JP5679703B2 - Wet paper dryer for paper machine - Google Patents

Description

  The present invention relates to a wet paper drying device for a paper machine, and relates to a technique for producing paper from recycled pulp obtained by breaking up used paper.

A papermaking method performed in a general papermaking factory includes a pulp process, a papermaking process, and a finishing process. When used paper is used as a raw material, a used paper pulp process is added.
Among these, in the paper making process, the product paper is made through the wire part, press part, dryer part, calendar part and coater part of the paper machine. In the wire part, the prepared (regenerated) pulp is placed on a paper making net (wire) and dehydrated to make paper, and in the press part, the moisture in the wet paper containing a large amount of moisture from the wire part is removed. In the dryer part, the paper is dried through a dryer heated with steam, in the calendar part, the paper surface is smoothed between the rolls, and in the coater part, the base paper is coated with paint.

  In the used paper recycling apparatus described in Patent Document 1, a smooth surface endless belt is suspended and supported rotatably via a driving roller, a driven roller, a press roll, etc. A heater plate is provided, and the wet paper on the smooth surface endless belt is indirectly heated and dried by the smooth surface endless belt heated by the heater plate.

JP 2007-23450 A

  In the above-described conventional configuration, in order to dry the wet paper in the shortest time, it is desirable to heat and dry it above the boiling point of water. However, when the wet paper is heated at the boiling point of water, usually 100 ° C. or higher, a phenomenon that the wet paper sticks to the smooth surface belt occurs. This is presumed to be because the foreign matter contained in the moisture of the wet paper is deposited by the evaporation of the moisture within a very short time, and this foreign matter is baked on the smooth surface belt.

  The present invention solves the above-described problems, and provides a wet paper machine drying device for a paper machine capable of drying the wet paper in the shortest time while suppressing the wet paper from sticking to the smooth surface belt. With the goal.

In order to solve the above-described problems, the wet paper dryer of the paper machine of the present invention includes a smooth surface belt that is arranged so that a transport surface that transfers wet paper from the previous process forms a smooth surface and is stretched between a plurality of rollers. A plurality of heating means disposed at a plurality of installation locations along the conveying direction of the smooth surface belt, and heating the smooth surface belt to a temperature according to the moisture content of the wet paper at each installation location to dry the wet paper A press unit having a mechanism capable of adjusting the press pressure, and a control unit storing a data table related to the correlation between the moisture content of the wet paper and the heating temperature by the electromagnetic heating device, and the control unit is selectively input by the user Based on the paper thickness, quality, or energy saving settings , the user adjusts the press pressure to a lower value when making a selection that emphasizes quality, and presses when the user makes a selection that emphasizes energy saving. adjusted to increase the pressure, and Day It refers to the table, and determines the heating temperature of the electromagnetic heating device according to the water content and the water content of the wet paper under the setting.

  Further, in the wet paper dryer of the paper machine of the present invention, each heating means has a heating temperature of the smooth surface belt of less than 100 ° C. when the moisture content of the wet paper is 50% or more at its installation location. If the moisture content of the wet paper web is less than 50% at the place where it is installed, the heating temperature of the smooth surface belt is controlled to 100 ° C. or higher.

  Further, in the wet paper dryer of the paper machine of the present invention, each heating means is located upstream of the heating temperature of the heating means positioned downstream in the smooth belt conveying direction. It is characterized by being controlled higher than the heating temperature of the heating means.

  Further, in the wet paper dryer of the paper machine of the present invention, the smooth surface belt is characterized in that a part of the conveyance path forms a press portion that dehydrates with the wet paper sandwiched between the water-absorbing belt in the previous process. And

In the wet paper dryer of the paper machine of the present invention, the smooth surface belt is made of metal, and the heating means is an electromagnetic heating device.
Further, in the wet paper dryer of the paper machine of the present invention, a metal heating body that is in sliding contact with the inner surface of the smooth surface belt is disposed between the smooth surface belt and the electromagnetic heating device, and the electromagnetic heating device heats the heating body. Thus, the smooth surface belt is heated.

