JP5647073B2 - Surface treatment method of magnesium and magnesium alloy extruded material - Google Patents

Surface treatment method of magnesium and magnesium alloy extruded material Download PDF

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JP5647073B2
JP5647073B2 JP2011119929A JP2011119929A JP5647073B2 JP 5647073 B2 JP5647073 B2 JP 5647073B2 JP 2011119929 A JP2011119929 A JP 2011119929A JP 2011119929 A JP2011119929 A JP 2011119929A JP 5647073 B2 JP5647073 B2 JP 5647073B2
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JP2012246542A (en
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亮 遠藤
亮 遠藤
新平 岩上
新平 岩上
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Sankyo Tateyama Inc
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本発明は、マグネシウム及びマグネシウム合金押出材の表面処理方法に関する。   The present invention relates to a surface treatment method for magnesium and magnesium alloy extruded material.

マグネシウム合金押出材は、表面に押出加工特有のダイラインが生じる。ダイラインは不均一で意匠性に乏しいため、従来はショットブラストやバレル研磨等の機械的処理によりダイラインを除去している。しかしショットブラスト等の機械的処理では、変形や粉塵爆発が懸念され、また複雑な断面形状の押出材では表面の均一化が十分なされないおそれがある。
特許文献1は、マグネシウム合金を処理溶液に接触させる化学的な処理により、光沢のあるテキスチャード加工表面を得る技術を開示する。しかしこの方法は、処理溶液に鉄を含んでいるため(化学的ブラスト処理溶液)、後から鉄を除去する工程が必要になり、処理工程が非常に複雑になっている。また鉄の除去が不十分であると、残存する鉄により耐食性が低下する。
The magnesium alloy extruded material has a die line peculiar to extrusion processing on the surface. Since the die line is non-uniform and poor in design, conventionally, the die line is removed by mechanical processing such as shot blasting or barrel polishing. However, mechanical processing such as shot blasting may cause deformation and dust explosion, and the extruded material having a complicated cross-sectional shape may not be sufficiently uniform in surface.
Patent Document 1 discloses a technique for obtaining a glossy textured surface by chemical treatment in which a magnesium alloy is brought into contact with a treatment solution. However, in this method, since the treatment solution contains iron (chemical blast treatment solution), a process for removing iron is necessary later, and the treatment process is very complicated. Further, if the removal of iron is insufficient, the corrosion resistance decreases due to the remaining iron.

特表2005−538249号公報JP 2005-538249 A

本発明は以上に述べた実情に鑑み、少ない処理工程でダイラインのない均一な表面が得られるマグネシウム及びマグネシウム合金押出材の表面処理方法の提供を目的とする。   In view of the circumstances described above, an object of the present invention is to provide a surface treatment method of magnesium and a magnesium alloy extruded material that can obtain a uniform surface without a die line with a small number of treatment steps.

上記の課題を達成するために請求項1記載の発明によるマグネシウム及びマグネシウム合金押出材の表面処理方法は、マグネシウム又はマグネシウム合金押出材を単一な無機酸を含む溶液であって、無機酸の濃度が4.5vol%以上10vol%以下の溶液に接触させて表面を梨地化する工程と、その後にマグネシウム又はマグネシウム合金押出材を単一な無機酸を含む溶液であって、無機酸の濃度が0.5vol%以上4.5vol%未満の溶液に接触させて表面を光沢化する工程を有することを特徴とする。 Surface treatment method of the magnesium and magnesium alloy extruded material according to the invention of claim 1, wherein in order to attain the aforementioned object, a solution containing a single inorganic acid extruded material magnesium or magnesium alloy, of an inorganic acid concentration a solution comprising the steps of satin the surface in contact with the solution below 4.5 vol% or more 10 vol%, a single inorganic acid extruded material then magnesium or magnesium alloy, the concentration of an inorganic acid Is characterized by having a step of glossing the surface by contacting with a solution of 0.5 vol% or more and less than 4.5 vol%.

