JP5601078B2 - Non-oriented electrical steel sheet and manufacturing method thereof - Google Patents

Description

  The present invention relates to a non-oriented electrical steel sheet and a method for producing the same. More specifically, the present invention provides high energy efficiency, small size, and high output, such as a drive motor mounted on a hybrid vehicle, an electric vehicle, and a fuel cell vehicle, and a small generator mounted on a motorcycle and a home cogeneration system. The present invention relates to a non-oriented electrical steel sheet suitable for a material for an iron core of an electrical device and a method for manufacturing the same.

  Due to the recent increase in global environmental problems, electrical equipment is required to be small, high power, and high energy efficiency, and non-oriented electrical steel sheets, which are core materials, are strongly required to have both low iron loss and high magnetic flux density. ing.

  Conventionally, as a means for reducing iron loss, increasing the content of Si or Al, increasing the purity, and reducing the thickness of the plate have been employed. Among the iron loss reduction means, the most effective way to reduce the iron loss in the high frequency range is to reduce the thickness of the plate, and there is a strong demand for low iron loss typified by drive motors for hybrid vehicles and electric vehicles. For applications, thin non-oriented electrical steel sheets with a thickness of 0.30 mm or less are used.

  Further, recrystallization texture control has been adopted as means for increasing the magnetic flux density. The basis of recrystallization texture control is to reduce the {111} plane that does not include the easy axis in the plate surface and increase the {110} plane and {100} plane that include the easy axis in the plate surface. Regarding the increase in the degree of integration of the {100} <001> orientation having two easy magnetization axes in the plate surface and the {110} <001> orientation in which the easy magnetization axes are aligned in one direction within the plate surface, two methods are used. Active investigations have been made not only in the field of grain-oriented electrical steel sheets and unidirectional electrical steel sheets, but also in the field of non-oriented electrical steel sheets.

For example, as a technique for increasing the degree of integration of {100} <001> orientation and {110} <001> orientation in a non-oriented electrical steel sheet, the following method has been proposed.
Patent Document 1 and Patent Document 2 describe a method of developing {100} <001> orientation by utilizing {510} <001> orientation accumulated under special hot rolling conditions, and Patent Document 3 describes hot processing. A method of accumulating in the {100} <001> orientation by rolling has been proposed. Patent Document 4 proposes a steel plate in which Al: 0.02% by mass or less and accumulated in the {100} <001> orientation. Patent Document 5 discloses that a steel containing a large amount of Al with reduced Si is subjected to hot-rolled sheet annealing so that the crystal grain size before cold rolling is 300 μm or more, and the rolling reduction is 85% or more and 95% or less. A technique for developing the {100} <001> orientation by a single cold rolling process in which cold rolling is performed has been proposed.
Patent Document 6 proposes a technique for developing the {110} <001> orientation by performing skin pass rolling after finish annealing and subsequently performing strain relief annealing.

JP 2000-160248 A JP 2000-160249 A Japanese Patent Laid-Open No. 10-226854 JP 2001-181803 A JP 2004-332042 A JP 2006-265720 A

  As described above, various studies have been made on the recrystallization texture control of non-oriented electrical steel sheets. However, since the thin non-oriented electrical steel sheet described above is inherently susceptible to a decrease in magnetic flux density due to the recrystallization texture change, the conventional thin-walled non-oriented electrical steel sheet has a recrystallized texture control. Has been insufficient, and has not fully met the demand to achieve both a low iron loss and a high magnetic flux density at a high level. Moreover, the non-oriented electrical steel sheet described in the above-mentioned prior art document is hardly practical.

  That is, the non-oriented electrical steel sheet described in Patent Documents 1 to 3 has a hot-rolling finish thickness of 0.8 mm as described in the examples, and has a large equipment load. In addition, productivity is significantly reduced. For this reason, it is not easy to apply to actual operation.

  The non-oriented electrical steel sheet described in Patent Document 4 is a steel sheet obtained by secondary recrystallization annealing in the same manner as the unidirectional electrical steel sheet, and a significant increase in production cost compared to a normal non-oriented electrical steel sheet. I cannot deny.

  Since the non-oriented electrical steel sheet described in Patent Document 5 reduces Si and contains a large amount of Al, there is a concern about an increase in iron loss in a high frequency region due to an increase in magnetostriction or insufficient electrical resistance. Furthermore, since it is a technology to make the grain size before cold rolling a coarse grain of 300 μm or more, the application to steel with increased Si content for the purpose of reducing iron loss is a viewpoint of the occurrence of cracks during cold rolling Therefore, there is room for improvement in order to achieve both low iron loss and high magnetic flux density.

  The non-oriented electrical steel sheet described in Patent Document 6 is not subjected to strain relief annealing on the core of a drive motor of a hybrid vehicle or an electric vehicle because of an increase in manufacturing cost associated with the addition of an annealing step and deterioration of dimensional accuracy. In view of the current situation, there is room for study in order to contribute to improving the practical characteristics of the motor.

  Further, a bi-directional electrical steel sheet strongly oriented only in the {100} <001> orientation has not yet been put into practical use, and a unidirectional electrical steel sheet strongly oriented only in the {110} <001> orientation is not a non-directional electromagnetic steel. There is no example used for the iron core of a drive motor or a small generator from the viewpoint of material cost difference with a steel plate.

  The present invention has been made in view of the above circumstances, and the problem is that the thin-walled non-oriented electrical steel sheet, in which the magnetic flux density is inherently lowered, is not accompanied by excessive productivity reduction or equipment load {100 } An object is to provide a non-oriented electrical steel sheet that develops a <001> orientation and has both high magnetic flux density and low iron loss, and a method for manufacturing the same.

  The inventors of the present invention have conducted intensive research on a method for increasing the magnetic flux density of a thin non-oriented electrical steel sheet. As a result, while containing an appropriate amount of P and S, the combination of the box annealing type hot rolled sheet annealing and the two cold rolling sandwiching the continuous annealing type intermediate annealing, and before the second cold rolling In the thin non-oriented electrical steel sheet, the {100} <001> orientation is moderately developed and the low iron loss is controlled by controlling the average crystal grain size and the rolling reduction ratio of the second cold rolling within an appropriate range. And high magnetic flux density. The gist of the present invention based on such new findings is as follows.

