JP5617305B2 - refrigerator - Google Patents

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JP5617305B2
JP5617305B2 JP2010074701A JP2010074701A JP5617305B2 JP 5617305 B2 JP5617305 B2 JP 5617305B2 JP 2010074701 A JP2010074701 A JP 2010074701A JP 2010074701 A JP2010074701 A JP 2010074701A JP 5617305 B2 JP5617305 B2 JP 5617305B2
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storage case
food storage
food
fixing means
door
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JP2011149679A (en
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明莉 畑
明莉 畑
天良 智尚
智尚 天良
梅田 章広
章広 梅田
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D25/00Charging, supporting, and discharging the articles to be cooled
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D3/00Devices using other cold materials; Devices using cold-storage bodies

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)

Description

本発明は食品収納ケース内の温度上昇を抑制することが可能な冷蔵庫に関するものである。   The present invention relates to a refrigerator capable of suppressing a temperature rise in a food storage case.

従来の冷蔵庫においては、冷凍室および野菜室には専用に設けた扉を開閉することにより扉と共に引き出し式に出し入れできる食品収納ケースが収納されている。冷凍室に備えた食品収納ケースには氷や冷凍食品などを収納し、野菜室に備えられた食品収納ケースには野菜などを収納する。   In a conventional refrigerator, a freezer compartment and a vegetable compartment contain food storage cases that can be pulled out and put together with the door by opening and closing a dedicated door. Ice or frozen food is stored in the food storage case provided in the freezer compartment, and vegetables are stored in the food storage case provided in the vegetable compartment.

引き出し式で食品収納ケースを出し入れする冷蔵庫において、引出装置の断熱扉の断熱性を改良した技術例としては、例えば特許文献1が挙げられる。   Patent Document 1 is an example of a technical example in which the heat insulating property of the heat insulating door of the drawer device is improved in a refrigerator that pulls out and puts in a food storage case.

以下、図6、図7を参照しながら従来の技術例を説明する。図6は従来の技術例から引用したものであり、前記引出装置の側面断面図である。この引出装置である扉1は、前面板2と、発泡多層樹脂シート5を熱成形して形成された内面板3と、前面板2と内面板3の間の空間に充填された発泡ポリウレタンなどからなる発泡断熱材4とで構成されている。図5は発泡多層樹脂シート5の断面図であり、発泡多層断面シート5は発泡層6の上下の表面に樹脂フィルム7a、7bが積層されている。扉1は発泡断熱材4の他に発泡層6を設けたことにより、冷蔵庫等の引出装置の断熱性を向上させたものである。   Hereinafter, a conventional technique example will be described with reference to FIGS. FIG. 6 is cited from the prior art and is a side sectional view of the drawing device. The door 1 serving as the drawing device includes a front plate 2, an inner surface plate 3 formed by thermoforming the foamed multilayer resin sheet 5, foamed polyurethane filled in a space between the front plate 2 and the inner surface plate 3, and the like. It is comprised with the foam heat insulating material 4 which consists of. FIG. 5 is a cross-sectional view of the foamed multilayer resin sheet 5. The foamed multilayer cross-sectional sheet 5 has resin films 7 a and 7 b laminated on the upper and lower surfaces of the foamed layer 6. The door 1 is provided with a foam layer 6 in addition to the foam heat insulating material 4, thereby improving the heat insulation of a drawer device such as a refrigerator.

特開2000−258045号公報JP 2000-258045 A

しかしながら、上記従来技術では冷蔵庫の扉、つまり前面部の断熱性を高めたものであり、扉を開放し食品収納ケースが外出した場合は考慮されていない。   However, in the above-described conventional technology, the heat insulation of the refrigerator door, that is, the front surface portion is enhanced, and no consideration is given to the case where the door is opened and the food storage case goes out.

引き出し式で食品収納ケースを出し入れする冷蔵庫においては、扉を開放した場合、食品収納ケースの開口部を有する上面部および底面部外側と側面部外側といった食品収納ケース全体が外気に直接さらされ食品収納ケース自体および食品収納ケースを介して内部に収納された食品の温度上昇し、さらに扉の開放にともなう外気流入により食品収納ケース内の食品の温度が上昇する。   In a refrigerator that pulls out and puts in a food storage case, when the door is opened, the entire food storage case such as the top surface, bottom surface outside and side surface outside of the food storage case is directly exposed to the outside air. The temperature of the food stored inside through the case itself and the food storage case rises, and the temperature of the food in the food storage case increases due to the inflow of outside air as the door opens.

一般の冷蔵庫においては、冷蔵庫の断熱箱体は外箱と内箱の間に断熱材が充填され、前記断熱箱体の断面構造は3層構造とされており、断熱性を高める構造を有しているのに対して、前記食品収納ケースはプラスチック1層構造であり断熱性を高める構造および機能を有していない。   In a general refrigerator, the heat insulating box of the refrigerator is filled with a heat insulating material between the outer box and the inner box, and the cross-sectional structure of the heat insulating box is a three-layer structure, and has a structure that enhances heat insulating properties. On the other hand, the food storage case has a plastic single-layer structure and does not have a structure and a function for improving heat insulation.

そのため、従来の冷蔵庫において、扉を開放した際に食品収納ケース内の温度が上昇し、冷蔵庫内の熱負荷が増大するという課題を有していた。特に外気温との差が大きい冷凍室においては、室内および食品収納ケース内温度は−20℃前後に冷却されているが、扉を開放した際に−10℃にまで温度が上昇する場合もある。この際には、食品収納ケース内の冷凍食品の表面温度が上昇して、−10℃の温度でも食品によっては、例えばアイスクリームは、食品の表面が溶けてしまう。   Therefore, the conventional refrigerator has a problem that when the door is opened, the temperature in the food storage case rises and the heat load in the refrigerator increases. Especially in the freezer compartment where the difference from the outside temperature is large, the temperature inside the room and the food storage case is cooled to around -20 ° C, but the temperature may rise to -10 ° C when the door is opened. . At this time, the surface temperature of the frozen food in the food storage case rises, and even at a temperature of −10 ° C., the surface of the food, for example, ice cream melts.

本発明は上記問題を解消して、簡単な構造で食品収納ケース内の温度上昇を抑制することで冷蔵庫内の熱負荷を低減する冷蔵庫を提供することを目的とする。   An object of the present invention is to provide a refrigerator that solves the above problems and reduces the heat load in the refrigerator by suppressing the temperature rise in the food storage case with a simple structure.

前記従来の課題を解決するために、本発明の冷蔵庫は、引き出し式の食品収納ケースを設けた冷蔵庫において、前記食品収納ケースは樹脂で一体成形された上面に開口部を有する食品収納ケースであって、前記食品収納ケースの側面部或いは底面部を構成する面の断面構造が、最も外側となる表面部にスキン層を有し、前記表面部に隣接した内層部に多孔体構造を有するものにおいて、前記食品収納ケースは射出発泡成形で、熱分解型の化学発泡剤を用いた化学発泡成形により形成され、核剤或いは添加剤を1種類以上含むことにより、前記食品収納ケースの内部層に独立気泡を含む多孔体構造を形成したものである。 In order to solve the above-mentioned conventional problems, the refrigerator of the present invention is a refrigerator provided with a drawer-type food storage case, wherein the food storage case is a food storage case having an opening on an upper surface integrally formed of resin. The cross-sectional structure of the surface constituting the side surface portion or bottom surface portion of the food storage case has a skin layer on the outermost surface portion and a porous structure in the inner layer portion adjacent to the surface portion. The food storage case is formed by injection foaming, chemical foaming using a pyrolytic chemical foaming agent, and contains at least one kind of nucleating agent or additive so that it is independent of the inner layer of the food storage case. A porous body structure containing bubbles is formed .

