JP5614581B2 - Vehicle steering system - Google Patents

Description

  The present invention relates to a vehicle steering apparatus.

  A vehicle steering apparatus comprising a transmission ratio variable mechanism capable of changing a rotation transmission ratio between an input shaft and an output shaft between an input shaft connected to a steering member and an output shaft connected to a steering mechanism. Is known (see, for example, Patent Documents 1 to 3). The transmission ratio variable mechanism is composed of, for example, a planetary gear mechanism, and the rotation transmission ratio can be changed by rotating the carrier of the planetary gear mechanism with an electric motor (transmission ratio control motor).

Each of the above-described vehicle steering apparatuses includes a lock mechanism that locks the rotation of the transmission ratio control motor at the time of failure when the rotation transmission ratio cannot be controlled due to an abnormality in the transmission ratio control motor. The lock transmission mechanism locks the rotation of the transmission ratio control motor, so that the rotation transmission ratio is mechanically fixed.
More specifically, in the planetary gear mechanism of Patent Document 3, an input-side sun gear and an output-side sun gear are connected via a planetary gear. The planetary gear is supported by the carrier. A tooth portion is formed on the outer periphery of the carrier, and a worm meshes with the tooth portion. The worm is connected to the motor. The lock mechanism locks the rotation of the worm, the rotor of the electric motor, and the carrier by inserting a pin into a slot formed in the worm. Thereby, the rotation transmission ratio is mechanically fixed.

JP 2002-145102 A JP 2008-24058 A JP-T-2006-521957

  As described above, the transmission ratio variable mechanism includes a planetary gear and the like, and the planetary gear can rotate (spin) with respect to the sun gear. However, for example, if a foreign object is mixed between the planetary gear and the sun gear, the planetary gear may be locked to the sun gear. When such a locked state occurs, the planetary gear cannot rotate (spin) with respect to the sun gear. In this case, the sun gear and the planetary gear rotate integrally around the central axis of the sun gear. As a result, the rotation transmission ratio is mechanically fixed. That is, when the planetary gear and the sun gear are locked, the rotation transmission ratio is fixed without using the lock mechanism.

In this way, when the rotation transmission ratio is fixed by locking the planetary gear, it is not necessary to take a separate measure for locking the transmission ratio, so that unnecessary operation of the lock mechanism can be prohibited. . For this purpose, it is necessary to be able to determine the state in which the rotation transmission ratio is fixed by locking the planetary gear.
However, Patent Documents 1 to 3 do not consider the locking of the planetary gear mechanism.

  The present invention has been made under such a background, and an object of the present invention is to provide a vehicle steering apparatus that can determine whether or not the transmission ratio is fixed based on the rotation of a planetary gear.

In order to achieve the above object, the present invention provides an input shaft (18) that rotates in response to steering of the steering member (2) and an output shaft (19) that rotates in conjunction with the operation of the steering mechanism (9). In the vehicle steering device (1) capable of changing the transmission ratio (θ2 / θ1) between the first gear (54) connected to the input shaft, the second gear (55) connected to the output shaft, A planetary gear (56) that meshes with both the first gear and the second gear, and a carrier (57) that supports the planetary gear so as to rotate about a central axis (L2) of the planetary gear, The transmission ratio variable mechanism (13) capable of changing the transmission ratio, the transmission ratio control motor (14) for controlling the transmission ratio, the sensor (35) for detecting the rotation of the planetary gear, and the transmission ratio are fixed. And a lock mechanism (25) for controlling the lock mechanism And a control means (49) for determining whether or not the transmission ratio is fixed based on the detected rotation of the planetary gear, and the control section is detected. Further, when it is determined that the transmission ratio is fixed based on the rotation of the planetary gear, fixing of the transmission ratio by the lock mechanism is prohibited (Claim 1).

  According to the present invention, for example, foreign matters are mixed between the first gear or the second gear of the variable transmission ratio mechanism and the planetary gear, so that the planetary gear is locked to the first gear and the second gear. Sometimes. At this time, as a result of the rotation of the planetary gear being restricted, the first gear and the second gear rotate together, and the transmission ratio is fixed. Therefore, it can be reliably determined whether or not the transmission ratio is fixed by detecting whether or not the rotation of the planetary gear is restricted by the sensor.

  “Transmission ratio is fixed by the planetary gear lock” means that the planetary gear is completely locked with respect to the first gear and the second gear, and the rotation of the planetary gear is completely restricted. Including that the transmission ratio is fixed. In addition, “the transmission ratio is fixed by the planetary gear lock” means that the planetary gear is not completely locked to the first gear and the second gear, but is caused by foreign matter or the like. This includes that the resistance of the planetary gear rotation is large and that the transmission ratio is substantially fixed by substantially restricting the rotation of the planetary gear.

