JP5703533B2 - Solenoid switching valve - Google Patents

Solenoid switching valve Download PDF

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Publication number
JP5703533B2
JP5703533B2 JP2011092667A JP2011092667A JP5703533B2 JP 5703533 B2 JP5703533 B2 JP 5703533B2 JP 2011092667 A JP2011092667 A JP 2011092667A JP 2011092667 A JP2011092667 A JP 2011092667A JP 5703533 B2 JP5703533 B2 JP 5703533B2
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iron core
side wall
wall surface
valve body
tube member
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JP2012225406A (en
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智 濱本
智 濱本
敏史 奥出
敏史 奥出
康治 岡崎
康治 岡崎
正志 山口
正志 山口
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Nachi Fujikoshi Corp
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Description

本発明は、電磁切換弁に関し、手動操作ピンを低コストで装備できる電磁切換弁の構造の改良に関する。   The present invention relates to an electromagnetic switching valve, and to an improvement in the structure of an electromagnetic switching valve that can be equipped with a manual operation pin at low cost.

従来、この種の電磁切換弁であるソレノイド50は、図3に示すように固定鉄心51の一端(図3で右端)に溶接された円筒形状の非磁性リング52と、前記非磁性リング52の他端(図3で左端)に溶接された薄肉円筒形でチューブ状のソレノイドガイド53と、前記ソレノイドガイド53の他端(図3で左端)に溶接又は一体的に形成されたふた54と、非磁性リング52及びソレノイドガイド53に内接して軸方向に移動可能に内蔵されたプランジャ55と、を備える。さらに、ふた54にはプランジャ55を軸方向に押し圧する押しピン56が摺動自在に支持されている(例えば、特許文献1参照。)。   Conventionally, a solenoid 50, which is this type of electromagnetic switching valve, includes a cylindrical nonmagnetic ring 52 welded to one end (right end in FIG. 3) of a fixed iron core 51, as shown in FIG. A thin-walled cylindrical tube-shaped solenoid guide 53 welded to the other end (left end in FIG. 3), and a lid 54 welded or integrally formed to the other end (left end in FIG. 3) of the solenoid guide 53; And a plunger 55 that is inscribed in the nonmagnetic ring 52 and the solenoid guide 53 and is movable in the axial direction. Further, a push pin 56 that presses the plunger 55 in the axial direction is slidably supported on the lid 54 (see, for example, Patent Document 1).

特許第3095252号公報Japanese Patent No. 3095252

しかしながら、特許文献1ではソレノイドガイド53に溶接で形成されたふた54が必要になり部品点数が多い。また、溶接工程が必要であり生産性が低い。
本発明は、上記の不具合を解決するためになされたもので、部品点数を最少にして手動による切換操作を容易に行うことができ、構造を簡素化した電磁切換弁を提供することを目的とする。
However, in Patent Document 1, a lid 54 formed by welding on the solenoid guide 53 is required, and the number of parts is large. Moreover, a welding process is required and productivity is low.
The present invention has been made to solve the above problems, and an object of the present invention is to provide an electromagnetic switching valve that can be easily switched manually by minimizing the number of parts and that has a simplified structure. To do.

