JP5706851B2 - Filter medium adhering substance removing device and filter medium adhering substance removing method - Google Patents

Filter medium adhering substance removing device and filter medium adhering substance removing method Download PDF

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JP5706851B2
JP5706851B2 JP2012124644A JP2012124644A JP5706851B2 JP 5706851 B2 JP5706851 B2 JP 5706851B2 JP 2012124644 A JP2012124644 A JP 2012124644A JP 2012124644 A JP2012124644 A JP 2012124644A JP 5706851 B2 JP5706851 B2 JP 5706851B2
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filter medium
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JP2013248561A (en
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勲 北林
勲 北林
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新泉産業株式会社
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この発明は、濾材を繰り返し使用するために、使用済みの濾材に凝着した凝着物を除去する濾材凝着物除去装置及び濾材凝着物除去方法に関する。   The present invention relates to a filter material adhering substance removing apparatus and a filter medium adhering substance removing method for removing adhering substances adhering to a used filter medium in order to repeatedly use the filter medium.

本出願の発明者は、上水用に河川水や地下水等を濾過する濾過塔や濾過池用の濾材を再生して繰り返し使用する取り組みを行っており、先の特許出願において、濾材に付着した汚れの除去を可能にすべく、筒状のケーシング内方に、通水壁を有する脱水用筒と、脱水用筒のさらに内側に中空かつ外周壁に濾材を撹拌する撹拌羽根を有する撹拌軸を設けた濾材洗浄装置を提案している(特許文献1参照)。   The inventor of the present application has been working to regenerate and repeatedly use filter media for filter towers and filter ponds that filter river water, groundwater, etc. for water supply, and in the previous patent application, the adhering to the filter media In order to make it possible to remove dirt, a dehydrating cylinder having a water passage wall is provided inside the cylindrical casing, and a stirring shaft having a stirring blade for stirring a filter medium on the outer peripheral wall is further hollow inside the dehydrating cylinder. A filter medium cleaning device provided is proposed (see Patent Document 1).

この特許文献1の濾材洗浄装置は、撹拌軸の回転により濾材を撹拌し、濾材と濾材とを擦り合わせることにより濾材表面に付着した汚れを除去するものである。   The filter medium cleaning device of Patent Document 1 stirs a filter medium by rotating a stirring shaft, and removes dirt attached to the surface of the filter medium by rubbing the filter medium and the filter medium.

特開2011−140001号公報JP 2011-140001 A

しかし、特許文献1に係る濾材洗浄装置では、濾材同士を撹拌によって擦り合わせるのみであり、濾材全面に強固に凝着したマグネシウムやマンガン、鉄、カルシウム等の金属や二酸化マンガン、炭酸カルシウム、炭酸マグネシウム、二酸化ケイ素等の化合物の凝着物を十分に除去するのは、難しいという不都合が有る。
本発明は、上記課題に鑑みてなされたものであり、濾材表面に強固に凝着した凝着物を効果的に除去可能な濾材凝着物除去装置及び濾材凝着物除去方法の提供を目的とする。
However, in the filter medium cleaning apparatus according to Patent Document 1, only the filter mediums are rubbed together by stirring. Metals such as magnesium, manganese, iron, calcium, and the like that are firmly adhered to the entire filter medium, manganese dioxide, calcium carbonate, magnesium carbonate In addition, it is difficult to sufficiently remove the adhesion of compounds such as silicon dioxide.
The present invention has been made in view of the above problems, and an object of the present invention is to provide a filter medium coagulum removal apparatus and a filter medium coagulum removal method capable of effectively removing an aggregate that has been firmly adhered to the surface of the filter medium.

上記課題を解決するためになされた発明は、軸心方向を鉛直方向とする筒状ケーシングと、前記筒状ケーシングの内方に同軸心状に設けられ側壁に複数の通水孔が設けられた脱水用筒と、当該脱水用筒に同軸心状に挿通され前記軸心回りに回転駆動される撹拌軸とを有し、前記脱水用筒と前記撹拌軸の間に供給された粒状の濾材を撹拌して濾材表面に凝着した凝着物を除去する濾材凝着物除去装置であって、前記通水孔の外側開口から内側開口へ向けて高圧水を流送する第1の高圧水流入口と第2の高圧水流入口とを備え、前記撹拌軸は、筒状をなし内部空間が濾材を洗浄するための軸内洗浄室を構成するとともに、外周面上端部に設けられ前記軸内洗浄室に濾材を流入させる濾材流入口と、外周面下部に設けられ前記軸内洗浄室から濾材を流出させる上下方向に延びたスリット状の濾材流出口と、前記濾材流入口と前記濾材流出口の間の外周面に設けられるらせん状の凸条と、を有し、前記らせん状の凸条は、前記撹拌軸が回転駆動されると前記複数の通水孔の内側開口の周縁に濾材を擦りつけるよう構成され、前記第1の高圧水流入口は、前記撹拌軸の回動時に、前記高圧水を前記らせん状の凸条と凸条の間に位置する濾材に当てて濾材を撹拌するよう構成されており、前記第2の高圧水流入口は、前記撹拌軸の回動時に、前記高圧水を前記撹拌軸の濾材流出口から前記内部空間に流入させて濾材を撹拌するよう構成されていることを特徴とする。 The invention made in order to solve the above-mentioned problems is provided with a cylindrical casing whose axial direction is the vertical direction, and a coaxial core provided inside the cylindrical casing, and a plurality of water passage holes provided in the side wall. and dehydrating tube, is inserted through the same axis shape to the dehydrating tube and a stirring shaft that is driven to rotate in the axis around the filter medium of the supplied granular between the agitation shaft and the dewatering cylinder A filter medium adhering matter removing device for removing adhering substances adhering to the surface of the filter medium by stirring, the first high-pressure water inlet and the first high-pressure water inlet for flowing high-pressure water from the outer opening to the inner opening of the water passage hole 2 and a high pressure water inlet, and the stirring shaft has a cylindrical shape, and the inner space forms an in-shaft cleaning chamber for cleaning the filter medium, and is provided at the upper end of the outer peripheral surface and is placed in the in-shaft cleaning chamber. A filter medium inlet for allowing the filter medium to flow in, and a filter medium provided at the lower part of the outer peripheral surface from the cleaning chamber in the shaft A slit-shaped filter medium outlet extending in the vertical direction to out, anda helical ridge provided on an outer peripheral surface between the filter media inlet to the filter media outlet, the spiral projection Article When the agitation shaft is driven to rotate, the filter medium is rubbed against the periphery of the inner openings of the plurality of water passage holes , and the first high-pressure water inlet is connected to the high-pressure water when the agitation shaft rotates. Is applied to the filter medium positioned between the spiral ridges to stir the filter medium, and the second high-pressure water inlet is configured to supply the high-pressure water when the stirring shaft rotates. The filter medium is configured to flow into the internal space from the filter medium outlet of the stirring shaft to stir the filter medium .