The locking mechanism for fixing the front Symbol transmission ratio (25), e Bei and a control unit for controlling the locking mechanism (38), wherein, based on the rotation motion of said detected planetary gears Thus, when it is determined that the transmission ratio is fixed, the locking mechanism prohibits the transmission ratio from being fixed, and thus has the following advantages .
That is , for example, at the time of motor failure in which transmission ratio control cannot be performed due to a failure of the transmission ratio control motor, the transmission ratio can be mechanically fixed by the lock mechanism. On the other hand, even during a motor failure, if the transmission ratio is fixed by the planetary gear lock, the transmission ratio can be fixed without using the lock mechanism. There is no need to fix. Therefore, it is possible to suppress the lock mechanism from performing unnecessary work.

Further, the present invention provides a vehicle steering apparatus capable of changing a transmission ratio between an input shaft that rotates in response to steering of a steering member and an output shaft that rotates in conjunction with the operation of a steering mechanism. A first gear coupled to the output shaft, a second gear coupled to the output shaft, a planetary gear meshing with both the first gear and the second gear, and the planetary gear capable of rotating about the central axis of the planetary gear. A transmission ratio variable mechanism capable of changing the transmission ratio, a transmission ratio control motor for controlling the transmission ratio, a sensor for detecting the rotation of the planetary gear, and the detected Determining means for determining whether or not the transmission ratio is fixed based on the rotational movement of the planetary gear, and the carrier and the planetary gear rotate integrally around the central axis (L1) of the first gear Connected as possible Ri, the sensor is characterized by being attached to the carrier (claim 2).
In this case, by attaching the sensor to the carrier itself that rotates around the central axis of the first gear together with the planetary gear, the sensor can detect the rotation of the planetary gear more accurately. Further, since the sensor is attached to the carrier itself, the space occupied by the transmission ratio variable mechanism and the sensor as a whole can be reduced, and the vehicle steering apparatus can be reduced in size.

The present invention further includes a housing (53) that houses the transmission ratio variable mechanism, and a receiver (80) attached to the housing, so that the wireless signal of the sensor can be received by the receiver. (Claim 3 ).
In this case, the signal from the sensor rotating with the carrier can be transmitted to the determination unit without using an output line (electric wire) extending from the sensor. Therefore, it is not necessary to extend a long wiring from the sensor to the receiver in consideration of the rotational motion of the sensor, and the vehicle steering device can be reduced in size by omitting the wiring space.

In the present invention, the sensor may detect a rotation motion of the planetary gear when the transmission ratio control motor is driven (Claim 4 ).
In this case, the transmission ratio variable mechanism is driven by the transmission ratio control motor, that is, if the planetary gear rotation is not locked, the planetary gear can be rotated by driving the transmission ratio control motor. The rotation of the planetary gear can be detected. Thereby, it can be detected more reliably whether or not the rotation of the planetary gear is locked.

  In addition, in the above, the numbers in parentheses represent reference numerals of corresponding components in the embodiments described later, but the scope of the claims is not limited by these reference numerals.

It is a mimetic diagram showing a schematic structure of a steering device for vehicles concerning one embodiment of the present invention. It is a partial cross section figure which shows schematic structure of a transmission ratio variable mechanism. It is a perspective view of the principal part for demonstrating the relationship between a sensor main body and the tooth | gear part of a planetary gear. It is a figure for demonstrating the output signal (sensor output) of a sensor main body. (A) is sectional drawing of the principal part of a locking mechanism, has shown the state in which a locking member exists in a 2nd position, (B) has shown the state in which a locking member exists in a 1st position. It is a flowchart for demonstrating an example of the flow of control by a steering control apparatus.

Preferred embodiments of the present invention will be described with reference to the accompanying drawings.
FIG. 1 is a schematic diagram showing a schematic configuration of a vehicle steering apparatus according to an embodiment of the present invention.
Referring to FIG. 1, a vehicle steering apparatus 1 includes a steering shaft 3 connected to a steering member 2 such as a steering wheel, an intermediate shaft 5 connected to the steering shaft 3 via a universal joint 4, an intermediate shaft 5 A pinion shaft 7 connected to the shaft 5 through a universal joint 6 and a rack 8a that meshes with the pinion 7a provided in the vicinity of the end of the pinion shaft 7 and that extends in the left-right direction of a vehicle such as an automobile. As a rack shaft 8. The pinion shaft 7 and the rack shaft 8 constitute a turning mechanism 9 including a rack and pinion mechanism.

The rack shaft 8 is supported in a housing (not shown) fixed to the vehicle body through a plurality of bearings (not shown) so as to be capable of linear reciprocation along the axial direction X1. A tie rod 10 is coupled to each end of the rack shaft 8. Each tie rod 10 is connected to a corresponding steered wheel 11 via a corresponding knuckle arm (not shown).
When the steering member 2 is operated and the steering shaft 3 is rotated, this rotation is converted into a linear motion in the axial direction X1 of the rack shaft 8 by the pinion 7a and the rack 8a. Thereby, the turning of the steered wheel 11 is achieved.

  Further, the vehicle steering apparatus 1 changes the ratio (transmission ratio) of the steering angle of the steered wheels 11 to the steering angle of the steering member 2 and the steering assist mechanism 12 for applying a steering assist force to the steering mechanism 9. And a transmission ratio variable mechanism 13 capable of performing the same. The transmission ratio variable mechanism 13 is provided with a transmission ratio control motor 14 composed of a brushless motor for changing the transmission ratio. Further, the transmission ratio variable mechanism 13 is provided with a reaction force compensation motor 15 including a brushless motor for applying a steering reaction force to the steering member 2.

