JP5605133B2 - Battery pack - Google Patents

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JP5605133B2
JP5605133B2 JP2010219301A JP2010219301A JP5605133B2 JP 5605133 B2 JP5605133 B2 JP 5605133B2 JP 2010219301 A JP2010219301 A JP 2010219301A JP 2010219301 A JP2010219301 A JP 2010219301A JP 5605133 B2 JP5605133 B2 JP 5605133B2
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terminal
discharge
signal
charging
charger
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JP2012074295A (en
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雅博 横田
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GS Yuasa International Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Connection Of Batteries Or Terminals (AREA)

Description

本発明は、電池パックに関する。   The present invention relates to a battery pack.

従来、電気工具等の電気機器の電源として使用される電池パックが知られている。このものは、ケースの内部に、電力供給のための電池セル、基板、端子等を備えたものである。この電池パックを機器本体に装着することにより、電池パックに備えられた放電端子、信号端子等の出力端子が機器本体側に備えられた機器側端子と接続し、機器本体への電力の供給や信号の伝達等が可能となる。   Conventionally, a battery pack used as a power source for an electric device such as an electric tool is known. In this case, a battery cell, a substrate, a terminal and the like for supplying power are provided inside the case. By attaching this battery pack to the device main body, the output terminals such as the discharge terminal and signal terminal provided in the battery pack are connected to the device side terminals provided on the device main body side to supply power to the device main body. Signal transmission or the like becomes possible.

ここで、電池パック側の端子と機器本体側の端子との接続部分の接触不良による発熱、機器の使用時の振動等によるチャタリングの問題を回避するため、端子の接続構造として、機器本体に設けられた雄端子を電池パックに設けられた雌端子で挟み込む構造を採用することが技術上の常識となっている(特許文献1参照)。   Here, in order to avoid heat generation due to poor contact between the terminals on the battery pack side and the terminal on the device body, chattering problems due to vibration during use of the device, etc., the terminal connection structure is provided on the device body. It is common technical knowledge to adopt a structure in which a male terminal is sandwiched between female terminals provided in a battery pack (see Patent Document 1).

特開2009−187953号公報JP 2009-188793 A

しかし、上記のような構造では、機器側の雄端子と電池パック側の雌端子とが強い力で係合する構造となっているので、電池パックと機器本体との着脱に大きな力を要することとなり、作業性が悪い。   However, in the structure as described above, since the male terminal on the device side and the female terminal on the battery pack side are engaged with a strong force, a large force is required to attach and detach the battery pack and the device body. And workability is poor.

本発明は上記のような事情に基づいて完成されたものであって、接続部での発熱やチャタリングの防止効果を損なうことなく、電池パックと機器本体の着脱を容易にすることが可能な電池パックを提供することを目的とする。   The present invention has been completed based on the above-described circumstances, and can easily attach and detach the battery pack and the apparatus main body without impairing the effect of preventing heat generation and chattering at the connection portion. The purpose is to provide a pack.

本発明は、電気機器の機器本体と接続されて前記電気機器に電気を供給する電池を備える電池パックであって、内部に電池セルを収容可能なハウジングと、前記機器本体に備えられる機器側放電端子と結合して、前記電池セルからの放電電流を通電可能な正負一対の放電端子と、前記機器本体に備えられる機器側信号端子と結合して信号を伝達可能な第1の信号端子と、を備え、前記放電端子が相手側端子を両面から挟み込む挟み込み型端子であり、前記第1の信号端子の少なくとも1つが相手側端子に対して片面側から接触する片側接触型端子であるところに特徴を有する。このような構成によれば、信号端子として相手側端子を両側から挟み込む挟み込み型端子に代えて、相手側端子に対して片側から接触する片側接触型端子を採用した分だけ、信号端子の相手側端子に対する挿抜荷重が低減される。そして、その低減分だけ、電池パックの機器本体に対する着脱荷重が低減され、作業性が向上する。一方で、放電端子については相手側端子を挟み込む挟み込み型端子を採用しているため、発熱やチャタリングを回避するという効果を維持することができる。   The present invention is a battery pack including a battery connected to a device main body of an electric device to supply electricity to the electric device, and a housing capable of accommodating battery cells therein, and a device-side discharge provided in the device main body A pair of positive and negative discharge terminals capable of passing a discharge current from the battery cell in combination with a terminal; a first signal terminal capable of transmitting a signal by combining with a device-side signal terminal provided in the device body; The discharge terminal is a sandwiching type terminal that sandwiches the mating terminal from both sides, and at least one of the first signal terminals is a one-side contact type terminal that contacts the mating terminal from one side. Have According to such a configuration, instead of the sandwiching type terminal that sandwiches the mating terminal from both sides as the signal terminal, the one side contact type terminal that contacts the mating terminal from one side is adopted, so that the other side of the signal terminal The insertion / extraction load on the terminal is reduced. And the attachment / detachment load with respect to the apparatus main body of a battery pack is reduced by the reduction | decrease, and workability | operativity improves. On the other hand, since the sandwiching type terminal that sandwiches the counterpart terminal is adopted as the discharge terminal, the effect of avoiding heat generation and chattering can be maintained.

