JP5616713B2 - Tank equipment - Google Patents

Description

  The present invention relates to a tank apparatus, and more particularly, to a tank apparatus that stores wash water for cleaning a toilet body.

  Conventionally, for example, as shown in Patent Document 1, in a tank device that stores wash water and supplies the wash water to the toilet body, when operating the supply of wash water, An operation mechanism for operating the supply of cleaning water by rotating a provided handle is used. In such an operation mechanism, the rotation applied to the handle is transmitted to the spindle, and the spindle starts the drainage by pulling up the drain valve via the ball chain.

  On the other hand, the exterior tank of the washing water tank apparatus is widely made of pottery, but the pottery is likely to cause manufacturing errors due to shrinkage during baking. Since the handle for operating the drain valve is fixed to the exterior tank, the mounting position of the handle differs for each exterior tank due to manufacturing errors, and therefore the distance between the spindle and the drain valve differs for each product.

JP-A-61-72144

  On the other hand, if the spindle is made of an elastic member that can absorb the manufacturing error of pottery, the error of the distance between the spindle and the drain valve for each product can be absorbed. In some cases, the rotational motion applied to the motor is not sufficiently transmitted to the drain valve via the spindle, and the drain valve does not operate normally.

  The present invention has been made to solve the problems of the prior art, and even if an error occurs in the mounting position of the operating portion, the mounting error can be absorbed by the rotating shaft connecting the operating portion and the spindle. It is possible to reliably transmit the rotation operation from the operation unit to the drain valve device.

In order to achieve the above object, the present invention provides a tank device for storing cleaning water for cleaning a toilet body, the cleaning water tank storing the cleaning water and having a drain outlet formed at the bottom, and the cleaning water tank. A drain valve device that opens and closes a drain port of the water tank; and an operation mechanism that operates to open and close the drain valve device. The operation mechanism includes an operation unit fixed to the washing water tank and the operation unit. A rotating shaft that is connected to the rotating portion and transmits a rotating operation from the operating portion; a spindle portion that is connected to the rotating shaft; and a connecting member that connects the spindle portion and the drain valve device. When the rotation shaft is transmitted and the spindle portion rotates, the connecting member pulls up the drain valve device to open and close the drain valve device, and the spindle portion keeps a predetermined distance from the drain valve device. Placed in front Axis of rotation, the attachment error to the wash water tank of the operation portion is configured capable of absorbing universal joint, the universal joint, characterized in that it is connected to the spindle unit so as to be movable in the axial direction And
According to the present invention configured as described above, there is a manufacturing error in the washing water tank, and even if the distance between the spindle unit and the operation unit has changed or the relative posture has changed, Universal joints can absorb this change. Since the rotation shaft is configured by a universal joint, the rotation operation from the operation unit can be reliably transmitted to the drain valve device. Further, even when the distance between the spindle unit and the operation unit changes, this change can be absorbed by the rotation axis moving in the axial direction.

  According to the present invention, even if an error occurs in the attachment position of the operation portion, the attachment error can be absorbed by the rotation shaft, and the rotation operation from the operation portion can be reliably transmitted to the drain valve device.

It is a vertical sectional view showing the composition of the tank device by one embodiment of the present invention. The universal joint of the tank apparatus by one Embodiment of this invention is shown, (A) is a perspective view, (B) is a front view, (C) is a figure which shows the end surface of a fitting member. It is a perspective view which shows the spindle mechanism of the tank apparatus by one Embodiment of this invention. It is a disassembled perspective view which shows the spindle mechanism of the tank apparatus by one Embodiment of this invention. The spindle mechanism of the tank apparatus by one Embodiment of this invention is shown, (A) is a front view, (B) is a side view, (C) is a top view, (D) is a part of CC in (C) It is sectional drawing.

Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a vertical sectional view showing a configuration of a tank apparatus 10 according to an embodiment of the present invention. As shown in the figure, the tank apparatus 10 of this embodiment includes an exterior tank 100, an interior tank 110 accommodated in the exterior tank 100, a lid 120 provided on the exterior tank 100, an interior tank. A water supply mechanism 130 for supplying water to 110, a drain valve device 140 for opening and closing a discharge port of the interior tank 110, and an operation mechanism 150 for operating the drain valve device 140.

  The exterior tank 100 is a porcelain container having an open top, a water supply pipe hole (not shown) formed on the left side surface, a handle insertion hole (not shown) provided on the other side surface, A drain pipe hole formed at the center of the bottom surface and bolt insertion holes formed on both sides sandwiching the drain pipe hole at the bottom are provided.

  The lid portion 120 is a ceramic member having a faucet (not shown) and a hand-washing bowl formed on the upper surface, and can be placed so as to cover the opening at the top of the exterior tank 100. Hand washing water is supplied to the faucet from a water supply mechanism 130 described later.

  The internal tank 110 has a container-shaped tank body 111 having a circular drain port 111a formed on the bottom surface, and an outer peripheral surface that extends along the edge of the drain port 111a on the bottom surface of the tank body 111 and extends downward. Is constituted by a cylindrical portion 112 in which a thread is formed. The internal tank 110 is configured such that a flanged nut 190 is tightened on a portion of the cylindrical portion 112 protruding outside the external tank 100 in a state where the cylindrical portion 112 is inserted through the drain pipe hole 100a of the external tank 100. It is fixed to the tank 100.

  The water supply mechanism 130 is connected to a water supply pipe (not shown) extending from the outside through a water supply pipe hole of the exterior tank 100, and cleaning water is supplied through this water supply pipe. The water supply mechanism 130 switches between opening and closing of the water supply port according to the water level, the drain valve device 140 is opened, and when the water level drops, the water supply to the interior tank 110 is started, the drain valve device 140 is closed, and the interior tank 110 is again opened. When the cleaning water is stored to a predetermined depth, the water supply is stopped.

  The drain valve device 140 is a drain valve that can set the amount of drainage in two stages. The drain valve device 140 includes a cylindrical body 141 provided so as to surround the opening 111 a of the interior tank 110 and a valve body 142 that can close the opening 111 a of the interior tank 110. Prepare. The valve body 142 normally closes the opening 111a of the interior tank 110, and opens the opening 111a when the first ball chain 151 is pulled up. An opening 141a is formed on the side surface of the cylinder 141, and a drainage amount adjustment valve 143 is attached to the opening 141a. The drainage amount adjustment valve 143 normally opens the opening 141a of the cylinder 141, and closes the opening 141a of the cylinder 141 when the second ball chain 152 is pulled up. With such a configuration, when the first and second ball chains 151 and 152 are pulled up, a portion above the upper edge of the cylinder 141 in the interior tank 110 and a portion inside the cylinder 141. Of cleaning water is supplied to the toilet bowl (small cleaning). When only the first ball chain 151 is pulled up, the flush water above the upper edge of the cylinder 141 in the interior tank 110, inside the cylinder 141, and outside the cylinder 141 is flushed. Supplied to the main body (large washing).

  The operation mechanism 150 is added to the handle mechanism 160 (operation unit) provided on the side of the exterior tank 100, the spindle mechanism 180 (spindle unit) fixed to the upper center of the interior tank 110, and the handle mechanism 160. A universal joint 170 that transmits a rotational force to the spindle mechanism 180, and first and second ball chains 151 and 152 that are connected to the spindle mechanism 180 at the upper end and connected to the drain valve device 140 at the lower end.

  The handle mechanism 160 includes a handle portion 161, a shaft portion 162 having one end connected to the handle portion 161 and the other end connected to the universal joint 170, and a motor 163 attached to the shaft portion 162. The handle mechanism 160 is fixed to the exterior tank 100 with the handle portion 161 protruding from the exterior tank 100 to the outside.

