JP5647275B2 - Solid product dispenser and method and apparatus for controlling the dispensing rate of solid product with temperature change - Google Patents

Description

  The present invention relates generally to an invention for dispensing a solid product having a diluent, and more particularly to a method and apparatus for controlling the dispensing rate when the temperature of the diluent changes.

  Dispensers that use diluents to break down products such as disinfectants or detergents are well known. The product to be dispensed is typically a solid product and may take the form of a solid block chemical product, pellet or mold product. An example of such a dispenser is identified in US Pat. No. 4,826,661 by Copeland et al. This patent discloses a solid block chemical dispenser for a cleaning system. The dispenser includes a spray nozzle for directing a uniform dissolution spray to the surface of the solid block of cleaning composition. The nozzle sprays on the exposed surface of the solid block to dissolve portions of the block and form a working solution. This is just one example of a dispenser that uses a diluent and is just one example of the type of product that can be dispensed. It will also be appreciated that there are many different dispensers that utilize a diluent to disassemble and dispense portions of the product that can have any number of forms.

  When dispensing use solutions, it is often important to maintain a certain concentration of use solution. Prior art dispensers that have done the above by controlling the amount of water sprayed onto the solid and added to the working solution have typically used electronic devices to control the valves. Still further, with prior art dispensers, foaming problems often occur when additional diluent is added to the use solution.

  For certain products to be dispensed, it is desirable to maintain the concentration of the use solution within a certain range. However, increasing the temperature of the diluent, typically water, increases the amount of solids decomposed, thereby increasing the concentration of the working solution. This is particularly true for certain disinfectants such as the disinfectants containing quaternary salts sold by Ecolab Inc. and Kay Chemical of St. Paul, Minnesota, the assignee of the present application. Then it is normal. However, the present invention is useful with other chemical products that can degrade at different rates depending on the temperature of the diluent sprayed onto the chemical product.

  The present invention addresses the problems associated with prior art dispensers and provides a method and apparatus for controlling the dispensing rate of solid products with changes in diluent temperature.

  In one embodiment, the present invention is a dispenser for supplying or spraying a diluent onto a solid to produce a use solution. The dispenser includes a housing for holding a solid. The spray nozzle is used to apply diluent to the solid to form a use solution. The dispenser includes a first inflow diluent passage in fluid communication with the spray nozzle and a first inflow diluent passage to maintain a first flow range that is independent of the diluent pressure within a pressure range. And a first flow control unit disposed in the. The dispenser also includes a second influent diluent to maintain a second inflow diluent passage in fluid communication with the working solution and a second flow range within the pressure range that is independent of the diluent pressure. A second flow controller disposed in the passageway, and the concentration of the working solution is maintained over the pressure range.

  In another embodiment, the present invention is a dispenser for supplying a diluent to a solid to produce a use solution. The dispenser includes a housing for holding a solid. The spray nozzle is provided for use in applying a diluent to form a use solution. The inflow diluent passage is operatively connected to the spray nozzle. A dispenser outlet passage having a dispenser outlet is disposed below the spray nozzle to provide a path for the use solution. A bypass valve is operatively connected to the diluent passage. The bypass valve has a temperature control valve. The temperature control valve has a bypass passage. The bypass passage is operatively connected to the diluent passage to the dispenser outlet, in which case additional diluent is added to the use solution, thereby controlling the concentration of the use solution.

  In another embodiment, the present invention is a dispenser for spraying a diluent onto a solid to produce a use solution. The dispenser has a housing for holding the solid and a spray nozzle for use in applying a diluent to the solid to form a use solution. The inflow diluent passage is operatively connected to the spray nozzle. A dispenser outlet passage having a dispenser outlet is disposed below the spray nozzle to provide a path for the use solution. Additional inflow diluent passages are provided. The foam control member includes a chamber and an outlet conduit having an opening in fluid communication with the chamber. The outlet conduit extends generally downward in the dispenser outlet passage. The foam control member also includes an additional inflow diluent passage in fluid communication with the chamber, in which case the diluent exits the outlet conduit when both the working solution and diluent are moving generally downward. And mix with the working solution.