本発明の電池パックは以下の構成であってもよい。
前記電池セルを充電するための充電器に備えられる充電器側充電端子に接続されて充電電流を通電可能な正負一対の充電端子のうち少なくとも一方が、前記放電端子とは別に設けられ、前記放電端子とは別に設けられる充電端子が片側接触型端子であってもよい。このような構成によれば、充電器との接続時においても、挿抜荷重を大幅に低減できる。
The battery pack of the present invention may have the following configuration.
At least one of a pair of positive and negative charging terminals connected to a charger side charging terminal provided in a charger for charging the battery cell and capable of passing a charging current is provided separately from the discharging terminal, and the discharging The charging terminal provided separately from the terminal may be a one-side contact type terminal. According to such a configuration, the insertion / extraction load can be greatly reduced even when connected to the charger.

また、前記電池セルを充電するための充電器に備えられる充電器側信号端子と結合して信号を伝達可能な第2の信号端子を備え、前記第2の信号端子が前記片側接触型端子であってもよい。このような構成によれば、充電器との接続時においても、挿抜荷重を大幅に低減できる。
A second signal terminal capable of transmitting a signal by combining with a charger side signal terminal provided in a charger for charging the battery cell, wherein the second signal terminal is the one-side contact type terminal; There may be. According to such a configuration, the insertion / extraction load can be greatly reduced even when connected to the charger.

また、前記挟み込み型端子は、相手側端子の両側面にそれぞれ接触可能な一対の接触片を備え、前記片側接触型端子は、相手側端子の片側面に接触可能な接触片を備え、前記挟み込み型端子の一対の接触片のうち少なくとも一方の接触片と前記片側接触型端子の接触片とが同一形状であってもよい。このような構成によれば、両者を制作するための金型および製造工程の一部を共通化することができ、コストの削減を図ることができる。   Further, the sandwiching type terminal includes a pair of contact pieces that can come into contact with both sides of the mating terminal, and the one side contact type terminal includes a contact piece that can contact one side of the mating terminal, At least one of the pair of contact pieces of the type terminal and the contact piece of the one-side contact type terminal may have the same shape. According to such a configuration, it is possible to share a mold for producing both and a part of the manufacturing process, and it is possible to reduce the cost.

本発明によれば、信号端子として相手側端子を両側から挟み込む挟み込み型端子に代えて、相手側端子に対して片側から接触する片側接触型端子を採用した分だけ、信号端子の相手側端子に対する挿抜荷重が低減される。そして、その低減分だけ、電池パックの機器本体に対する着脱荷重が低減され、作業性が向上する。一方で、放電端子については相手側端子を挟み込む挟み込み型端子を採用しているため、発熱やチャタリングを回避するという効果を維持することができる。   According to the present invention, instead of the sandwiching type terminal that sandwiches the counterpart terminal from both sides as the signal terminal, the one-side contact type terminal that contacts the counterpart terminal from one side is adopted, so that the signal terminal is connected to the counterpart terminal. The insertion / extraction load is reduced. And the attachment / detachment load with respect to the apparatus main body of a battery pack is reduced by the reduction | decrease, and workability | operativity improves. On the other hand, since the sandwiching type terminal that sandwiches the counterpart terminal is adopted as the discharge terminal, the effect of avoiding heat generation and chattering can be maintained.

実施形態の電池パックが機器本体に装着された様子を示す全体概略図Overall schematic diagram showing a state in which the battery pack of the embodiment is mounted on the device body 機器本体または充電器に装着されていない状態での電池側端子の様子を示す概略上面図Schematic top view showing the state of the battery-side terminal when not attached to the device body or charger 機器側端子と電池側端子が接続された様子を示す概略断面図Schematic cross-sectional view showing how device side terminals and battery side terminals are connected 実施形態の電池パックが充電器に装着された様子を示す全体概略図Overall schematic diagram showing a state in which the battery pack of the embodiment is mounted on a charger 充電器側端子と電池側端子が接続された様子を示す概略断面図Schematic sectional view showing how the charger side terminal and battery side terminal are connected

本発明の実施形態を、図1〜図5を参照しつつ説明する。   An embodiment of the present invention will be described with reference to FIGS.

図1には、電動工具1(本発明の電気機器に該当する)の全体概略図を示した。この電動工具1は、工具本体10(本発明の機器本体に該当する)と、この工具本体10に取り付けられる電池パック20とを備えている(図1参照)。   In FIG. 1, the whole schematic diagram of the electric tool 1 (corresponding to the electric apparatus of the present invention) is shown. The electric tool 1 includes a tool main body 10 (corresponding to an apparatus main body of the present invention) and a battery pack 20 attached to the tool main body 10 (see FIG. 1).

工具本体10は、本体側ハウジング11を備える。この本体側ハウジング11は、先端工具12を取り付け可能な工具保持部13と、この工具保持部13の下方に設けられて工具本体10を把持するための把持部14とを備えている。また、本体側ハウジング11の内部には、先端工具12を駆動する駆動機構(図示せず)、および、電池パック20に備えられる電池セルの放電を制御する制御部(図示せず)が収容されている。   The tool body 10 includes a body-side housing 11. The main body side housing 11 includes a tool holding portion 13 to which a tip tool 12 can be attached, and a holding portion 14 provided below the tool holding portion 13 for holding the tool main body 10. In addition, a drive mechanism (not shown) for driving the tip tool 12 and a control unit (not shown) for controlling the discharge of the battery cells provided in the battery pack 20 are housed inside the main body side housing 11. ing.