これによって、前記食品収納ケースは多孔体構造のため、内部層に気体を含む気孔を多数有しており、熱伝導率が小さくなり断熱性が向上し、扉の開放により食品収納ケースが外出した場合、食品収納ケース自体および食品ケースを介した食品収納ケース内の温度上昇を抑制し、貯蔵されている食品の温度上昇を低く抑えることができる。従い、扉を開閉する際に起きる食品品質の低下を抑制することができ、食品の保鮮性を向上させることが可能となる。そして、食品の温度上昇を低く抑えられるため、扉を閉めた後の冷却においても所定温度に冷却するまでに時間を短縮することができ、省エネルギーの冷蔵庫を実現することができる。   As a result, the food storage case has a porous structure, and thus has a large number of pores containing gas in the inner layer, the thermal conductivity is reduced, the heat insulation is improved, and the food storage case goes out by opening the door. In this case, the temperature rise of the food storage case itself and the food storage case via the food case can be suppressed, and the temperature increase of the stored food can be suppressed low. Accordingly, it is possible to suppress a decrease in food quality that occurs when the door is opened and closed, and it is possible to improve the freshness of the food. And since the temperature rise of a foodstuff can be suppressed low, time can be shortened before cooling to predetermined temperature also in the cooling after closing a door, and an energy saving refrigerator can be implement | achieved.

本発明によれば、食品の保鮮性を向上し、省エネルギーを実現した冷蔵庫を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the refrigerator which improved the freshness of food and implement | achieved energy saving can be provided.

実施の形態1の冷蔵庫の側面断面図Side surface sectional drawing of the refrigerator of Embodiment 1. 実施の形態1の冷蔵庫の要部側面断面図Main part side surface sectional drawing of the refrigerator of Embodiment 1 実施の形態1による食品収納ケースと、従来の食品収納ケースとの扉を開放した際の食品収納ケース内の温度上昇の比較図Comparison diagram of temperature rise in food storage case when door of food storage case according to embodiment 1 and conventional food storage case is opened 実施の形態2の冷蔵庫の側面断面図Side surface sectional view of the refrigerator of the second embodiment 実施の形態3の冷蔵庫の要部の側面断面図Side surface sectional drawing of the principal part of the refrigerator of Embodiment 3. 従来の冷蔵庫等の引出装置である扉の側面断面図Side sectional view of a door which is a drawer device such as a conventional refrigerator 図4中の内面板を構成する発泡多層断熱シートの断面図Sectional drawing of the foam multilayer heat insulation sheet which comprises the inner surface board in FIG.

第1の発明は、引き出し式の食品収納ケースを設けた冷蔵庫において、前記食品収納ケースは樹脂で一体成形された上面に開口部を有する食品収納ケースであって、前記食品収納ケースの側面部或いは底面部を構成する面の断面構造が、最も外側となる表面部にスキン層を有し、前記表面部に隣接した内層部に多孔体構造を有するものにおいて、前記食品収納ケースは射出発泡成形で、熱分解型の化学発泡剤を用いた化学発泡成形により形成され、核剤或いは添加剤を1種類以上含むことにより、前記食品収納ケースの内部層に独立気泡を含む多孔体構造を形成した冷蔵庫である。 1st invention is the refrigerator which provided the drawer-type food storage case, The said food storage case is a food storage case which has an opening part in the upper surface integrally molded with resin, Comprising: The side part or the said food storage case cross-sectional structure of the surface constituting the bottom portion, the outermost and has a skin layer on the surface portion comprising, in those that have a porous structure in the inner layer portion adjacent to said surface portion, said food storage case injection foaming And formed by chemical foaming using a pyrolytic chemical foaming agent, and by containing one or more kinds of nucleating agents or additives, a porous structure containing closed cells was formed in the inner layer of the food storage case. It is a refrigerator.

これによって、食品収納ケースは多孔体構造のため、内部層に気体を含む気孔を多数有しており、熱伝導率が小さくなり断熱性が向上し、扉の開放により食品収納ケースが外出した場合、食品収納ケース自体および食品ケースを介した食品収納ケース内の温度上昇を抑制し、貯蔵されている食品の温度上昇を低く抑えることができる。また、扉を開閉する際に起きる食品品質の低下を抑制することができ、食品の保鮮性を向上させることが可能となる。
このように、食品および食品収納ケースの温度上昇を低く抑えられるため、扉を閉めた後の冷却においても所定温度に冷却するまでに時間を短縮することができ、省エネルギーの冷蔵庫を実現することができる。
As a result, when the food storage case has a porous structure, it has a large number of pores containing gas in the inner layer, the thermal conductivity is reduced and the heat insulation is improved, and the food storage case goes out by opening the door The temperature rise in the food storage case itself and the food storage case via the food case can be suppressed, and the temperature increase of the stored food can be suppressed low. Moreover, the fall of the food quality which arises when opening and closing a door can be suppressed, and it becomes possible to improve the freshness of food.
As described above, since the temperature rise of the food and the food storage case can be kept low, even after cooling after the door is closed, the time can be shortened until the temperature is lowered to the predetermined temperature, and an energy saving refrigerator can be realized. it can.

第2の発明は、第1の発明において、食品収納ケースを冷凍室内に設けたことにより、前記食品収納ケースは断熱性を有しており、冷凍室扉の開放による食品収納ケースの外出時の、冷凍食品の温度上昇が抑制できることに加え、最も外気との温度差が大きく外気の影響を受けやすい冷凍室に、前記食品収納容器を設けているので、冷凍食品の温度上昇を抑制できることにより、冷凍食品および冷凍室内の温度を扉開放以前の温度にまで冷却するためのエネルギー負担が小さくなり省エネルギーの効果もある。 According to a second invention, in the first invention, the food storage case has a heat insulating property by providing the food storage case in the freezer compartment, and the food storage case is opened when the freezer compartment door is opened. In addition to being able to suppress the temperature rise of frozen food, since the food storage container is provided in the freezing chamber where the temperature difference with the outside air is most likely to be affected by the outside air, the temperature rise of the frozen food can be suppressed, The energy burden for cooling the temperature of the frozen food and the freezer compartment to the temperature before opening the door is reduced, and there is also an energy saving effect.

の発明は、第1または2の発明において、前記食品収納ケースに蓄冷材を取り付けた冷蔵庫であるので、扉の開放による食品収納ケースの外出時に、蓄冷材により食品収納ケースの低温が保たれて、貯蔵されている食品の温度上昇を抑制できるとともに、投入さ
れた食品や流入した外気の熱負荷は蓄冷材で吸熱し冷却されるので食品を短時間に冷却することが可能となる。前記食品収納ケースは多孔体構造のため、熱伝導率が小さく断熱性を有しており、蓄冷材を前記食品収納ケースに取り付けることにより、扉の開閉時の外気による前記食品収納ケース内の温度上昇を抑制する効果はさらに高まる。
The third invention is the refrigerator according to the first or second invention , wherein a cold storage material is attached to the food storage case. Therefore, when the food storage case goes out by opening the door, the low temperature of the food storage case is maintained by the cold storage material. As a result, the temperature rise of the stored food can be suppressed, and the heat load of the input food and the inflowing outside air is absorbed and cooled by the cold storage material, so that the food can be cooled in a short time. Since the food storage case has a porous structure, it has a low thermal conductivity and heat insulation, and by attaching a cold storage material to the food storage case, the temperature inside the food storage case due to outside air when the door is opened and closed The effect of suppressing the increase is further increased.