  The handle portion 161 is a member that is formed integrally with the shaft portion 162 and is rotatable about the shaft portion 162. The handle portion 161 is rotated in the direction corresponding to the amount of washing water discharged (large washing and small washing) by the toilet user. It is rotated. A cross-shaped convex portion (not shown) is formed at the tip of the shaft portion 162.

  The motor 163 rotates the shaft portion 162 according to various modes, and controls the opening / closing speed and timing of the valve body 142 and the drainage amount adjustment valve 143 of the drainage valve device 140.

  2A and 2B show a universal joint 170 of a tank apparatus according to an embodiment of the present invention, where FIG. 2A is a perspective view, FIG. 2B is a front view, and FIG. 2C is a view showing an end face of a fitting member 440. As shown in the figure, the universal joint 170 has a length sufficient to connect the spindle mechanism 180 and the handle mechanism 160 and is connected to one end of the joint portion 441 and a joint portion 441 capable of transmitting a rotational force. And the rod member 442 connected to the other end of the joint portion 441.

  Both ends of the joint portion 441 are respectively formed in bearing holes 441c and 441d concentrically formed at both ends of a pair of yokes 441a and 441b formed in a bifurcated shape. It is supported and configured to be rotatable. When a rotational force is applied to the fitting member 440, the joint member 441 and the rod member 442 rotate together. Further, since the joint portion 441 is interposed, the fitting member 440 and the rod member 442 can be positioned on different axes.

  The fitting member 440 is made of a cylindrical member having a cross-shaped recess 440a formed on the end surface. The fitting member 440 is connected to the shaft portion 162 by fitting the concave portion 440 a and a cross-shaped protrusion formed at the tip of the shaft portion 162 of the handle mechanism 160. For this reason, the rotational force transmitted to the shaft portion 162 is transmitted to the universal joint 170.

  The rod member 442 is formed of a long member having a cross-shaped cross section. A return portion 442a that protrudes outward is formed at the end of the rod member 442 opposite to the joint portion 441 connected thereto. In addition, a slit 442b extending in the axial direction is formed at the end, and the tip can be reduced in diameter by applying a force from the outside. A cross-shaped hole is formed inside the shaft member 410 of the spindle mechanism 180. By inserting the rod member 442 of the universal joint 170 into this hole, the universal joint 170 and the shaft member 410 transmit the rotational force. Connected as possible.

  The joint portion 441 has a length sufficient to connect the handle mechanism 160 and the spindle mechanism 180. For this reason, even when a manufacturing error occurs in the exterior tank 100 and an error occurs in the position and orientation of the handle mechanism 160 with respect to the spindle mechanism 180, the error is absorbed by the universal joint 170, and the handle mechanism 160. And the spindle mechanism 180 can be connected so as to be able to transmit a rotational force.

  3 to 5 show a spindle mechanism 180 of a tank apparatus according to an embodiment of the present invention, FIG. 3 is a perspective view, and FIG. 4 is an exploded perspective view. 5A is a front view, FIG. 5B is a side view, FIG. 5C is a top view, and FIG. 5D is a partial cross-sectional view of CC in FIG. As shown in FIGS. 3 to 5, the spindle mechanism 180 is spanned between the upper edges of the front surface and the rear surface of the interior tank 110, and has a guide member having a substantially circular cross-sectional through hole 400 a penetrating in the lateral direction. 400, an annular member 420 having an annular ring part 422, a shaft member 410 provided so as to pass through the through hole 400a of the guide member 400 and the annular part 422 of the annular member 420, and a cylindrical part 411. And a stopper 430 that prevents the annular portion 422 from detaching from the cylindrical portion 411 and prevents the cylindrical portion 411 from detaching from the guide member 400.

  The guide member 400 has a clip portion 401 that can hold a plate material between both ends thereof, and is fixed to the interior tank 110 by sandwiching the upper edges of the front surface and the back surface of the interior tank 110 by the clip portion 401. Has been. Further, a through hole 400 a penetrating in the lateral direction is formed in the center of the guide member 400.