請求項1記載の発明によるマグネシウム及びマグネシウム合金押出材の表面処理方法は、マグネシウム又はマグネシウム合金押出材を単一な無機酸を含む溶液であって、無機酸の濃度が4.5vol%以上10vol%以下の溶液に接触させて表面を梨地化する工程によって、ダイラインが除去されて均一な梨地調の表面になり、その後さらに単一な無機酸を含む溶液であって、無機酸の濃度が0.5vol%以上4.5vol%未満の溶液に接触させて表面を光沢化する工程により、金属感の有る梨地調の表面が得られる。ショットブラスト等の機械的処理と異なり、複雑な断面形状の押出材にも対応でき、変形や粉塵爆発の懸念もない。処理溶液に鉄などの異種金属を含まないので、異種金属を除去する工程が無く、処理工程を簡略化できる。 The surface treatment method according to claim 1 Magnesium according the invention described and magnesium alloy extruded material, an extruded material of magnesium or magnesium alloy a solution containing a single inorganic acids, the concentration of the inorganic acid or 4.5 vol% 10 vol %, The die line is removed to form a uniform satin finish surface, and the solution further contains a single inorganic acid, and the concentration of the inorganic acid is 0. By the process of making the surface glossy by bringing it into contact with a solution of not less than 5 vol% and less than 4.5 vol%, a textured surface with a metallic feeling can be obtained. Unlike mechanical processing such as shot blasting, it can handle extruded materials with complicated cross-sectional shapes, and there is no risk of deformation or dust explosion. Since the processing solution does not contain a foreign metal such as iron, there is no step of removing the foreign metal, and the processing step can be simplified.

(a)は実施例1の表面の写真であり、(b)は比較例1の表面の写真、(c)は比較例2の表面の写真、(d)は比較例3の表面の写真である。(A) is a photograph of the surface of Example 1, (b) is a photograph of the surface of Comparative Example 1, (c) is a photograph of the surface of Comparative Example 2, and (d) is a photograph of the surface of Comparative Example 3. is there. 本発明の表面処理方法の処理工程の例を示すフローチャートである。It is a flowchart which shows the example of the process process of the surface treatment method of this invention.

以下、本発明の実施の形態を説明する。本発明のマグネシウム及びマグネシウム合金押出材の表面処理方法は、図2に示すように、まず表面の油分を除去するために脱脂を行い、次に、単一な無機酸を含む溶液に接触させることにより、押出材の表面に微細な凹凸を形成して表面を梨地調にする梨地化処理を行う。次に、表面のスマットを除去するためにデスマット処理を行う。次に、単一な無機酸を含む溶液に接触させることにより、表面の金属感を向上させる光沢化処理を行う。次に、表面のスマットを除去するために再度デスマット処理を行う。その後、本発明の表面処理の効果を長期間保持するために、陽極酸化処理を行う。なお陽極酸化処理は、必ずしも行わなくてもよい。   Embodiments of the present invention will be described below. In the surface treatment method of magnesium and magnesium alloy extruded material of the present invention, as shown in FIG. 2, first, degreasing is performed to remove oil on the surface, and then contact is made with a solution containing a single inorganic acid. Thus, a satin finish treatment is performed by forming fine irregularities on the surface of the extruded material to make the surface a satin finish. Next, a desmut treatment is performed to remove surface smut. Next, a glossing treatment for improving the metallic appearance of the surface is performed by contacting with a solution containing a single inorganic acid. Next, desmutting is performed again to remove the surface smut. Thereafter, in order to maintain the effect of the surface treatment of the present invention for a long period of time, an anodizing treatment is performed. Note that the anodizing treatment is not necessarily performed.