の発明は、第3の発明において、前記蓄冷材を固定する固定手段を備え、前記固定手段は樹脂で一体形成された固定手段であり、前記固定手段の断面構造が、表面部にスキン層を有し、表面部に隣接した内層部に多孔体構造を有している冷蔵庫である。これにより、扉の開放による食品収納ケースの外出時に、蓄冷材により食品収納ケース内の低温が保たれて、貯蔵されている食品の温度上昇を抑制できるとともに、投入された食品や流入した外気の熱負荷は蓄冷材で吸熱し冷却されるので食品を短時間に冷却することが可能となる。さらに、扉開閉が乱雑にまたは頻繁に行われることで繰り返し、もしくは比較的早いスピードで扉開閉が行われても、蓄冷材が食品収納ケース内で移動することがないので、食品の熱は蓄冷材で吸熱され、より貯蔵食品の昇温抑制と食品投入時の冷却時間短縮が可能である。また、前記固定手段は多孔体構造のため断熱性を有しており、前記固定手段により固定された前記蓄冷材の固定面は断熱性を有した前記固定手段に接しているため、前記固定面からの熱の流入を抑制でき、扉の開放時に前記蓄冷材の温度上昇を抑制することが可能となる。これにより、貯蔵されている食品の温度上昇を抑制する効果はさらに高まるとともに、前記蓄冷材を扉開放以前の温度にまで冷却するためのエネルギー負担および前記蓄冷材を低温に保つためのエネルギー負担が小さくなり、省エネルギーの効果もある。 According to a fourth invention, there is provided a fixing means for fixing the cold storage material in the third invention , wherein the fixing means is a fixing means integrally formed of resin, and the cross-sectional structure of the fixing means has a skin on the surface portion. It is a refrigerator which has a layer and has a porous body structure in the inner layer part adjacent to the surface part. As a result, when the food storage case goes out due to the opening of the door, the low temperature inside the food storage case is maintained by the cold storage material, and the temperature rise of the stored food can be suppressed. Since the heat load is absorbed by the cold storage material and cooled, the food can be cooled in a short time. Furthermore, even if the door is opened and closed randomly or frequently, or even when the door is opened and closed at a relatively high speed, the cold storage material does not move in the food storage case, so the food heat is stored in the cold storage. The heat is absorbed by the material, and it is possible to suppress the temperature rise of stored food and shorten the cooling time at the time of food addition. Further, the fixing means has a heat insulating property due to the porous structure, and the fixing surface of the cold storage material fixed by the fixing means is in contact with the fixing means having the heat insulating property, so the fixing surface The inflow of heat from can be suppressed, and the temperature rise of the cold storage material can be suppressed when the door is opened. As a result, the effect of suppressing the temperature rise of the stored food is further increased, and the energy burden for cooling the cold storage material to the temperature before opening the door and the energy burden for keeping the cold storage material at a low temperature are also increased. It becomes smaller and has the effect of energy saving.

の発明は、第3の発明において、前記蓄冷材を固定する固定手段を備え、前記固定手段は樹脂で一体形成された固定手段であり、前記固定手段の断面構造が、表面部と表面部に隣接した内層部とからなり、内層部の密度が、表面部の密度よりも小さい冷蔵庫である。これにより、第5の発明と同様に食品の昇温抑制と食品投入の冷却時間短縮が可能となるとともに、前記固定手段の密度が小さい内層部は気体を含む気孔を多数有し断熱性を有しており、前記固定手段により固定された前記蓄冷材の固定面は断熱性を有した前記固定手段に接しているため、前記固定面からの熱の流入を抑制でき、扉の開放時に前記蓄冷材の温度上昇を抑制することが可能となる。これにより、貯蔵されている食品の温度上昇を抑制する効果はさらに高まるとともに、前記蓄冷材を扉開放以前の温度にまで冷却するためのエネルギー負担および前記蓄冷材を低温に保つためのエネルギー負担が小さくなり省エネルギーの効果もある。 According to a fifth invention, in the third invention , there is provided a fixing means for fixing the cold storage material, the fixing means is a fixing means integrally formed of resin, and the cross-sectional structure of the fixing means includes a surface portion and a surface. It is a refrigerator which consists of an inner layer part adjacent to the part, and the density of the inner layer part is smaller than the density of the surface part. As a result, the temperature rise of the food and the cooling time for charging the food can be reduced as in the fifth aspect of the invention, and the inner layer portion having a small density of the fixing means has a large number of pores containing gas and has heat insulation properties. Since the fixing surface of the cold storage material fixed by the fixing means is in contact with the fixing means having heat insulation, it is possible to suppress the inflow of heat from the fixing surface, and the cold storage when the door is opened. It becomes possible to suppress the temperature rise of the material. As a result, the effect of suppressing the temperature rise of the stored food is further increased, and the energy burden for cooling the cold storage material to the temperature before opening the door and the energy burden for keeping the cold storage material at a low temperature are also increased. Smaller and more energy efficient.

の発明は、第4または5の発明において、前記固定手段は前記食品収納ケースの構
成要素の一部で構成された冷蔵庫であり、固定手段を簡単な構成で実現した上で、別体で形成されたものに比べて剛性を高めた固定手段を備えることが可能である。






A sixth invention is the refrigerator according to the fourth or fifth invention , wherein the fixing means is a refrigerator constituted by a part of the components of the food storage case, and the fixing means is realized by a simple configuration, and is separately provided. It is possible to provide a fixing means having increased rigidity as compared with that formed by the above.






以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

(実施の形態1)
図1は本発明の第1の実施の形態における冷蔵庫の側断面図であり、図2は本発明の実施の形態1における冷蔵庫の要部の側断面図であり、図3は本実施の形態1による食品収納ケースと、従来の食品収納ケースとの扉を開放した際の食品収納ケース内の温度上昇の比較図である。
(Embodiment 1)
FIG. 1 is a side sectional view of the refrigerator in the first embodiment of the present invention, FIG. 2 is a side sectional view of the main part of the refrigerator in the first embodiment of the present invention, and FIG. 3 is the present embodiment. It is a comparison figure of the temperature rise in a food storage case when the food storage case by 1 and the door of the conventional food storage case are opened.

断熱箱体20の内部を断熱仕切体21,22により冷蔵室23と、冷凍室24と野菜室25とに区画され、それぞれの貯蔵室の前面に専用の扉26,27,28を設け、冷蔵室にはヒンジ等(図示せず)により一側が軸着された回転式の扉26、冷凍室には引き出し式扉27,28、野菜室には引き出し式扉29を設けている。   The inside of the heat insulation box 20 is partitioned into a refrigerator compartment 23, a freezer compartment 24, and a vegetable compartment 25 by heat insulation partitions 21 and 22, and dedicated doors 26, 27, and 28 are provided on the front surfaces of the respective storage compartments. The room is provided with a rotary door 26 pivoted on one side by a hinge or the like (not shown), drawer doors 27 and 28 in the freezer compartment, and drawer door 29 in the vegetable compartment.

冷蔵室23は冷蔵保存のために凍らない温度である冷蔵温度帯に設定されており、通常1℃〜5℃で保持され、野菜室25は冷蔵室23と同等の冷蔵温度帯もしくは若干高い温度設定の野菜温度帯2℃〜7℃で保持されている。冷凍室24は冷凍温度帯に設定されており、冷凍保存のために通常−22℃〜−15℃で設定されているが、冷凍保存状態の向上のために、例えば−30℃や−25℃の低温で設定され、保持されることもある。   The refrigerated room 23 is set to a refrigerated temperature zone that is a temperature that does not freeze for refrigerated storage, and is normally held at 1 ° C. to 5 ° C. It is kept at a set vegetable temperature range of 2 ° C to 7 ° C. The freezer compartment 24 is set in a freezing temperature zone, and is usually set at −22 ° C. to −15 ° C. for frozen storage, but for example, −30 ° C. or −25 ° C. to improve the frozen storage state. May be set and held at a low temperature.

