JP5632646B2 - Exhaust gas purification device - Google Patents

Exhaust gas purification device Download PDF

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JP5632646B2
JP5632646B2 JP2010107945A JP2010107945A JP5632646B2 JP 5632646 B2 JP5632646 B2 JP 5632646B2 JP 2010107945 A JP2010107945 A JP 2010107945A JP 2010107945 A JP2010107945 A JP 2010107945A JP 5632646 B2 JP5632646 B2 JP 5632646B2
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exhaust gas
particulate matter
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松岡 寛
寛 松岡
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ACR Co Ltd
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この発明は,例えば,船舶,産業機械,車両等に使用されるディーゼルエンジンから排出される排気ガスに含有される煤,SOF,サルフェート等の有害物質である粒子状物質(PM)をフイルタで捕集し,該粒子状物質を焼却して消失させ,排気ガスを浄化する排気ガス浄化装置に関する。   The present invention captures particulate matter (PM), which is a harmful substance such as soot, SOF, and sulfate, contained in exhaust gas discharged from a diesel engine used in, for example, ships, industrial machinery, and vehicles, with a filter. The present invention relates to an exhaust gas purifying device that collects, incinerates and disappears the particulate matter, and purifies exhaust gas.

ディーゼルエンジンは,高い熱効率を有することから,結果的にディーゼル車の普及は地球温暖化防止に寄与することになる。また,ディーゼルエンジンから排出される炭素系の粒子状物質と有機化合物等の有害物質である粒子状物質(又はPMという)は人体に有害であることから,近年,その排出量を益々低減するように規制されている。そこで,ディーゼルエンジンから排出される排気ガス中の粒子状物質を捕集するフイルタが多数提案されている。従来のディーゼルパティキュレートフィルタ即ち排気ガス浄化装置としては,多孔質セラミックスから成るハニカム構造のフィルタ或るはセラミックス繊維を積層した構造のフィルタが使用されている。自動車用としてはセラミックハニカムにてPMを捕集し,触媒作用を利用して300℃程度から徐々に粒子状物質を燃焼させ,排気ガス中の粒子状物質を消失させることが一般的である。この場合は,排気ガス中における硫黄によって触媒が非毒して活性を失わせるため燃料の硫黄濃度は50ppm以下であることが必要である。また,フィルタが粒子状物質を捕集する場合には,セラミックス繊維材のフィルタにパティキュレート物質の粒子が引っ掛かり,これらの粒子が逐次大きくなり,隣接する繊維材間の隙間を埋めながら堆積していく。また,パティキュレート物質を捕集したフィルタは,パティキュレート物質を加熱焼却して再生する必要があり,その時にフィルタに設けたヒータに通電してパティキュレート物質を加熱焼却してフィルタを再生しなければならない。この場合は,触媒を使用していないので,燃料中の硫黄濃度に影響されることはない。   Diesel engines have high thermal efficiency, and as a result, the spread of diesel vehicles will contribute to the prevention of global warming. In addition, carbon-based particulate matter emitted from diesel engines and particulate matter (or PM), which are harmful substances such as organic compounds, are harmful to the human body. Is regulated. Therefore, many filters for collecting particulate matter in exhaust gas discharged from a diesel engine have been proposed. As a conventional diesel particulate filter, that is, an exhaust gas purification device, a filter having a honeycomb structure made of porous ceramics or a filter having a structure in which ceramic fibers are laminated is used. For automobiles, it is common to collect PM with a ceramic honeycomb and gradually burn the particulate matter from about 300 ° C. using a catalytic action so that the particulate matter in the exhaust gas disappears. In this case, the sulfur concentration of the fuel needs to be 50 ppm or less because the catalyst is non-poisoned by sulfur in the exhaust gas and loses its activity. In addition, when the filter collects particulate matter, particles of particulate matter are caught on the filter of the ceramic fiber material, and these particles gradually increase and accumulate while filling the gaps between adjacent fiber materials. Go. In addition, a filter that collects particulate matter must be regenerated by incinerating the particulate material, and at that time, the heater must be energized to heat the particulate material to incinerate and regenerate the filter. I must. In this case, since no catalyst is used, it is not affected by the sulfur concentration in the fuel.

従来,ディーゼルパティキュレートフィルタを構成するフィルタをセラミックス不織布で作製したものが知られている。該ディーゼルパティキュレートフィルタは,排気ガス中のパティキュレート物質を捕集するフィルタをセラミックス不織布で作製し,セラミックス不織布の繊維飛散性を低下させ,耐久性及び耐腐食性を向上させたものであり,セラミックスフィルタをセラミックス不織布で内側と外側との間で周方向に順次に襞状に折り曲げて筒状に形成し,セラミックス不織布の目付け重量繊維長を調整し,フィルタに捕集されたパティキュレート物質を加熱焼却するためセラミックス不織布から成るフェルトに排気ガス流入側に金網ヒータを配設し,フェルトの排気ガス流入側の全面を金網ヒータによって囲んだものである(例えば,特許文献1参照)。   Conventionally, a filter that constitutes a diesel particulate filter is made of a ceramic nonwoven fabric. The diesel particulate filter is a filter made of ceramic nonwoven fabric that collects particulate matter in the exhaust gas, which reduces the fiber scattering property of the ceramic nonwoven fabric and improves the durability and corrosion resistance. The ceramic filter is formed in a cylindrical shape by bending it in the circumferential direction between the inner and outer sides with a ceramic nonwoven fabric, adjusting the basis weight fiber length of the ceramic nonwoven fabric, and collecting the particulate matter collected by the filter. A wire mesh heater is disposed on the exhaust gas inflow side of a felt made of a ceramic non-woven fabric for heating and incineration, and the entire surface of the felt on the exhaust gas inflow side is surrounded by the wire mesh heater (see, for example, Patent Document 1).

また,従来知られているパティキュレートフィルタとしては,フィルタの両端部の各々に,フィルタ内側に波形の凹部及び凸部に係合する凸部及び凹部を有する円筒形の第一手段を設け,フィルタ外側に波形の凹部に形成する凸部を有する第二手段を設け,更に第二手段の外側にフィルタをその厚さ方向に締め付けるための円筒形の締め付け手段を設けたものである(例えば,特許文献2参照)。   Further, as a conventionally known particulate filter, a corrugated concave portion and a cylindrical first means having a concave portion engaging with the convex portion are provided inside each filter at each end of the filter, and the filter A second means having a convex part formed in a corrugated concave part is provided on the outside, and a cylindrical fastening means for fastening the filter in the thickness direction is provided outside the second means (for example, a patent) Reference 2).

また,排気ガス浄化装置として,ヒータをフィルタの長手方向に二分割し,ヒータに逐次に通電することにより電圧を低減すると共に,消費電力を低減するものが知られている。フィルタは,内部の排気ガス流れの上下流側のセラミックス不織布,両側の金網,及びセラミックス不織布内に配置されたヒータから成る5層構造に構成されている。ヒータは,フィルタの長手方向の排気ガス入口側と排気ガス出口側とに二分割された入口側ヒータと出口側ヒータとから構成され,フィルタの再生時には,入口側ヒータへ通電してフィルタの入口側部分を再生した後に,出口側ヒータへ通電してフィルタの出口側部分を再生する制御を行う(例えば,特許文献3参照)。   Further, as an exhaust gas purifying device, there is known an exhaust gas purifying device that divides a heater into two in the longitudinal direction of the filter and sequentially energizes the heater to reduce voltage and power consumption. The filter has a five-layer structure including a ceramic nonwoven fabric on the upstream and downstream sides of the internal exhaust gas flow, a metal mesh on both sides, and a heater disposed in the ceramic nonwoven fabric. The heater is composed of an inlet side heater and an outlet side heater that are divided into an exhaust gas inlet side and an exhaust gas outlet side in the longitudinal direction of the filter. After the side part is regenerated, the outlet side heater is energized to control the outlet side part of the filter (see, for example, Patent Document 3).

