JP5665341B2 - Vulcanization mold for agricultural tires with lugs - Google Patents
Vulcanization mold for agricultural tires with lugs Download PDFInfo
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- JP5665341B2 JP5665341B2 JP2010073347A JP2010073347A JP5665341B2 JP 5665341 B2 JP5665341 B2 JP 5665341B2 JP 2010073347 A JP2010073347 A JP 2010073347A JP 2010073347 A JP2010073347 A JP 2010073347A JP 5665341 B2 JP5665341 B2 JP 5665341B2
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- 238000004073 vulcanization Methods 0.000 title claims description 28
- 230000000052 comparative effect Effects 0.000 description 7
- 230000002093 peripheral effect Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009963 fulling Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
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Description
本発明は、ラグ付き農業用タイヤの加硫モールド、特に、加硫モールドの型閉め時の、モールド凸条による、未加硫タイヤの周面のゴムの挽き寄せを低減させるとともに、未加硫タイヤに対する加硫の終了後の、加硫モールドの型開き時の、モールド凸条による、成型されたラグの損傷を防止する技術を提案するものである。 The present invention relates to a vulcanized mold for agricultural tires with lugs, and more particularly to reduce rubber squeezing of the peripheral surface of the unvulcanized tire due to the mold ridges when the mold of the vulcanized mold is closed. The present invention proposes a technique for preventing the molded lug from being damaged by the mold ridges when the vulcanization mold is opened after the vulcanization of the tire is completed.
農業用タイヤでは、トレッド踏面にハの字状のラグおよびラグ溝を形成することが多く、この種のタイヤの加硫モールドは、多くは特許文献1,2に記載されているように、タイヤの赤道面対応部分で上下に二分割されて、タイヤ幅方向に開閉変位されるように構成されている。
In agricultural tires, there are many cases where a U-shaped lug and lug groove are formed on the tread surface, and vulcanization molds of this type of tire are mostly tires as described in
しかるに、このような加硫モールドは、モールド分割面に鋭角ないしはほぼ90°に折れ曲がる尖った角部を有していることから、例えば加硫モールドを型閉める時、その角部、なかでもモールドの突状の角部が、未加硫タイヤのトレッド外周面に接触する(擦る)ことで、特にモールドの分割位置にゴムが挽き寄せられて、ゴムのはみ出しやゴム寄せ(ゴムクリス)を生じ、その結果、外観不良や、走行によりクラックの発生原因となるおそれがあった。 However, since such a vulcanization mold has a sharp corner or a sharp corner bent at about 90 ° on the mold dividing surface, for example, when the vulcanization mold is closed, the corner, particularly the mold, When the projecting corners contact (rub) with the tread outer peripheral surface of the unvulcanized tire, the rubber is grinded particularly at the dividing position of the mold, resulting in the rubber sticking out or the rubber gathering (rubber Chris). As a result, there was a risk of appearance failure and cracking due to running.
またこの一方で、成型タイヤに対する加硫を終えて加硫モールドを、タイヤの赤道面対応部分に対して垂直に型開きする場合には、図6に加硫後の型開きの様子を模式的に示すように、分割面側の角部、特にはモールドの突状の角部が加硫済みのタイヤのラグ(特にモールドの分割位置からの、ラグの延長長さの1/4点近傍)を引っ掛けることで、その角部でラグの端部を傷付けたり、ゴム欠けを発生させたりして、タイヤの外観不良、ひいては製品不良を引き起こすおそれがあった。 On the other hand, when vulcanization of the molded tire is completed and the vulcanization mold is opened vertically with respect to the portion corresponding to the equator surface of the tire, the state of mold opening after vulcanization is schematically shown in FIG. As shown in Fig. 4, the corners on the dividing surface side, in particular, the lugs of the vulcanized tires (especially in the vicinity of ¼ point of the extended length of the lugs from the dividing position of the mold) By hooking, the edge of the lug may be damaged at the corner or rubber chips may be generated, which may cause poor appearance of the tire and consequently defective products.
そこで、本発明は、ラグ付き農業用タイヤの加硫モールドにおいて、成型タイヤのトレッド部外周面加硫タイヤのトレッド部外周面にゴムのはみだしやクリスの発生等のおそれがなく、また、モールドの型開きに当たって、製品タイヤのラグの損傷を有効に防止できるラグ付き農業用タイヤの加硫モールドを提供することを目的とする。 Therefore, the present invention is a vulcanized mold for agricultural tires with lugs, and there is no risk of the occurrence of rubber sticking or the occurrence of crisps on the tread outer peripheral surface of the molded tire tread outer peripheral surface. An object of the present invention is to provide a vulcanized mold for agricultural tires with lugs that can effectively prevent damage to lugs of product tires at the time of mold opening.
