JP5626150B2 - Drawing method of metal pipe - Google Patents

Drawing method of metal pipe Download PDF

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JP5626150B2
JP5626150B2 JP2011153502A JP2011153502A JP5626150B2 JP 5626150 B2 JP5626150 B2 JP 5626150B2 JP 2011153502 A JP2011153502 A JP 2011153502A JP 2011153502 A JP2011153502 A JP 2011153502A JP 5626150 B2 JP5626150 B2 JP 5626150B2
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tube
surface support
die
rear end
raw
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JP2013018030A (en
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裕介 鵜川
裕介 鵜川
均 諏訪部
均 諏訪部
田中 明
明 田中
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Nippon Steel Corp
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Description

本発明は、ダイスとプラグを用いた金属管の冷間引抜に際し、特殊な冶具を用い引抜加工が完了に至るまで素管軸心と引抜軸心を一致させた状態に保持し、素管の振れ回りや湾曲を抑制し、引抜加工された金属管の偏肉悪化の抑制および曲がり発生を防止する引抜方法に関する。   The present invention, when cold drawing a metal tube using a die and a plug, keeps the core axis and the drawing axis aligned with each other until the drawing process is completed using a special jig. The present invention relates to a drawing method that suppresses whirling and bending, suppresses the deterioration of uneven thickness of a drawn metal tube, and prevents the occurrence of bending.

別に記載がない限り、本明細書における用語の定義は次の通りである。
「金属管」:後述の実施例で用いた高Ni合金管に限定されるものでなく、炭素鋼管、合金鋼管の他、ステンレス鋼管なども対象となる。
「振れ回り」:引抜加工において素管の偏肉や強度バラツキが要因となって引抜未加工部がダイス入り側において揺れながら引抜かれることで引抜きの真直度が著しく悪化し、引抜後の湾曲および偏肉が悪化する現象をいう。
「偏肉悪化」:引抜加工に伴う偏肉率[(最大肉厚−最小肉厚)/{(最大肉厚+最小肉厚)/2}}×100]の悪化量(%)をいい、下記(1)式で示される。
偏肉悪化=引抜管偏肉率(%)−素管偏肉率(%) ・・・ (1)
Unless otherwise stated, the definitions of terms in this specification are as follows.
“Metal pipe”: Not limited to the high Ni alloy pipe used in the examples described later, but also includes a carbon steel pipe, an alloy steel pipe, and a stainless steel pipe.
“Swinging”: Undrawn parts are pulled out while swinging on the die insertion side due to uneven thickness of the tube and strength variation in the drawing process. A phenomenon in which uneven thickness worsens.
“Deterioration of uneven thickness”: refers to the deterioration amount (%) of the uneven thickness ratio [(maximum thickness−minimum thickness) / {(maximum thickness + minimum thickness) / 2}} × 100] associated with the drawing process. It is shown by the following formula (1).
Uneven thickness deterioration = Pull-out pipe thickness change rate (%)-Raw tube thickness change rate (%) (1)

図1は、従来の引抜方法による、素管の湾曲により真直度が悪化する挙動を説明する縦部分断面図であり、(a)は引抜加工の初期段階の状態を、(b)は引抜加工の最終段階の状態を示す。   FIG. 1 is a vertical partial cross-sectional view for explaining the behavior in which straightness deteriorates due to the bending of a raw tube by a conventional drawing method, where (a) shows the initial stage state of drawing and (b) shows drawing. The state of the final stage of is shown.

一般にダイス4とプラグ2を用いた金属管1bの冷間引抜の際に、素管1aが有する偏肉や周方向の強度バラツキ、または素管1aの自重によって、素管1aの加工部分がダイス4を始点に湾曲し引抜過程で真直度が悪化する。これに起因して、加工後の金属管1bに偏肉悪化や曲がりが生じる問題がある。   In general, when the metal tube 1b using the die 4 and the plug 2 is cold-drawn, the processed portion of the element tube 1a is dies due to the uneven thickness of the element tube 1a, the strength variation in the circumferential direction, or the weight of the element tube 1a. Curved from 4 as the starting point, straightness deteriorates during the drawing process. Due to this, there is a problem that uneven thickness deterioration and bending occur in the processed metal tube 1b.

このとき、引抜加工が高加工度である程、素管1aがダイス4の入側において大きく振れ回るようになり、金属管の偏肉悪化および曲がりが生じることになる。特に、図1(b)に示すような引抜加工の最終段階では、素管の振れ回りによる偏肉悪化が顕著となる。   At this time, the higher the degree of drawing is, the larger the raw pipe 1a swings on the entrance side of the die 4 and the worsening of the metal pipe thickness and bending occur. In particular, in the final stage of the drawing process as shown in FIG.

さらに、素管の振れ回りによる偏肉悪化にともない、肉厚の薄い部分は厚い部分に比して金属管1bが長くなることから、金属管1bの後端までの長さに差が生じる。長く伸びた金属管1bの後端部は外面側に反るため、引抜加工後の曲がりも大きくなり、真直度を満足した製品を得るために余分な切下げが必要となり、製品歩留が悪化するという問題もある。   Further, as the uneven thickness deteriorates due to the swinging of the raw tube, the metal tube 1b becomes longer in the thin portion than in the thick portion, so that a difference occurs in the length to the rear end of the metal tube 1b. Since the rear end portion of the long metal tube 1b warps to the outer surface side, the bending after the drawing process becomes large, and an extra round-down is necessary to obtain a product satisfying the straightness, which deteriorates the product yield. There is also a problem.

従来から偏肉が少なく真直度に優れた製品を得るため、種々の検討がなされており、従来技術として例えば特許文献1〜3が開示されている。   Conventionally, various studies have been made in order to obtain a product with little uneven thickness and excellent straightness. For example, Patent Documents 1 to 3 are disclosed as conventional techniques.

図2は、特許文献1に記載の管の変形防止方法を説明する縦部分断面図であり、(a)は素管1a後端が内面支持具52を通過する前の状態を、(b)は素管1a後端が内面支持具52を通過した後の状態を示す。 Figure 2 is a longitudinal partial cross-sectional view illustrating a modification method for preventing the pipe described in Patent Document 1, (a) shows the state before the blank tube 1a the rear end passes through the inner surface support 5 2, (b ) shows a state after the blank tube 1a trailing edge has passed the inner surface support 5 2.