That is, the present invention relates to mass%, Si: 1.5% to 3.5%, sol. Al: 0.1% or more and 2.5% or less and Mn: 0.08% or more and 2.5% or less are contained within the range satisfying the following formula (1), and P: 0.06% or more and 0.00. 20% or less, S: more than 0.0020% and 0.006% or less, C: 0.005% or less and N: 0.005% or less, with the balance being a chemical composition consisting of Fe and impurities, average It has a steel structure with a grain size of 60 μm or more and 150 μm or less, and satisfies the relationship of ({100} <001> orientation accumulation degree)> ({110} <001> orientation accumulation degree) at the center of the plate thickness. There is provided a non-oriented electrical steel sheet having a texture that has a thickness of 0.30 mm or less.
Si + 2 × sol. Al-Mn ≧ 2.0 (1)
(Here, Si, sol.Al, and Mn indicate the content (unit: mass%) of each element.)

Moreover, this invention provides the manufacturing method of the non-oriented electrical steel sheet characterized by having the following process (A)-(E).
(A) A hot-rolled sheet annealing step for subjecting a hot-rolled steel sheet having the above-described chemical composition to a hot-rolled sheet annealing that is held in a temperature range of 750 ° C. to 950 ° C. for 30 minutes to 48 hours (B) The first cold rolling step (C) for cold rolling the hot rolled steel sheet obtained by the annealing process. The temperature range of 950 ° C. to 1100 ° C. for the cold rolled steel sheet obtained by the first cold rolling step. Intermediate annealing step (D) in which intermediate annealing is performed for 10 seconds to 5 minutes to obtain an average grain size of 80 μm to 200 μm, and the intermediate annealing steel sheet obtained by the intermediate annealing step is 55% to 75% The second cold rolling step (E) in which a cold rolling with a reduction ratio of 0.30 mm or less is performed to obtain a sheet thickness of 0.30 mm or less. The cold rolled steel plate obtained by the second cold rolling step is subjected to finish annealing and averaged. Finishing with a grain size of 60 μm to 150 μm Blunt process

  In the present invention, it is possible to obtain a thin non-oriented electrical steel sheet that achieves both high iron loss and high magnetic flux density in both the rolling direction and the direction perpendicular to the rolling direction. Moreover, the non-oriented electrical steel sheet obtained by the present invention is extremely effective in reducing the size, high output, and energy efficiency of electrical equipment, and its industrial value is extremely high.

Before the final cold rolling effect on the magnetic flux density in the rolling direction in the combination of two cold rollings or one cold rolling sandwiching the continuous annealing type hot-rolled sheet annealing and the continuous annealing type intermediate annealing. It is a graph which shows the relationship between the average crystal grain diameter of and the rolling reduction of the last cold rolling. Before the final cold rolling effect on the magnetic flux density in the rolling direction in the case of a combination of two cold rollings or a single cold rolling with a continuous annealing type hot rolled sheet annealing and a box annealing type intermediate annealing. It is a graph which shows the relationship between the average crystal grain diameter of and the rolling reduction of the last cold rolling. Before the final cold rolling effect on the magnetic flux density in the rolling direction when combined with two cold rollings or one cold rolling sandwiching the box annealing type hot-rolled sheet annealing and the continuous annealing type intermediate annealing It is a graph which shows the relationship between the average crystal grain diameter of and the rolling reduction of the last cold rolling. Before the final cold rolling effect on the magnetic flux density in the rolling direction when combined with two cold rollings or one cold rolling sandwiching the box annealing type hot rolled sheet annealing and the box annealing type intermediate annealing It is a graph which shows the relationship between the average crystal grain diameter of and the rolling reduction of the last cold rolling. The final cold rolling effect on the magnetic flux density in the direction perpendicular to the rolling direction when combined with two cold rollings or one cold rolling sandwiching the continuous annealing type hot-rolled sheet annealing and the continuous annealing type intermediate annealing. It is a graph which shows the relationship between the previous average grain size and the rolling reduction of the last cold rolling. The final cold rolling effect on the magnetic flux density in the direction perpendicular to the rolling direction when combined with two cold rollings or one cold rolling sandwiching the continuous annealing type hot rolled sheet annealing and the box annealing type intermediate annealing. It is a graph which shows the relationship between the previous average grain size and the rolling reduction of the last cold rolling. Final cold rolling effect on the magnetic flux density in the direction perpendicular to the rolling direction when combined with two cold rollings or one cold rolling sandwiching the box annealing type hot rolled sheet annealing and the continuous annealing type intermediate annealing. It is a graph which shows the relationship between the previous average grain size and the rolling reduction of the last cold rolling. The final cold rolling effect on the magnetic flux density in the direction perpendicular to the rolling direction when combined with two cold rollings or one cold rolling sandwiching the box annealing type hot rolled sheet annealing and the box annealing type intermediate annealing. It is a graph which shows the relationship between the previous average grain size and the rolling reduction of the last cold rolling. It is a figure which shows the recrystallized texture after finishing annealing in the case of combining the continuous annealing type hot-rolled sheet annealing and two cold rollings sandwiching the continuous annealing type intermediate annealing (φ ₂ = 45 ° cross section). (Average grain size before the second cold rolling: 120 μm, reduction ratio of the second cold rolling: 61.4%). It is a figure which shows the recrystallized texture after finishing annealing in the case of combining the cold rolling of 2 times which sandwiches the continuous annealing type hot rolled sheet annealing and the box annealing type intermediate annealing (φ ₂ = 45 ° cross section). Average grain size before the second cold rolling: 180 μm, reduction ratio of the second cold rolling: 61.4%). It is a figure which shows the recrystallized texture after finishing annealing in the case of combining the cold rolling of the box annealing type hot rolled sheet annealing and the two cold rollings sandwiching the continuous annealing type intermediate annealing (φ ₂ = 45 ° cross section). (Average grain size before the second cold rolling: 122 μm, reduction ratio of the second cold rolling: 61.4%). It is a figure which shows the recrystallized texture after finishing annealing in the case of combining the box annealing type hot-rolled sheet annealing and the two cold rolling sandwiching the box annealing type intermediate annealing (φ ₂ = 45 ° cross section). (Average grain size before the second cold rolling: 160 μm, reduction ratio of the second cold rolling: 61.4%). It is a figure which shows the recrystallized texture after the finish annealing in the case of one cold rolling ((phi) ₂ = 45 degree cross section. Average crystal grain diameter before cold rolling: 177 micrometers, reduction ratio of cold rolling: 86 .5%). It is a graph which shows the relationship between the magnetic flux density of a rolling direction, and the average crystal grain diameter before the second cold rolling. It is a graph which shows the relationship between the magnetic flux density of a rolling orthogonal direction, and the average crystal grain diameter before the second cold rolling.