The steering shaft 3 is disposed between the steering member 2 and the transmission ratio variable mechanism 13, and is disposed between the input shaft 18 that rotates according to the steering of the steering member 2, and the transmission ratio variable mechanism 13 and the intermediate shaft 5. And an output shaft 19 that rotates in conjunction with the operation of the steering mechanism 9.
The input shaft 18 includes a first shaft 18a that is coupled to the steering member 2 so as to be integrally rotatable, and a second shaft 18b that is coupled to the first shaft 18a via a torsion bar 20. The relative rotation amount of the first shaft 18a and the second shaft 18b via the torsion bar 20 is small, and it can be considered that the first shaft 18a and the second shaft 18b are substantially rotating integrally. When the rotation angle (rotation position) of the input shaft 18 is the steering angle θ1, and the rotation angle (rotation position) of the output shaft 19 is the steering angle θ2, the transmission ratio of rotation from the input shaft 18 to the output shaft 19 is It is expressed as a transmission ratio θ2 / θ1. The transmission ratio θ2 / θ1 can be changed by the transmission ratio variable mechanism 13.

  The steering assist mechanism 12 includes a steering assist motor 21 formed of a brushless motor, and a speed reduction mechanism 22 that decelerates the output rotation of the steering assist motor 21. The speed reduction mechanism 22 is, for example, a worm speed reduction mechanism, and a worm shaft 23 coupled to the rotor 21a of the steering assist motor 21 so as to be integrally rotatable, and a worm wheel coupled to the output shaft 19 so as to be integrally rotatable and meshing with the worm shaft 23. 24.

The steering assist motor 21 is connected to the steering mechanism 9 through the speed reduction mechanism 22, the output shaft 19 and the intermediate shaft 5 so that power can be transmitted. The output of the steering assist motor 21 is transmitted to the output shaft 19 via the speed reduction mechanism 22 to assist the driver's steering.
The vehicle steering apparatus 1 includes a lock mechanism 25 that can mechanically fix the transmission ratio θ2 / θ1 by locking the rotation of the transmission ratio control motor 14. The transmission ratio θ2 / θ1 is fixed by the lock mechanism 25, for example, when an abnormality occurs in the transmission ratio control motor 14 (during motor failure).

Further, the vehicle steering apparatus 1 includes a torque sensor 30, a first resolver 31 as a first sensor, a second resolver 32 as a second sensor, a third resolver 33 as a third sensor, and a motor current as a plurality of sensors. A sensor 34, a planetary gear sensor 35 as a rotation detection sensor, and a running state sensor 36 are provided.
The torque sensor 30 is disposed adjacent to the torsion bar 20, and is loaded on the steering member 2 by detecting the relative rotation amount between the first shaft 18a and the second shaft 18b accompanying the twist of the torsion bar 20. The steering torque is detected.

The first resolver 31 is a resolver that detects a rotational position of a rotor 14 a described later of the transmission ratio control motor 14, and is disposed adjacent to the transmission ratio control motor 14. The transmission ratio control motor 14 is driven and controlled by feedback control using the detection value of the first resolver 31.
The second resolver 32 is a resolver that detects a rotational position of a rotor 15 a described later of the reaction force compensation motor 15, and is disposed adjacent to the reaction force compensation motor 15. The reaction force compensation motor 15 is driven and controlled by feedback control using the detection value of the second resolver 32. The reaction force compensation motor 15 is a motor for compensating for the steering reaction force (change in the steering reaction force) of the steering member 2 due to the operation of the transmission ratio variable mechanism 13.

The third resolver 33 is a resolver that detects the rotational position of the rotor 21 a of the steering assist motor 21, and is provided in the steering assist motor 21. The steering assist motor 21 is driven and controlled by feedback control using the detection value of the third resolver 33.
The planetary gear sensor 35 is provided for detecting a rotation motion of a planetary gear 56 described later of the transmission ratio variable mechanism 13. The detailed configuration of the planetary gear sensor 35 will be described later.

The traveling state sensor 36 is a sensor that detects a traveling state of the vehicle (a vehicle traveling state related to the control of the vehicle steering device 1 such as a vehicle speed, a steering angle, and a yaw rate of the vehicle), and includes a plurality of sensors. ing.
The vehicle steering apparatus 1 includes a control unit 37. The control unit 37 includes a steering control unit 38 and a steering assist control unit 39. The steering control unit 38 controls steering by controlling the operations of the transmission ratio control motor 14, the reaction force compensation motor 15, and the lock mechanism 25. The steering assist control unit 39 controls the steering assist force for assisting the steering of the steering member 2 by controlling the operation of the steering assist motor 21.