図2(a)に示すように、特許文献1には、鋼管の引抜加工において、素管1aの内面に装入するマンドレル3のプラグ2近傍と、加工部分のほぼ中央位置とに、管に緩く内接する外周を球面状になした内面支持具51および52(補助リング)を着脱可能に装着して引抜加工することを特徴とする管の変形防止方法が開示されている。特許文献1の方法によれば、引抜加工時の曲がりが除去でき、製品の品質を向上できるとしている。 As shown in FIG. 2 (a), in Patent Document 1, in the drawing process of a steel pipe, the pipe 2 is arranged in the vicinity of the plug 2 of the mandrel 3 to be inserted into the inner surface of the raw pipe 1a and at the substantially central position of the processed part. There is disclosed a method for preventing deformation of a tube, characterized by detachably attaching inner surface supports 5 1 and 5 2 (auxiliary rings) whose outer peripheries that are loosely inscribed in a spherical shape are detachably attached. According to the method of Patent Document 1, bending during drawing can be removed, and product quality can be improved.

特許文献1の方法では、図2(b)に示すように、素管1aの後端がマンドレル3の引抜方向の中央位置に装着された内面支持具52を通過すると、素管1aが振れ回り、特に加工の最終段階に引き抜かれた管後端の真直度が劣化するとともに、偏肉が悪化するという問題がある。 In the method of Patent Document 1, as shown in FIG. 2 (b), the rear end of the blank tube 1a passes through the inner surface support 5 2 mounted on the pull-out direction of the center position of the mandrel 3, blank tube 1a shake In particular, there is a problem that the straightness of the rear end of the pipe drawn out at the final stage of processing deteriorates and the uneven thickness deteriorates.

図3は、特許文献2に記載の金属管の抽伸方法を説明する縦部分断面図である。特許文献2には、素管1aの軸線を抽伸軸線に一致させるべくマンドレル3に装着される内面支持具51および52(ガイド部材)のうち、ダイス4の入側近傍の内面支持具51の長さを素管1aの外径の3倍以上の長さにすることを特徴とする金属管の抽伸方法が開示されている。 FIG. 3 is a vertical partial cross-sectional view illustrating a drawing method of a metal tube described in Patent Document 2. In Patent Document 2, among the inner surface supports 5 1 and 5 2 (guide members) mounted on the mandrel 3 so that the axis of the raw tube 1a coincides with the drawing axis, the inner surface support 5 near the entry side of the die 4 is used. drawing method of the metal tube, characterized in that the first length to 3 times the length of the outer diameter of the blank tube 1a is disclosed.

特許文献2の抽伸方法において、素管1aと内面支持具51との接触面積が大きいことから、素管1a内面の加工疵の問題が発生する。すなわち、特許文献2に記載のとおり、素管1a内面に加工疵を生じさせない目的で内面支持具51を硬質樹脂製とすれば、素管1a内面と内面支持具51表面との摩擦により硬質樹脂の摩耗屑が発生する。この摩耗屑が素管1a内面とプラグ2とで押さえ込まれる際に、素管1a内面に疵が発生する。 In drawing method of Patent Document 2, since the contact area between the blank tube 1a and the inner surface support 5 1 is large, the processing defects of blank tube 1a inner surface problems. That is, as described in Patent Document 2, in order not to cause the machining scratches on the blank tube 1a inner surface if the inner surface support 5 1 made of hard resin, the friction between the blank tube 1a inner surfaces support 5 1 surface Hard resin wear debris is generated. When this abrasion waste is pressed down by the inner surface of the raw tube 1a and the plug 2, wrinkles are generated on the inner surface of the raw tube 1a.

一方、特許文献2の抽伸方法において、内面支持具51を鋼製とすれば、潤滑切れにより、内面支持具51に生じたスリ疵が素管1a内面にプリントされ、素管1a内面が内面支持具51およびプラグ2に焼付くという問題がある。さらに、同抽伸方法では、内面支持具51を長くすることから、素管1a内面へのマンドレルの挿入性を低下させるという問題がある。 On the other hand, in the drawing method of Patent Document 2, if the inner surface support 5 1 made of steel, the lubrication shortage, scratches caused on the inner surface support 5 1 is printed on the blank tube 1a inner surface, the blank tube 1a inner surface there is a problem that seizure on the inner surface support 5 1 and the plug 2. Furthermore, in the drawing process, since a longer inner surface support 5 1 has a problem of reducing the insertion of the mandrel into the blank tube 1a inner surface.

図4は、特許文献3に記載の管材引抜加工装置を説明する縦部分断面図である。特許文献3には、マンドレル3、ダイス4の中心軸線と平行にガイドレール21を設置し、そのガイドレール21に案内されて走行する台車22に設けられた保持機構23が素管1aの内面端部を保持し、台車22は、保持機構23が素管1aの内面端部を保持することにより生じる摩擦力で、素管1aの後端と共に走行することを特徴とする管材引抜加工装置が開示されている。   FIG. 4 is a vertical partial cross-sectional view illustrating the pipe material drawing apparatus described in Patent Document 3. In Patent Document 3, a guide rail 21 is installed in parallel with the central axis of the mandrel 3 and the die 4, and a holding mechanism 23 provided on a carriage 22 that is guided by the guide rail 21 and travels is provided on the inner end of the raw tube 1 a. The pipe drawing apparatus is disclosed in which the carriage 22 travels with the rear end of the raw tube 1a by frictional force generated by the holding mechanism 23 holding the inner surface end of the raw tube 1a. Has been.

特許文献3の加工装置は、作業面において、素管1aの装入およびプラグ2のサイズに対応させるためにマンドレル3の段取替えが煩雑になるという問題がある。さらに構造面において、第1に素管1aの内面端部のみを保持することから素管1aの中央部が自重によりたわむ、第2に台車22がガイドレール21に沿って直線的に移動するので素管が湾曲している場合に対応できない、第3にガイドチューブを有する引抜機ではガイドチューブに台車22が接触するので使用できない、第4に保持爪が潤滑油でスリップするという問題が挙げられる。また、装置が複雑になるので、設備投資が大きくなるという経済的な問題もある。   The processing apparatus of Patent Document 3 has a problem that, on the work surface, the mandrel 3 needs to be easily replaced in order to correspond to the insertion of the raw tube 1a and the size of the plug 2. Furthermore, in terms of the structure, first, since only the inner surface end portion of the raw tube 1a is held, the central portion of the raw tube 1a bends due to its own weight, and secondly, the carriage 22 moves linearly along the guide rail 21. The third problem is that the pulling machine having the guide tube cannot be used when the base tube is curved. Third, the carriage 22 contacts the guide tube and cannot be used. Fourth, the holding claw slips with the lubricating oil. . In addition, since the apparatus becomes complicated, there is an economic problem that capital investment increases.