梨地化処理に用いる処理溶液は、単一な無機酸を含む溶液であればよく、無機酸の種類としては、硫酸、塩酸、硝酸等があげられる。処理溶液の無機酸の濃度は、無機酸の種類やマグネシウム合金の種類等に応じて適宜調整すればよいが、4.5vol%以上10vol%以下が好ましい。無機酸の濃度が4.5vol%未満では、ダイラインの除去が不十分となるおそれがあり、10vol%よりも大きいと、ダイラインは除去されるものの粗い凹凸が形成され、不均一な外観となるからである。無機酸の濃度が4.5vol%以上10vol%以下であれば、ダイラインを確実に除去できるとともに均一な梨地調の外観を得ることができる。処理溶液の温度は、例えば5〜50℃とすることができ、処理溶液に接触させておく時間は、無機酸の濃度や温度に応じて適宜調整すればよいが、例えば10〜1800secとすることができる。処理溶液に接触させている間、無攪拌でもよいが、攪拌したり超音波を印加したりしてもよい。   The treatment solution used for the satin treatment may be a solution containing a single inorganic acid, and examples of the inorganic acid include sulfuric acid, hydrochloric acid, nitric acid and the like. The concentration of the inorganic acid in the treatment solution may be appropriately adjusted according to the type of inorganic acid, the type of magnesium alloy, and the like, but is preferably 4.5 vol% or more and 10 vol% or less. If the concentration of the inorganic acid is less than 4.5 vol%, the removal of the die line may be insufficient. If it is greater than 10 vol%, the die line is removed, but rough irregularities are formed, resulting in a non-uniform appearance. It is. If the density | concentration of an inorganic acid is 4.5 vol% or more and 10 vol% or less, a die line can be removed reliably and the uniform appearance of a satin finish can be obtained. The temperature of the treatment solution can be set to 5 to 50 ° C., for example, and the time of contact with the treatment solution may be appropriately adjusted according to the concentration and temperature of the inorganic acid, but for example 10 to 1800 sec. Can do. While it is in contact with the treatment solution, it may be unstirred, or may be stirred or ultrasonic waves may be applied.

光沢化処理に用いる処理溶液は、単一な無機酸を含む溶液であればよく、無機酸の種類としては、硫酸、リン酸等があげられる。処理溶液の無機酸の濃度は、無機酸の種類やマグネシウム合金の種類等に応じて適宜調整すればよいが、0.5vol%以上4.5vol%未満が好ましい。無機酸の濃度が0.5vol%未満では、化学研磨が充分ではなく、金属感に乏しい外観となり、4.5vol%以上だと、化学研磨が過剰となり、梨地化処理工程で得られた凹凸を平滑化してしまうからである。無機酸の濃度が0.5vol%以上4.5vol%未満であれば、梨地調の凹凸を残しつつ適度に化学研磨され、金属感に富む美しい梨地調の外観を得ることができる。処理溶液の温度は、例えば5〜50℃とすることができ、処理溶液に接触させておく時間は、無機酸の濃度や温度に応じて適宜調整すればよいが、例えば10〜1200secとすることができる。処理溶液に接触させている間、無攪拌でもよいが、攪拌したり超音波を印加したりしてもよい。光沢化処理工程では、梨地化処理によってマグネシウム及びマグネシウム合金表面に形成した凹凸(梨地調)を、平滑化するほど溶解してはならず、マグネシウムの溶解量が[梨地化処理>光沢化処理]となるように処理条件を調整する。   The treatment solution used for the brightening treatment may be a solution containing a single inorganic acid, and examples of the inorganic acid include sulfuric acid and phosphoric acid. The concentration of the inorganic acid in the treatment solution may be appropriately adjusted according to the type of inorganic acid, the type of magnesium alloy, etc., but is preferably 0.5 vol% or more and less than 4.5 vol%. When the concentration of the inorganic acid is less than 0.5 vol%, chemical polishing is not sufficient and the appearance of metal is poor, and when it is 4.5 vol% or more, the chemical polishing becomes excessive, and the unevenness obtained in the matte finishing process is It is because it will be smoothed. If the concentration of the inorganic acid is 0.5 vol% or more and less than 4.5 vol%, it can be appropriately chemically polished while leaving the satin-like irregularities, and a beautiful satin-like appearance rich in metal feeling can be obtained. The temperature of the treatment solution can be, for example, 5 to 50 ° C., and the time for which the treatment solution is kept in contact with the treatment solution may be appropriately adjusted according to the concentration and temperature of the inorganic acid, for example, 10 to 1200 sec. Can do. While it is in contact with the treatment solution, it may be unstirred, or may be stirred or ultrasonic waves may be applied. In the brightening treatment process, the unevenness (pear finish) formed on the surface of the magnesium and magnesium alloy by the matte finish should not be dissolved so as to be smooth, and the amount of magnesium dissolved is [satin finish> gloss finish] The processing conditions are adjusted so that