冷凍室24には上部の扉27の開閉により引き出される食品収納ケース30と、下部の扉28の開閉により引き出される食品収納ケース31を備え、野菜室25には食品収納ケース32を備えている。このケース30,31,32は先の扉27,28,29に取り付け枠(図示せず)を介して、扉27,28,29に取り付けられ、扉27,28,29を引き出せば食品収納ケース30,31,32も扉と一緒に引き出せる構造となっている。   The freezer compartment 24 includes a food storage case 30 that is pulled out by opening and closing the upper door 27 and a food storage case 31 that is pulled out by opening and closing the lower door 28, and the vegetable compartment 25 includes a food storage case 32. The cases 30, 31, and 32 are attached to the doors 27, 28, and 29 via attachment frames (not shown) to the doors 27, 28, and 29. If the doors 27, 28, and 29 are pulled out, the food storage case. 30, 31, 32 are also structured to be pulled out together with the door.

食品収納ケース31は一体成形された上面に開口部を有する食品収納ケースであって、食品収納ケース31の側面部および底面部を構成する面の断面構造が、表面部にスキン層40a、40b有し、表面部に隣接した内層部42に多孔体構造を有している。このように外側表面部スキン層40aと多孔体構造の内層部41と内側表面部スキン層40bから成る3層構造とすることで、食品収納ケース31の熱伝導率が従来に比べ小さくなっており、食品収納ケース31の断熱性を高めることができる。冷凍室24を開放し食品収納ケース31が外出した場合、食品収納ケース31の上面開口部から外気が流入することに加え、側面部及び底面部の全ての面部が外気にさらされるが、本発明の食品収納ケース31を冷凍室24に設けることで、この温度上昇を抑制することができる。   The food storage case 31 is an integrally formed food storage case having an opening on the upper surface, and the cross-sectional structure of the side surface and the bottom surface of the food storage case 31 has skin layers 40a and 40b on the surface. The inner layer portion 42 adjacent to the surface portion has a porous structure. As described above, the three-layer structure including the outer surface skin layer 40a, the porous inner layer portion 41, and the inner surface skin layer 40b reduces the thermal conductivity of the food storage case 31 as compared with the conventional case. The heat insulation of the food storage case 31 can be improved. When the freezer compartment 24 is opened and the food storage case 31 goes out, in addition to the outside air flowing in from the upper surface opening of the food storage case 31, all the surface portions of the side surface portion and the bottom surface portion are exposed to the outside air. This temperature rise can be suppressed by providing the food storage case 31 in the freezer compartment 24.

なお、ここでは冷凍室24における冷凍食品を収納する食品収納ケース31の例で説明したが、これにとらわれることなく例えば冷凍室24に設けた食品収納ケース30や野菜室25でも良い。貯蔵室は引き出し式の扉ではない回転式の扉が設けられていても良く、例えば冷蔵室23などで箱体のケースを設けこのケース内を冷却する場合であれば良い。   Here, the example of the food storage case 31 for storing the frozen food in the freezer compartment 24 has been described, but the food storage case 30 and the vegetable compartment 25 provided in the freezer compartment 24 may be used without being limited thereto. The storage room may be provided with a rotary door that is not a drawer-type door. For example, a box case may be provided in the refrigerator compartment 23 or the like to cool the inside of the case.

また、食品収納ケース断面において、外側表面部スキン層と多孔体構造の内層部と内側表面部スキン層から成る3層構造とすることで、例えば前記断面がプラスチック2重構造
で、この2重構造の内部は内空である構造に比べると、高い強度を持つことができる。
Further, in the cross section of the food storage case, a three-layer structure including an outer surface skin layer, an inner layer portion of a porous body structure, and an inner surface portion skin layer, for example, the cross section is a plastic double structure. Compared with a structure in which the inside of the interior is empty, it can have a high strength.

以下に本発明の食品収納ケースの製造方法の一例を説明する。   Below, an example of the manufacturing method of the food storage case of this invention is demonstrated.

食品収納ケース31はポリプロピレン等の樹脂の射出発泡成形であり、熱分解型の化学発泡剤を用いた化学発泡成形により形成され、タルク等の核剤或いは添加剤を1種類以上含むものとする。核剤を含むことにより、食品収納ケース31の面の内部層に均一で微細な独立気泡を多く含む多孔体構造を形成でき、断熱性をさらに向上することができる。   The food storage case 31 is injection foam molding of resin such as polypropylene, and is formed by chemical foam molding using a thermal decomposition type chemical foaming agent, and includes one or more nucleating agents or additives such as talc. By including the nucleating agent, it is possible to form a porous structure containing a large number of uniform and fine closed cells in the inner layer on the surface of the food storage case 31, and to further improve the heat insulation.

さらに化学発泡成形では、新たに特別な成形設備を導入する必要がないため、製造コストを抑え、簡便に多孔体構造の一体成形品を製造することができる。前記熱分解型の化学発泡剤には、アゾジカルボンアミド等の有機系発泡剤あるいは炭酸水素ナトリウム(重曹系)等の無機系発泡剤などが挙げられるが、食品収納ケースは食品と直接接触するので、無味、無臭で分解生成物が二酸化炭素と水であり、分解残渣も無害である炭酸水素ナトリウムを用いるのが好ましい。   Furthermore, in chemical foam molding, it is not necessary to newly introduce special molding equipment, so that it is possible to reduce the manufacturing cost and easily manufacture an integrally molded product having a porous structure. Examples of the pyrolytic chemical foaming agent include organic foaming agents such as azodicarbonamide or inorganic foaming agents such as sodium hydrogen carbonate (bicarbonate), but the food storage case is in direct contact with food. It is preferable to use sodium hydrogen carbonate, which is tasteless, odorless, the decomposition products are carbon dioxide and water, and the decomposition residue is also harmless.

また、食品収納ケース31はポリプロピレン等の射出発泡成形であり、超臨界流体を用いた物理発泡成形により成形することも可能である。   Moreover, the food storage case 31 is injection foam molding such as polypropylene, and can be molded by physical foam molding using a supercritical fluid.

食品収納ケース31は、コアバック法またはショートショット法の射出発泡成形により形成する。コアバック法は、樹脂と発泡剤を含む成形材料を金型に充填した後に金型を移動して容積を拡大し樹脂を膨張発泡させるものであり、従来と同等の金型への成形材料量で、食品収納ケース31の断熱性を高めることができる。さらに、従来よりも金型への充填樹脂量を少なくすることも可能であり、軽量化の効果もある。   The food storage case 31 is formed by injection foam molding of the core back method or the short shot method. In the core back method, the molding material containing a resin and a foaming agent is filled in the mold, and then the mold is moved to expand the volume and expand and foam the resin. Therefore, the heat insulation of the food storage case 31 can be improved. Furthermore, it is possible to reduce the amount of resin filled in the mold as compared with the conventional case, and there is also an effect of weight reduction.

ショートショット法は、金型内に未充填部を残して樹脂と発泡剤を含む成形材料を充填し、発泡剤の発泡による膨張力により未充填部を充填する方法である。ショートショット法は従来の成形設備で行うことができ、また、成形材料量を従来に比べ少なくすることができるので軽量化および低コスト化の効果もある。   The short shot method is a method of filling a molding material containing a resin and a foaming agent while leaving an unfilled portion in a mold, and filling the unfilled portion by an expansion force due to foaming of the foaming agent. The short shot method can be carried out with conventional molding equipment, and the amount of molding material can be reduced as compared with the conventional one, so that there are also effects of weight reduction and cost reduction.

図3は本実施の形態による食品収納ケース31と従来の食品収納ケースとの、扉を開放した際の食品収納ケース内の温度上昇の比較図である。   FIG. 3 is a comparison diagram of the temperature rise in the food storage case when the door is opened between the food storage case 31 according to the present embodiment and the conventional food storage case.

食品収納ケース31は、ポリプロピレンに発泡剤および添加剤を添加し、コアバック法により射出発泡成形して形成したものであり、食品収納ケース31の底面部の厚みは従来の食品収納ケースに比べ3倍厚くなっている。冷凍室内に配置した食品収納ケース31に食品相当の模擬負荷を配置し、扉を開放し食品収納ケース31を全開に引き出した時の、食品収納ケース31の模擬負荷と接触している底面部の温度変化を示している。利用者が扉の開閉に要する標準的な時間は20秒であり、扉を開放してから20秒後の温度を比較すると、本発明の食品収納ケース31では−19.7℃であり、温度上昇は0.6℃(扉の開放前は−20.3℃)に抑えられている。   The food storage case 31 is formed by adding a foaming agent and an additive to polypropylene and injection-molding by a core back method. The thickness of the bottom portion of the food storage case 31 is 3 as compared with the conventional food storage case. It is twice as thick. When a simulated load equivalent to food is placed in the food storage case 31 disposed in the freezer compartment, the door is opened, and the food storage case 31 is fully opened, the bottom portion of the bottom portion that is in contact with the simulated load of the food storage case 31 It shows the temperature change. The standard time required for the user to open and close the door is 20 seconds. When comparing the temperature 20 seconds after the door is opened, the food storage case 31 of the present invention has a temperature of −19.7 ° C. The rise is limited to 0.6 ° C (-20.3 ° C before the door is opened).

従来の食品収納ケースでは−17.5℃であり、温度上昇は2.8℃(扉の開放前は−20.3℃)である。このように食品収納ケース31を設けた本実施の冷蔵庫は、食品収納ケース31が外気に外出した時、底面部と側面部からの熱侵入を抑え、食品収納ケース31内の食品の温度上昇を抑制できることがわかった。   In the conventional food storage case, it is -17.5 ° C, and the temperature rise is 2.8 ° C (-20.3 ° C before the door is opened). Thus, the refrigerator of this embodiment provided with the food storage case 31 suppresses the heat intrusion from the bottom surface and the side surface when the food storage case 31 goes out to the outside air, and increases the temperature of the food in the food storage case 31. It turned out that it can suppress.

また、冷蔵庫は、冷凍室の後方に設けられた冷却器33の表面に付着した霜をヒーター34により溶かして冷却性能を維持する必要がある。この除霜運転時には、ヒーター34で加熱された空気が冷却器33に付着した霜を溶かし、この霜を溶かした後の暖かい空気
が−20℃前後の冷凍室の温度を−15℃前後に上昇させてしまう場合がある。本発明の食品収納ケース31は図3で示したように従来の食品収納ケースに比べ断熱性が改善されており、除霜運転の最中の温度上昇を抑制する効果もある。従い、除霜運転の最中に食品収納ケース内の冷凍食品の表面温度が上昇し、冷凍食品表面が溶けるといった食品品質の低下を防ぐことができる。
Moreover, the refrigerator needs to maintain the cooling performance by melting the frost attached to the surface of the cooler 33 provided behind the freezer compartment by the heater 34. During this defrosting operation, the air heated by the heater 34 melts the frost adhering to the cooler 33, and the warm air after melting the frost raises the temperature of the freezer room at around -20 ° C to around -15 ° C. There is a case to let you. As shown in FIG. 3, the food storage case 31 of the present invention has improved heat insulation compared to the conventional food storage case, and has an effect of suppressing a temperature rise during the defrosting operation. Therefore, during the defrosting operation, the surface temperature of the frozen food in the food storage case rises, and the deterioration of the food quality such as the frozen food surface melting can be prevented.

(実施の形態2)
図4は本発明の実施の形態2における冷蔵庫の側面断面図である。
(Embodiment 2)
FIG. 4 is a side sectional view of the refrigerator in the second embodiment of the present invention.

以下、本発明の実施の形態2における冷蔵庫について、その動作、作用を説明するが、実施の形態1と同一構成については同一の符号を付してその詳細な説明は省略する。   Hereinafter, although operation | movement and an effect | action are demonstrated about the refrigerator in Embodiment 2 of this invention, about the same structure as Embodiment 1, the same code | symbol is attached | subjected and the detailed description is abbreviate | omitted.

図4に示すように、蓄冷機能を有する蓄冷部材である蓄冷材100は、引き出し式の貯蔵室である冷凍室24の2段で構成された上段に位置する食品収納ケース30の内側底部で扉27側に設けられた蓄冷材を固定する固定手段として機能する窪み部分に載せられており、扉27の開閉時によって食品収納ケース30が前後方向に比較的速いスピードで移動することに伴って発生する慣性によって食品収納ケース30内の後方に容易に移動しないような構成となっている。すなわち、蓄冷材100が備えられた冷凍室24の食品収納ケース30内においては、扉27側に位置する前側面の区画が蓄冷材100を備えた収納領域として使用され、背面側に位置する区画は蓄冷材100が備えられていない一般的な冷凍領域である保存部として使い分けて使用することが可能なものである。   As shown in FIG. 4, the cold storage material 100 that is a cold storage member having a cold storage function is a door at the inner bottom portion of the food storage case 30 that is located in the upper stage constituted by two stages of the freezer compartment 24 that is a drawer-type storage room. 27, which is placed in a recessed portion that functions as a fixing means for fixing the cold storage material provided on the 27 side, and occurs when the food storage case 30 moves at a relatively fast speed in the front-rear direction when the door 27 is opened and closed. Due to the inertia, the food storage case 30 is not easily moved backward. That is, in the food storage case 30 of the freezer compartment 24 provided with the cool storage material 100, the front side section located on the door 27 side is used as a storage area including the cool storage material 100, and the section located on the back side. Can be used properly as a storage unit which is a general refrigeration region in which the regenerator material 100 is not provided.

食品収納ケース30は実施の形態1で記載した食品収納ケース31と同様に、一体形成された上面に開口部を有する食品収納ケースであって、食品収納ケース30の側面部および底面部を構成する面の断面構造が、表面部にスキン層を有し、表面部に隣接した内層部に多孔体構造を有している。これにより、食品収納ケース30の熱伝導率が従来に比べ小さくなっており、食品収納ケース30の断熱性を高めることができる。   Similar to the food storage case 31 described in the first embodiment, the food storage case 30 is a food storage case having an opening on an integrally formed upper surface, and constitutes a side surface portion and a bottom surface portion of the food storage case 30. The cross-sectional structure of the surface has a skin layer on the surface portion and a porous structure in the inner layer portion adjacent to the surface portion. Thereby, the heat conductivity of the food storage case 30 is smaller than the conventional one, and the heat insulation of the food storage case 30 can be enhanced.

なお、本実施の形態では、引き出し式の貯蔵室である冷凍室24の2段で構成された上段に位置する食品収納ケース30に蓄冷材を設けた例で説明したが、これにとらわれることなく例えば冷凍室24に設けた食品収納ケース31でも良い。   In the present embodiment, the example in which the cold storage material is provided in the food storage case 30 located in the upper stage constituted by the two stages of the freezing room 24 that is a drawer-type storage room has been described. For example, the food storage case 31 provided in the freezer compartment 24 may be used.

蓄冷材100の潜熱は一般的な冷凍する食品の凍結温度より低く、かつ最大氷結晶生成帯の温度より低いものが望ましく、このように蓄冷材100の凍結点温度を設定すると蓄冷材100に食品が載置された場合の冷却スピードを最大限に高めることが可能となる。   The latent heat of the regenerator material 100 is desirably lower than the freezing temperature of a general frozen food and lower than the temperature of the maximum ice crystal formation zone. When the freezing point temperature of the regenerator material 100 is set in this manner, It becomes possible to maximize the cooling speed when the is mounted.

蓄冷材100を備えた食品収納ケース30に保存されている食品は既に保存されている冷凍食品101と新たに蓄冷材100上に投入された投入食品102である。   The food stored in the food storage case 30 provided with the cold storage material 100 is the frozen food 101 that has already been stored and the input food 102 that is newly input onto the cold storage material 100.