特開昭49−86255号公報JP-A-49-86255 特開平9−52114号公報JP-A-9-52114 特開昭63―115611号公報JP-A 63-115611

本発明は、上記従来技術における問題点を解決するためになされたものであって、引抜加工にともなう素管の振れ回りや湾曲を抑制し、引抜加工された金属管の偏肉悪化の抑制および曲がり発生を防止する引抜方法を提供することを目的としている。   The present invention has been made to solve the above-described problems in the prior art, and suppresses the swinging and bending of the elemental tube due to the drawing process, suppressing the deterioration of the uneven thickness of the drawn metal pipe, and An object of the present invention is to provide a drawing method for preventing the occurrence of bending.

本発明者らは、上記の課題を解決するために、内面支持具を用い、素管全長に亘り引抜加工にともなう素管の振れ回りや湾曲を抑制する方法について検討した。その結果、素管全長に亘って素管の軸心と引抜(冶工具の)軸心を一致させた状態で引抜加工を行い、引抜方向に沿って移動可能な内面支持具を用い、引抜加工の最終段階において、内面支持具を素管後端の近傍部に位置させることに着目した。   In order to solve the above-mentioned problems, the present inventors have studied a method for suppressing the whirling and bending of the elementary tube accompanying the drawing process over the entire length of the elementary tube using an inner surface support. As a result, the drawing process is performed with the axis of the pipe and the drawing (tool) axis aligned with each other over the entire length of the pipe, and the drawing is performed using an internal support that can move along the drawing direction. In the final stage, the focus was placed on positioning the inner surface support in the vicinity of the rear end of the blank tube.

具体的には、引抜方向に沿って移動可能な内面支持具を用いることにより、内面支持具によって常に素管を内面保持することが可能になる。さらに、引抜加工の最終段階で内面支持具を素管後端の近傍部に位置させることにより、素管の後端が加工ダイスの入側で振れ回ることがなくなる。   Specifically, by using an inner surface support that can move along the drawing direction, the inner tube can always be held on the inner surface by the inner surface support. Furthermore, by positioning the inner surface support in the vicinity of the rear end of the blank tube at the final stage of the drawing process, the rear end of the blank tube is not swung around on the entry side of the machining die.

このように、引抜加工が完了に至るまで素管軸心と引抜軸心を一致させた状態に保持できるので、素管の振れ回りや湾曲を抑制でき、引抜加工された金属管の偏肉悪化や曲がり発生を防止することが可能になる。   In this way, since the core axis and the drawing axis can be kept in alignment until the drawing process is completed, it is possible to suppress swinging and bending of the pipe, and deterioration of the thickness of the drawn metal pipe And bending can be prevented.

本発明は、上記の知見に基づいて完成されたものであり、次の(1)〜(3)の金属管の引抜方法を要旨としている。   The present invention has been completed on the basis of the above findings, and the gist of the following (1) to (3) is a method of drawing a metal tube.

(1)素管を内面から支持する内面支持具が装着されたマンドレルを素管内に挿入して素管全長に亘って素管の軸心と引抜軸心を一致させた状態に保持し、ダイスとプラグを用いて引抜加工を行う金属管の引抜方法において、前記内面支持具を2つ以上用いて前記マンドレルに引抜方向に沿って移動可能に装着し、
前記ダイスから素管後端までの引抜方向の素管長さをL0とした場合に、前記内面支持具の少なくとも1つを前記ダイスからの距離が1/2L0〜L0の範囲に配置し、
さらに前記1/2L0〜L0に配置された内面支持具のうち最も当該ダイスに近く配置された内面支持具の引抜方向のダイスからの距離をL1とした場合に、前記配置された内面支持具とは別の内面支持具の少なくとも1つを前記ダイスからの距離が1/3L1〜2/3L1の範囲に配置して引抜加工を行うことを特徴とする金属管の引抜方法である。
(1) A mandrel equipped with an inner surface supporter that supports the inner tube from the inner surface is inserted into the inner tube, and the axial center of the raw tube is aligned with the extraction shaft over the entire length of the raw tube. In a drawing method of a metal tube that performs drawing using a plug and a plug, the two or more inner surface supports are attached to the mandrel so as to be movable along the drawing direction,
When the length of the raw pipe in the drawing direction from the die to the rear end of the raw pipe is L 0 , at least one of the inner surface support members is disposed within a range of 1/2 L 0 to L 0 from the die. ,
Furthermore, when the distance from the die in the pulling direction of the inner surface support tool arranged closest to the die among the inner surface support tools arranged at 1/2 L 0 to L 0 is L 1 , the arranged inner surface A metal tube drawing method characterized in that at least one of the inner surface support tools different from the support tools is placed in a range of 1 / 3L 1 to 2 / 3L 1 at a distance from the die to perform the drawing process. is there.

(2)上記(1)の金属管の引抜方法において、前記内面支持具が素管後端から抜け出ることを防止する機構として、ストッパー部材を素管後端に設けることが望ましい。 (2) In the method for pulling out the metal tube of (1), it is preferable that a stopper member is provided at the rear end of the raw tube as a mechanism for preventing the inner surface support from coming out from the rear end of the raw tube.

(3)上記(1)および(2)の金属管の引抜方法において、前記内面支持具は、素管内面との最近接部外径が素管の内径より1〜10mm小さく成形されていることが望ましい。
本発明において「最近接部外径」とは、内面支持具が素管内面と最も近接する部位における外径を意味する。
(3) In the method for pulling out a metal tube according to the above (1) and (2), the inner surface support is formed so that the outer diameter of the closest part to the inner surface of the raw tube is 1 to 10 mm smaller than the inner diameter of the raw tube. Is desirable.
In the present invention, the “closest portion outer diameter” means an outer diameter at a portion where the inner surface support is closest to the inner surface of the raw tube.

本発明の金属管の引抜方法によれば、引抜加工にともなう素管の振れ回りや湾曲を抑制することができ、偏肉悪化が少なく真直度に優れた金属管を得ることができる。これにより、高寸法精度の要求されるホーニング型シリンダー用素材であっても高歩留りで製造することができる。   According to the metal tube drawing method of the present invention, it is possible to suppress the whirling and bending of the element tube accompanying the drawing process, and it is possible to obtain a metal tube that is less deteriorated in thickness and excellent in straightness. Thereby, even a honing type cylinder material that requires high dimensional accuracy can be manufactured with a high yield.