  In another embodiment, the present invention is a dispenser for spraying a diluent onto a solid to produce a use solution. The dispenser includes a housing for holding a solid. The spray nozzle is used to apply diluent to the solid to form a use solution. The first inflow diluent passage is in fluid communication with the spray nozzle. A first flow controller disposed in the first inflow diluent passage is provided to maintain a first flow range that is independent of diluent pressure within a certain pressure range. The second inflow diluent passage is in fluid communication with the use solution. A second flow control disposed in the second inflow diluent passage is provided to maintain a second flow range within the pressure range that is independent of the diluent pressure, in which case the solution used The concentration is maintained over the pressure range. A dispenser outlet passage having a dispenser outlet is located below the spray nozzle to provide a path for the use solution. The third incoming diluent passage is in fluid communication with the working solution. A third flow controller disposed in the third inflow diluent passage is provided to maintain a third flow range that is independent of the diluent pressure within the pressure range. A bypass valve having a temperature control valve is operatively connected to the third inflow diluent passage. The temperature control valve has a bypass passage. The bypass passage connects the third inflow diluent passage to the dispenser outlet, in which case additional diluent is added to the use solution, thereby controlling the concentration of the use solution.

  In another embodiment, the invention is a method of dispensing a use solution by applying a diluent to a solid. The method includes selecting a nozzle for a flow rate of diluent sufficient to dissolve the solids to provide an amount of dissolved solids. The dynamic flow control is disposed in the inflow diluent passage and the first dynamic flow control is for maintaining a first flow rate independent of the diluent pressure within the first pressure range. The additional amount of diluent required to provide the target concentration of use solution is determined. A second dynamic flow control is disposed in the first supplemental influent diluent passage, the second dynamic flow control being sufficient to provide a target concentration of use solution and a second To maintain a second flow range that is within the pressure range.

  The method includes providing a diluent having a temperature to act on the solid chemical product to form a use solution. The temperature of the diluent is sensed. When the diluent temperature reaches the predetermined temperature, the bypass valve is activated to allow mixing of the diluent with the working solution, thereby reducing the working solution concentration and keeping the concentration below the upper limit Is done.

FIG. 1 is a front perspective view of a dispenser according to the present invention. FIG. 2 is a perspective view of the dispenser shown in FIG. 1 from a substantially rear portion with the back and bottom portions removed. FIG. 3 is an enlarged view of an embodiment of the present invention utilized in the dispenser shown in FIG. 4 is an exploded front view of the portion of the present invention shown in FIG. FIG. 5 is a cross-sectional view of the portion of section 3 along the approximate line 5-5. 6 is a cut-away enlarged perspective view of a portion of the dispenser shown in FIG. FIG. 7 is an exploded perspective view of the manifold shown in FIG. FIG. 8 is a bottom view of the assembled manifold shown in FIG. FIG. 9 is a flow versus pressure chart for various flow controllers used in the present invention. FIG. 10 is a chart showing grams dispensed for a 20 gallon (75.7 liter) fill utilizing the thermal valve of the present invention. FIG. 11 is a chart showing the concentration of the use solution under various conditions. FIG. 12 is a chart showing the concentration of the working solution using parameters different from the chart of FIG.