把持部14の下部には、電池パック20を取り付け可能な取り付け部15が設けられ、ここには、電池パック20に設けられた電池側端子30と接続可能な機器側端子16が配されている。機器側端子16は機器側正極端子16A、機器側負極端子16B(以上2つが、本発明の機器側放電端子に該当する)、および機器側信号端子16Cからなる(図3を併せて参照)。これらの機器側端子16はいずれも金属により板状に形成され、その板面方向が電池パック20の着脱方向に沿う姿勢で配されている。   An attachment part 15 to which the battery pack 20 can be attached is provided at the lower part of the grip part 14, and a device side terminal 16 that can be connected to a battery side terminal 30 provided in the battery pack 20 is disposed here. . The device-side terminal 16 includes a device-side positive terminal 16A, a device-side negative terminal 16B (the above two correspond to the device-side discharge terminal of the present invention), and a device-side signal terminal 16C (see also FIG. 3). These device-side terminals 16 are all formed in a plate shape from metal, and the plate surface direction is arranged in a posture along the attachment / detachment direction of the battery pack 20.

この工具本体10に取り付けられる電池パック20は、全体として矩形箱型をなす電池側ハウジング21(本発明のハウジングに該当する)を備えている。この電池側ハウジングの内部21には、詳細には図示しないが、複数の電池セルと基板とが収容されている。   The battery pack 20 attached to the tool body 10 includes a battery-side housing 21 (corresponding to the housing of the present invention) having a rectangular box shape as a whole. Although not shown in detail in the interior 21 of the battery side housing, a plurality of battery cells and a substrate are accommodated.

電池側ハウジング21の天井壁(機器本体10との嵌合面)には、複数のスリット部22が設けられ、このスリット部22の内部には、それぞれ電池側端子30が臨んでいる(図2参照)。電池側端子30は、放電用正極端子30A(本発明の放電端子に該当する)、充電用正極端子30B(本発明の充電端子に該当する)、充放電用負極端子30C(本発明の放電端子及び充電端子に該当する)、2本の放電用信号端子30D(本発明の第1の信号端子に該当する)、および3本の充電用信号端子30E(本発明の第2の信号端子に該当する)で構成される。なお、2本の放電用信号端子30Dは、電池セルの過放電を検出して機器本体10の制御部に信号を伝達する過放電信号端子、および、過放電後の回路回復用端子からなる。また、3本の充電用信号端子30Eは、電池セルの過充電を検知して充電器40の制御部に信号を伝達するための過充電信号用端子、サーミスタ等の温度検知素子により電池セルの温度を検知して充電器40の制御部に信号を伝達するための温度信号用端子、電池パック20に収容される電池セルの本数や種類を識別するための識別信号用端子からなる。   A plurality of slit portions 22 are provided on the ceiling wall of the battery side housing 21 (the fitting surface with the device main body 10), and the battery side terminals 30 face the inside of the slit portions 22 (FIG. 2). reference). The battery-side terminal 30 includes a discharge positive terminal 30A (corresponding to the discharge terminal of the present invention), a charge positive terminal 30B (corresponding to the charge terminal of the present invention), and a charge / discharge negative terminal 30C (discharge terminal of the present invention). Corresponding to the charging terminal), two discharging signal terminals 30D (corresponding to the first signal terminal of the present invention), and three charging signal terminals 30E (corresponding to the second signal terminal of the present invention) ). The two discharge signal terminals 30 </ b> D include an overdischarge signal terminal that detects overdischarge of the battery cell and transmits a signal to the control unit of the device body 10, and a circuit recovery terminal after overdischarge. The three charging signal terminals 30E are connected to the battery cell by temperature detection elements such as an overcharge signal terminal and a thermistor for detecting overcharge of the battery cell and transmitting a signal to the control unit of the charger 40. It comprises a temperature signal terminal for detecting a temperature and transmitting a signal to the control unit of the charger 40, and an identification signal terminal for identifying the number and type of battery cells accommodated in the battery pack 20.

これらのうち放電用正極端子30A、および充放電用負極端子30Cは、それぞれ、一対の弾性接触片31、31(本発明の接触片に該当する)を備えている。この弾性接触片31、31は、電池パック20が工具本体10に取り付けられる際の相手側端子(機器側正極端子16Aおよび機器側負極端子16B)の進入方向に沿って延び、相手側端子の挿入に伴ってその相手側端子に押圧されて拡開する方向に撓み変形して、その弾性復元力により相手側端子に圧接される。より具体的には、一対の弾性接触片31、31は、細長い板状に形成されて互いに対向状態で配置されている。両弾性接触片31、31において、相手側端子との係合方向後側(基端部32、32側)の端部は、連結部33によって互いに連結されている。一方、他端側は自由端とされている。これにより、放電用正極端子30A、および充放電用負極端子30Cは全体として門形に形成されている。両弾性接触片31、31は、長さ方向の中央付近で、その自由端側が互いに近接するように内側に折り曲げられ、互いに接触した後、先端が外側に開くように折り返されて、頂点部分が形成されている。この頂点部分が、相手側端子と接触する接点部34、34とされている。また、この弾性接触片31、31の基端部32、32および連結部33からは脚部(図示せず)が延設され、この脚部は基板を介して電池セルに接続されている。   Among these, the discharge positive electrode terminal 30A and the charge / discharge negative electrode terminal 30C each include a pair of elastic contact pieces 31 and 31 (corresponding to the contact pieces of the present invention). The elastic contact pieces 31, 31 extend along the entry direction of the mating terminals (the device-side positive terminal 16A and the device-side negative terminal 16B) when the battery pack 20 is attached to the tool body 10, and the mating terminal is inserted. Along with this, the other terminal is pressed and deformed in the expanding direction, and is pressed against the other terminal by its elastic restoring force. More specifically, the pair of elastic contact pieces 31, 31 are formed in an elongated plate shape and are arranged in a state of facing each other. In both elastic contact pieces 31, 31, end portions on the rear side in the engagement direction with the counterpart terminal (base end portions 32, 32 side) are connected to each other by a connecting portion 33. On the other hand, the other end side is a free end. Thereby, the positive electrode terminal 30A for discharge and the negative electrode terminal 30C for charging / discharging are formed in the gate shape as a whole. Both elastic contact pieces 31, 31 are bent inward so that their free ends are close to each other in the vicinity of the center in the length direction, and after contacting each other, the tip is folded back so as to open outward, and the apex portion is Is formed. This apex part is made into the contact parts 34 and 34 which contact with the other party terminal. Further, leg portions (not shown) extend from the base end portions 32 and 32 of the elastic contact pieces 31 and 31 and the connecting portion 33, and the leg portions are connected to the battery cells via the substrate.