  As described above, according to the present invention, the heating means heats the smooth surface belt at a temperature corresponding to the moisture content of the wet paper at the installation location to dry the wet paper, so that the wet paper is attached to the smooth surface belt. Sticking can be suppressed. That is, when the wet paper is heated rapidly at a high temperature in a short time, the foreign matter contained in the wet paper moisture is deposited as the moisture evaporates, and the wet surface is baked on the smooth surface belt. When it is high, for example, when it exceeds 50%, it is heated at 100 ° C. or less, and when the water content is low, for example, when it is less than 50%, it is heated at 100 ° C. or more, thereby suppressing the precipitation of foreign matter accompanying water evaporation. In addition, the sticking of the wet paper due to the burn-in of the foreign matter is suppressed.

Schematic diagram showing a paper machine in an embodiment of the present invention The perspective view which shows the wet paper drying apparatus of the paper machine in the embodiment The exploded perspective view which shows the wet paper drying apparatus of the paper machine in the same embodiment Side view of essential parts showing wet paper dryer of paper machine in the same embodiment The perspective view which shows the wet paper drying apparatus of the paper machine in other embodiment of this invention The exploded perspective view which shows the wet paper drying apparatus of the paper machine in the same embodiment Side view of essential parts showing wet paper dryer of paper machine in the same embodiment

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 to 4, a used paper processing apparatus, which is a paper machine, includes a paper making unit 1, a dewatering unit 2, and a drying unit 3. Although not shown, the used paper is disaggregated to prepare recycled pulp. It is equipped with a recycled pulp section, a deinking pulp section that separates foreign matters such as ink and toner from fibers and prepares deinked pulp, and a control section that controls each section, and prepares recycled paper from used paper. .

  The paper making section 1 is for making (regenerating) recycled paper by making deinked pulp, and comprises a head box 11 and a wire section 12. The wire portion 12 has a mesh belt 123 stretched over both rollers 121 and an intermediate roller 122, and the mesh belt 123 forms an endless track. A liquid containing deinked pulp including deinked pulp is uniformly ejected from the head box 11 to the mesh belt 123, and wet paper 124 forming a fiber layer is formed by draining with the mesh belt 123.

  The dewatering unit 2 has a water absorbent belt 22 made of felt that is stretched between a plurality of rollers 21, transfers the wet paper 124 from the mesh belt 123 to the water absorbent belt 22, and absorbs water with the water absorbent belt 22 to dehydrate it. The press portion 23 is formed on the conveyance track of the water absorption belt 22. The press unit 23 presses and dehydrates the wet paper 124 sandwiched between the water absorbing belt 22 and the smooth surface belt 33 of the drying unit 3 described later between the roller 21 and a roller 31 of the drying unit 3 described later. The wet paper 124 that has passed through the press unit 23 is transferred from the water absorbing belt 22 to the smooth surface belt 33.

  The drying section 3 has a steel smooth surface belt 33 stretched between a plurality of rollers 31 and a drying roller 32, and the roller 31 forming the press section 23 is a press applied between the roller 21 of the dewatering section 2. A mechanism capable of adjusting the pressure is provided.

  Further, the drying unit 3 has a resin-made upper transport belt 331 that has a net-like shape spanned between the plurality of rollers 311 and the drying roller 32, and the smooth surface belt 33 and the upper transport belt 331 are wet paper 124. And the wet paper 124 is dried by being pressed against the drying roller 32.

The smooth surface belt 33 has a smooth conveyance surface, and the conveyance surface is coated with a silicone resin coating or a fluororesin coating.
The drying roller 32 includes a plurality of (herein, three) supporting rollers 35 that rotatably support the rollers 34 from the inside on the inner sides of the rollers 34 that support the smooth surface belt 33. A driving roller 36 that rotationally drives the wheel 34 is disposed outside the 34.

  Between the rollers 34 on both sides, a plurality of metal heating bodies 37 slidably in contact with the inner surface of the smooth surface belt 33 and a plurality of electromagnetic heating devices 38 serving as heating means for heating the heating bodies 37 are disposed. The electromagnetic heating device 38 heats the heating body 37 to heat the smooth surface belt 33 and dry the wet paper 124.