Referring to the drawings in which like numerals represent like parts throughout the several views, a dispenser is generally indicated at 10. The dispenser 10 includes a housing 11. The housing 11 has a lid 12, 13 that is operatively connected to the housing 11 by suitable means such as hinges 13, 14a. The housing 11 surrounds the dispenser 10. However, as shown in FIG. 2, the back and bottom have been removed for clarity. The housing 11 has an internal cavity 11a in which the two product holders 14, 15 are arranged. Product holders 14, 15 are for receiving suitable solid products such as detergents, disinfectants or other suitable chemical products for which it is desirable to make a use solution. The dispenser 10 is shown as having two product holders 14,15. However, it is understood that a dispenser 10 utilizing the present invention can incorporate a single product holder or more product holders. The dispenser 10 has a screen 16 that extends over the cavity 11 a and is connected to the side of the housing 11. The product holders 14 and 15 can be supported by the screen 16. The size of the screen 16 and the mesh opening will depend on the chemical product to be dispensed and other factors known in the art. Under each product holder 14, 15, a conical member 17 is arranged to operate. The conical member 17 is shown in FIG. 2 arranged below the product holder 15. A similar conical member is disposed below the product holder 14 but is not clearly shown in the drawing of FIG. The conical member 17 forms a conical cavity. Manifold 18 is operatively connected below the bottom of conical member 17 by means well known in the art. The conical member 17 sits on the cylindrical opening (or hole) 18a and rides on the shelf 18b. The cylindrical opening 18a extends downward to the bottom of the manifold 18 as observed in FIG. The end of the opening 18a forms an outlet for the working solution. The conical member 17 also acts as a collecting member for directing the use solution to the cylindrical opening 18 a of the manifold 18. Block member 19 is suitably attached to manifold 18 by means well known in the art such as screws 20. The block member 19 has three holes 19 a, 19 b, 19 c that extend through the block member 19. A passage 18c is formed in the manifold 18 and is in fluid communication with the hole 19a. The passage 18 c has the other end in fluid communication with the nozzle 21. An O-ring 23 is disposed between the block member 19 and the manifold 18 around the hole 19a to allow a fluid tight seal. A fixture 24 having a first member 24a operatively connected to the second member 24b is disposed in the hole 19a. The fixture 24 is configured and configured to be connected to a conduit, as will be described below. The O-ring 25 is disposed at the end of the fixture 24 inside the hole 19a. The second passage 18d is formed in the manifold 18 and has one end that is in fluid communication with the hole 19b, and the other end opens to the cylindrical opening 18a. The O-ring 26 is disposed around the passage 18d and the hole 19b. A fixture 27 having a first member 27 a and a second member 27 b is disposed at one end of the hole 19 b and disposed on the O-ring 28. A third passage 18e is formed in the manifold 18 and is in fluid communication with the hole 19c. The second passage 18b opens to the cylindrical opening 18a. The fixture 29 having the first member 29a and the second member 29b is disposed on the O-ring 30 of the hole 19c. The O-ring 31 is disposed between the manifold 18 and the block member 19 adjacent to the hole 19c and the passage 18e. The third passage 18e opens into the cylindrical opening 18a. However, the passages 19d, 19e enter the cylindrical opening 18a, while the insertion part 32 is arranged in the cylindrical opening 18a. Three flow controllers are utilized in the three passages formed in the manifold 18 and block 19. The first flow control unit 70 is disposed in the insertion unit 71 and is fixed to the first passage 18c. The second flow control unit 73 is disposed in the second insertion portion 74 and is disposed in the second passage 18d. Finally, the third flow controller 75 is placed in the second insert 76, which is then placed in the third passage 18e. The O-ring 72 is disposed behind the fixture 71. The flow controllers 70, 73, 75 are flow controllers manufactured from a suitable material such as EPM rubber, are flexible, and change shape in response to changes in diluent pressure. The flow controllers 70, 73, 75 have variable orifices 70a, 73a, 75a that change in size according to the pressure of the diluent . Any suitable flow controller may be utilized such as a flow controller available from Vernay Laboratories, Inc. The flow controller is referred to as a dynamic flow controller. Dynamic flow controllers limit their variable orifices based on pressure, thereby providing a flow range over a range of pressures without using electronics to control the flow controller. The particular flow control utilized depends on the target gallon flow per minute. For example, if a flow rate of 1.14 liters per minute (0.3 gallons) is desired, an appropriate part number such as VL3007-111 may be used. If different flow rates are required, other flow controls will be used. As an example, the flow control unit 70 is 1.14 liters per minute (0.3 gallons) flow control, 73 parts flow control and 7.57 liters per minute (2.0 gallons) flow control, The flow controller 75 may also be 13.25 liters (3.5 gallons) of flow control per minute. This will be described in more detail below.

  The insertion portion 32 as shown in FIGS. 6 and 7 has a first section (part) 32a and a second section 32b. The second section 32b has an outlet opening 32c at its end.