以上のように構成された冷蔵庫について、以下、その動作を説明する。   About the refrigerator comprised as mentioned above, the operation | movement is demonstrated below.

蓄冷材100および冷凍食品101は、冷凍室24の所定温度である−20℃まで冷却され凍結されている。扉27を開けて投入食品102を蓄冷材100の上面に置いた場合、投入直後から投入食品102は−20℃に凍結された蓄冷材100により熱が奪われて冷却が開始される。さらに、食品の投入に伴う扉開放によって食品収納ケース30内に流入した外気も冷却され、食品収納ケース30内の空気は従来に比べて低温が保持され、その低温空気でも投入食品102が冷却される。食品収納ケース30は多孔体構造を有しており、従来の食品収納ケースより断熱性に優れているため、食品収納ケース30内の空気はより低温に保たれ、その低温空気により投入食品102が効果的に冷却され、冷却時間を短縮することが可能となる。   The cold storage material 100 and the frozen food 101 are cooled to -20 ° C., which is a predetermined temperature in the freezer compartment 24, and frozen. When the door 27 is opened and the input food 102 is placed on the upper surface of the regenerator material 100, the input food 102 is deprived of heat by the regenerator material 100 frozen at −20 ° C. immediately after the input, and cooling is started. Furthermore, the outside air that has flowed into the food storage case 30 is also cooled by opening the door when the food is input, and the air in the food storage case 30 is kept at a lower temperature than before, and the input food 102 is also cooled by the low-temperature air. The Since the food storage case 30 has a porous structure and is better in heat insulation than the conventional food storage case, the air in the food storage case 30 is kept at a lower temperature, and the low temperature air causes the input food 102 to flow. It is possible to effectively cool and shorten the cooling time.

また、扉27を開放した場合で蓄冷材100と隣接した背面側の区画に先に保存済みの冷凍食品101がある場合、蓄冷材100が食品収納ケース30内に流入する外気を冷却するので、冷凍食品101の周囲は従来に比べて低温に保たれる。さらに、比較的温度の高い投入食品102が同じ食品収納ケース30内にある場合でも投入食品102からの熱干渉による昇温も従来に比べて抑制される。   In addition, when the door 27 is opened and there is the frozen food 101 that has been previously stored in the compartment on the back side adjacent to the cold storage material 100, the cold storage material 100 cools the outside air flowing into the food storage case 30, The periphery of the frozen food 101 is kept at a lower temperature than in the past. Furthermore, even when the input food 102 having a relatively high temperature is in the same food storage case 30, the temperature rise due to the heat interference from the input food 102 is also suppressed as compared with the conventional case.

このように、蓄冷材100が備えられた冷凍室24の食品収納ケース内においては、扉27側に位置する前面側の区画は蓄冷材100を供えた収納領域として使用され、背面側に位置する区画は蓄冷材100が備えられていない一般的な冷凍領域である保存部として使い分けて使用することを可能とすることで、使用者にとっても温かい食品を投入する場合に投入食品を保存する領域がより明確となり、投入食品102から予め保存されていた冷凍食品101への熱影響を低減することができる。   Thus, in the food storage case of the freezer compartment 24 provided with the cold storage material 100, the front side section located on the door 27 side is used as a storage area provided with the cold storage material 100 and located on the back side. The section can be used as a storage unit, which is a general freezing area in which the regenerator material 100 is not provided, so that an area for storing the input food when a warm food is input for the user is also provided. It becomes clearer and the thermal effect on the frozen food 101 stored in advance from the input food 102 can be reduced.

その後、扉27を閉めると、図示しない検知手段で扉27が閉められたと判断し、冷凍サイクル(図示せず)の運転が開始され、冷却器33に冷媒が流通して冷気が生成されると同時に送風機35が運転して冷気が循環することで冷却が開始される。冷気は冷凍室吐出口(図示せず)から冷凍室に供給され、冷凍食品101および投入食品102を冷却する。このとき、冷凍食品101は周囲を通風する冷気による間接的な冷却と、下面の蓄冷材100からの直接的な冷却との両方の手段で冷却される。   After that, when the door 27 is closed, it is determined that the door 27 is closed by a detection means (not shown), and the operation of the refrigeration cycle (not shown) is started. When the refrigerant flows through the cooler 33 and cold air is generated. At the same time, cooling is started by operating the blower 35 and circulating cool air. Cold air is supplied to the freezer compartment from a freezer outlet (not shown), and cools the frozen food 101 and the input food 102. At this time, the frozen food 101 is cooled by both the indirect cooling by the cold air that flows through the surroundings and the direct cooling from the cool storage material 100 on the lower surface.

このように、扉27を開放する場合の食品収納ケース30の外出時に、蓄冷材100により食品収納ケース30内が冷却されて貯蔵されている冷凍食品101の温度上昇が抑制できるとともに、投入された投入食品102の冷却時間短縮が可能となる。   As described above, when the food storage case 30 goes out when the door 27 is opened, the temperature rise of the frozen food 101 stored in the food storage case 30 cooled by the cold storage material 100 can be suppressed and the food storage case 30 is charged. The cooling time of the input food 102 can be shortened.

食品収納ケース30は多孔体構造であるため、熱伝導率が小さく断熱性を有している。蓄冷材100を食品収納ケース30に設けることにより、食品収納ケース30の有する断熱効果と蓄冷材100の効果が合わさり、食品収納ケース30内は従来に比べより低温に保たれ、冷凍食品101の昇温抑制の効果が大きく、さらに投入食品102の冷却時間短縮が可能となる。   Since the food storage case 30 has a porous structure, it has a low thermal conductivity and a heat insulating property. By providing the cold storage material 100 in the food storage case 30, the heat insulation effect of the food storage case 30 and the effect of the cold storage material 100 are combined, and the food storage case 30 is kept at a lower temperature than before, and the frozen food 101 rises. The effect of temperature suppression is great, and the cooling time of the input food 102 can be shortened.

従い、扉27を開放した場合、つまり、食品収納ケース30が外出され外気にさらされた場合でも、断熱性を有する食品収納ケース30により外気流入が抑制され外気流入による熱負荷が軽減されるとともに、食品収納ケース30に備えた蓄冷材100により外気流入による熱不可が吸熱されることにより、食品収納ケース30内は従来よりも低温に保たれ、貯蔵されている冷凍食品101の温度上昇が抑制でき品質劣化の抑制が可能となる。   Therefore, even when the door 27 is opened, that is, when the food storage case 30 goes out and is exposed to the outside air, the food storage case 30 having heat insulating properties suppresses the inflow of outside air and reduces the heat load caused by the inflow of outside air. The heat storage due to inflow of outside air is absorbed by the cold storage material 100 provided in the food storage case 30 so that the food storage case 30 is kept at a lower temperature than before, and the temperature rise of the stored frozen food 101 is suppressed. And quality deterioration can be suppressed.

さらに、食品が投入されると扉を閉める前であっても、断熱性を有する食品収納ケース30により外気流入が抑制され、外気流入による熱負荷と投入食品102の熱負荷は蓄冷材100により吸熱されるので、投入食品102が冷却されるとともに食品収納ケース30内が従来に比べて低温に保たれ、食品を短時間に冷却でき保鮮性の向上が可能となる。従い、保鮮性の高い冷蔵庫を提供することが可能となる。   Further, even when the food is put in, even before the door is closed, the inflow of outside air is suppressed by the food storage case 30 having heat insulating properties, and the heat load due to the inflow of outside air and the heat load of the input food 102 are absorbed by the cold storage material 100. As a result, the input food 102 is cooled and the inside of the food storage case 30 is kept at a lower temperature than in the prior art, so that the food can be cooled in a short time and the freshness can be improved. Accordingly, it is possible to provide a refrigerator with high freshness.