本発明に係る濾材凝着物除去装置は、撹拌軸の外周面に設けられたらせん状の凸条が、濾材を脱水用筒の通水孔の内側開口周縁に擦り付けるよう構成されていることで、濾材表面にこびりついたマグネシウム等の強固な凝着物を効果的に除去することができる。   The filter media adhering matter removing device according to the present invention is configured such that the spiral ridges provided on the outer peripheral surface of the stirring shaft rub the filter media against the inner opening periphery of the water passage hole of the dehydrating cylinder. It is possible to effectively remove a strong adhesive substance such as magnesium stuck to the surface of the filter medium.

また、本発明に係る濾材凝着物除去装置は、前記通水孔の外側開口から内側開口へ向けて高圧水を流送する高圧水流入口を備えることで、通水孔につまった濾材や通水孔内部に溜まった汚れを通水孔から除去することができる。 In addition, the filter media adhering matter removing apparatus according to the present invention includes a high-pressure water inlet that feeds high-pressure water from the outer opening to the inner opening of the water passage hole, so that the filter medium and water The dirt accumulated in the hole can be removed from the water hole.

また、本発明に係る濾材凝着物除去装置は、前記第1の高圧水流入口が、前記撹拌軸の回動時に、高圧水を前記らせん状の凸条と凸状の間に当てるよう構成されていることで、らせん状の凸条の間に供給された濾材を高圧水によっても撹拌することができる。 Furthermore, the filter medium adhesion material removal device according to the present invention, the first high-pressure water inlet is, during rotation of the stirring shaft being adapted to apply the high-pressure between the spiral ridge and the convex Therefore , the filter medium supplied between the spiral ridges can be stirred even with high-pressure water.

また、本発明に係る濾材凝着物除去装置では、前記撹拌軸は、内部に濾材を洗浄するための軸内洗浄室と、前記軸内洗浄室に濾材を流入させる濾材流入口と、前記軸内洗浄室から濾材を流出させる濾材流出口とを備え、前記第2の高圧水流入口が、前記撹拌軸の回動時に、高圧水を前記撹拌軸の濾材流出口に向けて流送するよう構成されていることで、高圧水により軸内洗浄室内の濾材を撹拌することができる。 Moreover, in the filter media adhering matter removing apparatus according to the present invention, the stirring shaft includes an in-shaft cleaning chamber for cleaning the filter media therein, a filter media inlet for allowing the filter media to flow into the in-shaft cleaning chamber, and the inner shaft. A filter medium outlet for allowing the filter medium to flow out of the cleaning chamber, and the second high-pressure water inlet is configured to flow high-pressure water toward the filter medium outlet of the agitation shaft when the agitation shaft rotates. Therefore, the filter medium in the in-shaft cleaning chamber can be stirred with high-pressure water.

本発明に係る濾材凝着物除去装置では、前記脱水用筒の側壁の少なくとも一部が、複数のウエッジワイヤをスクリーン状に配設して形成されており、前記通水孔が、隣接するウエッジワイヤの間隙からなることが好ましい。こうすることで、通水孔の内側開口の周縁線のうち、濾材の周回方向と交差する縦方向の周縁線が長くなり、効率よく濾材表面の汚れを除去することができる。   In the filter media adhering matter removing apparatus according to the present invention, at least a part of the side wall of the dewatering cylinder is formed by arranging a plurality of wedge wires in a screen shape, and the water passage holes are adjacent wedge wires. It is preferable to consist of the gap | interval. By carrying out like this, the peripheral line of the vertical direction which cross | intersects the surrounding direction of a filter medium becomes long among the peripheral lines of the inner side opening of a water flow hole, and the stain | pollution | contamination of the filter medium surface can be removed efficiently.

本発明の濾材凝着物除去方法は、粒状の濾材を、軸心方向を鉛直方向とし複数の通水孔を側壁に設けた脱水用筒に同軸心状に挿通した筒状をなす撹拌軸の上端部外周面に設けられた濾材流入口から当該撹拌軸の内部空間へ流入させるとともに、前記脱水用筒と前記撹拌軸の間に供給し、前記撹拌軸をその軸心回りに回転駆動し、前記内部空間の濾材を撹拌して洗浄するとともに、前記撹拌軸の濾材流入口の下方に隣接して前記撹拌軸の外周面に設けられるらせん状の凸条により、前記複数の通水孔の内側開口周縁に濾材を擦りつけながら、前記脱水用筒上部の外側から前記通水孔を通して、前記らせん状の凸条間に位置する濾材に高圧水を当てて濾材を撹拌するとともに、前記脱水用筒下部の外側から前記通水孔と前記撹拌軸の濾材流出口とを通して、前記内部空間の濾材に高圧水を当てて、濾材を撹拌して濾材表面の凝着物を除去することを特徴とするThe filter medium adhering matter removing method of the present invention is a method of removing the granular filter medium, the upper end of a stirring shaft having a cylindrical shape in which the axial center direction is a vertical direction and is inserted coaxially into a dehydrating cylinder having a plurality of water passage holes provided on a side wall. Flowing into the inner space of the stirring shaft from the filter medium inlet provided on the outer peripheral surface of the part, and supplying the space between the dehydrating cylinder and the stirring shaft, driving the stirring shaft around its axis, Agitating and cleaning the filter medium in the internal space, and spiral openings provided on the outer peripheral surface of the stirring shaft adjacent to the lower side of the filter medium inlet of the stirring shaft, the inner openings of the plurality of water passage holes While rubbing the filter medium around the periphery, the filter medium is stirred by applying high-pressure water to the filter medium located between the spiral ridges from the outside of the upper part of the dehydration cylinder, and the lower part of the dehydration cylinder From the outside of the water passage hole and the filter medium outlet of the stirring shaft Through it, by applying a high-pressure water to the filter media of the inner space, and removing the adhesion of the filter medium surface was stirred filter media.