  The insertion portion 32 is a water dampener (buffer), and reduces turbulent flow that contributes to foaming. The first section 32a forms a housing that receives diluent from the passages 18d, 18e. The passages 18d and 18e may enter from other sides, such as from the side as shown or from the top. The first section 32a is a rectangular opening that is sized and configured to fit around the passages 18d, 18e when the insert 32 is placed inside a hole (or also referred to as a cylindrical opening) 18a. Have The passage around the insert 32 is defined by the area between the fin and the wall of the cylindrical opening 18a. In this way, the insert does not block (obstruct) the flow of the use solution. The cylindrical opening 18a provides a dispenser outlet passage and has a dispenser outlet at its end, in which case a suitable conduit (not shown) takes the use solution and supplies the use solution for a suitable end use. . The first section 32a is enclosed, so that diluent from the passages 18d, 18e enters the first section 32a through the rectangular opening 32d and is in fluid communication with the second section 32b. Exit through 32e. The second section 32b includes a first conical section 32f that is operatively connected to a tubular portion 32g that is an outlet conduit. The three fins 32h extend radially outward from the first section 32a. The fin 32h forms a friction fit with the hole (or also referred to as a cylindrical opening) 18a and holds the insertion portion 32 in place. The fins provide a passage for the use solution that enters the top of the cylindrical opening 18a. The working solution can flow around the outside of the insert 32. Referring to FIG. 8, the top of the insert 32 has been removed for clarity when preparing this view, so that the nozzle 21 is visible.

The dispenser 10 has a main inlet 33 (also referred to as main diluent inlet) 33 having an opening 33a formed and configured to receive an infusion tube (not shown) carrying a diluent, typically water. The handle 34 is used as a shut-off valve for opening and closing the inlet opening 33a. The main inlet 33 has two outlets 33b, only one of which is shown in FIG. A schematic diagram of the flow is shown in FIG. However, in the figure, for the sake of clarity, the conduit or tube is shown as a line with an arrow. In FIG. 3, a tube or conduit section is shown as an illustration of how the conduit looks. However, the entry of conduits in FIG. 2 obscures parts of the drawing and is therefore replaced by lines with arrows. The outlet 33b shown is in fluid communication by suitable means such as a conduit 35 to the vacuum breaker 36 and its inlet 36a. The other outlet of the inlet 33c is in fluid communication by suitable means such as a conduit 37 to the vacuum breaker 38 and its inlet 38a. The first vacuum breaker 36 has an outlet 36 b that is in fluid communication with the manifold 39 by suitable means such as a conduit 40. It will be appreciated that the manifold 39 can take any number of different forms known in the art. Manifold 39 introduces a single stream of diluent and splits it into two or more streams of diluent. The inlet opening 39a of the manifold 39 is in fluid communication with the three outlets 39a, 39b, 39c. The outlet 39a is in fluid communication with the thermal valve 41 as will be described in more detail below. The outlet 39a is in fluid communication by suitable means such as a conduit 42. Outlet 39b is in fluid communication with hole 19a by suitable means such as conduit 43, and outlet 39c is in fluid communication with thermal valve 41 by suitable means such as conduit 44. Referring now specifically to FIGS. 4 and 5, a thermal valve assembly 41 is shown. The thermal valve assembly 41 includes a typical valve 45 having an inlet 45a and an outlet 45b. A passage 46 allows the inlet 45a to be in fluid communication with the outlet 45b. A spring 47 is disposed inside the hole 48. Spring 47 has one end for valve 45 and the other end for cap 49. The rubber gasket 50 has a central opening and is disposed around the outlet 51 of the spool 52. The rod 53 is placed through the spool 52 and enters the cap 49. As observed from FIGS. 4 and 5, the cap 49 is moved from the outlet 51 by the left movement by the rod 53, and water can pass from the inlet 45a to the outlet 45b. It will be appreciated that any suitable valve 45 can be utilized for the thermal valve assembly 41. The spool 52 is operatively connected to the valve 45 by a thread 52 a and has an O-ring 50 disposed between the valve 45 and the spool 52. The cylindrical housing 55 has a threaded first end 55a that is configured and configured to be operatively connected to the valve 45 by screwing into a mating groove in the spool 52. Is done. The first end 55a has an opening through which the rod 53 is disposed. The cylindrical housing 55 has a cavity 55b in which the thermal motor 56 is disposed. The cavity 55b has a distal end 55c sized and structured to support the first end 56a of the thermal motor 56. The cylindrical housing has an inlet opening 55d and an outlet opening 55e that allow passage of water. The thermal motor 56 may be any suitable thermal member whose length expands or changes as the temperature changes. One suitable example is the model number MMV by the Watts Regulator Company, Lawrence, Massachusetts. Cap 57 includes a generally cylindrical member 57a that is operatively connected to disk member 57b. The cylindrical member 57a is sized and structured to fit inside the cavity 55b . An O-ring 58 is disposed between the cylindrical housing 55 and the cap 57 and provides a water tight seal. The cap 57 is fixed to the housing 55 by suitable means such as a screw 59. The adjustment element 60 is operatively connected to the cap 57. Element 60 has a cylindrical body formed and configured to fit within a cylindrical member 57 a of cap 57. The adjustment element 60 has a cylindrical element 60 a having a threaded portion 60 b that aligns with a corresponding groove formed in the cap 57. The cylindrical member 60 a is sealed with respect to the cap 57 by the O-ring 61. As can be seen from FIG. 5, the cylindrical member 60 a is sized and configured to receive the thermal motor 56. A ball bearing or similar device 161 is disposed in the internal cavity 60b of the cylindrical member 60a. The adjustment element 60 has an end 60 b that is secured to the knob 62 by suitable means such as a screw 63. Thus, when the knob 62 is rotated, the adjustment element 60 moves in and out of the cap 57, which causes the thermal motor 56 to move closer to or away from the end of the rod 53, thereby causing the rod 53 to move. It can be seen that the temperature at which the valve 45 is opened is changed. It will also be appreciated that another way of adjusting the valve assembly 41 is to change the length of the rod 53.