一方、充電用正極端子30B、放電用信号端子30Dおよび充電用信号端子30Eは、それぞれ、1本の弾性接触片35(本発明の接触片に該当する)を備えている。この弾性接触片35は、電池パック20が工具本体10または充電器40に取り付けられる際の相手側端子(充電器側正極端子42A、機器側信号端子16Cおよび充電器側信号端子42C)の進入方向に沿って延び、相手側端子の挿入に伴ってその相手側端子に押圧されて撓み変形して、その弾性復元力により相手側端子に圧接される。各弾性接触片35は、細長い板状に形成されており、相手側端子との係合方向後方部分は基端部36とされ、他端側は自由端とされている。基端部36からは脚部(図示せず)が延設され、この脚部を介して検知用素子等に接続されている。この弾性接触片35は、長さ方向の中央付近で、その自由端側が相手側端子に接触する方向に折り曲げられ、さらに先端が外側に開くように折り返されて、頂点部分が形成されている。この頂点部分が、相手側端子と接触する接点部37、37とされている。   On the other hand, each of the charging positive terminal 30B, the discharging signal terminal 30D, and the charging signal terminal 30E includes one elastic contact piece 35 (corresponding to the contact piece of the present invention). This elastic contact piece 35 is an entry direction of a mating terminal (charger-side positive terminal 42A, device-side signal terminal 16C, and charger-side signal terminal 42C) when the battery pack 20 is attached to the tool body 10 or the charger 40. , Along with the insertion of the mating terminal, it is pressed against the mating terminal to bend and deform, and is pressed against the mating terminal by its elastic restoring force. Each elastic contact piece 35 is formed in a long and narrow plate shape, the rear portion in the direction of engagement with the mating terminal is a base end portion 36, and the other end side is a free end. A leg portion (not shown) extends from the base end portion 36 and is connected to a detection element or the like via the leg portion. The elastic contact piece 35 is bent near the center in the length direction so that the free end side is in contact with the mating terminal, and is further folded back so that the tip is opened outward to form an apex portion. The apex portions are contact portions 37 and 37 that come into contact with the mating terminal.

なお、充電用正極端子30B、放電用信号端子30Dおよび充電用信号端子30Eにおける弾性接触片35は、放電用正極端子30Aおよび充放電用負極端子30Cにおける弾性接触片31と同一形状とされている。   The elastic contact piece 35 in the charging positive terminal 30B, the discharging signal terminal 30D, and the charging signal terminal 30E has the same shape as the elastic contact piece 31 in the discharging positive terminal 30A and the charging and discharging negative terminal 30C. .

この電池パック20は、充電器40に装着すると、内部に収容された電池セルが充電器40によって充電されるようになっている(図4参照)。この充電器40において電池パック20を装着する装着部41には、電池パック20に設けられた電池側端子30と接続可能な充電器側端子42が配されている。充電器側端子42は充電器側正極端子42A、充電器側負極端子42B(以上2つが、本発明の充電器側充電端子に該当する)、および充電器側信号端子42Cからなる(図5を併せて参照)。これらの充電器側端子42はいずれも金属により板状に形成され、その板面方向が電池パック20との着脱方向に沿う姿勢で配されている。   When the battery pack 20 is attached to the charger 40, the battery cell accommodated therein is charged by the charger 40 (see FIG. 4). A charger-side terminal 42 that can be connected to the battery-side terminal 30 provided on the battery pack 20 is disposed on the mounting portion 41 for mounting the battery pack 20 in the charger 40. The charger side terminal 42 includes a charger side positive terminal 42A, a charger side negative terminal 42B (the above two correspond to the charger side charging terminal of the present invention), and a charger side signal terminal 42C (see FIG. 5). See also). These charger-side terminals 42 are all formed in a plate shape from metal, and the plate surface direction is arranged in a posture along the attachment / detachment direction with the battery pack 20.

次に、上記のように構成された電池パック20の、工具本体10への装着について説明する。   Next, attachment of the battery pack 20 configured as described above to the tool body 10 will be described.