以上述べたように、本発明の濾材凝着物除去装置及び濾材凝着物除去方法によれば、濾材表面に凝着した強固な凝着物を効果的に除去することができる。   As described above, according to the filter material adhered product removing apparatus and the filter material adhered material removing method of the present invention, it is possible to effectively remove strong adhered materials adhered to the filter material surface.

(a)本発明の濾材凝着物除去装置を濾材リサイクルシステムに組み込んで使用する第1実施形態の概略図である。(b)本発明の濾材凝着物除去装置を組み込んだ第3分級洗浄装置を単独で使用する第2実施形態の概略図である。(A) It is the schematic of 1st Embodiment which incorporates and uses the filter material adhering material removal apparatus of this invention in a filter material recycling system. (B) It is the schematic of 2nd Embodiment which uses independently the 3rd classification washing | cleaning apparatus incorporating the filter media adhering matter removal apparatus of this invention. 図1の濾材凝着物除去装置の部分断面図である。It is a fragmentary sectional view of the filter media adhering matter removing apparatus of FIG. 図2に示した濾材凝着物除去装置の脱水用筒の斜視図である。FIG. 3 is a perspective view of a dewatering cylinder of the filter material adhering matter removing apparatus shown in FIG. 2. 図2に示した濾材凝着物除去装置の撹拌軸の(a)平面図、(b)正面図、(c)底面図である。3A is a plan view, FIG. 3B is a front view, and FIG. 3C is a bottom view of the stirring shaft of the filter material adhering matter removing apparatus shown in FIG. 2. 図2に示した濾材凝着物除去装置において、脱水用筒の通水孔の外側開口から内側開口へと流送される高圧水の作用を示す説明図である。FIG. 3 is an explanatory diagram showing the action of high-pressure water that is flowed from the outer opening to the inner opening of the water passage hole of the dewatering cylinder in the filter medium adhering matter removing apparatus shown in FIG. 2.

以下、適宜図面を用いながら、本発明の実施形態について詳述する。尚、本発明の濾材凝着物除去装置は、以下の実施形態に限られるものではない。   Hereinafter, embodiments of the present invention will be described in detail with appropriate drawings. In addition, the filter material adhering matter removal apparatus of this invention is not restricted to the following embodiment.

(第1実施形態)
図1(a)は、本発明の濾材凝着物除去装置1を濾材リサイクルシステム10に組み込んで使用する第1実施形態を示したものである。
濾材リサイクルシステム10は、濾過塔(又は濾過池)14から濾材Aを回収し、粒径ごとに分級・洗浄して再生するシステムである。
(First embodiment)
FIG. 1 (a) shows a first embodiment in which a filter medium adhering matter removing apparatus 1 of the present invention is incorporated in a filter medium recycling system 10 and used.
The filter medium recycling system 10 is a system that collects the filter medium A from the filter tower (or filter pond) 14 and classifies and cleans the filter medium A for each particle size.

図1(a)に示すように、濾材リサイクルシステム10は、給水槽12と、給水槽12から給水される貯水部13と、濾材Aを洗浄し粒径ごとに分級する第1、第2分級洗浄部15、16と、第1分級洗浄部15で分級された細小径の濾材Aから水を分離するとともに細小径の濾材Aに強固に凝着した凝着物を除去する凝着物除去部17と、細小径の濾材から汚泥を洗い落とす細濾材分離装置18と、いわゆる混気ジェットポンプを利用して濾材Aを洗浄しながら搬送する洗浄・搬送手段11a,11bと、細濾材分離装置18で洗浄した濾材Aから洗い落した汚泥を混気ジェットポンプにより吸引排出する吸引・搬送手段11cとを備えている。図1(a)に示すように、本実施形態の濾材凝着物除去装置1は、凝着物除去部17に含まれる。   As shown in FIG. 1 (a), the filter medium recycling system 10 includes a water tank 12, a water storage unit 13 fed from the water tank 12, and a first and second classifier that cleans and filters the filter medium A according to particle size. Cleaning units 15 and 16, and a coagulant removing unit 17 that separates water from the small-diameter filter medium A classified by the first classifying and cleaning unit 15 and removes the coagulant firmly adhered to the small-diameter filter medium A; The fine filter medium separator 18 for washing off sludge from the small-diameter filter medium, the cleaning / conveying means 11a and 11b for transporting the filter medium A while cleaning it using a so-called mixed-air jet pump, and the fine filter medium separator 18 Suction / conveyance means 11c for sucking and discharging the sludge washed off from the filter medium A with an air-jet jet pump is provided. As shown in FIG. 1 (a), the filter media coagulum removal apparatus 1 of this embodiment is included in the coagulum removal unit 17.

濾材凝着物除去装置1は、図2に示すように、筒状ケーシング2と、筒状ケーシング2の内方に設けられる脱水用筒3と、脱水用筒3に挿通される撹拌軸4とを主に備える他、撹拌軸4を回転駆動する駆動軸5を備えている。   As shown in FIG. 2, the filter media adhering substance removing device 1 includes a cylindrical casing 2, a dehydrating cylinder 3 provided inside the cylindrical casing 2, and a stirring shaft 4 inserted through the dehydrating cylinder 3. In addition to being provided mainly, a drive shaft 5 for rotating the stirring shaft 4 is provided.

筒状ケーシング2は、図2に示すように、上部筒21及び下部筒22からなる。上部筒21の側方には、凝着物の除去処理を行う濾材Aを当該筒状ケーシング2内へ供給する濾材供給口23が設けられるとともに下部筒22の下端には、処理した濾材Aを取り出す濾材取り出し口24が設けられている。下部筒22の下流側には、濾材取り出し口24から排出された濾材Aを濾材リサイクルシステム10の下流側へ搬送する濾材取り出し管6が設けられており、下部筒22は、上部筒21及び濾材取り出し管6とフランジにより連結されている。   As shown in FIG. 2, the cylindrical casing 2 includes an upper cylinder 21 and a lower cylinder 22. At the side of the upper cylinder 21, a filter medium supply port 23 is provided for supplying the filter medium A for removing the adhering substance into the cylindrical casing 2, and the processed filter medium A is taken out at the lower end of the lower cylinder 22. A filter medium outlet 24 is provided. On the downstream side of the lower cylinder 22, a filter medium take-out pipe 6 for conveying the filter medium A discharged from the filter medium take-out port 24 to the downstream side of the filter medium recycling system 10 is provided. The take-out pipe 6 and the flange are connected.