  As a result of intensive studies on a method for increasing the magnetic flux density of a thin non-oriented electrical steel sheet, the present inventors have included an appropriate amount of P and S, and at the same time, box annealing type hot rolled sheet annealing and continuous annealing type. In combination with two cold rollings sandwiching the intermediate annealing, and by controlling the average grain size before the second cold rolling and the rolling reduction ratio of the second cold rolling to an appropriate range, In the non-oriented electrical steel sheet, the {100} <001> orientation was moderately developed, and it was found that both low iron loss and high magnetic flux density were achieved. Hereinafter, the details will be described based on the experimental results.

(First experiment)
C: 0.002%, Si: 2.0%, Mn: 0.2%, sol. A hot rolled steel sheet having a thickness of 2.0 mm having a chemical composition of Al: 0.3%, P: 0.1%, S: 0.0026%, and N: 0.0018% is applied at 800 ° C. or 950 ° C. Cold-rolled to an intermediate plate thickness of 0.5 mm to 1.0 mm by applying box-annealing type hot-rolled sheet annealing for a long time or continuous annealing type hot-rolled sheet annealing for 2 minutes at 950 ° C. or 1050 ° C. did. Then, intermediate annealing of box annealing type held at 800 ° C. or 950 ° C. for 10 hours or continuous annealing type holding at 950 ° C. or 1050 ° C. for 30 seconds is performed, and 0.27 mm is obtained by the second cold rolling. The plate was finished (second cold rolling reduction: 46.0% to 73.0%) and subjected to finish annealing (recrystallization annealing) held at 1050 ° C. for 1 second.

  For comparison, after finishing various hot-rolled sheet annealing, it is finished to 0.27 mm by one cold rolling (rolling rate: 86.5%), and similarly, finish annealing (recrystallization annealing) held at 1050 ° C. for 1 second. ).

A 55 mm square single-piece test piece was punched from the obtained steel sheet, and the magnetic flux density B ₅₀ in the rolling direction and the perpendicular direction of rolling at a magnetizing force of 5000 A / m was measured, and the recrystallized texture at the center of the plate thickness was investigated. FIGS. 1 to 4 show the relationship between the average crystal grain size before the final cold rolling and the rolling reduction ratio of the final cold rolling on the magnetic flux density in the rolling direction, and FIGS. The relationship between the average crystal grain size before the final cold rolling and the rolling reduction ratio of the final cold rolling on the recrystallization texture (analysis by grain orientation distribution function (ODF), FIG. ₂ = 45 ° cross section).
In addition, “final cold rolling” and “final cold rolling” in the axes of FIGS. 1 to 8 mean the second cold rolling when the cold rolling is performed twice with intermediate annealing. And when the cold rolling of 1 time which does not pinch | interpose intermediate | middle annealing is given, the said cold rolling is meant.
The numerical values in the circles and squares in FIGS. 1 to 8 represent the magnetic flux density B ₅₀ (T).

  As shown in FIG. 1 to FIG. 4, in the case of combining hot-rolled sheet annealing and two cold rolling sandwiching the intermediate annealing, the average crystal grain size before the second cold rolling and the second cold rolling By controlling the rolling reduction ratio to an appropriate range, the magnetic flux density in the rolling direction is larger than that obtained when a single cold rolling is performed by increasing the grain size before cold rolling by hot-rolled sheet annealing. Greatly improved.

  And as shown in FIGS. 5-8, out of the case where hot rolling sheet annealing and two cold rolling which interposes intermediate annealing are combined, box annealing type hot rolling sheet annealing and continuous annealing type intermediate annealing When the two cold rollings are combined (FIG. 7), the average crystal grain size before the second cold rolling and the rolling reduction of the second cold rolling are controlled within an appropriate range. , The magnetic flux density not only in the rolling direction but also in the direction perpendicular to the rolling direction can be set to a high level, and is equal to or higher than that obtained when a single cold rolling is performed by increasing the grain size before cold rolling by hot-rolled sheet annealing It turns out that it becomes. On the other hand, in other combinations (FIGS. 5, 6, and 8), even if each condition is controlled, the magnetic flux density in the direction perpendicular to the rolling direction is increased once by increasing the grain size before cold rolling by hot-rolled sheet annealing. It is not possible to make it equal to or higher than when cold rolling is performed.

As shown in FIGS. 9 to 12, among a combination of hot rolling sheet annealing and two cold rolling sandwiching intermediate annealing, box annealing type hot rolled sheet annealing and continuous annealing type intermediate annealing are sandwiched. In the case of combining two cold rollings, when the average crystal grain size before the second cold rolling and the reduction ratio of the second cold rolling are optimized (FIG. 11), {100 } It can be seen that the <001> orientation is the main orientation. On the other hand, in the other combinations (FIGS. 9, 10, and 12), they are accumulated in the vicinity of the {110} <001> direction rather than the {100} <001> direction. These recrystallization textures correspond to changes in the magnetic flux density in the rolling direction and the direction perpendicular to the rolling direction. To obtain a high magnetic flux density in both the rolling direction and the direction perpendicular to the rolling direction, Combined with two cold rollings that sandwich the intermediate annealing of the continuous annealing type, and controls the average crystal grain size before the second cold rolling and the reduction ratio of the second cold rolling to an appropriate range Thus, it has been found important to develop the {100} <001> orientation.
FIG. 13 shows the recrystallized texture in the case of finishing to 0.27 mm by one cold rolling. As is clear from the figure, the grain size before cold rolling is reduced by hot-rolled sheet annealing. When coarsened and subjected to a single cold rolling, the {111} orientation only decreases, and the desired recrystallized texture of {100} <001> orientation cannot be obtained.