本発明に係るラグ付き農業用タイヤの加硫モールドは、未加硫タイヤのトレッド踏面領域にラグと溝を成型する凹条および凸条を有し、タイヤの赤道面対応部分で上下二つに分割してなるリム径が24インチのラグ付き農業用タイヤの、少なくとも踏面加硫用のモールドであって、各モールド分割面で、凹条の底面から測って、凸条の頂点までの高さLHの20〜65%の位置での、対向分割面側に向く角取り曲率半径R1を0.06LH〜0.09LHの範囲とし、凸条の頂点での、対向分割面側に向く角切り曲率半径R2を0.10LH〜0.15LHの範囲としてなることを特徴とするものである。 The vulcanized mold for agricultural tires with lugs according to the present invention has recesses and ridges for forming lugs and grooves in the tread surface area of the unvulcanized tire, and two upper and lower portions corresponding to the equatorial plane of the tire. This is a mold for vulcanizing at least the tread surface of agricultural tires with lugs with a rim diameter of 24 inches , and the height to the top of the ridge as measured from the bottom of the ridge at each mold division surface. Chamfering curvature radius R1 toward the facing divided surface at the position of 20% to 65% of LH is set to a range of 0.06LH to 0.09LH, and a corner cutting curvature toward the facing divided surface at the top of the ridge. The radius R2 is in the range of 0.10 LH to 0.15 LH.
ここで、「タイヤの赤道面対応部分」とは、タイヤの赤道面の中心±30mmに対応する位置をいうものとする。 Here, the “part corresponding to the equator plane of the tire” refers to a position corresponding to the center of the equator plane of the tire ± 30 mm.
そこで、本発明のラグ付き農業用タイヤの加硫モールドでは、各モールド分割面で、凹条の底面から測って、凸条の頂点までの高さLHの20〜65%の位置での、対向分割面側に向く角取り曲率半径R1を0.06LH〜0.09LHの範囲とし、凸条の頂点での、対向分割面側に向く角切り曲率半径R2を0.10LH〜0.15LHの範囲とすることで、モールドの分割部分の分割面側に向く形状が角部のない曲線形状となり、未加硫タイヤのトレッド踏面領域と接触してゴムの挽き寄せが低減されるとともに、型開き時に、分割面側の角部で加硫済みのタイヤのラグを引っ掛けることが低減されるため、製品タイヤの外観を損なわずに、製造不良を低減することができる。 Therefore, in the vulcanized mold for agricultural tires with lugs according to the present invention, at each mold dividing surface, measured from the bottom surface of the concave stripe, at the position of 20 to 65% of the height LH to the top of the convex stripe, The chamfering curvature radius R1 facing the dividing surface is set in a range of 0.06 LH to 0.09 LH, and the chamfering curvature radius R2 facing the facing dividing surface at the top of the ridge is 0.10 LH to 0.15 LH. By setting it as a range, the shape of the divided part of the mold that faces the dividing surface becomes a curved shape without corners, and it comes in contact with the tread surface area of the unvulcanized tire and reduces the amount of rubber gathering. Occasionally, hooking of vulcanized tire lugs at corners on the split surface side is reduced, so that manufacturing defects can be reduced without deteriorating the appearance of the product tire.
すなわち、曲率半径R1が0.06LH未満では、凸条の頂点までの高さLHの20〜65%位置での曲率半径R1が小さくなり、型開き時に加硫済みタイヤのラグを引っ掛けるためラグの端部を傷つけ易くなるおそれがある。一方0.09LHを超えると、凸条の頂点までの高さLHの20〜65%の位置での曲率半径R1が大きくなり、分割面からのゴムのはみ出しが大きくなり外観を上好ましくないおそれがある。 That is, when the radius of curvature R1 is less than 0.06LH, the radius of curvature R1 at the position of 20 to 65% of the height LH to the top of the ridge is small, and the lag of the rug is caused by hooking the vulcanized tire lug when the mold is opened. There is a risk that the edges may be easily damaged. On the other hand, if it exceeds 0.09 LH, the radius of curvature R1 at a position of 20 to 65% of the height LH to the top of the ridge will increase, and the protrusion of rubber from the divided surface will increase, which may be unfavorable in terms of appearance. is there.