下部筒22の側壁には、加圧ポンプ7(図1(a)参照)からの高圧水Wを下部筒22の内部へ流入する第1の高圧水流入口25、及び第2の高圧水流入口26が設けられている。 On the side wall of the lower cylinder 22, a first high-pressure water inlet 25 and a second high-pressure water inlet 26 through which high-pressure water W from the pressurizing pump 7 (see FIG. 1A) flows into the lower cylinder 22. Is provided.

脱水用筒3は、図3に示すように、断面が略二等辺三角形状をなすウエッジワイヤ31,31…をスクリーン状に配設して側壁を形成した円筒状部材であり、上下端部に固定用のフランジ部32,33(図2参照、図3においては図示せず。)が設けられている。脱水用筒3は、下部筒22を上部筒21及び濾材取り出し管6へ連結するフランジに、フランジ部32,33を挟持されて固定されている。本実施形態では、このウエッジワイヤ31,31…間の間隙が、脱水用筒3の側壁の通水孔34に該当する。ウエッジワイヤ31は、図3に示すように、断面の二等辺三角形の頂点を外側に、底辺を内側に向けて、通水孔34が外方へ向けて広くなるよう配設されている。   As shown in FIG. 3, the dewatering cylinder 3 is a cylindrical member in which wedge wires 31, 31... Having a substantially isosceles triangular cross section are arranged in a screen shape to form a side wall. Fixing flange portions 32 and 33 (see FIG. 2, not shown in FIG. 3) are provided. The dehydrating cylinder 3 is fixed to a flange that connects the lower cylinder 22 to the upper cylinder 21 and the filter medium take-out pipe 6 with the flange portions 32 and 33 interposed therebetween. In the present embodiment, the gap between the wedge wires 31, 31... Corresponds to the water passage hole 34 on the side wall of the dehydrating cylinder 3. As shown in FIG. 3, the wedge wire 31 is arranged so that the apex of the isosceles triangle in the cross section is outward, the bottom is inward, and the water passage hole 34 is widened outward.

撹拌軸4は、図2及び図4に示すように、円筒状の撹拌軸本体41と、撹拌軸本体41の外周面に設けられるらせん状の凸条42と、長板状の撹拌羽根43とを備えている。
撹拌軸本体41は、内部に濾材Aを洗浄するための軸内洗浄室41aと、軸内洗浄室41aに濾材Aを流入させる一対の略長方形の貫通孔からなる濾材流入口44,44と、軸内洗浄室41aから濾材Aを流出させる8個のスリット状の貫通孔からなる濾材流出口45,45,…とを備えている。濾材流出口45,45…は、撹拌軸本体41の軸芯方向に延びるようにして、周方向に等角度間隔で設けられている。
As shown in FIGS. 2 and 4, the stirring shaft 4 includes a cylindrical stirring shaft main body 41, a spiral protrusion 42 provided on the outer peripheral surface of the stirring shaft main body 41, a long plate-shaped stirring blade 43, and the like. It has.
The stirring shaft main body 41 includes an in-shaft cleaning chamber 41a for cleaning the filter medium A therein, and a filter medium inlet 44, 44 including a pair of substantially rectangular through holes through which the filter medium A flows into the in-shaft cleaning chamber 41a. Are provided with eight outlets 45, 45,... Made of slits through which the filter medium A flows out from the in-shaft cleaning chamber 41a. The filter medium outlets 45, 45... Are provided at equal angular intervals in the circumferential direction so as to extend in the axial direction of the stirring shaft main body 41.

らせん状の凸条42は、濾材流入口44の直下から撹拌軸本体41の上下方向の概ね中間位置までの外周面に設けられている。撹拌羽根43,43,…は、スリット状の濾材流出口45の端縁に接するように撹拌軸本体41の外周面に放射状に立設されている。   The spiral ridges 42 are provided on the outer peripheral surface from directly below the filter medium inlet 44 to a substantially intermediate position in the vertical direction of the stirring shaft main body 41. The stirring blades 43, 43,... Are radially provided on the outer peripheral surface of the stirring shaft main body 41 so as to contact the edge of the slit-shaped filter medium outlet 45.

撹拌軸4の上下端は、それぞれエンドスリーブ46及び47により蓋がされている。上側のエンドスリーブ46は、フランジの上下両側に円筒部が設けられており、下側エンドスリーブ47の円筒部上端は盲板48で塞がれている。下端側のエンドスリーブ47のフランジ部下面には、図4(b)、(c)に示すように一対の撹拌羽根49,49が設けられている。下側のエンドスリーブ47の盲板48には、駆動軸5を固定するボルトを通す貫通孔48aが設けられている。駆動軸5の下端にはボルトを螺入する雌ねじ孔(図示せず)が設けられており、駆動軸5は、上側のエンドスリーブ46の円筒部から貫入されて、下側のエンドスリーブ47の盲板48に当接し、ボルトにて下端を盲板48に固定される。駆動軸5は、駆動装置95(図1(a)参照)により、回転駆動され撹拌軸4を回転駆動する。   The upper and lower ends of the stirring shaft 4 are covered with end sleeves 46 and 47, respectively. The upper end sleeve 46 is provided with cylindrical portions on both upper and lower sides of the flange, and the upper end of the cylindrical portion of the lower end sleeve 47 is closed with a blind plate 48. As shown in FIGS. 4B and 4C, a pair of stirring blades 49 are provided on the lower surface of the flange portion of the end sleeve 47 on the lower end side. The blind plate 48 of the lower end sleeve 47 is provided with a through hole 48a through which a bolt for fixing the drive shaft 5 passes. A female screw hole (not shown) into which a bolt is screwed is provided at the lower end of the drive shaft 5, and the drive shaft 5 is penetrated from the cylindrical portion of the upper end sleeve 46, so that the lower end sleeve 47 has a lower end sleeve 47. The lower end is fixed to the blind plate 48 with a bolt. The drive shaft 5 is rotationally driven by the drive device 95 (see FIG. 1A) to rotationally drive the stirring shaft 4.