(Second experiment)
Next, in order to grasp the influence of P and the influence of the average crystal grain size before the second cold rolling, C: 0.002%, Si: 2.0%, Mn: 0.2%, sol. A hot-rolled steel sheet having a thickness of 2.0 mm having a chemical composition of Al: 0.3%, P: 0.1%, S: 0.0026%, N: 0.0018%, C: 0.002%, Si: 2.0%, Mn: 0.2%, sol. For a hot rolled steel sheet having a thickness of 2.0 mm having a chemical composition of Al: 0.3%, P: 0.01%, S: 0.0038%, N: 0.0019%, soaking temperature: 800 C., soaking time: Box-annealing type hot-rolled sheet annealing for 10 hours was performed and cold rolled to an intermediate sheet thickness of 0.5 mm. Thereafter, continuous annealing type intermediate annealing held at 850 ° C. to 1050 ° C. for 20 seconds was performed to change the average crystal grain size before the second cold rolling and finished to 0.20 mm by the second cold rolling. (The reduction ratio of the second cold rolling: 60.0%). Then, the finish annealing (recrystallization annealing) hold | maintained at 1050 degreeC for 1 second was given.

A 55 mm square single-piece test piece was punched from the obtained steel sheet, and the magnetic flux density B ₅₀ in the rolling direction and the perpendicular direction of rolling at a magnetizing force of 5000 A / m was measured. FIG. 14 shows the relationship between the magnetic flux density in the rolling direction and the average crystal grain size before the second cold rolling, and FIG. 15 shows the relationship between the magnetic flux density in the direction perpendicular to the rolling and the average crystal grain size before the second cold rolling. Each relationship is shown.

In a steel sheet having a low P content, the increase in magnetic flux density accompanying the increase in grain size before cold rolling is moderate in the region where the average crystal grain size before the second cold rolling is 80 μm or more. In particular, in the direction perpendicular to the rolling, the magnetic flux density is substantially constant even if the average crystal grain size before the second cold rolling becomes coarse. On the other hand, in a steel sheet having a high P content, the magnetic flux density increases as the grain size increases before the second cold rolling in both the rolling direction and the direction perpendicular to the rolling.
That is, in the case of a combination of box annealing type hot rolled sheet annealing and two cold rolling sandwiching continuous annealing type intermediate annealing, the average grain size before the second cold rolling and the second cold rolling The effect of increasing the magnetic flux density obtained by controlling the rolling reduction ratio in an appropriate range becomes significant when an appropriate amount of P is contained, and the average crystal grain size before the second cold rolling is 80 μm or more. It became clear that it became even more remarkable in this area.
Thus, in order to achieve a high magnetic flux density in both the rolling direction and the direction perpendicular to the rolling direction, and to obtain a thin-walled non-oriented electrical steel sheet that achieves both low iron loss and high magnetic flux density, an appropriate amount of P is contained. It turned out to be extremely important.

  Here, when the average crystal grain size before the second cold rolling is fine (less than 80 μm), the difference in the magnetic flux density due to the difference in the P content is due to the P due to the strong grain boundary segregation tendency. This can be explained by suppression of recrystallization in the {111} orientation from the vicinity of the boundary. On the other hand, when the average crystal grain size before the second cold rolling is 80 μm or more, the difference in the magnetic flux density is caused by the difference in the P content. The average crystal grain size before the second cold rolling is 80 μm. The effect of P in the case of coarsening as described above, in particular, the remarkable effect of increasing the magnetic flux density in both the rolling direction and the direction perpendicular to the rolling by the development of the {100} <001> orientation, was first clarified by this experiment. This is a finding that could not be obtained by examination focusing only on the {111} orientation.

  These results are considered as follows. That is, even if it is the same cold rolling reduction, depending on whether the hot-rolled sheet annealing and the intermediate annealing are the box annealing type or the continuous annealing type, the texture before the second cold rolling (that is, The recrystallization texture after intermediate annealing changes. Therefore, by selecting the box annealing type hot-rolled sheet annealing and the continuous annealing type intermediate annealing, the texture before the second cold rolling becomes {100} <001> orientation and {110} <001> orientation. It is thought that it was controlled to the direction advantageous for the development of the. At this time, when the average crystal grain size before the second cold rolling is fine or when the reduction ratio of the second cold rolling is high, the {111} orientation from the vicinity of the grain boundary in the finish annealing is It will develop. Therefore, simultaneously with the selection of the annealing type, it is essential to comprehensively control the average crystal grain size before the second cold rolling and the reduction ratio of the second cold rolling. According to the study by the present inventors, in steel sheets containing an appropriate amount of P, it has been found that the development of {110} <001> orientation is suppressed at the initial stage of recrystallization, and this effect is effective during finish annealing. It is thought that the integration degree change of {100} <001> orientation and {110} <001> orientation has occurred. That is, the development of the {110} <001> orientation was suppressed and the {100} <001> orientation was developed by optimizing the P content. Usually, when the average crystal grain size before cold rolling is coarse, the {110} <001> orientation is likely to develop from the shear band, which is disadvantageous for improving the magnetic flux density in the direction perpendicular to the rolling. However, as shown in FIG. 14 and FIG. 15, in the steel sheet containing an appropriate amount of P, the magnetic flux density in both the rolling direction and the direction perpendicular to the rolling direction is increased even if the average crystal grain size before cold rolling becomes coarse. To increase. This experimental result shows that the development of the {110} <001> orientation, which is disadvantageous for improving the magnetic flux density in the direction perpendicular to the rolling, is suppressed by P, and the {100} <001> orientation advantageous for improving the magnetic flux density in the direction perpendicular to the rolling is developed. It supports the idea of doing.