また,排気ガス浄化装置として,コルゲート状に形成されたフィルタの形状を骨組用補強部材によって保持したものが知られている。フィルタはコルゲート形状の筒体に形成され,筒体は,骨組用補強部材によって補強保持されている。骨組用補強部材は,ハウジングの排気ガスの流入側の端部に配置された円盤部材,排気ガスの流出側の端部とフィルタの長手方向の所定箇所とに配置されたリング部材,及び円盤部材と端部のリング部材との間でそれらの突起部間の谷部に配置された樋状フレームを有している。円盤部材とリング部材とは,外周に筒体の内周側山部に対応する形状の突起部を備えている(例えば,特許文献4参照)。   Further, as an exhaust gas purification device, a device in which the shape of a filter formed in a corrugated shape is held by a frame reinforcing member is known. The filter is formed in a corrugated cylinder, and the cylinder is reinforced and held by a frame reinforcing member. The reinforcing member for frame includes a disk member disposed at an end of the housing on the exhaust gas inflow side, a ring member disposed at an end of the exhaust gas outflow side and a predetermined position in the longitudinal direction of the filter, and the disk member And a ring-shaped frame disposed between the protrusions and the ring member at the end. The disk member and the ring member are provided with protrusions having shapes corresponding to the inner peripheral side ridges of the cylindrical body on the outer periphery (see, for example, Patent Document 4).

特開平7−286510号公報JP 7-286510 A 特開平8−144738号公報JP-A-8-144738 特開2003−172127号公報JP 2003-172127 A 特開2003−172128号公報JP 2003-172128 A

ところで,従来の排気ガス浄化装置では,自動車用の軽油に含まれる硫黄濃度は,10ppm程度であり,フイルタに担持させた触媒を劣化させることが少なく,排気ガスを浄化する機能を果たしている。しかしながら,船舶等に使用される大型ディーゼルエンジンの燃料は,A重油又はC重油が一般的であり,これらの燃料には硫黄分が1%以上と高濃度であるため,自動車用の排気ガス浄化装置に用いている触媒タイプでは,触媒が短時間で硫黄分で劣化し,触媒機能が無くなり,機能しなくなるという問題がある。   By the way, in the conventional exhaust gas purification apparatus, the sulfur concentration contained in the light oil for automobiles is about 10 ppm, and the catalyst carried on the filter is hardly deteriorated, and the function of purifying the exhaust gas is achieved. However, fuels for large diesel engines used in ships and the like are generally heavy oil A or heavy oil C, and these fuels have a high sulfur concentration of 1% or more. The catalyst type used in the apparatus has a problem that the catalyst deteriorates with sulfur in a short time, the catalyst function is lost, and it does not function.

また,排気ガス浄化装置において,触媒を用いないで,セラミックハニカムタイプのフイルタで粒子状物質を捕集し,粒子状物質の捕集量が増大して圧力損失が或る測定値に達すると,一旦捕集を中断してフイルタの出口側から圧縮空気で圧力即ち逆洗して捕集した粒子状物質をフイルタから吐き出し除去するタイプが提案されているが,逆洗して排出された粒子状物質を処理するのが困難であり,例えば,人手で逆洗して得た粒子状物質をドラム缶に詰める作業が必要であり,また,ドラム缶に溜めた粒子状物質を焼却炉で焼却する必要が有るが,船舶では法律上,粒子状物質を焼却することができず,粒子状物質を陸上に運搬する必要があり,その間,ドラム缶を保管する必要が有る等の問題が有った。   Also, in the exhaust gas purification device, when a particulate matter is collected with a ceramic honeycomb type filter without using a catalyst, and the amount of particulate matter collected increases and the pressure loss reaches a certain measured value, A type has been proposed in which collection is suspended and the particulate matter collected by pressure or backwashing with compressed air from the outlet side of the filter is discharged from the filter and removed. It is difficult to dispose of the material. For example, it is necessary to pack the particulate matter obtained by backwashing manually into a drum can, and it is necessary to incinerate the particulate matter collected in the drum can in an incinerator. However, there is a problem that the ship cannot legally incinerate particulate matter, and it is necessary to transport the particulate matter to land, and during that time, it is necessary to store drums.

また,従来のセラミック不織布を用いた排気ガス浄化装置では,ディーゼルエンジンが燃料としてA重油やC重油を用いて運転すると,フイルタの再生時に,セラミック不織布に埋め込んだヒータに通電して粒子状物質を焼却する場合に,フイルタの蛇腹状に成形したフイルタについて,内周側の凹部が外周側の凸部に比較して局部的に高温になり,外周側の凸部と内周側の凹部との間で温度差が発生し,即ち,フイルタに局部的に高熱部分が発生し,フイルタを焼損したり,腐蝕したりして耐久性を損なうという問題が有った。   In addition, in a conventional exhaust gas purification device using a ceramic nonwoven fabric, when a diesel engine is operated using A heavy oil or C heavy oil as a fuel, a particulate matter is generated by energizing a heater embedded in the ceramic nonwoven fabric during filter regeneration. In the case of incineration, when the filter is formed into a filter bellows shape, the recesses on the inner peripheral side are locally hotter than the convexes on the outer peripheral side, and there is a difference between the convexes on the outer peripheral side and the concave portions on the inner peripheral side. There was a problem that the temperature difference occurred between them, that is, a high-heat part was locally generated in the filter, and the filter was burnt out or corroded, thereby impairing durability.