  The adapter 80 is fixed to the bottom of the manifold 18. The adapter 80 has a central hole that is aligned with the cylindrical opening 18a, which collects the working solution into a suitable conduit (not shown) that is connected to the end of the adapter 80. A mechanism for guiding the use solution is provided. The conduit connected to the adapter 80 will drain not only the working solution but also the diluent exiting the insert 32.

The product in holder 14 does not utilize a thermal valve assembly and therefore has a slightly different structure with respect to diluent or water flow. Water flows from the outlet 38 b of the second vacuum breaker 38 to the manifold 65. The structure of the manifold 65 is the same as that of the manifold 39. Manifold 65 is in fluid communication with second vacuum breaker outlet 38b by suitable means such as conduit 64. Manifold 65 has an inlet 65x in fluid communication with three outlets 65a, 65b, 65c. However, since no thermal valve assembly is utilized, only two outlet ports of manifold 65 are utilized. The third outlet port 65c is packed with a suitable plug (not shown). Similarly, the manifold 18 and the block 19 are used, but the third passage 18e is not used. The outlet 65b is in fluid communication with the fixture 34 of the block 19 by a suitable conduit 66. The outlet 65 c is in fluid communication with the fixture 27 by a suitable conduit 67. Again, suitable flow control unit 70 and 73 is utilized in block used in the dispenser 18 associated with the second product holder 15.

  In operation, the dispenser 10 supplies the working solution from a solid by using a flow control for the diluent. The diluent is divided into two or three streams depending on whether the product being dispensed is temperature sensitive to degradation or not. If a working solution is desired, the handle 34 is rotated so that diluent can pass through the main inlet 33. It is understood that the present invention can be used with one or more different products, two of which are shown in the drawings. Further, it is understood that the present invention can be utilized with or without the temperature control feature of the thermal valve assembly 41. The product dispensed from the holder 15 will be described with respect to the use of the thermal valve 41 and the product to be dispensed from the product holder 14 will be described with respect to not using the thermal valve 41.

The water flowing into the main inlet 33 is diverted (or diverted) to both the first vacuum breaker 36 and the second vacuum breaker 38, although only one may be used in the present invention. Understood. From the first vacuum breaker 36, water passes through the inlet 39x to the first manifold 39 and exits the three outlets 39a, 39b, 39c. The water exiting the outlet 39b passes through the second manifold through the hole 19a and the passage 18c. Thus, the water exits the nozzle 21, forms an appropriate spray pattern, disassembles the product (not shown) held in the product holder 15, and forms a working solution. The working solution falls down into the conical member 17 and enters the cylindrical opening 18 a of the manifold 18. The working solution passes around the insert 32 in the channel formed by the fins and exits the outlet of the cylindrical opening 18a between the adapter 80 and the second section 32b of the insert 32. The diluent exiting the outlet 39a enters the thermal valve 41, passes through the opening 55d, and enters the hole 19b from the opening 55e. The diluent then exits the second passage 18d and pours into the first section 32a of the insert 32. Diluent exiting the outlet 39c passes through the conduit 44 to the inlet 45a of the valve / valve 45. However, if the diluent temperature is below a predetermined value, the valve 45 is closed. The predetermined value varies depending on the product and the required concentration. When the temperature of the diluent or water rises, the heat motor 56 is exposed to the diluent when the diluent passes through the openings 55d and 55e. As the temperature rises, the size of the thermal motor 56 increases and opens the valve 45, thereby allowing more water to enter the first section 32a of the insert 32 through the hole 19c and the third passage 18e. I can enter. This additional diluent reduces the concentration of the use solution that will increase as the temperature increases.