The present inventors have further studied and found that it is necessary to optimize the S content in order to stably obtain the effect of increasing the magnetic flux density by the P. That is, if the S content is excessively reduced, the effect of increasing the magnetic flux density due to P becomes unstable, and desired magnetic characteristics may not be obtained. S is generally contained as an impurity and forms sulfides in the steel to deteriorate the magnetic properties. Therefore, it is often directed to reduce S as much as possible. It is necessary to contain an appropriate amount of S in order to obtain
Here, if the S content is excessively reduced, the reason why the effect of increasing the magnetic flux density due to P becomes unstable is not clear, but if grain growth is significantly improved by reducing the S content, finish annealing It is thought that sometimes it is influenced that the orientation other than the {100} <001> orientation is easily developed.

  Hereinafter, the non-oriented electrical steel sheet of the present invention based on such new knowledge and the manufacturing method thereof will be described in detail.

A. Non-oriented electrical steel sheet The non-oriented electrical steel sheet of the present invention is mass%, Si: 1.5% to 3.5%, sol. Al: 0.1% or more and 2.5% or less and Mn: 0.08% or more and 2.5% or less are contained within a range satisfying the above formula (1), and P: 0.06% or more and 0.00. 20% or less, S: more than 0.0020% and 0.006% or less, C: 0.005% or less and N: 0.005% or less, with the balance being a chemical composition consisting of Fe and impurities, average It has a steel structure with a grain size of 60 μm or more and 150 μm or less, and satisfies the relationship of ({100} <001> orientation accumulation degree)> ({110} <001> orientation accumulation degree) at the center of the plate thickness. And having a thickness of 0.30 mm or less.

  Hereafter, each structure in the non-oriented electrical steel sheet of this invention is demonstrated in detail.

1. Chemical composition (1) Si, Al, Mn
Si, Al, and Mn have the effect of increasing the electrical resistance, so they are included for reducing iron loss. However, when it is excessively contained, the magnetic flux density is remarkably lowered. Furthermore, if Si is excessively contained, there is a risk of fracture during cold rolling. Further, if Mn is contained excessively, austenite transformation occurs and it becomes difficult to ensure magnetic properties. The upper limit of each element is determined from these viewpoints, the Si content is 3.5% or less, sol. The Al content is 2.5% or less, and the Mn content is 2.5% or less.
The lower limit of the Si content is 1.5% or more from the viewpoint of increasing the electric resistance and securing a desired iron loss level. sol. If the Al content is less than 0.1%, iron loss increases due to fine nitrides, and grain growth during intermediate annealing is inhibited, and an appropriate average crystal grain size is ensured before the second cold rolling. In some cases, the magnetic flux density may decrease after finish annealing. Therefore, sol. The Al content is 0.1% or more. If the Mn content is less than 0.08%, the iron loss increases due to the refinement of the sulfide, and the grain growth during the intermediate annealing is inhibited, so that an appropriate average crystal grain size is obtained before the second cold rolling. May not be ensured, and the magnetic flux density may decrease. Therefore, the Mn content is 0.08% or more.

Here, in the case of steel having a ferrite-austenite transformation, the annealing temperature is restricted in order to make the finish annealing a ferrite region annealing, and as a result, it becomes difficult to ensure a desired iron loss level. On the other hand, Si and sol. It is necessary to increase the Al content, and the magnetic flux density is reduced as described above. The purpose of the present invention is to increase the magnetic flux density of a steel that does not have a ferrite-austenite transformation that is inherently susceptible to lowering of the magnetic flux density, as in the latter case. Therefore, as an index for the ferrite-austenite transformation, Si + 2 × sol. In order to adopt Al-Mn and to have a steel without transformation, the following formula (1) is satisfied.
Si + 2 × sol. Al-Mn ≧ 2.0 (1)
Here, Si, sol. Al and Mn indicate the content (unit: mass%) of each element.

(2) P
P is the average grain size before the second cold rolling and the second cold rolling in the case where the box annealing type hot rolled sheet annealing and the two cold rollings sandwiching the continuous annealing type intermediate annealing are combined. It is an extremely important element in the present invention in which the {100} <001> orientation is developed by controlling the rolling reduction of the hot rolling within an appropriate range. Therefore, from the viewpoint of obtaining a clear high magnetic flux density effect, the P content is set to 0.06% or more. Preferably it is 0.07% or more. On the other hand, if the P content exceeds 0.20%, breakage may occur during cold rolling. Therefore, the P content is 0.20% or less.

(3) S
When S exceeds 0.006%, a large amount of sulfides such as MnS are precipitated, and the iron loss is remarkably increased. In addition, since grain growth during intermediate annealing is inhibited, an appropriate average crystal grain size may not be ensured before the second cold rolling, and the magnetic flux density may decrease. On the other hand, if the S content is excessively low, the high magnetic flux density effect due to P becomes unstable. Accordingly, the S content is more than 0.0020% and not more than 0.006%.

(4) C
C is contained as an impurity, and when the content exceeds 0.005%, fine carbides are precipitated and the iron loss is remarkably increased. Therefore, the C content is 0.005% or less.

(5) N
N is contained as an impurity, and when the content exceeds 0.005%, an increase in iron loss becomes significant due to an increase in nitride. In addition, since grain growth during intermediate annealing is inhibited, an appropriate average crystal grain size cannot be ensured before the second cold rolling, and the magnetic flux density after finish annealing may be reduced. Therefore, the N content is 0.005% or less.

(6) Remainder The remainder is Fe and impurities. Of impurities, Ti, V, Nb, and Zr, which adversely affect grain growth, are desirably reduced as much as possible, preferably 0.008% or less.

2. Steel structure When crystal grains in the product become excessively coarse, high-frequency iron loss increases, and control of the desired recrystallized texture becomes unstable due to an increase in crystal grains penetrating the plate thickness. On the other hand, when the crystal grains in the product become finer, the adverse effect on iron loss becomes significant in the low frequency region. Therefore, the average crystal grain size is 60 μm or more and 150 μm or less.
The average crystal grain size may be obtained based on the result of observation of the structure by an optical microscope, and the cross section in the thickness direction in the rolling direction is observed at a magnification appropriately selected according to the thickness, such as a magnification of 100 times. Find it.