上記の課題を達成するために本発明は、
弁本体と、
前記弁本体の少なくとも一端面に係合した固定鉄芯と、
前記固定鉄芯の回りに設けられモールドにより一体成形されたコイル部と、
前記コイル部の内周面に摺動自在に嵌挿され一端を小径とし開放したチューブ部材と、
前記チューブ部材の内周面に摺動自在に嵌挿され軸部が前記固定鉄心に摺動自在に支持された可動鉄心と、
前記固定鉄心に装着され前記コイル部の非励磁時に弾発力により前記可動鉄心を軸方向に移動させるばね部材と、
を備えた電磁切換弁において、
前記モールドの端面に取り付けられ該モールドと一体的に前記弁本体に取付けられて前記チューブ部材の側壁面に近接して配置されたプレートと、
前記チューブ部材は前記プレートに係合する側壁面に設けられ該プレートに設けた穴に摺動自在に支持される円筒状の突起部と、
軸部が前記突起部の内周面に摺動自在に嵌挿され該軸部に前記チューブ部材の側壁面に当接する円盤部を有する押し出し部材と、
を有し、
前記押し出し部材を工具等により、前記可動鉄心の側壁面を押し圧して該可動鉄心を軸方向に移動させて非励磁の可動鉄心を移動させることを特徴とする。
In order to achieve the above object, the present invention provides:
A valve body;
A fixed iron core engaged with at least one end surface of the valve body;
A coil portion provided around the fixed iron core and integrally formed with a mold;
A tube member that is slidably inserted into the inner peripheral surface of the coil portion and has one end having a small diameter, and
A movable iron core that is slidably inserted into the inner peripheral surface of the tube member and whose shaft portion is slidably supported by the fixed iron core;
A spring member mounted on the fixed iron core and moving the movable iron core in the axial direction by an elastic force when the coil portion is not excited;
In an electromagnetic switching valve with
A plate attached to an end surface of the mold and attached to the valve body integrally with the mold and disposed in proximity to a side wall surface of the tube member;
The tube member is provided on a side wall surface that engages with the plate, and a cylindrical protrusion that is slidably supported in a hole provided in the plate;
An extruding member having a disc portion that is slidably inserted into the inner peripheral surface of the protruding portion and has a disc portion that abuts against the side wall surface of the tube member;
Have
The pushing member is pressed against the side wall surface of the movable iron core with a tool or the like to move the movable iron core in the axial direction to move the non-excited movable iron core.

本発明は、ソレノイドガイドとふたとを一体に形成するため構造を簡単になるのでコストを低減することができる。   In the present invention, since the solenoid guide and the lid are integrally formed, the structure is simplified, so that the cost can be reduced.

本発明の実施の形態に係る電磁切換弁の概略構造を示す縦断面図である。1 is a longitudinal sectional view showing a schematic structure of an electromagnetic switching valve according to an embodiment of the present invention. 図1に示すチューブ部材の要部拡大詳細図である。It is a principal part enlarged detail view of the tube member shown in FIG. 従来のソレノイドバルブの概略構造を示す縦断面図である。It is a longitudinal cross-sectional view which shows schematic structure of the conventional solenoid valve.

本発明の実施の形態に係る電磁切換弁10について図面により詳細に説明する。図1は、本発明の実施の形態に係る電磁切換弁10の概略構造を示す縦断面図である。
図1に示すように、電磁切換弁10は、基本的には略矩形状の弁本体11と、前記弁本体11の両端面に取り付けられ吸引力を発生するソレノイドコイル部12a及び12bと、から構成されている。
An electromagnetic switching valve 10 according to an embodiment of the present invention will be described in detail with reference to the drawings. FIG. 1 is a longitudinal sectional view showing a schematic structure of an electromagnetic switching valve 10 according to an embodiment of the present invention.
As shown in FIG. 1, the electromagnetic switching valve 10 basically includes a substantially rectangular valve body 11 and solenoid coil portions 12 a and 12 b that are attached to both end faces of the valve body 11 and generate a suction force. It is configured.

弁本体11はボディ13に穿設されたスプール孔14にスプール15が摺動自在に嵌挿されている。ボディ13の両端面側(図1で左側、右側)には、スプール孔14の同軸上に位置して該ボディ13に形成された凹部11a、11bにソレノイドコイル部12a、12bの凸部29a、29bが嵌合し、Oリングのシール部材16によりボディ13とソレノイドコイル部12a、12bとの間を液密にシールしている。
ボディ13にはスプール孔14に接続する圧力供給源(図示しない)に連通する圧力ポート18、タンク(図示しない)に連通するタンクポート19a,19bが間隔を有してスプール孔14の軸方向に直交して設けられ、これらのポート18、19a,19bの間にスプール孔14に連通し油圧アクチュエータ(図示しない)に接続する流路20、21がスプール孔14の軸方向に直交して設けられ、該タンクポート19a,19bは連通路22によって連通している。
In the valve body 11, a spool 15 is slidably inserted into a spool hole 14 formed in the body 13. On both end surfaces (the left side and the right side in FIG. 1) of the body 13, the concave portions 11a and 11b formed coaxially with the spool hole 14 and the convex portions 29a of the solenoid coil portions 12a and 12b, 29b is fitted, and the body 13 and the solenoid coil portions 12a, 12b are liquid-tightly sealed by the seal member 16 of the O-ring.
The body 13 has a pressure port 18 communicating with a pressure supply source (not shown) connected to the spool hole 14, and tank ports 19 a, 19 b communicating with a tank (not shown) spaced apart in the axial direction of the spool hole 14. Channels 20 and 21 that are provided orthogonally and communicate with the spool hole 14 and connect to a hydraulic actuator (not shown) between these ports 18, 19 a, and 19 b are provided orthogonally to the axial direction of the spool hole 14. The tank ports 19a and 19b communicate with each other through a communication path 22.