加圧ポンプ7により加圧され第1及び第2の高圧水流入口25及び26から流入した高圧水Wは、脱水用筒3の通水孔34の外側開口から内側開口へ向けて流送される。第1の高圧水流入口25は、図2に示すように、撹拌軸4が外周にらせん状の凸条42を備える高さに設けられており、撹拌軸4が回転すると、高圧水Wがらせん状の凸条42と凸条42の間の濾材Aに当たるように構成されている。
一方、第2の高圧水流入口26は、撹拌軸4が濾材流出口45を備える高さに設けられており、撹拌軸4が回転すると、高圧水Wを濾材流出口45に流送するよう構成されている。
The high-pressure water W pressurized by the pressure pump 7 and flowing in from the first and second high-pressure water inlets 25 and 26 is sent from the outer opening of the water passage hole 34 of the dewatering cylinder 3 toward the inner opening. . As shown in FIG. 2, the first high-pressure water inlet 25 is provided at a height at which the stirring shaft 4 is provided with spiral ridges 42 on the outer periphery, and the high-pressure water W spirals when the stirring shaft 4 rotates. It is comprised so that it may contact the filter medium A between the protruding ridges 42 and the protruding ridges 42.
On the other hand, the second high-pressure water inlet 26 is provided at a height at which the stirring shaft 4 includes the filter medium outlet 45, and is configured to flow the high-pressure water W to the filter medium outlet 45 when the stirring shaft 4 rotates. Has been.

下部ケーシング22の濾材取り出し口24は、図2に示すように、開閉可能な閉塞具8で閉じられるよう構成されている。詳細には、閉塞具8は、脱水用筒3の下側開口部35を開閉する円板状部材81と、この円筒状部材81をねじ操作により上下動させて開閉操作する操作具82とを備えている。操作具82を操作して円板状部材81を下げると、脱水用筒3の下側開口部35側の内周縁と円板状部材81の外周縁との間に間隙が生じ、この間隙から濾材Aが取り出される。閉塞具8は、この下側開口部35の内周縁と円板状部材81の外周縁の間隙の大きさを調節することにより、濾材Aに付着した汚れを十分に除去することができた濾材Aのみを、この間隙から取り出して、濾材Aに付着した汚れがまだ十分に除去されず径の大きい濾材Aを脱水用筒3内部に残すことができるよう構成されている。   As shown in FIG. 2, the filter medium outlet 24 of the lower casing 22 is configured to be closed by a closing tool 8 that can be opened and closed. Specifically, the obturator 8 includes a disk-shaped member 81 that opens and closes the lower opening 35 of the dehydrating cylinder 3, and an operation tool 82 that opens and closes by moving the cylindrical member 81 up and down by a screw operation. I have. When the disk-shaped member 81 is lowered by operating the operating tool 82, a gap is generated between the inner peripheral edge on the lower opening 35 side of the dehydrating cylinder 3 and the outer peripheral edge of the disk-shaped member 81. Filter medium A is taken out. The obturator 8 is a filter medium that can sufficiently remove the dirt adhering to the filter medium A by adjusting the size of the gap between the inner periphery of the lower opening 35 and the outer periphery of the disk-shaped member 81. Only A is taken out from the gap so that the dirt adhering to the filter medium A is not sufficiently removed, and the filter medium A having a large diameter can be left inside the dewatering cylinder 3.

次に、濾材リサイクルシステム10、及び濾材凝着物除去装置1の作用について説明する。
図1(a)に示す濾材リサイクルシステム10において、まず、貯水部13の加圧ポンプ9を起動すると、貯水部13の水が加圧され、ジェットポンプを備えた洗浄・搬送手段11aに送給される。すると、濾過塔(又は濾過池)14から、濾材Aが、洗浄・搬送手段11aに吸引されて、洗浄されながら第1分級洗浄部15に流送される。
Next, the operation of the filter medium recycling system 10 and the filter medium adhering matter removing apparatus 1 will be described.
In the filter medium recycling system 10 shown in FIG. 1 (a), first, when the pressurization pump 9 of the water storage unit 13 is activated, the water in the water storage unit 13 is pressurized and supplied to the cleaning / conveying means 11a equipped with a jet pump. Is done. Then, the filter medium A is sucked from the filter tower (or filter pond) 14 to the cleaning / conveying means 11a and is sent to the first classification cleaning unit 15 while being cleaned.

第1分級洗浄部15に流送された濾材Aは、第1分級洗浄部15から第2分級洗浄部16で、洗浄ノズル96から噴射される清水により洗浄されながら粒径ごとに分級されて集積用のボックス19に収納される。第1分級洗浄部15で分級された最小径の濾材Aは、洗浄する濾材Aの種類や濾材Aに付着する汚れ等によって、直接、細濾材分離装置18に送られて水洗されるか、又は細濾材分離装置18に送られる前に、第3分級洗浄装置17に送られてさらに洗浄される。凝着物除去部17に送られた濾材Aは、水分離部94で水を分離されたのち、濾材凝着物除去装置1に送られる。   The filter medium A fed to the first classification cleaning unit 15 is classified and collected for each particle size while being washed with fresh water sprayed from the cleaning nozzle 96 by the first classification cleaning unit 15 to the second classification cleaning unit 16. Is stored in a box 19. The filter medium A having the minimum diameter classified by the first classification cleaning unit 15 is directly sent to the fine filter medium separating device 18 and washed with water depending on the type of the filter medium A to be cleaned, dirt attached to the filter medium A, or the like. Before being sent to the fine filter medium separation device 18, it is sent to the third classification washing device 17 for further washing. The filter medium A sent to the agglomerated material removing unit 17 is sent to the filter material agglomerated material removing apparatus 1 after water is separated by the water separating unit 94.

濾材凝着物除去装置1に送られた濾材Aは、濾材供給口23から筒状ケーシング2内部へ供給され、脱水用筒3と撹拌軸4の間に、及び濾材流入口44から軸内洗浄室41aに供給される。軸内洗浄室41aに供給された濾材Aは、下方の濾材流出口45に流下する間に濾材A同士が擦れ合い、表面の凝着物が剥がされて分離する。   The filter medium A sent to the filter medium adhering matter removing device 1 is supplied into the cylindrical casing 2 from the filter medium supply port 23, and between the dewatering cylinder 3 and the stirring shaft 4 and from the filter medium inlet 44 into the shaft cleaning chamber. 41a. As the filter medium A supplied to the in-shaft cleaning chamber 41a flows down to the lower filter medium outlet 45, the filter media A rub against each other, and the adhered material on the surface is peeled off and separated.