この発明の目的は,上記の問題を解決することであり,ディーゼルエンジンから排出される排気ガス中に含まれる煤,SOF,サルフェート等の有害物質である粒子状物質(PM)をフイルタで捕集し,該粒子状物質をヒータに通電して焼却処理するものであり,フィルタを構成するセラミック不織布に捕集された粒子状物質を加熱焼却するため,ヒータをフイルタの外周側にも配置するという特殊な構成を採用することによって,フイルタの上流の外周領域と下流の内周領域との温度差を小さくしてフイルタ全域で比較的に均等な低温領域で加熱して粒子状物質を均等に確実に加熱焼却して短時間に再生時間を達成し,フイルタのセラミック不織布に局部的な高温領域の発生を抑制し,例えば,特許文献3に開示された蛇腹状フイルタの外周側である凸部の先端部が600℃であると,従来の排気ガス浄化装置では内周側の凹部では800℃〜900℃となって温度分布に大きな差が発生するが,本発明のように外周ヒータを設けることによってフイルタ全域で均等な燃焼温度状態を確保できてフイルタを再生でき,フイルタの耐久性を向上させることができ,例えば,船舶に使用される大型ディーゼルエンジンの燃料であるA重油やC重油を燃焼させた排気ガス中に含まれるバナジュウムによるセラミック不織布への高温による悪影響,即ち,粒子状物質の燃焼温度が800℃以上になるとバナジュウムが炭化珪素等のセラミック不織布に対して攻撃的になるので,その不均一な燃焼温度状態の発生を抑制して,フイルタ全域で低温燃焼を確保し,フイルタを再生することができる排気ガス浄化装置を提供することである。   The object of the present invention is to solve the above-mentioned problem, and particulate matter (PM), which is a harmful substance such as soot, SOF, and sulfate, contained in exhaust gas discharged from a diesel engine is collected by a filter. The particulate matter is incinerated by energizing the heater, and the heater is also arranged on the outer peripheral side of the filter in order to heat and incinerate the particulate matter collected on the ceramic nonwoven fabric constituting the filter. By adopting a special configuration, the temperature difference between the outer peripheral area upstream of the filter and the inner peripheral area downstream of the filter is reduced, and heating is performed in a relatively uniform low-temperature area throughout the filter, ensuring particulate matter is evenly ensured. Incineration is carried out to achieve a regeneration time in a short time, and the occurrence of local high-temperature regions in the ceramic nonwoven fabric of the filter is suppressed, for example, outside the bellows-like filter disclosed in Patent Document 3 If the tip of the convex portion on the side is 600 ° C., the conventional exhaust gas purification device has a temperature difference of 800 ° C. to 900 ° C. at the concave portion on the inner peripheral side, and a large difference in temperature distribution occurs. By providing an outer peripheral heater, a uniform combustion temperature state can be ensured throughout the filter and the filter can be regenerated, and the durability of the filter can be improved. For example, A is a fuel for large diesel engines used in ships. Vanadium contained in exhaust gas burned with heavy oil or C heavy oil has an adverse effect on the ceramic nonwoven fabric due to the high temperature, that is, when the combustion temperature of particulate matter exceeds 800 ° C, vanadium attacks the ceramic nonwoven fabric such as silicon carbide. Therefore, it is possible to suppress the generation of the uneven combustion temperature state, secure low-temperature combustion throughout the filter, and regenerate the filter. It is to provide an exhaust gas purification device that.

この発明は,ディーゼルエンジンからの排気ガスを排出する排気ガス通路に配置されたハウジング内に収容されたフイルタによって前記排気ガス中に含まれる煤,SOF等の粒子状物質を捕集し,前記フイルタに捕集された前記粒子状物質を焼却して前記排気ガスを浄化する排気ガス浄化装置において,
前記フイルタは,再生時に通電される金網ヒータ,前記金網ヒータを両側から挟み込んだ一対のセラミック不織布,及び前記セラミック不織布の外側に積層された一対の支持用金網から成る積層体を蛇腹状に折り曲げて筒状に成形された筒体から構成されており,
前記筒体の内周側に配置された骨組用補強部材,及び前記筒体の外周側に隙間を空けて前記ハウジング内に配置された外周ヒータを備えており,
前記フイルタを構成する前記筒体は,少なくとも一端が前記ハウジングにばね支持されており,前記フイルタの外周側に配設された前記外周ヒータは,前記外周ヒータの両端部の発熱量が中央部の発熱量より大きくなるように構成されており,
前記外周ヒータは,複数の金属製棒状ヒータから構成され,少なくとも一端が前記ハウジングにばね部材で弾性的に支持されて前記フィルタの長手方向に伸びて形成され,前記フイルタに対して長手方向に拘束されずに熱変形を許容できるように構成されており,
前記フイルタに前記排気ガスを流して前記排気ガスに含まれる前記粒子状物質を前記フイルタで捕集し,前記フイルタの再生時に前記フイルタに捕集された前記粒子状物質を前記金網ヒータと前記外周ヒータに通電して前記フィルタの全域で均等な低温燃焼させることによって前記粒子状物質を加熱焼却して前記排気ガスを浄化することを特徴とする排気ガス浄化装置に関する。
According to the present invention, particulate matter such as soot and SOF contained in the exhaust gas is collected by a filter housed in a housing disposed in an exhaust gas passage for exhausting exhaust gas from a diesel engine. In an exhaust gas purifying apparatus for purifying the exhaust gas by incinerating the particulate matter collected in
The filter is formed by bending a laminated body composed of a wire mesh heater energized during regeneration, a pair of ceramic nonwoven fabric sandwiching the wire mesh heater from both sides, and a pair of supporting wire mesh laminated on the outside of the ceramic nonwoven fabric in a bellows shape. It is composed of a cylindrical body molded into a cylindrical shape,
Includes an outer heater inner peripheral side placed has been framework reinforcing member, and disposed with a gap in the housing on an outer peripheral side of the cylindrical body of the cylindrical body,
At least one end of the cylindrical body constituting the filter is spring-supported by the housing, and the outer peripheral heater disposed on the outer peripheral side of the filter has a calorific value at both ends of the outer peripheral heater at a central portion. It is configured to be larger than the calorific value,
The outer peripheral heater is composed of a plurality of metal rod heaters, and at least one end is elastically supported by the housing by a spring member and extends in the longitudinal direction of the filter, and is constrained in the longitudinal direction with respect to the filter. It is configured to allow thermal deformation without being
The exhaust gas is allowed to flow through the filter, and the particulate matter contained in the exhaust gas is collected by the filter, and the particulate matter collected by the filter during regeneration of the filter is collected by the wire mesh heater and the outer periphery. The present invention relates to an exhaust gas purifying apparatus that purifies the exhaust gas by heating and incinerating the particulate matter by energizing a heater and performing uniform low temperature combustion over the entire area of the filter .

また,前記外周ヒータを構成する前記棒状ヒータは,少なくとも一端が前記ハウジングに取り付けられたリング状ガイド孔に隙間を介して嵌合され,前記棒状ヒータは前記ハウジングに対して長手方向に拘束されずに前記棒状ヒータの熱変形を許容できるように構成されている。更に,前記金属製棒状ヒータから成る前記外周ヒータは,棒状のヒータ本体と該ヒータ本体の長手方向に沿って固着された抵抗調整プレートとから構成されているものである。 Further, the rod-shaped heater before constituting the Kigaishu heater, at least one end is fitted through the gap in a ring shaped guide hole mounted on said housing, said rod-shaped heater is constrained in the longitudinal direction relative to said housing Without being limited, the rod-shaped heater is allowed to be thermally deformed . In a further, the peripheral heater formed of the metallic rod heaters are those that are composed of a longitudinally fixed along the resistance adjusting plate of the rod-shaped heater body and the heater body.

この排気ガス浄化装置において,前記フイルタは,前記フイルタを設置するベースに対して垂直状態に設置可能に構成されているものである。 In the exhaust gas purifying apparatus, prior SL filter is the is also installable configured to vertical position relative to the base to install the filter.