従来の引抜方法による、素管の真直度の悪化および湾曲する挙動を説明する縦部分断面図であり、(a)は引抜加工の初期段階の状態を、(b)は引抜加工の最終段階の状態を示す。It is a longitudinal fragmentary sectional view explaining the deterioration of straightness and the bending behavior of an element pipe by the conventional drawing method, (a) is the state of the initial stage of drawing, (b) is the final stage of drawing. Indicates the state. 特許文献1に記載の管の変形防止方法を説明する縦部分断面図であり、(a)は素管後端が内面支持具52を通過する前の状態を、(b)は素管後端が内面支持具52を通過した後の状態を示す。A longitudinal partial cross-sectional view illustrating a modification method for preventing the pipe described in Patent Document 1, (a) is a state before the mother tube rear end passes through the inner surface support 5 2, (b) after base pipe end showing a state after passing through the inner surface support 5 2. 特許文献2に記載の金属管の抽伸方法を説明する縦部分断面図である。It is a vertical fragmentary sectional view explaining the drawing method of the metal pipe of patent document 2. 特許文献3に記載の管材引抜加工装置を説明する縦部分断面図である。It is a vertical fragmentary sectional view explaining the pipe material drawing apparatus described in patent document 3. 本発明で規定する内面支持具の配置状況を説明する図である。It is a figure explaining the arrangement | positioning condition of the inner surface support tool prescribed | regulated by this invention. 引抜加工の過程において本発明の内面支持具が発揮する挙動形態を説明する縦部分断面図であり、(a)は引抜加工の初期段階を、(b)は引抜加工の中間段階を、(c)は引抜加工の最終段階を示す。It is a longitudinal fragmentary sectional view explaining the behavior form which the inner surface supporter of the present invention exhibits in the process of drawing, (a) is an initial stage of drawing, (b) is an intermediate stage of drawing, (c ) Shows the final stage of drawing.

本発明で用いる内面支持具の断面形状を示す横断面図であり、(a)〜(c)は採用され得る形状を例示している。It is a cross-sectional view which shows the cross-sectional shape of the inner surface support tool used by this invention, (a)-(c) has illustrated the shape which can be employ | adopted. 素管後端に設けるストッパー部材の設置状況を説明する縦部分断面図であり、(a)は設置形態を、(b)は(a)を改善した設置形態を示している。It is a vertical fragmentary sectional view explaining the installation situation of the stopper member provided in a blank tube, (a) shows an installation form, and (b) shows an installation form which improved (a). 引抜加工の完了時にストッパー部材がマンドレル上で回転するのを防ぐ機構を示す横断面図である。It is a cross-sectional view showing a mechanism for preventing the stopper member from rotating on the mandrel when the drawing process is completed. 実施例における比較例の内面支持具およびストッパー部材の設置状況を説明する縦部分断面図である。It is a vertical fragmentary sectional view explaining the installation situation of the inner surface support tool and stopper member of the comparative example in an example. 実施例における本発明例の内面支持具およびストッパー部材の設置状況を説明する縦部分断面図である。It is a longitudinal fragmentary sectional view explaining the installation situation of the inner surface support tool and stopper member of the example of the present invention in an example. 実施例の比較例および本発明例における偏肉悪化を示す図である。It is a figure which shows the uneven thickness deterioration in the comparative example of an Example, and the example of this invention.

本発明の引抜方法は、素管を内面から支持する内面支持具が装着されたマンドレルを素管内に挿入して素管全長に亘って素管の軸心と引抜軸心を一致させた状態に保持し、ダイスとプラグを用いて引抜加工を行う金属管の引抜方法を前提としている。   In the drawing method of the present invention, a mandrel equipped with an inner surface supporter for supporting the blank tube from the inner surface is inserted into the blank tube so that the axis of the blank tube and the draw shaft center are aligned over the entire length of the blank tube. It is premised on a drawing method of a metal tube that is held and is drawn using a die and a plug.

本発明が対象とする金属管としては、後述の実施例で用いた高Ni合金管に限定されるものでなく、炭素鋼管、合金鋼管の他、ステンレス鋼管などが挙げられる。例示される管は、いずれも素管性状や加工条件によって、引抜過程で素管の振れ回りや湾曲を生ずるおそれがある。   The metal pipe targeted by the present invention is not limited to the high Ni alloy pipe used in the examples described later, and includes a carbon steel pipe, an alloy steel pipe, a stainless steel pipe, and the like. Any of the exemplified pipes may cause the raw pipe to swing or bend in the drawing process depending on the pipe properties and processing conditions.

[内面支持具の配置および形状]
本発明の引抜方法は、上記前提を引抜加工の開始から完了に至るまで確保するため、前記内面支持具を2つ以上用いて前記マンドレルに引抜方向に沿って移動可能に装着し、前記ダイスから素管後端までの引抜方向の素管長さをL0とした場合に、前記内面支持具の少なくとも1つを前記ダイスからの距離が1/2L0〜L0の範囲に配置し、さらに前記1/2L0〜L0に配置された内面支持具のうち最も当該ダイスに近く配置された内面支持具の引抜方向のダイスからの距離をL1とした場合に、前記配置された内面支持具とは別の内面支持具の少なくとも1つを前記ダイスからの距離が1/3L1〜2/3L1の範囲に配置して引抜加工を行うことを特徴とする。
[Arrangement and shape of internal support]
In the drawing method of the present invention, in order to secure the above premise from the start to the completion of the drawing process, two or more of the inner surface supports are attached to the mandrel so as to be movable along the drawing direction. When the length of the raw tube in the drawing direction to the rear end of the raw tube is L 0 , at least one of the inner surface supports is disposed within a range of 1/2 L 0 to L 0 from the die, and When the distance from the die in the pulling-out direction of the inner surface support disposed closest to the die among the inner surface supports disposed at 1/2 L 0 to L 0 is L 1 , the disposed inner surface support At least one of the inner support members different from the above is arranged in the range of 1 / 3L 1 to 2 / 3L 1 at a distance from the die, and the drawing process is performed.

図5は、本発明で規定する内面支持具の配置状況を説明する図である。同図では、内面支持具が2つの場合について示している。内面支持具52は、ダイスから素管後端までの引抜方向の素管長さをL0とした場合に、ダイスからの距離が1/2L0〜L0の範囲に移動可能に配置される。 FIG. 5 is a diagram illustrating an arrangement state of the inner surface support defined in the present invention. In the same figure, it shows about the case where there are two inner surface supports. The inner surface support 5 2 is arranged so that the distance from the die can be moved within a range of 1 / 2L 0 to L 0 when the length of the pipe in the drawing direction from the die to the rear end of the pipe is L 0. .

このように構成することにより、内面支持具52は、引抜加工が完了に至るまでダイスからの距離が1/2L0〜L0の範囲に配置されるので、引抜加工の最終段階において、内面支持具52を素管後端の近傍部に位置させることができ、素管の後端が加工ダイスの入側で振れ回ることをなくすことができる。 With this configuration, the inner surface support 5 2, the distance from the die to the drawing processing to completion are placed in the range of 1 / 2L 0 ~L 0, in the final stage of the drawing processing, the inner surface the support 5 2 can be positioned in the vicinity of the base pipe rear end, the rear end of the blank tube can be eliminated that the whirling in the inlet side of the processing die.