さらに、蓄冷材100は断熱性を有する食品収納ケース30内に設けることにより、扉27を開放し食品収納ケース30が外出した場合に、蓄冷材100への熱の流入を抑制することが可能となる。これにより、食品収納ケース30内は従来に比べより低温に保たれるとともに、蓄冷材100を扉27開放以前の温度にまで冷却するためのエネルギー負担が小さくなり省エネルギーの効果もある。   Furthermore, by providing the cold storage material 100 in the food storage case 30 having heat insulation properties, it is possible to suppress the inflow of heat into the cold storage material 100 when the door 27 is opened and the food storage case 30 goes out. Become. As a result, the inside of the food storage case 30 is kept at a lower temperature than in the prior art, and the energy burden for cooling the cold storage material 100 to the temperature before the door 27 is opened is reduced.

また、扉27が閉められた時、蓄冷材100を低温に保つためのエネルギーも必要であ
るが、蓄冷材100を断熱性を有する食品収納ケース30に設けることにより、前記エネルギー負担が小さくなり省エネルギーの効果が得られる。
Further, when the door 27 is closed, energy is also required to keep the cold storage material 100 at a low temperature. However, by providing the cold storage material 100 in the food storage case 30 having heat insulation properties, the energy burden is reduced and energy is saved. The effect is obtained.

(実施の形態3)
図5は本発明の実施の形態3における冷蔵庫の要部の側面断面図である。
(Embodiment 3)
FIG. 5 is a side cross-sectional view of the main part of the refrigerator according to Embodiment 3 of the present invention.

以下、本発明の実施の形態3における冷蔵庫について、その動作、作用を説明するが、実施の形態1および2と同一構成については同一の符号を付してその詳細な説明は省略する。   Hereinafter, the operation and action of the refrigerator according to the third embodiment of the present invention will be described, but the same components as those of the first and second embodiments will be denoted by the same reference numerals and detailed description thereof will be omitted.

蓄冷機能を有する蓄冷部材である蓄冷材100は食品収納ケース30の内側底部すなわち底面側に載置されており、かつ扉27側に設けられている。   The cold storage material 100 which is a cold storage member having a cold storage function is placed on the inner bottom portion, that is, the bottom surface side of the food storage case 30, and is provided on the door 27 side.

また蓄冷材100の移動を抑制する固定手段103は窪み部であり、前記窪み部は、食品収納ケース30の構成要素である樹脂部材の一部で食品収納ケース30と一体に構成されている。固定手段103および食品収納ケース30は樹脂で一体形成され、固定手段103および食品収納ケース30の断面構造は、表面部にスキン層を有し、表面部に隣接した内層部に多孔体構造を有している。これにより、固定手段103および食品収納ケース30の熱伝導率が従来に比べ小さくなっており、固定手段103および食品収納ケース30の断熱性を高めることができる。   Further, the fixing means 103 that suppresses the movement of the regenerator material 100 is a hollow portion, and the hollow portion is a part of a resin member that is a component of the food storage case 30 and is configured integrally with the food storage case 30. The fixing means 103 and the food storage case 30 are integrally formed of resin, and the cross-sectional structure of the fixing means 103 and the food storage case 30 has a skin layer on the surface portion and a porous structure in the inner layer portion adjacent to the surface portion. doing. Thereby, the heat conductivity of the fixing means 103 and the food storage case 30 is smaller than the conventional one, and the heat insulation of the fixing means 103 and the food storage case 30 can be enhanced.

固定手段103を窪み部とすることにより、蓄冷材100の底面部および側面4辺、すなわち食品設置面104以外のすべての面が固定手段103に囲われ、固定手段103により固定された蓄冷材100の固定面は断熱性を有する固定手段103に接する。これにより、扉27が開放され食品収納ケース30が外出した場合、蓄冷材100は底面部および側面4辺の前記固定面からの熱の流入が抑制され、蓄冷材100の温度上昇を抑制することが可能となる。   By making the fixing means 103 into a hollow portion, the bottom surface portion and the four side surfaces of the cold storage material 100, that is, all surfaces other than the food installation surface 104 are surrounded by the fixing means 103, and the cold storage material 100 fixed by the fixing means 103 is used. The fixing surface is in contact with fixing means 103 having heat insulation properties. Thereby, when the door 27 is opened and the food storage case 30 goes out, the cool storage material 100 suppresses the inflow of heat from the fixed surface of the bottom surface portion and the four side surfaces, and suppresses the temperature increase of the cool storage material 100. Is possible.

これにより、扉27を開放した場合の食品収納ケース30の外出時に、外気からの蓄冷材100への熱の流入を抑制し、食品収納ケース30内をより効果的に低温に保つことが可能となる。従い、食品収納ケース30内に貯蔵されている冷凍食品101の温度上昇を効果的に抑制するとともに、投入食品102を短時間に冷却することが可能となる。   Thereby, when the food storage case 30 goes out when the door 27 is opened, it is possible to suppress the inflow of heat from the outside air to the cold storage material 100 and to keep the inside of the food storage case 30 more effectively at a low temperature. Become. Therefore, the temperature rise of the frozen food 101 stored in the food storage case 30 can be effectively suppressed, and the input food 102 can be cooled in a short time.

また、蓄冷材100の温度上昇が抑制されることにより、蓄冷材100を扉開放以前の温度にまで冷却するためのエネルギー負担が小さくなり省エネルギーの効果もある。さらに、蓄冷材100の底面部および側面4辺の、食品設置面104以外のすべての面が断熱性を有する固定手段103に囲われているため、蓄冷材100を冷凍室24の所定温度である−20℃まで冷却し、所定温度を保つためのエネルギー負担が小さくなり、省エネルギーの効果が得られる。   Moreover, by suppressing the temperature rise of the cool storage material 100, the energy burden for cooling the cool storage material 100 to the temperature before door opening becomes small, and there also exists an energy-saving effect. Furthermore, since all surfaces of the bottom surface portion and the four sides of the cold storage material 100 other than the food installation surface 104 are surrounded by the fixing means 103 having heat insulation properties, the cold storage material 100 is at a predetermined temperature in the freezer compartment 24. The energy burden for cooling to -20 degreeC and maintaining predetermined temperature becomes small, and the effect of energy saving is acquired.

また、蓄冷材100の移動を抑制する固定手段103は窪み部であり、前記窪み部は、食品収納ケース30の構成要素である樹脂部材の一部で食品収納ケース30と一体に構成することにより、簡単な構成で、別体で形成されたものに比べて剛性を高めることが可能となる。   Further, the fixing means 103 that suppresses the movement of the regenerator material 100 is a hollow portion, and the hollow portion is formed integrally with the food storage case 30 by a part of a resin member that is a component of the food storage case 30. With a simple configuration, it is possible to increase the rigidity as compared with that formed separately.

なお、本実施の形態では、固定手段103は窪み部であり、前記窪み部は、食品収納ケース30の構成要素である樹脂部材の一部で食品収納ケース30と一体に構成されているものとしたが、これにとらわれることなく例えば、固定手段103と食品収納ケース30を別体として形成してもよい。固定手段103および食品収納ケース30の各々を樹脂で一体形成し、固定手段および食品収納ケースの各々の断面構造が、表面部にスキン層を有
し、表面部に隣接した内層部に多孔体構造を有しているものとし、これらを溶着等により組み合わせてもよい。
In the present embodiment, the fixing means 103 is a recess, and the recess is a part of a resin member that is a component of the food storage case 30 and is configured integrally with the food storage case 30. However, for example, the fixing means 103 and the food storage case 30 may be formed as separate bodies without being limited thereto. Each of the fixing means 103 and the food storage case 30 is integrally formed of a resin, and the cross-sectional structure of each of the fixing means and the food storage case has a skin layer on the surface portion, and a porous structure in the inner layer portion adjacent to the surface portion These may be combined by welding or the like.