この排気ガス浄化装置は,上記のように構成されているので,フイルタの再生時に,フイルタの外周に設けた金網ヒータと外周ヒータを通電してフイルタの外周の凸部側を加熱することによって,排気ガス流れをフイルタ本体の外周側から内周側に流すタイプではフイルタの前後,即ち,蛇腹状フイルタの外周側の凸部と内周側の凹部での粒子状物質等の有害物質の燃焼温度を,例えば,600℃以上近辺の温度に調整すると,フイルタの中央部では燃焼温度が650℃程度になってほぼ均一な適正な温度分布になり,フイルタの凸部と凹部の温度差を無くすことができ,外周ヒータに抵抗調整プレートを設けて両端部の発熱量を増やしてフイルタの半径方向の燃焼温度差を最少にしてフイルタ全域で低温燃焼させることができ,フイルタを構成するセラミック不織布のバナジュウム等による劣化を防止することができる。即ち,この排気ガス浄化装置は,船舶等に使用される大型ディーゼルエンジンでは電気量が十分にあるので,外周ヒータの加熱に支障はなく,構造そのものを簡素化すると共に,低温燃焼によってバナジュウム等の物質でフイルタを劣化させることを防ぎ,排気ガスを浄化することができ,装置そのものが高強度に簡素な構造に構成でき,製造コストを低減できるものである。従って,この排気ガス浄化装置では,フィルタ全体をPM燃焼に必要な温度600℃以上の近辺の燃焼温度を確保しながら,最高温度を650℃程度に納めることが可能となり,その結果,炭化珪素繊維がディーゼルエンジンがA重油やC重油の燃料を使用したとしても,安心してフイルタの耐久性を確保するという効果を奏することができる。   Since this exhaust gas purifying apparatus is configured as described above, when the filter is regenerated, by energizing the wire mesh heater and the outer peripheral heater provided on the outer periphery of the filter and heating the convex side of the outer periphery of the filter, In the type in which the exhaust gas flow is from the outer peripheral side to the inner peripheral side of the filter body, the combustion temperature of harmful substances such as particulate matter before and after the filter, that is, the convex part on the outer peripheral side and the concave part on the inner peripheral side of the bellows-like filter Is adjusted to a temperature in the vicinity of 600 ° C. or more, for example, the combustion temperature is about 650 ° C. at the center of the filter, resulting in a substantially uniform and appropriate temperature distribution, eliminating the temperature difference between the convex and concave portions of the filter. A resistance adjustment plate can be installed on the outer heater to increase the amount of heat generated at both ends, minimizing the difference in the combustion temperature in the radial direction of the filter and allowing low temperature combustion throughout the filter. It is possible to prevent deterioration due to vanadium such as ceramic nonwoven fabric formed. In other words, this exhaust gas purification device has a sufficient amount of electricity in large diesel engines used in ships and the like, so there is no hindrance to heating of the outer heater, the structure itself is simplified, and vanadium or the like is produced by low-temperature combustion. It is possible to prevent the filter from being deteriorated by the substance and to purify the exhaust gas, and the apparatus itself can be configured with a simple structure with high strength, and the manufacturing cost can be reduced. Therefore, in this exhaust gas purification device, it is possible to keep the maximum temperature at about 650 ° C. while ensuring the combustion temperature in the vicinity of the temperature of 600 ° C. or higher necessary for PM combustion in the entire filter. As a result, the silicon carbide fiber However, even if the diesel engine uses A heavy oil or C heavy oil fuel, the effect of ensuring the durability of the filter can be obtained with peace of mind.

この発明による排気ガス浄化装置の一実施を示す断面図である。It is sectional drawing which shows one implementation of the exhaust-gas purification apparatus by this invention. この発明によるを排気ガス浄化装置におけるフイルタであって,フイルタ本体の外周に棒状外周ヒータを配置した一実施例を示す平面図である。FIG. 3 is a plan view showing an embodiment of the filter in the exhaust gas purifying apparatus according to the present invention, in which a rod-shaped outer peripheral heater is disposed on the outer periphery of the filter body. 図2のフイルタを示す端面図である。FIG. 3 is an end view showing the filter of FIG. 2. 図3に示すフイルタのA領域を示す拡大図である。FIG. 4 is an enlarged view showing a region A of the filter shown in FIG. 3. 図2のフイルタにおける棒状の外周ヒータのB領域の1本を示す端面図である。It is an end view which shows one of the B area | regions of the rod-shaped outer periphery heater in the filter of FIG. 図2に示す棒状の外周ヒータの長手方向における発熱量Jと電流抵抗値Ωを示すグラフである。3 is a graph showing a heat generation amount J and a current resistance value Ω in the longitudinal direction of the rod-shaped outer peripheral heater shown in FIG. 2. この発明による排気ガス浄化装置におけるフイルタであって,フイルタ本体の外周に渦巻き状の外周ヒータを配置した別の実施例を示す平面図である。FIG. 6 is a plan view showing another embodiment of the filter in the exhaust gas purifying apparatus according to the present invention, in which a spiral outer peripheral heater is disposed on the outer periphery of the filter body. 図7のフイルタを示す端面図である。It is an end view which shows the filter of FIG. この排気ガス浄化装置における金網ヒータを持つフイルタ本体の通電時の温度分布を示すグラフである。It is a graph which shows the temperature distribution at the time of electricity supply of the filter main body which has a wire-mesh heater in this exhaust gas purification apparatus. フイルタを構成するセラミック不織布の温度に対する引っ張り強度を示すグラフある。It is a graph which shows the tensile strength with respect to the temperature of the ceramic nonwoven fabric which comprises a filter. 図1に示す排気ガス浄化装置におけるフイルタの通電時の燃焼温度分布を示すグラフである。2 is a graph showing a combustion temperature distribution when a filter is energized in the exhaust gas purification apparatus shown in FIG. 1. フイルタにおけるフイルタ本体に組み込まれた骨組用補強部材の一部を示す斜視図である。It is a perspective view which shows a part of frame reinforcement member integrated in the filter main body in a filter. 図12に示す骨組用補強部材における両端部に配置される星型円板部材を示す正面図である。It is a front view which shows the star-shaped disk member arrange | positioned at the both ends in the reinforcement member for frames shown in FIG. 図12に示す骨組用補強部材における中間部に配置される星型リング部材を示す正面図である。It is a front view which shows the star-shaped ring member arrange | positioned in the intermediate part in the reinforcement member for frames shown in FIG.

この排気ガス浄化装置は,船舶,産業機械等に使用される大型ディーゼルエンジンから排出される排気ガスに含まれる煤,SOF,サルフェート等の有害物質である粒子状物質(PM)をハウジング内に配設したフィルタで捕集し,フィルタに捕集されたPMをフィルタに設けたヒータに通電して加熱焼却し,フィルタを再生するものであり,船舶に搭載するのに最適のものである。この排気ガス浄化装置は,船舶を駆動する大型ディーゼルエンジンに使用される場合には,フイルタ1は,それを設置する例えば,甲板,収納室等のベース(図示せず),に対して垂直状態に設置して使用するのが好ましいものである。   This exhaust gas purification device distributes particulate matter (PM), which is a harmful substance such as soot, SOF, and sulfate contained in exhaust gas discharged from large diesel engines used in ships, industrial machinery, etc., in a housing. The filter is collected by the installed filter, and the PM collected by the filter is heated and incinerated by energizing the heater provided in the filter to regenerate the filter, and is optimal for mounting on a ship. When this exhaust gas purification device is used in a large diesel engine that drives a ship, the filter 1 is in a vertical state with respect to a base (not shown) such as a deck or a storage room where the filter 1 is installed. It is preferable to install and use.