電池パック20を工具本体10に装着する際には、工具本体10の機器側正極端子16A、機器側負極端子16B、および機器側信号端子16Cが、それぞれ電池パック20の放電用正極端子30A、充放電用負極端子30C、および放電用信号端子30Dに対してその自由端側から進入する。   When the battery pack 20 is attached to the tool body 10, the device-side positive terminal 16A, the device-side negative terminal 16B, and the device-side signal terminal 16C of the tool body 10 are respectively connected to the discharge positive terminal 30A and the charging terminal of the battery pack 20. The discharge negative terminal 30C and the discharge signal terminal 30D enter from the free end side.

機器側正極端子16Aおよび機器側負極端子16Bは、放電用正極端子30Aおよび充放電用負極端子30Cにおける弾性接触片31、31の自由端側先端に形成された折り返し部に突き当たり、両弾性接触片31、31を押し広げつつその間に進入する。そして、両弾性接触片31、31の弾性復元力によって接点部34、34が機器側正極端子16Aおよび機器側負極端子16Bの両側面に対して弾性的に接触する。これにより、機器側正極端子16Aおよび機器側負極端子16Bと放電用正極端子30Aおよび充放電用負極端子30Cとを介して電池パック20の電池セルから機器本体10への通電が可能となる。このように、放電用正極端子30Aおよび充放電用負極端子30Cは、一対の弾性接触片31、31によって機器側正極端子16Aおよび機器側負極端子16Bを両側から挟み付けるようにされている。   The device-side positive terminal 16A and the device-side negative terminal 16B abut against the folded portions formed at the distal ends of the elastic contact pieces 31, 31 in the discharge positive terminal 30A and the charge / discharge negative terminal 30C, and both elastic contact pieces 31 and 31 are pushed in and entered between them. The contact portions 34 and 34 are elastically brought into contact with both side surfaces of the device-side positive terminal 16A and the device-side negative terminal 16B by the elastic restoring force of the both elastic contact pieces 31 and 31. Thereby, it is possible to energize the device main body 10 from the battery cell of the battery pack 20 via the device-side positive terminal 16A, the device-side negative terminal 16B, the discharge positive terminal 30A, and the charge / discharge negative terminal 30C. In this way, the discharge positive electrode terminal 30A and the charge / discharge negative electrode terminal 30C are configured to sandwich the device-side positive terminal 16A and the device-side negative terminal 16B from both sides by the pair of elastic contact pieces 31, 31.

一方、機器側信号端子16Cは、放電用信号端子30Dにおける弾性接触片35の自由端側先端に形成された折り返し部に突き当たり、弾性接触片35を弾性変形させながらその側方に進入する。そして、弾性接触片35の弾性復元力によって、接点部37が機器側信号端子16Cの側面に対して弾性的に接触する。これにより、機器側信号端子16Cと放電用信号端子30Dとを介して電池パック20から機器本体10の制御部に対して、電池の放電を制御するために必要な情報(電池の温度、過放電状態等)に関する信号の伝達が可能となる。このように、放電用信号端子30Dは、1本の弾性接触片35によって、機器側信号端子16Cの一対の板面のうち一方にのみ接触している。   On the other hand, the device-side signal terminal 16C hits a folded portion formed at the free end side tip of the elastic contact piece 35 in the discharge signal terminal 30D, and enters the side while elastically deforming the elastic contact piece 35. Then, due to the elastic restoring force of the elastic contact piece 35, the contact portion 37 elastically contacts the side surface of the device-side signal terminal 16C. As a result, information necessary for controlling the discharge of the battery from the battery pack 20 to the control unit of the device main body 10 via the device-side signal terminal 16C and the discharge signal terminal 30D (battery temperature, overdischarge) State related signals). Thus, the discharge signal terminal 30D is in contact with only one of the pair of plate surfaces of the device-side signal terminal 16C by the single elastic contact piece 35.

次いで、上記のように構成された電池パック20の、充電器40への装着について説明する。   Next, attachment of the battery pack 20 configured as described above to the charger 40 will be described.

電池パック20を充電器40に装着する際には、充電器40の充電器側正極端子42A、充電器側負極端子42B、および充電器側信号端子42Cが、それぞれ電池パック20の充電用正極端子30B、充放電用負極端子30C、および充電用信号端子30Eに対してその自由端側から進入する。   When the battery pack 20 is attached to the charger 40, the charger-side positive terminal 42A, the charger-side negative terminal 42B, and the charger-side signal terminal 42C of the charger 40 are respectively connected to the charging positive terminal of the battery pack 20. 30B, the charge / discharge negative terminal 30C, and the charge signal terminal 30E enter from the free end side.