The steering control unit 38 and the steering assist control unit 39 are each configured by an electronic control unit (ECU), and are connected to each other via a vehicle-mounted network 40 so that signals can be transmitted to each other.
A torque sensor 30, a first resolver 31, a second resolver 32, a third resolver 33, a motor current sensor 34, a planetary gear sensor 35, and a traveling state sensor 36 are connected to the steering control unit 38. The detection signals from ˜36 are input to the steering control unit 38.

The steering control unit 38 is connected to the transmission ratio control motor 14 via a driver 41 and is connected to the reaction force compensation motor 15 via a driver 42. The steering control unit 38 is connected to the lock mechanism 25, a warning lamp 44 and a speaker 45 as notification means.
The steering control unit 38 is a function processing unit that is realized by software by executing a predetermined program, as a transmission ratio control unit 46, a reaction force control unit 47, a lock control unit 48, and transmission as a determination unit. A ratio determination unit 49. The steering control unit 38 includes a ROM (Read Only Memory) 50.

The transmission ratio control unit 46 controls the drive of the transmission ratio control motor 14 in order to control the transmission ratio θ2 / θ1. The reaction force control unit 47 controls the driving of the reaction force compensation motor 15 in order to control the reaction force applied to the steering member 2.
The lock control unit 48 controls the drive of the lock mechanism 25.
The transmission ratio determination unit 49 is provided to determine whether or not the transmission ratio θ2 / θ1 is fixed to a predetermined value (for example, 1).

Further, it is possible to notify the driver that some abnormality has occurred in the vehicle steering apparatus 1 by turning on the warning lamp 44 and generating a warning sound from the speaker 45. The steering assist control unit 39 is connected to the steering assist motor 21 via a driver 43.
FIG. 2 is a partial cross-sectional view showing a schematic configuration of the transmission ratio variable mechanism 13. As shown in FIG. 2, the second shaft 18 b and the output shaft 19 of the input shaft 18 are arranged coaxially with their tips opposed to each other.

  The transmission ratio variable mechanism 13 is accommodated in a housing 53 having a cylindrical shape as a whole. An insertion hole 53 a is formed at one end of the housing 53. The first shaft 18a of the input shaft 18 and the torsion bar 20 are inserted through the insertion hole 53a. An insertion hole 53 b is formed at the other end of the housing 53. The output shaft 19 is inserted through the insertion hole 53b.

  The transmission ratio variable mechanism 13 includes an input sun gear 54 that can rotate integrally with the second shaft 18 b of the input shaft 18, and an output sun gear 55 that is disposed coaxially with the input sun gear 54 and can rotate with the output shaft 19. The planetary gear 56 meshing with both the sun gears 54 and 55, and the carrier that supports the planetary gear 56 so as to be capable of rotating about the central axis L2 of the planetary gear 56 and revolving around the central axis L1 of the sun gears 54, 55. 57.

The input sun gear 54 is provided as a first gear. The output sun gear 55 is provided as a second gear. The input sun gear 54, the output sun gear 55, and the planetary gear 56 are, for example, spur gears. The input sun gear 54, the output sun gear 55, and the planetary gear 56 may be other gears such as a helical gear and a screw gear.
The planetary gear 56 is an integrally molded product for associating the input sun gear 54 and the output sun gear 55 with each other, and a plurality (two in the present embodiment) are arranged around the central axis L1. The input sun gear 54, the output sun gear 55, and the planetary gear 56 are designed so that the transmission ratio θ2 / θ1 becomes 1, for example, when the rotation of the carrier 57 is locked.

The carrier 57 is formed in a cylindrical shape, and the second shaft 18b of the input shaft 18 and the output shaft 19 are inserted therethrough. The carrier 57 can rotate around the central axis L <b> 1 of the sun gears 54 and 55 together with the planetary gears 56. The carrier 57 includes a first portion 57a, a second portion 57b, and a third portion 57c.
The first portion 57 a is rotatably supported by the housing 53 via the first bearing 71. A first spindle insertion hole 57d is formed in the first portion 57a. One end 56b of the support shaft 56a of each planetary gear 56 is inserted through the first support shaft insertion hole 57d. The one end 56b is rotatably supported on the inner peripheral surface of the first support shaft insertion hole 57d via the second bearing 72.

  The second portion 57b is disposed between the first portion 57a and the third portion 57c. A second support shaft insertion hole 57e is formed in the second portion 57b. The other end 56c of the support shaft 56a of each planetary gear 56 is inserted through the second support shaft insertion hole 57e. The other end 56 c is rotatably supported on the inner peripheral surface of the second support shaft insertion hole 57 e via the third bearing 73. Moreover, the 2nd part 57b is supporting the output shaft 19 rotatably via 4th bearings 74, such as a roller bearing.

The third portion 57 c extends from the second portion 57 b toward the speed reduction mechanism 22. The third portion 57 c is rotatably supported by the housing 53 via the fifth bearing 75.
The transmission ratio control motor 14 is disposed so as to surround the second portion 57 b of the carrier 57. The transmission ratio control motor 14 includes a rotor 14 a that is coupled to the outer periphery of the second portion 57 b so as to be integrally rotatable, and a stator 14 b that surrounds the rotor 14 a and is fixed to the housing 53. By driving the transmission ratio control motor 14, the carrier 57 and each planetary gear 56 are rotated around the central axis L1. As a result, the transmission ratio θ2 / θ1 can be changed.