3. From the viewpoint of improving the magnetic properties in the rolling direction and the direction perpendicular to the rolling direction by suppressing the development of the texture {110} <001> orientation and developing the {100} <001> orientation, ({ 100} <001> orientation accumulation degree)> ({110} <001> orientation accumulation degree) It is assumed that the texture satisfies the relationship.
Here, the “degree of orientation accumulation” means a ratio to a random intensity (random ratio), and is an index usually used when displaying a texture. In the present invention, φ ₂ = 45 in a grain orientation distribution function (ODF) calculated by a series expansion method using incomplete pole figures of {110}, {200}, {211} measured by X-ray diffraction. ° Evaluate in cross section. Moreover, since the present invention is premised on a thin non-oriented electrical steel sheet having a plate thickness of 0.30 mm or less and an average crystal grain size of 60 μm to 150 μm, the recrystallized texture may be evaluated at the center of the plate thickness. It is only necessary to reduce the thickness of only one side of the steel plate to the center by chemical polishing.

4). Thickness of the present invention is to achieve a high magnetic flux density by recrystallizing texture control of a thin non-oriented electrical steel sheet that is inherently susceptible to a decrease in magnetic flux density, thereby achieving both high iron loss and high magnetic flux density. Is assumed. Therefore, the plate thickness is set to 0.30 mm or less. From the viewpoint of further reducing the high-frequency iron loss, it is preferably 0.27 mm or less, and more preferably 0.25 mm or less. The lower limit of the plate thickness is not particularly defined, but excessive thinning may cause an extreme decrease in space factor due to deterioration in flatness and a decrease in productivity of the iron core, and therefore it is preferably 0.15 mm or more.

(Production method)
The non-oriented electrical steel sheet of the present invention is preferably manufactured by a method for manufacturing a non-oriented electrical steel sheet described later.

B. Manufacturing method of non-oriented electrical steel sheet The manufacturing method of the non-oriented electrical steel sheet of the present invention includes the following steps (A) to (E).
(A) A hot-rolled sheet annealing step for subjecting a hot-rolled steel sheet having the above-described chemical composition to a hot-rolled sheet annealing that is held in a temperature range of 750 ° C. to 950 ° C. for 30 minutes to 48 hours (B) The first cold rolling step (C) for cold rolling the hot rolled steel sheet obtained by the annealing process. The temperature range of 950 ° C. to 1100 ° C. for the cold rolled steel sheet obtained by the first cold rolling step. Intermediate annealing step (D) in which intermediate annealing is performed for 10 seconds to 5 minutes to obtain an average grain size of 80 μm to 200 μm, and the intermediate annealing steel sheet obtained by the intermediate annealing step is 55% to 75% The second cold rolling step (E) in which a cold rolling with a reduction ratio of 0.30 mm or less is performed to obtain a sheet thickness of 0.30 mm or less. The cold rolled steel plate obtained by the second cold rolling step is subjected to finish annealing and averaged. Finishing with a grain size of 60 μm to 150 μm Blunt process

  Hereinafter, each process in the manufacturing method of the non-oriented electrical steel sheet according to the present invention will be described.

1. Hot-rolled sheet annealing process In the hot-rolled sheet annealing process, the hot-rolled steel sheet having the above-described chemical composition is subjected to hot-rolled sheet annealing that is maintained in a temperature range of 750 ° C to 950 ° C for 30 minutes to 48 hours.
The method for producing a non-oriented electrical steel sheet according to the present invention combines a box annealing type hot-rolled sheet annealing and two cold rolling sandwiching a continuous annealing type intermediate annealing, and before the second cold rolling. The main point is to promote the development of the {100} <001> orientation by controlling the average crystal grain size and the reduction ratio of the second cold rolling within an appropriate range. For this reason, hot-rolled sheet annealing shall be box annealing, and it shall hold | maintain in the temperature range of 750 degreeC or more and 950 degrees C or less for 30 minutes or more and 48 hours or less.
An annealing temperature in hot-rolled sheet annealing (hereinafter also referred to as “hot-rolled sheet annealing temperature”) is less than 750 ° C., or an annealing time in hot-rolled sheet annealing (hereinafter also referred to as “hot-rolled sheet annealing time”). May be less than 30 minutes, it may not be possible to promote the development of the {100} <001> orientation. Further, when the hot-rolled sheet annealing temperature exceeds 950 ° C., the load on the equipment increases, and when the hot-rolled sheet annealing time exceeds 48 hours, the productivity is deteriorated. The hot-rolled sheet annealing temperature is preferably 750 ° C. or higher and 850 ° C. or lower.
Other conditions for hot-rolled sheet annealing are not particularly limited.

2. 1st cold rolling process In a 1st cold rolling process, it cold-rolls to the hot-rolled steel plate obtained by the said hot-rolled sheet annealing process.
After hot-rolled sheet annealing, finish to intermediate sheet thickness by the first cold rolling. The intermediate plate thickness may be determined from the viewpoint of securing an appropriate reduction rate described later when finishing to the product plate thickness by the second cold rolling, and is preferably 0.3 mm or more and 1.2 mm or less. When the intermediate plate thickness is thick, it may be difficult to ensure an appropriate average crystal grain size (average crystal grain size before the second cold rolling) after the intermediate annealing described later due to an increase in heat capacity. Therefore, the intermediate plate thickness is more preferably set to 0.3 mm or more and 0.7 mm or less.

Other conditions for cold rolling, such as the temperature of the steel sheet during cold rolling and the diameter of the rolling roll, are not particularly limited, and are appropriately selected depending on the chemical composition of the hot rolled steel sheet, the thickness of the target steel sheet, etc. To do.
A hot-rolled steel sheet is usually subjected to cold rolling after removing the scale formed on the surface of the steel sheet during hot rolling by pickling. What is necessary is just to pickling before hot-rolled sheet annealing or after hot-rolled sheet annealing.