  The shaft member 410 has a cylindrical tubular portion 411 with one edge portion 412 having an enlarged diameter, an arm portion 413 extending from the edge portion 412 toward the outer periphery, and an attachment that is rotatably attached to the tip of the arm portion 413. Part 414. The diameter of the cylindrical portion 411 is substantially equal to the through hole 400a of the guide member 400, and is inserted into the through hole 400a of the guide member 400 without a gap. As a result, the shaft member 410 is rotatably supported by the guide member 400. The upper end of the first ball chain 151 whose lower end is connected to the valve body 142 of the drain valve device 140 is connected to the mounting portion 414. Since the load of the valve body 142 acts on the shaft member 410 via the first ball chain 151 in a state in which no rotational force is acting, the arm member 413 takes a posture that extends downward.

  Further, a convex portion 415 is formed on the surface of the end portion of the tubular portion 411 on the annular member 420 side. That is, as shown in FIG. 5D, the convex portion 415 is positioned below the tubular portion 411 when the shaft member 410 is in a posture such that the arm portion 413 extends downward.

  A cross-shaped hole 416 into which the rod member 442 of the universal joint 170 can be inserted is formed in the cylindrical portion 411. By inserting the rod member 442 of the universal joint 170 into the hole 416, the universal joint 170 and the shaft member 410 are connected so as to be able to transmit a rotational force. The rod member 442 is slidable with respect to the shaft member 410 in the longitudinal axis direction.

  The annular member 420 includes an annular ring part 422 and an arm part 421 extending from the annular part 422 toward the outer periphery. The inner diameter of the annular part 422 is substantially equal to the cylindrical body 141 of the shaft member 410, and the annular member 420 is inserted through the cylindrical part 411 by inserting the cylindrical part 411 of the shaft member 410 into the annular part 442. The guide member 400 is rotatably supported.

  The upper end of the second ball chain 152 whose lower end is connected to the drainage amount adjustment valve 143 is connected to the tip of the arm part 421. In the state where the rotational force is not acting, the annular member 420 takes a posture such that the arm portion 421 extends downward because the load of the drainage amount adjustment valve 143 acts via the second ball chain 152.

  Further, an engaging portion 423 is formed on a surface of the annular portion 422 on the guide member 400 side so as to be along a part of the inner peripheral edge. In a state where the arm portions 413 and 421 of the shaft member 410 and the annular member 420 extend downward, the side surface of the convex portion 415 formed on the cylindrical portion 411 of the shaft member 410 and the end surface of the engaging portion 423 are in contact with each other. It touches.

  A direction in which the convex portion 415 of the cylindrical portion 411 and the end surface of the engaging portion 423 of the annular member 420 are separated from the handle mechanism 160 via the universal joint 170 to the shaft member 410 (A direction in FIG. 5D): When the rotation in the first rotation direction is applied, the annular member 420 is maintained in a posture in which the arm portion 421 extends downward, and only the shaft member 410 rotates in the first rotation direction. . Thereby, the arm part 413 of the shaft member 410 pulls up the first ball chain 151. Thereby, the valve body 142 is pulled up, the opening 111a is opened, and the washing water is supplied to the toilet body in the large washing mode.

  On the contrary, in the direction from the handle mechanism 160 to the shaft member 410 via the universal joint 170, the convex portion 415 of the cylindrical portion 411 faces the engaging portion 423 of the annular member 420 (in FIG. 5D). When rotation in the B direction (hereinafter referred to as the second rotation direction) is applied, the convex portion of the shaft member 410 engages with the engaging portion 423 of the annular member 420, so that the annular member 420 together with the shaft member 410 It rotates in the second rotation direction. Thereby, the arm portions 413 and 421 of the shaft member 410 and the annular member 420 pull up the first and second ball chains 151 and 152. Accordingly, the valve body 142 is pulled up to open the opening 111a, and the drainage amount adjustment valve 143 closes the opening 141a of the cylindrical body 141, so that the washing water is supplied to the toilet body in the small washing mode.