また、濾材凝着物除去装置1に送られた濾材Aは、脱水用筒3及び撹拌軸4の間の環状の空間にも供給されて環状に積み重なる。環状に積み重なった上部の濾材Aは、回転するらせん状の凸条42により下方に押圧されながら撹拌軸4の周りを周回することで、上下の濾材Aと擦り合って表面の凝着物を剥離させる。   Further, the filter medium A sent to the filter medium adhering matter removing apparatus 1 is also supplied to the annular space between the dehydrating cylinder 3 and the stirring shaft 4 and stacked in an annular shape. The upper filter medium A stacked in an annular shape circulates around the stirring shaft 4 while being pressed downward by the rotating spiral ridges 42, and rubs against the upper and lower filter mediums A to peel off the adhering material on the surface. .

さらに、環状に積み重なった濾材Aは、らせん状の凸条42により下方へ押圧されることにより、脱水用筒3と撹拌軸4の間で脱水用筒3の径方向に広がろうとする。上方の濾材Aは、らせん状の凸条42に押されて、下方の濾材Aは撹拌羽根43に押されて撹拌軸4の周りを周回運動する際、図5に示すように、脱水用筒のウエッジワイヤ31の角部31aに強く擦りつけられ、これによっても、表面の凝着物を剥離させる。   Furthermore, the filter medium A stacked in an annular shape is pressed downward by the spiral ridges 42, and thus tends to spread in the radial direction of the dewatering cylinder 3 between the dewatering cylinder 3 and the stirring shaft 4. When the upper filter medium A is pushed by the spiral ridge 42 and the lower filter medium A is pushed by the stirring blade 43 and revolves around the stirring shaft 4, as shown in FIG. This is strongly rubbed against the corner portion 31a of the wedge wire 31, and this also peels off the adhered material on the surface.

加圧ポンプ7により加圧され、第1及び第2の高圧水流入口25,26から流入した高圧水Wは、図5に示すように、脱水用筒3のウエッジワイヤ31間の間隙(通水孔)34の外側開口から内側開口へ向けて流送される。こうして、高圧水Wは、濾材Aから除去されウエッジワイヤ31の間に挟まれた汚れ(濾材Aに付着していた汚れや凝着物)Dや、凝着物が剥離して小さくなりウエッジワイヤ31の間(通水孔34)に挟まれた濾材Aを脱出させる。また、第1の高圧水流入口25から流入し、らせん状の凸条42に当たるよう流送された高圧水Wは、らせん状の凸条42が回転する間に、らせん状の凸条42に挟まれた濾材Aに衝突して、濾材Aを撹拌・洗浄する。 The high-pressure water W pressurized by the pressurizing pump 7 and flowing in from the first and second high-pressure water inlets 25 and 26, as shown in FIG. Hole) 34 from the outer opening toward the inner opening. In this way, the high-pressure water W is removed from the filter medium A and is sandwiched between the wedge wires 31 (dirt and agglomerated material adhering to the filter medium A) D, and the agglomerated material is peeled off to reduce the size of the wedge wire 31. The filter medium A sandwiched between the gaps (water passage holes 34) is allowed to escape. Further, the high-pressure water W that flows in from the first high-pressure water inlet 25 and flows so as to hit the spiral ridge 42 is sandwiched between the spiral ridges 42 while the spiral ridge 42 rotates. The filter medium A collides with the filter medium A and is stirred and washed.

一方第2の高圧水流入口26から流入した高圧水Wは、撹拌軸4の濾材流出口45に向けて流送され、濾材流出口45から撹拌軸4の内部に入り込み、撹拌軸4内部で遠心力により外方へ飛ばされる濾材Aを内方へ押し戻すよう作用して濾材Aを効果的に撹拌・洗浄する。 On the other hand, the high-pressure water W that has flowed in from the second high-pressure water inlet 26 flows toward the filter medium outlet 45 of the stirring shaft 4, enters the inside of the stirring shaft 4 from the filter medium outlet 45, and is centrifuged inside the stirring shaft 4. The filter medium A is effectively stirred and washed by pushing back the filter medium A that is blown outward by force.

洗浄された濾材Aは、開閉具8を開くことにより、汚れDや濾材Aから欠け落ちた破片等と共に、脱水用筒3内壁と円板状部材81との間隙から濾材取り出し管6内へ排出される。この脱水用筒3内壁と円板状部材81との間の間隙の大きさを調接することにより、表面の汚れが剥離して小さくなった濾材Aだけをこの間隙から排出し、汚れが十分に剥離しない大きい濾材Aを脱水用筒3内部に留めておくことができる。   The cleaned filter medium A is discharged into the filter medium take-out pipe 6 from the gap between the inner wall of the dehydrating cylinder 3 and the disk-shaped member 81 together with the dirt D and the fragments broken off from the filter medium A by opening the opening / closing tool 8. Is done. By adjusting the size of the gap between the inner wall of the dehydrating cylinder 3 and the disk-like member 81, only the filter medium A, which has become smaller due to the removal of dirt on the surface, is discharged from the gap, and the dirt is sufficiently removed. The large filter medium A that does not peel can be kept inside the dehydrating cylinder 3.

脱水用筒3と撹拌軸4の間から撹拌軸4の下側のスリーブエンド47と開閉具8の円板状部材81との間に潜り込んだ濾材Aは、撹拌羽根49により撹拌されるとともに、遠心力により円板状部材81と脱水用筒3との間の間隙に配送される。   The filter medium A that has entered between the dehydrating cylinder 3 and the stirring shaft 4 and between the sleeve end 47 on the lower side of the stirring shaft 4 and the disk-like member 81 of the opening / closing tool 8 is stirred by the stirring blade 49, It is delivered to the gap between the disk-shaped member 81 and the dehydrating cylinder 3 by centrifugal force.