  In relation to the transmission ratio control motor 14, a first resolver 31 is arranged. The first resolver 31 includes a rotor 31 a that is coupled to the outer periphery of the third portion 57 c of the carrier 57 so as to be integrally rotatable, and a stator 31 b that surrounds the rotor 31 a and is fixed to the housing 53. Since both the rotor 14 a of the transmission ratio control motor 14 and the rotor 31 a of the first resolver 31 are connected to the carrier 57, the first resolver 31 can rotate the rotation position (rotation angle) of the carrier 57 and the transmission ratio control motor 14. It is possible to detect the rotational position of the rotor 14a.

A planetary gear sensor 35 is provided on the second portion 57 b of the carrier 57. The planetary gear sensor 35 is a rotation sensor for detecting the rotational movement of the planetary gear 56 around the central axis L2. The planetary gear sensor 35 is provided adjacent to one planetary gear 56.
The planetary gear sensor 35 is attached to the second portion 57 b of the carrier 57. The planetary gear sensor 35 is disposed adjacent to the second support shaft insertion hole 57e, and is adjacent to the tooth portion 56d of the planetary gear 56 in the facing direction F1 parallel to the central axis L2. The planetary gear sensor 35 includes a sensor body 35a and a signal transmitter 35b.

FIG. 3 is a perspective view of the main part for explaining the relationship between the sensor main body 35a and the tooth part 56d of the planetary gear 56. FIG. FIG. 4 is a graph for explaining an output signal (sensor output C) of the sensor main body 35a.
Referring to FIGS. 2, 3, and 4, sensor body 35 a is a non-contact proximity sensor that does not contact teeth 56 e of planetary gear 56. As such a sensor, a high-frequency oscillation sensor using an electromagnetic induction phenomenon, a magnetic sensor using a magnet, or a capacitance sensor using a change in capacitance can be exemplified.

The sensor body 35a outputs a high output signal (ON signal) as the sensor output C when the sensor body 35a and the teeth 56e of the tooth portion 56d of the planetary gear 56 are opposed to each other in the facing direction F1.
On the other hand, the sensor body 35a outputs a low output signal (off signal) as the sensor output C when the sensor body 35a and the teeth 56e are not opposed in the facing direction F1. Therefore, when the planetary gear 56 rotates around the center axis L2, a high output signal and a low output signal are alternately output, and the output signal of the sensor body 35a becomes a pulse signal as shown in FIG.

Referring to FIG. 2, the signal transmitter 35b is electrically connected to the sensor body 35a via an electric wire 35c. The signal transmitter 35b is disposed on the outer periphery of the second portion 57b of the carrier 57, and outputs a detection signal of the sensor body 35a as a radio wave. A signal receiver 80 is provided adjacent to the signal transmitter 35b.
The signal receiver 80 is fixed to the housing 53, and is disposed adjacent to the second portion 57 b of the carrier 57 in the radial direction of the carrier 57. The signal receiver 80 is disposed, for example, in one place with respect to the circumferential direction of the carrier 57, and can receive radio waves from the signal transmitter 35b when the signal transmitter 35b opposes the radial direction of the carrier 57. It has become. The signal receiver 80 is electrically connected to the steering control unit 38 via an electric wire 81 or the like. When the signal receiver 80 receives the radio wave from the signal transmitter 35b, the detection signal of the sensor body 35a is input to the steering control unit 38.

  The signal receiver 80 and the signal transmitter 35b form a power transmission device. Specifically, the power supplied from the steering control unit 38 to the signal receiver 80 is transmitted to the signal transmitter 35b in a non-contact manner using, for example, an electromagnetic induction phenomenon. Thereby, the planetary gear sensor 35 can be driven using the electric power from the signal receiver 80.

A reaction force compensation motor 15 is disposed on the input shaft 18 side (right side in FIG. 2) with respect to the planetary gear sensor 35. The reaction force compensation motor 15 includes a rotor 15 a connected to the outer periphery of the second shaft 18 b of the input shaft 18, and a stator 15 b that surrounds the rotor 15 a and is fixed to the housing 53.
A second resolver 32 is disposed adjacent to the reaction force compensation motor 15. The second resolver 32 includes a rotor 32 a connected to the outer periphery of the second shaft 18 b and a stator 32 b that surrounds the rotor 32 a and is fixed to the housing 53. By connecting both the rotor 15a of the reaction force compensation motor 15 and the rotor 32a of the second resolver 32 to the second shaft 18b, the second resolver 32 can rotate the input shaft 18 at its rotational position (steering angle) and reaction. The rotational position of the rotor 15a of the force compensation motor 15 can be detected.