ソレノイドコイル部12a及び12bは同一構成のため、一方のソレノイドコイル12aについて説明し、他方のソレノイドコイル部12bついては符号を付して詳細な説明を省略する。
ソレノイドコイル部12aは、後述するモールド28aに一体成形されたコイル部17aと、前記コイル部17aの内周面をガイドにして軸方向に薄肉円筒形状で有底を設けたチューブ(チューブ部材)23aと、一側が前記チューブ23aの内周面に嵌挿され他側が弁本体11に嵌挿された固定鉄心26aと、大径部が前記チューブ23aの内周面に摺動自在に嵌挿され軸部25aが前記固定鉄心26aに摺動自在に支持されたプランジャの機能を有する可動鉄心24aと、コイル部17aの外周面に嵌挿されたコイルケース27aと、樹脂材料により前記コイル部17a及びコイルケース27aを一体的に成形したモールド28aと、を備える。
Since the solenoid coil portions 12a and 12b have the same configuration, only one solenoid coil 12a will be described, and the other solenoid coil portion 12b will be denoted by reference numerals and detailed description thereof will be omitted.
The solenoid coil portion 12a includes a coil portion 17a formed integrally with a mold 28a, which will be described later, and a tube (tube member) 23a having a thin cylindrical shape in the axial direction with the inner peripheral surface of the coil portion 17a as a guide. A fixed iron core 26a having one side inserted into the inner peripheral surface of the tube 23a and the other side inserted into the valve body 11, and a large diameter portion slidably inserted into the inner peripheral surface of the tube 23a. A movable iron core 24a having a plunger function whose portion 25a is slidably supported by the fixed iron core 26a, a coil case 27a fitted on the outer peripheral surface of the coil portion 17a, and the coil portion 17a and the coil by a resin material. A mold 28a formed integrally with the case 27a.

チューブ23aの内周面には肉厚の円筒形の固定鉄心26aが嵌挿されており、該固定鉄心26aの凸部29aに形成する内周面には段付穴部30aが削成されている。段付穴部30aの小径部31aにはばね部材32aが装着されている。ばね部材32aは一側(図1で左側)が可動鉄心24aの軸部25aの外周部に遊挿されると共に、一端(図1で左端)が小径部31aの端面に係合し、他側(図1で右側)が軸部25aに略同径でスプール15のガイド部33aの外周部に遊挿されると共に、他端(図1で右端)が大径部34aに内装されたリテーナ35aの端面に係合している。
参照符号36aは大径部34a嵌挿されたスペーサを示し、弁本体11の凹部11aとソレノイドコイル部12aの凸部29aとが密に係合するように、凹部11a及び凸部29aの長さを調整する機能を有する。
A thick cylindrical fixed iron core 26a is fitted on the inner peripheral surface of the tube 23a, and a stepped hole 30a is formed on the inner peripheral surface formed on the convex portion 29a of the fixed iron core 26a. Yes. A spring member 32a is attached to the small diameter portion 31a of the stepped hole portion 30a. One side (the left side in FIG. 1) of the spring member 32a is loosely inserted into the outer peripheral portion of the shaft portion 25a of the movable iron core 24a, and one end (the left end in FIG. 1) engages with the end surface of the small diameter portion 31a. The end face of the retainer 35a, whose right side in FIG. 1 is loosely inserted into the outer peripheral portion of the guide portion 33a of the spool 15 and has the same diameter as the shaft portion 25a, and whose other end (right end in FIG. 1) is housed in the large diameter portion 34a. Is engaged.
Reference numeral 36a denotes a spacer inserted into the large-diameter portion 34a, and the lengths of the concave portion 11a and the convex portion 29a so that the concave portion 11a of the valve body 11 and the convex portion 29a of the solenoid coil portion 12a are closely engaged. It has a function to adjust.