以下,図面を参照して,この発明による排気ガス浄化装置の実施例を説明する。この排気ガス浄化装置は,ディーゼルエンジンからの排気ガスGを排出する排気ガス通路9に配置されたハウジング10内に収容されたフイルタ1によって排気ガスG中に含まれる煤等の粒子状物質を捕集し,フイルタ1に捕集された粒子状物質を焼却して排気ガスGを浄化するものである。この排気ガス浄化装置は,フイルタ1の外周に外周ヒータ7を備えた構成に特徴を有している。この排気ガス浄化装置は,概して,蛇腹状に折り曲げて筒状に成形された筒体3と筒体3の内周側に配置された骨組用補強部材35とから成るフイルタ本体2,及び筒体3の外周側に隙間24を空けてハウジング10内に支持された外周ヒータ7から構成されている。筒体3は,その一端がばね支持部材29でハウジング10に弾性的に支持され,他端がクリンガスを排気する排気パイプ30でハウジング10に取り付けられている。フイルタ1を構成する筒体3は,両端に電極となる端子23を備えた金網ヒータ5,金網ヒータ5を両側から挟み込んだ一対のセラミック不織布4,及びセラミック不織布4の外側に積層された一対の支持用金網8から成る積層体を蛇腹状に折り曲げて筒状に成形されたものである。この排気ガス浄化装置は,具体的には,フイルタ本体2の外周部が開放状態に示されているが,フイルタ本体2の両端部は仕切板6で閉鎖されており,フイルタ本体2を構成する粒子状物質を捕集するセラミック不織布4には,粒子状物質を低温で燃焼,或いは反応燃焼させるため,白金等の触媒が担持されているものである。この排気ガス浄化装置は,フイルタ1の外周側から内周側へ排気ガスGを流して排気ガスGに含まれる煤等の粒子状物質である有害物質をフイルタ1で捕集し,フイルタ1の再生時に金網ヒータ5と外周ヒータ7とに通電してフイルタ1の全域を均等に低温燃焼させて,フイルタ1に捕集された有害物質を短時間に焼却して排気ガスGを浄化することを特徴としている。図1には排気ガスGの流れが矢印で示されている。   Embodiments of an exhaust gas purifying apparatus according to the present invention will be described below with reference to the drawings. This exhaust gas purifier captures particulate matter such as soot contained in the exhaust gas G by the filter 1 housed in the housing 10 disposed in the exhaust gas passage 9 for discharging the exhaust gas G from the diesel engine. The particulate matter collected by the filter 1 is incinerated to purify the exhaust gas G. This exhaust gas purification device is characterized by a configuration in which an outer peripheral heater 7 is provided on the outer periphery of the filter 1. This exhaust gas purifying apparatus generally includes a filter body 2 and a cylinder body, each of which is composed of a cylindrical body 3 bent into a bellows shape and formed into a cylindrical shape, and a frame reinforcing member 35 disposed on the inner peripheral side of the cylindrical body 3. The outer peripheral heater 7 is supported in the housing 10 with a gap 24 on the outer peripheral side. One end of the cylindrical body 3 is elastically supported by the housing 10 by a spring support member 29, and the other end is attached to the housing 10 by an exhaust pipe 30 that exhausts clean gas. The cylindrical body 3 constituting the filter 1 is composed of a pair of ceramic nonwoven fabrics 4 having a wire mesh heater 5 having electrodes 23 at both ends sandwiched from both sides, and a pair of ceramic nonwoven fabrics 4 stacked on the outside of the ceramic nonwoven fabric 4. A laminated body composed of the supporting wire mesh 8 is bent into a bellows shape and formed into a cylindrical shape. Specifically, in this exhaust gas purifying device, the outer peripheral portion of the filter main body 2 is shown in an open state, but both end portions of the filter main body 2 are closed by a partition plate 6 to constitute the filter main body 2. The ceramic nonwoven fabric 4 that collects the particulate matter carries a catalyst such as platinum in order to burn the particulate matter at a low temperature or to react and burn it. This exhaust gas purifying apparatus flows exhaust gas G from the outer peripheral side to the inner peripheral side of the filter 1 and collects harmful substances such as soot and the like contained in the exhaust gas G with the filter 1. During regeneration, the wire mesh heater 5 and the outer peripheral heater 7 are energized so that the entire area of the filter 1 is uniformly burned at a low temperature, and harmful substances collected in the filter 1 are incinerated in a short time to purify the exhaust gas G. It is a feature. In FIG. 1, the flow of the exhaust gas G is indicated by arrows.

筒体3を構成するセラミック不織布4は,例えば,炭化珪素繊維等の不織布から構成されている。金網ヒータ5は,両側に位置する一対のセラミック不織布4の境界部即ち中央部に位置している。排気ガスGは,排気ガス通路9から流入してフイルタ1の外周部からセラミック不織布4に流入し,フィルタ1によりPMが除去され,セラミック不織布4の内周側からクリンガスとなって排出される。フィルタ本体21に捕集されたPMによってフィルタ1の圧力損失が増大するので,ある程度のPMが捕集された時点で,排ガスGの流入を止め,セラミック不織布の中央部に配設された金網ヒータ5及び外周ヒータ14に通電することによって,フィルタ温度を600℃前後に過熱し,そこに適切な空気を流すことで,捕集したPMは燃焼して消失することになる。   The ceramic nonwoven fabric 4 which comprises the cylinder 3 is comprised from nonwoven fabrics, such as a silicon carbide fiber, for example. The wire mesh heater 5 is located at the boundary portion, that is, the central portion of the pair of ceramic nonwoven fabrics 4 located on both sides. The exhaust gas G flows from the exhaust gas passage 9 and flows into the ceramic nonwoven fabric 4 from the outer peripheral portion of the filter 1, PM is removed by the filter 1, and is discharged as clean gas from the inner peripheral side of the ceramic nonwoven fabric 4. Since the pressure loss of the filter 1 increases due to the PM collected in the filter main body 21, when a certain amount of PM is collected, the inflow of the exhaust gas G is stopped, and the wire mesh heater disposed in the central portion of the ceramic nonwoven fabric By energizing 5 and the outer peripheral heater 14, the filter temperature is overheated to around 600 ° C., and by flowing appropriate air therethrough, the collected PM will burn and disappear.

フイルタ1におけるフイルタ本体2ついては,再生するため金網ヒータ5に通電した時のフイルタ本体2を構成する筒体3の凸部11と凹部12の温度は,金網ヒータ5のみに通電した時には,図9に示すように,凸部11の温度が600℃で前後になった場合に,凹部12の温度は700℃を超える温度になり,PMが燃焼する時にはさらに金網ヒータ5への通電のみよりさらに温度が50℃程度上昇するので,筒体3の凹部12の温度は750℃以上に到達することになる。また,図9に示されるように,フイルタ本体2の両端部における温度は,中央部より低いことが解る。   With respect to the filter body 2 in the filter 1, the temperature of the convex portion 11 and the concave portion 12 of the cylindrical body 3 constituting the filter body 2 when the wire mesh heater 5 is energized for regeneration is as shown in FIG. 9 when only the wire mesh heater 5 is energized. As shown in FIG. 4, when the temperature of the convex portion 11 reaches around 600 ° C., the temperature of the concave portion 12 exceeds 700 ° C., and when PM burns, the temperature is further increased than only energizing the wire mesh heater 5. Rises by about 50 ° C., the temperature of the concave portion 12 of the cylindrical body 3 reaches 750 ° C. or more. Further, as shown in FIG. 9, it can be seen that the temperature at both ends of the filter body 2 is lower than that at the center.