  The flow through all of the passages 18d, 18e, and 18f is controlled by the flow controllers 70, 73, and 75. The flow controllers 70, 73, 75 are installed in a dynamic flow control device that controls the flow of water to allow control of a reasonable flow range of the diluent, as will be described in more detail below. The

  Diluent that enters the insert 32 is not immediately mixed with the working solution. The direction of the use solution is generally in the downward direction when passing outside the insertion portion 32. Similarly, the diluent in the insert 32 is redirected so that the insert does not tilt relative to the use solution, but flows again substantially downward and parallel to the use solution. Thus, when the use solution mixes with the diluent from the insert 32, the diluent and use solution move in substantially the same direction, thereby minimizing shear forces and thereby reducing foaming.

  The product to be dispensed from the product holder 14 does not decompose at a substantially different rate depending on the temperature of the diluent. Therefore, the use of the heat valve 41 is unnecessary. Instead, only the flow through the first passage 18c and the second passage 18d is utilized and is the same as described for the product dispensed from the product holder 15, and the description will not be repeated. As will be explained in more detail below, flow control members 70, 73 are utilized to control the diluent volume again. Again, the diluent through the second passage 18d enters the insert 32 to reduce foaming.

The present invention can provide a dispenser capable of supplying a use solution having a target concentration without using an electronic device or a control unit. The use of a dynamic flow control in the passage allows a range of flows independent of the pressure in the system over a reasonable flow range such as 206.8-6894 kPa (30-100 psi). Figure 9 is a chart of the range of the flow of gallons per minute for pressure pounds per square inch dispenser, dispenser, together with 0.28 gallons nozzle 1.25 liters (0.33 gallons per minute ) And 11.36 liters per minute (3.0 gallons) of flow control. The bottom line shows that the distributed flow rate of the 0.33 flow control is relatively constant over the measurement range of 103.4 to 620.5 kPa (15 to 90 psi). Similarly, the flow control flow rate of 11.36 liters per minute (3.0 gallons) is relatively constant at a pressure of 15 to 90 psi (103.4 to 620.5 kPa) , particularly 206.8 to More consistent within the range of 620.5 kPa (30-90 psi). At both flow control speeds of 206.8 kPa (30 psi), the flow rate is above the target flow rate. The Applicant has also confirmed that this relationship can be extended to 689.5 kPa (100 psi), although not shown in the chart.

  FIG. 10 is a chart illustrating the use of the present invention to dispense quaternary salts from a detergent having 40 percent quaternary salts. The chart represents a 75.7 liter (20 gallon) charge. As shown, the “no temperature compensation” line indicates a dispenser that does not have the thermal valve of the present invention, where the lower line utilizes the thermal valve of the present invention. As shown in FIG. 10, the thermal valve assembly 41 is set to open at 120 degrees. Thus, the heat valve opens at 120 degrees so that additional water is dispensed, thereby reducing the time to dispense 75.7 liters (20 gallons), thereby filling 75.7 liters (20 gallons). Reduce the total grams of product dispensed for.

  Referring now to FIGS. 11 and 12, it can be seen that the present invention can maintain the concentration of the use solution within a specific range for the temperature and water pressure ranges. In FIG. 11, 1.25 liters per minute (0.33 gallons) flow controller 70, 13.25 liters per minute (3.5 gallons) flow controller 73 and 7.57 liters per minute ( A dispenser having a 2.0 gallon) flow control 75 is utilized. Nozzle 21 is rated at 1.06 liters per minute (0.28 gallons). This is also true for quaternary salts with a target concentration of 150-300 parts per million. The thermal valve 41 is set to open at 120 degrees (48.9 ° C.). It can be seen that there are certain areas that are not in the target range of 150-300 parts per million, as represented by the brightest and darkest shadows. According to the invention, in this case it is possible to adjust the thermal valve by simply changing one or more of the variables. For example, it would be possible to increase the flow rate through the thermal bypass 41 and thereby reduce the concentration at higher temperatures. In other words, it is possible to control the amount of product dissolved by reducing the flow through the nozzle 21. FIG. 12 shows a dispenser similar to FIG. 11 except that the flow control unit 70 is lowered to 1.14 liters per minute (0.3 gallons). In this case, the reading of parts per million is represented by the number in the chart. All numbers are in the target range of 150-300 parts per million over the range of 206.8-689.5 kPa (30-100 psi) and the temperature range of 90-140 degrees (32.2-60 ° C.) Understand what is inside. It is understood that two of the readings are at 310 and are slightly outside the target range. However, this is well within experimental error in the test. An additional change with respect to FIG. 12 is that the thermal bypass was set to operate at 117 degrees (47.2 ° C.) rather than 120 degrees (48.9 ° C.).