一方、前記1/2L0〜L0に配置された内面支持具のうち最も当該ダイスに近く配置された内面支持具の引抜方向のダイスからの距離をL1とした場合に、内面支持具51は、ダイスからの距離が1/3L1〜2/3L1の間に位置するように移動可能に配置される。 On the other hand, when the distance from the die in the pulling direction of the inner surface support tool arranged closest to the die among the inner surface support tools arranged at 1/2 L 0 to L 0 is L 1 , the inner surface support tool 5 1 is movably disposed so that the distance from the die is between 1 / 3L 1 and 2 / 3L 1 .

内面支持具51は、ダイスから内面支持具52まで中間位置、すなわちダイスからの距離が1/3L1〜2/3L1の範囲に配置されことから、素管の自重による中央部のたわみを防止することができ、引抜加工が完了に至るまで素管軸心と引抜軸心を一致させた状態に保持することが可能になる。 Inner surface support 5 1, intermediate position from the die to the inner surface support 5 2, i.e. since the disposed range distance of 1 / 3L 1 to 2 / 3L 1 from the die, bending of the central portion due to the weight of the base pipe Thus, the core axis and the drawing axis can be held in a matched state until the drawing process is completed.

図6は、引抜加工の過程において本発明の内面支持具が発揮する挙動形態を説明する縦部分断面図であり、(a)は引抜加工の初期段階を、(b)は引抜加工の中間段階を、(c)は引抜加工の最終段階を示す。   FIGS. 6A and 6B are vertical partial cross-sectional views for explaining the behavioral form exhibited by the inner surface support tool of the present invention in the process of drawing, wherein FIG. 6A is an initial stage of drawing, and FIG. 6B is an intermediate stage of drawing. (C) shows the final stage of drawing.

図6(a)および(b)に示すように、引抜加工の初期段階から中間段階にかけて、内面支持具51および52は本発明で規定する範囲に配置されつつ、素管1aに対して相対的に素管1aの後端に接近することになる。すなわち、素管1aは一定の速度で引抜方向に移動するが、内面支持具51および52は移動しない、もしくは素管1aの内面に引き摺られ若干引抜方向に移動するが素管1aの引抜速度を超えることはなく徐々に素管1aの後端に接近する。 As shown in FIGS. 6 (a) and 6 (b), from the initial stage to the intermediate stage of the drawing process, the inner surface supports 5 1 and 5 2 are arranged in the range defined by the present invention, while being arranged with respect to the raw tube 1a. It will approach the rear end of the raw tube 1a relatively. That is, blank tube 1a is moved in the drawing direction at a constant speed, the inner surface support 5 1 and 5 2 are not moved, or is moved dragged slightly withdrawing direction on the inner surface of the blank tube 1a of blank tube 1a drawing It gradually approaches the rear end of the raw tube 1a without exceeding the speed.

図6(c)に示すように、引抜加工の最終段階において、内面支持具52は相対的に素管1aの後端方向へ接近することにより、内面支持具52を素管1a後端の近傍部に位置させることができる。これにより、加工の最終段階における素管の振れ回りを抑え、偏肉悪化や曲がり発生を防止することができる。 As shown in FIG. 6 (c), in the final stage of the drawing process, by the inner surface support 5 2 approaching the rear end direction relatively blank tube 1a, the inner surface support 5 2 blank tube 1a rear It can be located in the vicinity of. As a result, it is possible to suppress swinging of the raw tube at the final stage of processing, and to prevent uneven thickness deterioration and bending.

図6(a)〜(c)に示すように、引抜加工の初期段階から最終段階にかけて、内面支持具51は、ダイス4からの距離が1/3L1〜2/3L1の範囲に配置され、素管1aに対して相対的に素管1aの後端方向に移動しつつ素管1aの内面を支持することから、素管全長に亘って素管の軸心と引抜軸心を一致させた状態に保持することができる。 As shown in FIG. 6 (a) ~ (c) , toward the final stage from the initial stage of the drawing process, the inner surface support 5 1 arranged in the range distance of 1 / 3L 1 to 2 / 3L 1 from the die 4 Since the inner surface of the element tube 1a is supported while moving in the rear end direction relative to the element tube 1a, the axis of the element tube and the extraction axis coincide with each other over the entire length of the element tube. It can be kept in a state of being allowed to enter.

一方、内面支持具52は、ダイス4からの距離が1/2L0〜L0の範囲に配置されるので、素管1aの後端の振れまわりを防止することができる。したがって、本発明の引抜方法は、内面支持具51および内面支持具52の挙動が相まって、偏肉悪化が少なく真直度に優れた金属管を得ることができる。 On the other hand, since the inner surface support 5 2 is disposed within a range of 1/2 L 0 to L 0 from the die 4, it is possible to prevent the back end of the raw tube 1a from swinging. Therefore, drawing method of the present invention, the behavior of inner surface support 5 1 and the inner surface support 5 2 together, it is possible to obtain a metal tube uneven thickness deterioration excellent less straightness.

上記図5および図6では、内面支持具を2つ用いる場合について説明しているが、本発明の引抜方法ではこれに限定されず、3つ以上を用いる場合であっても同様の効果を得ることができる。本発明の引抜方法では、内面支持具の適正な使用個数は引抜加工される素管長さ等の要因に依存することからその上限は規定しない。   Although FIG. 5 and FIG. 6 describe the case of using two inner surface supports, the drawing method of the present invention is not limited to this, and the same effect can be obtained even when three or more are used. be able to. In the drawing method of the present invention, the appropriate number of the inner surface support tools depends on factors such as the length of the raw pipe to be drawn, and therefore the upper limit is not specified.

図7は、本発明で用いる内面支持具の断面形状を示す横断面図であり、(a)〜(c)は採用され得る形状を例示している。本発明で用いる内面支持具は、例示される断面形状に限定されるものではなく、素管内面を支持できる断面形状であればよい。   FIG. 7 is a cross-sectional view showing a cross-sectional shape of an inner surface support used in the present invention, and (a) to (c) illustrate shapes that can be employed. The inner surface support used in the present invention is not limited to the exemplified cross-sectional shape, and may be any cross-sectional shape that can support the inner surface of the raw tube.

図7に示すように、内面支持具5は、リング状の形状であり、マンドレル3に装着され、マンドレル3と内面支持具5の間にクリアランスを設けることにより、引抜方向に沿って移動可能となる。内面支持具5の内径は、装着するマンドレル3とのクリアランスを1mm以下とすることが望ましい。これにより、内面支持具3が引抜加工中に振れることなく素管を内面から支持することができる。   As shown in FIG. 7, the inner surface support 5 has a ring shape, is attached to the mandrel 3, and can move along the pulling direction by providing a clearance between the mandrel 3 and the inner surface support 5. Become. The inner diameter of the inner surface support 5 is desirably 1 mm or less with respect to the mandrel 3 to be mounted. Thereby, the inner tube 3 can be supported from the inner surface without the inner surface support 3 being shaken during the drawing process.