充電器側負極端子42Bは、充放電用負極端子30Cにおける弾性接触片31、31の自由端側先端に形成された折り返し部に突き当たり、両弾性接触片31、31を押し広げつつその間に進入する。そして、両弾性接触片31、31の弾性復元力によって接点部34、34が充電器側負極端子42Bの両側面に対して弾性的に接触する。これにより、充電器側負極端子42Bと充放電用負極端子30Cとを介して充電器40から電池パック20の電池セルへの充電電力の供給が可能となる。このように、充放電用負極端子30Cは、一対の弾性接触片31、31によって機器側負極端子16Bを両側から挟み付けるようにされている。   The charger-side negative electrode terminal 42B hits the folded portion formed at the free end side tip of the elastic contact pieces 31, 31 in the charge / discharge negative electrode terminal 30C, and enters between the two elastic contact pieces 31, 31 while expanding. . The contact portions 34 and 34 are elastically brought into contact with both side surfaces of the charger-side negative terminal 42B by the elastic restoring force of both elastic contact pieces 31 and 31. Thus, charging power can be supplied from the charger 40 to the battery cells of the battery pack 20 via the charger-side negative terminal 42B and the charge / discharge negative terminal 30C. In this manner, the charge / discharge negative electrode terminal 30 </ b> C is configured to sandwich the device-side negative electrode terminal 16 </ b> B from both sides by the pair of elastic contact pieces 31 and 31.

一方、充電器側正極端子42Aおよび充電器側信号端子42Cは、充電用正極端子30Bおよび充電用信号端子30Eにおける弾性接触片35の自由端側先端に形成された折り返し部に突き当たり、弾性接触片35を弾性変形させながらその側方に進入する。そして、弾性接触片35の弾性復元力によって接点部37が充電器側正極端子42Aおよび充電器側信号端子42Cの側面に対して弾性的に接触する。これにより、充電器側正極端子42Aおよび充電器側信号端子42Cと充電用正極端子30Bおよび充電用信号端子30Eとを介して電池パック20から充電器40の制御部に対して、電池の充電を制御するために必要な情報(電池の種類等の識別情報、電池の温度、過充電状態等)に関する信号の伝達が可能となる。このように、充電用正極端子30Bおよび充電用信号端子30Eは、1本の弾性接触片35によって、充電器側正極端子42Aおよび充電器側信号端子42Cの一対の板面のうち一方にのみ接触している。   On the other hand, the charger-side positive terminal 42A and the charger-side signal terminal 42C abut against the folded portion formed at the free end side tip of the elastic contact piece 35 in the charging positive terminal 30B and the charging signal terminal 30E. While 35 is elastically deformed, it enters the side. The contact portion 37 is elastically brought into contact with the side surfaces of the charger-side positive terminal 42A and the charger-side signal terminal 42C by the elastic restoring force of the elastic contact piece 35. Thereby, the battery is charged from the battery pack 20 to the controller of the charger 40 through the charger side positive terminal 42A and the charger side signal terminal 42C, the charging positive terminal 30B and the charging signal terminal 30E. Signals relating to information necessary for control (identification information such as battery type, battery temperature, overcharge state, etc.) can be transmitted. Thus, the charging positive terminal 30B and the charging signal terminal 30E are in contact with only one of the pair of plate surfaces of the charger-side positive terminal 42A and the charger-side signal terminal 42C by one elastic contact piece 35. doing.

ここで、工具本体10の駆動機構を駆動するための電流が流れる放電用正極端子30Aおよび充放電用負極端子30Cには、大電流が流れることとなる。このため、工具本体10側の端子に対する接触面積を大きく取り、接触抵抗を小さくして発熱を抑制すること、また、端子同士を強固に接合させることによって、電動工具1の駆動に伴う振動によるチャタリング等の問題を低減することが重要となる。   Here, a large current flows through the discharge positive electrode terminal 30A and the charge / discharge negative electrode terminal 30C through which a current for driving the drive mechanism of the tool body 10 flows. For this reason, the contact area with respect to the terminal on the tool body 10 side is increased, the contact resistance is reduced to suppress heat generation, and the terminals are firmly joined to each other, thereby causing chattering due to vibration associated with the driving of the electric power tool 1. It is important to reduce such problems.

しかし、電池セルからの放電を制御するための信号を伝達する放電用信号端子30Dは、通電量が少ないため、上記したような発熱やチャタリング等の問題が起こりにくい。詳細にはデータを示さないが、本発明者らは、電池パック側の放電用信号端子を相手側端子に対して片側からのみ接触する構造としても、電動工具の動作に問題がないことを実験により確認した。   However, since the discharge signal terminal 30D that transmits a signal for controlling the discharge from the battery cell has a small energization amount, problems such as heat generation and chattering as described above hardly occur. Although the data is not shown in detail, the present inventors have experimented that there is no problem in the operation of the electric tool even if the discharge signal terminal on the battery pack side is in contact with the counterpart terminal only from one side. Confirmed by

そこで、本実施形態の電池パック20では、放電用正極端子30Aおよび充放電用負極端子30Cについては、一対の弾性接触片31、31によって相手側端子を両側面から挟み付けて保持するように構成し、一方、放電用信号端子30Dについては、1本の弾性接触片35によって相手側端子の片側面のみに接触する構成を採用した。このような構成によれば、放電用信号端子30Dの相手側端子に対する挿抜荷重が低減される分だけ、電池パック20の工具本体10に対する着脱荷重が低減され、作業性が向上する。一方で、放電用正極端子30Aおよび充放電用負極端子30Cについては相手側端子を挟み込む構成となっているため、発熱やチャタリングを回避するという効果を維持することができる。   Therefore, in the battery pack 20 of the present embodiment, the discharge positive electrode terminal 30A and the charge / discharge negative electrode terminal 30C are configured such that the counterpart terminal is sandwiched and held from both side surfaces by the pair of elastic contact pieces 31 and 31. On the other hand, the discharge signal terminal 30 </ b> D employs a configuration in which only one side surface of the counterpart terminal is brought into contact with one elastic contact piece 35. According to such a configuration, the attachment / detachment load with respect to the tool body 10 of the battery pack 20 is reduced by the amount by which the insertion / extraction load with respect to the counterpart terminal of the discharge signal terminal 30D is reduced, and workability is improved. On the other hand, since the discharge positive electrode terminal 30A and the charge / discharge negative electrode terminal 30C are configured to sandwich the mating terminal, the effect of avoiding heat generation and chattering can be maintained.