また、曲率半径R2が0.10LH未満では、凸条頂点での曲率半径R2が小さくなり、型閉め時に未加硫タイヤのトレッド外周面の凸条頂点での、ゴムの挽き寄せが大きくなり、ゴムクリスを発生させたり、型開き時に凸条頂点でのラグ引っ掛けが大きくなり、ラグ欠けを発生させて、外観を損なうおそれがある。一方、0.15LHを超えると、凸条頂点でのR2が大きくなり、分割面からのゴムのはみ出しが多くなり、外観上好ましくないおそれがある。 Also, if the radius of curvature R2 is less than 0.10 LH, the radius of curvature R2 at the top of the ridge will be small, and the rubber will increase at the top of the ridge on the outer surface of the tread of the unvulcanized tire when the mold is closed. There is a risk that the rubber crisp will be generated, or the lug hooking at the top of the ridge will become large when the mold is opened, and the lug chipping will occur, impairing the appearance. On the other hand, if it exceeds 0.15 LH, R2 at the top of the ridge will increase, and the protrusion of rubber from the dividing surface will increase, which may be undesirable in appearance.
以下に、図面を参照しながら本発明のラグ付き農業用タイヤの加硫モールドを詳細に説明する。
図中1は上下に二分割した加硫モールドの下型を示し、この下型加硫モールド1には、未加硫タイヤのトレッド踏面領域にラグを成型する凹条2と、溝を成型する凸条3をそれぞれ、内周上に所定のピッチで連続して交互に設ける。
Below, the vulcanization mold of the agricultural tire with a lug of this invention is demonstrated in detail, referring drawings.
In the figure, reference numeral 1 denotes a lower mold of a vulcanization mold that is divided into two in the upper and lower directions. In this lower mold vulcanization mold 1, a
そして、このラグ付き農業用タイヤの加硫モールドでは、各モールド分割面で、凹条2の底面から測って、凸条3の頂点Dまでの高さLHの20〜65%の位置Cでの、対向分割面側に向く角取り曲率半径R1を0.06LH〜0.09LHの範囲、好ましくは3.0mmとし、凸条3の頂点Dでの、対向分割面側に向く角切り曲率半径R2を0.10LH〜0.15LH、好ましくは4.5〜6.0mmの範囲とし、より好ましくは、モールド分割面での、対向分割面側にわたって面取り形状とする。
And in this vulcanized mold for agricultural tires with lugs, at each mold dividing surface, measured from the bottom surface of the
このような加硫モールド1は、下型の内面とブラダの間に形成されるキャビティに未加硫タイヤを載置した後、上型を下降させる型閉め時のモールド分割面で未加硫タイヤのトレッド踏面を引っ掻きに起因するゴム寄せ(ゴムクリス)を低減することができる。
また、未加硫タイヤ内に収納された加硫ブラダ内に所定圧力、所定温度の加硫媒体を供給して加硫ブラダを膨張させ、未加硫タイヤを加硫モールド内面に押圧して加硫した後に、加硫ブラダを収縮させて、上型を上昇させる型開き時のモールド分割面での引掛けに起因する、特にモールドの分割位置からの、ラグの延長長さの1/4点近傍のラグ欠けを低減することができる。
Such a vulcanized mold 1 has an unvulcanized tire on the mold dividing surface when the mold is closed after the unvulcanized tire is placed in a cavity formed between the inner surface of the lower mold and the bladder, and then the upper mold is lowered. Rubber tucking (rubber chris) caused by scratching the tread surface of the tread can be reduced.
In addition, a vulcanization medium at a predetermined pressure and temperature is supplied into a vulcanization bladder housed in an unvulcanized tire to expand the vulcanization bladder, and the unvulcanized tire is pressed against the inner surface of the vulcanization mold for vulcanization. After vulcanization, the vulcanization bladder is shrunk to raise the upper mold, resulting from the hooking on the mold dividing surface when the mold is opened, particularly the 1/4 point of the extended length of the lug from the mold dividing position Neighboring lug chipping can be reduced.