内面支持具5の素管1a内面との最近接部は、R面取り加工を施すことができ、素管内面との最近接部外径が素管の内径より1〜10mm、さらに好ましくは1〜5mm小さく成形するのが望ましい。これらにより素管内面との接触を有効になくすことができる。
さらに、本発明の内面支持具5は、マンドレル3への挿入性を確保するため引抜方向に対抗する両端面にR面取り加工を施すのが望ましい。
The closest part of the inner surface support 5 to the inner surface of the raw pipe 1a can be chamfered, and the outer diameter of the closest part to the inner surface of the raw pipe is 1 to 10 mm, more preferably 1 to 10 mm. It is desirable to mold 5 mm smaller. Thus, contact with the inner surface of the raw tube can be effectively eliminated.
Furthermore, it is desirable that the inner surface support 5 of the present invention is subjected to R chamfering on both end faces opposed to the pulling direction in order to ensure insertion into the mandrel 3.

本発明の内面支持具は、容易に変形することがなく、かつ素管内面に疵を生じさせるおそれのない材料を選択するのが望ましい。例えば、硬質樹脂、プラスチックおよび工具鋼などが挙げられるが、中でも耐摩耗性のあるHRC50(JIS G 0202硬度)程度の工具鋼を選択するのが望ましい。工具鋼であれば容易に変形することなく、大きな摩耗屑を発生させないので管内面に疵を生じさせることがない。   For the inner surface support of the present invention, it is desirable to select a material that does not easily deform and does not cause wrinkles on the inner surface of the raw tube. For example, hard resin, plastic, tool steel, and the like can be mentioned. Among them, it is desirable to select tool steel having a wear resistance of about HRC50 (JIS G 0202 hardness). Tool steel is not easily deformed and does not generate large wear debris, so that no flaws are generated on the inner surface of the pipe.

本発明の内面支持具の厚さ(引抜方向長さ)は、特に規定するものではないが、その厚さは素管内面の保持性能に影響を及ぼすものではなく、疵防止、取り扱い性および経済性の観点から100mm以下とするのが望ましい。厚さの下限は内面支持具が素管内面を支持し得る寸法であればよい。   The thickness (length in the drawing direction) of the inner surface support of the present invention is not particularly specified, but the thickness does not affect the holding performance of the inner surface of the raw tube, preventing wrinkles, handling properties and economy. From the viewpoint of safety, it is desirable to set it to 100 mm or less. The lower limit of the thickness may be a dimension that allows the inner surface support to support the inner surface of the raw tube.

[ストッパー部材の設置]
本発明の引抜方法は、引抜加工の最終段階において、内面支持具を素管後端の近傍部に位置させる構成になるが、内面支持具が素管後端から抜け出ることを防止するため、ストッパー部材をマンドレルに装着させて素管後端に設けることができる。
[Installation of stopper members]
The drawing method of the present invention has a configuration in which the inner surface support is positioned in the vicinity of the rear end of the blank tube in the final stage of the drawing process, but a stopper is used to prevent the inner surface support from coming out of the rear end of the blank tube. The member can be attached to the mandrel and provided at the rear end of the blank tube.

ストッパー部材は素管後端に自在に着脱可能な機構を有し、引抜加工が完了したのちマンドレルから脱落しない機構が望ましい。素管後端への着脱が困難な場合は生産性の低下を招き、引抜完了後脱落する機構であれば管端から外れた衝撃でストッパー部材が飛散して危険であることによる。   It is desirable that the stopper member has a mechanism that can be freely attached and detached at the rear end of the raw tube and that does not fall off from the mandrel after the drawing process is completed. If it is difficult to attach or detach the tube from the rear end, the productivity will be reduced. If the mechanism is to be removed after the drawing is completed, the stopper member will be scattered due to the shock coming off the tube end, which is dangerous.

図8は、素管後端に設けるストッパー部材の設置状況を説明する縦部分断面図であり、(a)は設置形態を、(b)は(a)を改善した設置形態を示している。ストッパー部材6はリング状の形状からなり、素管1aの径に合わせてストッパー部材の端面に溝を切った形態が好適である。   FIGS. 8A and 8B are vertical partial cross-sectional views for explaining the installation state of the stopper member provided at the rear end of the raw pipe, where FIG. 8A shows an installation form, and FIG. 8B shows an installation form obtained by improving (a). The stopper member 6 has a ring shape, and a form in which a groove is cut in the end surface of the stopper member in accordance with the diameter of the raw tube 1a is preferable.

図8(a)に示す設置形態では、ストッパー部材6を予めマンドレル3に装着させ、マンドレル3を素管1aに挿入した時点で素管1a後端をストッパー部材6の溝61に嵌め込み、ネジ式のストッパー部材固定具62により固定する。これにより、ストッパー部材6は引抜加工において素管1aの後端に追従して移動することができる。ストッパー部材固定具62はネジ式に限らず、油圧チャックなどの機構も用いることができる。   8A, the stopper member 6 is mounted on the mandrel 3 in advance, and when the mandrel 3 is inserted into the element tube 1a, the rear end of the element tube 1a is fitted into the groove 61 of the stopper member 6, and is screwed. The stopper member fixing tool 62 is used for fixing. Thereby, the stopper member 6 can move following the rear end of the raw tube 1a in the drawing process. The stopper member fixture 62 is not limited to a screw type, and a mechanism such as a hydraulic chuck can also be used.

図8(b)に示す設置形態では、素管1aを下側からガイドロール7等を用いて支持し、素管1を案内する場合に、ストッパー部材6の下部がガイドロール7等に接触しないように改善した設置形態である。この場合でも、素管1a後端がストッパー部材6の溝61に素管1後端が十分に嵌合され、ストッパー部材固定具62によって固定されることから、ストッパー部材6は十分にその機能を発揮することができる。   In the installation mode shown in FIG. 8B, when the raw tube 1a is supported from below by using the guide roll 7 or the like and the raw tube 1 is guided, the lower portion of the stopper member 6 does not contact the guide roll 7 or the like. This is an improved installation form. Even in this case, since the rear end of the raw tube 1a is sufficiently fitted into the groove 61 of the stopper member 6 and is fixed by the stopper member fixture 62, the stopper member 6 has a sufficient function. It can be demonstrated.

ストッパー部材6を設けた場合、引抜加工の最終段階において、ストッパー部材6は引抜加工が完了するまで内面支持具5を素管後端の近傍部に位置させることができる。引抜加工の完了にともない、ストッパー部材固定具62による素管1への押し付け力よりも素管1を引き抜く力が勝ることから、素管1の後端がストッパー6の引抜方向側端面の溝61から引き抜かれる。   In the case where the stopper member 6 is provided, in the final stage of the drawing process, the stopper member 6 can position the inner surface support 5 in the vicinity of the rear end of the blank tube until the drawing process is completed. As the drawing process is completed, the pulling force of the raw tube 1 is superior to the pressing force of the stopper member fixture 62 against the raw tube 1. Therefore, the rear end of the raw tube 1 is the groove 61 on the end surface of the stopper 6 in the drawing direction. Pulled out from.

図9は、引抜加工の完了時にストッパー部材がマンドレル上で回転するのを防ぐ機構を示す横断面図である。引抜加工の完了にともないストッパー部材6が素管1aから脱落した後にマンドレル3上で回転すれば、次の引抜加工に用いる素管1aの装着作業が繁雑になる。   FIG. 9 is a cross-sectional view showing a mechanism for preventing the stopper member from rotating on the mandrel when the drawing process is completed. If the stopper member 6 rotates on the mandrel 3 after the drawing process is completed, the work for mounting the element pipe 1a used for the next drawing process becomes complicated.

引抜加工の完了にともなうストッパー部材の回転を防ぐため、マンドレル3にマンドレル溝31を設けるとともに、ストッパー部材6にストッパー部材凸部61を設けることにより、これらを嵌挿させることができる。   In order to prevent the rotation of the stopper member upon completion of the drawing process, the mandrel groove 31 is provided in the mandrel 3 and the stopper member convex portion 61 is provided in the stopper member 6 so that these can be fitted.

本発明の金属管の引抜方法による効果を確認するため、内面支持具の配置状況を変更して引抜加工を実施し、得られた金属管の偏肉悪化を評価した。評価結果を加工条件、内面支持具の配置状況、並びに偏肉測定要領および評価結果に区分して説明する。   In order to confirm the effect of the metal pipe drawing method of the present invention, the drawing process was carried out by changing the arrangement of the inner surface support, and the thickness deterioration of the obtained metal pipe was evaluated. The evaluation results will be described by classifying them into processing conditions, the arrangement status of the inner surface support, the thickness measurement procedure, and the evaluation results.

1.加工条件
引抜加工に使用した工具は、Rダイス、円筒プラグおよびそれを支持するマンドレルであり、それらの寸法、材質は次の通りである。
[Rダイス]
ベアリング部内径:194mm
アプローチ部の曲率半径:90mm
引抜方向の厚み:75mm
材質:超硬合金製
[円筒プラグ]
外径:175.0mm
両端面取り部を除く有効長さ:80mm
材質:SKD11
[マンドレル]
外径:152.4mm
1. Machining conditions The tools used for drawing are an R die, a cylindrical plug, and a mandrel that supports it, and their dimensions and materials are as follows.
[R dice]
Bearing part inner diameter: 194mm
Curvature radius of approach part: 90mm
Drawing direction thickness: 75mm
Material: Cemented carbide [Cylindrical plug]
Outer diameter: 175.0mm
Effective length excluding chamfered ends: 80mm
Material: SKD11
[Mandrel]
Outer diameter: 152.4mm

供試素管の材質は25質量%Ni−35質量%Cr合金とし、加工前処理として蓚酸塩による化成潤滑被膜処理を施し、油潤滑処理(塩素系)を塗布して3m/minの引抜速度で引抜加工を行った。引抜加工での加工スケジュールは次の通りである。
引抜前外径:223.0mm
引抜前内径:195.0mm
引抜前肉厚:14.00mm
引抜後外径:194.2mm
引抜後内径:174.9mm
引抜後肉厚:9.65mm
断面減少率Rd:43.5%
ただし、断面減少率Rd(%)は(引抜前断面積−引抜後断面積)/引抜前断面積}×100]で示す。
The material of the specimen tube is a 25 mass% Ni-35 mass% Cr alloy, a chemical lubrication coating treatment with oxalate is applied as a pre-processing treatment, an oil lubrication treatment (chlorine) is applied, and a drawing speed of 3 m / min is applied. The drawing process was performed. The processing schedule for drawing is as follows.
Outer diameter before drawing: 223.0mm
Inner diameter before drawing: 195.0mm
Thickness before drawing: 14.00mm
Outer diameter after drawing: 194.2mm
Internal diameter after drawing: 174.9mm
Thickness after drawing: 9.65mm
Cross-sectional reduction rate Rd: 43.5%
However, the cross-sectional reduction rate Rd (%) is represented by (cross-sectional area before drawing−cross-sectional area after drawing) / cross-sectional area before drawing} × 100].

2.内面支持具の配置状況
マンドレルに装着した内面支持具は、前記図7(a)に示す形状とし、工具鋼製で最近接外径を191mmとし素管内径より4mm小さく成形した。
図10および図11は、実施例における内面支持具およびストッパー部材の配置状況を説明する縦部分断面図であり、図10に比較例1〜5の配置状況を、図11に本発明例1、2の配置状況を示す。表1に詳細な配置条件を示す。
2. Arrangement condition of inner surface support The inner surface support mounted on the mandrel was formed in the shape shown in Fig. 7 (a), was made of tool steel, had a closest outer diameter of 191mm, and was formed 4mm smaller than the inner diameter of the raw tube.
10 and 11 are vertical partial cross-sectional views for explaining the arrangement of the inner surface supporter and the stopper member in the embodiment. FIG. 10 shows the arrangement of Comparative Examples 1 to 5, FIG. 2 shows the arrangement status. Table 1 shows detailed arrangement conditions.

Figure 0005626150
Figure 0005626150

3.偏肉測定要領および評価結果
素管および引抜管の偏肉率(%)は、超音波肉厚測定装置を用いてその周方向の肉厚を軸長方向全長にわたって測定し、得られた結果から[(最大肉厚−最小肉厚)/{(最大肉厚+最小肉厚)/2}}×100]により算出した。
3. Uneven thickness measurement procedure and evaluation results The thickness deviation rate (%) of the raw tube and the drawn tube is determined from the results obtained by measuring the circumferential thickness over the entire length in the axial length direction using an ultrasonic thickness measuring device. [(Maximum thickness−minimum thickness) / {(maximum thickness + minimum thickness) / 2}} × 100].