さらに、充電時においては、電動工具1の駆動に伴う振動によるチャタリングの問題が生じない。このため、放電用正極端子30Aとは別に設けられている充電用正極端子30Bについても、相手側端子の片側面のみに接触する構成を採用した。また、充電用信号端子30Eについては、振動によるチャタリングの問題が生じない他、通電量が少ないため、接触不良による発熱等の問題も起こりにくい。このため、充電用信号端子30Eについても、相手側端子の片側面のみに接触する構成を採用した。これにより、電池パック20の充電器40への着脱圧力の不必要な増大を回避することができる。   Furthermore, during charging, the problem of chattering due to vibration associated with driving of the electric power tool 1 does not occur. For this reason, the structure which contacts only the single side | surface of the other party terminal was also employ | adopted about the positive electrode terminal 30B for charging provided separately from the positive electrode terminal 30A for discharge. Further, the charging signal terminal 30E does not cause a chattering problem due to vibrations, and since the energization amount is small, problems such as heat generation due to poor contact are unlikely to occur. For this reason, also about the charge signal terminal 30E, the structure which contacts only the one side surface of the other party terminal was employ | adopted. Thereby, the unnecessary increase in the attachment / detachment pressure to the charger 40 of the battery pack 20 can be avoided.

なお、充電電流量が比較的大きく、端子同士の接触部分での発熱等が懸念される場合には、充電用正極端子30Bが相手側端子を両側から挟み込む構成とされ、充電用信号端子30Eのみが相手側端子の片側面のみに接触する構成とされていても構わない。   When the amount of charging current is relatively large and there is a concern about heat generation at the contact portion between the terminals, the charging positive terminal 30B is configured to sandwich the mating terminal from both sides, and only the charging signal terminal 30E. May be configured to contact only one side of the mating terminal.

また、本実施形態では、充放電用負極端子30Cが充電用負極端子と放電用負極端子を兼ねているが、充電用負極端子が、放電用負極端子とは別に設けられていても構わない。このような場合には、充電電流量に基づいて、充電端子として挟み込み型端子または片側接触型端子のうちいずれか一方を選択すればよい。すなわち、充電電流量が比較的大きく、端子同士の接触部分での発熱等が懸念される場合には、充電用負極端子が相手側端子を両側から挟み込む構成を採用し、充電電流量が比較的小さく、発熱等の懸念があまり生じない場合には、充電用負極端子が相手側端子の片側面のみに接触する構成を採用すればよい。   In the present embodiment, the charge / discharge negative electrode terminal 30C serves as both the charge negative electrode terminal and the discharge negative electrode terminal. However, the charge negative electrode terminal may be provided separately from the discharge negative electrode terminal. In such a case, based on the amount of charging current, either the sandwiching type terminal or the one-side contact type terminal may be selected as the charging terminal. That is, when the amount of charging current is relatively large and there is a concern about heat generation at the contact portion between the terminals, a structure in which the negative terminal for charging sandwiches the counterpart terminal from both sides is adopted, and the amount of charging current is relatively When the size is small and concerns such as heat generation do not occur so much, a configuration in which the negative electrode terminal for charging is in contact with only one side surface of the counterpart terminal may be employed.

加えて、充電用正極端子30B、放電用信号端子30Dおよび充電用信号端子30Eにおける弾性接触片35は、放電用正極端子30Aおよび充放電用負極端子30Cにおける弾性接触片31と同一形状とされている。これにより、両者を制作するための金型および製造工程の一部を共通化することができ、コストの削減を図ることができる。   In addition, the elastic contact piece 35 in the charging positive terminal 30B, the discharging signal terminal 30D, and the charging signal terminal 30E has the same shape as the elastic contact piece 31 in the discharging positive terminal 30A and the charging / discharging negative terminal 30C. Yes. This makes it possible to share a mold for producing both and a part of the manufacturing process, thereby reducing the cost.

<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれる。
(1)放電用正極端子30Aおよび充放電用負極端子30Cの端子形状は上記実施形態のとおりでなくてもよく、相手側端子を両側から挟み込む形状であればよい。また、充電用正極端子30B、放電用信号端子30Dおよび充電用信号端子30Eの端子形状は上記実施形態のとおりでなくてもよく、相手側端子に対して片側からのみ接触する形状であればよい。
(2)充電用正極端子30B、放電用信号端子30Dおよび充電用信号端子30Eにおける弾性接触片35と、放電用正極端子30Aおよび充放電用負極端子30Cにおける弾性接触片31とは異なる形状であっても構わない。
(3)上記実施形態では、電気機器が電動工具である場合を例にとり説明したが、本発明の対象となる電気機器は、電池パックと接続されてこの電池パックに収容された電池から駆動電力を供給されるものであればいかなるものであっても構わない。
<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention.
(1) The terminal shapes of the positive electrode terminal 30A for discharge and the negative electrode terminal 30C for charge / discharge may not be as in the above-described embodiment, and may be any shape as long as the counterpart terminal is sandwiched from both sides. Further, the terminal shapes of the charging positive terminal 30B, the discharging signal terminal 30D, and the charging signal terminal 30E do not have to be the same as in the above-described embodiment, and may be any shape as long as they are in contact with the counterpart terminal only from one side. .
(2) The elastic contact piece 35 in the charging positive terminal 30B, the discharging signal terminal 30D, and the charging signal terminal 30E and the elastic contact piece 31 in the discharging positive terminal 30A and the charging and discharging negative terminal 30C have different shapes. It doesn't matter.
(3) In the above-described embodiment, the case where the electric device is an electric tool has been described as an example. Any material can be used as long as it is supplied.