また、タイヤ赤道面対応位置より上側で分割する加硫モールド(上型オフセンターモールド)では、上型より下型の厚みが大きくなり、型閉め時での分割面での上型とタイヤの擦れ面積が大きくなるために、上型のモールド分割面での、対向分割面側に向く角取り形状を設けることが好ましい。 Also, in the vulcanization mold (upper mold off-center mold) that divides above the position corresponding to the tire equatorial plane, the thickness of the lower mold is larger than that of the upper mold, and the upper mold and the tire rub on the divided surface when the mold is closed. In order to increase the area, it is preferable to provide a chamfered shape on the upper mold dividing surface facing the opposed dividing surface.
次に、図1,2に示すような構造を有する、サイズがAGR 13.6R24のタイヤの加硫モールドを試作し、表1、図5に示すように、それぞれの諸元を変化させた実施例モールド1,2、比較例モールド1,2とのそれぞれにつき、加硫済みタイヤのラグ欠け発生率および、製品タイヤでの分割位置のゴムクリス発生率を測定した。
なお、比較例モールドは、対向分割面側に向く角切り形状以外の構造については改変を要しないため、実施例モールドに準ずるものとした。また、実施例モールド1,2、及び比較例モールド1,2ともに、凹条の底面から測って、凸条の頂点までの高さLHは45mmである。
Next, a tire vulcanization mold having a structure as shown in FIGS. 1 and 2 and having a size of AGR 13.6R24 was prototyped, and various specifications were changed as shown in Table 1 and FIG. For each of the example molds 1 and 2 and the comparative example molds 1 and 2, the lag chipping rate of the vulcanized tire and the rubber-criss rate of division at the product tire were measured.
In addition, since the comparative example mold does not require modification for a structure other than the square cut shape facing the facing division surface side, it was assumed to conform to the example mold. In addition, in each of the
〔加硫済みタイヤのラグ欠け発生率〕
実施例モールド1,2、比較例モールド1,2のそれぞれにつき、タイヤ全周のラグについて、目視にてラグ端部の欠けを入念に観察し、全ラグ個数に対する欠けの発生率を比較した。その結果を表2に示す。
なお、表中の値は、数値が小さいほど、外観不良発生が少なく性能が良好なことを示す。
[Rag chipping rate of vulcanized tires]
For each of the example molds 1 and 2 and the
In addition, the value in a table | surface shows that performance is so favorable that there are few appearance defect generation | occurrence | production as a numerical value is small.
〔製品タイヤでの分割位置のゴムクリス発生率〕
実施例モールド1,2、比較例モールド1,2のそれぞれにつき、成型生タイヤにゴムメッシュを貼り、製品タイヤでのゴムメッシュの消失程度と、ドライバーにより擦れによるゴムかぶり部の割れ確認を行い、その結果を表2に示す。
なお、表中の値は、数値が小さいほど、外観不良発生率が少なく性能が良好なことを示す。
[Rate of occurrence of rubber chris at product divisions]
For each of the example molds 1 and 2 and the
The values in the table indicate that the smaller the numerical value, the lower the appearance defect occurrence rate and the better the performance.
表2の結果から、実施例モールド1,2は、比較例モールド1,2に対し、加硫済みタイヤのラグ欠け発生率および製品タイヤでの分割位置のゴムクリス発生率を低減させることができた。
From the results of Table 2, the
1 加硫モールド
2 凹条
3 凸条
1
Claims (1)
各モールド分割面で、凹条の底面から測って、凸条の頂点までの高さLHの20〜65%の位置での、対向分割面側に向く角取り曲率半径R1を0.06LH〜0.09LHの範囲とし、凸条の頂点での、対向分割面側に向く角取り曲率半径R2を0.10LH〜0.15LHの範囲としてなることを特徴とするラグ付き農業用タイヤの加硫モールド。 Agricultural tire with lugs having a rim diameter of 24 inches , which has ridges and ridges that form lugs and grooves in the tread tread area of unvulcanized tires, and is divided into two parts at the top and bottom at the part corresponding to the equator of the tire In at least the mold for tread vulcanization,
In each mold dividing surface, the chamfered curvature radius R1 facing the opposing dividing surface at a position of 20 to 65% of the height LH to the top of the protruding strip measured from the bottom surface of the protruding strip is 0.06 LH to 0. A vulcanization mold for agricultural tires with lugs, characterized in that the range is 0.09 LH, and the corner radius of curvature R2 at the apex of the ridges is the range of 0.10 LH to 0.15 LH. .
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R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |