JP5617416B2 - Laser welding method and laser welding apparatus - Google Patents

Description

  The present invention relates to a laser welding method and a laser welding apparatus for simultaneously performing laser welding and arc welding on a workpiece.

  Laser welding is used as a method capable of performing high-speed welding. However, if there is a gap in the workpiece, the laser beam may escape from the gap and welding may not be possible. In order to compensate for this drawback, a laser welding method that combines laser welding and consumable electrode arc welding has been proposed. However, the welding speed of the wire used for arc welding cannot be adjusted independently of the welding current, and its application range is limited. In order to solve this problem, the inventor of the present invention proposes a new method for feeding filler to welding positions of laser welding and arc welding, and individually adjusts the welding speed and welding current ( For example, see Patent Document 1).

  FIG. 9 is a schematic diagram showing the configuration of a laser welding method conventionally proposed by the inventors of the present invention. 1 is a workpiece, 2 is a laser beam, 3 is a wire, 4 is an arc generated between the wire 3 and the workpiece 1, 5 is a droplet formed by melting the wire 3, The molten pool formed by the laser beam 2 and the arc 4 on the workpiece 1, 7 is a filler fed to the welding position of the workpiece 1, and 8 is a bead formed by solidification of the molten pool 6. It is.

  FIG. 10 is a schematic diagram for explaining the principle of individual adjustment of the welding speed and welding current of the laser welding method proposed by the inventors of the present invention. MRA is a melting curve showing the welding speed of a laser welding method that combines laser welding and consumable electrode arc welding. MRH is a melting curve indicating the sum of the melting curve MRF indicating the welding speed of the filler 7 and the melting curve MRA. Assuming that the target welding speed is VW0, in order to realize VW0 by the laser welding method combining laser welding and consumable electrode type arc welding, a welding current of I0 is necessary, but the laser proposed by the inventors of the present invention. In the welding method, the required welding current is IH lower than I0. If the melting curve MRF is adjusted, the welding current IH can be adjusted in a wide range regardless of I0.

  In the laser welding method proposed by the inventor in the past, the welding speed can be adjusted separately from the arc current by using a filler. As shown in Document 1, for example, in the welding of mild steel, the molten metal is concentrated on the tip of the filler to improve the wettability of the molten metal to the base material, and a good bead can be formed. Then, there is an effect of expanding the allowable gap. However, the thin fillet joint of thin steel plates is effective for thin plates with a thickness of 1.2 mm, but it can be seen that undercut occurs near the upper plate bond area as the plate thickness increases. It was. Therefore, it is required to further increase the bridging ability with respect to the gap of the molten metal so that it can cope with the thick.

International Publication No. 2010/021094

Wang, Nishimura, Katayama, Mizutani, Hybrid welding with filler, Proc. Of the 73rd Laser Processing Society of Japan (2010), pp. 99-107

  In view of the problems of the prior art, the problem to be solved by the present invention is to perform filler welding at the welding position while simultaneously performing laser welding and arc welding performed by feeding a wire to the welding position of the workpiece. In the laser welding method to be supplied, the laser beam is irradiated to the same position as the target position of the filler on the surface of the workpiece, and the angle formed by the center axis of the filler and the optical axis of the laser beam is 45 degrees or less. The present invention provides a laser welding method.

In order to achieve the above object, the present invention provides a laser welding method for supplying a filler to a welding position while simultaneously performing laser welding and arc welding performed by feeding a wire to the welding position of the workpiece. The laser beam is irradiated to the same position as the target position of the filler on the surface of the laser beam, the diameter of the laser beam is adjusted to a predetermined size by defocusing, and the angle formed by the center axis of the filler and the optical axis of the laser beam is 45. This is a laser welding method in which the surface of the workpiece is placed closer to the laser beam incidence side than the focal point of the laser beam. Further, the present invention for achieving the above object, a laser generating means for irradiating a laser beam to the welding position of the object to be welded, and a wire feeding means for feeding wire to the welding position, the follower ear feeding means control products and Lawah ear and Kyusuru arc generating unit feeding power for arc welding to the welding subject, the filler feeding means for feeding the filler to the welding position, les chromatography the generator and a chromatography and control means for controlling the click generating means irradiates the laser beam at the same position as the target position of the put that off filler on the surface of the object to be welded, the diameter of the laser beam having a predetermined defocus on the size adjusting the angle between the optical axis of the central shaft and Les Zabimu filler is below 45 degrees, a laser welding apparatus the focal point of the laser beam is arranged to be positioned within the object to be welded.

The present invention also provides a laser welding method and a laser welding apparatus in which the diameter of the laser beam on the surface of the workpiece is 0.7 to 1.3 times the filler diameter.

  Further, the present invention is a laser welding method and a laser welding apparatus that perform welding by arranging in the order of wire, laser beam, and filler, or in the order of filler, laser beam, and wire from the direction of welding.

Further, the present invention is a laser welding method and laser welding apparatus according to 5 times the distance from the first diameter of the wire between the irradiation position of the aiming position of the laser beam at the surface of the object to be welded wires.

The present invention also provided with a heating means for supplying a current to the filler, contacting the object to be welded or weld pool and off filler, welding while heating the off filler by the flowing current to off filler A laser welding method and a laser welding apparatus.

The present invention as described above, while the arc welding performed by feeding the laser welding and the wire to the welding position of the object to be welded at the same time, in the laser welding method of supplying filler to the welding position, the object to be welded irradiates the laser beam at the same position as the target position of the filler in the surface, the diameter of the laser beam is adjusted to a predetermined size in the defocus, 45 degrees angle between the optical axis of the central shaft and Les Zabimu filler The welding speed is increased by placing the surface of the work piece closer to the laser beam incident side than the focal point of the laser beam, and the bridging ability to the molten metal gap is increased, and a wide allowable gap is obtained in joint welding. Can do.

In the laser welding apparatus in Embodiment 1 of this invention, the schematic diagram which shows the structure of the interaction of a laser beam and a filler. Graph showing an actual measurement example (mild steel) of the relationship between the laser beam and filler angle and filler welding speed Photograph showing filler melting condition (mild steel) taken with high-speed video Photograph showing the appearance of the bead appearance and cross-sectional shape of overlap fillet weld of mild steel sheet (plate thickness 1.6mm) Photograph showing the melting situation of the filler (corresponding to FIG. 6) taken with high-speed video Graph showing an actual measurement example (mild steel) of the relationship between the laser beam diameter and the maximum filler welding speed at which a good bead appearance can be obtained when the focal position is changed by defocusing The schematic diagram which shows the structure of the laser welding apparatus in Embodiment 2 of this invention. Schematic diagram when irradiating filler with laser beam and schematic diagram of filler current and welding speed obtained with laser apparatus of the present invention Schematic diagram showing the structure of a conventional laser welding method Graph explaining the principle of independent adjustment of welding speed and welding current in conventional laser welding methods

(Embodiment 1)
FIG. 1 is a schematic diagram showing an interaction between a laser beam 2 and a filler 7 in the laser welding apparatus according to Embodiment 1 of the present invention. In addition, the same code | symbol is attached | subjected to the place which has the structure, operation | movement, and effect similar to the content shown to FIG. 9 and FIG. 10, detailed description is abbreviate | omitted, and it demonstrates centering on a different part.

  7 a is a chip attached to a torch for feeding the filler 7. A is a target point on the surface of the workpiece 1 of the laser beam 2 and the filler 7. aa ′ is the central axis of the filler 7, and bb ′ is the optical axis of the laser beam 2. The target points on the surfaces of both the workpieces 1 are shown at the same position, which is most effective for securing the interaction length between the laser beam 2 and the filler 7.

  In actual welding, before the start of welding, the central axis aa ′ and the optical axis bb ′ are aligned with the same point (point A) on the surface of the work piece 1. There is a possibility that the target point of the filler 7 slightly deviates from the target point of the laser beam 2 due to the minute fluctuation of 7 or curl. The maximum deviation length depends on the feeding speed of the filler 7, but it is desirable to make it less than one fifth of the diameter of the filler 7.

  S is an interaction area between the laser beam 2 and the filler 7, and LFL represents an interaction length. In the actual welding, it is difficult to capture and directly observe the interaction area or the interaction length even if means such as high-speed video is used. In the following description, for the sake of convenience, the melting region of the filler 7 that can be directly observed by means such as high-speed video will be referred to as an interaction region, and the area or length will be referred to as an interaction area and an interaction length, respectively.

  As shown in the figure, if the spread angle of the laser beam 2 to be used, the laser output, and the diameter of the filler 7 are constant and the target point of both is the same point A, the interaction area S and the interaction length are shown. LFL is determined by an angle αFL formed by the center line of the filler 7 and the optical axis of the laser beam 2. The smaller the angle αFL, the longer the interaction length LFL. When the interaction length LFL is long, the time during which the laser beam 2 irradiates the filler 7 becomes long, so that the filler 7 is more easily melted. When the interaction length LFL is long, when the tip of the filler 7 is brought into contact with the molten pool, the molten metal tends to collect at the filler tip, and the bridging ability to the gap of the molten metal increases even if there is a gap. Therefore, in the case of joint welding, the effect of expanding the allowable gap can be obtained.

  As an example, FIG. 2 and FIG. 3 show the relationship between the angle of the laser beam 2 and the filler 7 measured with mild steel and the filler welding speed, and the melting state of the filler 7 taken by high-speed video, respectively. When the angle between the laser beam 2 and the filler 7 was set to 40 ° or less, it was observed that the filler welding speed increased by 25% or more as compared to 50 °. This is because, as shown in FIG. 3, the interaction length LFL between the laser beam 2 and the filler 7 is increased to 1.7 to 1.8 times, and the filler 7 is easily melted.

  As described above, by reducing the angle αFL between the laser beam 2 and the filler 7, the interaction length LFL of both can be increased. When this length LFL is long, it is possible to further increase the bridging ability of the molten metal when performing joint welding, for example, welding of a fillet joint, and the allowable gap can be expanded.

  As an example, FIG. 4 shows a bead appearance and a cross-sectional shape showing an allowable gap when performing a fillet welding of a thin steel sheet having a thickness of 1.6 mm, and FIG. 5 shows a melting state of the filler 7 taken by high-speed video. Show. As shown in the figure, it was found that the interaction length LFL was long and the allowable gap was wide when the angle between the laser beam 2 and the filler 7 was 20 °. In the figure, the angle between the laser beam 2 and the filler 7 is set to 20 °. However, in actual welding, it is preferable to set the angle to 45 ° or less in consideration of various variables.

  As described above, according to the laser welding apparatus in the first embodiment of the present invention, the laser beam is irradiated to the same position as the filler target position on the surface of the workpiece, and the central axis of the filler and the light of the laser beam are irradiated. By setting the angle formed with the shaft to 45 degrees or less, the welding speed can be increased, and a wide allowable gap can be obtained in joint welding.

  In the first embodiment of the present invention described above, the same effect can be obtained by setting the diameter of the laser beam 2 to 0.7 to 1.3 times the diameter of the filler 7. When the diameter of the laser beam 2 is adjusted by defocusing, the same effect can be obtained by arranging the surface of the workpiece 1 on the incident side of the laser beam 2 from the focal point of the laser beam 2. it can.

  The reason will be described with reference to FIG. FIG. 6 shows the relationship between the diameter of the laser beam 2 and the maximum filler welding speed at which a good bead appearance can be obtained when the focal position is changed by defocusing. Regardless of whether the focal point is inside or above the workpiece 1 by defocusing, the maximum filler welding speed was obtained when the diameter of the laser beam 2 and the diameter of the filler 7 were made substantially the same. .

  In addition, when the diameter of the laser beam 2 was made substantially the same as the diameter of the filler 7, a higher filler welding speed was obtained when the focal position was located inside the workpiece 1. In actual welding, it is desirable that the diameter of the laser beam 2 is 0.7 to 1.3 times the diameter of the filler 7 in consideration of various variable factors.

(Embodiment 2)
FIG. 7 is a schematic diagram showing the configuration of the laser welding apparatus according to Embodiment 2 of the present invention. In addition, the same code | symbol is attached | subjected to the place which has the structure, operation | movement, and effect similar to the content shown to FIG.1, FIG.9 and FIG.10, detailed description is abbreviate | omitted, and it demonstrates centering on a different part.

  Reference numeral 9 denotes a laser generating means comprising a laser oscillator 10, a laser transmission means 11, and a condensing optical system 12. 13 is connected to the torch 16 through which the wire 3 is passed by the cable 14, and is connected to the work piece 1 by the cable 15, and power for generating the arc 4 between the wire 3 and the work piece 1. Arc generating means for feeding 17 is a wire feeding means for feeding the wire 3 to the workpiece 1 through the torch 16, and 18 is a filler feeding means for feeding the filler 7 to the welding position of the workpiece 1 through the torch 19. is there. A heating means 20 is connected to the torch 19 and the workpiece 1 by the cable 21 and the cable 22 and is heated by supplying an electric current to the filler 7. Reference numeral 23 denotes control means for controlling the laser generating means 9, the arc generating means 13, the filler feeding means 18, and the heating means 20.

  The laser generating means 9 condenses the laser beam 2 by the condensing optical system 12 and irradiates the work piece 1. The condensing optical system 12 may be composed of one or a plurality of lenses. The laser transmission means 11 may be an optical fiber or a transmission system combined with a lens.

  Although not shown, the laser oscillator 10 can freely control its output value and output timing by an external control device. The arc generating means 13 controls the wire feeding means 17 at the start of welding, and feeds the wire 3 toward the workpiece 1 while the wire 3 and the workpiece 1 are in contact with each other. The arc 4 is controlled to be generated. At the end of welding, the wire feeding means 17 stops feeding the wire 3 and controls the arc 4 to stop.

  The filler feeding device 18 or the wire feeding device 17 can freely control the feeding speed and the start and stop of feeding by an external control device.

  The heating means 20 can supply a predetermined current, and the current value and supply timing can be controlled by an external control device. The heating unit 20 may be, for example, a power source that supplies a constant direct current or a power source that supplies a pulsed current. Something like a TIG power supply may be used.

  The control means 23 may use a computer, but may use components, devices, apparatuses, or combinations thereof having a calculation function such as a computer. As the control means 23, a robot may be used. In this case, although the detailed description is omitted, the condensing optical system 12, the torch 16, and the torch 19 may be fixed to the manipulator portion of the robot.

  Although not shown in the drawing, the control means 23 is the timing of welding start (arc start, laser irradiation start), the feed speed of the wire 3 or filler 7 or the timing of changing it, the heating current of the filler 7 or the timing of changing it. Can be controlled.

  The operation of the laser welding apparatus in the first embodiment of the present invention will be described.

  The control means 23 controls the laser generation means 9 and the arc generation means 13 to perform welding by irradiating the welding position of the work 1 or generating the arc 4, and at the same time, the filler 7 at the welding position. Operate to supply. Further, the control means 23 controls the heating means 20 to supply a current for heating the filler 7.

  The principle of further increasing the welding speed by heating the filler 7 with the heating means 20 will be described with reference to FIG. In addition, the same code | symbol is attached | subjected to the place which has the structure, operation | movement, and effect similar to the content shown to FIG.1, FIG.9 and FIG.10, detailed description is abbreviate | omitted, and it demonstrates centering on a different part.

  FIG. 8A shows a schematic diagram when the laser beam 2 irradiates the filler 7, and the basic configuration is the same as that of FIG. 9, but the arc portion is omitted. 7a is a chip in the torch 19 for energizing the filler 7 through this. In order to simplify the description, power supply to the filler 7 will be described from the tip of the chip 7a.

  Accordingly, the heating of the filler 7 is determined by the heating current to the filler 7, that is, the resistance of the filler 7 and the protrusion length L 0 of the filler 7 if the feeding speed of the filler 7 is constant. Needless to say, the higher the filler current or the longer the protruding length L0, the greater the heating effect.

  FIG.8 (b) shows the schematic diagram of the welding speed | velocity obtained with a filler current and the laser welding apparatus of this invention. This corresponds to the arc current IH in FIG. In FIG. 10, since there is no filler current, the overall welding speed VW0 corresponds to the welding speed VWF by the filler 7 and the welding speed by the wire 3 (not shown in FIG. 10, but in FIG. 8B, VWA). ).

  In FIG. 8, the description will be made under the condition of the filler current IF. The welding speed VWH in the first embodiment of the present invention corresponding to this filler current is composed of three parts. One is VWA and the other is VWF. This is the same as the conventional laser welding apparatus shown in FIG. The third is VWFH, which is increased by supplying the filler current IF. As illustrated, since only the filler current IF can be increased regardless of the VWA or VWF, the overall welding speed in the first embodiment of the present invention can be further increased by VWFH.

  According to the configuration and operation of the laser apparatus of the present invention, it is possible to increase the overall welding speed of the present invention by increasing the filler current without increasing the arc current. When the welding speed is increased at a low arc current, the ability to bridge the gap even when there is a gap is increased and a wide allowable gap can be realized.

  As described above, according to the laser welding apparatus in the second embodiment of the present invention, the filler is supplied to the welding position while simultaneously performing the laser welding and the arc welding performed by feeding the wire to the welding position of the workpiece. In the laser welding method, the welding speed can be increased by bringing the filler into contact with the work piece or the molten pool, and performing welding while heating the filler by passing an electric current through the filler. A wide allowable gap can be obtained by welding.

  In the laser welding apparatus according to the first and second embodiments of the present invention described above, welding is performed by arranging the wire, the laser beam, the filler, or the filler, the laser beam, and the wire in this order from the welding progress direction. A similar effect can be obtained.

  Further, in the laser welding apparatus according to the first and second embodiments of the present invention described above, the target position of the wire 3 on the surface of the workpiece 1 and the irradiation position of the laser beam 2 (for example, point A in FIG. 1). The same effect can be obtained by setting the distance between and 1 to 5 times the wire diameter.

  This is for the following reason. If the distance between the irradiation position of the laser beam 2 and the target position of the wire 3 is too short, although not shown, the droplet 5 moving to the molten pool 6 receives the direct irradiation of the laser beam 2 and becomes intense. It may evaporate or become spattered. On the other hand, if the distance between the two is too long, the molten pool formed by the laser beam 2 is separated from or separated from the molten pool formed by the arc 4, so that the ability to melt the workpiece 1 is reduced. In actual welding, the distance between the two is preferably 1 to 5 times the wire diameter.

  As described above, according to the present invention, in the laser welding method of supplying filler to the welding position while simultaneously performing laser welding and arc welding performed by feeding a wire to the welding position of the workpiece, While irradiating a laser beam at the same position as the target position of the filler on the surface of the welded object, and increasing the welding speed by making the angle between the center axis of the filler and the optical axis of the laser beam be 45 degrees or less In addition, it is possible to provide a laser welding method and a laser welding apparatus capable of enhancing the bridge ability with respect to the gap of molten metal and obtaining a wide allowable gap in joint welding.

DESCRIPTION OF SYMBOLS 1 Workpiece 2 Laser beam 3 Wire 4 Arc 5 Droplet 6 Molten pool 7 Filler 7a Tip 8 Bead 9 Laser generating means 10 Laser oscillator 11 Laser transmission means 12 Condensing optical system 13 Arc generating means 14 Cable 15 Cable 16 Torch 17 Wire feeding means 18 Filler feeding means 19 Torch 20 Heating means 21 Cable 22 Cable 23 Control means A Target point S Interaction area I0 Welding current IF Filler current IH Welding current L0 Overhang length LFL Interaction length MRA Melting curve MRA1 Melting curve MRF Melting curve MRF1 Melting curve MRH Melting curve MRH1 Melting curve VW0 Welding speed VWA Welding speed VWF Welding speed VWFH Welding speed VWH Welding speed αFL Angle

Claims (10)

In the laser welding method of supplying filler to the welding position while simultaneously performing laser welding and arc welding performed by feeding a wire to the welding position of the workpiece,
While irradiating a laser beam to the same position as the target position of the filler on the surface of the workpiece,
Adjusting the diameter of the laser beam to a predetermined size by defocusing,
The angle formed by the central axis of the filler and the optical axis of the laser beam is 45 degrees or less ,
A laser welding method in which a surface of the workpiece is disposed closer to an incident side of the laser beam than a focal point of the laser beam . As the diameter of the laser beam on the surface of the object to be welded, the laser welding method according to claim 1, 0.7 to 1.3 times the diameter of the filler. From the traveling direction of the welding, the wire, the laser beam, the order of the filler, or the filler, the laser beam, the laser welding method according to claim 1 or 2 performs the placed welding in the order of the wire. Laser welding method according to any one of claims 1 to 3, 1 to 5 times the diameter of the wire the distance between the irradiation position of the laser beam and aiming position on the surface of the object to be welded of the wire. The filler and the contacting the object to be welded or weld pool, the laser welding method according to any one of claims 1 to 4 for welding while heating the filler by supplying a current to the filler. Laser generating means for irradiating a welding position of a workpiece to be welded, wire feeding means for feeding a wire to the welding position, and an arc on the wire and the workpiece to be welded while controlling the wire feeding means Arc generating means for supplying electric power for welding, filler supplying means for supplying filler to the welding position, control means for controlling the laser generating means and the arc generating means,
While irradiating a laser beam to the same position as the target position of the filler on the surface of the workpiece,
Adjusting the diameter of the laser beam to a predetermined size by defocusing,
The angle formed by the central axis of the filler and the optical axis of the laser beam is 45 degrees or less ,
A laser welding apparatus arranged so that a focal point of the laser beam is positioned in the workpiece. As the diameter of the laser beam on the surface of the object to be welded, the laser welding apparatus according to claim 6, 0.7 to 1.3 times the diameter of the filler. From the traveling direction of the welding, the wire, the laser beam, the order of the filler, or the filler, the laser beam, the laser welding apparatus according to claim 6 or 7 performs the placed welding in the order of the wire. Laser welding apparatus according to any one of claims 6 to 8, 1 to 5 times the diameter of the wire the distance between the irradiation position of the laser beam and aiming position on the surface of the object to be welded of the wire. Provided with a heating means for supplying a current to the filler, the said filler contacting the object to be welded or weld pool claims 6 to perform welding while heating the filler by supplying a current to the filler 9 The laser welding apparatus according to any one of the above.