図2はチューブ部材23aの要部拡大詳細図である。図2においてチューブ部材23aは、側壁面(図2で左側面)に肉厚がチューブ部材23aの肉厚に略同じの円筒状の突起部39aがプレート37aに軸心方向に設けた穴41aに遊挿されている。
突起部39aの内周面には可動鉄心24aの側壁面(図2で左側壁面)を押し圧する押し出しピン(押し出し部材)42aが形成されており、該押し出しピン42aには突起部39aに摺動自在に支持された軸部43aと、可動鉄心24aの側壁面(図2で左側壁面)を押し圧する円盤(円盤部)44aと、を備える。円盤44aは可動鉄心24aの側壁面に当接する面積を大きくして該側壁面に対する押し圧力を小さくしている。
なお、参照符号40は押し出しピン42aの外周面に装着されたシール部材であるOリングである。
FIG. 2 is an enlarged detail view of a main part of the tube member 23a. In FIG. 2, the tube member 23a has a cylindrical protrusion 39a on the side wall surface (left side surface in FIG. 2) that is substantially the same as the wall thickness of the tube member 23a in a hole 41a provided in the axial direction on the plate 37a. It is loosely inserted.
An extrusion pin (extruding member) 42a for pressing the side wall surface (left wall surface in FIG. 2) of the movable iron core 24a is formed on the inner peripheral surface of the protruding portion 39a. The protruding pin 42a slides on the protruding portion 39a. The shaft part 43a supported freely, and the disk (disk part) 44a which presses and presses the side wall surface (left wall surface in FIG. 2) of the movable iron core 24a are provided. The disk 44a has a large area in contact with the side wall surface of the movable iron core 24a to reduce the pressing force on the side wall surface.
Reference numeral 40 denotes an O-ring which is a seal member attached to the outer peripheral surface of the push pin 42a.

弁本体11の左側面、例えば凹部11aにソレノイドコイル部12aを取り付ける場合について説明する。
先ず、弁本体11のスプール孔14にスプール15を摺動自在に嵌合し、該弁本体11の凹部11aにスペーサ36aを装着すると共に、スプール15のガイド部33aにリテーナ35aを嵌合しておく。
次いで、図1のようにソレノイドコイル部12aを組付けた後に、プランジャ24aの軸部25aにガイドされたばね部材32aの他側をスプール15のガイド部33aに遊挿する共に、ソレノイドコイル部12aの凸部29aを弁本体11の凹部11aに嵌合する。
The case where the solenoid coil part 12a is attached to the left side surface of the valve main body 11, for example, the recessed part 11a is demonstrated.
First, the spool 15 is slidably fitted into the spool hole 14 of the valve body 11, the spacer 36 a is attached to the recess 11 a of the valve body 11, and the retainer 35 a is fitted to the guide portion 33 a of the spool 15. deep.
Next, after assembling the solenoid coil portion 12a as shown in FIG. 1, the other side of the spring member 32a guided by the shaft portion 25a of the plunger 24a is loosely inserted into the guide portion 33a of the spool 15, and the solenoid coil portion 12a The convex portion 29 a is fitted into the concave portion 11 a of the valve body 11.

この状態で,円板状または矩形状のプレート37aをソレノイドコイル部12aの背面(図1で左側)に係合した状態で、複数個、例えば4本(図1では2本のみ表示する)の取付ボルト38aをプレート37a、ソレノイドコイル部12aに遊挿し、該取付ボルト38aを弁本体11に螺着する。
図1に示す電磁切換弁10においては、チューブ23aは固定鉄心26aとプレート37aとの空間に配置されているが、取付ボルト38aの締付力によりプレート37aが変形しないように、チューブ23aの側壁面(図1で左側面)とプレート37aの側壁面(図1で右側面)との間に隙間、例えば0〜0.5mm程度の隙間を備えることより、チューブ23が変形しないようにすることができる。
In this state, a plurality of, for example, four (only two are shown in FIG. 1) are displayed with the disk-shaped or rectangular plate 37a engaged with the back surface (left side in FIG. 1) of the solenoid coil portion 12a. The mounting bolt 38a is loosely inserted into the plate 37a and the solenoid coil portion 12a, and the mounting bolt 38a is screwed to the valve body 11.
In the electromagnetic switching valve 10 shown in FIG. 1, the tube 23a is disposed in the space between the fixed iron core 26a and the plate 37a, but the side of the tube 23a is prevented from being deformed by the tightening force of the mounting bolt 38a. By providing a gap, for example, a gap of about 0 to 0.5 mm, between the wall surface (left side surface in FIG. 1) and the side wall surface (right side surface in FIG. 1) of the plate 37a, the tube 23 should not be deformed. Can do.

本発明に係る電磁切換弁10は、基本的には以上のように構成されているので、非励磁のソレノイドコイル部12aを手動により操作するには、押し出しピン42aを図示しない工具等により可動鉄心24aの側壁面(図1で左側面)を矢印X方向に押圧すると、可動鉄心24aがチューブ23aの内周面をガイドにして矢印X方向に移動を開始する。
可動鉄心24aの移動で該可動鉄心24aの軸部25aの端面(図1で右端)がスプール15のガイド部33aに当接し、スプール15の端面がリテーナ35bに突き当るので、スプール15がばね部材32bの弾発力に抗して矢印X方向に移動する。このため、ソレノイドコイル部12bを構成するプランジャ23b及びチューブ23bが矢印X方向の移動により、ソレノイドコイル部12aの手動による切換えにより弁本体11内の流路を切り換えことができる。
Since the electromagnetic switching valve 10 according to the present invention is basically configured as described above, in order to manually operate the non-excited solenoid coil portion 12a, the push pin 42a is moved by a movable iron core with a tool or the like (not shown). When the side wall surface of 24a (the left side surface in FIG. 1) is pressed in the arrow X direction, the movable iron core 24a starts moving in the arrow X direction using the inner peripheral surface of the tube 23a as a guide.
As the movable iron core 24a moves, the end surface (right end in FIG. 1) of the shaft portion 25a of the movable iron core 24a contacts the guide portion 33a of the spool 15, and the end surface of the spool 15 abuts against the retainer 35b. It moves in the direction of arrow X against the resilience of 32b. For this reason, when the plunger 23b and the tube 23b constituting the solenoid coil portion 12b move in the direction of the arrow X, the flow path in the valve body 11 can be switched by manual switching of the solenoid coil portion 12a.

一方、ソレノイドコイル部12aを手動による矢印Y方向の切り換えは、工具または棒等によるチューブ23aの押圧を止めると、ばね部材32bの弾発力によりスプール15が矢印Y方向に移動し、該スプール15の移動によりガイド部33aがプランジャ24a
の軸部25aに突当たり、プランジャ24aを矢印Y方向に移動して弁本体11内の流路を切り換えことができる。
本発明の実施の形態に係る電磁切換弁10は弁本体11の両側面にソレノイドコイル部12a,12bを取り付けた場合について説明したが、弁本体11の側面にソレノイドコイル部12a,12bのどちらか一方を取り付けた電磁切換弁にしてもよい。
On the other hand, in the manual switching of the solenoid coil portion 12a in the arrow Y direction, when the pressing of the tube 23a by a tool or a rod is stopped, the spool 15 is moved in the arrow Y direction by the elastic force of the spring member 32b. Movement of the guide portion 33a causes the plunger 24a to move.
It is possible to switch the flow path in the valve body 11 by hitting the shaft portion 25a and moving the plunger 24a in the arrow Y direction.
The electromagnetic switching valve 10 according to the embodiment of the present invention has been described with respect to the case where the solenoid coil portions 12a and 12b are attached to both side surfaces of the valve body 11, but either one of the solenoid coil portions 12a and 12b is attached to the side surface of the valve body 11. One of them may be an electromagnetic switching valve.

