JP5595666B2 - Excavator - Google Patents

Description

The present invention relates to an electrohydraulic converter for a hydraulic excavator , and in particular, connects a rotating shaft on a driving and / or regenerative hydraulic motor side and a rotating shaft on a motor and / or generator side so as to be integrally rotatable. It is related with the electrohydraulic converter which consists of.

  2. Description of the Related Art Conventionally, in construction machines such as hydraulic excavators, an upper swing body is pivotably provided on a lower traveling body, and a working unit including a boom, an arm, and a bucket can be pivoted up and down at the front of the upper swing body. Is attached.

  In this type of construction machine, there is a device that converts rotational energy of the regenerative hydraulic motor into electric power by rotationally driving the regenerative hydraulic motor using return oil of a drive hydraulic cylinder, for example, a boom cylinder that drives the boom. Has been developed. The apparatus includes a regenerative hydraulic motor connected to the boom cylinder via a return oil passage, and a motor generator coupled to the regenerative hydraulic motor, and rotationally drives the regenerative hydraulic motor with return oil from the boom cylinder. The rotational energy is converted into electric power by a motor generator so as to charge the battery.

  FIG. 6 shows a connecting portion between the regenerative hydraulic motor 61 and the motor generator 62. As shown in the figure, the regenerative hydraulic motor 61 and the motor generator 62 each have a rotating shaft 63 and a rotating shaft 64, and the rotating shafts 63 and 64 are arranged on the same axis line.

The rotating shafts 63 and 64 are integrally coupled to each other via a coupling component 65. A cylindrical or box-shaped coupling cover 66 is interposed between the motor generator 62 and the regenerative hydraulic motor 61, and the coupling cover 66 has a predetermined length. The outer peripheral portion is surrounded to protect the coupling component 65 (see, for example, Patent Document 1).
JP-A-8-121328.

  In the above prior art, a revolving hydraulic motor side rotating shaft and a motor generator rotating shaft are coupled by a coupling component, and a coupling cover is attached to a connecting portion between the motor generator and the regenerating hydraulic motor. ing. Accordingly, the number of parts in the connecting portion between the motor generator and the regenerative hydraulic motor increases and the configuration becomes complicated by the amount corresponding to the coupling part, the coupling cover, and its accessories.

  In addition, since the dimension between the motor generator and the regenerative hydraulic motor becomes longer by the length of the coupling cover, the overall length of the electrohydraulic converter becomes longer and larger, and the installation space increases accordingly. There was a problem that the mountability of the electrohydraulic converter was reduced.

  Therefore, there is a technical problem to be solved in order to reduce the number of parts and simplify the configuration, and to reduce the size of the electrohydraulic converter and improve the mountability, and the present invention solves this problem. The purpose is to do.

The present invention has been proposed to achieve the above object, and the invention according to claim 1 is directed to a lower traveling body, an upper revolving body that performs a turning operation on the lower traveling body, and an upper revolving body. A diesel excavator comprising a boom having one end pivotably provided on the boom and an arm having the other end and one end pivotably provided on the boom, wherein the diesel engine generates driving force, and the diesel engine. A driving and / or regenerative hydraulic motor that rotates with a driving force of the motor, a rotating shaft of the driving and / or regenerating hydraulic motor, and a rotating shaft of an electric motor and / or a generator coupled to the rotating shaft. A connecting hole is formed in one end surface of the rotating shaft of the driving and / or regenerative hydraulic motor and the rotating shaft of the motor and / or generator, and the tip of the other rotating shaft is connected to the connecting hole. By inserting and fixing the part The shafts are coupled together, and the rotating shaft of the driving and / or regenerative hydraulic motor and the rotating shaft of the electric motor and / or the generator are arranged coaxially with the diesel engine. The rotation shaft of the regenerative hydraulic motor is rotatably supported at both ends by the coaxially arranged bearings, and the motor and / or generator is connected to the battery via an inverter. To provide an excavator.

According to this configuration, the rotating shaft of the driving and / or regenerative hydraulic motor and the rotating shaft of the electric motor and / or generator are connected to the connecting hole opened in the tip surface of one rotating shaft and the other rotating shaft. Are integrated by fitting and fixing the front end portion thereof. Therefore, even if no coupling component is interposed between the rotating shafts, the rotating shafts are connected so as to be integrally rotatable. Further, according to this configuration, the rotating shaft of the driving and / or regenerative hydraulic motor is rotatably supported by bearings at both ends, and the electric motor and / or generator is connected to the battery via the inverter. Because
While rotating more smoothly, the battery can be charged after passing through an inverter.