  The plurality of electromagnetic heating devices 38 are arranged at each of a plurality of installation locations along the conveying direction of the smooth surface belt 33, and heat the smooth surface belt 33 to a temperature corresponding to the moisture content of the wet paper 124 at each installation location. Then, the wet paper 124 is dried. That is, each electromagnetic heating device 38 controls the heating temperature of the smooth surface belt 33 to be less than 100 ° C. when the moisture content of the wet paper is 50% or more at its installation location, When the moisture content of the wet paper is less than 50%, the heating temperature of the smooth surface belt 33 is controlled to 100 ° C. or more, and each electromagnetic heating device 38 is arranged downstream in the conveying direction of the smooth surface belt 33. The heating temperature of the electromagnetic heating device 38 that is positioned is controlled to be higher than the heating temperature of the electromagnetic heating device 38 that is positioned upstream in the conveying direction of the smooth surface belt 33.

By using the electromagnetic heating device 38, the responsiveness of heating is improved, and by using the heating body 37, uneven heating due to electromagnetic heating is prevented.
The control unit (not shown) stores a data table relating to the moisture content of the wet paper 124, and a data table corresponding to each electromagnetic heating device 38 is prepared individually. The control unit determines the moisture content of the wet paper 124 and the heating temperature by the electromagnetic heating device 38 with reference to the data table. The water content of the wet paper 124 will be described in detail below.

  The moisture content of the wet paper 124 immediately before reaching the drying unit 3 is determined by the paper thickness at the time of paper making in the paper making unit 1 and the press pressure in the press unit 23. The paper thickness during paper making varies depending on the paper making speed in the paper making unit 1 and the flow rate of the deinked pulp-containing liquid. For this reason, the data table regarding the moisture content of the wet paper 124 is created by measuring the moisture content of the wet paper 124 for each paper thickness and press pressure.

  Table 1 exemplifies a data table corresponding to the electromagnetic heating device 38 at the most upstream. For example, when the press pressure is constant at 1.5 t (tons), the moisture content increases as the paper thickness increases. For example, when the paper thickness is constant at 55k, the water content decreases as the press pressure increases.

  The operation of the above configuration will be described below. When operating the used paper processing device, the user selects and inputs the paper thickness of the paper to be recycled to the control unit, and further selects and inputs to the control unit whether to perform reproduction processing that emphasizes paper quality or reproduction processing that emphasizes energy saving. To do.

  When the user makes a selection that emphasizes quality, the control unit sets the press pressure of the press unit 23 low so that the traces of the material (felt) eyes and cores of the water absorbing belt 22 do not appear on the recycled paper. To do. When the user makes a selection that emphasizes energy saving, the control unit presses the press unit 23 in order to reduce the load on the drying unit 3 and reduce the electric consumption of the electromagnetic heating device 38 for the purpose of strongly dehydrating. Set higher.

  When the used paper processing apparatus is in operation, as shown in FIG. 1, a deinked pulp-containing liquid containing deinked pulp is uniformly ejected from the head box 11 to the mesh belt 123 and drained by the mesh belt 123 to form a fiber layer. The wet paper 124 is formed.

  Then, the wet paper 124 is transferred from the mesh belt 123 to the water absorption belt 22, absorbed by the water absorption belt 22 and dehydrated, and the press portion 23 presses the wet paper 124 sandwiched between the water absorption belt 22 and the smooth surface belt 33. The wet paper 124 that has been dehydrated and passed through the press unit 23 is transferred from the water absorbing belt 22 to the conveying surface of the smooth surface belt 33.

Next, the smooth surface belt 33 and the upper conveying belt 331 overlap each other on the surface of the drying roller 32 with the wet paper 124 interposed therebetween, and in this state, the wet paper 124 is dried by pressing against the drying roller 32.
The smooth surface belt 33 is heated by being brought into sliding contact with the heating body 37 heated by the electromagnetic heating device 38, and the wet paper web 124 is heated on the smooth surface which is the conveying surface of the smooth surface belt 33. In the drying roller 32, the electromagnetic heating device 38 heats the heating body 37 to heat the smooth surface belt 33, and heats and wets the wet paper web 124 according to its moisture content.

  At this time, the control unit refers to the data table based on the paper thickness, quality or energy saving setting set by the user, assumes the moisture content of the wet paper 124 under the setting, and depends on the moisture content. Thus, the heating temperature of the electromagnetic heating device 38 is determined.

  That is, each electromagnetic heating device 38 controls the heating temperature of the smooth surface belt 33 to be less than 100 ° C. when the moisture content of the wet paper is 50% or more at its installation location, When the moisture content of the wet paper is less than 50%, the heating temperature of the smooth surface belt 33 is controlled to 100 ° C. or higher.