斯くして、濾材取り出し管6に排出された濾材A及び汚れDやかけた微小な濾材Aの破片は、濾材Aに付着した水とともに洗浄・搬送手段11bで細濾材分離装置18に送られ、濾材Aは、水洗されて汚れDや破片を取り除かれ集積用のボックス19に回収される。   Thus, the filter medium A and the dirt D discharged to the filter medium take-out pipe 6 and the fine fragments of the filtered filter medium A are sent to the fine filter medium separator 18 together with the water adhering to the filter medium A by the cleaning / conveying means 11b. The filter medium A is washed with water to remove the dirt D and debris, and is collected in the collection box 19.

細濾材分離装置18は、濾材Aから分離して沈殿した汚泥を、取り出し部91から取り出せるよう構成されており、開閉弁92を開いて吸引・搬送手段11cを駆動すると、この汚泥が吸引されて、排出用ボックス93に放出される。   The fine filter medium separating device 18 is configured so that the sludge separated from the filter medium A and precipitated can be taken out from the take-out portion 91. When the on-off valve 92 is opened and the suction / conveying means 11c is driven, the sludge is sucked. , And discharged into the discharge box 93.

(第2実施形態)
第1実施形態では、濾材凝着物除去装置1が組み込まれた第3分級装置17を濾材リサイクルシステム10に組み込んで使用する場合を示したが、図1(b)に示した第2実施形態のように、第3分級装置17を濾材リサイクルシステム10から独立させて単独で使用することも可能である。
第2実施形態では、図1(b)に示すように第1及び第2の高圧水流入口25,26から流入させる高圧水Wを加圧するための専用の加圧ポンプ97が別途設けられる。濾材Aは、濾材投入口97から投入する。第3分級装置17は、ふるい99のふるい網の目の大きさを調整して、凝着物の少ない小径の濾材Aを予め分級除去して集積用のボックス19に回収し、凝着物の多い大径の濾材Aのみを濾材凝着物除去装置1で処理するようにしている。このように予め凝着物の少ない濾材を除去しておくことで凝着物の除去が必要な濾材のみを処理することができるため、効率よく凝着物の除去処理を行うことができる。
(Second Embodiment)
In the first embodiment, the case where the third classifying device 17 in which the filter material adhering matter removing device 1 is incorporated is used by being incorporated in the filter media recycling system 10 is shown, but the second embodiment shown in FIG. As described above, the third classifier 17 can be used independently from the filter medium recycling system 10.
In the second embodiment, as shown in FIG. 1B, a dedicated pressurizing pump 97 for pressurizing the high-pressure water W flowing from the first and second high-pressure water inlets 25 and 26 is separately provided. The filter medium A is input from the filter medium input port 97. The third classifying device 17 adjusts the size of the sieve mesh of the sieve 99, classifies and removes the small-diameter filter medium A with less agglomerated material in advance and collects it in the collection box 19, and the larger agglomerated material is larger. Only the filter medium A having a diameter is processed by the filter medium adhering substance removing apparatus 1. In this way, by removing in advance the filter medium with less agglomerated material, it is possible to treat only the filter material that requires removal of the agglomerated material, so that the agglomerated material can be efficiently removed.

本発明の濾材凝着物除去装置は、上記の実施形態に限られず、例えば、脱水用筒の側壁はウエッジワイヤの代わりに、いわゆるパンチングメタルや網材により形成してもよい。
また、開閉具の板状部材をウエッジワイヤやパンチングメタル、網材等でふるい状に形成して、汚れが除去されて小さくなった濾材をふるいにかけるようにして、濾材取り出し管へと排出するようにしてもよい。濾材流入口及び濾材流出口の形状は、上記の形状に限られず、また、濾材流入口又は濾材流出口とらせん状の凸条との位置関係も上記した位置関係に限られるものではない。
The filter media adhering substance removing apparatus of the present invention is not limited to the above-described embodiment. For example, the side wall of the dewatering cylinder may be formed of a so-called punching metal or netting material instead of the wedge wire.
In addition, the plate-like member of the opening / closing tool is formed into a sieve shape with wedge wires, punching metal, netting material, etc., and the filter material that has been removed from the dirt is screened and discharged to the filter material take-out pipe. You may do it. The shapes of the filter medium inlet and the filter medium outlet are not limited to the above shapes, and the positional relationship between the filter medium inlet or the filter medium outlet and the spiral ridges is not limited to the above-described positional relationship.

本発明の濾材凝着物除去装置及び濾材凝着物除去方法は、濾材表面の強な凝着物を効果的に除去できるため、湖水や河川水、地下水等の濾過を行う濾過塔や濾過池用の濾材のリサイクルに好適に用いることができる。   The filter media agglomerated material removal apparatus and filter material agglomerated material removal method of the present invention can effectively remove strong agglomerates on the surface of the media, so that filter media for filtration towers and filtration ponds for filtering lake water, river water, groundwater, etc. It can be suitably used for recycling.

1 濾材凝着物除去装置
2 筒状ケーシング
21 上部筒
22 下部筒
23 濾材供給口
24 濾材取り出し口
25 第1の高圧水流入口
26 第2の高圧水流入口
3 脱水用筒
31 ウエッジワイヤ
31a 角部
34 ウエッジワイヤの間隙(通水孔)
35 下側開口部
4 撹拌軸
41a 軸内洗浄室
42 らせん状の凸条
43 撹拌羽根
44 濾材流入口
45 濾材流出口
DESCRIPTION OF SYMBOLS 1 Filter material adhering substance removal apparatus 2 Cylindrical casing 21 Upper cylinder 22 Lower cylinder 23 Filter material supply port 24 Filter material take-out port
25 First high-pressure water inlet
26 Second high-pressure water inlet 3 Dewatering cylinder 31 Wedge wire 31a Corner portion 34 Wedge wire gap (water passage hole)
35 Lower opening 4 Stirring shaft 41a In-shaft cleaning chamber 42 Spiral ridge 43 Stirring blade 44 Filter medium inlet 45 Filter medium outlet

Claims (4)