脱脂、デスマット処理は、一般的にマグネシウム合金の表面処理に使用されている処理でよい。なお、脱脂、デスマット処理は、省略してもよい。   The degreasing and desmutting treatments may be treatments generally used for surface treatment of magnesium alloys. Note that the degreasing and desmutting treatments may be omitted.

本発明の実施例、比較例を表1に示す。いずれもAZ31マグネシウム合金の押出材(70×70×3mm)を使用し、実施例1〜6は表1に示す条件にて梨地化処理と光沢化処理を行い、目視にて梨地感と金属感の有無を評価した。なお、梨地化処理と光沢化処理の処理溶液は、いずれも水溶液であり、濃度はいずれもvol%である。
比較例1は、梨地化処理と光沢化処理のいずれも行わないもの(生地そのもの)、比較例2は光沢化処理のみを行ったもの、比較例3は梨地化処理のみを行ったものである。
実施例、比較例とも、梨地化処理の前に一般的な条件にて脱脂を行い、梨地化処理の後と光沢化処理の後に一般的な条件にてデスマットを行っている。
処理後の実施例1の表面の写真と、比較例1〜3の表面の写真を図1に示す。
Examples of the present invention and comparative examples are shown in Table 1. In each case, an extruded material (70 × 70 × 3 mm) of AZ31 magnesium alloy was used. The presence or absence of was evaluated. The treatment solution for the satin treatment and the gloss treatment is both an aqueous solution and the concentration is vol%.
Comparative Example 1 is one in which neither the satin treatment or the gloss treatment is performed (fabric itself), Comparative Example 2 is the one in which only the gloss treatment is performed, and Comparative Example 3 is the one in which only the satin treatment is performed. .
In both Examples and Comparative Examples, degreasing is performed under general conditions before the matte finish treatment, and desmutting is performed under the general conditions after the matte finish treatment and after the glossing treatment.
The photograph of the surface of Example 1 after a process and the photograph of the surface of Comparative Examples 1-3 are shown in FIG.

図1(a)に示すように、本発明の実施例1は、ダイラインが無く、全体に均一に微細な凹凸のある梨地調で、金属感と光沢に富む非常に綺麗な表面になった。実施例2〜6も、実施例1と略同様に金属感の有る梨地調の表面になった。梨地化処理も光沢化処理も行わない比較例1は、図1(b)に示すように、ダイラインが不規則に表面に表れ、金属感や光沢も無かった。光沢化処理のみを行った比較例2は、図1(c)に示すように、金属感や光沢は有るものの、表面にダイラインが残っており、梨地調にもならなかった。梨地化処理のみを行った比較例3は、図1(d)に示すように、ダイラインが無くおおむね梨地調にはなっているが、表面の凹凸は実施例1と比べて粗く、金属感や光沢も無かった。   As shown in FIG. 1 (a), Example 1 of the present invention had a satin finish with no fine lines and a uniform surface and a very beautiful surface rich in metallic feeling and gloss. Examples 2 to 6 also had a satin finish surface with a metallic feeling in substantially the same manner as Example 1. In Comparative Example 1 in which neither the satin treatment nor the gloss treatment was performed, as shown in FIG. 1B, the die lines appeared irregularly on the surface, and there was no metal feeling or gloss. In Comparative Example 2 in which only the glossing treatment was performed, as shown in FIG. 1 (c), although there was a metallic feeling and gloss, a die line remained on the surface, and it did not become satin. As shown in FIG. 1 (d), Comparative Example 3 in which only the satin treatment was performed has almost a satin finish without a die line, but the surface unevenness is rougher than that of Example 1, and the metal feeling and There was no luster.