The lock mechanism 25 is for fixing the transmission ratio θ2 / θ1 to a predetermined value (for example, 1 in the present embodiment) by locking the rotation of the carrier 57.
FIG. 5A is a cross-sectional view of the main part of the lock mechanism 25 and shows a state in which the lock member 62 is in the second position P2. Referring to FIGS. 2 and 5A, the lock mechanism 25 includes a ring member 60 connected to the third portion 57c of the carrier 57 so as to be integrally rotatable, and a shaft-like shape that can be engaged with the ring member 60. It includes a lock member 62 and a solenoid 61 having a rod 61a to which the lock member 62 is fixed at one end. In this embodiment, the lock member 62 is formed integrally with the rod 61a using a single material.

  A plurality of grooves 60 a are arranged on the outer periphery of the ring member 60 at equal intervals in the circumferential direction. The solenoid 61 is attached to the housing 53. The solenoid 61 is a support device that supports the lock member 62 to be displaceable between the first position P1 and the second position P2. The solenoid 61 includes a rod 61 a, an electromagnet (not shown), and a spring 61 b that biases the rod 61 a toward the ring member 60, and is driven and controlled by the steering control unit 38.

  Referring to FIGS. 2 and 5B, when energization to solenoid 61 is turned off, lock member 62 fixed to rod 61a is moved into groove 60a of ring member 60 by the biasing force of spring 61b. It comes to fit. When the lock member 62 is fitted in the groove 60 a of the ring member 60, the lock member 62 restricts the rotation of the carrier 57 via the ring member 60. The position of the lock member 62 at this time is defined as the first position P1.

  On the other hand, as shown in FIG. 5A, when the energization of the solenoid 61 is turned on, the lock member 62 is maintained at the second position P2 that is not engaged with the ring member 60 by the magnetic force of the solenoid 61. Is done. As a result, the lock member 62 does not restrict the rotation of the carrier 57. Thus, the position of the lock member 62 when not engaged with the ring member 60 and the carrier 57 is defined as the second position P2.

Next, referring to FIG. 6, a steering control unit including a control flow for determining whether or not the transmission ratio θ2 / θ1 is fixed based on the rotation of the planetary gear 56 detected by the planetary gear sensor 35. An example of the control flow by 38 will be described.
First, the transmission ratio determination unit 49 reads an instruction current A as an instruction value of a current flowing through the transmission ratio control motor 14 (step S1). The instruction current A is a value of a signal output from the transmission ratio control unit 46 to the driver 41. The driver 41 is configured to flow a current having the same value as the instruction current A to the transmission ratio control motor 14.

  The transmission ratio determination unit 49 determines whether or not the read instruction current A is larger than a predetermined threshold current A1 (step S2). The threshold current A1 is stored in the ROM 50 in advance. When the command current A is equal to or less than the threshold current A1 (NO in step S2), the transmission ratio determination unit 49 determines that the transmission ratio control motor 14 is not rotationally driven. At this time, the steering control unit 38 performs normal control (step S3). The normal control means control when the planetary gear 56 is not locked with respect to the input sun gear 54 and the output sun gear 55.

  The control of the transmission ratio control unit 38 in the normal control when the transmission ratio control motor 14 is not abnormal is as follows. First, when the vehicle is traveling at a relatively low speed, the transmission ratio control unit 46 of the steering control unit 38 controls the drive of the transmission ratio control motor 14 so that the carrier 57 and each planetary gear 56 are connected to the central axis L1. Control is performed so that the transmission ratio θ2 / θ1 is greater than 1. Thereby, even if the amount of rotation operations of the steering member 2 (steering angle θ1 of the input shaft 18) is small, the angle of the steered wheels 11 (the turning angle θ2 of the output shaft 19) can be increased. As a result, it is possible to reduce the amount that the driver turns the steering member 2 when the vehicle is put in the parking lot.

  Further, when the vehicle is traveling at a relatively high speed, the transmission ratio control unit 46 controls the transmission ratio θ2 / θ1 to be 1 or less by controlling the drive of the transmission ratio control motor 14. Thereby, even if the amount of rotation operations (steering angle (theta) 1) of the steering member 2 is large, the angle (steering angle (theta) 2) of the steered wheel 11 can be made small. As a result, a smooth steering feeling can be obtained when the vehicle changes lanes on the highway.

  Further, in the normal control, when an abnormality occurs in the transmission ratio control motor 14, the lock control unit 48 of the steering control unit 38 operates the lock mechanism 25. Specifically, the lock control unit 48 outputs a control signal to the lock mechanism 25 and interrupts the power supply to the solenoid 61. As a result, the rod 61a of the solenoid 61 is displaced toward the carrier 57, and is displaced from the second position P2 of the lock member 62 to the first position P1. As a result, the lock member 62 fits into the groove 60 a of the ring member 60 and restricts the rotation of the carrier 57 via the ring member 60.

  At this time, the lock member 62 restricts rotation of the ring member 60, the carrier 57, and the rotor 14 a of the transmission ratio control motor 14. Thereby, the revolution of the planetary gear 56 is regulated. As a result, the transmission ratio θ2 / θ1 between the input sun gear 54 and the output sun gear 55 is mechanically fixed. Further, the power supply to the transmission ratio control motor 14 is stopped by the transmission ratio control unit 46.