3. Intermediate annealing step In the intermediate annealing step, the cold-rolled steel sheet obtained by the first cold rolling step is subjected to an intermediate annealing that is held in a temperature range of 950 ° C to 1100 ° C for 10 seconds to 5 minutes, and the average crystal The particle size is 80 μm or more and 200 μm or less.
For the reasons described above, the intermediate annealing is performed by continuous annealing and holding in a temperature range of 950 ° C. to 1100 ° C. for 10 seconds to 5 minutes. If the annealing temperature in the intermediate annealing (hereinafter also referred to as “intermediate annealing temperature”) is less than 950 ° C., or the annealing time in the intermediate annealing (hereinafter also referred to as “intermediate annealing time”) is less than 10 seconds, the average It may be difficult to make the crystal grain size 80 μm. Further, when the intermediate annealing temperature exceeds 1100 ° C., the load on the equipment increases, and when the intermediate annealing time exceeds 5 minutes, productivity is deteriorated. The intermediate annealing temperature is preferably 950 ° C. or higher and 1050 ° C. or lower.
The average crystal grain size before the second cold rolling is set to 80 μm or more and 200 μm or less by intermediate annealing. If the average grain size before the second cold rolling is less than 80 μm, the {111} orientation is likely to develop during finish annealing, and a desired texture cannot be obtained. Further, if the average crystal grain size before the second cold rolling exceeds 200 μm, cracks may occur during the second cold rolling. In addition, what is necessary is just to obtain | require an average crystal grain diameter by the above-mentioned method.
Other conditions for the intermediate annealing are not particularly limited.

4). Second cold rolling step In the second cold rolling step, the intermediate annealed steel plate obtained by the intermediate annealing step is subjected to cold rolling at a rolling reduction of 55% or more and 75% or less to obtain a plate of 0.30 mm or less. Thickness.
The reduction ratio in the second cold rolling is 55% or more and 75% or less from the viewpoint of securing a desired recrystallization texture after finish annealing. Preferably they are 55% or more and 70% or less.
Further, for the reason described in the above-mentioned section “A. Non-oriented electrical steel sheet”, the sheet thickness after the second cold rolling is 0.30 mm or less.
Other conditions for cold rolling, such as the temperature of the steel sheet during cold rolling and the diameter of the rolling roll, are not particularly limited, and are appropriately selected depending on the chemical composition of the steel sheet, the thickness of the target steel sheet, and the like.

5. Finish annealing step In the finish annealing step, the cold rolled steel sheet obtained by the second cold rolling step is subjected to finish annealing so that the average crystal grain size is 60 μm or more and 150 μm or less.
For the reason described in the section “A. Non-oriented electrical steel sheet”, the average crystal grain size after finish annealing is set to 60 μm or more and 150 μm or less.
The finish annealing is preferably performed by holding in a temperature range of 900 ° C. to 1150 ° C. for 1 second to 120 seconds. When the annealing temperature in finish annealing (hereinafter also referred to as “finish annealing temperature”) is less than 900 ° C., or the annealing time in finish annealing (hereinafter also referred to as “finish annealing time”) is less than 1 second. This is because it may be difficult to make the average crystal grain size 60 μm or more. Further, when the finish annealing temperature exceeds 1150 ° C., the load on the equipment increases, and when the finish annealing time exceeds 120 seconds, the productivity is deteriorated. The finish annealing temperature is more preferably 950 ° C. or higher and 1100 ° C. or lower.
Other conditions for finish annealing are not particularly limited.

6). Other processes (coating process)
After the finish annealing step, the non-oriented electrical steel sheet may be provided with an insulating coating as necessary. The type of the insulating coating is not particularly limited, and an insulating coating made of only an organic component, only an inorganic component, or an organic-inorganic composite may be applied. Dichromic acid-boric acid-based, phosphoric acid-based, silica-based, etc. can be used as inorganic components, and organic components such as general acrylic-based, acrylic styrene-based, acrylic silicon-based, silicon-based, polyester-based, epoxy-based, Fluorine resin can be used. In consideration of paintability, an emulsion type resin is preferable. Moreover, you may give the insulating coating which exhibits adhesiveness by heating and pressurizing. As the coating having adhesiveness, acrylic, phenol, epoxy, melamine, and the like are preferable.

(Hot rolling process)
The hot-rolled steel sheet used in the first cold rolling step can be obtained by subjecting a steel ingot or steel slab (hereinafter also referred to as “slab”) having the above-described chemical composition to hot rolling.
Steel slabs having the chemical composition described above are manufactured by a general method such as continuous casting of steel having the chemical composition described above or by ingot rolling of a steel ingot, and the steel slab is charged into a heating furnace for hot rolling. Is done. At this time, when the slab heating temperature is high, hot rolling may be performed without charging the furnace. The slab heating temperature is not particularly limited, but is preferably 1000 ° C. or higher and 1300 ° C. or lower from the viewpoint of cost and hot rolling properties. Various conditions for hot rolling are not particularly limited, but the finishing temperature is preferably 700 ° C. or higher and 950 ° C. or lower, and the winding temperature is preferably 750 ° C. or lower. The finish thickness of hot rolling is preferably 1.6 mm or more and 2.8 mm or less from the viewpoint of productivity. When the finished thickness is less than 1.6 mm, the efficiency of hot rolling and pickling is significantly deteriorated. However, in the present invention, such hot rolling to a thin wall may not be performed.

  The present invention is not limited to the above embodiment. The above-described embodiment is an exemplification, and the present invention has any configuration that has substantially the same configuration as the technical idea described in the claims of the present invention and that exhibits the same effects. Are included in the technical scope.

Hereinafter, the present invention will be described specifically by way of examples and comparative examples.
[Example 1]
Steel of chemical composition shown in Table 1 below is melted, hot rolled to a finish thickness of 2.1 mm, and then subjected to box annealing type hot-rolled sheet annealing with a soaking temperature of 800 ° C. and a soaking time of 12 hours. And cold rolled to an intermediate thickness of 0.70 mm. Then, the intermediate annealing of the continuous annealing type hold | maintained at 1000 degreeC for 20 second is given, and it finishes to plate thickness: 0.27mm by the second cold rolling (rolling rate: 61.4%), and hold | maintains at 1000 degreeC for 10 second Finish annealing was performed.