また,ディーゼルエンジンがA重油,特にC重油を燃料とする場合に,排気ガス浄化装置におけるフイルタ本体2,即ちセラミック不織布4の強度劣化が激しくなる。フイルタ本体2を構成する炭化珪素に対して,排気ガスGに含まれる各種物資の強度低下をもたらす物質を調査した結果,バナジウムが悪い影響を及ぼしていることが解った。図10には,ディーゼルエンジンをA重油又はC重油で運転した排ガスに含まれるバナジウムが繊維強度に及ぼす影響を調べたものであり,硫酸バナジウム溶液を炭化珪素繊維に塗布して各温度に100時間暴露した後,強度を測定したものである。フイルタ本体2が必要とされる強度は1GPaであり,700℃まではその強度を保持することができるが,800℃では1GPa以下の強度となることが解った。そこで,ディーゼルエンジンがA重油やC重油を燃料とする場合に,排気ガスG中で炭化珪素フィルタの強度を確保するためには最高温度を650℃〜700℃以下にすることが良いことが解った。しかしながら,従来にフィルタでは凹部と凸部の温度差が100℃以上あり,凸部を600℃程度にすると凹部は700℃を越えてしまう。   In addition, when the diesel engine uses A heavy oil, particularly C heavy oil, as a fuel, the strength deterioration of the filter body 2 in the exhaust gas purification device, that is, the ceramic nonwoven fabric 4 becomes severe. As a result of investigating substances that cause a reduction in the strength of various materials contained in the exhaust gas G with respect to silicon carbide constituting the filter body 2, it was found that vanadium exerts a bad influence. FIG. 10 shows the effect of vanadium contained in exhaust gas when a diesel engine is operated with heavy oil A or heavy oil C on fiber strength. A vanadium sulfate solution was applied to silicon carbide fiber and 100 hours at each temperature. The strength was measured after exposure. The strength required for the filter body 2 is 1 GPa, and the strength can be maintained up to 700 ° C., but the strength is 1 GPa or less at 800 ° C. Therefore, it is understood that when the diesel engine uses A heavy oil or C heavy oil as fuel, the maximum temperature should be 650 ° C. to 700 ° C. or lower in order to ensure the strength of the silicon carbide filter in the exhaust gas G. It was. However, in the conventional filter, the temperature difference between the concave portion and the convex portion is 100 ° C. or more, and when the convex portion is about 600 ° C., the concave portion exceeds 700 ° C.

この発明による排気ガス浄化装置は,図1,図2及び図3に示すように,フイルタ本体2を構成する筒体3の凸部11と凹部12の温度差を小さくするため,フイルタ本体2の外周に隙間24を空けて外周ヒータ7を配置すると共に,外周ヒータ7の発熱分布をフイルタ本体2の両端部で大きく,中央に行くに従い小さくすることによって,筒体3の凸部11と凹部12の温度差を均一にするとともに,両端部の温度と中央部の温度差を最小とすることを可能にすることを特徴としている。外周ヒータ7は,フイルタ本体2の外周に隙間25を空けて隔置して配設された複数の金属製棒状ヒータ13から成り,金属製棒状ヒータ13は,図5に示すように,四角の箱状の断面を形成したヒータ本体14とヒータ本体14の長手方向に沿って固着された抵抗調整プレート15とから構成されており,抵抗調整プレート15は,両端部16から中央部17になるに従って抵抗値が小さくなるよう板状のプレートから構成されている。棒状ヒータ13は,上記のような構造を有することにより,図6に示すように,その軸方向の抵抗値Ω(オーム)が両端部16が大きくなり,中間部28が段々小さくなって中央部17が小さくなる。また,棒状ヒータ13は,その軸方向の発熱量J(ジュール)が両端部16が大きくなり,中央部17が小さくなる。一般に,発熱量=電流×電流×抵抗値であるので,棒状ヒータ13の電流値は,どの場所でも同じであるが,抵抗調整プレート15の抵抗値が小さい中央部の発熱量を小さくすることができる。即ち,フイルタ本体2の外周に外周ヒータ7を配置したフイルタ1では,図11に示すように,筒体3の凹部12と凸部11との温度分布が温度差が小さくなり,600℃〜650℃の温度範囲になってセラミック不織布4を劣化させないことが解る。即ち,フイルタ1において,外周ヒータ7の棒状ヒータ13の発熱分布を最適にすることによって,筒体3の凹部12と凸部11の温度差は,20℃程度となり,軸方向の最大温度差も40℃程度に低減することができる。   As shown in FIGS. 1, 2 and 3, the exhaust gas purifying apparatus according to the present invention is designed to reduce the temperature difference between the convex portion 11 and the concave portion 12 of the cylindrical body 3 constituting the filter main body 2, so that the filter main body 2 The outer periphery heater 7 is arranged with a gap 24 on the outer periphery, and the heat generation distribution of the outer periphery heater 7 is increased at both ends of the filter body 2 and decreased toward the center, whereby the protrusions 11 and the recesses 12 of the cylinder 3 are reduced. It is characterized in that it is possible to make the temperature difference between both ends uniform and to minimize the temperature difference between both ends and the center. The outer peripheral heater 7 is composed of a plurality of metal bar heaters 13 which are spaced apart from each other with a gap 25 around the outer periphery of the filter body 2, and the metal bar heater 13 has a rectangular shape as shown in FIG. The heater main body 14 having a box-shaped cross section and a resistance adjusting plate 15 fixed along the longitudinal direction of the heater main body 14 are formed. It consists of a plate-like plate so that the resistance value becomes small. Since the rod-shaped heater 13 has the above-described structure, as shown in FIG. 6, the axial resistance value .OMEGA. (Ohms) is increased at both ends 16 and the intermediate portion 28 is gradually decreased, resulting in a central portion. 17 becomes smaller. Further, the rod-shaped heater 13 has a heat generation amount J (joule) in the axial direction that is larger at both end portions 16 and smaller at the central portion 17. In general, since the heat generation amount = current × current × resistance value, the current value of the rod heater 13 is the same everywhere, but the heat generation amount in the central portion where the resistance adjustment plate 15 has a small resistance value can be reduced. it can. That is, in the filter 1 in which the outer peripheral heater 7 is arranged on the outer periphery of the filter body 2, as shown in FIG. 11, the temperature distribution between the concave portion 12 and the convex portion 11 of the cylindrical body 3 becomes small, and 600 ° C. to 650 ° C. It can be seen that the ceramic nonwoven fabric 4 is not deteriorated in the temperature range of ° C. That is, in the filter 1, by optimizing the heat generation distribution of the rod heater 13 of the outer peripheral heater 7, the temperature difference between the concave portion 12 and the convex portion 11 of the cylindrical body 3 is about 20 ° C., and the maximum temperature difference in the axial direction is also It can be reduced to about 40 ° C.