  In this embodiment, since the spindle mechanism 180 and the drain valve device 140 are attached to the interior tank 110 as described above, the distance between them does not change. For this reason, in the manufacturing process, the lengths of the first and second ball chains 151 and 152 are adjusted in advance so that there is no slack, and each end of each ball chain 151 and 152 is drained. The valve device 140 and the spindle mechanism 180 are connected to the arm portions 413 and 421.

  The handle mechanism 160 and the universal joint 170 are attached on site. That is, first, the handle mechanism 160 of the operation mechanism 150 is inserted into the handle insertion hole of the exterior tank 100, and the handle mechanism 160 is fixed to the exterior tank 100 in a state where the handle portion 161 protrudes to the outside.

  Next, the cruciform protrusion formed at the tip of the shaft portion 162 of the handle mechanism 160 is fitted into the cruciform recess 440 a formed on the end face of the fitting member 440 of the universal joint 170, and the handle mechanism 160. And universal joint 170 are connected. Further, the rod member 442 of the universal joint 170 is inserted into the hole 416 formed inside the cylindrical portion 411 of the spindle mechanism 180 in a state where the diameter is reduced by applying force from the outer periphery to the tip portion. Thereby, the rod member 442 is connected to the shaft member 410 of the spindle mechanism 180 so as to transmit a rotational force. The rod member 442 includes a return portion 442a at the tip, and therefore does not fall off the shaft member 410.

  According to the present embodiment, in the operation mechanism 150, the spindle mechanism 180 and the handle mechanism 160 are connected by the universal joint 170 capable of transmitting a rotational force. Even if a relative error with respect to the mechanism 180 occurs, the universal joint 170 can absorb this mounting error.

  The universal joint 170 is connected to the cylindrical portion 411 of the spindle mechanism 180 so that the rod member 442 can slide in the axial direction. For this reason, even when the distance between the spindle mechanism 180 and the handle mechanism 160 changes, the rod member 442 slides with respect to the cylindrical portion 411, so that the mounting error can be absorbed more reliably. These mechanisms can be connected.

  Further, as described above, in the present embodiment, since the manufacturing error is absorbed by the universal joint 170, it is possible to reliably transmit the rotation operation from the operation unit to the drain valve device.

  In the above embodiment, the drain valve device 140 including the cylinder 141 is used as the drain valve device. However, the present invention is not limited to this, and other drain valve devices such as a flapper valve are used. Even if it exists, this invention is applicable.

DESCRIPTION OF SYMBOLS 10 Tank apparatus 100 Exterior tank 110 Interior tank 111 Tank main body 111a Drain port 112 Cylindrical part 140 Drain valve apparatus 141 Cylinder 142 Valve body 143 Drainage amount adjustment valve 150 Operation mechanism 151, 152 Ball chain 160 Handle mechanism 170 Universal joint 180 Spindle mechanism 440 Fitting member 441 Joint portion 442 Rod members 441c and 441d Bearing holes 441a and 441b Yoke 441e Cross shaft

Claims (1)

A tank device for storing cleaning water for cleaning the toilet body,
A wash water tank for storing wash water and having a drain outlet formed at the bottom;
A drain valve device that opens and closes the drain of the washing water tank;
An operation mechanism for operating the drain valve device,
The operation mechanism includes an operation unit fixed to the washing water tank, a rotation shaft coupled to the operation unit and transmitting a rotation operation from the operation unit, a spindle unit coupled to the rotation shaft, and the spindle unit And a connecting member for connecting the drain valve device, the rotating shaft transmits the rotating operation from the operation portion, and the spindle portion rotates, whereby the connecting member pulls up the drain valve device to Open and close
The spindle part is arranged so as to maintain a predetermined distance from the drain valve device,
The rotating shaft is configured by a universal joint capable of absorbing an attachment error of the operation unit to the cleaning water tank ,
The said universal joint is connected to the said spindle part so that the movement to an axial direction is possible, The tank apparatus characterized by the above-mentioned .