  According to a second aspect of the present invention, the coupling position of the rotating shaft of the driving and / or regenerative hydraulic motor and the rotating shaft of the motor and / or generator is within the outer shell of the regenerative hydraulic motor or the motor generator. The electrohydraulic converter according to claim 1, wherein the electrohydraulic converter is located in the outer shell of the electric field.

  According to this configuration, the coupling portion between the two rotating shafts is disposed in the outer shell of the driving and / or regenerative hydraulic motor or in the outer shell of the electric motor and / or the generator. Alternatively, it is not necessary to attach a protective component such as a coupling cover between the regenerative hydraulic motor and the electric motor and / or the generator so as to surround the coupling portion of the rotating shaft.

The invention according to claim 3 is characterized in that the drive and / or regenerative hydraulic motor is connected to the cylinder via an oil passage and a control valve. Providing equipment.

According to this configuration, since the driving and / or regenerative hydraulic motor is connected to the cylinder via the oil passage, surplus oil from the cylinder is connected to the driving and / or regenerating hydraulic motor, It can contribute to smooth driving or regeneration.

According to the first aspect of the present invention, since it is not necessary to provide a coupling component between the two rotating shafts, the number of components is reduced as compared with the conventional example, and the structure is simplified. In addition, since the rotating shafts are integrated by a fitting and fixing method, the assembling property of the rotating shafts is improved. Further, according to the present invention, since the rotating shaft of the driving and / or regenerative hydraulic motor is rotatably supported by bearings at both ends, in addition to the above effects, the rotating shaft can be smoothly moved even when the rotating shaft is long. Can be stably maintained. Further, according to the present invention, since the electric motor and / or the generator is connected to the battery via the inverter, the battery can be charged / discharged through orthogonal transformation or the like.
Further, the rotation shaft of the drive and / or regenerative hydraulic motor and the rotation shaft of the electric motor and / or generator are arranged coaxially with the diesel engine, so that the number of parts is reduced, the structure is simple, and the power transmission loss is reduced. Efficient power transmission can be achieved in the operation of the hydraulic excavator such as reduction.

  Since the invention according to claim 2 does not require a protective component such as a coupling cover between the driving and / or regenerative hydraulic motor and the motor and / or generator, In addition to the effects of the invention, the number of parts is further reduced and the structure is further simplified.

  Further, since the dimension between the driving and / or regenerative hydraulic motor and the electric motor and / or the generator is shortened by the amount that the coupling cover or the like can be omitted, the total length of the electrohydraulic converter is shortened. Thus, the electrohydraulic converter can be miniaturized, the installation space is reduced, and the mountability of the electrohydraulic converter is improved.

Since the drive and / or regenerative hydraulic motor is connected to the cylinder via the oil passage and the control valve, the regenerative hydraulic motor is driven by the return oil from the boom cylinder. It is rotationally driven and converted into electric power through a motor generator.

In order to achieve the object of reducing the number of parts and simplifying the structure, and further reducing the size of the electrohydraulic converter and improving the mountability , the lower traveling body and the lower traveling body A hydraulic excavator comprising: an upper swing body that performs a swing operation; a boom that is rotatably provided at one end on the upper swing body; and an arm that is rotatably provided at the other end and one end of the boom. A diesel engine that generates a driving force, a driving and / or regenerating hydraulic motor that rotates with the driving force of the diesel engine, a rotating shaft of the driving and / or regenerating hydraulic motor , and the rotating shaft and a rotating shaft of the motor and / or generator is connected is, the connecting hole opens on one of the front end surface of the rotation shaft of the driving and / or regenerative hydraulic motor rotary shaft and the motor and / or generator Drill into the connecting hole By the tip of the rotary shaft of the square to force-fit, the rotation axes with bound together, the rotation axis of the rotary shaft of the electric motor and / or generator hydraulic motor the driving and / or regeneration The rotating shaft of the driving and / or regenerative motor is rotatably supported by bearings at both ends, and the motor and / or generator is connected via an inverter. Realized through connection to the battery .