It can be appreciated that the present invention is very useful in the design of dispensers that utilize a dynamic flow control that does not rely on electronics to enable the target concentration of the solution used. The examples described so far have been with quaternary salts, but other formulations such as multi-purpose cleaners, acid floor cleaners, alkaline floor cleaners and third sink disinfectants, and other compounding methods are utilized. It is understood that it may be. It will be appreciated that when dispensing a target concentration from a product, the concentration will depend on the product and nozzle being dispensed. Accordingly, a nozzle 21 is selected that allows proper spraying of the area of product to be dispensed. The spray pattern should typically cover the entire block. The flow controller 70 for the nozzle 21 is typically sized slightly larger than the nozzle capacity. For example, if a 0.28 gallon flow nozzle is desired, a 0.30 or 0.33 flow control is provided. The nozzle is typically rated for a flow rate of 10 psi (68.95 kPa). Typically, the pressure exerts a force that applies water to the product, and the flow rate determines the amount of product dissolved. The amount of product dissolved over the target time can be easily measured. In this case, it is simply necessary to supply an additional amount of diluent through the flow control 73 to provide the target concentration. In other words, if the product to be dispensed is temperature sensitive to the diluent, the thermal valve 41 may be utilized and flow is provided through the flow control 75.

  The above specifications, examples and data provide a complete description of the manufacture and use of the composition of the invention. Since many embodiments of the invention can be made without departing from the spirit and scope of the invention, the invention resides in the claims hereinafter appended.

DESCRIPTION OF SYMBOLS 10 Dispenser 11 Housing 11a Internal cavity 12, 13 Lid 14,15 Product holder 16 Screen 18 Manifold 18a Cylindrical opening (hole)
18c 1st channel | path 18d 2nd channel | path 18e 3rd channel | path 19 Block member 19a, 19b, 19c Hole 21 Nozzle 32 Insertion part 32a 1st section 32b 2nd section 32c Outlet opening part 32d Opening part 32e Opening part 32f First conical section 32g Tubular portion 32h Fin 33 Main diluent inlet 33a Opening 41 Thermal valve 70 First flow control unit 73 Second flow control unit 75 Third flow control unit 70a, 73a, 75a Variable orifice 80 adapter

Claims (3)

A dispenser for spraying a diluent onto a solid to produce a use solution,
a) a housing for holding the solid;
b) a spray nozzle for use in applying the diluent to the solid to form a use solution;
c) an influent diluent passage connected to the spray nozzle;
d) a dispenser outlet passage having a dispenser outlet disposed below the spray nozzle to provide a path for the use solution;
e) an additional influent diluent passage;
f) a dispenser comprising a foam control member,
The foam control member is
i) a chamber;
ii) wherein a chamber and an outlet conduit having an opening that is in fluid communication, includes a, an outlet conduit extending it down the the dispenser outlet passageway,
iii) when the additional inflow diluent passage is in fluid communication with the chamber and both the use solution and diluent are moving downward, the diluent exiting the outlet conduit and the use solution Mixed,
A plurality of fins connected to the chamber, the fins extending outwardly from the chamber, the fins sized and configured to fit within a hole having the dispenser outlet passage , thereby The foam control member is held in place,
A first flow control portion disposed in the inflow diluent passage and a second flow control portion disposed in the additional inflow diluent passage;
The first and second flow control units are composed of elastomer products,
Dispenser characterized by that. The dispenser of claim 1, wherein the fin provides a flow path for the use solution around the chamber .   The dispenser of claim 1, wherein each of the first and second flow controllers has a variable orifice that changes in size in response to a pressure change so that the flow range is maintained.

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