  In this way, the electromagnetic heating device 38 heats the smooth surface belt 33 at a temperature corresponding to the moisture content of the wet paper 124 at the installation location, and dries the wet paper 124. Sticking can be suppressed. That is, when the wet paper 124 is heated rapidly at a high temperature within a short time, a foreign matter contained in the water of the wet paper 124 precipitates as the water evaporates, and a phenomenon occurs in which the wet paper 124 is baked on the smooth surface belt. When the rate is high, for example, when it exceeds 50%, heating is performed at 100 ° C. or less, and when the water content is low, for example, when it is less than 50%, heating is performed at 100 ° C. or more, thereby depositing foreign matters accompanying evaporation of moisture. And the sticking of the wet paper 124 due to the burn-in of the foreign matter is suppressed.

  In the present embodiment, a plurality of metal heating bodies 37 slidably in contact with the inner surface of the smooth surface belt 33 are arranged, and the heating surface 37 is heated by the electromagnetic heating device 38 to heat the smooth surface belt 33 and to wet the surface. The paper 124 was dried.

  However, as shown in FIGS. 5 to 7, a plurality of supports 200 are arranged in the drying roller 32 along the circumferential direction of the drying roller 32, and a plurality of electromagnetic heating devices 38 are smoothed on each support 200. It is also possible to provide it in sliding contact with or close to the belt 33.

  In this case, the smooth surface belt 33 is directly heated by the electromagnetic heating device 38 and the wet paper 124 is dried.

DESCRIPTION OF SYMBOLS 1 Paper making part 2 Dehydration part 3 Drying part 4 Calender part 11 Head box 12 Wire part 21, 31, 121, 122, Roller 22 Water absorption belt 23 Press part 32 Drying roller 33 Smooth surface belt 34 Rolling wheel 35 Support roller 36 Drive roller 37 Heating body 38 Electromagnetic heating device 123 Mesh belt 124 Wet paper 200 Support body 311 Roller 331 Upper conveying belt

Claims (6)

The transfer surface for transferring wet paper from the previous process forms a smooth surface, and is arranged at a plurality of installation locations along the transfer direction of the smooth surface belt, and a smooth surface belt arranged across a plurality of rollers. A plurality of heating means for drying the wet paper by heating the smooth surface belt to a temperature according to the moisture content of the wet paper at the location, a press section having a mechanism capable of adjusting the press pressure, and the moisture content of the wet paper A control unit that stores a data table related to the correlation with the heating temperature by the electromagnetic heating device,
Based on the paper thickness, quality, or energy saving settings selected and input by the user, the control unit adjusts the press pressure to a lower value when the user makes a selection that emphasizes quality, and the user places importance on energy saving. When the selection is made, the press pressure is adjusted to be higher, and the moisture content of the wet paper under the setting and the heating temperature of the electromagnetic heating device are determined according to the setting. Wet paper dryer for paper machines.   Each heating means controls the heating temperature of the smooth belt to less than 100 ° C. when the moisture content of the wet paper at its installation location is 50% or more, and the moisture content of the wet paper at its installation location. 2. The wet paper paper drying device for a paper machine according to claim 1, wherein the heating temperature of the smooth surface belt is controlled to 100 ° C. or more when the value is less than 50%.   Each heating means controls the heating temperature of the heating means located downstream in the conveying direction of the smooth surface belt to be higher than the heating temperature of the heating means located upstream in the conveying direction of the smooth surface belt. A wet paper dryer for a paper machine according to claim 1 or 2.   2. The wet paper drying of a paper machine according to claim 1, wherein the smooth surface belt forms a press part in which a part of the conveyance path is dehydrated by sandwiching the wet paper with the water absorption belt of the previous process. apparatus.   2. The wet paper dryer for a paper machine according to claim 1, wherein the smooth surface belt is made of metal and the heating means is an electromagnetic heating device.   A metal heating body that is in sliding contact with the inner surface of the smooth surface belt is disposed between the smooth surface belt and the electromagnetic heating device, and the electromagnetic heating device heats the heating body to heat the smooth surface belt. 6. A wet paper dryer for a paper machine according to claim 5.

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