding the laminated body pinched | interposed between the said glass plates, heating.
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JP2011137850A (en) * | 2009-12-25 | 2011-07-14 | Dainippon Printing Co Ltd | Infrared reflection member |
WO2011111548A1 (en) * | 2010-03-09 | 2011-09-15 | 日本ゼオン株式会社 | Heat-insulating member, heat-insulating laminated glass, and heat-insulating laminated glass article |
JP5671365B2 (en) * | 2011-02-18 | 2015-02-18 | 富士フイルム株式会社 | Infrared light reflection plate, laminated interlayer sheet for laminated glass, laminated glass and method for producing them |
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2011
- 2011-09-27 JP JP2011211559A patent/JP5709710B2/en not_active Expired - Fee Related
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