また,図1にはこの排気ガス浄化装置におけるフイルタ1を構成するため,外周ヒータ7である棒状ヒータ13をハウジング10に取り付けた構造が示されている。外周ヒータ7に通電すると,外周ヒータ7の棒状ヒータ13は熱膨張することになり,棒状ヒータ13の伸びを吸収しないとフイルタ1が変形を起こすことになる。そこで,この排気ガス浄化装置では,外周ヒータ7を構成する棒状ヒータ13は,両端部にねじ付き端部支持ロッド20を備えており,フイルタ本体2に直接取り付けることなく,端部支持ロッド20をハウジング10に設けられたブラケット19に支持されている。具体的には,図1では,端部支持ロッド20をブラケット19に支持する固着方法が示されている。即ち,棒状ヒータ13は,その軸方向に熱変形できるように少なくともその端部が,ハウジング10に設けたブラケット19にばね部材18を介して支持されるか,又は,端部支持ロッド20がブラケット19に設けたリング状ガイド孔22に摺動自在に支持され,棒状ヒータ13がフイルタ本体2,言い換えれば,ハウジング10に対して長手方向に拘束されずに熱変形を許容できるように構成されている。ばね部材18は,一端がボルト26とナット21によってブラケット19に固着され,他端が棒状ヒータ13の端部支持ロッド20に挿通してナット21が端部支持ロッド20のねじに螺入して固着されている。又は,棒状ヒータ13の端部支持ロッド20をブラケット19に設けた挿通孔22に摺動自在に挿通され,端部支持ロッド20の端部のねじにナット21を螺入して取り付けられている。棒状ヒータ13のブラケット19への取付けは,棒状ヒータ13の少なくとも一端でよく,他端はブラケットの挿通孔に端部支持ロッド20を挿通してナット21で固着されている。   FIG. 1 shows a structure in which a rod heater 13 as an outer peripheral heater 7 is attached to a housing 10 in order to constitute the filter 1 in this exhaust gas purification apparatus. When the outer heater 7 is energized, the rod heater 13 of the outer heater 7 is thermally expanded. If the elongation of the rod heater 13 is not absorbed, the filter 1 is deformed. Therefore, in this exhaust gas purifying apparatus, the rod heater 13 constituting the outer peripheral heater 7 is provided with threaded end support rods 20 at both ends, and the end support rods 20 are not attached directly to the filter body 2. It is supported by a bracket 19 provided in the housing 10. Specifically, FIG. 1 shows a fixing method for supporting the end support rod 20 on the bracket 19. That is, at least the end of the rod heater 13 is supported by the bracket 19 provided in the housing 10 via the spring member 18 so that the rod heater 13 can be thermally deformed in the axial direction, or the end support rod 20 is mounted on the bracket. The rod-shaped heater 13 is slidably supported in a ring-shaped guide hole 22 provided in the frame 19, and is configured to allow thermal deformation without being restricted in the longitudinal direction with respect to the filter body 2, in other words, the housing 10. Yes. One end of the spring member 18 is fixed to the bracket 19 by a bolt 26 and a nut 21, the other end is inserted into the end support rod 20 of the rod heater 13, and the nut 21 is screwed into the screw of the end support rod 20. It is fixed. Alternatively, the end support rod 20 of the rod-shaped heater 13 is slidably inserted into an insertion hole 22 provided in the bracket 19, and a nut 21 is screwed into the screw at the end of the end support rod 20. . The rod heater 13 may be attached to the bracket 19 at least one end of the rod heater 13, and the other end is fixed by a nut 21 by inserting an end support rod 20 into an insertion hole of the bracket.

或いは,この排気ガス浄化装置では,外周ヒータ7は,図7及び図8に示すように,金属線が渦巻き状に長手方向に延びて形成されている渦巻きヒータ27である。更に,金属線を渦巻き状に巻き上げた渦巻きヒータ27は,フイルタ本体2の長手方向に沿って巻き数が両端部16で密27Aであり,中央部17で粗27Bに構成されているものである。即ち,渦巻きヒータ27の軸方向の温度分布は,渦巻きヒータ27は,軸方向に伸縮可能であり,金属線のピッチを両端部16では密27Aに,中央部17は粗粗27Bに巻き上げられており,両端部16と中央部17との間の中間部28は比較的密27Cにすることによって,フイルタ本体2の両端部に相当する部分の発熱量を大きく,中央部を少なくすることができる。また,渦巻きヒータ27は,一種のつるまきばねであるため,通電過熱による熱膨張によるヒータ27自体の伸びは,渦巻きヒータ27のばね構造により吸収することができる。   Alternatively, in this exhaust gas purifying apparatus, the outer peripheral heater 7 is a spiral heater 27 formed by extending a metal wire in the longitudinal direction in a spiral shape, as shown in FIGS. Further, the spiral heater 27 in which the metal wire is wound in a spiral shape has a winding number of 27 A dense at both ends 16 along the longitudinal direction of the filter body 2 and a rough 27 B at the central portion 17. . That is, the temperature distribution in the axial direction of the spiral heater 27 is such that the spiral heater 27 can be expanded and contracted in the axial direction, and the pitch of the metal wire is wound up densely 27A at both ends 16 and the central portion 17 is rolled up roughly rough 27B. The intermediate portion 28 between the both end portions 16 and the central portion 17 is made relatively dense 27C, so that the amount of heat generated in the portion corresponding to both end portions of the filter body 2 can be increased and the central portion can be reduced. . Further, since the spiral heater 27 is a kind of helical spring, the extension of the heater 27 itself due to thermal expansion due to energization overheating can be absorbed by the spring structure of the spiral heater 27.

骨組用補強部材35は,蛇腹状に折り曲げて成形された筒体3のコルゲート形状を補強保持するためにフイルタ本体2に組み込まれている。骨組用補強部材35は,例えば,特許文献4に開示された図12−図14に示すものを使用することができ,ここでは簡単に説明する。骨組用補強部材35は,ハウジング10に形成されたフイルタ収容室の排気ガスGの流入側に位置する筒体3の両端部に配置された円板部材40,筒体31の長手方向の複数の所定箇所に配置された排気ガスGの流れを許容する中空孔45を備えたリング部材42,及び円板部材40とリング部材42との間の長手方向に延びる樋状フレーム44を有している。円板部材40は,図13に示すように,外周に筒体3の凸部11に対応する形状の突起部39を備えており,また,リング部材42は,図14に示すように,外周に筒体3の凸部11に対応する形状の突起部41を備えている。樋状フレーム44は,特に,図12に示すように,円板部材40とリング部材42との突起部39,41の間の谷部43に配置されて長手方向に延びている。樋状フレーム44は,少なくとも長手方向の熱膨張量を小さくするためフェライト系ステンレススチール等の熱膨張の小さい金属材料で作製されている。また,円板部材40とリング部材42とは,長手方向の熱膨張量を余り考慮する必要がないので,オーステナイト系ステンレススチール等の高温強度が高く比較的に安価な金属材料で作製されている。骨組用補強部材35は,支持部材等によって筒体3の内部に支持されたり,ハウジング10にブラケット等によって支持されている。   The frame reinforcing member 35 is incorporated in the filter body 2 in order to reinforce and hold the corrugated shape of the cylindrical body 3 that is bent and formed in a bellows shape. As the frame reinforcing member 35, for example, the one shown in FIGS. 12 to 14 disclosed in Patent Document 4 can be used, which will be briefly described here. The frame reinforcing member 35 includes a plurality of disk members 40 disposed at both ends of the cylinder 3 positioned on the inflow side of the exhaust gas G in the filter housing chamber formed in the housing 10, and a plurality of longitudinal members of the cylinder 31. A ring member 42 having a hollow hole 45 that allows the flow of exhaust gas G disposed at a predetermined location, and a bowl-like frame 44 extending in the longitudinal direction between the disk member 40 and the ring member 42 are provided. . As shown in FIG. 13, the disc member 40 has a protrusion 39 having a shape corresponding to the convex portion 11 of the cylindrical body 3 on the outer periphery, and the ring member 42 has an outer periphery as shown in FIG. A projection 41 having a shape corresponding to the projection 11 of the cylindrical body 3 is provided. In particular, as shown in FIG. 12, the bowl-shaped frame 44 is disposed in a trough 43 between the protrusions 39 and 41 of the disc member 40 and the ring member 42 and extends in the longitudinal direction. The bowl-shaped frame 44 is made of a metal material having a small thermal expansion, such as ferritic stainless steel, in order to reduce at least the amount of thermal expansion in the longitudinal direction. Further, the disk member 40 and the ring member 42 are made of a relatively inexpensive metal material having high high-temperature strength, such as austenitic stainless steel, since it is not necessary to consider the amount of thermal expansion in the longitudinal direction. . The frame reinforcing member 35 is supported inside the cylindrical body 3 by a support member or the like, or supported by the housing 10 by a bracket or the like.