About the obtained non-oriented electrical steel sheet, magnetic flux density B _{50 in} the rolling direction (L direction) and perpendicular direction (C direction) and iron loss W _10/400 (iron loss when magnetized to 1.0 T at 400 Hz) ) And the recrystallization texture and the average crystal grain size were investigated. The recrystallized texture was measured by measuring the incomplete pole figures of {110}, {200}, {211} by X-ray diffraction after thinning to the center of the plate thickness by chemical polishing. The crystal grain orientation distribution function (ODF) calculated by the series expansion method was used and evaluated with a φ ₂ = 45 ° cross section. The results are shown in Table 1.

No. a1-1 not only satisfies the above-mentioned formula (1) but also has a ferrite-austenite transformation because the Si content deviates from the lower limit defined in the present invention. Both density and iron loss were inferior. No. a1-2 fractured during cold rolling because the Si content deviated from the upper limit defined in the present invention. No. In a1-3, the Mn content deviated from the lower limit value defined in the present invention, so the grain growth property was deteriorated and the magnetic flux density and the iron loss were inferior. No. a1-4 is inferior in both the magnetic flux density and the iron loss because the Mn content does not satisfy the upper limit value defined in the present invention and does not satisfy the above formula (1) and has a ferrite-austenite transformation. . No. a1-5 is sol. Since the Al content not only deviated from the lower limit value limited in the present invention but also satisfied the above formula (1) and had a ferrite-austenite transformation, both the magnetic flux density and the iron loss were inferior. No. a1-6 is sol. The magnetic flux density was low because the Al content was outside the upper limit defined by the present invention. No. In a1-7, since the S content is outside the upper limit value limited in the present invention, the grain growth property is deteriorated, and both the magnetic flux density and the iron loss are inferior. No. In a1-8, since the N content deviates from the upper limit value limited in the present invention, the grain growth property was deteriorated, and both the magnetic flux density and the iron loss were inferior. No. a1-9 broke during cold rolling because the P content deviated from the upper limit defined in the present invention. No. a1-10 to 21 were inferior in magnetic flux density because the P content deviated from the lower limit defined in the present invention. No. a1-22 was inferior in magnetic flux density in the direction perpendicular to the rolling direction because the S content was outside the lower limit defined by the present invention. Moreover, since the average crystal grain size at the product stage was coarse, the iron loss increased.
In contrast, no. b1-1 to 12 satisfied the conditions defined in the present invention, and a non-oriented electrical steel sheet having both high magnetic flux density and low iron loss was obtained. No. a1-10-21 and no. b1-1 to 12 show that the effect of increasing the magnetic flux density by optimizing the P content is Si, sol. It was found that it was exhibited regardless of the Al and Mn contents.

[Example 2]
C: 0.002%, Si: 2.5%, Mn: 0.2%, sol. A steel containing Al: 1.0%, P: 0.08%, S: 0.0024%, N: 0.002% is finished to 2.0 mm by hot rolling. Nos. 2-1 to 25, 26, and 29 are box annealing type hot-rolled sheet annealing that is held at 800 ° C. for 10 hours. Nos. 2-27, 28 and 30 were subjected to continuous annealing type hot-rolled sheet annealing which was held at 1000 ° C. for 2 minutes. Then, no. 2-1 to 25 were cold-rolled to various intermediate plate thicknesses, then subjected to continuous annealing type intermediate annealing held at 850 ° C. to 1050 ° C. for 20 seconds, and finished to 0.20 mm by the second cold rolling. . No. Nos. 2-26 to 28 were cold-rolled to an intermediate plate thickness of 0.50 mm, Nos. 2-26 and 27 are box-annealing type Nos. No. 2-28 was subjected to continuous annealing type intermediate annealing and finished to 0.20 mm by the second cold rolling. No. Nos. 2-29 and 30 were finished to 0.20 mm by one cold rolling after hot-rolled sheet annealing. These steel plates were subjected to finish annealing that was held at 1050 ° C. for 5 seconds.

The obtained non-oriented electrical steel sheet was examined for magnetic properties, recrystallization texture, and average crystal grain size. The method for investigating the recrystallized texture is the same as in Example 1. The results are shown in Table 2.
In addition, the “final cold rolling” in Table 2 means the second cold rolling when the cold rolling is performed twice with the intermediate annealing, and the cold rolling is performed once without the intermediate annealing. When it is given, it means the cold rolling.

Combination of box annealing type hot rolled sheet annealing and box annealing type intermediate annealing (No. 2-26), combination of continuous annealing type hot rolled sheet annealing and box annealing type intermediate annealing (No. 2-27) ) In combination of continuous annealing type hot rolled sheet annealing and continuous annealing type intermediate annealing (No. 2-28), average grain size before second cold rolling and reduction of second cold rolling Even if the rate was controlled within the appropriate range of the present invention, the effect of improving the magnetic flux density in the direction perpendicular to the rolling could not be obtained. Moreover, sufficient iron loss and magnetic flux density were not obtained in the case of one cold rolling (No. 2-29, 30).
On the other hand, in the combination (No. 2-1 to 25) of the box annealing type hot rolled sheet annealing and the continuous annealing type intermediate annealing, the average grain size before the second cold rolling and two When the reduction ratio of the second cold rolling is within the proper range of the present invention (No. 2-9, 10, 14, 15, 19, 20), a high magnetic flux density is present in both the rolling direction and the direction perpendicular to the rolling direction. As a result, a non-oriented electrical steel sheet having both low iron loss and high magnetic flux density in both directions was obtained.

Claims (1)

% By mass, Si: 1.5% to 3.5%, sol. Al: 0.1% or more and 2.5% or less and Mn: 0.08% or more and 2.5% or less are contained within the range satisfying the following formula (1), and P: 0.06% or more and 0.00. 20% or less, S: more than 0.0020% and 0.006% or less, C: 0.005% or less and N: 0.005% or less, with the balance being Fe and impurities,
Having a steel structure having an average grain size of 60 μm or more and 150 μm or less,
Having a texture satisfying a relationship of ({100} <001> orientation accumulation degree)> ({110} <001> orientation accumulation degree) in the central portion of the plate thickness;
A non-oriented electrical steel sheet having a thickness of 0.30 mm or less.
Si + 2 × sol. Al-Mn ≧ 2.0 (1)
(Here, Si, sol.Al, and Mn indicate the content of each element (unit: mass%).