軸心方向を鉛直方向とする筒状ケーシングと、前記筒状ケーシングの内方に同軸心状に設けられ側壁に複数の通水孔が設けられた脱水用筒と、当該脱水用筒に同軸心状に挿通され前記軸心回りに回転駆動される撹拌軸とを有し、前記脱水用筒と前記撹拌軸の間に供給された粒状の濾材を撹拌して濾材表面に凝着した凝着物を除去する濾材凝着物除去装置であって、
前記通水孔の外側開口から内側開口へ向けて高圧水を流送する第1の高圧水流入口と第2の高圧水流入口とを備え、
前記撹拌軸は、筒状をなし内部空間が濾材を洗浄するための軸内洗浄室を構成するとともに、外周面上端部に設けられ前記軸内洗浄室に濾材を流入させる濾材流入口と、外周面下部に設けられ前記軸内洗浄室から濾材を流出させる上下方向に延びたスリット状の濾材流出口と、前記濾材流入口と前記濾材流出口の間の外周面に設けられるらせん状の凸条と、を有し
前記らせん状の凸条は、前記撹拌軸が回転駆動されると前記複数の通水孔の内側開口の
周縁に濾材を擦りつけるよう構成され、
前記第1の高圧水流入口は、前記撹拌軸の回動時に、前記高圧水を前記らせん状の凸条と凸条の間に位置する濾材に当てて濾材を撹拌するよう構成されており、
前記第2の高圧水流入口は、前記撹拌軸の回動時に、前記高圧水を前記撹拌軸の濾材流出口から前記内部空間に流入させて濾材を撹拌するよう構成されていることを特徴とする濾材凝着物除去装置。
A cylindrical casing whose vertical direction is the axial direction, a dewatering cylinder provided coaxially inside the cylindrical casing and provided with a plurality of water passage holes on the side wall, and coaxial with the dehydrating cylinder is inserted into Jo and a stirring shaft that is driven to rotate in the axis around cohesion prepared by adhesion to a stirred by the filter medium surface filter media supplied granulated between the agitation shaft and the dewatering cylinder A filter media adhering substance removing device for removing,
A first high-pressure water inlet and a second high-pressure water inlet for feeding high-pressure water from the outer opening to the inner opening of the water passage hole;
The stirring shaft has a cylindrical shape, and the inner space constitutes an in-shaft cleaning chamber for cleaning the filter medium, and is provided at the upper end of the outer peripheral surface and has a filter medium inlet for allowing the filter medium to flow into the in-shaft cleaning chamber, A slit-shaped filter medium outlet that is provided in the lower part of the surface and extends in the vertical direction to allow the filter medium to flow out from the in-shaft cleaning chamber, and a spiral ridge provided on the outer peripheral surface between the filter medium inlet and the filter medium outlet And having
The spiral ridge is configured to rub filter material around the inner openings of the plurality of water passage holes when the stirring shaft is driven to rotate ,
The first high-pressure water inlet is configured to agitate the filter medium by applying the high-pressure water to the filter medium located between the spiral ridge and the ridge when the stirring shaft rotates.
The second high-pressure water inlet is configured to agitate the filter medium by flowing the high-pressure water from the filter medium outlet of the agitation shaft into the internal space when the agitation shaft rotates. Filter media adhesion removal device.
前記撹拌軸は、下端開口を塞ぐエンドスリーブを備え、  The stirring shaft includes an end sleeve that closes a lower end opening;
前記エンドスリーブは、円環板状のフランジ部とその中心から上方へ延出する有蓋の円筒部と、前記フランジ部の下面から垂下し前記撹拌軸の径方向に延びる一対の長板状の撹拌羽根を有する請求項1に記載の濾材凝着物除去装置。   The end sleeve includes an annular plate-like flange portion, a covered cylindrical portion extending upward from the center thereof, and a pair of long plate-like stirring members extending from the lower surface of the flange portion and extending in the radial direction of the stirring shaft. The filter media adhering matter removing apparatus according to claim 1, further comprising a blade.
前記脱水用筒の側壁の少なくとも一部が、複数のウエッジワイヤをスクリーン状に配設  At least a part of the side wall of the dewatering cylinder has a plurality of wedge wires arranged in a screen shape.
して形成されており、Is formed,
前記通水孔が、隣接するウエッジワイヤの間隙からなる請求項1又は請求項2に記載の濾材凝着物除去装置。  The filter material adhering matter removing apparatus according to claim 1, wherein the water passage hole is formed by a gap between adjacent wedge wires.
粒状の濾材を、軸心方向を鉛直方向とし複数の通水孔を側壁に設けた脱水用筒に同軸心状に挿通した筒状をなす撹拌軸の外周面上端部に設けられた濾材流入口から当該撹拌軸の内部空間へ流入させるとともに、前記脱水用筒と前記撹拌軸の間に供給し、A filter medium inlet provided at the upper end of the outer peripheral surface of a stirring shaft having a cylindrical shape in which a cylindrical filter medium is coaxially inserted into a dehydration cylinder having a vertical axis direction and a plurality of water passage holes provided on a side wall. And flow into the inner space of the stirring shaft from the dehydration cylinder and the stirring shaft,
前記撹拌軸をその軸心回りに回転駆動し、前記内部空間の濾材を撹拌して洗浄するとともに、前記撹拌軸の濾材流入口の下方に隣接して前記撹拌軸の外周面に設けられるらせん状の凸条により、前記複数の通水孔の内側開口周縁に濾材を擦りつけながら、The stirring shaft is driven to rotate about its axis, the filter medium in the internal space is stirred and washed, and the spiral shaft is provided on the outer peripheral surface of the stirring shaft adjacent to the lower part of the filter medium inlet of the stirring shaft. By rubbing the filter medium around the inner opening periphery of the plurality of water passage holes,
前記脱水用筒上部の外側から前記通水孔を通して、前記らせん状の凸条間に位置する濾材に高圧水を当てて濾材を撹拌するとともに、前記脱水用筒下部の外側から前記通水孔と前記撹拌軸の濾材流出口とを通して、前記内部空間の濾材に高圧水を当てて、濾材を撹拌して濾材表面の凝着物を除去することを特徴とする濾材凝着物除去方法。  The filter medium is stirred by applying high-pressure water to the filter medium located between the spiral ridges from the outside of the upper part of the dehydrating cylinder, and the water hole from the outer side of the lower part of the dewatering cylinder. A filter medium adhering matter removing method comprising: applying high-pressure water to the filter medium in the internal space through the filter medium outlet of the stirring shaft, and stirring the filter medium to remove the adhering substance on the surface of the filter medium.
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