以下に、固定手段を食品収納ケースの構成要素の一部で構成した場合の、固定手段および食品収納ケースの製造方法の一例を説明する。   Below, an example of the manufacturing method of a fixing means and a food storage case when a fixing means is comprised by a part of component of a food storage case is demonstrated.

固定手段および食品収納ケースはポリプロピレン等の樹脂の射出発泡成形であり、熱分解型の化学発泡剤を用いた化学発泡成形により形成され、タルク等の核剤或いは添加剤を1種類以上含むものとする。核剤を含むことにより、固定手段および食品収納ケースの面の内部層に均一で微細な独立気泡を多く含む多孔体構造を形成でき、断熱性をさらに向上することができる。さらに化学発泡成形では、新たに特別な成形設備を導入する必要がないため、製造コストを抑え、簡便に多孔体構造の一体成形品を製造することができる。前記熱分解型の化学発泡剤には、アゾジカルボンアミド等の有機系発泡剤あるいは炭酸水素ナトリウム(重曹系)等の無機系発泡剤などが挙げられるが、固定手段および食品収納ケースは食品と直接接触するので、無味、無臭で分解生成物が二酸化炭素と水であり、分解残渣も無害である炭酸水素ナトリウムを用いるのが好ましい。また、固定手段はポリプロピレン等の射出発泡成形であり、超臨界流体を用いた物理発泡成形により成形することも可能である。   The fixing means and the food storage case are injection foam molding of a resin such as polypropylene, and are formed by chemical foam molding using a pyrolytic chemical foaming agent, and include one or more nucleating agents or additives such as talc. By including the nucleating agent, it is possible to form a porous body structure containing a large number of uniform and fine closed cells in the inner layer on the surface of the fixing means and the food storage case, and the heat insulation can be further improved. Furthermore, in chemical foam molding, it is not necessary to newly introduce special molding equipment, so that it is possible to reduce the manufacturing cost and easily manufacture an integrally molded product having a porous structure. Examples of the pyrolytic chemical foaming agent include organic foaming agents such as azodicarbonamide or inorganic foaming agents such as sodium hydrogen carbonate (bicarbonate), but the fixing means and the food storage case are directly connected to food. Since it contacts, it is preferable to use sodium hydrogencarbonate which is tasteless and odorless, the decomposition products are carbon dioxide and water, and the decomposition residue is also harmless. The fixing means is injection foam molding such as polypropylene, and can be molded by physical foam molding using a supercritical fluid.

固定手段および食品収納ケースは、コアバック法またはショートショット法の射出発泡成形により形成する。コアバック法は、樹脂と発泡剤を含む成形材料を金型に充填した後に金型を移動して容積を拡大し樹脂を膨張発泡させるものであり、従来と同等の金型への成形材料量で、固定手段および食品収納ケースの断熱性を高めることができる。さらに、従来よりも金型への充填樹脂量を少なくすることも可能であり、軽量化の効果もある。ショートショット法は、金型内に未充填部を残して樹脂と発泡剤を含む成形材料を充填し、発泡剤の発泡による膨張力により未充填部を充填する方法である。ショートショット法は従来の成形設備で行うことができ、また、成形材料量を従来に比べ少なくすることができるので軽量化および低コスト化の効果もある。   The fixing means and the food storage case are formed by injection foam molding of the core back method or the short shot method. In the core back method, the molding material containing a resin and a foaming agent is filled in the mold, and then the mold is moved to expand the volume and expand and foam the resin. Thus, the heat insulating properties of the fixing means and the food storage case can be enhanced. Furthermore, it is possible to reduce the amount of resin filled in the mold as compared with the conventional case, and there is also an effect of reducing the weight. The short shot method is a method of filling a molding material containing a resin and a foaming agent while leaving an unfilled portion in a mold, and filling the unfilled portion by an expansion force due to foaming of the foaming agent. The short shot method can be carried out with conventional molding equipment, and the amount of molding material can be reduced as compared with the conventional one.

なお、固定手段と食品収納ケースを別体として形成した場合も、前記記載の固定手段の製造方法と同様の方法で製造することができる。   Even when the fixing means and the food storage case are formed separately, they can be manufactured by the same method as the manufacturing method of the fixing means described above.

以上のように、本発明にかかる冷蔵庫は、食品収納ケース内の温度上昇を抑制することが可能となるので、食品を収納する箱体のケースを設けた冷蔵庫などに適用できる。   As described above, since the refrigerator according to the present invention can suppress the temperature rise in the food storage case, the refrigerator can be applied to a refrigerator provided with a box case for storing food.

24 冷凍室
31 食品収納ケース
40a,40b スキン層
41 内層部
24 Freezing room 31 Food storage case 40a, 40b Skin layer 41 Inner layer part

Claims (6)

引き出し式の食品収納ケースを設けた冷蔵庫において、前記食品収納ケースは樹脂で一体成形された上面に開口部を有する食品収納ケースであって、前記食品収納ケースの側面部或いは底面部を構成する面の断面構造が、最も外側となる表面部にスキン層を有し、前記表面部に隣接した内層部に多孔体構造を有するものにおいて、前記食品収納ケースは射出発泡成形で、熱分解型の化学発泡剤を用いた化学発泡成形により形成され、核剤或いは添加剤を1種類以上含むことにより、前記食品収納ケースの内部層に独立気泡を含む多孔体構造を形成した冷蔵庫。 In the refrigerator provided with the drawer-type food storage case, the food storage case is a food storage case integrally formed of resin and having an opening on the upper surface, and the surface constituting the side surface or the bottom surface of the food storage case the cross-sectional structure has a skin layer on the surface portion of the outermost, in which have a porous structure in the inner layer portion adjacent to said surface portion, said food storage case in injection foam molding, the thermally decomposable A refrigerator that is formed by chemical foaming using a chemical foaming agent and that includes one or more nucleating agents or additives to form a porous structure containing closed cells in the inner layer of the food storage case . 前記食品収納ケースを冷凍温度帯で保持される冷凍室内に備えた請求項に記載の冷蔵庫。 The refrigerator according to claim 1 , wherein the food storage case is provided in a freezer compartment that is held in a freezing temperature zone. 前記食品収納ケース内には蓄冷材を備えた請求項1または2に記載の冷蔵庫。 The refrigerator according to claim 1 or 2 , wherein a cold storage material is provided in the food storage case. 前記蓄冷材を固定する固定手段を備え、前記固定手段は樹脂で一体形成された固定手段であり、前記固定手段の断面構造が、表面部にスキン層を有し、表面部に隣接した内層部に多孔体構造を有している請求項に記載の冷蔵庫。 A fixing means for fixing the cold storage material is provided, the fixing means is a fixing means integrally formed of resin, and the cross-sectional structure of the fixing means has a skin layer on the surface portion, and an inner layer portion adjacent to the surface portion. The refrigerator according to claim 3 , which has a porous structure. 前記蓄冷材を固定する固定手段を備え、前記固定手段は樹脂で一体形成された固定手段であり、前記固定手段の断面構造が、最も外側となる表面部と、前記表面部に隣接した内層部とからなり、前記内層部の密度が前記表面部の密度よりも小さい請求項に記載の冷蔵庫。 A fixing means for fixing the cold storage material is provided, and the fixing means is a fixing means integrally formed of a resin, and a cross-sectional structure of the fixing means is an outermost surface portion and an inner layer portion adjacent to the surface portion. The refrigerator according to claim 3 , wherein the density of the inner layer portion is smaller than the density of the surface portion. 前記固定手段は前記食品収納ケースと一体で構成された請求項4または5に記載の冷蔵庫。 The refrigerator according to claim 4 or 5 , wherein the fixing means is configured integrally with the food storage case.
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