10、60 電磁切換弁 11 弁本体
12 ソレノイドコイル部 13 ボディ
14 スプール孔 15 スプール
23 チューブ 24 可動鉄心
25 軸部 26 固定鉄心
27 コイルケース 28 モールド
29 凸部 30 段付穴部
31 小径部 32 ばね部材
33 ガイド部 34 大径部
35 リテーナ 36 スペーサ
37 プレート 38 取付ボルト
39 突起部 41 穴
42 押し出しピン 43 軸部
44 円盤











DESCRIPTION OF SYMBOLS 10, 60 Electromagnetic switching valve 11 Valve body 12 Solenoid coil part 13 Body 14 Spool hole 15 Spool 23 Tube 24 Movable iron core 25 Shaft part 26 Fixed iron core 27 Coil case 28 Mold 29 Protrusion part 30 Stepped hole part 31 Small diameter part 32 Spring member 33 Guide part 34 Large diameter part 35 Retainer 36 Spacer 37 Plate 38 Mounting bolt 39 Projection part 41 Hole 42 Extrusion pin 43 Shaft part 44 Disk











Claims (1)

弁本体と、
前記弁本体の少なくとも一端面に係合した固定鉄芯と、
前記固定鉄芯の回りに設けられモールドにより一体成形されたコイル部と、
前記コイル部の内周面に摺動自在に嵌挿され一端を小径とし開放したチューブ部材と、
前記チューブ部材の内周面に摺動自在に嵌挿され軸部が前記固定鉄心に摺動自在に支持された可動鉄心と、
前記固定鉄心に装着され前記コイル部の非励磁時に弾発力により前記可動鉄心を軸方向に移動させるばね部材と、
を備えた電磁切換弁において、
前記モールドの端面に取り付けられ該モールドと一体的に前記弁本体に取付けられて前記チューブ部材の側壁面に近接して配置されたプレートと、
前記チューブ部材は前記プレートに係合する側壁面に設けられ該プレートに設けた穴に摺動自在に支持される円筒状の突起部と、
軸部が前記突起部の内周面に摺動自在に嵌挿され該軸部に前記チューブ部材の側壁面に当接する円盤部を有する押し出し部材と、
を有し、
前記押し出し部材を工具等により、前記可動鉄心の側壁面を押し圧して該可動鉄心を軸方向に移動させて非励磁の可動鉄心を移動させることを特徴とする電磁切換弁。
A valve body;
A fixed iron core engaged with at least one end surface of the valve body;
A coil portion provided around the fixed iron core and integrally formed with a mold;
A tube member that is slidably inserted into the inner peripheral surface of the coil portion and has one end having a small diameter, and
A movable iron core that is slidably inserted into the inner peripheral surface of the tube member and whose shaft portion is slidably supported by the fixed iron core;
A spring member mounted on the fixed iron core and moving the movable iron core in the axial direction by an elastic force when the coil portion is not excited;
In an electromagnetic switching valve with
A plate attached to an end surface of the mold and attached to the valve body integrally with the mold and disposed in proximity to a side wall surface of the tube member;
The tube member is provided on a side wall surface that engages with the plate, and a cylindrical protrusion that is slidably supported in a hole provided in the plate;
An extruding member having a disc portion that is slidably inserted into the inner peripheral surface of the protruding portion and has a disc portion that abuts against the side wall surface of the tube member;
Have
An electromagnetic switching valve characterized in that the non-excited movable core is moved by pressing the pushing member against a side wall surface of the movable core with a tool or the like to move the movable core in the axial direction.
JP2011092667A 2011-04-19 2011-04-19 Solenoid switching valve Active JP5703533B2 (en)

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Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4574843A (en) * 1983-05-26 1986-03-11 Double A Products Co. Solenoid valve override cartridge
JPH0322891Y2 (en) * 1986-01-22 1991-05-20
JPH0339664Y2 (en) * 1986-07-18 1991-08-21
JPH0525203Y2 (en) * 1989-01-11 1993-06-25
JPH0326876U (en) * 1989-07-26 1991-03-19
JPH1116721A (en) * 1997-06-19 1999-01-22 Sanmei Denki Kk Electromagnet
US8186378B2 (en) * 2008-04-15 2012-05-29 Husco Automotive Holdings, LLC Filter band for an electrohydraulic valve

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