評価部位は引抜管の後端1mとし、それに相当する素管部位での偏肉率を比較し、下記(1)式により偏肉悪化を求めた。
偏肉悪化=引抜管偏肉率(%)−素管偏肉率(%) ・・・ (1)
The evaluation part was set to 1 m of the rear end of the drawn pipe, and the thickness deviation rate in the corresponding raw pipe part was compared, and the deterioration of the thickness deviation was determined by the following equation (1).
Uneven thickness deterioration = Pull-out pipe thickness change rate (%)-Raw tube thickness change rate (%) (1)

図12は、実施例の比較例および本発明例における偏肉悪化を示す図である。比較例1〜5では、偏肉悪化は2%を超え10%程度まで変動した。これに対し、本発明で規定する条件を満足する本発明例1、2は、偏肉悪化を1%程度に抑制できたことが分かる。また比較例5と本発明例1との比較により、内面支持具を複数個用いることの優位性も確認できた。   FIG. 12 is a diagram showing deterioration in uneven thickness in the comparative example of the example and the example of the present invention. In Comparative Examples 1 to 5, the deterioration of uneven thickness varied from over 2% to about 10%. On the other hand, it turns out that the invention examples 1 and 2 which satisfy the conditions prescribed | regulated by this invention were able to suppress the uneven thickness deterioration to about 1%. Further, by comparing the comparative example 5 with the inventive example 1, the superiority of using a plurality of inner surface supports could be confirmed.

さらに付言すれば、本発明例1、2のようにストッパー部材を設けることにより、引抜加工の最終段階において内面支持具が素管後端に位置するストッパー部材に押されて素管の後端部に追従し素管後端部を支持しながら引抜加工が行われ、最終的に内面支持具はプラグに接触し停止するとともに、ストッパー部材が素管から脱落し引抜加工が終了する。   In addition, by providing the stopper member as in the present invention examples 1 and 2, the inner surface support is pushed by the stopper member located at the rear end of the blank tube in the final stage of the drawing process, so that the rear end portion of the blank tube Then, the drawing process is performed while supporting the rear end portion of the blank tube. Finally, the inner surface support comes into contact with the plug and stops, and the stopper member is dropped from the blank tube, and the drawing process is completed.

このように、本発明例1、2によれば、引抜加工の最終段階まで内面支持具が素管後端部を支持しながら引抜加工が行われることから、偏肉悪化が小さくかつ真直度の優れた引抜製品を得ることができる。このため、高寸法精度の要求される、例えばその偏肉量が±0.4mm未満であることの要求されるホーニング型シリンダー用などの素材管製品を高歩留りで製造することができ、安価に供給することができることが確認できた。   Thus, according to Examples 1 and 2 of the present invention, since the drawing is performed while the inner surface support member supports the rear end portion of the blank tube until the final stage of the drawing process, the uneven thickness deterioration is small and the straightness is low. An excellent drawn product can be obtained. For this reason, it is possible to manufacture material pipe products such as those for honing type cylinders that require high dimensional accuracy, for example, that the thickness deviation is less than ± 0.4 mm, at a low yield. It was confirmed that it could be supplied.

本発明の金属管の引抜方法によれば、引抜加工にともなう素管の振れ回りや湾曲を抑制することができ、偏肉悪化が少なく真直度に優れた金属管を得ることができる。これにより、高寸法精度の要求されるホーニング型シリンダー用素材であっても高歩留りで製造することができることから、広く適用することができる。。   According to the metal tube drawing method of the present invention, it is possible to suppress the whirling and bending of the element tube accompanying the drawing process, and it is possible to obtain a metal tube that is less deteriorated in thickness and excellent in straightness. Accordingly, even a honing type cylinder material that requires high dimensional accuracy can be manufactured with a high yield, and thus can be widely applied. .

1a:素管、 1b:金属管、
2:プラグ、 3:マンドレル、 31:マンドレル溝、
4:ダイス、 5、51、52、53、54:内面支持具、
6:ストッパー部材、
61:ストッパー部材溝、 62:ストッパー部材固定具、
63:ストッパー部材凸部、
7:ガイドロール
1a: Elementary tube, 1b: Metal tube,
2: plug, 3: mandrel, 31: mandrel groove,
4: Dice, 5,5 1, 5 2, 5 3, 5 4: inner surface support,
6: Stopper member,
61: Stopper member groove, 62: Stopper member fixture,
63: stopper member convex portion,
7: Guide roll

Claims (2)

素管を内面から支持する内面支持具が装着されたマンドレルを素管内に挿入して素管全長に亘って素管の軸心と引抜軸心を一致させた状態に保持し、ダイスとプラグを用いて引抜加工を行う金属管の引抜方法において、
前記内面支持具を2つ以上用いて前記マンドレルに引抜方向に沿って移動可能に装着し、
前記ダイスから素管後端までの引抜方向の素管長さをL0とした場合に、前記内面支持具の少なくとも1つを前記ダイスからの距離が1/2L0〜L0の範囲に配置し、
さらに前記1/2L0〜L0に配置された内面支持具のうち最も当該ダイスに近く配置された内面支持具の引抜方向のダイスからの距離をL1とした場合に、前記配置された内面支持具とは別の内面支持具の少なくとも1つを前記ダイスからの距離が1/3L1〜2/3L1の範囲に配置し
前記内面支持具が前記素管後端から抜け出ることを防止する機構として、ストッパー部材を前記素管後端に設け、
引抜加工の完了にともなう前記ストッパー部材の回転を防ぐため、前記マンドレルに溝を設けるとともに、前記ストッパー部材に凸部を設けて、前記溝と前記凸部とを嵌挿させて引抜加工を行うことを特徴とする金属管の引抜方法。
Insert a mandrel equipped with an inner surface supporter that supports the inner tube from the inner surface into the inner tube and keep the axis of the tube and the drawing axis aligned with each other over the entire length of the tube. In the drawing method of metal pipes that are drawn using
Attach to the mandrel movably along the pulling direction using two or more inner surface supports,
When the length of the raw pipe in the drawing direction from the die to the rear end of the raw pipe is L 0 , at least one of the inner surface support members is disposed within a range of 1/2 L 0 to L 0 from the die. ,
Furthermore, when the distance from the die in the pulling direction of the inner surface support tool arranged closest to the die among the inner surface support tools arranged at 1/2 L 0 to L 0 is L 1 , the arranged inner surface Disposing at least one of the inner surface support members different from the support member in a range of 1 / 3L 1 to 2 / 3L 1 from the die ;
As a mechanism for preventing the inner surface support from coming out of the rear end of the raw tube, a stopper member is provided at the rear end of the raw tube,
In order to prevent rotation of the stopper member upon completion of the drawing process, a groove is provided in the mandrel, and a convex part is provided in the stopper member, and the groove and the convex part are fitted and the drawing process is performed. A method for drawing a metal tube.
前記内面支持具は、素管内面との最近接部外径が素管の内径より1〜10mm小さく成形されていることを特徴とする請求項1に記載の金属管の引抜方法。
The method of drawing a metal tube according to claim 1, wherein the inner surface support tool is formed such that the outer diameter of the closest part to the inner surface of the element tube is smaller by 1 to 10 mm than the inner diameter of the element tube.
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