  On the other hand, when it is determined in step S2 that the command current A is larger than the threshold current A1 (YES in step S2), the transmission ratio determination unit 49 determines that the transmission ratio control motor 14 is driven. At this time, the transmission ratio determination unit 49 reads the sensor output C as the value of the detection signal of the sensor main body of the planetary gear sensor 35 (step S4). The transmission ratio determination unit 49 repeats reading of the sensor output C (step S4) until the predetermined time T1 elapses from the start of reading of the sensor output C (NO in step S5).

When the predetermined time T1 has elapsed (YES in step S5), the transmission ratio determination unit 49 calculates the rotational speed ω of the planetary gear 56 (step S6). Specifically, the rotational speed (spinning speed) ω of the planetary gear 56 is calculated from the relationship between the number of changes in the sensor output C read in step S4 from the low output signal to the high output signal and the predetermined time T1. To do.
When the calculated rotational speed ω of the planetary gear 56 is equal to or higher than the predetermined threshold speed ω1 (NO in step S7), the transmission ratio determination unit 49 causes the planetary gear 56 to smoothly rotate around the central axis L2 without resistance. It is determined that the transmission ratio θ2 / θ1 is variable. At this time, the steering control unit 38 performs the normal control described above (step S3).

  On the other hand, when the calculated rotational speed ω of the planetary gear 56 is less than the predetermined threshold speed ω1 (YES in step S7), the transmission ratio determination unit 49 has a large rotational resistance of the planetary gear 56 around the central axis L2. Thus, it is determined that the planetary gear 56 has not rotated smoothly or that the planetary gear 56 has been locked by the input sun gear 54 and the output sun gear 55 and has not rotated. That is, the planetary gear 56 does not substantially rotate with respect to the input sun gear 54 and the output sun gear 55. Therefore, it is determined that the transmission ratio θ2 / θ1 is fixed at 1.

  At this time, the transmission ratio determination unit 49 determines whether or not the transmission ratio θ2 / θ1 is fixed by the lock mechanism 25 (step S8). When the transmission ratio determination unit 49 determines that the transmission ratio control motor 14 is not abnormal and the transmission ratio θ2 / θ1 is not fixed by the lock mechanism 25 (NO in step S8), the lock control unit 48 The control of holding the lock member 62 at the second position P2 is continued, thereby prohibiting the fixing of the transmission ratio θ2 / θ1 by the lock mechanism 25 (step S9). At this time, the steering control unit 38 turns on the warning lamp 44 and generates a warning sound on the speaker 45 (step S10), thereby notifying the driver that the transmission ratio θ2 / θ1 is fixed. Thereby, it is possible to prompt the driver to store the vehicle in the maintenance shop.

  On the other hand, when the transmission ratio determination unit 49 determines that the lock mechanism 25 is fixing the transmission ratio θ2 / θ1 due to an abnormality in the transmission ratio control motor 14 (YES in step S8), the lock control unit 48. Performs control for displacing the lock member 62 from the first position P1 to the second position P2 (step S11), and releases the fixation of the transmission ratio θ2 / θ1 by the lock mechanism 25. Thereafter, the lock control unit 48 prohibits the fixing of the transmission ratio θ2 / θ1 by the lock mechanism 25 in the same manner as described above (step S9). Thereafter, the above-described notification is performed by the steering control unit 38 (step S10).

  As described above, according to the present embodiment, for example, foreign matter is mixed between the input sun gear 54 or the output sun gear 55 of the transmission ratio variable mechanism 13 and the planetary gear 56, so that the planetary gear 56 is changed to the input sun gear. 54 and output sun gear 55 may be locked or substantially locked. At this time, as a result of the rotation of the planetary gear 56 around the central axis L2 being completely restricted or the rotation being substantially restricted, the input sun gear 54 and the output sun gear 55 rotate integrally. Thus, the transmission ratio θ2 / θ1 is fixed. Therefore, whether or not the transmission ratio θ2 / θ1 is fixed (completely or substantially) by detecting whether or not the rotational movement of the planetary gear 56 is completely or substantially regulated by the planetary gear sensor 35. Can be reliably determined.

Further, when it is determined that the transmission ratio θ2 / θ1 is fixed due to the low rotational speed ω of the planetary gear 56 detected by the planetary gear sensor 35, the lock θ25 / θ1 cannot be fixed by the lock mechanism 25. (Step S9).
For example, the transmission ratio θ2 / θ1 can be mechanically fixed by the lock mechanism 25 at the time of a motor failure in which the transmission ratio control cannot be performed due to a failure of the transmission ratio control motor 14 or the like. On the other hand, even during the motor failure, when the transmission ratio θ2 / θ1 is fixed by the lock of the planetary gear 56 (the transmission ratio θ2 / θ1 is substantially fixed by the substantial lock of the planetary gear 56). The transmission ratio θ2 / θ1 can be fixed without using the lock mechanism 25. Therefore, it is not necessary to fix the transmission ratio θ2 / θ1 using the lock mechanism 25. Unnecessary operation of the lock mechanism 25 at this time can be suppressed.