1...電動工具(電気機器)
10...工具本体(機器本体)
16A...機器側正極端子(機器側放電端子)
16B...機器側負極端子(機器側放電端子)
16C...機器側信号端子
20...電池パック
21...電池側ハウジング(ハウジング)
30A...放電用正極端子(放電端子)
30B...充電用正極端子(充電端子)
30C...充放電用負極端子(放電端子)
30D...放電用信号端子(第1の信号端子)
30E...充電用信号端子(第2の信号端子)
31...弾性接触片(接触片)
35...弾性接触片(接触片)
40...充電器
42A...充電器側正極端子(充電器側充電端子)
42B...充電器側負極端子(充電器側充電端子)
42C...充電器側信号端子
1 ... Electric tools (electrical equipment)
10 ... Tool body (equipment body)
16A ... Device side positive terminal (Device side discharge terminal)
16B ... Device side negative terminal (Device side discharge terminal)
16C ... device side signal terminal 20 ... battery pack 21 ... battery side housing (housing)
30A ... Positive terminal for discharge (discharge terminal)
30B ... Positive terminal for charging (charging terminal)
30C ... Negative terminal for charge / discharge (discharge terminal)
30D ... Signal terminal for discharge (first signal terminal)
30E ... Charging signal terminal (second signal terminal)
31 ... Elastic contact piece (contact piece)
35 ... Elastic contact piece (contact piece)
40 ... charger 42A ... charger side positive terminal (charger side charge terminal)
42B ... Charger side negative terminal (Charger side charge terminal)
42C ... Charger side signal terminal

Claims (2)

電気機器の機器本体と接続されて前記電気機器に電気を供給する電池を備える電池パックであって、
内部に電池セルを収容可能なハウジングと、
前記機器本体に備えられる機器側放電端子と結合して、前記電池セルからの放電電流を通電可能な正負一対の放電端子と、
前記機器本体に備えられる機器側信号端子と結合して信号を伝達可能な第1の信号端子と、を備え、
前記放電端子が相手側端子を両面から挟み込む挟み込み型端子であり、前記第1の信号端子の少なくとも1つが相手側端子に対して片面側から接触する片側接触型端子であり、
前記電池セルを充電するための充電器に備えられる充電器側充電端子に接続されて充電電流を通電可能な正負一対の充電端子のうち少なくとも一方が、前記放電端子とは別に設けられ、
前記放電端子とは別に設けられる充電端子が前記片側接触型端子または前記挟み込み型端子であり、
前記挟み込み型端子は、相手側端子の両側面にそれぞれ接触可能な一対の接触片を備え、
前記片側接触型端子は、相手側端子の片側面に接触可能な接触片を備え、
前記挟み込み型端子の一対の接触片のうち少なくとも一方の接触片と前記片側接触型端子の接触片とが同一形状である電池パック。
A battery pack comprising a battery connected to a device body of an electrical device and supplying electricity to the electrical device,
A housing capable of accommodating battery cells therein;
In combination with a device-side discharge terminal provided in the device body, a pair of positive and negative discharge terminals capable of energizing a discharge current from the battery cell,
A first signal terminal capable of transmitting a signal by combining with a device-side signal terminal provided in the device main body,
The discharge terminal is a sandwich-type terminal that sandwiches the counterpart terminal from both sides, and at least one of the first signal terminals is a one-side contact type terminal that contacts the counterpart terminal from one side;
At least one of a pair of positive and negative charging terminals connected to a charger-side charging terminal provided in a charger for charging the battery cell and capable of passing a charging current is provided separately from the discharge terminal,
A charging terminal provided separately from the discharging terminal is the one-side contact type terminal or the sandwiching type terminal,
The sandwiching type terminal includes a pair of contact pieces that can come into contact with both side surfaces of the counterpart terminal,
The one-side contact type terminal includes a contact piece that can contact one side of the counterpart terminal,
A battery pack in which at least one contact piece of the pair of contact pieces of the sandwiching type terminal and the contact piece of the one-side contact type terminal have the same shape.
前記電池セルを充電するための充電器に備えられる充電器側信号端子と結合して信号を伝達可能な第2の信号端子を備え、
前記第2の信号端子が前記片側接触型端子である、請求項1に記載の電池パック。
A second signal terminal capable of transmitting a signal in combination with a charger-side signal terminal provided in a charger for charging the battery cell;
The battery pack according to claim 1, wherein the second signal terminal is the one-side contact type terminal.
JP2010219301A 2010-09-29 2010-09-29 Battery pack Active JP5605133B2 (en)

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