  A preferred embodiment of the present invention will be described below with reference to FIGS. FIG. 1 shows a hydraulic excavator as a hybrid construction machine according to the present embodiment. As shown in the figure, an upper swing body 3 is mounted on a lower traveling body 1 via a swing mechanism 2, and a boom 4, an arm 5 and a bucket 6 are driven on the upper swing body 3. A boom cylinder 7, an arm cylinder 8, a bucket cylinder 9 and a cabin 10 are mounted as hydraulic actuators.

  FIG. 2 shows an electrohydraulic drive circuit of the hydraulic excavator. As shown in the figure, a variable displacement hydraulic pump 12 and a motor generator (engine motor) 13 for an engine are connected to a drive shaft of a diesel engine 11 via a transmission (not shown). .

  A control valve 15 is connected to the hydraulic pump 12 via a hydraulic line 14. The plurality of direction switching valves constituting the control valve 15 are connected to a boom cylinder 7, an arm cylinder 8, a bucket cylinder 9, and other hydraulic actuators (including a traveling hydraulic motor), respectively.

  A holding valve 17 is interposed in the middle of the oil passage 16 connecting the piston-side oil chamber of the boom cylinder 7 and the control valve 15, and the return oil passage 18 branched from the oil passage 16 has a boom. A regenerative hydraulic motor 19 is provided. In addition, a boom motor generator (boom motor) 20 is connected to the rotating shaft of the regenerative hydraulic motor 19. As a result, the regenerative hydraulic motor 19 is rotationally driven by the return oil from the boom cylinder 7, and the rotational energy is converted into electric power by the boom motor generator 20.

  The motor generators 20 and 13 are connected to a battery 25 via inverters 22 and 23, respectively, and a motor generator (swing motor) 26 for turning is connected to the battery 25 via an inverter 24. . In addition, the battery 25 is configured to be discharged / charged by a controller 27 connected to the inverters 22, 23, and 24.

  FIG. 3 shows the appearance of the electrohydraulic converter 21 according to this embodiment. The electrohydraulic converter 21 includes a regenerative hydraulic motor 19 and a motor generator 20, and a narrow adapter 28 is interposed between the regenerative hydraulic motor 19 and the motor generator 20.

  As shown in FIG. 4, the regenerative hydraulic motor 19 has a rotatable drive shaft (hereinafter referred to as “hydraulic motor shaft”) 29, and the motor generator 20 has a rotatable drive shaft (hereinafter referred to as “electric motor shaft”). The electric motor shaft 30 is disposed on the same axis with respect to the hydraulic motor shaft 29.

  The hydraulic motor shaft 29 has a tip portion that expands in a substantially stepped shape, and the tip portion is set to have a larger diameter than the tip portion of the electric motor shaft 30. A connecting hole 31 is opened at the center of the front end surface of the hydraulic motor shaft 29, and the connecting hole 31 is set to have substantially the same diameter as the front end portion of the electric motor shaft 30. The distal end portion of the electric motor shaft 30 is fitted and fixed in the connecting hole 31 on the distal end surface of the hydraulic motor shaft 29, whereby the hydraulic motor shaft 29 and the electric motor shaft 30 are coupled to each other so as to be integrally rotatable.

  A coupling portion between the hydraulic motor shaft 29 and the electric motor shaft 30 is disposed in the outer shell 33 of the electric motor shaft 30. In this case, the coupling portion between the hydraulic motor shaft 29 and the electric motor shaft 30 may be disposed in the outer shell 32 of the hydraulic motor shaft 29. Further, the hydraulic motor shaft 29 and the electric motor shaft 30 are rotatably supported by bearings 34 and 35.

  As described above, according to the present invention, the electric motor shaft 30 and the hydraulic motor shaft 29 are fixed by fitting the distal end portion of the electric motor shaft 30 into the connecting hole 31 opened in the distal end surface of the hydraulic motor shaft 29. And integrated. Therefore, the hydraulic motor shaft 29 and the electric motor shaft 30 are coupled so as to be integrally rotatable without interposing a coupling component.

  Thus, the present invention reduces the number of parts and simplifies the structure as compared with the conventional example. In addition, since the hydraulic motor shaft 29 and the electric motor shaft 30 are integrated by the fitting and fixing method, the assembling property is improved.

  Further, the coupling portion between the hydraulic motor shaft 29 and the electric motor shaft 30 is disposed in the outer shell 32 of the regenerative hydraulic motor 19 or in the outer shell 33 of the motor generator 20, so as to surround the coupling portion. A protective structure such as a coupling cover is unnecessary.