  Further, the planetary gear sensor 35 is attached to the carrier 57 itself that rotates about the central axis L1 together with the planetary gears 56. Thereby, the planetary gear sensor 35 can detect the rotation of the planetary gear 56 with higher accuracy. Further, since the planetary gear sensor 35 is attached to the carrier 57 itself, the space occupied by the transmission ratio variable mechanism 13 and the planetary gear sensor 35 as a whole can be reduced, and the vehicle steering device 1 can be reduced in size.

  Further, a radio signal from the planetary gear sensor 35 can be received by the signal receiver 80. Thereby, a signal from the planetary gear sensor 35 rotating around the central axis L1 together with the carrier 57 can be transmitted to the steering control unit 38 (transmission ratio determining unit 49) without using an output line (electric wire) extending from the planetary gear sensor 35. . Therefore, it is not necessary to extend a long wiring considering the rotational movement of the planetary gear sensor 35 from the planetary gear sensor 35 to the signal receiver 80, and the vehicle steering device 1 can be reduced in size through the reduction of the wiring space.

  The planetary gear sensor 35 detects the rotational movement of the planetary gear 56 when the transmission ratio control motor 14 is rotationally driven. When the transmission ratio variable motor 13 is driven by the transmission ratio control motor 14, that is, when the planetary gear 56 is not locked to the input sun gear 54 and the output sun gear 55, the planetary gear 56 is driven by the transmission ratio control motor 14. The rotation motion of the planetary gear 56 can be detected in a state where the rotation is possible. Thereby, it can be detected more reliably whether or not the rotation of the planetary gear 56 is locked.

The present invention is not limited to the contents of the above embodiments, and various modifications can be made within the scope of the claims.
For example, although the structure which transmits the output signal of the planetary gear sensor 35 to the signal receiver 80 using an electromagnetic wave was demonstrated, it is not limited to this. The output signal of the planetary gear sensor 35 may be transmitted to the signal receiver 80 using an electric wire.

  Moreover, although the solenoid 61 was illustrated as a support apparatus which supports the lock member 62 in the said embodiment, it is not limited to this. The support device only needs to be able to support the lock member 62 so as to be displaceable between the first position P1 and the second position P2. For example, the support device is configured using another general device such as a clutch mechanism. Also good.

  DESCRIPTION OF SYMBOLS 1 ... Vehicle steering device, 2 ... Steering member, 9 ... Steering mechanism, 13 ... Transmission ratio variable mechanism, 14 ... Transmission ratio control motor, 18 ... Input shaft, 19 ... Output shaft, 25 ... Lock mechanism, 35 ... Planet Gear sensor (sensor), 38 ... Steering control unit (control unit), 49 ... Transmission ratio determination unit (determination means), 53 ... Housing, 54 ... Input sun gear (first gear), 55 ... Output sun gear (second gear), 56 ... Planetary gear, 57 ... Carrier, 80 ... Signal receiver (receiver), L1 ... Center axis (center axis of the first gear), L2 ... Center axis of planetary gear, [theta] 2 / [theta] 1 ... Transmission ratio.

Claims (4)

In a vehicle steering apparatus capable of changing a transmission ratio between an input shaft that rotates in response to steering of a steering member and an output shaft that rotates in conjunction with the operation of a steering mechanism,
A first gear coupled to the input shaft; a second gear coupled to the output shaft; a planetary gear meshing with both the first gear and the second gear; and the planetary gear around the central axis of the planetary gear. A transmission ratio variable mechanism capable of changing the transmission ratio, a transmission ratio control motor for controlling the transmission ratio,
A sensor for detecting rotation of the planetary gear;
A locking mechanism for fixing the transmission ratio;
A control unit for controlling the locking mechanism ;
Determination means for determining whether or not the transmission ratio is fixed based on the detected rotation of the planetary gear ,
The control unit prohibits the locking mechanism from fixing the transmission ratio when it is determined that the transmission ratio is fixed based on the detected rotation of the planetary gear. Steering device. In a vehicle steering apparatus capable of changing a transmission ratio between an input shaft that rotates in response to steering of a steering member and an output shaft that rotates in conjunction with the operation of a steering mechanism,
A first gear coupled to the input shaft; a second gear coupled to the output shaft; a planetary gear meshing with both the first gear and the second gear; and the planetary gear around the central axis of the planetary gear. A transmission ratio variable mechanism capable of changing the transmission ratio, a transmission ratio control motor for controlling the transmission ratio,
A sensor for detecting rotation of the planetary gear;
Determination means for determining whether or not the transmission ratio is fixed based on the detected rotation of the planetary gear,
The carrier and the planetary gear are coupled so as to be integrally rotatable around a central axis of the first gear,
The vehicle steering apparatus according to claim 1, wherein the sensor is attached to the carrier. The housing according to claim 2 , further comprising a housing that houses the transmission ratio variable mechanism, and a receiver attached to the housing.
A vehicle steering apparatus, wherein a wireless signal of the sensor can be received by the receiver. In any one of claim 1 to 3, wherein the sensor is a vehicle steering apparatus characterized by detecting the rotation motion of the planetary gear when the transmission ratio control motor is driven.

Images