この発明による排気ガス浄化装置は,例えば,船舶,産業機械等の大型ディーゼルエンジンから排出される排気ガスに含まれる煤,SOF,サルフェート等の有害物質である粒子状物質(PM)を捕集して該有害物質を焼却して消失させ,排気ガスを浄化するのに使用して好ましいものである。   The exhaust gas purifying apparatus according to the present invention collects particulate matter (PM), which is a harmful substance such as soot, SOF, and sulfate, contained in exhaust gas discharged from large diesel engines such as ships and industrial machines. Therefore, the harmful substances are preferably incinerated to be eliminated and used to purify the exhaust gas.

1 フイルタ
2 フイルタ本体
3 筒体
4 セラミック不織布
5 金網ヒータ
7 外周ヒータ
8 支持用金網
9 排気ガス通路
10 ハウジング
13 棒状ヒータ
14 ヒータ本体
15 抵抗調整プレート
16 端部
17 中央部
18 ばね部材
19 ブラケット
22 リング状ガイド孔
24 隙間
28 中間部
29 ばね支持部材
35 骨組用補強部材
G 排気ガス
DESCRIPTION OF SYMBOLS 1 Filter 2 Filter main body 3 Cylindrical body 4 Ceramic nonwoven fabric 5 Wire mesh heater 7 Outer periphery heater 8 Supporting wire mesh 9 Exhaust gas passage 10 Housing 13 Rod heater 14 Heater main body 15 Resistance adjustment plate 16 End portion 17 Central portion 18 Spring member 19 Bracket 22 Ring Guide hole 24 gap 28 intermediate portion 29 spring support member 35 reinforcing member for frame G exhaust gas

Claims (4)

ディーゼルエンジンからの排気ガスを排出する排気ガス通路に配置されたハウジング内に収容されたフイルタによって前記排気ガス中に含まれる煤,SOF等の粒子状物質を捕集し,前記フイルタに捕集された前記粒子状物質を焼却して前記排気ガスを浄化する排気ガス浄化装置において,
前記フイルタは,再生時に通電される金網ヒータ,前記金網ヒータを両側から挟み込んだ一対のセラミック不織布,及び前記セラミック不織布の外側に積層された一対の支持用金網から成る積層体を蛇腹状に折り曲げて筒状に成形された筒体から構成されており,
前記筒体の内周側に配置された骨組用補強部材,及び前記筒体の外周側に隙間を空けて前記ハウジング内に配置された外周ヒータを備えており,
前記フイルタを構成する前記筒体は,少なくとも一端が前記ハウジングにばね支持されており,前記フイルタの外周側に配設された前記外周ヒータは,前記外周ヒータの両端部の発熱量が中央部の発熱量より大きくなるように構成されており,
前記外周ヒータは,複数の金属製棒状ヒータから構成され,少なくとも一端が前記ハウジングにばね部材で弾性的に支持されて前記フィルタの長手方向に伸びて形成され,前記フイルタに対して長手方向に拘束されずに熱変形を許容できるように構成されており,
前記フイルタに前記排気ガスを流して前記排気ガスに含まれる前記粒子状物質を前記フイルタで捕集し,前記フイルタの再生時に前記フイルタに捕集された前記粒子状物質を前記金網ヒータと前記外周ヒータに通電して前記フィルタの全域で均等な低温燃焼させることによって前記粒子状物質を加熱焼却して前記排気ガスを浄化することを特徴とする排気ガス浄化装置。
Particulate matter such as soot and SOF contained in the exhaust gas is collected by a filter housed in a housing disposed in an exhaust gas passage for exhausting exhaust gas from a diesel engine, and collected in the filter. In the exhaust gas purifying apparatus for purifying the exhaust gas by incinerating the particulate matter,
The filter is formed by bending a laminated body composed of a wire mesh heater energized during regeneration, a pair of ceramic nonwoven fabric sandwiching the wire mesh heater from both sides, and a pair of supporting wire mesh laminated on the outside of the ceramic nonwoven fabric in a bellows shape. It is composed of a cylindrical body molded into a cylindrical shape,
Includes an outer heater inner peripheral side placed has been framework reinforcing member, and disposed with a gap in the housing on an outer peripheral side of the cylindrical body of the cylindrical body,
At least one end of the cylindrical body constituting the filter is spring-supported by the housing, and the outer peripheral heater disposed on the outer peripheral side of the filter has a calorific value at both ends of the outer peripheral heater at a central portion. It is configured to be larger than the calorific value,
The outer peripheral heater is composed of a plurality of metal rod heaters, and at least one end is elastically supported by the housing by a spring member and extends in the longitudinal direction of the filter, and is restrained in the longitudinal direction with respect to the filter. It is configured to allow thermal deformation without being
The exhaust gas is allowed to flow through the filter, and the particulate matter contained in the exhaust gas is collected by the filter, and the particulate matter collected by the filter during regeneration of the filter is collected by the wire mesh heater and the outer periphery. An exhaust gas purification apparatus for purifying the exhaust gas by heating and incinerating the particulate matter by energizing a heater and burning at a uniform low temperature over the entire area of the filter .
前記外周ヒータを構成する前記棒状ヒータは,少なくとも一端が前記ハウジングに取り付けられたリング状ガイド孔に隙間を介して嵌合され,前記棒状ヒータは前記ハウジングに対して長手方向に拘束されずに前記棒状ヒータの熱変形を許容できるように構成されていることを特徴とする請求項に記載の排気ガス浄化装置。 The rod heater constituting the outer periphery heater is fitted at least one end through a gap in a ring-shaped guide hole attached to the housing, and the rod heater is not restrained in the longitudinal direction with respect to the housing. 2. The exhaust gas purifying device according to claim 1 , wherein the exhaust heater is configured to allow thermal deformation of the rod heater. 前記金属製棒状ヒータから成る前記外周ヒータは,棒状のヒータ本体と該ヒータ本体の長手方向に沿って固着された抵抗調整プレートとから構成されていることを特徴とする請求項1又は2に記載の排気ガス浄化装置。 The peripheral heater formed of the metallic rod-shaped heater according to claim 1 or 2, characterized in that it is composed of a longitudinally fixed along the resistance adjusting plate of the rod-shaped heater body and said heater body Exhaust gas purification device. 前記フイルタは,前記フイルタを設置するベースに対して垂直状態に設置可能に構成されることを特徴とする請求項1〜のいずれか1項に記載の排気ガス浄化装置。 The exhaust gas purifying apparatus according to any one of claims 1 to 3 , wherein the filter is configured to be installed in a vertical state with respect to a base on which the filter is installed.
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KR102278294B1 (en) * 2019-07-17 2021-07-16 정상옥 Heating chamber for disposing exhaust gas and exhaust gas purifying system thereof
CN118257653A (en) * 2024-04-28 2024-06-28 暨南大学 Four-partition electric heating regeneration device of particle catcher

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