  Furthermore, since the length between the regenerative hydraulic motor 19 and the motor generator 20 is shortened by the amount that the coupling cover or the like can be omitted, the total length of the electrohydraulic converter 21 is shortened. As a result, the entire electrohydraulic converter 21 can be reduced in size and installation space can be saved, and thus the mountability of the electrohydraulic converter 21 is improved.

  Further, when the outer shell 33 of the electric motor shaft 30 or the outer shell 32 of the hydraulic motor shaft 29 is removed, the motor shaft coupling portion is exposed to the outside of the outer shell 32 or 33, so that the electric motor shaft 30 and the hydraulic motor shaft 29 are exposed. Workability at the time of maintenance inspection is improved.

  Furthermore, the hydraulic motor shaft 29 and the electric motor shaft 30 are rotatably held by bearings 34 and 35. Therefore, even when the hydraulic motor shaft 29 and the electric motor shaft 30 are long or rotate at a high speed, the smooth rotation operation of the hydraulic motor shaft 29 and the electric motor shaft 30 is stably maintained.

  The connecting hole 31 of the hydraulic motor shaft 29 and the tip of the electric motor shaft 30 are preferably formed in a square cross section. With this configuration, the power transmission force between the hydraulic motor shaft 29 and the electric motor shaft 30 is further increased.

  In the above embodiment, the connecting hole 31 is opened at the tip of the hydraulic motor shaft 29, and the tip of the electric motor shaft 30 is fitted and fixed to the connecting hole 31. On the contrary, as shown in FIG. As described above, the connecting hole 31 may be opened at the tip of the electric motor shaft 30, and the tip of the hydraulic motor shaft 29 may be fitted and fixed in the connecting hole 31. Moreover, in the said Example, although applied to the regenerative hydraulic motor for booms as a regenerative hydraulic motor, this invention is not limited to this, For example, it can apply also to the regenerative hydraulic motor for arms, etc.

  It should be noted that the present invention can be variously modified without departing from the spirit of the present invention, and the present invention naturally extends to the modified ones.

1 is an overall side view of a hydraulic excavator (hybrid construction machine) according to an embodiment of the present invention. The drive circuit diagram of the electrohydraulic system of the hydraulic shovel which concerns on one Example. The front view which shows the external appearance of the electrohydraulic converter concerning one Example. Sectional drawing which shows the specific structural example of the electrohydraulic converter concerning one Example. Sectional drawing which shows the other specific structural example of the electrohydraulic converter which concerns on one Example. The partially broken front view which shows the principal part of a prior art example.

4 Boom 7 Boom cylinder 19 Regenerative hydraulic motor 20 Boom motor generator 21 Electro-hydraulic converter 29 Hydraulic motor shaft (rotating shaft)
30 Electric motor shaft (rotary shaft)
31 Connecting hole 32 Outer shell 33 Outer shell

Claims (3)

A lower traveling body,
An upper swing body that performs a swing motion on the lower traveling body;
A boom having one end pivotably mounted on the upper swing body;
A diesel excavator that includes a second end of the boom and an arm that is rotatably provided at one end, and that generates a driving force;
A driving and / or regenerative hydraulic motor that rotates with the driving force of the diesel engine;
A rotating shaft of the driving and / or regenerative hydraulic motor;
Connecting the rotating shaft of the motor and / or generator connected to the rotating shaft;
A connecting hole is formed in one end surface of the rotating shaft of the driving and / or regenerative hydraulic motor and the rotating shaft of the motor and / or generator, and the tip of the other rotating shaft is fitted in the connecting hole. By attaching and fixing, the rotating shafts are coupled together,
The rotating shaft of the driving and / or regenerative hydraulic motor and the rotating shaft of the electric motor and / or generator are arranged coaxially with the diesel engine,
Further, the rotating shaft of the driving and / or regenerative hydraulic motor is rotatably supported by bearings arranged coaxially at both ends, and the electric motor and / or generator is connected to the battery via an inverter. An excavator characterized by The coupling position of the rotating shaft of the driving and / or regenerative hydraulic motor and the rotating shaft of the electric motor and / or generator is
The hydraulic excavator according to claim 1, wherein the hydraulic excavator is in an outer shell of the driving and / or regenerative hydraulic motor or in an outer shell of the electric motor and / or generator.   The hydraulic excavator according to claim 1 or 2, wherein the drive and / or regenerative hydraulic motor is connected to a cylinder via an oil passage and a control valve.

Images