以上に述べたように本発明の表面処理方法によれば、ダイラインが無く、全体に均一で、金属感の有る梨地調の綺麗な表面が得られる。本発明の表面処理方法は、ショットブラスト等の機械的処理と異なり、複雑な断面形状の押出材にも対応でき、変形や粉塵爆発の懸念もない。処理溶液に鉄などの異種金属を含まないので、異種金属を除去する工程が無く、処理工程を簡略化できる。   As described above, according to the surface treatment method of the present invention, it is possible to obtain a clean surface with a satin finish that has no die line, is uniform throughout, and has a metallic feeling. Unlike the mechanical treatment such as shot blasting, the surface treatment method of the present invention can cope with an extruded material having a complicated cross-sectional shape, and there is no fear of deformation or dust explosion. Since the processing solution does not contain a foreign metal such as iron, there is no step of removing the foreign metal, and the processing step can be simplified.

本発明は以上に述べた実施形態に限定されない。梨地化処理に用いる処理溶液は、単一な無機酸を含む溶液であればよく、硫酸、塩酸、硝酸以外の無機酸を使用してもよく、その濃度は適宜変更することができ、温度や処理時間はそれに応じて適宜調整すればよい。光沢化処理に用いる処理溶液は、単一な無機酸を含む溶液であればよく、リン酸、硫酸以外の無機酸を使用してもよく、その濃度は適宜変更することができ、温度や処理時間はそれに応じて適宜調整すればよい。光沢化処理の後、陽極酸化の代わりに塗装を行ってもよい。本発明は、あらゆるマグネシウム合金の押出材に用いることができ、純マグネシウムの押出材に用いることもできる。本発明の表面処理を行ったマグネシウム及びマグネシウム合金押出材は、自動車部品、電化製品、パソコン、携帯電話、建材など、あらゆる分野に用いることができる。   The present invention is not limited to the embodiments described above. The treatment solution used for the satin treatment may be a solution containing a single inorganic acid, and an inorganic acid other than sulfuric acid, hydrochloric acid, or nitric acid may be used. What is necessary is just to adjust processing time suitably according to it. The treatment solution used for the brightening treatment may be a solution containing a single inorganic acid, and an inorganic acid other than phosphoric acid and sulfuric acid may be used. The concentration can be changed as appropriate, and the temperature and treatment can be changed. What is necessary is just to adjust time suitably according to it. After the glossing treatment, coating may be performed instead of anodic oxidation. The present invention can be used for extruded materials of any magnesium alloy, and can also be used for extruded materials of pure magnesium. The surface-treated magnesium and magnesium alloy extruded material of the present invention can be used in various fields such as automobile parts, electrical appliances, personal computers, mobile phones, and building materials.

Claims (1)

マグネシウム又はマグネシウム合金押出材を単一な無機酸を含む溶液であって、無機酸の濃度が4.5vol%以上10vol%以下の溶液に接触させて表面を梨地化する工程と、その後にマグネシウム又はマグネシウム合金押出材を単一な無機酸を含む溶液であって、無機酸の濃度が0.5vol%以上4.5vol%未満の溶液に接触させて表面を光沢化する工程を有することを特徴とするマグネシウム及びマグネシウム合金押出材の表面処理方法。 A step of bringing the extruded material of magnesium or a magnesium alloy into a solution containing a single inorganic acid and bringing the inorganic acid concentration into contact with a solution having a concentration of 4.5 vol% or more and 10 vol% or less to make the surface matte; Or having a step of glossing the surface by bringing the extruded material of a magnesium alloy into a solution containing a single inorganic acid and having a concentration of the inorganic acid of 0.5 vol% or more and less than 4.5 vol%. The surface treatment method of the magnesium and magnesium alloy extrusion material characterized.
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